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RGD UPRIGHT DELI CASE INSTALLATION & OPERATION GUIDE /CHINO RGD UPRIGHT DELI CASE REV. 0819 Installation & Operation Manual
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Page 1: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

RGDUPRIGHT DELI CASE

INSTALLATION & OPERATION GUIDE

/CH

INO

RGD

UPRI

GHT

DEL

I CAS

ERE

V. 0

819

Inst

alla

tion

&

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ratio

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ual

Page 2: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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1. General Instructions

This Booklet Contains Information on:RGD: A narrow depth multi deck air curtain case designed to display pre-packaged Deli products. It can be placed at the end of gondolas or inline with gondola.Shipping DamageAll equipment should be thoroughly examined for shipping damage before and during unloading.This equipment has been carefully inspected at our factory and the carrier has assumed responsibility for safe arrival. If damaged, either apparent or concealed, claim must be made to the carrier.Apparent Loss or DamageIf there is an obvious loss or damage, it must be noted on the freight bill or express receipt and signed by the carrier’s agent; otherwise, carrier may refuse claim. The carrier will supply necessary claim forms.Concealed Loss or DamageWhen loss or damage is not apparent until after equipment is uncrated, a claim for concealed damage is made. Make request in writing to carrier for inspection within 15 days, and retain all packaging. The carrier will supply inspection report and required claim forms.ShortagesCheck your shipment for any possible shortages of material. If a shortage should exist and is found to be the responsibility of Hussmann Chino, notify Hussmann Chino. If such a shortage involves the carrier, notify the carrier immediately, and request an inspection. Hussmann Chino will acknowledge shortages within ten days from receipt of equipment.Hussmann Chino Product ControlThe serial number and shipping date of all equipment has been recorded in Hussmann’s files for warranty and replacement part purposes. All correspondence pertaining to warranty or parts ordering must include the serial number of each piece of equipment involved, in order to provide the customer with the correct parts. Keep this booklet with the case at all times for future reference.

/CHINOA publication of HUSSMANN® Chino 13770 Ramona Avenue • Chino, California 91710(909) 628-8942 FAX(909) 590-4910 (800) 395-9229

www.hussmann.com

Page 3: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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2. Table of Contents1. General Instructions...............................................................2

2. Table of Contents ...................................................................3

3. Cut and Plan Views ................................................................4

4. Installation.............................................................................11

5. Plumbing ...............................................................................14

6. Refrigeration .........................................................................15

7. Electrical................................................................................23

8. Finishing Touches ................................................................24

9. User Information ...................................................................24

10. Maintenance ........................................................................26

11. Controller Data ....................................................................28

12. RGD Check List ..................................................................29

13. Electrical Wiring Diagrams ................................................30

14. Wiring Diagrams .................................................................31

15. Troubleshooting Guide ......................................................52

16. Appendices .........................................................................54

17. Program Parameters ..........................................................57

18. Controller Instructions .......................................................59

Page 4: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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3. Cut and Plan Views

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Cut and Plan Views (Cont'd)

Page 6: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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Cut and Plan Views (Cont'd)

Page 7: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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Cut and Plan Views (Cont'd)

Page 8: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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Cut and Plan Views (Cont'd)

Page 9: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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Cut and Plan Views (Cont'd)

Page 10: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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Cut and Plan Views (Cont'd)

Page 11: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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NOTE: A. To avoid removing concrete flooring, begin lineup leveling from the highest point of the store floor.

B. When wedges are involved in a lineup, set them first.All cases were leveled and joined prior to shipment to insure the closest possible fit when cases are joined in the field. When joining, use a carpenters level and shim legs accordingly. Case must be raised correctly, under legs where support is best, to prevent damage to case.

1. Check level of floor where cases are to be set. Determine the highest point of the floor; cases will be set off this point.

2. Set first case, and adjust legs over the highest part of the floor so that case is level. Prevent damage - case must be raised under leg or by use of 2x6 or 2x4 leg brace. Remove side and back leg braces after case is set.

3. Set second case as close as possible to the first case, and level case to the first using the instructions in step one.

4. Apply masking tape 1/8” in from end of case on inside and outside rear mullion on both cases to be joined.

Method: RGD Alignment for Line Ups1. Surface must be clean, dry, and free of debris. Apply

Devan Sealant to RGD case sides along joint faces. (See Figure 1)2. Identify Alignment/Bolting points provide as shown.

(See Figure below)3. Align and adjoin cases in line up configuration.4. Bolt cases together at Alignment/Bolting points

using provided hardware or equivalent hardware. BOLT HEX HEAD 3/8-16 X 3/4”

NUT TOP LOCK 3/8-24 ZINC Devan Sealant 255-25. Once bolting is complete. Apply silicone to wrapper

case joints. (See Figure below)

4. InstallationLocationThe refrigerated merchandisers have been designed for use only in air conditioned stores where temperature and humidity are maintained at or below 75°F and 55% relative humidity. DO NOT allow air conditioning, electric fans, ovens, open doors or windows (etc.) to create air currents around the merchandiser, as this will impair its correct operation.

DO NOT place Self Contained versionsof this case, having the electric evaporator pan,

underneath or adjacent to any flammable structureor structure housing flammable merchandise!

Uncrating the StandPlace the fixture as close to its permanent position as possible. Remove the top of the crate. Detach the walls from each other and remove from the skid. Unbolt the case from the skid. The fixture can now be lifted off the crate skid. Lift only at base of stand!

Exterior LoadingThese models have not been structurally designed to support excessive external loading. Do not walk on their tops; This could cause serious personal injury and damage to the fixture.

Setting and JoiningThe sectional construction of these models enable them to be joined in line to give the effect of one continuous display. A joint trim kit is supplied with each joint.

It is the contractor’s responsibility to installcase(s) according to local construction and

health codes.

LevelingIMPORTANT! IT IS IMPERATIVE THAT CASES BE LEVELED FROM FRONT TO BACK AND SIDE TO SIDE PRIOR TO JOINING. A LEVEL CASE IS NECESSARY TO INSURE PROPER OPERATION, WATER DRAINAGE, GLASS ALIGNMENT, AND OPERATION OF THE HINGES SUPPORTING THE GLASS. LEVELING THE CASE CORRECTLY WILL SOLVE MOST HINGE OPERATION PROBLEMS.

Page 12: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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Installation (Cont'd)

Mount Splashguard and Bracket

● Set bracket, align ¼ slot to set screw hole● Screw bracket, loosely to a low to drop to floor● Snap in splashguard by setting the top in first● And push in firmly to snap in.● See drawing above

SPLASH GUARD MOUNT HOLE LOCATION

Page 13: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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Installation (Cont'd)

Bumper Installation InstructionsStep 1: Starting on one end: while inserting the bumper, push it up against the end to prevent the bumper from shrinking after installation (when it gets cold).

Step 2: As you insert the bumper into the channel with one hand, pull the bumper toward you with the other to open the inside lips. Slowly apply pressure by rolling the bumper into the track.

Page 14: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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5. PlumbingWaste Outlet and P-TRAPThe waste outlet is located in the center, 8" from the front of the case.A 3/4” OD P-TRAP and threaded adapter are supplied with each fixture. The P-TRAP must be installed to prevent air leakage and insect entrance into the fixture.NOTE: PVC-DWV solvent cement is recommended. Follow the manufacturer’s instructions.Installing Condensate DrainPoorly or improperly installed condensate drains can seriously interfere with the operation of this refrigerator, and result in costly maintenance and product losses. Please follow the recommendations listed below when installing condensate drains to insure a proper installation:

1. Never use pipe for condensate drains smaller than the nominal diameter of the pipe or P-TRAP supplied with the case.

2. When connecting condensate drains, the P-TRAP must be used as part of the condensate drain to prevent air leakage or insect entrance. Store plumbing system floor drains should be at least 14” off the center of the case to allow use of the P-TRAP pipe section. Never use two water seals in series in any one line. Double P-TRAPS in series will cause a lock and prevent draining.

3. Always provide as much down hill slope (“fall”) as possible; 1/8” per foot is the preferred minimum. PVC pipe, when used, must be supported to maintain the 1/8” pitch and to prevent warping.

4. Avoid long runs of condensate drains. Long runs make it impossible to provide the “fall” necessary for good drainage.

5. Provide a suitable air break between the flood rim of the floor drain and outlet of condensate drain. 1” is ideal.6. Prevent condensate drains from freezing:

a. Do not install condensate drains in contact with non-insulated suction lines. Suction lines should be insulated with a non absorbent insulation material such as Armstrong’s Armaflex.

b. Where condensate drains are located in dead air spaces (between refrigerators or between a refrigerator and a wall), provide means to prevent freezing. The water seal should be insulated to prevent condensation.

RGD (Self Contained)The waste outlet and P-TRAP are the same as the remote except the case condensate drains to a pump assembly mounted to the bottom rear of the case. Condensate is pumped to the top of the water evap pan assembly. Hot air from the condenser is forced through the water evap assembly, evaporating the water. Any overflow from the water evap assembly is directed back to the pump assembly. It is critical that the case be level to keep the water evap assembly from overflowing!! The metal cover over the top of the condensing unit must be in place to force the hot condenser air through the water evap assembly.The condensate pump can be accessed through the front of the closeoff panel.

Page 15: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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slave cylinder(s) are located within the electrical access panel(s).

Electronic Expansion Valve (Optional)A wide variety of electronic expansion valves and case controllers can be utilized. Please refer to EEV and controller manufacturers information sheet. Sensors for electronic expansion valves will be installed on the coil outlet, and in the discharge air. (Some supermarkets require a 3rd sensor in the return air). Case controllers will be located in the electrical raceway or under the case.

Thermostatic Expansion Valve LocationAn Alco balanced port expansion valve model is furnished as standard equipment, unless otherwise specified by customer. There is one expansion valve located on the left side of each evaporation coil under the bottom deck pans.Expansion Valve AdjustmentExpansion valves must be adjusted to fully feed the evaporator. Before attempting any adjustments, make sure the evaporator is either clear or very lightly covered with frost, and that the fixture is within 10°F of its expected operating temperature.

Measuring the Operating Superheat1. Determine the suction pressure with an accurate

pressure gauge at the evaporator outlet.2. From a refrigerant pressure temperature chart,

determine the saturation temperature at the observed suction pressure.

3. Measure the temperature of the suction gas at the thermostatic remote bulb location.

4. Subtract the saturation temperature obtained in step No. 2 from the temperature measured in step No. 3.

5. The difference is superheat.6. Set the superheat for 5°F - 7°F.

Condenser VentilationBe sure to supply adequate ventilation for the condenser in Self Contained units. Allow 212 square inches for units up to 1 h.p., and 260 for condenser units up to 1 1/2-1 3/4 h.p.

T-STAT LocationThe T-STATS are located within the electrical raceway. The raceway's location will remain under the front fascia of the case. In all cases, the T-STAT is located on the same side of the case. If you are looking at the case from the front, it is the right-hand side.

Refrigerant TypeThe standard refrigerant will be R-404A unless otherwise specified on the customer order. Check the serial plate on the case for information.

PipingThe refrigerant line outlets are located under the deck pans. Insulate suction lines to prevent condensation drippage.

Access PanelsAll electrical and drain access panels are clearly labeled on the deck of the Deli/Beverage case. The access for condensing units (in the self contained units) is located on the side of the stand, at the end. Ends of stand are fitted for removal, if condensing unit has to be taken out.

Refrigeration LinesLiquid Suction

3/8" O.D. 5/8" O.D. NOTE: The standard coil is piped at 5/8” (suction); however,

the store tie-in may vary depending on the number of coils and the draw the case has. Depending on the case setup, the connecting point in the store may be 5/8”, 7/8”, or 11/8”. Refer to the particular case you are hooking up.

Refrigerant lines should be sized as shown on the refrigeration legend furnished by the store.Install P-TRAPS (oil traps) at the base of all suction line vertical risers.Pressure drop can rob the system of capacity. To keep the pressure drop to a minimum, keep refrigerant line run as short as possible, using the minimum number of elbows. Where elbows are required, use long radius elbows only.

Control SettingsSee RGD technical data sheet for the appropriate settings for your merchandiser. Maintain these parameters to achieve near constant product temperatures. Product temperature should be measured first thing in the morning, after having been refrigerated overnight. For all multiplexing, defrost should be time terminated. Defrost times should be as follows: OFF CYCLE - Six times daily for 25 minutes. The number of defrosts per day should never change.The duration of the defrost cycle may be adjusted to meet conditions present at your location.

Access to TX Valves and Drain LinesMechanical - Remove product from end of case. Remove product racks. Remove refrigeration and drain access panels (labeled). TX valve (mechanical only) and drain are located under each access panel at end of the case.Electronic - The Electronic Expansion valve master and

6. Refrigeration

Page 16: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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Refrigeration (Cont'd)

RGD-SCRGD

T-stat Location

Start-upRemoteAfter proper testing, evacuation and charging, set the coil or evaporation temperature to 20°F by the method engineered into your system. A thermostat is located on the top of the case for temperature control. Set the thermostat to cycle in and out as per the RGD technical data sheet.

Refrigeration Data 30" DepthNote: This data is based on store temperature and humidity

that does not exceed 75F and 55% R.H.

Discharge Air (F) see spec sheetsEvaporator (F)

Note: Not recommended to control temp by regulating coil temp allow T-STAT to cycle and control temp.

Btu/hr/ft* Parallel Conventional

Parallel Conventional Glycol Requirements

GPM PSI 4ft 6ft 8ft

12ft *For all refrigeration equipment other than Hussmann, use conventional Btu values.

Defrost Data: See Spec sheetsFrequency Hrs OFFTIMETemp Term °F Failsafe Minutes ELECTRIC or GAS Not Recommended

Refrigeration Data 24" DepthNote: This data is based on store temperature and humidity

that does not exceed 75F and 55% R.H.

Discharge Air (F) Evaporator (F)

Note: Not recommended to control temp by regulating coil temp allow T-STAT to cycle and control temp.

72" High: See spec sheetsBtu/hr/ft* Parallel 1500Conventional 1725

Glycol RequirementsGPM PSI

4ft 6ft 8ft

12ft 83" High: See spec sheetsBtu/hr/ft* Parallel Conventional Glycol Requirements

GPM PSI 4ft 6ft 8ft

12ft *For all refrigeration equipment other than Hussmann, use conventional Btu values.

Page 17: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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Defrost Data: See Spec sheetsFrequency Hrs OFFTIMETemp Term °F Failsafe Minutes ELECTRIC or GAS Not Recommended

*Sensor is located behind Discharge Honeycomb in the top air plenum.

_________________________

Self ContainedOn self contained cases the unit is completely charged and tested to the proper temperature. Switch on the compressor. Set the timeclock to the proper time of day by turning the dial in the direction of the arrow until the pointer and current time of day align.

Refrigeration (Cont'd)

RGD-SCRGD

Self Contained Refrigeration DataNote: This data is based on store temperature and humidity that does not exceed 75F and 55% R.H.Discharge Air (F) Evaporator (F)

Note: Not recommended to control temp by regulating coil temp allow T-STAT to cycle and control temp.BTU/HR/FT* 24" Deep 30" DeepParallel Conventional *For all refrigeration equipment other than Hussmannuse conventional BTU values

Defrost DataFrequency Hrs OFFTIME Temp Term °F Failsafe Minutes Electric or Gas not recommended

Physical DataMerchandiser Drip Pipe (in) 1 1/2"Merchandiser Liquid Line (in) 3/8"Merchandiser Suction Line (in) 5/8"Estimated Charge (lb) ***4ft 1.96ft 2.38ft 2.812ft 3.7*Dependent on case lenth and refrigerant type.

30"Sensor should be mounted 30" above coil

Page 18: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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SELF-SERVICE DELI TYPE I REVISION DATE 11/20/18HUSSMANN - RGD - 24 - 72 SELF CONTAINED (CHINO)

REFRIGERATION DATA:

3'3'9"4'5'

*FRONT DISCHARGE AIR MEASURED INSIDE AIR CURTAIN HONEYCOMB 6'**REFRIGERATION NOTES: 8'

1) CAPACITY FOR REFERENCE ONLY.2) ALL CASES EQUIPPED WITH NIGHT CURTAINS.3) USE DEW POINT FOR HIGH GLIDE REFRIGERANTS. CARE SHOULD BE TAKEN TO USE THE DEW POINT IN P/T TABLES FOR MEASURING AND ADJUSTING SUPERHEAT. ADJUST EVAPORATOR PRESSURE AS NEEDED TO MAINTAIN THE DISCHARGE AIR TEMPERATURE SHOWN.4) RATING CONDITION IS NSF TYPE I, 75°F/55% RH

REFRIGERATION DATA CONTINUED:

DELI 24 8 25 4 48 NA 1 1.125

2 1.125

ELECTRICAL DATA:STANDARD FANS, HEATERS, LED LIGHTS (115 VOLT)

3' 1 8 25 0.3 8 0.17 19 0.34 39 0.50 58 N/A N/A N/A N/A N/A3'9" 1 8 25 0.3 8 0.17 19 0.34 39 0.50 58 N/A N/A N/A N/A N/A4' 1 8 25 0.3 8 0.23 27 0.45 51 0.68 78 N/A N/A N/A N/A N/A5' 2 8 37 0.6 16 0.30 34 0.56 65 0.86 99 N/A N/A N/A N/A N/A6' 2 8 25 0.6 16 0.34 39 0.67 77 1.01 116 N/A N/A N/A N/A N/A8' 2 8 25 0.6 16 0.47 54 0.90 103 1.36 157 N/A N/A N/A N/A N/A

CONDENSING UNIT AND EVAPORATIVE PANS

REFRIG. Hz/Ph Volts RLA VOLTS AMPS WATTS3' R-404A 60 / 1 208/240 6.8 240 6.3 1500

3'9" R-404A 60 / 1 208/240 9.0 240 6.3 15004' R-404A 60 / 1 208/240 9.0 240 6.3 15005' R-404A 60 / 1 208/240 9.3 240 6.3 15006' R-404A 60 / 1 208/240 12.6 240 6.3 1500

8' **** R-404A 60 / 1 208/240 9.0 240 12.5 3000***PLUG TYPE INCLUDES FANS, LIGHTS, COND. UNIT AND EVAP PAN****2 CONDENSING UNITS

OPTIONAL HIGH OUTPUT LED LIGHTS (115 VOLT)

CASE ENERGY USAGE DATA:

AMPS WATTS AMPS WATTS AMPS WATTS

3' 0.21 24 0.63 73 0.84 963'9" 0.21 24 0.63 73 0.84 964' 0.28 32 0.75 86 1.03 1185' N/A N/A N/A N/A N/A N/A6' 0.41 47 1.26 145 1.67 1938' 0.56 64 1.50 173 2.06 237

ANTI-SWEAT

HEATERS

AMPS

CONDENSING UNIT

OFF TIME

2.25

CONVENIENCE OUTLETS

(OPTIONAL)

# OF

EVAP

FANS

BLADE

DIA. (IN.)

PLUG TYPE ***

4.2

MAX. LED LOAD

(W/ ALL OPTIONS)EVAPORATOR FANS

CANOPY LIGHTS

LED

OPTIONAL LED

SHELF LIGHTS

AMPS WATTS

END PANEL WIDTH KEY

# OF END

PNLS

END PNL

WIDTH (IN.)

TOTAL ADDED

LENGTH (IN.)

1.125

3.13 7.47

AMPS

TDA/V (ft2/ft)ACTUAL CDEC

(KWh/day/ft)

#

OUTLETSVOLTS

MAX ALLOWABLE CDEC (KWh/Day/ft)

WATTS AMPS WATTS

L14-30PL14-30PL14-30PL14-30P

CASE

LENGTHS

EST. REFG. CHRG.

404a (LBS)

12.010.36.66.06.04.6

1 1

1 1/4

AVERAGE DISCHARGE

AIR* (°F)

(SEE SETPOINTS

BELOW)

150~200

AMPS WATTS AMPS

28~30

VELOCITY

(FT/MIN)

CONTROLLER / AIR SENSOR

SETTINGS FAILSAFE

TIME

(MIN)USAGESET

POINT (°F)

DIFFER-ENTIAL

(°F)

DEFROST TYPE

EVAPORATIVE PANNOM. HP

3/4

CONVENTIONAL

CAPACITY **

(BTU/HR/FT)

1900

WATTS

DEFROST

FRE

QUENCY

(#/DAY)

TERM.

TEMP

(°F) AIR

DRIP

TIME

(MIN)

DEFROST

WATER

(LBS/DAY/FT)

BLADE

PITCH

(°)

CASE LENGTHS CASE USAGE

3',3'9",4',5',6',8'

SS DELI

CASE LENGTH

CASE LENGTH

4.19

CASE LENGTH

CANOPY

LIGHTS

H.O. LED

OPTIONAL SHELF

1 3/41

3'9",4',5',6',8',10',12'

MAX. H.O. LED LOAD

CASE LENGTH

CS-6365-C 50AL14-30P

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SELF-SERVICE DELI REVISION DATE 02/24/17

HUSSMANN - RGD - 24 / 30 - 72 REMOTE (CHINO)

REFRIGERATION DATA:

3'9",4',5',

6',8',10',12'1450 1150 20 24

3'9" 0.7 2.0 2.14' 1.0 2.1 2.8

**FRONT DISCHARGE AIR MEASURED INSIDE AIR CURTAIN HONEYCOMB 5' 1.2 2.6 4.3***REFRIGERATION NOTES: 6' 1.4 3.1 2.5

1) BTU'S INCLUDE 1 ROW CANOPY LED LIGHTS AND NO SHELF LIGHTS. 8' 2.0 4.1 4.02) ADD 10 BTU'S PER FOOT/PER SHELF ROW FOR OPTIONAL LED SHELF LIGHTS. 10' 2.5 5.0 5.73) ADD 140 BTU/HR/FT TO AHRI TEST FOR 30" DEPTH OPTION. 12' 2.9 5.9 5.24) ALL CASES EQUIPPED WITH NIGHT CURTAINS.5) FOR AHRI, NIGHT CURTAINS ARE PULLED DOWN FOR 6 OF 24 HOURS AND ALL LIGHTS ARE TURNED OFF PER AHRI 1200 TEST PROCEDURES.6) FOR NSF 7, THE LOAD LISTED IS WITHOUT THE NIGHT CURTAINS PULLED DOWN.7) AHRI 1200 RATING POINT FOR ENERGY CONSUMPTION COMPARISON ONLY.8) USE DEW POINT FOR HIGH GLIDE REFRIGERANTS. CARE SHOULD BE TAKEN TO USE THE DEW POINT IN P/T TABLES FOR MEASURING AND ADJUSTING SUPERHEAT. ADJUST EVAPORATOR PRESSURE AS NEEDED TO MAINTAIN THE DISCHARGE AIR TEMPERATURE SHOWN.9) RATING CONDITION IS NSF TYPE I, 75°F/55% RH.

REFRIGERATION DATA CONTINUED:

1 1.125

SS DELI 30 27 OFF TIME 25 48 N/A 2 1.125

ELECTRICAL DATA:STANDARD FANS, HEATERS, LED LIGHTS (115 VOLT)

3'9" 1 8 25 0.3 8 0.17 19 0.34 39 0.50 58 N/A N/A N/A N/A N/A4' 1 8 25 0.3 8 0.23 27 0.45 51 0.68 78 N/A N/A N/A N/A N/A5' 2 8 37 0.6 16 0.30 34 0.56 65 0.86 99 N/A N/A N/A N/A N/A6' 2 8 25 0.6 16 0.34 39 0.67 77 1.01 116 N/A N/A N/A N/A N/A8' 2 8 25 0.6 16 0.47 54 0.90 103 1.36 157 N/A N/A N/A N/A N/A

10' 4 8 37 1.2 32 0.59 68 1.13 130 1.72 198 N/A N/A N/A N/A N/A12' 3 8 25 0.9 24 0.70 81 1.34 154 2.04 235 N/A N/A N/A N/A N/A

OPTIONAL HIGH OUTPUT LED LIGHTS (115 VOLT)

CASE ENERGY USAGE DATA:

AMPS WATTS AMPS WATTS AMPS WATTS

3'9" N/A N/A N/A N/A N/A N/A4' N/A N/A N/A N/A N/A N/A5' N/A N/A N/A N/A N/A N/A6' N/A N/A N/A N/A N/A N/A8' N/A N/A N/A N/A N/A N/A

10' N/A N/A N/A N/A N/A N/A12' N/A N/A N/A N/A N/A N/A

CASE LENGTHS CASE USAGE

CAPACITY ***

(BTU/HR/FT)TEMPERATURE (ºF)

VELOCITY

(FT/MIN) 20°F GLYCOL

6° RISE

RATING

CONDITIONEVAPORATOR

DISCHARGE

AIR ** (°F)

GPM PSI

NSF 7AHRI

1200 NSF 7

CASE

LENGTHSAHRI

1200NSF 7 NSF 7

EST.

REFG.

CHRG.

(R404A)

(LBS)

END PANEL WIDTH KEY

# OF END

PNLS

END PNL

WIDTH

(IN.)

TOTAL ADDED

LENGTH (IN.)

1.125

2.25

DEFROST

WATER

(LBS/DAY/FT)USAGECUT IN

(ºF)

CUT

OUT

(ºF)

ELEC. THERMOSTAT / AIR

SENSOR SETTINGS DEFROST

TYPE

TIME

(MIN)

DEFROST

FREQUENCY

(#/DAY)

TERM.

TEMP

(°F)

COIL

ONLY

DRIP

TIME

6 7

3.02

AMPS

TDA/V (ft2/ft)

ACTUAL CDEC

(KWh/day/ft)

CANOPY LIGHTS

LED

OPTIONAL LED

SHELF LIGHTS

ANTI-SWEAT

HEATERS (ON

FAN CIRCUIT)

AMPS#

OUTLETSVOLTS

CONVENIENCE

OUTLETS (OPTIONAL)

3'9",4',5',

6',8',10',12'

AMPS WATTS

EVAPORATOR FANS

4.19 2.79

# OF

EVAP

FANS

BLADE

DIA.

(IN.)

BLADE

PITCH (°)AMPS WATTS

SS DELI 150~20028~30

CASE LENGTH

MAX ALLOWABLE

CDEC

(KWh/Day/ft)

WATTS AMPS WATTS

CASE LENGTH

CANOPY

LIGHTS

H.O. LED

OPTIONAL SHELFMAX. H.O. LED

LOADCASE LENGTH

MAX. LED LOAD

(W/ ALL OPTIONS)

AMPS WATTS

Page 20: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

20

SELF-SERVICE DELI REVISION DATE 01/26/17

HUSSMANN - RGD - 24 / 30 - 83 (CHINO)

REFRIGERATION DATA:

3'9" 0.7 2.1 2.24' 1.0 2.2 2.95' 1.2 2.7 4.46' 1.4 3.2 2.6

**FRONT DISCHARGE AIR MEASURED INSIDE AIR CURTAIN HONEYCOMB 8' 2.0 4.2 4.1***REFRIGERATION NOTES: 10' 2.5 5.2 5.9

1) BTU'S INCLUDE 1 ROW CANOPY LED LIGHTS AND NO SHELF LIGHTS 12' 2.9 6.1 5.42) ADD 10 BTU'S PER FOOT/PER SHELF ROW FOR OPTIONAL LED SHELF LIGHTS

3) ADD 140 BTU/HR/FT TO AHRI TEST FOR 30" DEPTH OPTION

4) ALL CASES EQUIPPED WITH NIGHT CURTAINS

5) FOR AHRI TEST, NIGHT CURTAINS ARE PULLED DOWN FOR 6 HOURS AND ALL LIGHTS ARE TURNED OFF PER AHRI 1200 TEST PROCEDURES

6) FOR NSF 7, THE LOAD LISTED IS WITHOUT THE NIGHT CURTAINS PULLED DOWN,

7) AHRI 1200 RATING POINT FOR ENERGY CONSUMPTION COMPARISON ONLY8) USE DEW POINT FOR HIGH GLIDE REFRIGERANTS. CARE SHOULD BE TAKEN TO USE THE DEW POINT IN P/T TABLES FOR MEASURING AND ADJUSTING SUPERHEAT. ADJUST EVAPORATOR PRESSURE AS NEEDED TO MAINTAIN THE DISCHARGE AIR TEMPERATURE SHOWN.9) RATING CONDITION IS NSF TYPE I, 75°F/55% RH

REFRIGERATION DATA CONTINUED:

1 1.125

SS DELI 31 28 OFF TIME 25 52 N/A 2 1.125

ELECTRICAL DATA:STANDARD FANS, HEATERS, LED LIGHTS (115 VOLT)

3'9" 1 8 37 0.3 8 0.2 19 0.5 54 0.6 73 N/A N/A N/A N/A N/A4' 1 8 37 0.3 8 0.2 27 0.6 72 0.9 99 N/A N/A N/A N/A N/A5' 2 8 37 0.6 16 0.3 34 0.8 91 1.1 125 N/A N/A N/A N/A N/A6' 2 8 37 0.6 16 0.3 39 0.9 108 1.3 147 N/A N/A N/A N/A N/A8' 2 8 37 0.6 16 0.5 54 1.3 144 1.7 198 N/A N/A N/A N/A N/A

10' 4 8 37 1.2 32 0.6 68 1.6 182 2.2 250 N/A N/A N/A N/A N/A12' 3 8 37 0.9 24 0.7 81 1.9 216 2.6 297 N/A N/A N/A N/A N/A

OPTIONAL HIGH OUTPUT LED LIGHTS (115 VOLT)

CASE ENERGY USAGE DATA:

AMPS WATTS AMPS WATTS AMPS WATTS

3'9" N/A N/A N/A N/A N/A N/A4' N/A N/A N/A N/A N/A N/A5' N/A N/A N/A N/A N/A N/A6' N/A N/A N/A N/A N/A N/A8' N/A N/A N/A N/A N/A N/A

10' N/A N/A N/A N/A N/A N/A12' N/A N/A N/A N/A N/A N/A

3'9",4',5',6',8',10',12'

SS DELI 1550 1450 20 26 30~32 160~250

3',4',5',6',8',10',12' 5.05

ANTI-SWEAT

HEATERS (ON FAN

CIRCUIT)

AMPS WATTS AMPS WATTS

END PANEL WIDTH KEY

# OF END

PNLS

END PNL

WIDTH

(IN.)

TOTAL ADDED

LENGTH (IN.)

1.125

2.25

CASE LENGTH

CANOPY

LIGHTS

H.O. LED

OPTIONAL SHELFMAX. H.O. LED

LOADCASE LENGTH

MAX. LED LOAD

(W/ ALL OPTIONS)

#

OUTLETSVOLTS

3.30 3.57

TDA/V (ft2/ft)ACTUAL CDEC

(KWh/day/ft)

MAX ALLOWABLE

CDEC (KWh/Day/ft)

AMPSWATTS AMPS WATTS

EVAPORATOR FANSCANOPY LIGHTS

LED

OPTIONAL LED

SHELF LIGHTS

BLADE

DIA.

(IN.)

BLADE

PITCH (°)AMPS WATTS AMPS

DEFROST

WATER

(LBS/DAY/FT)USAGECUT IN

(ºF)

CUT

OUT

(ºF)

6 7.0

ELEC. THERMOSTAT / AIR

SENSOR SETTINGS DEFROST

TYPE

TIME

(MIN)

DEFROST

FREQUENCY

(#/DAY)

TERM.

TEMP

(°F) COIL

ONLY

DRIP

TIME

CASE LENGTH

CONVENIENCE

OUTLETS (OPTIONAL)

# OF

EVAP

FANS

EST.

REFG.

CHRG.

(R404A)

(LBS)

20°F GLYCOL

6° RISERATING CONDITION EVAPORATOR

DISCHARGE

AIR ** (°F)GPM PSI

NSF 7AHRI

1200 NSF 7

CASE

LENGTHSCASE LENGTHS CASE USAGE

CAPACITY ***

(BTU/HR/FT)TEMPERATURE (ºF)

VELOCITY

(FT/MIN)

AHRI

1200NSF 7 NSF 7

Page 21: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

21

SELF-SERVICE DELI REVISION DATE 01/26/2017

HUSSMANN - RGD-24-83-X-R-DR (CHINO)

REFRIGERATION DATA:

4' 0.7 0.5 0.34' 330 300 26 28

**FRONT DISCHARGE AIR MEASURED INSIDE AIR CURTAIN HONEYCOMB***REFRIGERATION NOTES:

1) BTU'S INCLUDE 1 ROW CANOPY LED LIGHTS, TWO END MULLION LIGHTS, AND NO SHELF LIGHTS2) AHRI 1200 RATING POINT FOR ENERGY CONSUMPTION COMPARISON ONLY3) USE DEW POINT FOR HIGH GLIDE REFRIGERANTS. CARE SHOULD BE TAKEN TO USE THE DEW POINT IN P/T TABLES FOR MEASURING AND ADJUSTING SUPERHEAT. ADJUST EVAPORATOR PRESSURE AS NEEDED TO MAINTAIN THE

DISCHARGE AIR TEMPERATURE SHOWN.

5) RATING CONDITION IS NSF TYPE I, 75°F/55% RH

REFRIGERATION DATA CONTINUED:

1 1.125DELI / CHEESE 34 30 OFF TIME 55 48 N/A 2 1.125

ELECTRICAL DATA:

STANDARD FANS, HEATERS, LED LIGHTS (115 VOLT)

4' 1 8.25 25 0.3 8 0.2 27 0.3 30 0.5 57 N/A N/A N/A N/A N/A

OPTIONAL HIGH OUTPUT LED LIGHTS (115 VOLT)

CASE ENERGY USAGE DATA:

AMPS WATTS AMPS WATTS AMPS WATTS

4' N/A N/A N/A N/A N/A N/A 4' 5.05 0.96 1.25

#

OUTLETSVOLTS AMPS

TDA/V (ft2/ft)

ACTUAL CDEC

(KWh/day/ft)

CASE LENGTH

CANOPY

LIGHTS

H.O. LED

OPTIONAL SHELFMAX. H.O. LED

LOADCASE LENGTH

CASE LENGTH

WATTS AMPS WATTS

MAX ALLOWABLE

CDEC (KWh/Day/ft)

CONVENIENCE

OUTLETS (OPTIONAL)

# OF

EVAP

FANS

BLADE

DIA.

(IN.)

BLADE

PITCH (°)AMPS WATTS AMPS WATTS AMPS WATTS

EVAPORATOR FANSCANOPY LIGHTS

LED

MULLION

LIGHTS LEDMAX. LED LOAD

ANTI-SWEAT

HEATERS (ON

FAN CIRCUIT)

AMPS

DRIP

TIME

# OF END

PNLS

END PNL

WIDTH

(IN.)

DEFROST

FREQUENCY

(#/DAY)

TERM.

TEMP

(°F)

COIL

ONLY

TOTAL ADDED

LENGTH (IN.)

1.125

DEFROST

WATER

(LBS/DAY/FT)

2.25

DELI /CHEESE 32~34 250

END PANEL WIDTH KEY

ELEC. THERMOSTAT / AIR

SENSOR SETTINGS DEFROST

TYPE

TIME

(MIN)USAGE

CUT IN

(ºF)

CUT

OUT

1 1

EST.

REFG.

CHRG.

(R404A)

(LBS)

20°F GLYCOL

6° RISERATING

CONDITIONEVAPORATOR

DISCHARGE

AIR ** (°F)GPM PSI

NSF 7AHRI

1200 NSF 7

CASE

LENGTHSCASE LENGTHS CASE USAGE

CAPACITY ***

(BTU/HR/FT)TEMPERATURE (ºF)

VELOCITY

(FT/MIN)

AHRI

1200NSF 7 NSF 7

Page 22: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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SELF-SERVICE DELI TYPE I REVISION DATE 11/26/18

HUSSMANN - RGD-30-72 SELF-CONTAINED (CHINO)

REFRIGERATION DATA:

4'5'6'8'

*FRONT DISCHARGE AIR MEASURED INSIDE AIR CURTAIN HONEYCOMB**REFRIGERATION NOTES:

1) CAPACITY FOR REFERENCE ONLY.2) ALL CASES EQUIPPED WITH NIGHT CURTAINS.3) USE DEW POINT FOR HIGH GLIDE REFRIGERANTS. CARE SHOULD BE TAKEN TO USE THE DEW POINT IN P/T TABLES

FOR MEASURING AND ADJUSTING SUPERHEAT. ADJUST EVAPORATOR PRESSURE AS NEEDED TO MAINTAIN THE DISCHARGE AIR TEMPERATURE SHOWN.4) RATING CONDITION IS NSF TYPE I, 75°F/55% RH

REFRIGERATION DATA CONTINUED:

1 1.125

DELI 24 8 25 4 48 NA 2 1.125

ELECTRICAL DATA:STANDARD FANS, HEATERS, LED LIGHTS (115 VOLT)

4' 1 8 25 0.3 8 0.23 27 0.45 51 0.68 78 N/A N/A N/A N/A N/A5' 2 8 25 0.6 16 0.30 34 0.56 65 0.86 99 N/A N/A N/A N/A N/A6' 2 8 25 0.6 16 0.34 39 0.67 77 1.01 116 N/A N/A N/A N/A N/A8' 2 8 25 0.6 16 0.47 54 0.90 103 1.36 157 N/A N/A N/A N/A N/A

CONDENSING UNIT AND EVAPORATIVE PANS

REFRIG. Hz/Ph Volts RLA VOLTS AMPS WATTS4' R-404A 60 / 1 240 10.0 240 6.3 15005' R-404A 60 / 1 240 12.6 240 6.3 15006' R-404A 60 / 1 240 12.6 240 6.3 1500

8' * R-404A 60 / 1 240 10.0 240 12.5 3000* 2 CONDENSING UNITS

OPTIONAL HIGH OUTPUT LED LIGHTS (115 VOLT)

CASE ENERGY USAGE DATA:

AMPS WATTS AMPS WATTS AMPS WATTS

4' 0.28 32 0.66 76 0.94 1085' N/A N/A N/A N/A N/A N/A6' 0.41 47 1.13 130 1.54 1778' 0.56 64 1.32 152 1.88 216

DRIP

TIME

(MIN)

DEFROST

WATER

(LBS/DAY/FT)USAGESET

POINT

(°F)

CASE LENGTHS CASE USAGE

AVERAGE DISCHARGE

AIR* (°F)

(SEE SETPOINTS

BELOW)

VELOCITY

(FT/MIN)

4',5',6',8' SS DELI 28~302050

CONVENTIONAL

CAPACITY **

(BTU/HR/FT)

DIFFER-

ENTIAL

(°F)

CONTROLLER / AIR SENSOR

SETTINGSDEFROST TYPE

FAILSAFE

TIME

(MIN)

DEFROST

FRE-

QUENCY

(#/DAY)

TERM.

TEMP

(°F) AIR

1

CANOPY LIGHTS LEDEVAPORATOR FANS

CONDENSING UNIT

OFF TIME

1 3/41 3/4 L14-30P

CASE LENGTH

1NOM. HP

NEMA PLUG

CASE LENGTH

WATTS# OF

EVAP

FANS

BLADE

DIA. (IN.)

BLADE

PITCH (°)AMPS WATTS AMPS WATTS AMPS

OPTIONAL LED

SHELF LIGHTS

CASE

LENGTHS

150~200

12.010.310.36.0

EST. REFG.

CHRG. 404A

(LBS)

END PANEL WIDTH KEY

# OF END

PNLS

END PNL

WIDTH

(IN.)

TOTAL ADDED

LENGTH (IN.)

1.125

2.254.2

CONVENIENCE

OUTLETS (OPTIONAL)

WATTS

ANTI-SWEAT

HEATERS

AMPS

MAX. LED LOAD

(W/ ALL OPTIONS)

CASE LENGTH

CANOPY

LIGHTS

H.O. LED

OPTIONAL SHELF MAX. H.O. LED LOADCASE LENGTH /

WEDGES

4',5',6',8' 4.19 3.06 7.47

#

OUTLETSVOLTS AMPS

TDA/V (ft2/ft)

(ft3 wedges)

ACTUAL CDEC

(KWh/day/ft)

(KWh/day wedges)

EVAPORATIVE PAN

MAX ALLOWABLE

CDEC (KWh/Day/ft)

(KWh/day wedges)

AMPS WATTS

CS-6365-C 50A

L14-30PL14-30P

Page 23: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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7. ElectricalWiring Color Code

Standard Case Wire Color Code

GroundAnti-SweatLightsReceptaclesT-Stat/Solenoid 230VACT-Stat/Solenoid 115VACT-Stat/Solenoid 24VACFan MotorsBlue Condensing Unit

GreenPurpleOrangeYellowRed/BlackWhite/BlackRed/WhiteBrown

Use Copper Conductors Only430-01-0338 R101003

Color Decsription Color

CASE MUST BE GROUNDEDNOTE: Refer to label illustrated above that is affixed to case

to determine the actual configuration as checked in the “TYPE INSTALLED” boxes.

Electrical Circuit IdentificationStandard lighting for all models will be full length fluorescent lamps located within the case at the top.The switch controlling the lights, the plug provided for digital scale, and the thermometer are located at the rear of the case mullion.The receptacle that is provided on the exterior back of these models is intended for computerized scales with a five amp maximum load, not for large motors or other high wattage appliances. It should be wired to a dedicated circuit.

BEFORE SERVICINGALWAYS DISCONNECT ELECTRICAL

POWER AT THE MAIN DISCONNECTWHEN SERVICING OR REPLACING ANY

ELECTRICAL COMPONENT.This includes (but not limited to) Fans, Heaters

Thermostats, and Lights.

Field Wiring and Serial Plate AmperageField Wiring must be sized for component amperes printed on the serial plate. Actual ampere draw may be less than specified. Field wiring from the refrigeration control panel to the merchandisers is required for refrigeration thermostats. Case amperes are listed on the wiring diagram, but always check the serial plate.

LED Driver LocationDrivers are located within the access panel that runs the length of the rear of the case. Refer to diagram on page 8.

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8. Finishing Touches

If more than one RGD is being installed next to each other, the factory fitted continuous fascia may need to be installed. All fasciae rest on the top of their cases. The self contained fascia has a hook that needs to be slid through a gusset on the side of the case.

9. User InformationStockingImproper temperature and lighting will cause serious product loss. Discoloration, dehydration and spoilage can be controlled with proper use of the equipment and handling of product. Product temperature should always be maintained at a constant and proper temperature. This means that from the time the product is received, through storage, preparation and display, the temperature of the product must be controlled to maximize life of the product. Hussmann cases were not designed to “heat up” or “cool down” product - but rather to maintain an item’s proper temperature for maximum shelf life. To achieve the protection required always:

1. Minimize processing time to avoid damaging temperature rise to the product. Product should be at proper temperature.

2. Keep the air in and around the case area free of foreign gasses and fumes or food will rapidly deteriorate.

3. Maintain the display merchandisers temperature controls as outlined in the refrigerator section of this manual.

4. Do not place any product into these refrigerators until all controls have been adjusted and they are operating at the proper temperature. Allow merchandiser to operate a minimum of 6 hours before stocking with any product.

5. When stocking, never allow the product to extend beyond the recommended load limit. Air discharge and return air flow must be unobstructed at all times to provide proper refrigeration.

6. There are vents located at the base of the front of the glass, just above the front rail. These vents supply a continuous, gentle flow of air across the front glass which inhibits condensation. Do not place any signs or other restrictive objects on the front of the refrigerator that will block these vents.

7. Keep the service doors closed (when applicable). Refrigeration performance will be seriously affected if left open for a prolonged period of time.

8. Avoid the use of supplemental flood or spot lighting. Display light intensity has been designed for maximum visibility and product life at the factory. The use of higher output fluorescent lamps (H.O. and V.H.O.), will shorten the shelf life of the product.

9. In the Deli, Meat and Fish cases, completely cover the product each night with a clean damp cloth or butcher paper (never use plastic, as it does not allow for proper circulation). Make sure the cloth or paper is in direct contact with the product.

10. Turn and rotate the meat fairly often. The blood which gives the pink color works its way downward with time.

11. Cold coils remove heat and moisture from the case and deposit this as frost onto the coil. Thus, a defrost is required. Our humidity system induces moisture into the case and helps slow down the dehydration process. The only other moisture within the case is that in the product itself. A single level of meat will dry out faster than a fully loaded case of 3-4 levels of meat.

Important Steps1. Do not set temperature too cold, as this causes

product dehydration. Product Temperature: 33°F-35F°!

Set thermostat to cut in at 28°F discharge air. Meat holding box: 32°F. Meat prep room: 55°F. Meat bloom box: 36°F.

Process the meat to enter case at 40°F or below. Product deterioration is very rapid above 400.

2. Temperature control should be by means of a T-STAT and Suction Stop Solenoid at each case. Do not use EPR valves, Liquid Line Solenoids or electronic control devices of any kind, as these allow temperature swings causing dehydration and excessive energy consumption.

3. Product should be worked and rotated on a regular basis, not to exceed a 4-hour period.

Page 25: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

25

4. At night, turn off case lights and cover the product with a damp (not wet) cloth similar to cheese cloth (etc.).This should be washed out in the morning and kept in a walk-in box during the day - so that it is cool and moist when covering the product.

5. Discharge air temperature should be approximately 26°F, with between 150-200 FPM air velocity. Do not display product directly within the air discharge.

6. Clean Humidity system a minimum of every 90 days for proper system operation.

Case CleaningLong life and satisfactory performance of any equipment are dependent upon the care given to it.To insure long life, proper sanitation and minimum maintenance costs, the refrigerator should be thoroughly cleaned frequently. SHUT OFF FAN DURING CLEANING PROCESS. It can be unplugged within the case, or shut off case at the source.The interior bottom may be cleaned with any domestic soap or detergent based cleaners. Sanitizing solutions will not harm the interior bottom, however, these solutions should always be used according to the manufacturer’s directions. It is essential to establish and regulate cleaning procedures. This will minimize bacteria causing discoloration which leads to degraded product appearance and significantly shortening product shelf life.Soap and hot water are not enough to kill this bacteria. A sanitizing solution must be included with each cleaning process to eliminate this bacteria.

1. Scrub thoroughly, cleaning all surfaces, with soap and hot water.

2. Rinse with hot water, but do not flood.3. Apply the sanitizing solution according to the

manufacturer’s directions.4. Rinse thoroughly.5. Dry completely before resuming operation.

Cleaning Glass and MirrorsOnly use a soft cloth and mild glass cleaner for cleaning any glass or mirrored components. Be sure to rinse and! or dry completely.Never use hot water on cold glass surfaces! It may shatter and cause serious injury! Allow glass surfaces to warm first.

Shut off fan during cleaningIF BY ANY REASON THE CUSTOMER MUST STORE THE CASE OTHER THAN ITS UPRIGHT POSITION. PLEASE ALLOW 2 HOURS MINIMUM PRIOR TO POWERING THE MERCHANDISER.

CLEANING PRECAUTIONS When cleaning: • Do not use high pressure water hoses • Do not introduce water faster then waste outlet can drain • NEVER INTRODUCE WATER ON SELF CONTAINED UNIT

WITH AN EVPORATOR PAN • NEVER USE A CLEANING OR SANITIZING SOLUTION

THAT HAS AN OIL BASE (these will dissolve the butyl sealants) or an AMMONA BASE (this will corrode the copper components of the case)

• TO PRESERVE THE ATTRACTIVE FINISH: • DO USE WATER AND A MILD DETERGENT FOR THE

EXTERIOR ONLY • DO NOT USE A CHLORANITED CLAENER ON ANY

SURFACE • DO NOT USE ABRASIVES OR STEEL WOOL SCOURING

PADS (these will mar the finish)

CAUTION

Plexiglass and Acrylic CareCleaningClean with plenty of nonabrasive soap (or detergent) and luke warm water, using the bare hand to feel and dislodge any caked-on dirt. A soft, grit-free cloth, sponge or chamois may be used, but only as a means of carrying the water to the plastic. Dry with a clean damp chamois or clean soft cloth such as cotton flannel. Hard, rough cloths or paper towels will scratch the acrylic and should not be used.NOTE: The base channel insert must slide out in order to be

cleaned. A hose can be used for cleaning purposes of this base insert channel only when no end panel is provided on the case.

WaxingIf after removing dirt and grease, the acrylic can be waxed with a good grade commercial wax. This will improve the appearance of the surface by filling in most minor scratches. Wax should be applied in a thin even coat and brought to a high polish by rubbing lightly with a dry clean soft cloth, such as a cotton flannel. Excessive rubbing may cause scratching and/or buildup an electrostatic charge which attracts dust and dirt to the surface. Blotting with a clean damp cloth is recommended to remove charge.

Antistatic CoatingsFor acrylic used indoors, antistatic coatings successfully prevent the accumulation of an electrostatic charge for periods of several months - if the surface is not washed or wiped down with a wet cloth. Between applications of the antistatic coatings, the parts need only be dusted with a soft clean cloth to maintain a good appearance. In use, liquid antistatic coatings should be applied in a very thin even coat. If beads appear as it is applied, the coat is too thick and the excess should be removed with another cloth. Allow the coating to dry, then bring to a high gloss with a soft cloth.

User Information (Cont'd)

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26

10. Maintenance

BEFORE SERVICINGALWAYS DISCONNECT ELECTRICAL

POWER AT THE MAIN DISCONNECTWHEN SERVICING OR REPLACING ANY

ELECTRICAL COMPONENT.This includes (but not limited to) Fans, Heaters

Thermostats, and Lights.

Evaporator FansThe evaporator fans are located at the center front of these merchandisers directly beneath the display pans. Should fans or blades need servicing, always replace fan blades with the raised embossed side of the blade TOWARD THE MOTOR.

Copper CoilsThe copper coils used in Hussmann merchandisers may be repaired in the field. Materials are available from local refrigeration wholesalers.Hussmann recommends using #15 Sil-Fos for repairs.

Tips and TroubleshootingBefore calling for service, check the following:

1. Check electrical power supply to the equipment for connection.

2. Check fixture loading. Overstocking case will affect its proper operation.

3. If frost is collecting on fixture and/or product, check that Humidity Control is working properly, and that no outside doors or windows are open - allowing moisture to enter store.

FOR PROMPT SERVICEWhen contacting the factory,

be sure to have the Case Model and SerialNumber handy. This information is on a plate

located on the case itself.

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27

Stainless Steel Cleaning and CareThere are three basic things, which can break down your stainless steel’s passivity layer and allow corrosion.

1. Mechanical Abrasion Mechanical Abrasion means those things that

will scratch the steels surface. Steel Pads, wire Brushes, and Scrapers are prime examples.

2. Water Water comes out of our tap in varying degrees of

hardness. Depending on what part of the country you live in, you may have hard or soft water. Hard water may leave spots. Also, when heated, hard water leaves deposits behind that if left to sit, will break down the passive layer and rust your stainless steel. Other deposits from food preparation and service must be properly removed.

3. Chlorides Chlorides are found nearly everywhere. They

are in water, food and table salt. One of the worst perpetrators of chlorides can come from household and industrial cleaners.

Don’t Despair! Here are a few steps that can help prevent stainless steel rust.

1. Use the Proper Tools When cleaning your stainless steel products, take

care to use non-abrasive tools. Soft Clothes and plastic scouring pads will NOT harm the steel’s passive layer. Stainless steel pads can also be used but the scrubbing motion must be in the same direction of the manufacturer’s polishing marks.

2. Clean With the Polish Lines Some stainless steels come with visible polishing

lines or “grain”. When visible lines are present, you should ALWAYS scrub in a motion that is parallel to them. When the grain cannot be seen, play it safe and use a soft cloth or plastic scouring pad.

3. Use Alkaline, Alkaline Chlorinated or Non-chloride Containing Cleaners

While many traditional cleaners are loaded with chlorides, the industry is providing an ever increasing choice of non-chloride cleaners. If you are not sure of your cleaner’s chloride content contact your cleaner supplier. If they tell you that your present cleaner contains chlorides, ask for an alternative. Also, avoid cleaners containing quaternary salts as they also can attack stainless steel & cause pitting and rusting.

4. Treat your Water Though this is not always practical, softening hard

water can do much to reduce deposits. There are certain filters that can be installed to remove distasteful and corrosive elements. Salts in a properly maintained water softener are your friends. If you are not sure of the proper water treatment, call a treatment specialist.

5. Keep your Food Equipment Clean Use alkaline, alkaline chlorinated or non-chlorinated

cleaners at recommended strength. Clean frequently to avoid build-up of hard, stubborn stains. If you boil water in your stainless steel equipment, remember the single most likely cause of damage is chlorides in the water. Heating cleaners that contain chlorides has a similar effect.

6. RINSE, RINSE, RINSE If chlorinated cleaners are used you must rinse,

rinse, rinse and wipe dry immediately. The sooner you wipe off standing water, especially when sit contains cleaning agents, the better. After wiping the equipment down, allow it to air dry for the oxygen helps maintain the stainless steel’s passivity film.

7. Never Use Hydrochloric Acid (Muriatic Acid) on Stainless Steel

8. Regularly Restore/Passivate Stainless Steel

Maintenance (Cont'd)

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28

11. Controller Data

Function Codes Min Max Factory Setting RGD TYPE1 RGD TYPE 2Normal OpertionTemperature (Set Point) -- -50°C 50°C 2°C 24°F 24°FThermostatDifferential r01 0.1K 20K 2K 8 4Max. limitation of setpoint setting r02 -49°C 50°C 50°C 32°F 32°FMin. limitation of setpoint setting r03 -50°C 49°C -50°C 24°F 20°FTemperature Unit (C/F) r05 °C °F °C °F °FManual Service (-1), Stop Regulation (0), Start Regulation (1)

r12 -1 1 0 1 1

AlarmCompressorDefrostDefrost Method (EL/Gas/Brine) d01 no Gas EL EL ELDefrost Stop Temperature d02 0°C 25°C 6°C 48°F 48°FInterval between defrost starts (Hours) d03 0 48 8 6 2Maximum Defrost duration (Minutes) d04 0 180 45 25 15Defrost Sensor (0=Time, 1=S5, 2=S4)

d10 0 2 0 0 0

Fans

HACCP

Real Time Clock

Miscellaneous

Service

Page 29: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

29

12. RGD Check List • Check cases in and evaluate for missing or loose parts on each unit • Create a list of any parts that are missing or damaged along with photos of damaged parts and submit PM to obtain parts (Aftermarket Parts)

• Ensure all lighting, including canopy and shelves, are fully functional • Ensure that all case settings are intact by;1) Accessing the case controller

2) Check the Danfoss AKC-210-CC controller’s set point is 24 degrees

Page 30: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

30

13. Electrical Wiring DiagramsModel Description Size Diagram

RGD-Remote RGD-3'9-R 24 & 30 X 72, 24 & 30 X 83 3'9" 3013101RGD-4-R 24 & 30 X 72, 24 & 30 X 83 4' 3013100RGD-5-R 24 & 30 X 72, 24 & 30 X 83 5' 3013099RGD-6-R 24 & 30 X 72, 24 & 30 X 83 6' 3013098RGD-8-R 24 & 30 X 72, 24 & 30 X 83 8' 3013097RGD-10-R 24 & 30 X 72, 24 & 30 X 83 10' 3013096RGD-12-R 24 & 30 X 72, 24 & 30 X 83 12' 3013095RGDC-3'9-R 24 & 30 X 72, 24 & 30 X 83 3'9" 3013151

RGD-SELF CONTAINED R-404A 72 x 30 EE Fan DOE 3' 1H69741R-404A 72 x 24 EE Fan DOE 3' 1H44123R-404A 72 x 24 EE Fan W/CORD DOE 3' 1H81040R-404A 72 x 24 EE Fan DOE 3'9" 1H83392R-404A 72 X 30 DOE 4' 1H27729R-404A 72 X 30, L.E.D. Lights DOE

4' 1H63082

R-404A 72 X 30 DOE 5' 1H24195R-404A 72 X 24 DOE 5' 1H6970472 X 30 With Ecoshine 3500K Lights DOE

6' 1H36238

72 X 24 R-404A DOE 6' 1H39427R-404A 72 x 30 DOE 8' 1H10018R-404A with 3500K L.E.D. Lights 72 x 30 DOE

8' 1H33971

R-404A 72 X 24 LED DOE 8' 1H39428

Page 31: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

31

14. Wiring Diagrams

HUSSMANN_GDF_1.1SHEETSIZED

MATE

RIAL

-N/

A

THIR

DAN

GLE

PROJ

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ON

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.

DRAW

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E:DE

CIMA

LS.XX

u.03,

.XXX

u.010

ANGL

ESu

2v

DATE

DRAW

N-

8-10

-16

ECN-

CAP-

0003

545

REVI

EWED

BY-C

RAIG

BOOR

EYRE

F-

3013

101

RGD-

3'9-

R24

&30

X72

,24

&30

X83

REV

ECN

DATE

REVI

SION

DESC

RIPT

ION

REV

BYCH

KDBY

APPR

BY

AEC

N-CA

P-00

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HIST

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NOTE

S:CA

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NDED

WHEN

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WIRE

STH

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HME

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SA

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MET

MUST

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EDA

SHEE

T1O

F1

CIRC

UIT

#1

L1LOAD

ING

83"H

IGH

0.6

120V

2ND

ROW

3RD

ROW

1ST

ROW

4TH.

ROW

5TH.

ROW

BUND

LECO

LOR

BLAC

K&

WHIT

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ION

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NOID

LN

T-ST

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7

BUND

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M

BLACK#14

WHITE#14

~120

VAC

-60

Hz.

L1N

MCA=

0.38

AMO

P=15

A

EVAP

ORAT

ORFA

N12

W0.

3A@

120V

AC04

7765

5

~120

VAC

-60

Hz.

CANO

PYLI

GHTS MC

A=0.

54A

MOP=

15A

L1N

LIGH

TCI

RCUI

T0.

43A

46.2

W@

120V

LIGH

TSW

ITCH

125-

01-0

307

BLK#14

WHT#14LEDDRIVER

RED+

BLUE-

6TH.

ROW

7TH.

ROW

OPTI

ONAL

FOR

83"H

IGH

CASE

3'L.E.D.LIGHT

3'L.E.D.LIGHT

3'L.E.D.LIGHT

3'L.E.D.LIGHT

3'L.E.D.LIGHT

3'L.E.D.LIGHT

3'L.E.D.LIGHT

3'L.E.D.LIGHT

CIRC

UIT

#1

L1LOAD

ING

72"H

IGH

0.5

120V

Page 32: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

32

HUSSMANN_GDF_1.1SHEETSIZED

MATE

RIAL

-N/

A

THIR

DAN

GLE

PROJ

ECTI

ON

UNLE

SSOT

HERW

ISE

SPEC

IFIE

DDI

MENS

IONS

ARE

ININ

CHES

.

DRAW

NBY

-CRA

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OREY

APPR

OVED

BY-

CRAI

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OREY

TOLE

RANC

ESAR

E:DE

CIMA

LS.XX

u.03,

.XXX

u.010

ANGL

ESu

2v

DATE

DRAW

N-

8-10

-16

ECN-

CAP-

0003

545

REVI

EWED

BY-C

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BOOR

EYRE

F-

3013

100

RGD-

4-R

24&

30X

72,2

4&

30X

83

REV

ECN

DATE

REVI

SION

DESC

RIPT

ION

REV

BYCH

KDBY

APPR

BY

AEC

N-CA

P-00

0354

520

16/0

8/10

RELE

ASED

TOPR

ODUC

TION

CBCB

CB

REVI

SION

HIST

ORY

NOTE

S:CA

SEMU

STBE

GROU

NDED

WHEN

PASS

ING

WIRE

STH

ROUG

HME

TAL

HOLE

SA

GROM

MET

MUST

BEUS

EDA

SHEE

T1O

F1

CIRC

UIT

#1

L1LOAD

ING

83"H

IGH

0.8

120V

2ND

ROW

3RD

ROW

1ST

ROW

4TH.

ROW

5TH.

ROW

BUND

LECO

LOR

BLAC

K&

WHIT

E

SUCT

ION

SOLE

NOID

LN

T-ST

AT22

5-01

-070

7

BUND

LEBR

OWN

M

BLACK#14

WHITE#14

~120

VAC

-60

Hz.

L1N

MCA=

0.38

AMO

P=15

A

EVAP

ORAT

ORFA

N12

W0.

3A@

120V

AC04

7765

5

~120

VAC

-60

Hz.

CANO

PYLI

GHTS

LEDDRIVER

BUND

LEOR

ANGE

MCA=

0.81

AMO

P=15

A

L1N

LIGH

TCI

RCUI

T0.

65A

70.4

W@

120V

RED+

BLUE-

LIGH

TSW

ITCH

125-

01-0

307

BLK#14

WHT#14LEDDRIVER

RED+

BLUE-

6TH.

ROW

7TH.

ROW

OPTI

ONAL

FOR

83"H

IGH

CASE

4'L.E.D.LIGHT

4'L.E.D.LIGHT

4'L.E.D.LIGHT

4'L.E.D.LIGHT

4'L.E.D.LIGHT

4'L.E.D.LIGHT

4'L.E.D.LIGHT

4'L.E.D.LIGHT

CIRC

UIT

#1

L1LOAD

ING

72"H

IGH

0.6

120V

Wiring Diagrams (Cont'd)

Page 33: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

33

HUSSMANN_GDF_1.1SHEETSIZED

MATE

RIAL

-N/

A

THIR

DAN

GLE

PROJ

ECTI

ON

UNLE

SSOT

HERW

ISE

SPEC

IFIE

DDI

MENS

IONS

ARE

ININ

CHES

.

DRAW

NBY

-CRA

IGBO

OREY

APPR

OVED

BY-

CRAI

GBO

OREY

TOLE

RANC

ESAR

E:DE

CIMA

LS.XX

u.03,

.XXX

u.010

ANGL

ESu

2v

DATE

DRAW

N-

8-10

-16

ECN-

CAP-

0003

545

REVI

EWED

BY-C

RAIG

BOOR

EYRE

F-

3013

099

RGD-

5-R

24&

30X

72,2

4&

30X

83

REV

ECN

DATE

REVI

SION

DESC

RIPT

ION

REV

BYCH

KDBY

APPR

BY

AEC

N-CA

P-00

0354

520

16/0

8/10

RELE

ASED

TOPR

ODUC

TION

CBCB

CB

REVI

SION

HIST

ORY

NOTE

S:CA

SEMU

STBE

GROU

NDED

WHEN

PASS

ING

WIRE

STH

ROUG

HME

TAL

HOLE

SA

GROM

MET

MUST

BEUS

EDA

SHEE

T1O

F1

CIRC

UIT

#1

L1LOAD

ING

83"H

IGH

1.4120V

2ND

ROW

3RD

ROW

1ST

ROW

4TH.

ROW

5TH.

ROW

BUND

LECO

LOR

BLAC

K&

WHIT

E

SUCT

ION

SOLE

NOID

LN

T-ST

AT22

5-01

-070

7

BUND

LEBR

OWN

MM

BLACK#14

WHITE#14

~120

VAC

-60

Hz.

L1N

MCA=

0.75

AMO

P=15

A

EVAP

ORAT

ORFA

N12

W0.

3A@

120V

AC(2

)047

7655

~120

VAC

-60

Hz.

CANO

PYLI

GHTS

LEDDRIVER

BUND

LEOR

ANGE

MCA=

1.03A

MOP=

15A

L1N

LIGH

TCI

RCUI

T0.

82A

89W

@12

0V

5'L.E.D.LIGHT

RED+

BLUE-

LIGH

TSW

ITCH

125-

01-0

307

BLK#14

WHT#14LEDDRIVER

RED+

BLUE-

6TH.

ROW

7TH.

ROW

OPTI

ONAL

FOR

83"H

IGH

CASE

5'L.E.D.LIGHT

5'L.E.D.LIGHT

5'L.E.D.LIGHT

5'L.E.D.LIGHT

5'L.E.D.LIGHT

5'L.E.D.LIGHT

5'L.E.D.LIGHT

CIRC

UIT

#1

L1LOAD

ING

72"H

IGH

1.2120V

Wiring Diagrams (Cont'd)

Page 34: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

34

HUSSMANN_GDF_1.1SHEETSIZED

MATE

RIAL

-N/

A

THIR

DAN

GLE

PROJ

ECTI

ON

UNLE

SSOT

HERW

ISE

SPEC

IFIE

DDI

MENS

IONS

ARE

ININ

CHES

.

DRAW

NBY

-CRA

IGBO

OREY

APPR

OVED

BY-

CRAI

GBO

OREY

TOLE

RANC

ESAR

E:DE

CIMA

LS.XX

u.03,

.XXX

u.010

ANGL

ESu

2v

DATE

DRAW

N-

8-10

-16

ECN-

CAP-

0003

545

REVI

EWED

BY-C

RAIG

BOOR

EYRE

F-

3013

098

RGD-

6-R

24&

30X

72,2

4&

30X

83

REV

ECN

DATE

REVI

SION

DESC

RIPT

ION

REV

BYCH

KDBY

APPR

BY

AEC

N-CA

P-00

0354

520

16/0

8/10

RELE

ASED

TOPR

ODUC

TION

CBCB

CB

REVI

SION

HIST

ORY

NOTE

S:CA

SEMU

STBE

GROU

NDED

WHEN

PASS

ING

WIRE

STH

ROUG

HME

TAL

HOLE

SA

GROM

MET

MUST

BEUS

EDA

SHEE

T1O

F1

CIRC

UIT

#1

L1LOAD

ING

83"H

IGH

1.6120V

2ND

ROW

3RD

ROW

1ST

ROW

4TH.

ROW

5TH.

ROW

BUND

LECO

LOR

BLAC

K&

WHIT

E

SUCT

ION

SOLE

NOID

LN

T-ST

AT22

5-01

-070

7

BUND

LEBR

OWN

MM

BLACK#14

WHITE#14

~120

VAC

-60

Hz.

L1N

MCA=

0.75

AMO

P=15

A

EVAP

ORAT

ORFA

N12

W0.

3A@

120V

AC(2

)047

7655

~120

VAC

-60

Hz.

CANO

PYLI

GHTS

LEDDRIVER

BUND

LEOR

ANGE

MCA=

1.22A

MOP=

15A

L1N

LIGH

TCI

RCUI

T0.

98A

106W

@12

0V

3'L.E.D.LIGHT

RED+

BLUE-

LIGH

TSW

ITCH

125-

01-0

307

BLK#14

WHT#14

LEDDRIVERRED+

BLUE-

6TH.

ROW

7TH.

ROW

OPTI

ONAL

FOR

83"H

IGH

CASE

3'L.E.D.LIGHT

3'L.E.D.LIGHT

3'L.E.D.LIGHT

3'L.E.D.LIGHT

3'L.E.D.LIGHT

3'L.E.D.LIGHT

3'L.E.D.LIGHT

3'L.E.D.LIGHT

3'L.E.D.LIGHT

3'L.E.D.LIGHT

3'L.E.D.LIGHT

3'L.E.D.LIGHT

3'L.E.D.LIGHT

3'L.E.D.LIGHT

3'L.E.D.LIGHT

CIRC

UIT

#1

L1LOAD

ING

72"H

IGH

1.3120V

Wiring Diagrams (Cont'd)

Page 35: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

35

HUSSMANN_GDF_1.1SHEETSIZED

MATE

RIAL

-N/

A

THIR

DAN

GLE

PROJ

ECTI

ON

UNLE

SSOT

HERW

ISE

SPEC

IFIE

DDI

MENS

IONS

ARE

ININ

CHES

.

DRAW

NBY

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IGBO

OREY

APPR

OVED

BY-

CRAI

GBO

OREY

TOLE

RANC

ESAR

E:DE

CIMA

LS.XX

u.03,

.XXX

u.010

ANGL

ESu

2v

DATE

DRAW

N-

8-10

-16

ECN-

CAP-

0003

545

REVI

EWED

BY-C

RAIG

BOOR

EYRE

F-

3013

097

RGD-

8-R

24&

30X

72,2

4&

30X

83

REV

ECN

DATE

REVI

SION

DESC

RIPT

ION

REV

BYCH

KDBY

APPR

BY

AEC

N-CA

P-00

0354

520

16/0

8/10

RELE

ASED

TOPR

ODUC

TION

CBCB

CB

REVI

SION

HIST

ORY

NOTE

S:CA

SEMU

STBE

GROU

NDED

WHEN

PASS

ING

WIRE

STH

ROUG

HME

TAL

HOLE

SA

GROM

MET

MUST

BEUS

EDA

SHEE

T1O

F1

CIRC

UIT

#1

L1LOAD

ING

83"H

IGH

1.9120V

2ND

ROW

3RD

ROW

1ST

ROW

4TH.

ROW

5TH.

ROW

BUND

LECO

LOR

BLAC

K&

WHIT

E

SUCT

ION

SOLE

NOID

LN

T-ST

AT22

5-01

-070

7

BUND

LEBR

OWN

MM

BLACK#14

WHITE#14

~120

VAC

-60

Hz.

L1N

MCA=

0.75

AMO

P=15

A

EVAP

ORAT

ORFA

N12

W0.

3A@

120V

AC(2

)047

7655

~120

VAC

-60

Hz.

CANO

PYLI

GHTS

LEDDRIVER

BUND

LEOR

ANGE

MCA=

1.63A

MOP=

15A

L1N

LIGH

TCI

RCUI

T1.3

0A14

1W@

120V

4'L.E.D.LIGHT

RED+

BLUE-

LIGH

TSW

ITCH

125-

01-0

307

BLK#14

WHT#14

LEDDRIVERRED+

BLUE-

LEDDRIVERRED+

BLUE-

6TH.

ROW

7TH.

ROW

OPTI

ONAL

FOR

83"H

IGH

CASE

4'L.E.D.LIGHT

4'L.E.D.LIGHT

4'L.E.D.LIGHT

4'L.E.D.LIGHT

4'L.E.D.LIGHT

4'L.E.D.LIGHT

4'L.E.D.LIGHT

4'L.E.D.LIGHT

4'L.E.D.LIGHT

4'L.E.D.LIGHT

4'L.E.D.LIGHT

4'L.E.D.LIGHT

4'L.E.D.LIGHT

4'L.E.D.LIGHT

4'L.E.D.LIGHT

CIRC

UIT

#1

L1LOAD

ING

72"H

IGH

1.6120V

Wiring Diagrams (Cont'd)

Page 36: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

36

HUSSMANN_GDF_1.1SHEETSIZED

MATE

RIAL

-N/

A

THIR

DAN

GLE

PROJ

ECTI

ON

UNLE

SSOT

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ISE

SPEC

IFIE

DDI

MENS

IONS

ARE

ININ

CHES

.

DRAW

NBY

-CRA

IGBO

OREY

APPR

OVED

BY-

CRAI

GBO

OREY

TOLE

RANC

ESAR

E:DE

CIMA

LS.XX

u.03,

.XXX

u.010

ANGL

ESu

2v

DATE

DRAW

N-

8-10

-16

ECN-

CAP-

0003

545

REVI

EWED

BY-C

RAIG

BOOR

EYRE

F-

3013

096

RGD-

10-R

24&

30X

72,2

4&

30X

83

REV

ECN

DATE

REVI

SION

DESC

RIPT

ION

REV

BYCH

KDBY

APPR

BY

AEC

N-CA

P-00

0354

520

16/0

8/10

RELE

ASED

TOPR

ODUC

TION

CBCB

CB

REVI

SION

HIST

ORY

NOTE

S:CA

SEMU

STBE

GROU

NDED

WHEN

PASS

ING

WIRE

STH

ROUG

HME

TAL

HOLE

SA

GROM

MET

MUST

BEUS

EDA

SHEE

T1O

F1

CIRC

UIT

#1

L1LOAD

ING

83"H

IGH

2.8

120V

2ND

ROW

3RD

ROW

1ST

ROW

4TH.

ROW

5TH.

ROW

BUND

LECO

LOR

BLAC

K&

WHIT

E

SUCT

ION

SOLE

NOID

LN

T-ST

AT22

5-01

-070

7

BUND

LEBR

OWN

MM

BLACK#14

WHITE#14

~120

VAC

-60

Hz.

L1N

MCA=

1.5A

MOP=

15A

M

EVAP

ORAT

ORFA

N12

W0.

3A@

120V

AC(4

)047

7655

~120

VAC

-60

Hz.

CANO

PYLI

GHTS

LEDDRIVER

BUND

LEOR

ANGE

MCA=

2.1A

MOP=

15A

L1N

LIGH

TCI

RCUI

T1.6

4A17

8W@

120V

5'L.E.D.LIGHT

RED+

BLUE-

LIGH

TSW

ITCH

125-

01-0

307

BLK#14

WHT#14

LEDDRIVERRED+

BLUE-

LEDDRIVERRED+

BLUE-

6TH.

ROW

7TH.

ROW

OPTI

ONAL

FOR

83"H

IGH

CASE

M

5'L.E.D.LIGHT

5'L.E.D.LIGHT

5'L.E.D.LIGHT

5'L.E.D.LIGHT

5'L.E.D.LIGHT

5'L.E.D.LIGHT

5'L.E.D.LIGHT

5'L.E.D.LIGHT

5'L.E.D.LIGHT

5'L.E.D.LIGHT

5'L.E.D.LIGHT

5'L.E.D.LIGHT

5'L.E.D.LIGHT

5'L.E.D.LIGHT

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CIRC

UIT

#1

L1LOAD

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Wiring Diagrams (Cont'd)

Page 37: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

37

HUSSMANN_GDF_1.1SHEETSIZED

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L1LOAD

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72"H

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120V

Page 38: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

38

HUSSMANN_GDF_1.1SHEETSIZED

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2'L.E.D.LIGHT

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2'L.E.D.LIGHT

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Page 39: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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Page 40: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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Page 41: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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Page 42: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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Page 44: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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Page 46: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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Page 47: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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Page 48: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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Page 49: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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Page 50: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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Page 51: CHINO RGD UPRIGHT DELI CASE · 2019-09-20 · Hussmann Chino will acknowledge shortages within ten days from receipt of equipment. Hussmann Chino Product Control The serial number

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Problem Possible Cause Possible SolutionCase temperature is too warm.

Ambient conditions may be affecting the case operation.

Check case position in store. Is the case located near an open door, window, electric fan or air conditioning vent that may cause air currents? Case must be located minimum 15 Ft away from doors or windows. Cases are designed to operate at 55% Relative humidity and a temperature of 75°F.

Discharge air temp is out of spec.

Check evaporator fan operation. Check electrical connections and input voltage.Fans are installed backwards. Check airflow direction.Fan blades are installed incorrectly. Make sure fan blades have correct pitch and are per specification.Check to see that fan plenum is installed correctly. It should not have any gaps.Check suction pressure and insure that it meets factory specifications.

Case is in defrost. Check defrost settings. See Technical Specifications section.Product load may be over its limits blocking airflow.

Redistribute product so it does not exceed load level. There is a sticker on the inside of the case indicating what the maximum load line is.

Coil is freezing over. Return air is blocked, make sure debris is not blocking the intake section.Coil close-offs are not installed. Inspect coil to make sure these parts are on the case.

Condensing coil or evaporator coil is clogged or dirty.

Clean coil.

Case temperature is too cold.

The t-stat temp is set too low.

Check settings. See Technical Specifications section.

Ambient conditions may be affecting the case operation.

Check case position in store. Is the case located near an open door, window, electric fan or air conditioning vent that may cause air currents? Case must be located minimum 15 Ft away from doors or windows. Cases are designed to operate at 55% Relative humidity and a temperature of 75°F.

Condensation on glass.

Ambient conditions may be affecting the case operation.

Check case position in store. Is the case located near an open door, window, electric fan or air conditioning vent that may cause air currents? Case must be located minimum 15 Ft away from doors or windows. Cases are designed to operate at 55% Relative humidity and a temperature of 75°F.

Inadequate air circulation. Check if air sweep fans are functioning, check electrical connections.

There is not enough heat provided in the airflow.

Check if air sweep heater is functioning, check electrical connections.

There are glass gaps on the side of the case.

See glass adjustment section.

Glass is not completely shut.

Close glass correctly.

Troubleshooting

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Troubleshooting (Cont'd)Problem Possible Cause Possible Solution

Water has pooled under case.

Case drain is clogged. Clear drain.PVC drains under case may have a leak.

Repair as needed.

Case tub has unsealed opening.

Seal as needed.

If the case is in a line-up, case to case joint is missing or unsealed.

Install case to case joint and seal as needed.

Evaporator pan is overflowing (if applicable).

Check electrical connection to evaporator pan. Check float assembly, it should move freely up and down the support stem. Clear any debris.

Case is not draining properly.

Case is not level. Level the case.Drain screen is plugged. Clean drain screen and remove any debris.Drain or P-trap is clogged. Clear any debris.

Frost or ice on evaporator coil.

Evaporator fans are not functioning.

Check electrical connections.

Defrost clock is not functioning.

Case should be serviced by a qualified service technician.

Coil is freezing over. Return air is blocked, make sure debris is not blocking the intake section.Coil close-offs are not installed. Inspect coil to make sure these parts are on the case.

Large gap is visible on bottom of front glass or glass can't be opened because it is too low.

Glass Height adjusters need to be adjusted.

See Glass Adjustment section.

Large gaps are visible in between glass panels or glass rubs against end panel.

Glass/glass clamp assembly needs to beadjusted.

See Glass Adjustment section.

Front glass does not stay open and falls closed.

Glass shock/piston may need to be replaced.

Case should be serviced by a qualified service technician.

Lights do not come on.

LED Driver/light socket wiring.

Check electrical connections. See Electrical Section and check wiring diagram.

Driver needs to be replaced.

Case should be serviced by a qualified service technician. See Electrical Section.

Lamp socket needs to be replaced.

Case should be serviced by a qualified service technician.

Lamp needs to be replaced.

See Maintenance Section.

Light Switch needs to replaced.

Case should be serviced by a qualified service technician.

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AppendicesAppendix A. - Temperature GuidelinesThe refrigerators should be operated according to the manufacturer’s published engineering specifications for entering air temperatures for specific equipment applications. Table 1 shows the typical temperature of the air entering the food zone one hour before the start of defrost and one hour after defrost for various categories of refrigerators. Refer to Appendix C for Field Evaluation Guidelines.

Table 1Type of Refrigerator Typical Entering

Air TemperatureI. OPEN DISPLAY A. Non frozen: 1) Meat 28°F 2) Dairy/Deli 32°F 3) Produce a. Processed 36°F b. Unprocessed 45°F B. Frozen 0°F C. Ice Cream -5°FII. CLOSED DISPLAY A. Non frozen: 1) Meat 34°F 2) Dairy/Deli 34°F 3) Produce a. Processed 36°F b. Unprocessed 45°F B. Frozen 0°F C. Ice Cream -5°F

Single Deck Multi Deck Service Case Reach-In I. Open Display Styles II. Closed Display Styles

Appendix B. - Application Recommendations1.0 Temperature performance is critical for controlling

bacteria growth. Therefore, the following recommendations are included in the standard. They are based on confirmed field experience over many years.

1.1 The installer is responsible for following the installation instructions and recommendations provided by Hussmann for the installation

of each individual type refrigerator.1.2 Refrigeration piping should be sized according to

the equipment manufacturer’s recommendations

and installed in accordance with normal refrigeration practices. Refrigeration piping should be insulated according to Hussmann’s recommendations.

1.3 A clogged waste outlet blocks refrigeration. The installer is responsible for the proper installation of the system which dispenses condensate waste through an air gap into the building indirect waste system.

1.4 The installer should perform a complete start-up evaluation prior to the loading of food into the refrigerator, which includes such items as: a) Initial temperature performance, Coils should

be properly fed with a refrigerant according to manufacturer’s recommendations.

b) Observation of outside influences such as drafts, radiant heating from the ceiling and from lamps. Such influence should be properly corrected or compensated for.

c) At the same time, checks should be made of the store dry-bulb and wet-bulb temperatures to ascertain that they are within the limits prescribed by Hussmann.

d) Complete start-up procedures should include checking through a defrost to make certain of its adequate frequency and length without substantially exceeding the actual needs. This should include checking the electrical or refrigerant circuits to make sure that defrosts are correctly programmed for all the refrigerators connected to each refrigeration system.

e) Recording instruments should be used to check performance.

Appendix C. - Field RecommendationsRecommendations for field evaluating the performance of retail food refrigerators and hot cases1.0 The most consistent indicator of display

refrigerator performance is temperature of the air entering the product zone (see Appendix A). In practical use, the precise determination of return air temperature is extremely difficult. Readings of return air temperatures will be variable and results will be inconsistent. The product temperature alone is not an indicator of refrigerator performance.

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Appendices (Cont'd)NOTE: Public Health will use the temperature of the product in

determining if the refrigerator will be allowed to display potentially hazardous food. For the purpose of this evaluation, product temperature above the FDA Food Code 1993 temperature for potentially hazardous food will be the first indication that an evaluation should be performed. It is expected that all refrigerators will keep food at the FDA Food Code 1993 temperature for potentially hazardous food.

1.1 The following recommendations are made for the purpose of arriving at easily taken and understood data which, coupled with other observations, may be used to determine whether a display refrigerator is working as intended:a) INSTRUMENT - A stainless steel stem-type

thermometer is recommended and it should have a dial a minimum of 1 inch internal diameter. A test thermometer scaled only in Celsius or dually scaled in Celsius and Fahrenheit shall be accurate to 1°C (1.8°F). Temperature measuring devices that are scaled only in Fahrenheit shall be accurate to 2°F. The thermometer should be checked for proper calibration. (It should read 32°F when the stem is immersed in an ice water bath).

b) LOCATION - The probe or sensing element of the thermometer should be located in the airstream where the air first enters the display or storage area, and not more than 1 inch away from the surface and in the center of the discharge opening.

c) READING - It should first be determined that the refrigerator is refrigerating and has operated at least one hour since the end of the last defrost period. The thermometer reading should be made only after it has been allowed to stabilize, i.e., maintain a constant reading.

d) OTHER OBSERVATIONS - Other observations should be made which may indicate operating problems, such as unsatisfactory product, feel/appearance.

e) CONCLUSIONS - In the absence of any apparent undesirable conditions, the refrigerator should be judged to be operating properly. If it is determined that such condition is undesirable, i.e., the product is above proper temperature, checks should be made for the following:1. Has the refrigerator been loaded with

warm product?2. Is the product loaded beyond the “Safe

Load Line” markers?

3. Are the return air ducts blocked?4. Are the entering air ducts blocked?5. Is a dumped display causing turbulent air

flow and mixing with room air?6. Are spotlights or other high intensity

lighting directed onto the product?7. Are there unusual draft conditions (from

heating/air-conditioning ducts, open doors, etc.)?

8. Is there exposure to direct sunlight?9. Are display signs blocking or diverting

airflow?10. Are the coils of the refrigerator iced up?11. Is the store ambient over 75°F, 55% RH

as set forth in ASHRAE Standard 72 and ASHRAE Standard 117?

12. Are the shelf positions, number, and size other than recommended by Hussmann?

13. Is there an improper application or control system?

14. Is the evaporator fan motor/blade inoperative?

15. Is the defrost time excessive?16. Is the defrost termination, thermostat (if

used) set too high?17. Are the refrigerant controls incorrectly

adjusted?18. Is the air entering the condenser above

design conditions? Are the condenser fins clear of dirt, dust, etc.?

19. Is there a shortage of refrigerant?20. Has the equipment been modified

to use replacements for CFC-12, CFC-502 or other refrigerant? If so, have the modifications been made in accordance with the recommendations of the equipment manufacturer? Is the refrigerator charged with the proper refrigerant and lubricant? Does the system use the recommended compressor?

Appendix D. - Recommendations to User1.0 Hussmann Corporation provides instructions

and recommendations for proper periodic cleaning. The user will be responsible for such cleaning, including the cleaning of low temperature equipment within the compartment and the cooling coil area(s). Cleaning practices, particularly with respect to proper refrigerator unloading and warm-up, must be in accordance with applicable recommendations.

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Appendices (Cont'd)1.1 Cleaning of non frozen food equipment

should include a weekly cleaning of the food compartment as a minimum to prevent bacteria growth from accumulating. Actual use and products may dictate more frequent cleaning. Circumstances of use and equipment design must also dictate the frequency of cleaning the display areas. Weekly washing down of the storage compartment is also recommended, especially for equipment subject to drippage of milk or other liquids, or the collection of vegetable, meat, crumbs, etc. or other debris or litter. Daily cleaning of the external areas surrounding the storage or display compartments with detergent and water will keep the equipment presentable and prevent grime buildup.

1.2 Load levels as defined by the manufacturer must be observed.

1.3 The best preservation is achieved by following these rules:a) Buy quality products.b) Receive perishables from transit equipment

at the ideal temperature for the particular product.

c) Expedite perishables to the store’s storage equipment to avoid unnecessary warm-up and prolonged temperature recovery. Food store refrigerators are not food chillers nor can they reclaim quality lost through previous mishandling.

d) Care must be taken when cross merchandising products to ensure that potentially hazardous vegetable products are not placed in non refrigerated areas.

e) Display and storage equipment doors should be kept closed during periods of inactivity.

f) Minimize the transfer time of perishables from storage to display.

g) Keep meat under refrigeration in meat cutting and processing area except for the few moments it is being handled in processing. When a cut or tray of meat is not to be worked on immediately, the procedure should call for returning it to refrigeration.

h) Keep tools clean and sanitized. Since mechanical equipment is used for fresh meat processing, all such equipment should be cleaned at least daily and each time a different kind of meat product comes in contact with the tool or equipment.

i) Make sure that all refrigeration equipment is installed and adjusted in strict accordance with the manufacturer’s recommendations.

j) See that all storage and refrigeration equipment is kept in proper working order by routine maintenance.

For further technical information, please log on to http://www.hussmann.com/products/RGD.htm

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Parameter Code Min Max Default Actual (°C) Actual (°F) Actual (°C) Actual (°F)Temperature (set point)Deli (Type I) --- -50.0°C 50.0°C 2.0°C -4.4 24 -4.4 24ThermostatDifferential r01 0.1 K 20.0K 2.0 K 4.4 8 2.2 4Max. limitation of setpoint setting r02 -49.0°C 50°C 50.0°C 0.0 32 0.0 32Min. limitation of setpoint setting r03 -50.0°C 49.0°C -50.0°C -4.4 24 -6.7 20Adjustment of temperature indication r04 -20.0 K 20.0 K 0.0 K 0.0 K 0.0 KTemperature unit (°C=0/°F=1) r05 0 1 0 1 1Correction of the signal from S4 r09 -10.0 K +10.0 K 0.0 K 0.0 K 0.0 KCorrection of the signal from S3 r10 -10.0 K +10.0 K 0.0 K 0.0 K 0.0 KManual service, stop regulation, start regulation (-1, 0, 1) r12 -1 1 0 1 1

Displacement of reference during night operation r13 -10.0 K 10.0 K 0.0 K 0.0 K 0.0 KDefinition and weighting, if applicable, of thermostat sensors - S4% (100%=S4, 0%=S3) r15 0% 100% 100% 100% 100%

The heating function is started a number of degrees below the thermostats cutout temperature r36 -15.0 K -3.0 K -15.0 K -15.0 K -15.0 K

Activation of reference displacement r40 r39 OFF ON OFF OFF OFFValue of reference displacement (activate via r39 or DI) r40 -50.0 K 50.0 K 0.0 K 0.0 K 0.0 K

AlarmDelay for temperature alarm A03 0 min 240 min 30 min 30 min 30 minDelay for door alarm A04 0 min 240 min 60 min 60 min 60 minDelay for temperature alarm after defrost A12 0 min 240 min 90 min 60 60High alarm limit A13 -50.0°C 50.0°C 8.0°C 5.0 41 5.0 41Low alarm limit A14 -50.0°C 50.0°C -30.0°C -9.4 15 -9.4 15Alarm delay DI1 A27 0 min 240 min 30 min 30 min 30 minAlarm delay DI2 A28 0 min 240 min 30 min 30 min 30 minSignal for alarm thermostat. S4% (100%=S4, 0%=S3) A36 0% 100% 100% 100% 100%CompressorMin. ON-time c01 0 min 30 min 0 min 1 1Min. OFF-time c02 0 min 30 min 0 min 2 2Time delay for cutin of comp.2 c05 0 sec 999 sec 0 sec 0 sec 0 secCompressor relay 1 must cutin and out inversely c30 0 1 0 0 0(NC-function) OFF ON OFF OFF OFFDefrostDefrost method (none/EL/GAS/BRINE) d01 no bri EL EL ELDefrost stop temperature d02 0.0°C 25.0°C 6.0°C 8.9 48 8.9 48Interval between defrost starts d03 0 hours 240 hours 8 hours 6 2Max. defrost duration d04 0 min 180 min 45 min 25 15Displacement of time on cutin of defrost at start-up d05 0 min 240 min 0 min 0 min 0 minDrip off time d06 0 min 60 min 0 min 0 min 0 minDelay for fan start after defrost d07 0 min 60 min 0 min 0 min 0 minFan start temperature d08 -15.0°C 0.0°C -5.0°C -5.0°C -5.0°CFan cutin during defrost d09 0 2 1 1 10: Stopped1: Running2: Running during pump down and defrostDefrost Sensor (0=time, 1=S5. 2=S4) d10 0 2 0Pump down delay d16 0 min 60 min 0 min 0 min 0 minDrain delay d17 0 min 60 min 0 min 0 min 0 minMax. aggregate refrigeration time between two defrosts d18 0 hours 48 hours 0 hours

Defrost on demand - S5 temperature’s permitted variation during frost build-up. On central plant choose 20 K (=off )

d19 0.0 K 20.0 k 20.0 K

Delay of hot gas defrost d23 0 min 60 min 0 min 0 min 0 minFanFan stop at cutout compressor F01 no yes no no noDelay of fan stop F02 0 min 30 min 0 min 0 min 0 minFan stop temperature (S5) F04 -50.0°C 50.0°C 50.0°C 50.0°C 50.0°C

STANDARD CASE REV C 8/18/17Type II CASE REV C 8/18/17PGM0003A01 PGM0003A02RGD

RGD Program Parameters

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HACCPActual temperature measurement for the HACCP h01Last registered peak temperature h10Selection of function and sensor for the HACCP h11 0 2 0 0 0HACCP function. 1 = S4 used (maybe also S3). 2 = S5 Alarm limit for the HACCP function h12 -50.0°C 50.0°C 8.0°C 8.0°C 8.0°CTime delay for the HACCP alarm h13 0 min. 240 min. 30 min. 30 min. 30 min.Select signal for the HACCP function. S4% (100% = S4, h14 0% 100% 100% 100% 100%Real time clockSix start times for defrost. t01-t06 0 hours 23 hours 0 hours 0 hours 0 hoursSetting of hours.0=OFFSix start times for defrost. t11-t16 0 min 59 min 0 min 0 min 0 minSetting of minutes.0=OFFClock - Setting of hours t07 0 hours 23 hours 0 hours 0 hours 0 hoursClock - Setting of minute t08 0 min 59 min 0 min 0 min 0 minClock - Setting of date t45 1 31 1 1 1Clock - Setting of month t46 1 12 1 1 1Clock - Setting of year t47 0 99 0 0 0MiscellaneousDelay of output signals after start-up o01 0 s 600 s 5 s 5 s 5 s

Input signal on DI1. Function: o02 1 11 0 0 0Network address o03 0 240 0 0 0On/Off switch (Service Pin message) o04 OFF ON OFF OFF OFFAccess code 1 (all settings) o05 0 100 0 0 0Used sensor type (Pt /PTC/NTC) o06 Pt ntc Pt Pt PtDisplay step = 0.5 (normal 0.1 at Pt sensor) o15 no yes no no noMax hold time after coordinated defrost o16 0 min 60 min 20 20 20Select signal for display view. S4% (100%=S4, o17 0% 100% 100% 100% 100%Input signal on DI2. Function: o37 0 12 0 0 0Configuration of light function (relay 4) o38 1 3 1 1 1Activation of light relay (only if o38=2) o39 OFF ON OFF OFF OFFRail heat On time during day operations o41 0% 100% 100 100 100Rail heat On time during night operations o42 0% 100% 100 100 100Rail heat period time (On time + Off time) o43 6 min 60 min 10 min 10 min 10 minCase cleaning. 0=no case cleaning. 1=Fans only. 2=All o46 0 2 0 0 0Selection of EL diagram. See overview page 6 o61 1 10 1 1 1Download a set of predetermined settings. See o62 0 6 0 0 0Access code 2 (partly access) o64 0 100 0 0 0Save the controllers present settings to the o65 0 25 0 0 0Load a set of settings from the programming key o66 0 25 0 0 0Replace the controllers factory settings with the o67 OFF On OFF OFF OFFServiceStatus codes are shown on page 17 S0-S33Temperature measured with S5 sensor u09Status on DI1 input. on/1=closed u10Temperature measured with S3 sensor u12Status on night operation (on or off ) 1=closed u13Temperature measured with S4 sensor u16Thermostat temperature u17Read the present regulation reference u28Status on DI2 output. on/1=closed u37Temperature shown on display u56Measured temperature for alarm thermostat u57Status on relay for cooling u58Status on relay for fan u59Status on relay for defrost u60Status on relay for railheat u61Status on relay for alarm u62Status on relay for light u63Status on relay for valve in suction line u64Status on relay for compressor 2 u67

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Controller for temperature controlAK-CC 210

User Guide

ADAP-KOOL® Refrigeration control systems

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602 Manual RS8EP502 © Danfoss 12-2015 AK-CC 210

Introduction

Application• The controller is used for temperature control refrigeration

appliances in supermarkets

• With many predefined applications one unit will offer you many options. Flexibility has been planned both for new installations and for service in the refrigeration trade

PrincipleThe controller contains a temperature control where the signal can be received from one or two temperature sensors.The thermostat sensors are either placed in the cold air flow after the evaporator, in the warm air flow just before the evaporator, or both. A setting will determine how great an influence the two signals are to have on the control.A measurement of the defrost temperature can be obtained directly through the use of an S5 sensor or indirectly through the use of the S4 measurement. Four relays will cut the required functions in and out – the application determines which. The options are the following:• Refrigeration (compressor or relay)• Fan• Defrost• Rail heat• Alarm• Light• Fans for hotgas defrost• Refrigeration 2 (compressor 2 or relay 2)

The different applications are described on page 6.

Advantages• Many applications in the same unit

• The controller has integrated refrigeration-technical functions, so that it can replace a whole collection of thermostats and timers

• Buttons and seal imbedded in the front

• Can control two compressors

• Easy to remount data communication

• Quick setup

• Two temperature references

• Digital inputs for various functions

• Clock function with super cap backup

• HACCP (Hazard Analysis and Critical Control Points)- Temperature monitoring and registration of period with too

high temperature (see also page 19)- Factory calibration that will guarantee a better measuring

accuracy than stated in the standard EN 441-13 without subsequent calibration (Pt 1000 ohm sensor)

ContentsIntroduction ....................................................................................................... 2Operation ............................................................................................................ 3Applications ....................................................................................................... 6Survey of functions .......................................................................................... 8

Operation ..........................................................................................................18Menu survey .....................................................................................................20Ordering ............................................................................................................22Connections .....................................................................................................23Data .....................................................................................................................24

AK-CC 210 Manual RS8EP502 © Danfoss 12-2015 3

Operation

SensorsUp to two thermostat sensors can be connected to the controller. The relevant application determines how.

A sensor in the air before the evaporator:This connection is primarily used when control is based on area.

A sensor in the air after the evaporator:This connection is primarily used when refrigeration is controlled and there is a risk of a too low temperature near the products.

A sensor before and after the evaporator:This connection offers you the possibility of adapting the thermostat, the alarm thermostat and the display to the relevant application. The signal to the thermostat, the alarm thermostat and the display is set as a weighted value between the two temperatures, and 50% will for example give the same value from both sensors.The signal to the thermostat, the alarm thermostat and the display can be set independently of one another.

Defrost sensorThe best signal concerning the evaporator’s temperature is obtained from a defrost sensor mounted directly on the evaporator. Here the signal may be used by the defrost function, so that the shortest and most energy-saving defrost can take place.

If a defrost sensor is not required, defrost can be stopped based on time, or S4 can be selected.

Control of two compressorsThis control is used for controlling two compressors of the same size. The principle for control is that one of the compressors connects at ½ the differential of the thermostat, and the other at the full differential. When the thermostat cuts in the compressor with the fewest operating hours is started. The other compressor will only start after a set time delay, so that the load will be divided between them. The time delay has a higher priority than the temperature.When the air temperature has dropped by half the differential the one compressor will stop, the other will continue working and not stop until the required temperature is achieved.The compressors used must be of a type that is capable of starting up against a high pressure.

Change of temperature referenceIn an impulse appliance, for example, used for various product groups. Here the temperature reference is changed easily with a contact signal on a digital input. The signal raises the normal thermostat value by a predefined amount. At the same time the alarm limits with the same value are displaced accordingly.

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612 Manual RS8EP502 © Danfoss 12-2015 AK-CC 210

Introduction

Application• The controller is used for temperature control refrigeration

appliances in supermarkets

• With many predefined applications one unit will offer you many options. Flexibility has been planned both for new installations and for service in the refrigeration trade

PrincipleThe controller contains a temperature control where the signal can be received from one or two temperature sensors.The thermostat sensors are either placed in the cold air flow after the evaporator, in the warm air flow just before the evaporator, or both. A setting will determine how great an influence the two signals are to have on the control.A measurement of the defrost temperature can be obtained directly through the use of an S5 sensor or indirectly through the use of the S4 measurement. Four relays will cut the required functions in and out – the application determines which. The options are the following:• Refrigeration (compressor or relay)• Fan• Defrost• Rail heat• Alarm• Light• Fans for hotgas defrost• Refrigeration 2 (compressor 2 or relay 2)

The different applications are described on page 6.

Advantages• Many applications in the same unit

• The controller has integrated refrigeration-technical functions, so that it can replace a whole collection of thermostats and timers

• Buttons and seal imbedded in the front

• Can control two compressors

• Easy to remount data communication

• Quick setup

• Two temperature references

• Digital inputs for various functions

• Clock function with super cap backup

• HACCP (Hazard Analysis and Critical Control Points)- Temperature monitoring and registration of period with too

high temperature (see also page 19)- Factory calibration that will guarantee a better measuring

accuracy than stated in the standard EN 441-13 without subsequent calibration (Pt 1000 ohm sensor)

ContentsIntroduction ....................................................................................................... 2Operation ............................................................................................................ 3Applications ....................................................................................................... 6Survey of functions .......................................................................................... 8

Operation ..........................................................................................................18Menu survey .....................................................................................................20Ordering ............................................................................................................22Connections .....................................................................................................23Data .....................................................................................................................24

AK-CC 210 Manual RS8EP502 © Danfoss 12-2015 3

Operation

SensorsUp to two thermostat sensors can be connected to the controller. The relevant application determines how.

A sensor in the air before the evaporator:This connection is primarily used when control is based on area.

A sensor in the air after the evaporator:This connection is primarily used when refrigeration is controlled and there is a risk of a too low temperature near the products.

A sensor before and after the evaporator:This connection offers you the possibility of adapting the thermostat, the alarm thermostat and the display to the relevant application. The signal to the thermostat, the alarm thermostat and the display is set as a weighted value between the two temperatures, and 50% will for example give the same value from both sensors.The signal to the thermostat, the alarm thermostat and the display can be set independently of one another.

Defrost sensorThe best signal concerning the evaporator’s temperature is obtained from a defrost sensor mounted directly on the evaporator. Here the signal may be used by the defrost function, so that the shortest and most energy-saving defrost can take place.

If a defrost sensor is not required, defrost can be stopped based on time, or S4 can be selected.

Control of two compressorsThis control is used for controlling two compressors of the same size. The principle for control is that one of the compressors connects at ½ the differential of the thermostat, and the other at the full differential. When the thermostat cuts in the compressor with the fewest operating hours is started. The other compressor will only start after a set time delay, so that the load will be divided between them. The time delay has a higher priority than the temperature.When the air temperature has dropped by half the differential the one compressor will stop, the other will continue working and not stop until the required temperature is achieved.The compressors used must be of a type that is capable of starting up against a high pressure.

Change of temperature referenceIn an impulse appliance, for example, used for various product groups. Here the temperature reference is changed easily with a contact signal on a digital input. The signal raises the normal thermostat value by a predefined amount. At the same time the alarm limits with the same value are displaced accordingly.

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624 Manual RS8EP502 © Danfoss 12-2015 AK-CC 210

Digital inputsThere are two digital inputs both of which can be used for the following functions:- Case cleaning- Door contact function with alarm- Starting a defrost- Coordinated defrost- Change-over between two temperature reference- Retransmission of a contact’s position via data communication

Case cleaning functionThis function makes it easy to steer the refrigeration appliance through a cleaning phase. Via three pushes on a switch you change from one phase to the next phase.The first push stops the refrigeration – the fans keep working”Later”: The next push stops the fans”Still later”: The next push restarts refrigerationThe different situations can be followed on the display.

On the network a cleaning alarm is transmitted to the system unit. This alarm can be ”logged” so that proof of the sequence of events is provided.

Door contact functionIn cold rooms and frost rooms the door switch can switch the light on and off, start and stop the refrigeration and give alarm if the door has remained open for too long.

DefrostDepending on the application you may choose between the fol-lowing defrost methods:Natural: Here the fans are kept operating during the defrostElectric: The heating element is activatedBrine: The valve is kept open so that the brine can flow through the evaporatorHotgas: Here the solenoid valves are controlled so that the hotgas can flow through the evaporator

Start of defrostA defrost can be started in different waysInterval: Defrost is started at fixed time intervals, say, every eighth hourRefrigeration time: Defrost is started at fixed refrigeration time inter- vals, in other words, a low need for refrigeration will ”postpone” the coming defrostSchedule: Here defrost can be started at fixed times of the day and night. However, max. 6 timesContact: Defrost is started with a contact signal on a digital inputNetwork: The signal for defrost is received from a system unit via the data communicationS5 temp In 1:1 systems the efficiency of the evaporator can

be followed. Icing-up will start a defrost.Manual: An extra defrost can be activated from the control-

ler’s lower-most button. (Though not for application 4).

All the mentioned methods can be used at random – if just one them is activated a defrost will be started.

- + + °C

1 ÷ + Fan

2 ÷ ÷ Off

3 + + °C

Hot gas application

AK-CC 210 Manual RS8EP502 © Danfoss 12-2015 5

Extra module

• The controller can afterwards be fitted with an insertion module if the application requires it.The controller has been prepared with plug, so the module simply has to be pushed in

- Battery moduleThe module guarantees voltage to the controller if the supply voltage should drop out for more than four hours. The clock function can thus be protected during a power failure.

- Data communicationIf you require operation from a PC, a data communication mod-ule has to be placed in the controller.

• External displayIf it is necessary to indicate the temperature on the front of re-frigeration appliance, a display type EKA 163A can be mounted. The extra display will show the same information as the control-ler's display, but does not incorporate buttons for operation. If operation from the external display is needed a display type EKA 164A must be mounted.

Coordinated defrost

There are two ways in which coordinated defrost can be arranged. Either with wire connections between the controllers or via data communication

Wire connectionsOne of the controllers is defined to be the controlling unit and a battery module may be fitted in it so that the clock is ensured backup. When a defrost is started all the other controllers will follow suit and likewise start a defrost. After the defrost the indi-vidual controllers will move into waiting position. When all are in waiting position there will be a change-over to refrigeration.(If just one in the group demands defrost, the others will follow suit).

Defrost via data communicationAll controllers are fitted with a data communication module, and via the override function from a gateway the defrost can be coordinated.

Defrost on demand1 Based on refrigeration time

When the aggregate refrigeration time has passed a fixed time, a defrost will be started.

2 Based on temperatureThe controller will constantly follow the temperature at S5. Between two defrosts the S5 temperature will become lower the more the evaporator ices up (the compressor operates for a longer time and pulls the S5 temperature further down). When the temperature passes a set allowed variation the defrost will be started.This function can only work in 1:1 systems

Max. 15

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634 Manual RS8EP502 © Danfoss 12-2015 AK-CC 210

Digital inputsThere are two digital inputs both of which can be used for the following functions:- Case cleaning- Door contact function with alarm- Starting a defrost- Coordinated defrost- Change-over between two temperature reference- Retransmission of a contact’s position via data communication

Case cleaning functionThis function makes it easy to steer the refrigeration appliance through a cleaning phase. Via three pushes on a switch you change from one phase to the next phase.The first push stops the refrigeration – the fans keep working”Later”: The next push stops the fans”Still later”: The next push restarts refrigerationThe different situations can be followed on the display.

On the network a cleaning alarm is transmitted to the system unit. This alarm can be ”logged” so that proof of the sequence of events is provided.

Door contact functionIn cold rooms and frost rooms the door switch can switch the light on and off, start and stop the refrigeration and give alarm if the door has remained open for too long.

DefrostDepending on the application you may choose between the fol-lowing defrost methods:Natural: Here the fans are kept operating during the defrostElectric: The heating element is activatedBrine: The valve is kept open so that the brine can flow through the evaporatorHotgas: Here the solenoid valves are controlled so that the hotgas can flow through the evaporator

Start of defrostA defrost can be started in different waysInterval: Defrost is started at fixed time intervals, say, every eighth hourRefrigeration time: Defrost is started at fixed refrigeration time inter- vals, in other words, a low need for refrigeration will ”postpone” the coming defrostSchedule: Here defrost can be started at fixed times of the day and night. However, max. 6 timesContact: Defrost is started with a contact signal on a digital inputNetwork: The signal for defrost is received from a system unit via the data communicationS5 temp In 1:1 systems the efficiency of the evaporator can

be followed. Icing-up will start a defrost.Manual: An extra defrost can be activated from the control-

ler’s lower-most button. (Though not for application 4).

All the mentioned methods can be used at random – if just one them is activated a defrost will be started.

- + + °C

1 ÷ + Fan

2 ÷ ÷ Off

3 + + °C

Hot gas application

AK-CC 210 Manual RS8EP502 © Danfoss 12-2015 5

Extra module

• The controller can afterwards be fitted with an insertion module if the application requires it.The controller has been prepared with plug, so the module simply has to be pushed in

- Battery moduleThe module guarantees voltage to the controller if the supply voltage should drop out for more than four hours. The clock function can thus be protected during a power failure.

- Data communicationIf you require operation from a PC, a data communication mod-ule has to be placed in the controller.

• External displayIf it is necessary to indicate the temperature on the front of re-frigeration appliance, a display type EKA 163A can be mounted. The extra display will show the same information as the control-ler's display, but does not incorporate buttons for operation. If operation from the external display is needed a display type EKA 164A must be mounted.

Coordinated defrost

There are two ways in which coordinated defrost can be arranged. Either with wire connections between the controllers or via data communication

Wire connectionsOne of the controllers is defined to be the controlling unit and a battery module may be fitted in it so that the clock is ensured backup. When a defrost is started all the other controllers will follow suit and likewise start a defrost. After the defrost the indi-vidual controllers will move into waiting position. When all are in waiting position there will be a change-over to refrigeration.(If just one in the group demands defrost, the others will follow suit).

Defrost via data communicationAll controllers are fitted with a data communication module, and via the override function from a gateway the defrost can be coordinated.

Defrost on demand1 Based on refrigeration time

When the aggregate refrigeration time has passed a fixed time, a defrost will be started.

2 Based on temperatureThe controller will constantly follow the temperature at S5. Between two defrosts the S5 temperature will become lower the more the evaporator ices up (the compressor operates for a longer time and pulls the S5 temperature further down). When the temperature passes a set allowed variation the defrost will be started.This function can only work in 1:1 systems

Max. 15

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646 Manual RS8EP502 © Danfoss 12-2015 AK-CC 210

ApplicationsHere is a survey of the controller’s field of application.

A setting will define the relay outputs so that the controller’s interface will be targeted to the chosen application.

On page 20 you can see the relevant settings for the respective wiring diagrams.

Refrigeration control with one compressorThe functions are adapted to small refrigeration systems which either may be refrigeration appliances or cold rooms.The three relays can control the refrigeration, the defrost and the fans, and the fourth relay can be used for either alarm function, light control or rail heat control• The alarm function can be linked up with a contact function

from a door switch. If the door remains open longer than al-lowed there will be an alarm.

• The light control can also be linked up with a contact function from a door switch. An open door will switch on the light and it will remain lit for two minutes after the door has been closed again.

• The rail heat function can be used in refrigeration or freezing appliances or on the door’s heating element for frost rooms.

The fans can be stopped during defrost and they may also follow a door switch’s open/close situation.

There are several other functions for the alarm function as well as the light control, rail heat control and fans. Please refer to the respective settings.

Hot gas defrostThis type of connection can be used on systems with hotgas defrost, but only in small systems in, say, supermarkets – the functional content has not been adapted to systems with large charges. Relay 1’s change-over function can be used by the bypass valve and/or the hotgas valve.Relay 2 is used for refrigeration.

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S3 and S4 are temperature sensors. The application will deter-mine whether either one or the other or both sensors are to be used. S3 is placed in the air flow before the evaporator. S4 after the evaporator.A percentage setting will determine according to what the control is to be based. S5 is a defrost sensor and is placed on the evaporator.DI1 and DI2 are contact functions that can be used for one of the following functions: door function, alarm function, defrost start, external main switch, night operation, change of thermostat ref-erence, appliance cleaning, forced refrigeration or coordinated defrost. See the functions in settings o02 and o37.

AK-CC 210 Manual RS8EP502 © Danfoss 12-2015 7

Refrigeration control with two compressors This group of applications can be used if the controller is to cut two compressors in and out.The functions can be compared with wiring diagrams 1 to 3, but instead of controlling fans the relay is here used for compressor 2.

The two compressors must be of the same size. When the controller demands refrigeration it will first cut in the compres-sor with the shortest operating time. After the time delay the second compressor will be cut in.

When the temperature has dropped to ”the middle of the dif-ferential”, the compressor with the longest operation time will be cut out.If the running compressor does not manage to reduce the tem-perature to the cutout point, the other compressor will be cut in again. This happens when the temperature reaches the top part of the differential. If the temperature is instead ”stuck” in the dif-ferential for two hours, there will be a change-over between the two compressors so that the operating time can be equalised.The two compressors must be of a type that can start up against a high pressure.

The compressors’s settings for ”Min On time” and ”Min Off time” will always have top priority during normal regulation. But if one of the override functions is activated, the ”Min On time” will be disregarded.

If the controller is to cut 2 compressor and 1 fan in and out, relay 4 must cut the fan in and out.This function is activated in application 10.

Simple refrigeration with defrost This application can be used where there is only regulation of refrigeration and defrost.

Heating functionThis application is the same as under 1, but a heating function has been added which protects the unit against too low tem-perature. The defrost function’s heating element is here used for heating.

This application is used where the temperature can go below the set cutout temperature for the refrigeration. To ensure that the temperature will not become too low the heating element is activated x degrees below the reference value.The S3 sensor must be mounted. It supplies the signal when there is heating.

5

6

7

8

9

10

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656 Manual RS8EP502 © Danfoss 12-2015 AK-CC 210

ApplicationsHere is a survey of the controller’s field of application.

A setting will define the relay outputs so that the controller’s interface will be targeted to the chosen application.

On page 20 you can see the relevant settings for the respective wiring diagrams.

Refrigeration control with one compressorThe functions are adapted to small refrigeration systems which either may be refrigeration appliances or cold rooms.The three relays can control the refrigeration, the defrost and the fans, and the fourth relay can be used for either alarm function, light control or rail heat control• The alarm function can be linked up with a contact function

from a door switch. If the door remains open longer than al-lowed there will be an alarm.

• The light control can also be linked up with a contact function from a door switch. An open door will switch on the light and it will remain lit for two minutes after the door has been closed again.

• The rail heat function can be used in refrigeration or freezing appliances or on the door’s heating element for frost rooms.

The fans can be stopped during defrost and they may also follow a door switch’s open/close situation.

There are several other functions for the alarm function as well as the light control, rail heat control and fans. Please refer to the respective settings.

Hot gas defrostThis type of connection can be used on systems with hotgas defrost, but only in small systems in, say, supermarkets – the functional content has not been adapted to systems with large charges. Relay 1’s change-over function can be used by the bypass valve and/or the hotgas valve.Relay 2 is used for refrigeration.

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S3 and S4 are temperature sensors. The application will deter-mine whether either one or the other or both sensors are to be used. S3 is placed in the air flow before the evaporator. S4 after the evaporator.A percentage setting will determine according to what the control is to be based. S5 is a defrost sensor and is placed on the evaporator.DI1 and DI2 are contact functions that can be used for one of the following functions: door function, alarm function, defrost start, external main switch, night operation, change of thermostat ref-erence, appliance cleaning, forced refrigeration or coordinated defrost. See the functions in settings o02 and o37.

AK-CC 210 Manual RS8EP502 © Danfoss 12-2015 7

Refrigeration control with two compressors This group of applications can be used if the controller is to cut two compressors in and out.The functions can be compared with wiring diagrams 1 to 3, but instead of controlling fans the relay is here used for compressor 2.

The two compressors must be of the same size. When the controller demands refrigeration it will first cut in the compres-sor with the shortest operating time. After the time delay the second compressor will be cut in.

When the temperature has dropped to ”the middle of the dif-ferential”, the compressor with the longest operation time will be cut out.If the running compressor does not manage to reduce the tem-perature to the cutout point, the other compressor will be cut in again. This happens when the temperature reaches the top part of the differential. If the temperature is instead ”stuck” in the dif-ferential for two hours, there will be a change-over between the two compressors so that the operating time can be equalised.The two compressors must be of a type that can start up against a high pressure.

The compressors’s settings for ”Min On time” and ”Min Off time” will always have top priority during normal regulation. But if one of the override functions is activated, the ”Min On time” will be disregarded.

If the controller is to cut 2 compressor and 1 fan in and out, relay 4 must cut the fan in and out.This function is activated in application 10.

Simple refrigeration with defrost This application can be used where there is only regulation of refrigeration and defrost.

Heating functionThis application is the same as under 1, but a heating function has been added which protects the unit against too low tem-perature. The defrost function’s heating element is here used for heating.

This application is used where the temperature can go below the set cutout temperature for the refrigeration. To ensure that the temperature will not become too low the heating element is activated x degrees below the reference value.The S3 sensor must be mounted. It supplies the signal when there is heating.

5

6

7

8

9

10

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668 Manual RS8EP502 © Danfoss 12-2015 AK-CC 210

Survey of functionsFunction Para-

meterParameter by operation via data communication

Normal display

Normally the temperature value from one of the two thermostat sensors S3 or S4 or a mixture of the two measurements is displayed. In o17 the ratio is determined.

Display air (u56)

Thermostat Thermostat controlSet pointRegulation is based on the set value plus a displacement, if applicable. The value is set via a push on the centre button.The set value can be locked or limited to a range with the settings in r02 and r 03.The reference at any time can be seen in ”u28 Temp. ref”

Cutout °C

DifferentialWhen the temperature is higher than the reference + the set differential, the com-pressor relay will be cut in. It will cut out again when the temperature comes down to the set reference.

r01 Differential

Setpoint limitationThe controller’s setting range for the setpoint may be narrowed down, so that much too high or much too low values are not set accidentally - with resulting damages.

To avoid a too high setting of the setpoint, the max. allowable reference value must be lowered.

r02 Max cutout °C

To avoid a too low setting of the setpoint, the min. allowable reference value must be increased.

r03 Min cutout °C

Correction of the display’s temperature showingIf the temperature at the products and the temperature received by the controller are not identical, an offset adjustment of the shown display temperature can be carried out.

r04 Disp. Adj. K

Temperature unitSet here if the controller is to show temperature values in °C or in °F.

r05 Temp. unit °C=0. / °F=1(Only °C on AKM, whatever the set-ting)

Correction of signal from S4Compensation possibility through long sensor cable

r09 Adjust S4

Correction of signal from S3Compensation possibility through long sensor cable

r10 Adjust S3

Start / stop of refrigerationWith this setting refrigeration can be started, stopped or a manual override of the outputs can be allowed.Start / stop of refrigeration can also be accomplished with the external switch func-tion connected to a DI input.Stopped refrigeration will give a ”Standby alarm”.

r12 Main Switch

1: Start0: Stop

-1: Manual control of outputs allowed

Night setback valueThe thermostat’s reference will be the setpoint plus this value when the controller changes over to night operation. (Select a negative value if there is to be cold ac-cumulation.)

r13 Night offset

Selection of thermostat sensorHere you define the sensor the thermostat is to use for its control function. S3, S4, or a combination of them. With the setting 0%, only S3 is used (Sin). With 100%, only S4.(For application 9 an S3 sensor must be used)

r15 Ther. S4 %

Heating functionThe function uses the defrost function’s heating element for raising the temperature. The function enters into force a number of degrees (r36) below the actual reference and cuts out again with a differential of 2 degrees. Regulation is carried out with 100% signal from the S3 sensor. The fans will be operating when there is heating. The fans and the heating function will stop if door function has been selected and the door is opened. Where this function is used an external safety cutout should also be installed, so that superheating of the heating element cannot take place.Remember to set D01 to electrical defrosting.

r36 HeatStartRel

Ref. Dif.

AK-CC 210 Manual RS8EP502 © Danfoss 12-2015 9

Activation of reference displacementWhen the function is changed to ON the thermostat reference will be displaced by the value in r40. Activation can also take place via input DI1 or DI2 (defined in o02 or o37).

r39 Th. offset

Value of reference displacementThe thermostat reference and the alarm values are shifted the following number of degrees when the displacement is activated. Activation can take place via r39 or input DI

r40 Th. offset K

Night setbck(start of night signal)Forced cool.(start of forced cooling)

Alarm Alarm settings

The controller can give alarm in different situations. When there is an alarm all the light-emitting diodes (LED) will flash on the controller front panel, and the alarm relay will cut in.

With data communication the impor-tance of the individual alarms can be defined. Setting is carried out in the “Alarm destinations” menu.

Alarm delay (short alarm delay)If one of the two limit values is exceeded, a timer function will commence. The alarm will not become active until the set time delay has been passed. The time delay is set in minutes.

A03 Alarm delay

Time delay for door alarmThe time delay is set in minutes.The function is defined in o02 or in o37.

A04 DoorOpen del

Time delay for cooling (long alarm delay)This time delay is used during start-up, during defrost, immediately after a defrost.There will be change-over to the normal time delay (A03) when the temperature has dropped below the set upper alarm limit.The time delay is set in minutes.

A12 Pulldown del

Upper alarm limitHere you set when the alarm for high temperature is to start. The limit value is set in °C (absolute value). The limit value will be raised during night operation. The value is the same as the one set for night setback, but will only be raised if the value is posi-tive.The limit value will also be raised in connection with reference displacement r39.

A13 HighLim Air

Lower alarm limitHere you set when the alarm for low temperature is to start. The limit value is set in °C (absolute value).The limit value will also be raised in connection with reference displacement r39.

A14 LowLim Air

Delay of a DI1 alarmA cut-out/cut-in input will result in alarm when the time delay has been passed. The function is defined in o02.

A27 AI.Delay DI1

Delay of a DI2 alarm A cut-out/cut-in input will result in alarm when the time delay has been passed. The function is defined in o37

A28 AI.Delay DI2

Signal to the alarm thermostat Here you have to define the ratio between the sensors which the alarm thermostat has to use. S3, S4 or a combination of the two.With setting 0% only S3 is used. With 100% only S4 is used

A36 Alarm S4%

Reset alarmEKC error

Compressor Compressor controlThe compressor relay works in conjunction with the thermostat. When the thermo-stat calls for refrigeration will the compressor relay be operated.

Running timesTo prevent irregular operation, values can be set for the time the compressor is to run once it has been started. And for how long it at least has to be stopped.The running times are not observed when defrosts start.

Min. ON-time (in minutes) c01 Min. On timeMin. OFF-time (in minutes) c02 Min. Off time

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678 Manual RS8EP502 © Danfoss 12-2015 AK-CC 210

Survey of functionsFunction Para-

meterParameter by operation via data communication

Normal display

Normally the temperature value from one of the two thermostat sensors S3 or S4 or a mixture of the two measurements is displayed. In o17 the ratio is determined.

Display air (u56)

Thermostat Thermostat controlSet pointRegulation is based on the set value plus a displacement, if applicable. The value is set via a push on the centre button.The set value can be locked or limited to a range with the settings in r02 and r 03.The reference at any time can be seen in ”u28 Temp. ref”

Cutout °C

DifferentialWhen the temperature is higher than the reference + the set differential, the com-pressor relay will be cut in. It will cut out again when the temperature comes down to the set reference.

r01 Differential

Setpoint limitationThe controller’s setting range for the setpoint may be narrowed down, so that much too high or much too low values are not set accidentally - with resulting damages.

To avoid a too high setting of the setpoint, the max. allowable reference value must be lowered.

r02 Max cutout °C

To avoid a too low setting of the setpoint, the min. allowable reference value must be increased.

r03 Min cutout °C

Correction of the display’s temperature showingIf the temperature at the products and the temperature received by the controller are not identical, an offset adjustment of the shown display temperature can be carried out.

r04 Disp. Adj. K

Temperature unitSet here if the controller is to show temperature values in °C or in °F.

r05 Temp. unit °C=0. / °F=1(Only °C on AKM, whatever the set-ting)

Correction of signal from S4Compensation possibility through long sensor cable

r09 Adjust S4

Correction of signal from S3Compensation possibility through long sensor cable

r10 Adjust S3

Start / stop of refrigerationWith this setting refrigeration can be started, stopped or a manual override of the outputs can be allowed.Start / stop of refrigeration can also be accomplished with the external switch func-tion connected to a DI input.Stopped refrigeration will give a ”Standby alarm”.

r12 Main Switch

1: Start0: Stop

-1: Manual control of outputs allowed

Night setback valueThe thermostat’s reference will be the setpoint plus this value when the controller changes over to night operation. (Select a negative value if there is to be cold ac-cumulation.)

r13 Night offset

Selection of thermostat sensorHere you define the sensor the thermostat is to use for its control function. S3, S4, or a combination of them. With the setting 0%, only S3 is used (Sin). With 100%, only S4.(For application 9 an S3 sensor must be used)

r15 Ther. S4 %

Heating functionThe function uses the defrost function’s heating element for raising the temperature. The function enters into force a number of degrees (r36) below the actual reference and cuts out again with a differential of 2 degrees. Regulation is carried out with 100% signal from the S3 sensor. The fans will be operating when there is heating. The fans and the heating function will stop if door function has been selected and the door is opened. Where this function is used an external safety cutout should also be installed, so that superheating of the heating element cannot take place.Remember to set D01 to electrical defrosting.

r36 HeatStartRel

Ref. Dif.

AK-CC 210 Manual RS8EP502 © Danfoss 12-2015 9

Activation of reference displacementWhen the function is changed to ON the thermostat reference will be displaced by the value in r40. Activation can also take place via input DI1 or DI2 (defined in o02 or o37).

r39 Th. offset

Value of reference displacementThe thermostat reference and the alarm values are shifted the following number of degrees when the displacement is activated. Activation can take place via r39 or input DI

r40 Th. offset K

Night setbck(start of night signal)Forced cool.(start of forced cooling)

Alarm Alarm settings

The controller can give alarm in different situations. When there is an alarm all the light-emitting diodes (LED) will flash on the controller front panel, and the alarm relay will cut in.

With data communication the impor-tance of the individual alarms can be defined. Setting is carried out in the “Alarm destinations” menu.

Alarm delay (short alarm delay)If one of the two limit values is exceeded, a timer function will commence. The alarm will not become active until the set time delay has been passed. The time delay is set in minutes.

A03 Alarm delay

Time delay for door alarmThe time delay is set in minutes.The function is defined in o02 or in o37.

A04 DoorOpen del

Time delay for cooling (long alarm delay)This time delay is used during start-up, during defrost, immediately after a defrost.There will be change-over to the normal time delay (A03) when the temperature has dropped below the set upper alarm limit.The time delay is set in minutes.

A12 Pulldown del

Upper alarm limitHere you set when the alarm for high temperature is to start. The limit value is set in °C (absolute value). The limit value will be raised during night operation. The value is the same as the one set for night setback, but will only be raised if the value is posi-tive.The limit value will also be raised in connection with reference displacement r39.

A13 HighLim Air

Lower alarm limitHere you set when the alarm for low temperature is to start. The limit value is set in °C (absolute value).The limit value will also be raised in connection with reference displacement r39.

A14 LowLim Air

Delay of a DI1 alarmA cut-out/cut-in input will result in alarm when the time delay has been passed. The function is defined in o02.

A27 AI.Delay DI1

Delay of a DI2 alarm A cut-out/cut-in input will result in alarm when the time delay has been passed. The function is defined in o37

A28 AI.Delay DI2

Signal to the alarm thermostat Here you have to define the ratio between the sensors which the alarm thermostat has to use. S3, S4 or a combination of the two.With setting 0% only S3 is used. With 100% only S4 is used

A36 Alarm S4%

Reset alarmEKC error

Compressor Compressor controlThe compressor relay works in conjunction with the thermostat. When the thermo-stat calls for refrigeration will the compressor relay be operated.

Running timesTo prevent irregular operation, values can be set for the time the compressor is to run once it has been started. And for how long it at least has to be stopped.The running times are not observed when defrosts start.

Min. ON-time (in minutes) c01 Min. On timeMin. OFF-time (in minutes) c02 Min. Off time

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Time delay for couplings of two compressorsSettings indicate the time that has to elapse from the first relay cuts in and until the next relay has to cut in.

c05 Step delay

Reversed relay function for D010: Normal function where the relay cuts in when refrigeration is demanded1: Reversed function where the relay cuts out when refrigeration is demanded (this wiring produces the result that there will be refrigeration if the supply voltage to the controller fails).

c30 Cmp relay NC

The LED on the controller’s front will show whether refrigeration is in progress. Comp RelayHere you can read the status of the compressor relay, or you can force-control the relay in the ”Manual control” mode

Defrost Defrost controlThe controller contains a timer function that is zeroset after each defrost start.The timer function will start a defrost if/when the interval time is passed.The timer function starts when voltage is connected to the controller, but it is dis-placed the first time by the setting in d05.If there is power failure the timer value will be saved and continue from here when the power returns.This timer function can be used as a simple way of starting defrosts, but it will always act as safety defrost if one of the subsequent defrost starts is not received.The controller also contains a real-time clock. By means of settings of this clock and times for the required defrost times, defrost can be started at fixed times of the day. If there is a risk of power failure for periods longer than four hours, a battery module should be mounted in the controller.Defrost start can also be accomplished via data communication, via contact signals or manual start-up.All starting methods will function in the controller. The different functions have to be set, so that defrosts do not ”come tumbling” one after the other.Defrost can be accomplished with electricity, hotgas or brine.The actual defrost will be stopped based on time or temperature with a signal from a temperature sensor.Defrost methodHere you set whether defrost is to be accomplished with electricity, gas, brine or "non". During defrost the defrost relay will be cut in.(With brine the ”refrigeration control valve” will be kept open during defrost)

d01 Def. method0 = non1 = El2 = Gas3= Brine

Defrost stop temperatureThe defrost is stopped at a given temperature which is measured with a sensor (the sensor is defined in d10).The temperature value is set.

d02 Def. Stop Temp

Interval between defrost startsThe function is zero set and will start the timer function at each defrost start. When the time has expired the function will start a defrost.The function is used as a simple defrost start, or it may be used as a safeguard if the normal signal fails to appear.If master/slave defrost without clock function or without data communication is used, the interval time will be used as max. time between defrosts.If a defrost start via data communication does not take place, the interval time will be used as max. time between defrosts.When there is defrost with clock function or data communication, the interval time must be set for a somewhat longer period of time than the planned one, as the interval time will otherwise start a defrost which a little later will be followed by the planned one.In connection with power failure the interval time will be maintained, and when the power returns the interval time will continue from the maintained value.The interval time is not active when set to 0.

d03 Def Interval(0=off)

Max. defrost durationThis setting is a safety time so that the defrost will be stopped if there has not already been a stop based on temperature or via coordinated defrost.

d04 Max Def. time

Time staggering for defrost cut ins during start-upThe function is only relevant if you have several refrigeration appliances or groups where you want the defrost to be staggered in relation to one another. The function is furthermore only relevant if you have chosen defrost with interval start (d03).The function delays the interval time d03 by the set number of minutes, but it only does it once, and this at the very first defrost taking place when voltage is connected to the controller.The function will be active after each and every power failure.

d05 Time Stagg.

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Drip-off timeHere you set the time that is to elapse from a defrost and until the compressor is to start again. (The time when water drips off the evaporator).

d06 DripOff time

Delay of fan start after defrostHere you set the time that is to elapse from compressor start after a defrost and until the fan may start again. (The time when water is “tied” to the evaporator).

d07 FanStartDel

Fan start temperatureThe fan may also be started a little earlier than mentioned under “Delay of fan start after defrost”, if the defrost sensor S5 registers a lower value than the one set here.

d08 FanStartTemp

Fan cut in during defrostHere you can set whether fan is to operate during defrost.0: Stopped (Runs during pump down)1: Running (stopped during "fan delay")2: Running during pump down and defrost. After that stopped

d09 FanDuringDef

Defrost sensor Here you define the defrost sensor.0: None, defrost is based on time1: S52: S4

d10 DefStopSens.

Pumpdown delaySet the time where the evaporator is emptied of refrigerant prior to the defrost.

d16 Pump dwn del.

Drain delay (only in connection with hotgas)Set the time where the evaporator is emptied of condensed refrigerant after the defrost.

d17 Drain del

Defrost on demand – aggregate refrigeration timeSet here is the refrigeration time allowed without defrosts. If the time is passed, a defrost will be started.With setting = 0 the function is cut out.

d18 MaxTherRunT

Defrost on demand – S5 temperatureThe controller will follow the effectivity of the evaporator, and via internal calcula-tions and measurements of the S5 temperature it will be able to start a defrost when the variation of the S5 temperature becomes larger than required.Here you set how large a slide of the S5 temperature can be allowed. When the value is passed, a defrost will start.The function can only be used in 1:1 systems when the evaporating temperature will become lower to ensure that the air temperature will be maintained. In central systems the function must be cut out.With setting = 20 the function is cut out

d19 CutoutS5Dif.

Delay of the hot gas injectionCan be used when vales of the type PMLX and GPLX are used. Time is set so that the valve is closed completely before the hot gas is turned on.

d23 --

If you wish to see the temperature at the defrost sensor, push the controller’s lower-most button.

Defrost temp.

If you wish to start an extra defrost, push the controller’s lowermost button for four seconds.You can stop an ongoing defrost in the same way

Def StartHere you can start a manual defrost

The LED on the controller’s front will indicate whether a defrost is going on. Defrost RelayHere you can read the defrost relay status or you can force-control the relay in “Manual control” mode.

Hold After DefShows ON when the controller isoperating with coordinated defrost.Defrost StateStatus on defrost1= pump down / defrost

Fan Fan controlFan stopped at cut-out compressorHere you can select whether the fan is to be stopped when the compressor is cut out

F01 Fan stop CO (Yes = Fan stopped)

Delay of fan stop when compressor is cut outIf you have chosen to stop the fan when the compressor is cut out, you can delay the fan stop when the compressor has stopped.Here you can set the time delay.

F02 Fan del. CO

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Time delay for couplings of two compressorsSettings indicate the time that has to elapse from the first relay cuts in and until the next relay has to cut in.

c05 Step delay

Reversed relay function for D010: Normal function where the relay cuts in when refrigeration is demanded1: Reversed function where the relay cuts out when refrigeration is demanded (this wiring produces the result that there will be refrigeration if the supply voltage to the controller fails).

c30 Cmp relay NC

The LED on the controller’s front will show whether refrigeration is in progress. Comp RelayHere you can read the status of the compressor relay, or you can force-control the relay in the ”Manual control” mode

Defrost Defrost controlThe controller contains a timer function that is zeroset after each defrost start.The timer function will start a defrost if/when the interval time is passed.The timer function starts when voltage is connected to the controller, but it is dis-placed the first time by the setting in d05.If there is power failure the timer value will be saved and continue from here when the power returns.This timer function can be used as a simple way of starting defrosts, but it will always act as safety defrost if one of the subsequent defrost starts is not received.The controller also contains a real-time clock. By means of settings of this clock and times for the required defrost times, defrost can be started at fixed times of the day. If there is a risk of power failure for periods longer than four hours, a battery module should be mounted in the controller.Defrost start can also be accomplished via data communication, via contact signals or manual start-up.All starting methods will function in the controller. The different functions have to be set, so that defrosts do not ”come tumbling” one after the other.Defrost can be accomplished with electricity, hotgas or brine.The actual defrost will be stopped based on time or temperature with a signal from a temperature sensor.Defrost methodHere you set whether defrost is to be accomplished with electricity, gas, brine or "non". During defrost the defrost relay will be cut in.(With brine the ”refrigeration control valve” will be kept open during defrost)

d01 Def. method0 = non1 = El2 = Gas3= Brine

Defrost stop temperatureThe defrost is stopped at a given temperature which is measured with a sensor (the sensor is defined in d10).The temperature value is set.

d02 Def. Stop Temp

Interval between defrost startsThe function is zero set and will start the timer function at each defrost start. When the time has expired the function will start a defrost.The function is used as a simple defrost start, or it may be used as a safeguard if the normal signal fails to appear.If master/slave defrost without clock function or without data communication is used, the interval time will be used as max. time between defrosts.If a defrost start via data communication does not take place, the interval time will be used as max. time between defrosts.When there is defrost with clock function or data communication, the interval time must be set for a somewhat longer period of time than the planned one, as the interval time will otherwise start a defrost which a little later will be followed by the planned one.In connection with power failure the interval time will be maintained, and when the power returns the interval time will continue from the maintained value.The interval time is not active when set to 0.

d03 Def Interval(0=off)

Max. defrost durationThis setting is a safety time so that the defrost will be stopped if there has not already been a stop based on temperature or via coordinated defrost.

d04 Max Def. time

Time staggering for defrost cut ins during start-upThe function is only relevant if you have several refrigeration appliances or groups where you want the defrost to be staggered in relation to one another. The function is furthermore only relevant if you have chosen defrost with interval start (d03).The function delays the interval time d03 by the set number of minutes, but it only does it once, and this at the very first defrost taking place when voltage is connected to the controller.The function will be active after each and every power failure.

d05 Time Stagg.

AK-CC 210 Manual RS8EP502 © Danfoss 12-2015 11

Drip-off timeHere you set the time that is to elapse from a defrost and until the compressor is to start again. (The time when water drips off the evaporator).

d06 DripOff time

Delay of fan start after defrostHere you set the time that is to elapse from compressor start after a defrost and until the fan may start again. (The time when water is “tied” to the evaporator).

d07 FanStartDel

Fan start temperatureThe fan may also be started a little earlier than mentioned under “Delay of fan start after defrost”, if the defrost sensor S5 registers a lower value than the one set here.

d08 FanStartTemp

Fan cut in during defrostHere you can set whether fan is to operate during defrost.0: Stopped (Runs during pump down)1: Running (stopped during "fan delay")2: Running during pump down and defrost. After that stopped

d09 FanDuringDef

Defrost sensor Here you define the defrost sensor.0: None, defrost is based on time1: S52: S4

d10 DefStopSens.

Pumpdown delaySet the time where the evaporator is emptied of refrigerant prior to the defrost.

d16 Pump dwn del.

Drain delay (only in connection with hotgas)Set the time where the evaporator is emptied of condensed refrigerant after the defrost.

d17 Drain del

Defrost on demand – aggregate refrigeration timeSet here is the refrigeration time allowed without defrosts. If the time is passed, a defrost will be started.With setting = 0 the function is cut out.

d18 MaxTherRunT

Defrost on demand – S5 temperatureThe controller will follow the effectivity of the evaporator, and via internal calcula-tions and measurements of the S5 temperature it will be able to start a defrost when the variation of the S5 temperature becomes larger than required.Here you set how large a slide of the S5 temperature can be allowed. When the value is passed, a defrost will start.The function can only be used in 1:1 systems when the evaporating temperature will become lower to ensure that the air temperature will be maintained. In central systems the function must be cut out.With setting = 20 the function is cut out

d19 CutoutS5Dif.

Delay of the hot gas injectionCan be used when vales of the type PMLX and GPLX are used. Time is set so that the valve is closed completely before the hot gas is turned on.

d23 --

If you wish to see the temperature at the defrost sensor, push the controller’s lower-most button.

Defrost temp.

If you wish to start an extra defrost, push the controller’s lowermost button for four seconds.You can stop an ongoing defrost in the same way

Def StartHere you can start a manual defrost

The LED on the controller’s front will indicate whether a defrost is going on. Defrost RelayHere you can read the defrost relay status or you can force-control the relay in “Manual control” mode.

Hold After DefShows ON when the controller isoperating with coordinated defrost.Defrost StateStatus on defrost1= pump down / defrost

Fan Fan controlFan stopped at cut-out compressorHere you can select whether the fan is to be stopped when the compressor is cut out

F01 Fan stop CO (Yes = Fan stopped)

Delay of fan stop when compressor is cut outIf you have chosen to stop the fan when the compressor is cut out, you can delay the fan stop when the compressor has stopped.Here you can set the time delay.

F02 Fan del. CO

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Fan stop temperatureThe function stops the fans in an error situation, so that they will not provide power to the appliance. If the defrost sensor registers a higher temperature than the one set here, the fans will be stopped. There will be re-start at 2 K below the setting.The function is not active during a defrost or start-up after a defrost.With setting +50°C the function is interrupted.

F04 FanStopTemp.

The LED on the controller’s front will indicate whether a defrost is going on. Fan RelayHere you can read the fan relay status, or force-control the relay in “Manual control” mode.

HACCP HACCPHACCP temperature Here you can see the temperature measurement that transmits signal to the function

h01 HACCP temp.

Last too high HACCP temperature was registered in connection with: (Value can be read out). H01: Temperature exceeding during normal regulation. H02: Temperature exceeding during power failure. Battery backup controls the times.H03: Temperature exceeding during power failure. No control of times.

h02 -

Last time the HACCP temperature was exceeded: Year h03 -Last time the HACCP temperature was exceeded: Month h04 -Last time the HACCP temperature was exceeded: Day h05 -Last time the HACCP temperature was exceeded: Hour h06 -Last time the HACCP temperature was exceeded: Minute h07 -Last exceeding: Duration in hours h08 -Last exceeding: Duration in minutes h09 -Peak temperature The highest measured temperature will continuously be saved when the temperature exceeds the limit value in h12. The value can be read out until the next time the tem-perature exceeds the limit value. After that it is overwritten with the new measure-ments.

h10 Max.temp.

Selection of function 0: No HACCP function 1: S3 and/or S4 used as sensor. Definition takes place in h14. 2: S5 used as sensor.

h11 HACCP sensor

Alarm limit Here you set the temperature value at which the HACCP function is to enter into force. When the value becomes higher than the set one, the time delay starts.

h12 HACCP limit

Time delay for the alarm (only during normal regulation). When the time delay has been passed the alarm is activated.

h13 HACCP delay

Selection of sensors for the measuring If the S4 sensor and/or the S3 sensor is used, the ratio between them must be set. At setting 100% only S4 is used. At setting 0% only S3 is used.

h14 HACCP S4%

Internal defrosting schedule/clock function(Not used if an external defrosting schedule is used via data communication.)Up to six individual times can be set for the defrost start throughout the day.Defrost start, hour setting t01-t06Defrost start, minute setting (1 and 11 belong together, etc.)When all t01 to t16 equal 0 the clock will not start defrosts.

t11-t16

Real-time clock Setting the clock is only necessary when there is no data communication.In the event of a power failure of less than four hours, the clock function will be saved. When mounting a battery module the clock function can preserved longer. There is also a date indication used for registration of temperature measurements.Clock: Hour setting t07

Clock: Minute setting t08

Clock: Date setting t45

Clock: Month setting t46

Clock: Year setting t47

Miscellaneous MiscellaneousDelay of output signal after start-upAfter start-up or a power failure the controller’s functions can be delayed so that over-loading of the electricity supply network is avoided. Here you can set the time delay.

o01 DelayOfOutp.

AK-CC 210 Manual RS8EP502 © Danfoss 12-2015 13

Digital input signal - DI1The controller has a digital input 1 which can be used for one of the following func-tions:Off: The input is not used1) Status display of a contact function2) Door function. When the input is open it signals that the door is open. The refrig-

eration and the fans are stopped. When the time setting in “A4” is passed, an alarm will be given and refrigeration will be resumed.

3) Door alarm. When the input is open it signals that the door is open. When the time setting in “A4” is passed, there will be alarm.

4) Defrost. The function is started with a pulse signal. The controller will register when the DI input is activated. The controller will then start a defrost cycle. If the signal is to be received by several controllers it is important that ALL connections are mounted the same way (DI to DI and GND to GND).

5) Main switch. Regulation is carried out when the input is short-circuited, and regula-tion is stopped when the input is put in pos. OFF.

6) Night operation. When the input is short-circuited, there will be regulation for night operation.

7) Reference displacement when DI1 is short-circuited. Displacement with “r40”.8) Separate alarm function. Alarm will be given when the input is short-circuited.9) Separate alarm function. Alarm will be given when the input is opened. (For 8 and

9 the time delay is set in A27)10) Case cleaning. The function is started with a pulse signal. Cf. also description on

page 4.11) Forced refrigeration at hotgas defrost when the input is short-circuited.

o02 DI 1 Config.Definition takes place with the nu-merical value shown to the left.

(0 = off)

DI state(Measurement)The DI input’s present status is shown here. ON or OFF.

If the controller is built into a network with data communication, it must have an address, and the master gateway of the data communication must then know this address.These settings can only be made when a data communication module has been mounted in the controller and the installation of the data communication cable has been finished.This installation is mentioned in a separate document “RC8AC”.

After installation of a data communi-cation module the controller can be operated on an equal footing with theother controllers in ADAP-KOOL® refrigeration controls.

The address is set between 1 and 60 (119), gateway determined o03

The address is sent to the gateway when the menu is set in pos. ONIMPORTANT: Before you set o04, you MUST set o61. Otherwise you will be transmit-ting incorrect data.

o04

Access code 1 (Access to all settings)If the settings in the controller are to be protected with an access code you can set a numerical value between 0 and 100. If not, you can cancel the function with setting 0. (99 will always give you access).

o05 -

Sensor typeNormally a Pt 1000 sensor with great signal accuracy is used. But you can also use a sensor with another signal accuracy. That may either be a PTC 1000 sensor (1000 ohm) or an NTC sensor (5000 Ohm at 25°C).All the mounted sensors must be of the same type.

o06 SensorConfigPt = 0PTC = 1NTC = 2

Display stepYes: Gives steps of 0.5°No: Gives steps of 0.1°

o15 Disp. Step = 0.5

Max. standby time after coordinated defrostWhen a controller has completed a defrost it will wait for a signal which tells that the refrigeration may be resumed. If this signal fails to appear for one reason or another, the controller will itself start the refrigeration when this standby time has elapsed.

o16 Max HoldTime

Select signal for the display S4%Here you define the signal to be shown by the display.S3, S4, or a combination of the two.With setting 0% only S3 is used. With 100% only S4.

o17 Disp. S4%

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Fan stop temperatureThe function stops the fans in an error situation, so that they will not provide power to the appliance. If the defrost sensor registers a higher temperature than the one set here, the fans will be stopped. There will be re-start at 2 K below the setting.The function is not active during a defrost or start-up after a defrost.With setting +50°C the function is interrupted.

F04 FanStopTemp.

The LED on the controller’s front will indicate whether a defrost is going on. Fan RelayHere you can read the fan relay status, or force-control the relay in “Manual control” mode.

HACCP HACCPHACCP temperature Here you can see the temperature measurement that transmits signal to the function

h01 HACCP temp.

Last too high HACCP temperature was registered in connection with: (Value can be read out). H01: Temperature exceeding during normal regulation. H02: Temperature exceeding during power failure. Battery backup controls the times.H03: Temperature exceeding during power failure. No control of times.

h02 -

Last time the HACCP temperature was exceeded: Year h03 -Last time the HACCP temperature was exceeded: Month h04 -Last time the HACCP temperature was exceeded: Day h05 -Last time the HACCP temperature was exceeded: Hour h06 -Last time the HACCP temperature was exceeded: Minute h07 -Last exceeding: Duration in hours h08 -Last exceeding: Duration in minutes h09 -Peak temperature The highest measured temperature will continuously be saved when the temperature exceeds the limit value in h12. The value can be read out until the next time the tem-perature exceeds the limit value. After that it is overwritten with the new measure-ments.

h10 Max.temp.

Selection of function 0: No HACCP function 1: S3 and/or S4 used as sensor. Definition takes place in h14. 2: S5 used as sensor.

h11 HACCP sensor

Alarm limit Here you set the temperature value at which the HACCP function is to enter into force. When the value becomes higher than the set one, the time delay starts.

h12 HACCP limit

Time delay for the alarm (only during normal regulation). When the time delay has been passed the alarm is activated.

h13 HACCP delay

Selection of sensors for the measuring If the S4 sensor and/or the S3 sensor is used, the ratio between them must be set. At setting 100% only S4 is used. At setting 0% only S3 is used.

h14 HACCP S4%

Internal defrosting schedule/clock function(Not used if an external defrosting schedule is used via data communication.)Up to six individual times can be set for the defrost start throughout the day.Defrost start, hour setting t01-t06Defrost start, minute setting (1 and 11 belong together, etc.)When all t01 to t16 equal 0 the clock will not start defrosts.

t11-t16

Real-time clock Setting the clock is only necessary when there is no data communication.In the event of a power failure of less than four hours, the clock function will be saved. When mounting a battery module the clock function can preserved longer. There is also a date indication used for registration of temperature measurements.Clock: Hour setting t07

Clock: Minute setting t08

Clock: Date setting t45

Clock: Month setting t46

Clock: Year setting t47

Miscellaneous MiscellaneousDelay of output signal after start-upAfter start-up or a power failure the controller’s functions can be delayed so that over-loading of the electricity supply network is avoided. Here you can set the time delay.

o01 DelayOfOutp.

AK-CC 210 Manual RS8EP502 © Danfoss 12-2015 13

Digital input signal - DI1The controller has a digital input 1 which can be used for one of the following func-tions:Off: The input is not used1) Status display of a contact function2) Door function. When the input is open it signals that the door is open. The refrig-

eration and the fans are stopped. When the time setting in “A4” is passed, an alarm will be given and refrigeration will be resumed.

3) Door alarm. When the input is open it signals that the door is open. When the time setting in “A4” is passed, there will be alarm.

4) Defrost. The function is started with a pulse signal. The controller will register when the DI input is activated. The controller will then start a defrost cycle. If the signal is to be received by several controllers it is important that ALL connections are mounted the same way (DI to DI and GND to GND).

5) Main switch. Regulation is carried out when the input is short-circuited, and regula-tion is stopped when the input is put in pos. OFF.

6) Night operation. When the input is short-circuited, there will be regulation for night operation.

7) Reference displacement when DI1 is short-circuited. Displacement with “r40”.8) Separate alarm function. Alarm will be given when the input is short-circuited.9) Separate alarm function. Alarm will be given when the input is opened. (For 8 and

9 the time delay is set in A27)10) Case cleaning. The function is started with a pulse signal. Cf. also description on

page 4.11) Forced refrigeration at hotgas defrost when the input is short-circuited.

o02 DI 1 Config.Definition takes place with the nu-merical value shown to the left.

(0 = off)

DI state(Measurement)The DI input’s present status is shown here. ON or OFF.

If the controller is built into a network with data communication, it must have an address, and the master gateway of the data communication must then know this address.These settings can only be made when a data communication module has been mounted in the controller and the installation of the data communication cable has been finished.This installation is mentioned in a separate document “RC8AC”.

After installation of a data communi-cation module the controller can be operated on an equal footing with theother controllers in ADAP-KOOL® refrigeration controls.

The address is set between 1 and 60 (119), gateway determined o03

The address is sent to the gateway when the menu is set in pos. ONIMPORTANT: Before you set o04, you MUST set o61. Otherwise you will be transmit-ting incorrect data.

o04

Access code 1 (Access to all settings)If the settings in the controller are to be protected with an access code you can set a numerical value between 0 and 100. If not, you can cancel the function with setting 0. (99 will always give you access).

o05 -

Sensor typeNormally a Pt 1000 sensor with great signal accuracy is used. But you can also use a sensor with another signal accuracy. That may either be a PTC 1000 sensor (1000 ohm) or an NTC sensor (5000 Ohm at 25°C).All the mounted sensors must be of the same type.

o06 SensorConfigPt = 0PTC = 1NTC = 2

Display stepYes: Gives steps of 0.5°No: Gives steps of 0.1°

o15 Disp. Step = 0.5

Max. standby time after coordinated defrostWhen a controller has completed a defrost it will wait for a signal which tells that the refrigeration may be resumed. If this signal fails to appear for one reason or another, the controller will itself start the refrigeration when this standby time has elapsed.

o16 Max HoldTime

Select signal for the display S4%Here you define the signal to be shown by the display.S3, S4, or a combination of the two.With setting 0% only S3 is used. With 100% only S4.

o17 Disp. S4%

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7214 Manual RS8EP502 © Danfoss 12-2015 AK-CC 210

Digital input signal - D2The controller has a digital input 2 which can be used for one of the following func-tions:Off: The input is not used.1) Status display of a contact function2) Door function. When the input is open it signals that the door is open. The refrig-

eration and the fans are stopped. When the time setting in “A4” is passed, an alarm will be given and refrigeration resumed.

3) Door alarm. When the input is open it signals that the door is open. When the time setting in “A4” is passed an alarm will be given.

4) Defrost. The function is started with a pulse signal. The controller will register when the DI input is activated. The controller will then start a defrost cycle. If the signal is to be received by several controllers it is important that ALL connections are mounted the same way (DI to DI and GND to GND).

5) Main switch. Regulation is carried out when the input is short-circuited, and regula-tion is stopped when the input is put in pos. OFF.

6) Night operation. When the input is short-circuited, there will be regulation for night operation.

7) Reference displacement when DI2 is short-circuited. Displacement with “r40”.8) Separate alarm function. Alarm will be given when the input is short-circuited.9) Separate alarm function. Alarm will be given when the input is opened.10) Case cleaning. The function is started with a pulse signal. Cf. also description on

page 4.11) Forced refrigeration at hotgas defrost when the input is short-circuited.12) The input is used for coordinated defrost in conjunction with other controllers of

the same type

o37 DI2 config.

Configuration of light function (relay 4 in applications 2 and 6)1) The relay cuts in during day operation2) The relay to be controlled via data communication3) The relay to be controlled by the door switch defined in either o02 or o37 where the setting is selected to either 2 or 3. When the door is opened the relay will cut in. When the door is closed again there will be a time delay of two minutes before the light is switched off.

o38 Light config

Activation of light relayThe light relay can be activated here, but only if defined in o38 with setting 2.

o39 Light remote

Rail heat during day operationThe ON period is set as a percentage of the time

o41 Railh.ON day%

Rail heat during night operationThe ON period is set as a percentage of the time

o42 Railh.ON ngt%

Rail heat cycleThe period of time for the aggregate ON time + OFF time is set in minutes

o43 Railh. cycle

Case cleaningThe status of the function can be followed here or the function can be started manu-ally.0 = Normal operation (no cleaning)1 = Cleaning with fans operating. All other outputs are Off.2 = Cleaning with stopped fans. All outputs are Off.If the function is controlled by a signal at the DI1 or DI2 input, the relevant status can be seen here in the menu.

o46 Case clean

Selection of applicationThe controller can be defined in various ways. Here you set which of the 10 applica-tions is required. On page 6 you can see a survey of applications.This menu can only be set when regulation is stopped, i.e. “r12” is set to 0.

o61 --- Appl. Mode (only output in Danfoss only)

Transfer a set of presetting to the controllerIt is possible to select a quick setting of a number of parameters. It depends on whether an application or a room is to be controlled and whether defrost is to be stopped based on time or based on temperature. The survey can be seen on page 22.This menu can only be set when regulation is stopped, i.e. “r12” is set to 0.

After the setting the value will return to 0. Any subsequent adjustment/setting of parameters can be made, as required.

o62 -

Access code 2 (Access to adjustments)There is access to adjustments of values, but not to configuration settings. If the set-tings in the controller are to be protected with an access code you can set a numeri-cal value between 0 and 100. If not, you can cancel the function with setting 0. If the function is used, access code 1 (o05) must also be used.

o64 -

Copy the controller’s present settingsWith this function the controller’s settings can be transferred to a programming key. The key can contain up to 25 different sets. Select a number. All settings except for Application (o61) and Address (o03) will be copied. When copying has started the dis-play returns to o65. After two seconds you can move into the menu again and check whether the copying was satisfactory.Showing of a negative figure spells problems. See the significance in the Fault Mes-sage section.

o65 -

AK-CC 210 Manual RS8EP502 © Danfoss 12-2015 15

Copy from the programming keyThis function downloads a set of settings earlier saved in the controller. Select the relevant number.All settings except for Application (o61) and Address (o03) will be copied. When copy-ing has started the display returns to o66. After two seconds you can move back into the menu again and check whether the copying was satisfactory. Showing of a nega-tive figure spells problems. See the significance in the Fault Message section.

o66 -

Save as factory settingWith this setting you save the controller’s actual settings as a new basic setting (the earlier factory settings are overwritten).

o67 -

- - - Night Setback0=Day1=Night

Service ServiceTemperature measured with S5 sensor u09 S5 temp.Status on DI1 input. on/1=closed u10 DI1 statusTemperature measured with S3 sensor u12 S3 air tempStatus on night operation (on or off) 1=closed u13 Night Cond.Temperature measured with S4 sensor u16 S4 air tempThermostat temperature u17 Ther. airRead the present regulation reference u28 Temp. ref.Status on DI2 output. on/1=closed u37 DI2 statusTemperature shown on display u56 Display airMeasured temperature for alarm thermostat u57 Alarm air** Status on relay for cooling u58 Comp1/LLSV** Status on relay for fan u59 Fan relay** Status on relay for defrost u60 Def. relay** Status on relay for railheat u61 Railh. relay** Status on relay for alarm u62 Alarm relay** Status on relay for light u63 Light relay** Status on relay for valve in suction line u64 SuctionValve** Status on relay for compressor 2 u67 Comp2 relay*) Not all items will be shown. Only the function belonging to the selected applica-

tion can be seen.

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7314 Manual RS8EP502 © Danfoss 12-2015 AK-CC 210

Digital input signal - D2The controller has a digital input 2 which can be used for one of the following func-tions:Off: The input is not used.1) Status display of a contact function2) Door function. When the input is open it signals that the door is open. The refrig-

eration and the fans are stopped. When the time setting in “A4” is passed, an alarm will be given and refrigeration resumed.

3) Door alarm. When the input is open it signals that the door is open. When the time setting in “A4” is passed an alarm will be given.

4) Defrost. The function is started with a pulse signal. The controller will register when the DI input is activated. The controller will then start a defrost cycle. If the signal is to be received by several controllers it is important that ALL connections are mounted the same way (DI to DI and GND to GND).

5) Main switch. Regulation is carried out when the input is short-circuited, and regula-tion is stopped when the input is put in pos. OFF.

6) Night operation. When the input is short-circuited, there will be regulation for night operation.

7) Reference displacement when DI2 is short-circuited. Displacement with “r40”.8) Separate alarm function. Alarm will be given when the input is short-circuited.9) Separate alarm function. Alarm will be given when the input is opened.10) Case cleaning. The function is started with a pulse signal. Cf. also description on

page 4.11) Forced refrigeration at hotgas defrost when the input is short-circuited.12) The input is used for coordinated defrost in conjunction with other controllers of

the same type

o37 DI2 config.

Configuration of light function (relay 4 in applications 2 and 6)1) The relay cuts in during day operation2) The relay to be controlled via data communication3) The relay to be controlled by the door switch defined in either o02 or o37 where the setting is selected to either 2 or 3. When the door is opened the relay will cut in. When the door is closed again there will be a time delay of two minutes before the light is switched off.

o38 Light config

Activation of light relayThe light relay can be activated here, but only if defined in o38 with setting 2.

o39 Light remote

Rail heat during day operationThe ON period is set as a percentage of the time

o41 Railh.ON day%

Rail heat during night operationThe ON period is set as a percentage of the time

o42 Railh.ON ngt%

Rail heat cycleThe period of time for the aggregate ON time + OFF time is set in minutes

o43 Railh. cycle

Case cleaningThe status of the function can be followed here or the function can be started manu-ally.0 = Normal operation (no cleaning)1 = Cleaning with fans operating. All other outputs are Off.2 = Cleaning with stopped fans. All outputs are Off.If the function is controlled by a signal at the DI1 or DI2 input, the relevant status can be seen here in the menu.

o46 Case clean

Selection of applicationThe controller can be defined in various ways. Here you set which of the 10 applica-tions is required. On page 6 you can see a survey of applications.This menu can only be set when regulation is stopped, i.e. “r12” is set to 0.

o61 --- Appl. Mode (only output in Danfoss only)

Transfer a set of presetting to the controllerIt is possible to select a quick setting of a number of parameters. It depends on whether an application or a room is to be controlled and whether defrost is to be stopped based on time or based on temperature. The survey can be seen on page 22.This menu can only be set when regulation is stopped, i.e. “r12” is set to 0.

After the setting the value will return to 0. Any subsequent adjustment/setting of parameters can be made, as required.

o62 -

Access code 2 (Access to adjustments)There is access to adjustments of values, but not to configuration settings. If the set-tings in the controller are to be protected with an access code you can set a numeri-cal value between 0 and 100. If not, you can cancel the function with setting 0. If the function is used, access code 1 (o05) must also be used.

o64 -

Copy the controller’s present settingsWith this function the controller’s settings can be transferred to a programming key. The key can contain up to 25 different sets. Select a number. All settings except for Application (o61) and Address (o03) will be copied. When copying has started the dis-play returns to o65. After two seconds you can move into the menu again and check whether the copying was satisfactory.Showing of a negative figure spells problems. See the significance in the Fault Mes-sage section.

o65 -

AK-CC 210 Manual RS8EP502 © Danfoss 12-2015 15

Copy from the programming keyThis function downloads a set of settings earlier saved in the controller. Select the relevant number.All settings except for Application (o61) and Address (o03) will be copied. When copy-ing has started the display returns to o66. After two seconds you can move back into the menu again and check whether the copying was satisfactory. Showing of a nega-tive figure spells problems. See the significance in the Fault Message section.

o66 -

Save as factory settingWith this setting you save the controller’s actual settings as a new basic setting (the earlier factory settings are overwritten).

o67 -

- - - Night Setback0=Day1=Night

Service ServiceTemperature measured with S5 sensor u09 S5 temp.Status on DI1 input. on/1=closed u10 DI1 statusTemperature measured with S3 sensor u12 S3 air tempStatus on night operation (on or off) 1=closed u13 Night Cond.Temperature measured with S4 sensor u16 S4 air tempThermostat temperature u17 Ther. airRead the present regulation reference u28 Temp. ref.Status on DI2 output. on/1=closed u37 DI2 statusTemperature shown on display u56 Display airMeasured temperature for alarm thermostat u57 Alarm air** Status on relay for cooling u58 Comp1/LLSV** Status on relay for fan u59 Fan relay** Status on relay for defrost u60 Def. relay** Status on relay for railheat u61 Railh. relay** Status on relay for alarm u62 Alarm relay** Status on relay for light u63 Light relay** Status on relay for valve in suction line u64 SuctionValve** Status on relay for compressor 2 u67 Comp2 relay*) Not all items will be shown. Only the function belonging to the selected applica-

tion can be seen.

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7416 Manual RS8EP502 © Danfoss 12-2015 AK-CC 210

Fault message Alarms

In an error situation the LED’s on the front will flash and the alarm relay will be acti-vated. If you push the top button in this situation you can see the alarm report in the display. If there are more keep on pushing to see them.There are two kinds of error reports - it can either be an alarm occurring during the daily operation, or there may be a defect in the installation.A-alarms will not become visible until the set time delay has expired. E-alarms, on the other hand, will become visible the moment the error occurs.(An A alarm will not be visible as long as there is an active E alarm).Here are the messages that may appear: 1 = alarmA1: High temperature alarm High t. alarm

A2: Low temperature alarm Low t. alarm

A4: Door alarm Door Alarm

A5: Information. Parameter o16 is expired Max Hold Time

A15: Alarm. Signal from DI1 input DI1 alarm

A16: Alarm. Signal from DI2 input DI2 alarm

A45: Standby position (stopped refrigeration via r12 or DI input) Standby mode

A59: Case cleaning. Signal from DI1 or DI2 input Case cleaning

A60: High-temperature alarm for the HACCP function HACCP alarm

Max. def time

E1: Faults in the controller EKC error

E6: Fault in real-time clock. Check the battery / reset the clock. -

E25: Sensor error on S3 S3 error

E26: Sensor error on S4 S4 error

E27: Sensor error on S5 S5 error

When copying settings to or from a copying key with functions o65 or o66, the fol-lowing information may appear:0: Copying concluded and OK4: Copying key not correctly mounted5: Copying was not correct. Repeat copying6: Copying to EKC incorrect. Repeat copying7: Copying to copying key incorrect. Repeat copying8: Copying not possible. Order number or SW version do not match9: Communication error and timeout10: Copying still going on(The information can be found in o65 or o66 a couple of seconds after copying has been started).

Alarm destinations

The importance of the individual alarms can be defined with a setting (0, 1, 2 or 3)

AK-CC 210 Manual RS8EP502 © Danfoss 12-2015 17

Operating status (Measurement)

The controller goes through some regulating situations where it is just waiting for the next point of the regulation. To make these “why is nothing happening” situations visible, you can see an operating status on the display. Push briefly (1s) the upper but-ton. If there is a status code, it will be shown on the display. The individual status codes have the following meanings:

EKC State:(Shown in all menu displays)

S0: Regulating 0

S1: Waiting for end of the coordinated defrost 1

S2: When the compressor is operating it must run for at least x minutes. 2

S3: When the compressor is stopped, it must remain stopped for at least x minutes. 3

S4: The evaporator drips off and waits for the time to run out 4

S10: Refrigeration stopped by main switch. Either with r12 or a DI-input 10

S11: Refrigeration stopped by thermostat 11

S14: Defrost sequence. Defrost in progress 14

S15: Defrost sequence. Fan delay — water attaches to the evaporator 15

S17: Door is open. DI input is open 17

S20: Emergency cooling *) 20

S25: Manual control of outputs 25

S29: Case cleaning 29

S30: Forced cooling 30

S32: Delay on outputs during start-up 32

S33: Heat function r36 is active 33

Other displays:

non: The defrost temperature cannot be displayed. There is stop based on time

-d-: Defrost in progress / First cooling after defrost

PS: Password required. Set password

*) Emergency cooling will take effect when there is lack of signal from a defined S3 or S4 sensor. The regulation will continue with a registered average cutin frequency. There are two registered values – one for day operation and one for night operation.

Warning ! Direct start of compressors *To prevent compressor breakdown parameter c01 and c02 should be set according to suppliers requirements or in general :Hermetic Compressors c02 min. 5 minutesSemihermetic Compressors c02 min. 8 minutes and c01 min. 2 to 5 minutes ( Motor from 5 to 15 KW )* ) Direct activating of solenoid valves does not require settings different from factory (0)

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7516 Manual RS8EP502 © Danfoss 12-2015 AK-CC 210

Fault message Alarms

In an error situation the LED’s on the front will flash and the alarm relay will be acti-vated. If you push the top button in this situation you can see the alarm report in the display. If there are more keep on pushing to see them.There are two kinds of error reports - it can either be an alarm occurring during the daily operation, or there may be a defect in the installation.A-alarms will not become visible until the set time delay has expired. E-alarms, on the other hand, will become visible the moment the error occurs.(An A alarm will not be visible as long as there is an active E alarm).Here are the messages that may appear: 1 = alarmA1: High temperature alarm High t. alarm

A2: Low temperature alarm Low t. alarm

A4: Door alarm Door Alarm

A5: Information. Parameter o16 is expired Max Hold Time

A15: Alarm. Signal from DI1 input DI1 alarm

A16: Alarm. Signal from DI2 input DI2 alarm

A45: Standby position (stopped refrigeration via r12 or DI input) Standby mode

A59: Case cleaning. Signal from DI1 or DI2 input Case cleaning

A60: High-temperature alarm for the HACCP function HACCP alarm

Max. def time

E1: Faults in the controller EKC error

E6: Fault in real-time clock. Check the battery / reset the clock. -

E25: Sensor error on S3 S3 error

E26: Sensor error on S4 S4 error

E27: Sensor error on S5 S5 error

When copying settings to or from a copying key with functions o65 or o66, the fol-lowing information may appear:0: Copying concluded and OK4: Copying key not correctly mounted5: Copying was not correct. Repeat copying6: Copying to EKC incorrect. Repeat copying7: Copying to copying key incorrect. Repeat copying8: Copying not possible. Order number or SW version do not match9: Communication error and timeout10: Copying still going on(The information can be found in o65 or o66 a couple of seconds after copying has been started).

Alarm destinations

The importance of the individual alarms can be defined with a setting (0, 1, 2 or 3)

AK-CC 210 Manual RS8EP502 © Danfoss 12-2015 17

Operating status (Measurement)

The controller goes through some regulating situations where it is just waiting for the next point of the regulation. To make these “why is nothing happening” situations visible, you can see an operating status on the display. Push briefly (1s) the upper but-ton. If there is a status code, it will be shown on the display. The individual status codes have the following meanings:

EKC State:(Shown in all menu displays)

S0: Regulating 0

S1: Waiting for end of the coordinated defrost 1

S2: When the compressor is operating it must run for at least x minutes. 2

S3: When the compressor is stopped, it must remain stopped for at least x minutes. 3

S4: The evaporator drips off and waits for the time to run out 4

S10: Refrigeration stopped by main switch. Either with r12 or a DI-input 10

S11: Refrigeration stopped by thermostat 11

S14: Defrost sequence. Defrost in progress 14

S15: Defrost sequence. Fan delay — water attaches to the evaporator 15

S17: Door is open. DI input is open 17

S20: Emergency cooling *) 20

S25: Manual control of outputs 25

S29: Case cleaning 29

S30: Forced cooling 30

S32: Delay on outputs during start-up 32

S33: Heat function r36 is active 33

Other displays:

non: The defrost temperature cannot be displayed. There is stop based on time

-d-: Defrost in progress / First cooling after defrost

PS: Password required. Set password

*) Emergency cooling will take effect when there is lack of signal from a defined S3 or S4 sensor. The regulation will continue with a registered average cutin frequency. There are two registered values – one for day operation and one for night operation.

Warning ! Direct start of compressors *To prevent compressor breakdown parameter c01 and c02 should be set according to suppliers requirements or in general :Hermetic Compressors c02 min. 5 minutesSemihermetic Compressors c02 min. 8 minutes and c01 min. 2 to 5 minutes ( Motor from 5 to 15 KW )* ) Direct activating of solenoid valves does not require settings different from factory (0)

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7618 Manual RS8EP502 © Danfoss 12-2015 AK-CC 210

Light-emitting diodes (LED) on front panelHACCP = HACCP function is activeThe other LED’s on the front panel will light up when the belong-ing relay is activated.

= Refrigeration = Defrost = Fan running

The light-emitting diodes will flash when there is an alarm.In this situation you can download the error code to the display and cancel/sign for the alarm by giving the top knob a brief push.

DefrostDuring defrost a –d- is shown in the display. This view will con-tinue up till 15 min. after the cooling has resumed.However the view of –d- will be discontinued if:- The temperature is suitable within the 15 minutes- The regulation is stopped with “Main Switch”- A high temperature alarm appears

The buttonsWhen you want to change a setting, the upper and the lower buttons will give you a higher or lower value depending on the button you are pushing. But before you change the value, you must have access to the menu. You obtain this by pushing the upper button for a couple of seconds - you will then enter the col-umn with parameter codes. Find the parameter code you want to change and push the middle buttons until value for the parameter is shown. When you have changed the value, save the new value by once more pushing the middle button.

Examples

Set menu1. Push the upper button until a parameter r01 is shown2. Push the upper or the lower button and find that parameter you

want to change3. Push the middle button until the parameter value is shown4. Push the upper or the lower button and select the new value5. Push the middle button again to freeze the value.

Cutout alarm relay / receipt alarm/see alarm code • Push short the upper button

If there are several alarm codes they are found in a rolling stack. Push the uppermost or lowermost button to scan the rolling stack.

DisplayThe values will be shown with three digits, and with a setting you can determine whether the temperature are to be shown in °C or in °F.

Operation

Get a good start

With the following procedure you can start regulation very quick-ly:

1 Open parameter r12 and stop the regulation (in a new and not previously set unit, r12 will already be set to 0 which means stopped regulation.)

2 Select electric connection based on the drawings on page 6

3 Open parameter o61 and set the electric connection number in it

4 Now select one of the preset settings from the table on page 22.

5 Open parameter o62 and set the number for the array of preset-tings. The few selected settings will now be transferred to the menu.

6 Open parameter r12 and start the regulation

7 Go through the survey of factory settings. The values in the grey cells are changed according to your choice of settings. Make any necessary changes in the respective parameters.

8 For network. Set the address in o03 and then transmit it to the gateway/system unit with setting o04.

Set temperature1. Push the middle button until the temperature value is shown2. Push the upper or the lower button and select the new value3. Push the middle button again to conclude the setting.

Reading the temperature at defrost sensor• Push short the lower button

Manuel start or stop of a defrost• Push the lower button for four seconds.

(Though not for application 4).

See HACCP registration1. Give the middle button a long push until h01 appears2. Select required h01-h103. See value by giving the middle button a short push

AK-CC 210 Manual RS8EP502 © Danfoss 12-2015 19

HACCPThis function will follow the appliance temperature and sound an alarm if the set temperature limit is exceeded. The alarm will come when the time delay has elapsed.When the temperature exceeds the limit value it will continuously be registered and the peak value will be saved until the later rea-dout. Saved together with the value will be the time and duration of the temperature exceeding.

Examples of temperature exceeding:

Exceeding during normal regulation

Exceeding in connection with power failure where the controller can keep on registering the time performance.

Exceeding in connection with power failure when the controller has lost its clock function and hence also its time performance.

The readout of the various values in the HACCP function can take place with a long push on the middle button.The readouts are, as follows:h01: The temperatureh02: Readout of the controller’s status when temperature was exceeded: H1 = normal regulation. H2 = power failure. Times are saved. H3 = power failure. Times not saved.h03: Time. Yearh04: Time. Monthh05: Time: Dayh06: Time. Hourh07: Time. Minuteh08: Duration in hoursh09: Duration in minutesh10: The registered peak temperature

(Setup of the function takes place just like the other setups. See menu survey on the next page).

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7718 Manual RS8EP502 © Danfoss 12-2015 AK-CC 210

Light-emitting diodes (LED) on front panelHACCP = HACCP function is activeThe other LED’s on the front panel will light up when the belong-ing relay is activated.

= Refrigeration = Defrost = Fan running

The light-emitting diodes will flash when there is an alarm.In this situation you can download the error code to the display and cancel/sign for the alarm by giving the top knob a brief push.

DefrostDuring defrost a –d- is shown in the display. This view will con-tinue up till 15 min. after the cooling has resumed.However the view of –d- will be discontinued if:- The temperature is suitable within the 15 minutes- The regulation is stopped with “Main Switch”- A high temperature alarm appears

The buttonsWhen you want to change a setting, the upper and the lower buttons will give you a higher or lower value depending on the button you are pushing. But before you change the value, you must have access to the menu. You obtain this by pushing the upper button for a couple of seconds - you will then enter the col-umn with parameter codes. Find the parameter code you want to change and push the middle buttons until value for the parameter is shown. When you have changed the value, save the new value by once more pushing the middle button.

Examples

Set menu1. Push the upper button until a parameter r01 is shown2. Push the upper or the lower button and find that parameter you

want to change3. Push the middle button until the parameter value is shown4. Push the upper or the lower button and select the new value5. Push the middle button again to freeze the value.

Cutout alarm relay / receipt alarm/see alarm code • Push short the upper button

If there are several alarm codes they are found in a rolling stack. Push the uppermost or lowermost button to scan the rolling stack.

DisplayThe values will be shown with three digits, and with a setting you can determine whether the temperature are to be shown in °C or in °F.

Operation

Get a good start

With the following procedure you can start regulation very quick-ly:

1 Open parameter r12 and stop the regulation (in a new and not previously set unit, r12 will already be set to 0 which means stopped regulation.)

2 Select electric connection based on the drawings on page 6

3 Open parameter o61 and set the electric connection number in it

4 Now select one of the preset settings from the table on page 22.

5 Open parameter o62 and set the number for the array of preset-tings. The few selected settings will now be transferred to the menu.

6 Open parameter r12 and start the regulation

7 Go through the survey of factory settings. The values in the grey cells are changed according to your choice of settings. Make any necessary changes in the respective parameters.

8 For network. Set the address in o03 and then transmit it to the gateway/system unit with setting o04.

Set temperature1. Push the middle button until the temperature value is shown2. Push the upper or the lower button and select the new value3. Push the middle button again to conclude the setting.

Reading the temperature at defrost sensor• Push short the lower button

Manuel start or stop of a defrost• Push the lower button for four seconds.

(Though not for application 4).

See HACCP registration1. Give the middle button a long push until h01 appears2. Select required h01-h103. See value by giving the middle button a short push

AK-CC 210 Manual RS8EP502 © Danfoss 12-2015 19

HACCPThis function will follow the appliance temperature and sound an alarm if the set temperature limit is exceeded. The alarm will come when the time delay has elapsed.When the temperature exceeds the limit value it will continuously be registered and the peak value will be saved until the later rea-dout. Saved together with the value will be the time and duration of the temperature exceeding.

Examples of temperature exceeding:

Exceeding during normal regulation

Exceeding in connection with power failure where the controller can keep on registering the time performance.

Exceeding in connection with power failure when the controller has lost its clock function and hence also its time performance.

The readout of the various values in the HACCP function can take place with a long push on the middle button.The readouts are, as follows:h01: The temperatureh02: Readout of the controller’s status when temperature was exceeded: H1 = normal regulation. H2 = power failure. Times are saved. H3 = power failure. Times not saved.h03: Time. Yearh04: Time. Monthh05: Time: Dayh06: Time. Hourh07: Time. Minuteh08: Duration in hoursh09: Duration in minutesh10: The registered peak temperature

(Setup of the function takes place just like the other setups. See menu survey on the next page).

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7820 Manual RS8EP502 © Danfoss 12-2015 AK-CC 210

Menu survey SW = 2.3x

Parameters EL-diagram number (page 6) Min.-value

Max.-value

Factory setting

Actual settingFunction Codes 1 2 3 4 5 6 7 8 9 10

Normal operationTemperature (set point) --- -50.0°C 50.0°C 2.0°CThermostatDifferential *** r01 0.1 K 20.0K 2.0 KMax. limitation of setpoint setting *** r02 -49.0°C 50°C 50.0°CMin. limitation of setpoint setting *** r03 -50.0°C 49.0°C -50.0°CAdjustment of temperature indication r04 -20.0 K 20.0 K 0.0 KTemperature unit (°C/°F) r05 °C °F °CCorrection of the signal from S4 r09 -10.0 K +10.0 K 0.0 KCorrection of the signal from S3 r10 -10.0 K +10.0 K 0.0 KManual service, stop regulation, start regulation (-1, 0, 1) r12 -1 1 0Displacement of reference during night operation r13 -10.0 K 10.0 K 0.0 KDefinition and weighting, if applicable, of thermostat sensors - S4% (100%=S4, 0%=S3)

r15 0% 100% 100%

The heating function is started a number of degrees below the thermostats cutout temperature

r36 -15.0 K -3.0 K -15.0 K

Activation of reference displacement r40 r39 OFF ON OFFValue of reference displacement (activate via r39 or DI) r40 -50.0 K 50.0 K 0.0 KAlarmDelay for temperature alarm A03 0 min 240 min 30 minDelay for door alarm *** A04 0 min 240 min 60 minDelay for temperature alarm after defrost A12 0 min 240 min 90 minHigh alarm limit *** A13 -50.0°C 50.0°C 8.0°CLow alarm limit *** A14 -50.0°C 50.0°C -30.0°CAlarm delay DI1 A27 0 min 240 min 30 minAlarm delay DI2 A28 0 min 240 min 30 minSignal for alarm thermostat. S4% (100%=S4, 0%=S3) A36 0% 100% 100%CompressorMin. ON-time c01 0 min 30 min 0 minMin. OFF-time c02 0 min 30 min 0 minTime delay for cutin of comp.2 c05 0 sec 999 sec 0 secCompressor relay 1 must cutin and out inversely(NC-function)

c30 0OFF

1ON

0OFF

DefrostDefrost method (none/EL/GAS/BRINE) d01 no bri ELDefrost stop temperature d02 0.0°C 25.0°C 6.0°CInterval between defrost starts d03 0 hours 240

hours8 hours

Max. defrost duration d04 0 min 180 min 45 minDisplacement of time on cutin of defrost at start-up d05 0 min 240 min 0 minDrip off time d06 0 min 60 min 0 minDelay for fan start after defrost d07 0 min 60 min 0 minFan start temperature d08 -15.0°C 0.0°C -5.0°CFan cutin during defrost0: Stopped1: Running2: Running during pump down and defrost

d09 0 2 1

Defrost sensor (0=time, 1=S5, 2=S4) d10 0 2 0Pump down delay d16 0 min 60 min 0 minDrain delay d17 0 min 60 min 0 minMax. aggregate refrigeration time between two defrosts d18 0 hours 48 hours 0 hoursDefrost on demand - S5 temperature’s permitted variation dur-ing frost build-up. On central plant choose 20 K (=off)

d19 0.0 K 20.0 k 20.0 K

Delay of hot gas defrost d23 0 min 60 min 0 minFanFan stop at cutout compressor F01 no yes noDelay of fan stop F02 0 min 30 min 0 minFan stop temperature (S5) F04 -50.0°C 50.0°C 50.0°CHACCPActual temperature measurement for the HACCP function h01Last registered peak temperature h10Selection of function and sensor for the HACCP function. 0 = no HACCP function. 1 = S4 used (maybe also S3). 2 = S5 used

h11 0 2 0

Alarm limit for the HACCP function h12 -50.0°C 50.0°C 8.0°CTime delay for the HACCP alarm h13 0 min. 240 min. 30 min.Select signal for the HACCP function. S4% (100% = S4, 0% = S3) h14 0% 100% 100%Real time clockSix start times for defrost. Setting of hours. 0=OFF

t01-t06 0 hours 23 hours 0 hours

Six start times for defrost.Setting of minutes.0=OFF

t11-t16 0 min 59 min 0 min

Clock - Setting of hours *** t07 0 hours 23 hours 0 hoursClock - Setting of minute *** t08 0 min 59 min 0 minClock - Setting of date *** t45 1 31 1Clock - Setting of month *** t46 1 12 1Clock - Setting of year *** t47 0 99 0MiscellaneousDelay of output signals after start-up o01 0 s 600 s 5 s

AK-CC 210 Manual RS8EP502 © Danfoss 12-2015 21

*) Can only be set when regulation is stopped (r12=0)**) Can be controlled manually, but only when r12=-1***) With access code 2 the access to these menus will be limited

Factory settingIf you need to return to the factory-set values, it can be done in this way:- Cut out the supply voltage to the controller- Keep both buttons depressed at the same time as you recon nect the supply voltage

1 2 3 4 5 6 7 8 9 10Input signal on DI1. Function:0=not used. 1=status on DI1. 2=door function with alarm when open. 3=door alarm when open. 4=defrost start (pulse-signal). 5=ext.main switch. 6=night operation 7=change reference (activate r40). 8=alarm function when closed. 9=alarm function when open. 10=case cleaning (pulse signal). 11=forced cooling at hot gas defrost.

o02 1 11 0

Network address o03 0 240 0On/Off switch (Service Pin message)IMPORTANT! o61 must be set prior to o04

o04 OFF ON OFF

Access code 1 (all settings) o05 0 100 0Used sensor type (Pt /PTC/NTC) o06 Pt ntc PtDisplay step = 0.5 (normal 0.1 at Pt sensor) o15 no yes noMax hold time after coordinated defrost o16 0 min 60 min 20Select signal for display view. S4% (100%=S4, 0%=S3) o17 0% 100% 100%Input signal on DI2. Function: (0=not used. 1=status on DI2. 2=door function with alarm when open. 3=door alarm when open. 4=defrost start (pulse-signal). 5=ext. main switch 6=night operation 7=change reference (activate r40). 8=alarm function when closed. 9=alarm function when open. 10=case cleaning (pulse signal). 11=forced cooling at hot gas defrost.). 12=coordinated defrost)

o37 0 12 0

Configuration of light function (relay 4)1=ON during day operation. 2=ON / OFF via data communica-tion. 3=ON follows the DI-function, when DI is selected to door function or to door alarm

o38 1 3 1

Activation of light relay (only if o38=2) o39 OFF ON OFFRail heat On time during day operations o41 0% 100% 100Rail heat On time during night operations o42 0% 100% 100Rail heat period time (On time + Off time) o43 6 min 60 min 10 minCase cleaning. 0=no case cleaning. 1=Fans only. 2=All output Off.

*** o46 0 2 0

Selection of EL diagram. See overview page 6 * o61 1 10 1Download a set of predetermined settings. See overview next page.

* o62 0 6 0

Access code 2 (partly access) *** o64 0 100 0Save the controllers present settings to the programming key. Select your own number.

o65 0 25 0

Load a set of settings from the programming key (previously saved via o65 function)

o66 0 25 0

Replace the controllers factory settings with the present set-tings

o67 OFF On OFF

ServiceStatus codes are shown on page 17 S0-S33Temperature measured with S5 sensor *** u09Status on DI1 input. on/1=closed u10Temperature measured with S3 sensor *** u12Status on night operation (on or off) 1=closed *** u13Temperature measured with S4 sensor *** u16Thermostat temperature u17Read the present regulation reference u28Status on DI2 output. on/1=closed u37Temperature shown on display u56Measured temperature for alarm thermostat u57Status on relay for cooling ** u58Status on relay for fan ** u59Status on relay for defrost ** u60Status on relay for railheat ** u61Status on relay for alarm ** u62Status on relay for light ** u63Status on relay for valve in suction line ** u64Status on relay for compressor 2 ** u67

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7920 Manual RS8EP502 © Danfoss 12-2015 AK-CC 210

Menu survey SW = 2.3x

Parameters EL-diagram number (page 6) Min.-value

Max.-value

Factory setting

Actual settingFunction Codes 1 2 3 4 5 6 7 8 9 10

Normal operationTemperature (set point) --- -50.0°C 50.0°C 2.0°CThermostatDifferential *** r01 0.1 K 20.0K 2.0 KMax. limitation of setpoint setting *** r02 -49.0°C 50°C 50.0°CMin. limitation of setpoint setting *** r03 -50.0°C 49.0°C -50.0°CAdjustment of temperature indication r04 -20.0 K 20.0 K 0.0 KTemperature unit (°C/°F) r05 °C °F °CCorrection of the signal from S4 r09 -10.0 K +10.0 K 0.0 KCorrection of the signal from S3 r10 -10.0 K +10.0 K 0.0 KManual service, stop regulation, start regulation (-1, 0, 1) r12 -1 1 0Displacement of reference during night operation r13 -10.0 K 10.0 K 0.0 KDefinition and weighting, if applicable, of thermostat sensors - S4% (100%=S4, 0%=S3)

r15 0% 100% 100%

The heating function is started a number of degrees below the thermostats cutout temperature

r36 -15.0 K -3.0 K -15.0 K

Activation of reference displacement r40 r39 OFF ON OFFValue of reference displacement (activate via r39 or DI) r40 -50.0 K 50.0 K 0.0 KAlarmDelay for temperature alarm A03 0 min 240 min 30 minDelay for door alarm *** A04 0 min 240 min 60 minDelay for temperature alarm after defrost A12 0 min 240 min 90 minHigh alarm limit *** A13 -50.0°C 50.0°C 8.0°CLow alarm limit *** A14 -50.0°C 50.0°C -30.0°CAlarm delay DI1 A27 0 min 240 min 30 minAlarm delay DI2 A28 0 min 240 min 30 minSignal for alarm thermostat. S4% (100%=S4, 0%=S3) A36 0% 100% 100%CompressorMin. ON-time c01 0 min 30 min 0 minMin. OFF-time c02 0 min 30 min 0 minTime delay for cutin of comp.2 c05 0 sec 999 sec 0 secCompressor relay 1 must cutin and out inversely(NC-function)

c30 0OFF

1ON

0OFF

DefrostDefrost method (none/EL/GAS/BRINE) d01 no bri ELDefrost stop temperature d02 0.0°C 25.0°C 6.0°CInterval between defrost starts d03 0 hours 240

hours8 hours

Max. defrost duration d04 0 min 180 min 45 minDisplacement of time on cutin of defrost at start-up d05 0 min 240 min 0 minDrip off time d06 0 min 60 min 0 minDelay for fan start after defrost d07 0 min 60 min 0 minFan start temperature d08 -15.0°C 0.0°C -5.0°CFan cutin during defrost0: Stopped1: Running2: Running during pump down and defrost

d09 0 2 1

Defrost sensor (0=time, 1=S5, 2=S4) d10 0 2 0Pump down delay d16 0 min 60 min 0 minDrain delay d17 0 min 60 min 0 minMax. aggregate refrigeration time between two defrosts d18 0 hours 48 hours 0 hoursDefrost on demand - S5 temperature’s permitted variation dur-ing frost build-up. On central plant choose 20 K (=off)

d19 0.0 K 20.0 k 20.0 K

Delay of hot gas defrost d23 0 min 60 min 0 minFanFan stop at cutout compressor F01 no yes noDelay of fan stop F02 0 min 30 min 0 minFan stop temperature (S5) F04 -50.0°C 50.0°C 50.0°CHACCPActual temperature measurement for the HACCP function h01Last registered peak temperature h10Selection of function and sensor for the HACCP function. 0 = no HACCP function. 1 = S4 used (maybe also S3). 2 = S5 used

h11 0 2 0

Alarm limit for the HACCP function h12 -50.0°C 50.0°C 8.0°CTime delay for the HACCP alarm h13 0 min. 240 min. 30 min.Select signal for the HACCP function. S4% (100% = S4, 0% = S3) h14 0% 100% 100%Real time clockSix start times for defrost. Setting of hours. 0=OFF

t01-t06 0 hours 23 hours 0 hours

Six start times for defrost.Setting of minutes.0=OFF

t11-t16 0 min 59 min 0 min

Clock - Setting of hours *** t07 0 hours 23 hours 0 hoursClock - Setting of minute *** t08 0 min 59 min 0 minClock - Setting of date *** t45 1 31 1Clock - Setting of month *** t46 1 12 1Clock - Setting of year *** t47 0 99 0MiscellaneousDelay of output signals after start-up o01 0 s 600 s 5 s

AK-CC 210 Manual RS8EP502 © Danfoss 12-2015 21

*) Can only be set when regulation is stopped (r12=0)**) Can be controlled manually, but only when r12=-1***) With access code 2 the access to these menus will be limited

Factory settingIf you need to return to the factory-set values, it can be done in this way:- Cut out the supply voltage to the controller- Keep both buttons depressed at the same time as you recon nect the supply voltage

1 2 3 4 5 6 7 8 9 10Input signal on DI1. Function:0=not used. 1=status on DI1. 2=door function with alarm when open. 3=door alarm when open. 4=defrost start (pulse-signal). 5=ext.main switch. 6=night operation 7=change reference (activate r40). 8=alarm function when closed. 9=alarm function when open. 10=case cleaning (pulse signal). 11=forced cooling at hot gas defrost.

o02 1 11 0

Network address o03 0 240 0On/Off switch (Service Pin message)IMPORTANT! o61 must be set prior to o04

o04 OFF ON OFF

Access code 1 (all settings) o05 0 100 0Used sensor type (Pt /PTC/NTC) o06 Pt ntc PtDisplay step = 0.5 (normal 0.1 at Pt sensor) o15 no yes noMax hold time after coordinated defrost o16 0 min 60 min 20Select signal for display view. S4% (100%=S4, 0%=S3) o17 0% 100% 100%Input signal on DI2. Function: (0=not used. 1=status on DI2. 2=door function with alarm when open. 3=door alarm when open. 4=defrost start (pulse-signal). 5=ext. main switch 6=night operation 7=change reference (activate r40). 8=alarm function when closed. 9=alarm function when open. 10=case cleaning (pulse signal). 11=forced cooling at hot gas defrost.). 12=coordinated defrost)

o37 0 12 0

Configuration of light function (relay 4)1=ON during day operation. 2=ON / OFF via data communica-tion. 3=ON follows the DI-function, when DI is selected to door function or to door alarm

o38 1 3 1

Activation of light relay (only if o38=2) o39 OFF ON OFFRail heat On time during day operations o41 0% 100% 100Rail heat On time during night operations o42 0% 100% 100Rail heat period time (On time + Off time) o43 6 min 60 min 10 minCase cleaning. 0=no case cleaning. 1=Fans only. 2=All output Off.

*** o46 0 2 0

Selection of EL diagram. See overview page 6 * o61 1 10 1Download a set of predetermined settings. See overview next page.

* o62 0 6 0

Access code 2 (partly access) *** o64 0 100 0Save the controllers present settings to the programming key. Select your own number.

o65 0 25 0

Load a set of settings from the programming key (previously saved via o65 function)

o66 0 25 0

Replace the controllers factory settings with the present set-tings

o67 OFF On OFF

ServiceStatus codes are shown on page 17 S0-S33Temperature measured with S5 sensor *** u09Status on DI1 input. on/1=closed u10Temperature measured with S3 sensor *** u12Status on night operation (on or off) 1=closed *** u13Temperature measured with S4 sensor *** u16Thermostat temperature u17Read the present regulation reference u28Status on DI2 output. on/1=closed u37Temperature shown on display u56Measured temperature for alarm thermostat u57Status on relay for cooling ** u58Status on relay for fan ** u59Status on relay for defrost ** u60Status on relay for railheat ** u61Status on relay for alarm ** u62Status on relay for light ** u63Status on relay for valve in suction line ** u64Status on relay for compressor 2 ** u67

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8022 Manual RS8EP502 © Danfoss 12-2015 AK-CC 210

OrderingType Function Code no.

AK-CC 210 Refrigeration controller without data communica-tion but prepared for mounting of one module

230 V a.c 084B8520

115 V a.c. 084B8534

EKA 178A Data communication moduleMOD-BUS 084B8564

EKA 179A Data communication moduleLON RS 485 084B8565

EKA 181C Battery module that will protect the clock in case of lengthy power failure 084B8577

EKA 182A Copy key EKC - EKC 084B8567

EKA 163A External display for AK-CC 210 084B8562

Auxiliary table for settings(quick-setup)

Case Room

Defrost stop on time

Defrost stop on S5

Defrost stop on time

Defrost stop on S5

Preset settings (o62) 1 2 3 4 5 6

Temperature (SP) 4°C 2°C -24°C 6°C 3°C -22°CMax. temp. setting (r02) 6°C 4°C -22°C 8°C 5°C -20°CMin. temp. setting (r03) 2°C 0°C -26°C 4°C 1°C -24°CSensor signal for thermostat. S4% (r15) 100% 0%Alarm limit high (A13) 10°C 8°C -15°C 10°C 8°C -15°CAlarm limit low (A14) -5°C -5°C -30°C 0°C 0°C -30°CSensor signal for alarm funct.S4% (A36) 100% 0%Interval between defrost (d03) 6 h 6h 12h 8h 8h 12hDefrost sensor: 0=time, 1=S5, 2=S4 (d10) 0 1 1 0 1 1DI1 config. (o02) Case cleaning (=10) Door function (=3)Sensor signal for display view S4% (017) 100% 0%

OverrideThe controller contains a number of functions that can be used to-gether with the override function in the master gateway / System Manager.

Function via data communication Functions to be used in the gateway’s override function

Used parameter in AK-CC 210

Start of defrosting Defrost control Time schedule

- - - Def.start

Coordinated defrost Defrost control - - - HoldAfterDefu60 Def.relay

Night setback Day/night control Time schedule

- - - Night setbck

Light control Day/night control Time schedule

o39 Light Remote

AK-CC 210 Manual RS8EP502 © Danfoss 12-2015 23

Connections

Power supply230 V a.c.

SensorsS3 and S4 are thermostat sensors.A setting determines whether S3 or S4 or both of them are to be used.S5 is a defrost sensor and is used if defrost has to be stopped based on temperature.

Digital On/Off signalsA cut-in input will activate a function. The possible functions are described in menus o02 and o37.

External displayConnection of display type EKA 163A (EKA 164A).

Coordinated defrost via data communication

Coordinated defrost via cable connections The following controllers can be connected

up in this way:AK-CC 210, AK-CC 250, AK-CC 450, AK-CC 550Max. 10.Refrigeration is resumed when all controllers have “released” the signal for defrost.

RelaysThe general uses are mentioned here. See also page 6 where the different applications are shown.DO1: Refrigeration. The relay will cut in when the controller de-mands refrigerationDO2: Defrost. The relay will cut in when defrost is in progressDO3: For either fans or refrigeration 2

Fans: The relay will cut in when the fans have to operateRefrigeration 2: The relay will cut in when refrigeration step 2 has to be cut in

DO4: For either alarm, rail heat, light or hotgas defrostAlarm: Cf. diagram. The relay is cut in during normal opera-tion and cuts out in alarm situations and when the controller is dead (de-energised)Rail heat: The relay cuts in when rail heat is to operateLight: The relay cuts in when the light has to be switched onHotgas defrost: See diagram. The relay will cut out when defrost has to be done

Data communicationThe controller is available in several versions where data com-munication can be carried out with one of the following systems: MOD-bus or LON-RS485.If data communication is used, it is important that the installation of the data communication cable is performed correctly.See separate literature No. RC8AC…

Electric noiseCables for sensors, DI inputs and data communication must be kept separate from other electric cables:- Use separate cable trays- Keep a distance between cables of at least 10 cm- Long cables at the DI input should be avoided

(115 V)

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8122 Manual RS8EP502 © Danfoss 12-2015 AK-CC 210

OrderingType Function Code no.

AK-CC 210 Refrigeration controller without data communica-tion but prepared for mounting of one module

230 V a.c 084B8520

115 V a.c. 084B8534

EKA 178A Data communication moduleMOD-BUS 084B8564

EKA 179A Data communication moduleLON RS 485 084B8565

EKA 181C Battery module that will protect the clock in case of lengthy power failure 084B8577

EKA 182A Copy key EKC - EKC 084B8567

EKA 163A External display for AK-CC 210 084B8562

Auxiliary table for settings(quick-setup)

Case Room

Defrost stop on time

Defrost stop on S5

Defrost stop on time

Defrost stop on S5

Preset settings (o62) 1 2 3 4 5 6

Temperature (SP) 4°C 2°C -24°C 6°C 3°C -22°CMax. temp. setting (r02) 6°C 4°C -22°C 8°C 5°C -20°CMin. temp. setting (r03) 2°C 0°C -26°C 4°C 1°C -24°CSensor signal for thermostat. S4% (r15) 100% 0%Alarm limit high (A13) 10°C 8°C -15°C 10°C 8°C -15°CAlarm limit low (A14) -5°C -5°C -30°C 0°C 0°C -30°CSensor signal for alarm funct.S4% (A36) 100% 0%Interval between defrost (d03) 6 h 6h 12h 8h 8h 12hDefrost sensor: 0=time, 1=S5, 2=S4 (d10) 0 1 1 0 1 1DI1 config. (o02) Case cleaning (=10) Door function (=3)Sensor signal for display view S4% (017) 100% 0%

OverrideThe controller contains a number of functions that can be used to-gether with the override function in the master gateway / System Manager.

Function via data communication Functions to be used in the gateway’s override function

Used parameter in AK-CC 210

Start of defrosting Defrost control Time schedule

- - - Def.start

Coordinated defrost Defrost control - - - HoldAfterDefu60 Def.relay

Night setback Day/night control Time schedule

- - - Night setbck

Light control Day/night control Time schedule

o39 Light Remote

AK-CC 210 Manual RS8EP502 © Danfoss 12-2015 23

Connections

Power supply230 V a.c.

SensorsS3 and S4 are thermostat sensors.A setting determines whether S3 or S4 or both of them are to be used.S5 is a defrost sensor and is used if defrost has to be stopped based on temperature.

Digital On/Off signalsA cut-in input will activate a function. The possible functions are described in menus o02 and o37.

External displayConnection of display type EKA 163A (EKA 164A).

Coordinated defrost via data communication

Coordinated defrost via cable connections The following controllers can be connected

up in this way:AK-CC 210, AK-CC 250, AK-CC 450, AK-CC 550Max. 10.Refrigeration is resumed when all controllers have “released” the signal for defrost.

RelaysThe general uses are mentioned here. See also page 6 where the different applications are shown.DO1: Refrigeration. The relay will cut in when the controller de-mands refrigerationDO2: Defrost. The relay will cut in when defrost is in progressDO3: For either fans or refrigeration 2

Fans: The relay will cut in when the fans have to operateRefrigeration 2: The relay will cut in when refrigeration step 2 has to be cut in

DO4: For either alarm, rail heat, light or hotgas defrostAlarm: Cf. diagram. The relay is cut in during normal opera-tion and cuts out in alarm situations and when the controller is dead (de-energised)Rail heat: The relay cuts in when rail heat is to operateLight: The relay cuts in when the light has to be switched onHotgas defrost: See diagram. The relay will cut out when defrost has to be done

Data communicationThe controller is available in several versions where data com-munication can be carried out with one of the following systems: MOD-bus or LON-RS485.If data communication is used, it is important that the installation of the data communication cable is performed correctly.See separate literature No. RC8AC…

Electric noiseCables for sensors, DI inputs and data communication must be kept separate from other electric cables:- Use separate cable trays- Keep a distance between cables of at least 10 cm- Long cables at the DI input should be avoided

(115 V)

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8224 Manual RS8EP502 © Danfoss 12-2015 AK-CC 210

ADAP

-KO

OL®

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alternations can be made without subsequential changes being necessary in specifications already agreed.All trademarks in this material are property of the respecitve companies. Danfoss and Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

DataSupply voltage 230 V a.c. +10/-15 %. 2.5 VA, 50/60 Hz

Sensors 3 pcs off either

Pt 1000 orPTC 1000 orNTC-M2020 (5000 ohm / 25°C)

Accuracy

Measuring range -60 to +99°C

Controller±1 K below -35°C±0.5 K between -35 to +25°C ±1 K above +25°C

Pt 1000 sensor ±0.3 K at 0°C±0.005 K per grad

Display LED, 3-digits

External display EKA 163A

Digital inputs

Signal from contact functionsRequirements to contacts: Gold platingCable length must be max. 15 mUse auxiliary relays when the cable is longer

Electrical con-nection cable Max.1,5 mm2 multi-core cable

Relays*

CE(250 V a.c.)

UL ***(240 V a.c.)

DO1. Refrigeration 8 (6) A 10 A Resistive

5FLA, 30LRA

DO2. Defrost 8 (6) A 10 A Resistive5FLA, 30LRA

DO3. Fan 6 (3) A

6 A Resistive3FLA, 18LRA131 VA Pilot duty

DO4. Alarm 4 (1) AMin. 100 mA**

4 A Resistive131 VA Pilot duty

Environments

0 to +55°C, During operations-40 to +70°C, During transport20 - 80% Rh, not condensedNo shock influence / vibrations

Density IP 65 from front.Buttons and packing are imbedded in the front.

Escapement reserve for the clock

4 hours

Approvals

EU Low Voltage Directive and EMC demands re CE-marking complied withLVD tested acc. EN 60730-1 and EN 60730-2-9, A1, A2EMC tested acc. EN61000-6-3 and EN 61000-6-2

* DO1 and DO2 are 16 A relays. The mentioned 8 A can be increased up to 10 A, when the ambient temperature is kept below 50°C. DO3 and DO4 are 8 A relays. Max. load must be kept.

** Gold plating ensures make function with small contact loads*** UL-approval based on 30000 couplings.

Capacitive loadThe relays cannot be used for the direct connection of capacitive loads such as LEDs and on/off control of EC motors.All loads with a switch mode power supply must be connected with a suitable contactor or similar.

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8324 Manual RS8EP502 © Danfoss 12-2015 AK-CC 210

ADAP

-KO

OL®

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alternations can be made without subsequential changes being necessary in specifications already agreed.All trademarks in this material are property of the respecitve companies. Danfoss and Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

DataSupply voltage 230 V a.c. +10/-15 %. 2.5 VA, 50/60 Hz

Sensors 3 pcs off either

Pt 1000 orPTC 1000 orNTC-M2020 (5000 ohm / 25°C)

Accuracy

Measuring range -60 to +99°C

Controller±1 K below -35°C±0.5 K between -35 to +25°C ±1 K above +25°C

Pt 1000 sensor ±0.3 K at 0°C±0.005 K per grad

Display LED, 3-digits

External display EKA 163A

Digital inputs

Signal from contact functionsRequirements to contacts: Gold platingCable length must be max. 15 mUse auxiliary relays when the cable is longer

Electrical con-nection cable Max.1,5 mm2 multi-core cable

Relays*

CE(250 V a.c.)

UL ***(240 V a.c.)

DO1. Refrigeration 8 (6) A 10 A Resistive

5FLA, 30LRA

DO2. Defrost 8 (6) A 10 A Resistive5FLA, 30LRA

DO3. Fan 6 (3) A

6 A Resistive3FLA, 18LRA131 VA Pilot duty

DO4. Alarm 4 (1) AMin. 100 mA**

4 A Resistive131 VA Pilot duty

Environments

0 to +55°C, During operations-40 to +70°C, During transport20 - 80% Rh, not condensedNo shock influence / vibrations

Density IP 65 from front.Buttons and packing are imbedded in the front.

Escapement reserve for the clock

4 hours

Approvals

EU Low Voltage Directive and EMC demands re CE-marking complied withLVD tested acc. EN 60730-1 and EN 60730-2-9, A1, A2EMC tested acc. EN61000-6-3 and EN 61000-6-2

* DO1 and DO2 are 16 A relays. The mentioned 8 A can be increased up to 10 A, when the ambient temperature is kept below 50°C. DO3 and DO4 are 8 A relays. Max. load must be kept.

** Gold plating ensures make function with small contact loads*** UL-approval based on 30000 couplings.

Capacitive loadThe relays cannot be used for the direct connection of capacitive loads such as LEDs and on/off control of EC motors.All loads with a switch mode power supply must be connected with a suitable contactor or similar.

This warning does not mean that Hussmann products will cause cancer or reproductive harm, or is in violation of any product-safety standards or requirements. As clarified by the California State government, Proposition 65 can be considered more of a ‘right to know’ law than a pure product safety law. When used as designed, Hussmann believes that our products are not harmful. We provide the Proposition 65 warning to stay in compliance with California State law. It is your responsibility to provide accurate Proposition 65 warning labels to your customers when necessary. For more information on Proposition 65, please visit the California State government website.

August 31, 2018

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The MODEL NAME and SERIAL NUMBER is required in order to provide you with the correct parts and information for your particular unit.They can be found on a small metal plate on the unit.Please note them below for future reference.

MODEL:

SERIAL NUMBER:

/ChinoAdditional copies of this publication may be obtained by contacting:Hussmann® Chino 13770 Ramona Avenue • Chino, California 91710(909) 628-8942 FAX(909) 590-4910 (800) 395-9229

Service RecordLast service date: By:

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