Date post: | 04-Jul-2015 |
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Actuator – Tie-Rod Cylinder
(SCA2/SCG)
• Bore sizes 40 to 100 mm
• Popular cylinder
• Tie-rods provide convenient mounting location
• 2 different seals:– Piston Rod Seal
– Dust Wiper Seal
– SMC has 1 seal
– Longer life
• SCG has the same mounting dimensions as SMC MB Series– RoHS Compliant
– Check BSPT/NPT ports
Actuators – Compact Cylinder
(SSD/SSD2)• Space Saving Cylinder
• Female or Male Rod Thread
• Bore sizes 12 to 100 mm
• SSD2 – Same mounting dimensions as SMC CQ2 Series – Switch mount on all 4 sides
– RoHS Compliant
• Perfect for lifting and pushing applications
• Guide rods prevent rotation
• Piping available in two directions
• Front, side, & bottom installation
• Variations available including: position locking, rod scraper, weld spatter resistant
• STG has the same dimensions as SMC MGP Series– RoHS Compliant
– Check BSPT/NPT ports
– Steel plate and dowel holes standard
Actuators – Guided Cylinder (STS/STG)
Clamp Cylinder CAC4
• Speed adjusting needle incorporated.
• Anti-spatter coil scraper incorporated.
• Lightweight, repairable
• Standard bore sizes φ40~80.
•Specified for strong magnetic field switch.
Position Locking Clamp Cylinder
UCAC2
•Any stop position can be selected
within the full stroke length.
•One direction locking and freely
moved in opposite direction.
•Controlled with a 2-position air
valve.
•Lock metal plate mechanism.
New locking mechanism
•New lock mechanism with lock
metal plate, achieving high
endurance and strong position
holding force.
•Force F8 is generated by
applying axial torque M to the
lock metal, achieving high
endurance and strong position
holding force.
Lock metal
Rod contact
surface
Piston
rod
locked
unlocked
Rotary Clamp Cylinder RCC2
Internal
structure
Coil scraper
inside.
Full stroke.
Clamping
stroke.
Rotating stroke.
Dual guide roller.
(Supporting 2
points.)
Grooves for switches.( 3 sides)
Two roller guiding
grooves.
Dual roller guide support structure achieved with high endurance and
highly precise rotation.
Pin clamp
cylinder PCC
series
Locator treatmentBlank :High hertz hardenedTN :Titanium coating
(TD :TD treatment)
Switch quantityBlank :No switchR :One on rod sideH :One on head sideD :Two
Locator pin diameter size125 :φ12.5127 :φ12.7145 :φ14.5147 :φ14.7175 :φ17.5177 :φ17.7195 :φ19.5197 :φ19.7245 :φ24.5
247 :φ24.7
Blank :No position lock structureQ :With position lock structure
(USSD specification)
Anti-spatter measureBlank :No additional measureSP1 :With spatter coverSP2 :With soft wiper
Shim0 :No shim2 :Shim 2mm
(t1+2×t0.5)
Frame Clamp Cylinder
Lever shape examples
Frame Clamp Outline
1) A large pneumatic gripper which can have large clamping force like
hydraulic one,
2) The link mechanism realizes 15kN clamping force with 0.5MPa air
supply,
3) Best suitable for application in ark welding process – preventing works
from warping,
4) A pneumatic gripper, preventing fire accident caused by spatters,
5) No need for hydraulic lines, reducing your running cost.
3. Structure and features
Specifications
1) Bore size : 80mm, 100mm – Pneumatic
2) Clamping force
Bore size Clamping force
80mm (air)10000(N)
(at 0.5MPa air)
100mm (air)15000(N)
(at 72 PSI air)
Actuators – Brake Cylinder JSC3
MechanismTypical structure of other manufacturers; in
tendency for a problem of bite when over loaded.
Inertial load effect to lock direction.
A
Eccentric
B
Spring
Principle of
movement
Braking structure with safety and
trust.
Steel ball Taper ring
Brake release
operational principle
Supplied air to port A
pushes the bottom of
piston . The piston
opens the lever and
directly connected
eccentric ring turns to
each arrow direction.
This makes piston rod
free.
Brake operational principle
Exhaust air from port A allows
rotation of eccentric ring to
arrow direction by spring force.
This generates an eccentric
load against the piston rod and
applies brake to the piston rod.
Port A
Piston
Lever
Eccentric ring
Piston rod
Spring
Eccentric
General purpose X-Y locating JIG
②Linear guide lock LMB/LML SeriesX-Y 2 axis positioning
○ LMB locking operation status
High holding power by 3 phase lock
2450N
■Mechanical lock is available on the LM guide rail of THK
■Serialization of LMB series with large lock power and LML
series with low and high type
■Application:fall prevention・General-purpose pallet &
material handling
Fixed bolt
Movable table
Linear guide block
SRL3 Rodless
•Patented oval piston shape ( higher load moment/load capabilities)
•Superior dust &seal belt design incorporating wear/stretch resistant materials ( low leakage
providing high speed capabilities ( 2000 mm/sec)
•Base model offered with end locks, mechanical brake, integrated resin and LM guides, dust
covers for wet/dry environments
•6000 Km travel of maintenance free operation!
Anti Spatter Sticking Cylinder
• Rodless Cylinder
with Aluminum Cover
• Compact, high load,
long service life and
dramatically improved
sealing capability over
other manufacturers.
Only 1 Switch Required ( Weld Spatter Proof with M12 connector )!
Flame Resistant Air Supply Unit
Pressu
re
gauge
with
switch
Air supply unitFilter ; Regulator
NEW, G4 Flame
Resistant F/R unit,
Regulator and Filter.
Meets UL94-V0
Standards.
Light weight plastic
design.
Modular design is
easily configurable
Custom variations
available (shown)
Custom with pressure
switch incorporated
and an M12 - 4 pin
connector.
Weld Immune Fitting & Tube
・Prevent Spatters
from being sticked to
Guide Ring
CB Series
・Spatter Resistant Tube
Superior Durability using
Flame Resistant Material &
Aluminum Film
ACE Series
Main features
Visible flow rate display!Visible cylinder speed setting
Flow rate characteristics proportional to needle rotations
Constant speed setting
Push-lock type
Prevent adjustment mistakes
Reduce work hours
Rotation number is displayed
The rotation number display of flow rate adjustment needle allows the
visible cylinder speed setting. Cylinder speed can be adjusted simply,
surely, and accurately.
Rotation number can be confirmed by two sides
ProcessProduct
name
Max cylinder
Operation sizeFeature
WeldProcess
Press
W4Gseries
・Anti spatter and
water-proof
・Reduced wiring
Maintainability
・Compact・light
PV5G
series
・Standard product
(ISOcompliant)
・Anti spatter and
water-proof
Assemble
General
4Gseries゙
・Compact
・Light
・Plenty variation
・Reduced wiring
manifold
Introduction of CKD solenoid
valveIf you have any life problem of solenoid valve, please try..
Φ80 Φ160Φ100
W4G2 W4G4
PV5-6G PV5-8G
4G1 4G2 4G34G4
High reliable long life technology of light type solenoid valve
CKD solenoid valve put reliable operation into practice!
⇒ More than 60 million times life time!(by CKD test)!Reliable long life
⇒ Excellent & steady response !Increase of operation ratio
High response durability evaluation technology
Durability evaluation test by evaluating response time by high performance pressure sensor.(by air quality level)
Strict parts control
Packing dimension is managed in whole number. Best combination with spool is selected. And we keep the performance averagely.
Special treatment of body
Special surface treatment including lubricant material to the packing operating parts. Long life is available even when dirty air or dry air is used.
Steady & quick response pilot valve
Life time more than 100million
4±1ms quick response(clean air and at 0.5MPa)
High performance grease
Low friction & high holding performance special grease
W4GB2 Series
Plug in manifold W4G4
Improved safety and reliability
Rubber covers on manual push buttons prevent
malfunctions from dirt and other materials which
could become stuck in the buttons
Protective structure: IP 65
Improved maintenance
The new pilot air OFF function makes it easy to
service and inspect the device.(M7 option)
Drive cylinders up to 125 in diameter
Lower power consumption
Major energy conservation is realized using a
1W coil (DC specification)
NEW PV5G ISO conformed valves
Compact body size
Compact body size is realized while improving total
performance.
Low wattage design
Power consumption is reduced from conventional 1.8W
to 1W, enabling greater energy saving.
Protective structure of IP65 or equivalent
2-Color indicator
Solenoid a: Red
Solenoid b: Green
Improved reliability and safety
Rubber covers on manual push buttons
prevent malfunctions from dirt and other
materials which could become stuck in the
buttons.
Gas/Air Blow Valve
• CO2, Argon Gas
• Air for Blow
Compact Design
Flow & pressure sensors
•Sensor for air,nitrogen,
argon,Co2
•Digital display
•Analog/switch output
•Accurate bidirectional flow
measurement
•Dual display (current
and set value ) 3 color
•Multiple pressure
scales ( MPa, Psi, Bar,
Vacuum )
•Easy to operate
•Electro-pneumatic
regulator
•Digital display with
switch output
•0-10 VDC, 4 to 20
mADC input control
•Highly accurate, precise
Solenoid Valve
• 2 & 3 port
• Variety of port or
flange options
• Diaphragm & Piston
type
• Brass & SUS
• NBR,Viton, EPDM ,
PTFE seals
Karman vortex type water flow sensor
WFK
For monitoring the
flow of cooling
water in spot
welding systems.
Cooling water leak
detection due to
loss of weld tip
Karman’s method
mechanism
Vortex generating
object
Detecto
rThe Karman
vortex has no
moving parts, and
extremely precise
flow control.
Application examples
Direct Drive Actuators (ABSODEX)
• Distinct advantages over standard mechanical units– Return to origin not
required with absolute resolver
– Index time accurate up to .01 sec
– Precision of 5 arc second• 540,672 pulses per rotation
– No power used during dwell time
– Compatible with CC-Link and Device Net
• Environmentally friendly• Unit can be reused
– Stores up to 256 programs
• Available Output Torque of up to 1000 Nm!