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Clear Vision • Sound Strategies • Solid Performance An Company www.landinst.com Fixed Thermal Imaging Fixed Thermal Imaging Pittsburgh Pittsburgh September 2008 September 2008
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Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
Fixed Thermal ImagingFixed Thermal ImagingPittsburghPittsburgh
September 2008September 2008
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
AgendaAgenda• Introduction
• System Components– FTI-E Cameras, Mountings and Power Supply– FTI-E Control Processors– LIPS FTI-E Software
• Features & Benefits– Superior Temperature Measurement Accuracy– Digital Interface, Standard Ethernet– Simple and uncomplicated installation and operation– Example System Schematics
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
Intelligent ImagingIntelligent Imaging
• More than just a camera supplier– Aim to help customers solve problems– Over 60-years experience in temperature measurement
• More than just a picture– Fully radiometric temperature data– ±1% accuracy in the range 300 – 2910 °F
• Intelligent Imaging Solutions provide:– Improved product quality– Improved plant safety– Cost benefits
Many Sales Opportunities!!
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
AgendaAgenda• Introduction
• System Components– FTI-E Cameras, Mountings and Power Supply– FTI-E Control Processors– LIPS FTI-E Software
• Features & Benefits– Temperature Measurement Accuracy– Digital Interface– Simple and uncomplicated installation and operation– Example System Schematics
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
FTI-E: System ComponentsFTI-E: System Components
FTI-E Measurement Device
FTI Rugged Housing Optional Control Processor(with optional touchscreen)
LIPS FTI-E Server PCFTI-E Power Supply
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
FTI-E Measurement DeviceFTI-E Measurement Device
• Family of 4 cameras– Single Temperature Range– Appropriate Wavelengths– Fixed Field of View Lens with Motorized focus mechanism
• Detector technology:– 320 x 240 pixels– Uncooled amorphous silicon focal plane array
• Robust Construction– Sealed to NEMA 4 (IP65)– Industrial design
• Digital Data Transmission– Full detector capabilities - 14-bit radiometric data– 30 frames per second
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
FTI-E Measurement DeviceFTI-E Measurement Device
• Temperature Measurement– Our reputation is based around high performance
accurate temperature measurement devices
– Thermal Imagers with pyrometer levels of radiometry• 1% of reading in the range 300 to 2910 °F
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
FTI-E 800FTI-E 800
• Specified Range: -4 to 250 °F
• Accuracy (Conformity): – ±3°F
• Spectral Response: 8 - 14μm nominal
• Ambient Operating Range 50 to 110 °F
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
FTI-E 801FTI-E 801
• Specified Range: 120 to 660 °F
• Accuracy (Conformity)– ±1% (±3°F below 300 °F)
• Spectral Response: 8 - 14μm nominal
• Ambient Operating Range: 40 to 120 °F
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
FTI-E 490FTI-E 490
• Specified Range: 300 to 1110 °F
• Accuracy (Conformity)– ±1%
• Spectral Response: 4.9μm nominal
• Ambient Operating Range: 40 to 120 °F
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
FTI-E 391FTI-E 391
• Specified Range: 1110 to 2900 °F
• Accuracy (Conformity)– ±1%
• Spectral Response: 3.9μm nominal
• Ambient Operating Range: 40 to 120 °F
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
FTI Measurement Device: FTI Measurement Device:
• Lens options:– Factory fitted and calibrated
Standard Lens Wide Angle Lens
Field of view (H° x V°)16 x 12 32 x 24
Instantaneous FOV(single pixel, distance: target ratio)
1140 : 1 570 : 1
Focus Range 0.5 m to infinity 1 m to infinity
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
FTI Rugged HousingFTI Rugged Housing
• Imager protection– Ambient Temperature up to 185°F – New Coanda air purge design– Tool free fitting / removal of the FTI Measurement Device– Integral manual pan & tilt bracket– Signal cable routed through to the FTI
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
FTI-E Power SupplyFTI-E Power Supply
• Single cable connection to FTI Measurement Device– Maximum 60ft
• FTI-E Imager Cable 30ft• FTI-E Imager Cable 60ft
• Imager Power Supply– 80 – 250Vac Input– 12Vdc Output
• Converts from proprietary connectors to standard Ethernet– Industrial “RJ 45” connectors– Multi-mode Fibre Optic
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
LIPS FTI-ELIPS FTI-E
• New software package built upon the proven LIPS platform
• Familiar interface and features:– On-line thermal analysis system– Full temperature measurement when the target is above / below the
scene temperature– Server / Client Architecture – Automatic storage of images and thermal video in the event of an alarm
with automated file management functions – Extensive image processing – Complete parameter control – Exchange of information via OPC and Ethernet links
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
LIPS FTI-ELIPS FTI-E
• LIPS FTI-E Software
– On desktop PC running Windows XP PC• Up to 4 imagers into the PC via a Gigabit NIC• All 4 images are display live at up to 30 frames per second.
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
LIPS FTI-ELIPS FTI-E
• Standard measurement functions– Points– Areas– Profiles– Histograms– Isotherms
• Plus– Alarms (first 12 points or areas)– Adjustable emissivity (scene or point specific)– Delta Temperature Measurement
• vs User selectable measurement point• vs User configured temperature• vs Reference image (known good product)
• Thermal video storage and playback by DVR
• Triggered image storage– Measurement alarm– Digital input– Ethernet control
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
LIPS FTI-ELIPS FTI-E
• Live or stored image zoom– Digital zoom (up to x4)
• Improved background temperature compensation– Input from
• User entered value• Analog Input or dedicated thermocouple input module• Ethernet control
• Time / Temperature Graph
• TCP/IP Commands
• Full screen display
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
LIPS FTI-ELIPS FTI-E
• I/O Modules– Flexible configuration
• Outputs• Each channel can be assigned to a user defined
measurement or alarm• Camera ambient alarm• System Watchdog Timer• Inputs• Background Compensation• User Value (for storage with measurement data)
• TCP/IP Commands– Complete configuration of LIPS from PLC or external system– Access to all configured measurement points and alarms– Trigger of image or video storage– Supply user values to be stored with measurement data– Input background temperature compensation value
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
FTI-E Control ProcessorFTI-E Control Processor
• Optional industrial processor which runs an embedded version of the LIPS FTI-E Software:
– Live image from 1 FTI-E at 30 frames per second
– Local process control• Analog / Digital Input & Output modules• Up to 3 modules can be fitted
– Local process visualisation• Optional touchscreen (FTI-E CP /TS)
• I/O Modules
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
LIPS FTI-ELIPS FTI-E
• Server / Client Architecture– LIPS FTI-E Server supports up to 4 simultaneously
connected clients including:• LIPS FTI Client software• OPC Client (optional)• Plant computer system (via Ethernet commands)
– LIPS FTI-E Client• Supports full 30 Hz frame rate• Images from up to 4 LIPS FTI-E Servers• Complete image processing and temperature measurement functionality
– Scene temperature range can be independent of the server configuration– Measurement point positioning & configuration can be independent of
the server• Not just visualisation
– File storage and alarms can be performed by the client software
– Distributed I/O• Both LIPS FTI Server & Client software support I/O modules
– Independent I/O configurations
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
AgendaAgenda• Introduction
• System Components– FTI-E Cameras, Mountings and Power Supply– FTI-E Control Processors– LIPS FTI-E Software
• Features & Benefits– Temperature Measurement Accuracy– Digital Interface– Simple and uncomplicated installation and operation– Example System Schematics
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
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FTI-E Range
Competitor
FTI-E Thermal Imagers – AccuracyFTI-E Thermal Imagers – Accuracy
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
High Temperature Measurement AccuracyHigh Temperature Measurement Accuracy• Most competitors:
– Perform calibration and pixel-to-pixel non-uniformity correction at 68 – 176 °F
– Extrapolate the calibration up to 3630 °F using a straight line technique
• Why?– High temperature calibration equipment is expensive– High temperature pixel-to-pixel non-uniformity correction is extremely
difficult
• LAND FTI-E & SDS– Calibration and pixel-to-pixel non-uniformity correction is performed within
the actual specified scene temperature range (1110 - 2910 °F)– Uses a proprietary technique developed by Land
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
FTI-E Thermal Imagers – Digital InterfaceFTI-E Thermal Imagers – Digital Interface
• FTI-E outputs Ethernet directly from the camera– Using robust connector suitable for environment
• Remember its not using an RJ45 connector at this point
• No need for a frame grabber card – throw it in the trash!
• Temperature information included in transmission to LIPS– No need to re-interpret colors from analog video– Temperature measurement information for every pixel is available
independently of temperature span set in LIPS– Further temperature after storage
• 14 bit data transmission at 30 frames/sec – Digital means no different local video standards (PAL or NTSC)
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
Installation and OperationInstallation and Operation
• Enclosure and Camera feature tool free fitting and removal
• Single downstream connection from Imager
• Standard Ethernet Topology
• Designed for the harshest industrial environments delivering the ultimate in reliability and measurement availability
• Market leading 36 month warranty!!
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
System Schematic: 1 FTI-E with FTI-E PSUSystem Schematic: 1 FTI-E with FTI-E PSU
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
System Schematic: 1 FTI-E with FTI-E PSUSystem Schematic: 1 FTI-E with FTI-E PSU
Max. 60ft
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
System Schematic: 1 FTI-E with FTI-E PSUSystem Schematic: 1 FTI-E with FTI-E PSU
Max. 60ft
Standard Ethernet Topology
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
System Schematic: 4 FTI-E with FTI-E PSUSystem Schematic: 4 FTI-E with FTI-E PSU
Max. 60 ft
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
System Schematic: 4 FTI-E with FTI-E PSUSystem Schematic: 4 FTI-E with FTI-E PSU
Max. 60 ft
Standard Ethernet Topology
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
System Schematic: 4 FTI-E with FTI-E PSUSystem Schematic: 4 FTI-E with FTI-E PSU
Max. 60 ft
Standard Ethernet Topology
Standard Ethernet Topology
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
System Schematic: 1 FTI-E with FTI-E CP /TSSystem Schematic: 1 FTI-E with FTI-E CP /TS
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
System Schematic: 1 FTI-E with FTI-E CP /TSSystem Schematic: 1 FTI-E with FTI-E CP /TS
Max. 60 ft
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
System Schematic: 1 FTI-E with FTI-E CP /TSSystem Schematic: 1 FTI-E with FTI-E CP /TS
Max. 60 ft
Standard Ethernet Topology
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
System Schematic: 1 FTI-E with FTI-E PSU and System Schematic: 1 FTI-E with FTI-E PSU and FTI-E CP /TSFTI-E CP /TS
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
Max. 60ft
System Schematic: 1 FTI-E with FTI-E PSU and System Schematic: 1 FTI-E with FTI-E PSU and FTI-E CP /TSFTI-E CP /TS
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
Max. 60 ft
Standard Ethernet Topology
System Schematic: 1 FTI-E with FTI-E PSU and System Schematic: 1 FTI-E with FTI-E PSU and FTI-E CP /TSFTI-E CP /TS
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
Max. 60 ft
Standard Ethernet Topology
Standard Ethernet Topology
System Schematic: 1 FTI-E with FTI-E PSU and System Schematic: 1 FTI-E with FTI-E PSU and FTI-E CP /TSFTI-E CP /TS
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
Questions ?Questions ?
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
Selling the FTI Product
• We demo to make the sale. A purchase order should be the natural outcome of a well planned demo.
• Don’t demo if customer cannot accept some key aspect of our offering, i.e., wavelength or FOV
• Don’t demo if customer cannot afford our price.
• Don’t demo if you do not know thoroughly the customer’s application and associated problems.
• Don’t demo if the customer does not know his purchase time frame or it is over 1 year away.Don’t demo if customer is predisposed to Flir or other.
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
AluminumAluminum Strip Processing System Strip Processing System
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
Why Measure Temperature ?Why Measure Temperature ?
• To enable plant safety to be monitored and risks reduced
• To improve product quality and consistency
• To check for and reject defective products
• To run the plant cost effectively with a minimum wasted energy
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
The Current MethodsThe Current Methods
• Contact thermocouple– Delays between the end of coiling and making measurement– Single measurement– No opportunity for feedback – Manual recording and archiving of data– Dependant on operator skill
• Infrared Spot Measurement– Center Line temperature only– Results are often alloy dependant– Complex setup for multiple alloys
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
The Measurement ProblemThe Measurement Problem
• The emissivity of a freshly-rolled aluminum strip surface is low, alloy-dependent and changes with surface oxidation
• Low emissivity inevitably provides a high level of reflectivity – presents a mirrored surface which can contribute to temperature
measurement errors from reflected sunlight or overhead lighting.
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
The Measurement SolutionThe Measurement Solution
• A technique developed by LAND over 60-years ago.
• Adapted to make measurements inside the cavity or wedge formed formed where the strip meets the coil.
• Measuring in the wedge takes advantage of the multiple internal reflections which produce a high and stable emissivity measurement area.
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
The SolutionThe Solution
• The LAND Aluminum Strip Processing System
– Has been designed in consultation with leading Aluminum plants to meet your requirements for useable temperature information
– Unique coil tracking software* provides 2-dimensional temperature profiling independent of alloy type.
– Simple setup with as little as 2 key parameters for the software to detect and track the coil throughout the entire coiling process.
* Patent Pending
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
System BenefitsSystem Benefits
• Plant Safety– Accurate monitoring of coiling temperature prevents potential lubricant
ignition– Ensure that the mill operates within specified limits for insurance
purposes
• Process Control– Accurate temperature compensation of critical thickness gauges– Introduce mill speed control based upon coiling temperature
• Quality Control– Check for product surface contamination– Detection of product quality issues prior to despatch– Increased product traceability
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
Features & BenefitsFeatures & Benefits
• Plug & Play Setup– Automatic detection and tracking of the optimum measurement position– Reducing the need for complex alignment and setup
• Product Traceability– Automatic storage of temperature data for each coil– Allowing review of coiling data when a customer requires it
• Process Control Variables– Automatic calculation of
• Strip center• Strip edge temperatures • Allowing feedback control of the mill speed to be introduced
– The cross strip profile can be divided into multiple parameters• Enabling feedback control of the cooling sprays
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
Features & BenefitsFeatures & Benefits
• Configurable Alarms– Minimizing the risk of lubricant ignition
• Can be triggered if any part of the strip exceeds the safe rolling temperature– Increased product quality
• Individual zone alarms or centre vs. edge temperature alarms can be configured to alert operators instantly to product quality issues.
• Data Exchange– All processed data can be requested by a process control system for
easy integration into mill control systems via • TCP/IP protocol (cross platform)• Optional OPC server• Analog signals• Alarm outputs
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
Complete SolutionComplete Solution
• Includes:– Aluminum Strip Processing Software
• Pre-configured on DELL Workstation• Alarm Output Module
– Aluminum Strip Processing Thermal Imager– Aluminum Strip Processing Imager Housing– Complete system test and configuration prior to despatch
• Optional– Industrial processor for on plant or electrical room installation with
Aluminum Strip Processing Software– Analog Output modules, Analog Input Modules– OPC Server– On-Site System Commissioning from our experienced regional
commissioning team
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
Real time live thermal image
Product stored using Coil ID number or Date & Time
Strip Edge vs. Center Alarms
Automatic calculation of strip center temperature
Automatic calculation of strip edge temperature
Up to 10 user defined control zones (with alarms)
System status overview 2D thermal map for intuitive post-production analysis
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
System SpecificationSystem Specification
• Designed for the aluminum rolling industry– State-of-the-art digital processing to provide accurate and highly stable
temperature measurement– High speed digital data output– Latest focal plane array detector technology
Hot Rolling Cold Rolling
Range 390 to 1110°F 120 to 660°F
Accuracy ±1% of reading ±1% of reading
(±3°F below 300°F)
• External power supply and media convertor– Within 60’ of thermal imager location– Universal voltage mains input– Ethernet data transmission to Aluminum Strip Processing Software
Clear Vision • Sound Strategies • Solid Performance
An Company
www.landinst.com
Questions ?Questions ?
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