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CKD Presentation

Date post: 04-Jul-2015
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Presentation of CKD Corporation in pneumatic division. You can find those products in Brazil by Italpneumatica Automação. www.italpneumatica.com (11) 4177-1010
29
Actuator Tie-Rod Cylinder (SCA2/SCG) Bore sizes 40 to 100 mm Popular cylinder Tie-rods provide convenient mounting location 2 different seals: Piston Rod Seal Dust Wiper Seal SMC has 1 seal Longer life SCG has the same mounting dimensions as SMC MB Series RoHS Compliant Check BSPT/NPT ports
Transcript
Page 1: CKD Presentation

Actuator – Tie-Rod Cylinder

(SCA2/SCG)

• Bore sizes 40 to 100 mm

• Popular cylinder

• Tie-rods provide convenient mounting location

• 2 different seals:– Piston Rod Seal

– Dust Wiper Seal

– SMC has 1 seal

– Longer life

• SCG has the same mounting dimensions as SMC MB Series– RoHS Compliant

– Check BSPT/NPT ports

Page 2: CKD Presentation

Actuators – Compact Cylinder

(SSD/SSD2)• Space Saving Cylinder

• Female or Male Rod Thread

• Bore sizes 12 to 100 mm

• SSD2 – Same mounting dimensions as SMC CQ2 Series – Switch mount on all 4 sides

– RoHS Compliant

Page 3: CKD Presentation

• Perfect for lifting and pushing applications

• Guide rods prevent rotation

• Piping available in two directions

• Front, side, & bottom installation

• Variations available including: position locking, rod scraper, weld spatter resistant

• STG has the same dimensions as SMC MGP Series– RoHS Compliant

– Check BSPT/NPT ports

– Steel plate and dowel holes standard

Actuators – Guided Cylinder (STS/STG)

Page 4: CKD Presentation

Clamp Cylinder CAC4

• Speed adjusting needle incorporated.

• Anti-spatter coil scraper incorporated.

• Lightweight, repairable

• Standard bore sizes φ40~80.

•Specified for strong magnetic field switch.

Page 5: CKD Presentation

Position Locking Clamp Cylinder

UCAC2

•Any stop position can be selected

within the full stroke length.

•One direction locking and freely

moved in opposite direction.

•Controlled with a 2-position air

valve.

•Lock metal plate mechanism.

New locking mechanism

•New lock mechanism with lock

metal plate, achieving high

endurance and strong position

holding force.

•Force F8 is generated by

applying axial torque M to the

lock metal, achieving high

endurance and strong position

holding force.

Lock metal

Rod contact

surface

Piston

rod

locked

unlocked

Page 6: CKD Presentation

Rotary Clamp Cylinder RCC2

Internal

structure

Coil scraper

inside.

Full stroke.

Clamping

stroke.

Rotating stroke.

Dual guide roller.

(Supporting 2

points.)

Grooves for switches.( 3 sides)

Two roller guiding

grooves.

Dual roller guide support structure achieved with high endurance and

highly precise rotation.

Page 7: CKD Presentation
Page 8: CKD Presentation
Page 9: CKD Presentation

Pin clamp

cylinder PCC

series

Locator treatmentBlank :High hertz hardenedTN :Titanium coating

(TD :TD treatment)

Switch quantityBlank :No switchR :One on rod sideH :One on head sideD :Two

Locator pin diameter size125 :φ12.5127 :φ12.7145 :φ14.5147 :φ14.7175 :φ17.5177 :φ17.7195 :φ19.5197 :φ19.7245 :φ24.5

247 :φ24.7

Blank :No position lock structureQ :With position lock structure

(USSD specification)

Anti-spatter measureBlank :No additional measureSP1 :With spatter coverSP2 :With soft wiper

Shim0 :No shim2 :Shim 2mm

(t1+2×t0.5)

Page 10: CKD Presentation

Frame Clamp Cylinder

Lever shape examples

Page 11: CKD Presentation

Frame Clamp Outline

1) A large pneumatic gripper which can have large clamping force like

hydraulic one,

2) The link mechanism realizes 15kN clamping force with 0.5MPa air

supply,

3) Best suitable for application in ark welding process – preventing works

from warping,

4) A pneumatic gripper, preventing fire accident caused by spatters,

5) No need for hydraulic lines, reducing your running cost.

Page 12: CKD Presentation

3. Structure and features

Specifications

1) Bore size : 80mm, 100mm – Pneumatic

2) Clamping force

Bore size Clamping force

80mm (air)10000(N)

(at 0.5MPa air)

100mm (air)15000(N)

(at 72 PSI air)

Page 13: CKD Presentation

Actuators – Brake Cylinder JSC3

MechanismTypical structure of other manufacturers; in

tendency for a problem of bite when over loaded.

Inertial load effect to lock direction.

Eccentric

Spring

Principle of

movement

Braking structure with safety and

trust.

Steel ball Taper ring

Brake release

operational principle

Supplied air to port A

pushes the bottom of

piston . The piston

opens the lever and

directly connected

eccentric ring turns to

each arrow direction.

This makes piston rod

free.

Brake operational principle

Exhaust air from port A allows

rotation of eccentric ring to

arrow direction by spring force.

This generates an eccentric

load against the piston rod and

applies brake to the piston rod.

Port A

Piston

Lever

Eccentric ring

Piston rod

Spring

Eccentric

Page 14: CKD Presentation

General purpose X-Y locating JIG

②Linear guide lock LMB/LML SeriesX-Y 2 axis positioning

○ LMB locking operation status

High holding power by 3 phase lock

2450N

■Mechanical lock is available on the LM guide rail of THK

■Serialization of LMB series with large lock power and LML

series with low and high type

■Application:fall prevention・General-purpose pallet &

material handling

Fixed bolt

Movable table

Linear guide block

Page 15: CKD Presentation

SRL3 Rodless

•Patented oval piston shape ( higher load moment/load capabilities)

•Superior dust &seal belt design incorporating wear/stretch resistant materials ( low leakage

providing high speed capabilities ( 2000 mm/sec)

•Base model offered with end locks, mechanical brake, integrated resin and LM guides, dust

covers for wet/dry environments

•6000 Km travel of maintenance free operation!

Page 16: CKD Presentation

Anti Spatter Sticking Cylinder

• Rodless Cylinder

with Aluminum Cover

• Compact, high load,

long service life and

dramatically improved

sealing capability over

other manufacturers.

Page 17: CKD Presentation

Only 1 Switch Required ( Weld Spatter Proof with M12 connector )!

Page 18: CKD Presentation

Flame Resistant Air Supply Unit

Pressu

re

gauge

with

switch

Air supply unitFilter ; Regulator

NEW, G4 Flame

Resistant F/R unit,

Regulator and Filter.

Meets UL94-V0

Standards.

Light weight plastic

design.

Modular design is

easily configurable

Custom variations

available (shown)

Custom with pressure

switch incorporated

and an M12 - 4 pin

connector.

Page 19: CKD Presentation

Weld Immune Fitting & Tube

・Prevent Spatters

from being sticked to

Guide Ring

CB Series

・Spatter Resistant Tube

Superior Durability using

Flame Resistant Material &

Aluminum Film

ACE Series

Page 20: CKD Presentation

Main features

Visible flow rate display!Visible cylinder speed setting

Flow rate characteristics proportional to needle rotations

Constant speed setting

Push-lock type

Prevent adjustment mistakes

Reduce work hours

Rotation number is displayed

The rotation number display of flow rate adjustment needle allows the

visible cylinder speed setting. Cylinder speed can be adjusted simply,

surely, and accurately.

Rotation number can be confirmed by two sides

Page 21: CKD Presentation

ProcessProduct

name

Max cylinder

Operation sizeFeature

WeldProcess

Press

W4Gseries

・Anti spatter and

water-proof

・Reduced wiring

Maintainability

・Compact・light

PV5G

series

・Standard product

(ISOcompliant)

・Anti spatter and

water-proof

Assemble

General

4Gseries゙

・Compact

・Light

・Plenty variation

・Reduced wiring

manifold

Introduction of CKD solenoid

valveIf you have any life problem of solenoid valve, please try..

Φ80 Φ160Φ100

W4G2 W4G4

PV5-6G PV5-8G

4G1 4G2 4G34G4

Page 22: CKD Presentation

High reliable long life technology of light type solenoid valve

CKD solenoid valve put reliable operation into practice!

⇒ More than 60 million times life time!(by CKD test)!Reliable long life

⇒ Excellent & steady response !Increase of operation ratio

High response durability evaluation technology

Durability evaluation test by evaluating response time by high performance pressure sensor.(by air quality level)

Strict parts control

Packing dimension is managed in whole number. Best combination with spool is selected. And we keep the performance averagely.

Special treatment of body

Special surface treatment including lubricant material to the packing operating parts. Long life is available even when dirty air or dry air is used.

Steady & quick response pilot valve

Life time more than 100million

4±1ms quick response(clean air and at 0.5MPa)

High performance grease

Low friction & high holding performance special grease

W4GB2 Series

Page 23: CKD Presentation

Plug in manifold W4G4

Improved safety and reliability

Rubber covers on manual push buttons prevent

malfunctions from dirt and other materials which

could become stuck in the buttons

Protective structure: IP 65

Improved maintenance

The new pilot air OFF function makes it easy to

service and inspect the device.(M7 option)

Drive cylinders up to 125 in diameter

Lower power consumption

Major energy conservation is realized using a

1W coil (DC specification)

Page 24: CKD Presentation

NEW PV5G ISO conformed valves

Compact body size

Compact body size is realized while improving total

performance.

Low wattage design

Power consumption is reduced from conventional 1.8W

to 1W, enabling greater energy saving.

Protective structure of IP65 or equivalent

2-Color indicator

Solenoid a: Red

Solenoid b: Green

Improved reliability and safety

Rubber covers on manual push buttons

prevent malfunctions from dirt and other

materials which could become stuck in the

buttons.

Page 25: CKD Presentation

Gas/Air Blow Valve

• CO2, Argon Gas

• Air for Blow

Compact Design

Page 26: CKD Presentation

Flow & pressure sensors

•Sensor for air,nitrogen,

argon,Co2

•Digital display

•Analog/switch output

•Accurate bidirectional flow

measurement

•Dual display (current

and set value ) 3 color

•Multiple pressure

scales ( MPa, Psi, Bar,

Vacuum )

•Easy to operate

•Electro-pneumatic

regulator

•Digital display with

switch output

•0-10 VDC, 4 to 20

mADC input control

•Highly accurate, precise

Page 27: CKD Presentation

Solenoid Valve

• 2 & 3 port

• Variety of port or

flange options

• Diaphragm & Piston

type

• Brass & SUS

• NBR,Viton, EPDM ,

PTFE seals

Page 28: CKD Presentation

Karman vortex type water flow sensor

WFK

For monitoring the

flow of cooling

water in spot

welding systems.

Cooling water leak

detection due to

loss of weld tip

Karman’s method

mechanism

Vortex generating

object

Detecto

rThe Karman

vortex has no

moving parts, and

extremely precise

flow control.

Application examples

Page 29: CKD Presentation

Direct Drive Actuators (ABSODEX)

• Distinct advantages over standard mechanical units– Return to origin not

required with absolute resolver

– Index time accurate up to .01 sec

– Precision of 5 arc second• 540,672 pulses per rotation

– No power used during dwell time

– Compatible with CC-Link and Device Net

• Environmentally friendly• Unit can be reused

– Stores up to 256 programs

• Available Output Torque of up to 1000 Nm!


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