+ All Categories
Home > Documents > Columbia Assembly Manual

Columbia Assembly Manual

Date post: 28-Oct-2014
Category:
Upload: sweetdeela
View: 106 times
Download: 1 times
Share this document with a friend
Popular Tags:
54
Manufacturer: Backyard Discovery 3001 North Rouse Pittsburg, KS 66762 Made in China
Transcript
Page 1: Columbia Assembly Manual

Manufacturer: Backyard Discovery 3001 North Rouse Pittsburg, KS 66762

Made in China

Page 2: Columbia Assembly Manual

OWNER PS-2010 Rev. 10/21/2009

Tracking Number Reference Label Remove label sticker from each carton and stick on the back side of ID plate. In the event of warranty claim this will help identify your unit.

Staple Receipt Here

Page 3: Columbia Assembly Manual

OWNER PS-2010 Rev. 10/21/2009

Page 4: Columbia Assembly Manual

OWNER PS-2010 Rev. 10/21/2009

Material Uncompressed Depth Compressed Depth

6" (152mm) 9" (228mm) 12" (304mm) to 9" (228mm)

Wood Chips 7' (2.13m) 10' (3.05m) 11' (3.35m) 10' (3.05m)

Double-Shredded bark mulch 6' (1.83m) 10' (3.05m) 11' (3.35m) 7' (2.13m)

Engineered Wood Fibers 6' (1.83m) 7' (2.13m) >12' (3.66m) 6' (1.83m)

Fine Sand 5' (1.52m) 5' (1.52m) 9' (2.74m) 5' (1.52m)

Coarse Sand 5' (1.52m) 5' (1.52m) 6' (1.83m) 4' (1.22m)

Fine Gravel 5' (1.52m) 7' (2.13m) 10' (3.05m) 6' (1.83m)

Medium Gravel 5' (1.52m) 5' (1.52m) 6' (1.83m) 5' (1.52m)

Shredded Tires* 10-12' (3.0-3.6m) N/A N/A N/A

Page 5: Columbia Assembly Manual

OWNER PS-2010 Rev. 10/21/2009

°

Page 6: Columbia Assembly Manual

OWNER PS-2010 Rev. 10/21/2009

Page 7: Columbia Assembly Manual
Page 8: Columbia Assembly Manual

Basic Setup DimensionsPlace the set on level ground, not less than 6 ft [2 M] from any structure or obstruction such as a fence,

garage, house, overhanging branches, laundry lines or electrical wires.

Measuring hardware

Page 9: Columbia Assembly Manual

INS--65110-1 12/7/09

(An Adult w/an (Phillips & Straight Blade (Rubber Mallet –Optional) Adult helper) screw drivers)

Page 10: Columbia Assembly Manual

2Columbia Model 65110 • 10-0111

Table of ContentsBoard Identifi cation Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Materials List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Phase 1: Frame Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Phase 2: Frame Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Phase 3: Frame Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Phase 4: Frame Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Phase 5: Frame Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Phase 6: Floor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Phase 7: Frame Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Phase 8: Frame Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Phase 9: Wall Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Phase 10: Wall Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Phase 11: Bench Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Phase 12: Seat Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Phase 13: Bench Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Phase 14: Table Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Phase 15: Ladder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Phase 16: Rock Wall Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Phase 17: Rock Wall Ladder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Phase 18: Sunburst Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Phase 19: Roof Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Phase 20: Roof Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Phase 21: Roof Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Phase 22: Roof Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Phase 23: Roof Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Phase 24: Roof Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Phase 25: Hand Grip Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Phase 26: Swing Beam Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Phase 27: Swing Beam Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Phase 28: Swing Beam Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Phase 29: Swing Beam Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Phase 30: Slide Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Phase 31: Slide Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Phase 32: Stake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Phase 33: Swing and Glider Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Page 11: Columbia Assembly Manual

3Columbia Model 65110 • 10-0111

3

Fron

tR

ight

Par

ts N

ot S

how

nE

2H

1

H3

K2

G1

J1

K6

M1

M4

M11

K9

M6

M12

N1

N3

N6

M13

J3

J3

K3

M3s

M3s

K1

K1K

3

J5

E3

E5

M5

M9sM8

J6

J4

J2

M10

M10

H2

M3s

J5

E1

F1

M7

H1

K4 K5

M9

M9

E4

H5S

K1

SK

2

N6

N4

N5

W10

0604

W10

0546

W10

0547

W10

0547

M2s

L1

H4

H6

H7

L2

Page 12: Columbia Assembly Manual

4Columbia Model 65110 • 10-0111

Bac

k

Left

Par

ts N

ot S

how

nE

3H

7

J1K

5

F1 J2

M1

M7

M10

N2

M5

N1

N3

K3

E2

K1

E5

J3

J5

M3s

W10

0604

W10

0546

W10

0547

W10

0547

H6

H3K

9

M11

M4 E

4

M13

M12

M2s

L1

M8

M11

K3

E1

M6

M3s

H4

H5

G1

K6

K2

K4

H1

M9

J6

M6

H2

M9s

J4

M8

SK

2

SK

1

N6

N4

N5

L2

Page 13: Columbia Assembly Manual

5Columbia Model 65110 • 10-0111

ID LETTER DESCRIPTION QTY.

E1 ——––——W100503 * Upright RGT Rear * 1-1/2 x 3-3/8 x 89-1/2 [36 x 86 x 2274mm] ––––––– 1 Req

E2 ——––—— W100504 * Upright LFT Rear * 1-1/2 x 3-3/8 x 89-1/2 [36 x 86 x 2274mm] –––––––– 1 Req

E3 ——––— W100505 * Upright RGT Front * 1-1/2 x 3-3/8 x 89-1/2 [36 x 86 x 2274mm] ––––––– 1 Req

E4 ——––— W100506 * Upright LFT Front * 1-1/2 x 3-3/8 x 89-1/2 [36 x 86 x 2274mm] ––––––– 1 Req

E5 ——––—— W100515 * Picnic Table Leg * 1-1/2 x 3-3/8 x 29-1/2 [36 x 86 x 750mm] –––––––– 2 Req

F1 ——––——— W100516 * Angle Brace * 1-1/2 x 2-1/4 x 14-1/8 [36 x 60 x 360mm] –––––––––– 4 Req

G1 ——––— W100502 * Swing Beam Support * 5/4 x 5-1/4 x 41-7/8 [24 x 134 x 1062mm] ––––––– 1 Req

H1 ——––——— W100507 * Roof Support * 5/4 x 3-3/8 x 69-5/8 [24 x 86 x 1768mm] –––––––––– 2 Req

H2 ——––——W100508 * Floor Support Board * 5/4 x 3-3/8 x 41-7/8 [24 x 86 x 1062mm] ––––––– 2 Req

H3 ——––—— W100533 * Ladder Rail LH * 5/4 x 3-3/8 x 50-5/8 [24 x 86 x 1286mm] ––––––––– 1 Req

H4 ——––—— W100534 * Ladder Rail MID * 5/4 x 3-3/8 x 50-5/8 [24 x 86 x 1286mm] ––––––––– 1 Req

H5 ——––—— W100536 * Ladder Rail RH * 5/4 x 3-3/8 x 50-5/8 [24 x 86 x 1286mm] ––––––––– 1 Req

H6 ——––———–W100535 * Ladder Rung * 5/4 x 3-3/8 x 13-1/8 [24 x 86 x 334mm] –––––––––– 4 Req

Materials List

Page 14: Columbia Assembly Manual

6Columbia Model 65110 • 10-0111

H7 ——––———–– W100548 * Floor Cleat * 5/4 x 3-3/8 x 3-3/8 [24 x 86 x 86mm] –––––––––––– 4 Req

J1———––———W100514 * Porch Support * 5/4 x 2-1/4 x 42-1/8 [24 x 60 x 1072mm] ––––––––– 1 Req

J2———––———W100509 * Porch Support * 5/4 x 2-1/4 x 42-1/8 [24 x 60 x 1084mm] ––––––––– 1 Req

J3———––—W100510 * Picnic Table Seat Support * 5/4 x 2-1/4 x 41-1/2 [24 x 60 x 1056mm] ––––– 2 Req

J4———––———–W100511 * Porch Rafter * 5/4 x 2-1/4 x 36-3/8 [24 x 60 x 926mm] –––––––––– 2 Req

J5———––—— W100512 * Picnic Table Support * 5/4 x 2-1/4 x 29-1/4 [24 x 60 x 742mm] –––––––– 2 Req

J6———––——— W100513 * Rafter Support * 5/4 x 2-1/4 x 28-1/8 [24 x 60 x 715mm] –––––––––– 2 Req

K1 ——––——— W100495 * Long Board * 5/8 x 5-1/4 x 67-5/8 [16 x 134 x 1718mm] –––––––––– 2 Req

K2 ——––——W100497 * Porch Support Rail * 5/8 x 5-1/4 x 42-5/8 [16 x 134 x 1084mm] ––––––– 1 Req

K3 ——––— W100496 * Short Ground Board * 5/8 x 5-1/4 x 42-5/8 [16 x 134 x 1084mm] ––––––– 2 Req

K4 ——––———W100498 * Sculpted Rail * 5/8 x 5-1/4 x 42-5/8 [16 x 134 x 1084mm] ––––––––– 1 Req

K5 ——––———W100499 * Sculpted Rail * 5/8 x 5-1/4 x 41-7/8 [16 x 134 x 1062mm] ––––––––– 1 Req

K6 ——––———– W100500 * Wall Rail * 5/8 x 5-1/4 x 41-7/8 [16 x 134 x 1062mm] ––––––––––– 1 Req

K9 ——––—— W100537 * Ladder Support * 5/8 x 5-1/4 x 14-1/2 [16 x 134 x 370mm] ––––––––– 1 Req

Page 15: Columbia Assembly Manual

7Columbia Model 65110 • 10-0111

L1———––——— W100531 * Floor Board * 5/8 x 4-1/2 x 39-7/8 [16 x 112 x 1012mm] –––––––––– 2 Req

L2———––——— W100978 * Top Wall Rail * 5/8 x 4-1/2 x 41-7/8 [16 x 112 x 1067mm] ––––––––– 1 Req

M1 ——––—— W100517 * Tarp Support Board * 5/8 x 3-3/8 x 44-1/2 [16 x 86 x 1132mm] –––––––– 3 Req

M2 ——––———–W100518 * Floor Board * 5/8 x 3-3/8 x 44-1/2 [16 x 86 x 1132mm] ––––––––– 10 Req

M3 ——––—— W100519 * Picnic Table Board * 5/8 x 3-3/8 x 42-5/8 [16 x 86 x 1084mm] ––––––– 10 Req

M4 ——––———– W100524 * Floor Rail * 5/8 x 3-3/8 x 42-5/8 [16 x 86 x 1084mm] ––––––––––– 1 Req

M5 ——––———– W100521 * Floor Rail * 5/8 x 3-3/8 x 42-5/8 [16 x 86 x 1084mm] ––––––––––– 1 Req

M6 ——––———––W100520 * Wall Rail * 5/8 x 3-3/8 x 41-7/8 [16 x 86 x 1062mm] ––––––––––– 2 Req

M7 ——––———––W100525 * Wall Rail * 5/8 x 3-3/8 x 42-5/8 [16 x 86 x 1084mm] ––––––––––– 1 Req

M8 ——––———W100527 * Wall BD Handle * 5/8 x 3-3/8 x 23-7/8 [16 x 86 x 606mm] ––––––––– 2 Req

M9 ——––———– W100526 * Wall Board * 5/8 x 3-3/8 x 23-7/8 [16 x 86 x 606mm] –––––––––– 13 Req

M10 ——––———–– W100528 * Wall Rail * 5/8 x 3-3/8 x 10 [16 x 86 x 254mm] ––––––––––––– 2 Req

M11 ——––———–– W100529 * Wall Rail * 5/8 x 3-3/8 x 4-7/8 [16 x 86 x 124mm] –––––––––––– 2 Req

M12 ——––———– W100532 * Rock Wall Slat * 5/8 x 3-3/8 x 18 [16 x 86 x 458mm] ––––––––––– 6 Req

Page 16: Columbia Assembly Manual

8Columbia Model 65110 • 10-0111

M13 ——––———– W100538 * Rock Wall Slat * 5/8 x 3-3/8 x 18 [16 x 86 x 458mm] –––––––––– 2 Req

N1 ——––———– W100523 * Table Seat Cleat * 5/8 x 2-1/4 x 9 [16 x 60 x 230mm] ––––––––––– 2 Req

N2 ——––—— W100530 * Floor Support Cleat * 5/8 x 2-1/4 x 41-5/8 [16 x 60 x 1060mm] –––––––– 1 Req

N3 ——––—— W100522 * Picnic Table Cleat * 5/8 x 2-1/4 x 11-7/8 [16 x 60 x 300mm] ––––––––– 1 Req

N4 ——––———– W100043 * Cross Brace * 5/8 x 2-1/4 x 30-7/8 [16 x 60 x 784mm] –––––––––– 2 Req

N5 ——––———–– W100044 * Starburst * 5/8 x 2-1/4 x 13 [16 x 60 x 332mm] ––––––––––––– 2 Req

N6 ——––———–– W100045 * Starburst * 5/8 x 2-1/4 x 7-1/4 [16 x 60 x 184mm] –––––––––––– 4 Req

SK1 ——––———– W100542 * Rafter LH * 5/8 x 5-1/4 x 53-1/8 [16 x 134 x 1350mm] –––––––––– 2 Req

SK2 ——––———–W100543 * Rafter RH * 5/8 x 5-1/4 x 53-1/8 [16 x 134 x 1350mm] –––––––––– 2 Req

W100544 –———––— Slide Support * 5/8 x 3-3/8 x 17-1/4 [16 x 86 x 438mm] –––––––––––––– 1 Req

W100545 –———––— Slide Support * 5/8 x 3-3/8 x 17-1/4 [16 x 86 x 438mm] –––––––––––––– 2 Req

W100604 –———––— Swing Beam * 2 x 5-1/4 x 89-1/2 [50 x 134 x 2274mm] –––––––––––––– 1 Req

W100547 –———––—A-Frame Leg * 1-3/8 x 3-3/8 x 86-5/8 [34 x 86 x 2200mm] ––––––––––––– 2 Req

W100546 –———–A-Frame Ground Board * 5/4 x 3-3/8 x 88-3/8 [24 x 86 x 2246mm] –––––––––– 1 Req

Page 17: Columbia Assembly Manual

9Columbia Model 65110 • 10-0111

0

1

2

3

4

5

6

7

8

9

ZHB-65110 Hardware BagPART. . . . . . . . . . . . . . . DESCRIPTION . . . . . . . . . . . . . . . QTY.H100115 . . . . . . . . . Washer Head Bolt (5/16 x 1/2") . . . . . . . . . . 7 ReqH100010 . . . . . . . . Washer Head Bolt (5/16 x 1-1/2") . . . . . . . . . . 29 ReqH100008 . . . . . . . . . Washer Head Bolt (5/16 x 1") . . . . . . . . . . . 8 ReqH100012 . . . . . . . . . Washer Head Bolt (5/16 x 2") . . . . . . . . . . . 21 ReqH100014 . . . . . . . . Washer Head Bolt (5/16 x 2-1/2") . . . . . . . . . . 3 ReqH100015 . . . . . . . . Washer Head Bolt (5/16 x 2-3/4") . . . . . . . . . . 4 ReqH100032 . . . . . . . . Washer Head Bolt (5/16 x 5-3/4") . . . . . . . . . . 4 ReqH100001 . . . . . . . . . . Flat Head Bolt (3/8 x 1-1/2") . . . . . . . . . . . 7 ReqH100042 . . . . . . . . . . . Hex Bolt (5/16 x 1-1/4") . . . . . . . . . . . . 4 ReqH100047 . . . . . . . . . . . Hex Bolt (5/16 x 2-3/4") . . . . . . . . . . . . 2 ReqH100061 . . . . . . . . Phillips Truss Head Bolt (1/4 x 1"). . . . . . . . . . 11 ReqH100038 . . . . . . . . . . . Carriage Bolt (5/16 x 2") . . . . . . . . . . . . 4 ReqH100027 . . . . . . . . Washer Head Lag Screw (5/16 x 2") . . . . . . . . . 31 ReqH100067 . . . . . . . . . . . .Lag Screw (5/16 x 2") . . . . . . . . . . . . . 11 ReqH100124 . . . . . . . . . . . Wood Screw (#8 x 1/2") . . . . . . . . . . . . 9 ReqH100088 . . . . . . . . . . Wood Screw (#8 x 1-1/8"). . . . . . . . . . . 118 ReqH100086 . . . . . . . . . . Wood Screw (#8 x 1-1/2"). . . . . . . . . . . 105 ReqH100111 . . . . . . . . . . . Wood Screw (#8 x 2") . . . . . . . . . . . . . 57 ReqH100092 . . . . . . . . . . . Wood Screw (#8 x 3") . . . . . . . . . . . . . 26 ReqH100123 . . . . . . . . . . Tapping Screw (#8 x 1/2"). . . . . . . . . . . . 56 ReqH100083 . . . . . . . . . . Tapping Screw (#14 x 3/4") . . . . . . . . . . . 4 ReqH100072 . . . . . . . . . . . . .Spike T-Nut (1/4") . . . . . . . . . . . . . . 4 ReqH100073 . . . . . . . . . . . . .Spike T-Nut (3/8") . . . . . . . . . . . . . . 7 ReqH100074 . . . . . . . . . . . . Spike T-Nut (5/16") . . . . . . . . . . . . . 4 ReqH100004 . . . . . . . Washer Head Barrel Nut (5/16 x 5/8"). . . . . . . . . 7 ReqH100005 . . . . . . . Washer Head Barrel Nut (5/16 x 7/8"). . . . . . . . . 62 ReqH100110 . . . . . . . . . . . . . Lock Nut (5/16") . . . . . . . . . . . . . . 22 ReqH100079 . . . . . . . . . . . Barrel Nut (1/4 x 3/4") . . . . . . . . . . . . . 7 ReqH100103 . . . . . . . . . . Safety Washer (17 x 30mm) . . . . . . . . . . . 4 ReqH100106 . . . . . . . . . . . Flat Washer (9 x 18mm) . . . . . . . . . . . . 28 ReqH100105 . . . . . . . . . . Fender Washer (8 x 27mm) . . . . . . . . . . . 28 Req H100030 . . . . . . . . . . . Star Washer (8 x 19mm) . . . . . . . . . . . . 89 ReqH100031 . . . . . . . . . . Star Washer (12 x 19mm). . . . . . . . . . . . 68 ReqH100095 . . . . . . . . . . . . Split Washer (5/16") . . . . . . . . . . . . . 4 ReqH100108 . . . . . . . Internal Tooth Lock Washer (8 x 15mm) . . . . . . . . 22 ReqH100097 . . . . . . . Swing Hanger Quick Link Bolt (1-5/8") . . . . . . . . 4 ReqH100099 . . . . . . . Swing Hanger Quick Link Bolt (5-1/4") . . . . . . . . 4 Req

10 • 10-0111

A100043Hand Grip

2 Req

Y41Metal Stake

6 Req

X21-GRock6 Req

A100041Wrench T-40

2 Req

A100042Bit T-402 Req

04240q

NOTE: QUANTITIES INCLUDE EXTRA HARDWARE

Page 18: Columbia Assembly Manual

10Columbia Model 65110 • 10-0111

Y30-21GL Bracket

2 Req

A100004Angle Bracket (5")

1 Req

Y20-LGLeft Beam Clamp

1 Req

Y20-RGRight Beam Clamp

1 Req

Y20-EGEnd Plate

1 Req

Y25-GGlider Support

2 Req

Y28-G4Swing Bushing

4 Req

X14Glider Support Cap

4 Req

A100023Glider Seat

1 Req

A100022Glider Arm

2 Req

A10001538.5"Chain4 Req

ZQLQuick Link

8 Req

Y6051.25"Chain4 Req

X2-Y Swing Seat

2 Req

X15-8YSSlide1 Req

X15-8GLSlide Rail Left

1 Req

X15-8GR Slide Rail Right

1 Req

0

1

2

3

4

5

6

7

8

9

Y20-LGLeft Beam C

1 Req

-RGm Clamp

Req

Y2En

1

Y50-LTPLeisure Time ID Plate

2 Req

A100040Tent Top

(1038mm x 1076mm)1 Req

A100039Tent Top

(1132mm x 2931mm)1 Req

Page 19: Columbia Assembly Manual

11Columbia Model 65110 • 10-0111

0

1

2

3

4

5

6

7

8

9

ME

AS

UR

E B

OLTS

FRO

M

BO

TTOM

OF H

EA

D TO

B

OTTO

M O

F BO

LT

H1000275/16 x 2"

Washer HeadLag Screw

H1000308 x 19mm

Star Washer

H10006715/16" x 2"Lag Screw

H1000721/4"

Spike T-Nut

H1000733/8"

Spike T-Nut

H1000971-5/8"

Swing Hanger Quick Link Bolt

H1000995-1/4"

Swing Hanger Quick Link BoltH100105

8 x 27mmFender Washer

H1001069 x 18mm

Flat Washer

H1001088 x 15mm

Internal Tooth Lock Washer

H1001105/16"

Lock Nut

H10003112 x 19mm

Star Washer

H10004215/16" x 1-1/4"

Hex Bolt

H10004715/16" x 2-3/4"

Hex Bolt

H10010317 x 30mm

Safety Washer

H10009515/16"

Split Washer

H1000745/16"

Spike T-Nut

Page 20: Columbia Assembly Manual

12Columbia Model 65110 • 10-0111

DRAWINGS ARE TO SCALE BUT SMALL VARIATIONS ARE NORMAL.

0

1

2

3

4

5

6

7

8

9H100001

3/8 x 1-1/2"Flat Head

Bolt

H1000085/16 x 1"

Washer Head Bolt H100010

5/16 x 1-1/2"Washer Head

Bolt H1000125/16 x 2"

Washer Head Bolt H100014

5/16 x 2-1/2"Washer Head

Bolt

H1000155/16 x 2-3/4"Washer Head

Bolt

H1000325/16 x 5-3/4"Washer Head

Bolt

H100086#8 x 1-1/2"

Wood Screw

H100088#8 x 1-1/8"

Wood Screw

H100092#8 x 3"

Wood Screw

H100111#8 x 2"

Wood Screw

H1001155/16 x 1/2"

Washer Head Bolt

H100124#8 x 1/2"

Wood Screw

H1000611/4-20 x 1"

PhillipsTruss Head Bolt

H100083#14 x 3/4"

Tapping Screw

H100123#8 x 1/2"

Tapping Screw

H1000045/16 x 5/8"

Washer Head Barrel Nut

H1000055/16 x 7/8"

Washer Head Barrel Nut

H1000791/4-20 x 3/4"

Barrel Nut

H1000385/16 x 2"

Carriage Bolt

Page 21: Columbia Assembly Manual

13Columbia Model 65110 • 09-10-0111

Items needed for this phase: Hardware needed for this phase:

13

Washer Head Bolt * 5/16 x 1-1/2" * 8 Req Washer Head Bolt * 5/16 x 2" * 4 ReqStar Washer * 8 x 19mm * 12 ReqStar Washer * 12 x 19mm * 12 ReqWasher Head Barrel Nut * 5/16 x 7/8" * 12 Req

E1 * Upright RGT Rear * 1 ReqE2 * Upright LFT Rear * 1 ReqG1 * Swing Beam Support * 1 ReqK1 * Long Ground Board * 1 ReqK6 * Wall Rail * 1 Req

Note: When assembling the Columbia, position the boards so that the stamps are hidden.Step 1: Attach K1 to E1 and E2 with 1-1/2" head bolts, star washers, and 7/8" barrel nuts. Attach K6 to E1 and E2 with 1-1/2" head bolts, star washers, and 7/8" barrel nuts. Attach G1 to E1 and E2 with 2" head bolts, star washers, and 7/8" barrel nuts.

Phase 1: Frame Assembly

Pilot holes

should be on

the outside.

G1

K6

E2E1

K1

2" Head Bolt

H10003112 x 19mm

H1000308 x 19mm

Page 22: Columbia Assembly Manual

14Columbia Model 65110 • 10-0111

Items needed for this phase: Hardware needed for this phase:Washer Head Bolt * 5/16 x 1-1/2" * 8 Req Star Washer * 8 x 19mm * 8 ReqStar Washer * 12 x 19mm * 8 ReqWasher Head Barrel Nut * 5/16 x 7/8" * 8 Req

E3 * Upright RGT Front * 1 ReqE4 * Upright LFT Front * 1 ReqK1 * Long Ground Board * 1 ReqK5 * Sculpted Rail * 1 Req

Step 2: Attach K1 to E3 and E4 with 1-1/2" head bolts, star washers, and 7/8" barrel nuts. Attach K5 to E3 and E4 with 1-1/2" head bolts, star washers, and 7/8" barrel nuts.

Phase 2: Frame Assembly

Pilot holes should

be on the outside.

E3

E4

K5

K1

Page 23: Columbia Assembly Manual

15Columbia Model 65110 • 09-10-0111

Items needed for this phase: Hardware needed for this phase:Washer Head Lag Screw * 5/16 x 2" * 14 ReqStar Washer * 8 x 19mm * 14 ReqWood Screw * #8 x 1-1/2" * 4 Req

K2 * Porch Support Rail * 1 ReqK3 * Short Ground Board * 2 ReqK4 * Sculpted Rail * 1 Req

Step 3: Attach one K3 to E1 and E3 with 2" washer head lag screws and star washers. Attach the remaining K3 to E2 and E4 with 2" washer head lag screws and star washers.

Step 4: Attach K4 to E2 and E4 with 2" washer head lag screws and star washers.

Step 5: Attach K2 to E1 and E3 with 2" washer head lag screws and star washers in the bottom holes, and 1-1/2" wood screws in the other holes.

Phase 3: Frame Assembly

Always drill pilot holes when using lag screws.

Typical Installation - Washer HeadLag Screw

StarWasher

Washer Head Lag Screw

Do not over-tighten.

Typical Installation - Wood Screw• Use an electric drill or screw gun to drive screws.• These screws are self-tapping, so no pilot holes

are required.• Lubricate the threads of the screws with beeswax

or soap to ease installation and minimize breaking screws.

• It is important that the tops of all screws are fl ush with the surface of the wood and there are no protruding sharp edges.

Do not drive too deep and cause splintering.

ad

ag

ag

K4

K2

E2

E3

E4

E1

1-1/2" Wood Screws

K3

E4

E2

E1

E3

K3

Page 24: Columbia Assembly Manual

16Columbia Model 65110 • 10-0111

Items needed for this phase: Hardware needed for this phase:Washer Head Bolt * 5/16 x 2-3/4" * 4 ReqStar Washer * 8 x 19mm * 4 ReqStar Washer * 12 x 19mm * 4 ReqWasher Head Barrel Nut * 5/16 x 7/8" * 4 Req

H2 * Floor Support Board * 2 ReqH7 * Floor Cleat * 4 Req

Step 6: Attach one H2 to E1, E2, and the H7s with 2-3/4" head bolts, star washers, and 7/8" barrel nuts. Attach the remaining H2 to E3, E4, and the H7s with 2-3/4" head bolts, star washers, and 7/8" barrel nuts.

Phase 4: Frame Assembly

o E1, E2, and 3/4" head bolts, nd 7/8" barrel remaining

nd the H7sd bolts, star /8" barrel nuts.

E4

E2E3

E1

H7

H2

H2

H2 H7E3

Page 25: Columbia Assembly Manual

17Columbia Model 65110 • 09-10-0111

Items needed for this phase: Hardware needed for this phase:Washer Head Lag Screw * 5/16 x 2" * 4 ReqWasher Head Bolt * 5/16 x 1-1/2" * 2 ReqWasher Head Bolt * 5/16 x 2" * 2 ReqLag Screw * 5/16 x 2" * 4 ReqWasher Head Barrel Nut * 5/16 x 7/8" * 4 ReqInternal Tooth Lock Washer * 8 x 15mm * 4 ReqStar Washer * 8 x 19mm * 8 ReqStar Washer * 12 x 19mm * 4 ReqFlat Washer * 9 x 18mm * 4 Req

F1 * Angle Brace * 4 ReqM4 * Floor Rail * 1 ReqM5 * Floor Rail * 1 Req

Phase 5: Frame Assembly

Step 7: Attach M4 to E2 and E4 with 2" washer head lag screws and star washers.Step 8: Attach M5 to E1 and E3 with 2" washer head lag screws and star washers. Note: Level and plumb the corners of the frame.Step 9: Attach the top holes of two F1s to the backside of M5 with 1-1/2" head bolts, star washers, and 7/8"

barrel nuts. Attach the other end of the F1s to the faces of E1 and E3 with 2" lag screws, lock washers, and fl at

washers.Step 10: Attach the top holes of the remaining F1s to the backside of H2 with 2" head bolts, star washers, and

7/8" barrel nuts.

17Columbia Model 65110 • 09-10-0111

E2

E1

E3

E4

M5

M4

E1 E3

M5 F1

1-1/2" Head Bolt

E2 E1

H2 F1

2" Head Bolt

Attach the other end of the F1s to the insides of E1 and E2 with 2" lag screws, lock washers, and fl at washers. If H2 does not have holes for the F1s, pre-drill the holes using a 3/8" drill bit.

Note: Use F1 as a guide for proper hole placement.

Page 26: Columbia Assembly Manual

18Columbia Model 65110 • 10-0111

Items needed for this phase: Hardware needed for this phase:Wood Screw * #8 x 1-1/2" * 48 ReqWood Screw * #8 x 1-1/8" * 12 Req Tapping Screw * 3/4" * 4 Req

L1 * Floor Board * 2 ReqM2 * Floor Board * 10 ReqN2 * Floor Support Cleat * 1 ReqY30-21G * L Bracket * 2 Req

Step 11: Attach one L1 to the H7s with 1-1/2" wood screws. L1 should hang over M4 1/4". Attach the M2s to the H2s with 1-1/2" wood screws. Note: The holes on the M2s need to be centered

on the H2s, and should be even on each end. Attach the remaining L1 to the H7s with 1-1/2" wood screws. L1 should hang over M5 3/4".Step 12: Attach N2 to the underside of the M2s with 1-1/8" wood screws. N2 should be centered on the M2s. Attach one end of the L-brackets to each end of N2 with 3/4" tapping screws. Attach the opposite end of the L-brackets to M4 and M5 with 3/4" tapping screws.

Phase 6: Floor Assembly

Attach the opposite end of the L brackets to M4 and M5 wit

M4

L1

L1

M2s

M2s

M4

N2

N2

H2

Page 27: Columbia Assembly Manual

19Columbia Model 65110 • 09-10-0111

Items needed for this phase: Hardware needed for this phase:Washer Head Bolt * 5/16 x 1-1/2" * 2 Req Washer Head Lag Screw * 5/16 x 2" * 2 ReqStar Washer * 8 x 19mm * 4 ReqStar Washer * 12 x 19mm * 2 ReqWasher Head Barrel Nut * 5/16 x 7/8" * 2 Req

M6 * Wall Rail * 1 ReqM7 * Wall Rail * 1 Req

Step 13: Attach M6 to E1 and E2, on top of the M2s, with 1-1/2" head bolts, star washers, and 7/8" barrel nuts.Step 14: Attach M7 to E1 and E3, on top of the M2s, with 2" washer head lag screws and star washers.

Phase 7: Frame Assembly

1965110 • 09 10 0111

M2s

E1

E3E2

M6M7

1-1/2" Head Bolt

Page 28: Columbia Assembly Manual

20Columbia Model 65110 • 10-0111

Items needed for this phase: Hardware needed for this phase:Washer Head Bolt * 5/16 x 1-1/2" * 2 Req Washer Head Lag Screw * 5/16 x 2" * 2 ReqStar Washer * 8 x 19mm * 4 ReqStar Washer * 12 x 19mm * 2 ReqWasher Head Barrel Nut * 5/16 x 7/8" * 2 Req

M10 * Wall Rail * 2 ReqM11 * Wall Rail * 2 Req

Step 15: Attach the M10s to E3 and E4, on top of the M2s, with 1-1/2" head bolts, star washers, and 7/8" barrel nuts.

Step 16: Attach the M11s to E2 and E4, on top of the M2s, with 2" washer head lag screws and star washers.

Phase 8: Frame Assembly

20lumbia Model 65110 • 10-0111

barrel nuts.tep 16: Attach the M11s to E2 and E4, on top of the M2s, with 2" washer head lag screws and star washers.

1-1/2" Head Bolt

M2s

E3E2

E4

M10M11

Page 29: Columbia Assembly Manual

21Columbia Model 65110 • 09-10-0111

Items needed for this phase: Hardware needed for this phase:Wood Screw * #8 x 1-1/8" * 44 ReqM9 * Wall Board * 11 Req

Phase 9: Wall Assembly

K2

M9sM7

M9s

M6

K6

Step 17: Attach six M9s to the inside of M7 and K2 with 1-1/8" wood screws. The M9s should be 2-3/4" apart.

Step 18: Attach fi ve M9s to the inside of M6 and K6 with 1-1/8" wood screws. The M9s should be about 3" apart.

Page 30: Columbia Assembly Manual

22Columbia Model 65110 • 10-0111

Items needed for this phase: Hardware needed for this phase:Wood Screw * #8 x 1-1/8" * 16 Req

Step 19: Attach two M9s to the inside of K5 and the M10s with 1-1/8" wood screws. The M9s should be fl ush with the ends of the M10s.

Step 20: Attach the M8s to the inside of K4 and the M11s with 1-1/8" wood screws.

Phase 10: Wall Assembly

M8 * Wall BD Handle * 2 Req M9 * Wall Board * 2 Req

K5

M10

M9

M9

M8K4

M11

Page 31: Columbia Assembly Manual

23Columbia Model 65110 • 09-10-0111

Items needed for this phase: Hardware needed for this phase:Washer Head Bolt * 5/16 x 1-1/2" * 4 ReqWasher Head Bolt * 5/16 x 2" * 4 Req Star Washer * 8 x 19mm * 8 ReqStar Washer * 12 x 19mm * 8 ReqWasher Head Barrel Nut * 5/16 x 7/8" * 8 Req

E5 * Picnic Table Leg * 2 ReqJ3 * Picnic Table Seat Support * 2 Req

Step 21: Attach the E5s to the K1s with 1-1/2" head bolts, star washers, and 7/8" barrel nuts.

Step 22: Attach one J3 to E1 and E5 with 2" head bolts, star washers, and 7/8" barrel nuts. Attach the remaining J3 to E3 and E5 with 2" head bolts, star washers, and 7/8" barrel nuts.

Phase 11: Bench Assembly

Step 22: Atstrest

K1

K1

E5

E5

E5

E5

E1

E3

J3

Page 32: Columbia Assembly Manual

24Columbia Model 65110 • 10-0111

Items needed for this phase: Hardware needed for this phase:Wood Screw * #8 x 1-1/8" * 6 ReqWood Screw * #8 x 1-1/2" * 12 Req

Step 23: Attach one N1 to the underside of three M3s with 1-1/8" wood screws. Repeat this procedure to make another seat.

Step 24: Attach one seat to J3, fl ush against E1 and E3, with 1-1/2" wood screws.

Attach the remaining seat fl ush to the ends of J3 with 1-1/2" wood screws.

Phase 12: Seat Assembly

M3 * Picnic Table Board * 6 ReqN1 * Table Seat Cleat * 2 Req

M3s

M3s

M3s

M3s

N1

E3

J3

J3

E1

Page 33: Columbia Assembly Manual

25Columbia Model 65110 • 09-10-0111

Items needed for this phase: Hardware needed for this phase:Washer Head Bolt * 5/16 x 1-1/2" * 1 ReqWasher Head Bolt * 5/16 x 2" * 3 ReqWasher Head Bolt * 5/16 x 2-1/2" * 1 ReqWasher Head Barrel Nut * 5/16 x 7/8" * 5 ReqStar Washer * 8 x 19mm * 5 ReqStar Washer * 12 x 19mm * 5 Req

Step 25: Attach one J5 to E3 and E5 with 2" head bolts, star washers, and 7/8" barrel nuts. Attach the remaining J5 to E5 with a 2" head bolt, star washers, and 7/8" barrel nut.Step 26: Attach one end of M6 to E1 and J5 with a 2-1/2" head bolt, star washers, and 7/8" barrel nut. Attach

the other end of M6 to E2 with a 1-1/2" head bolt, star washers, and 7/8" barrel nut.

Phase 13: Bench Assembly

J5 * Picnic Table Support * 2 ReqM6 * Wall Rail * 1 Req

25

J5

J5

E5

E3E5

J5

E2

E1

M6

Page 34: Columbia Assembly Manual

26Columbia Model 65110 • 10-0111

Items needed for this phase: Hardware needed for this phase:Wood Screw * #8 x 1-1/8" * 4 ReqWood Screw * #8 x 1-1/2" * 8 Req

Step 27: Attach N3 to the underside of four M3s with 1-1/8" wood screws to make the table.

Step 28: Attach the table to the J5s, fl ush with the edge of the E5s, with 1-1/2" wood screws.

Phase 14: Table Assembly

M3 * Picnic Table Board * 4 ReqN3 * Picnic Table Cleat * 1 Req

26

J5

E5

J5

E5

M3sN3

Page 35: Columbia Assembly Manual

27Columbia Model 65110 • 09-10-0111

Items needed for this phase: Hardware needed for this phase:

Step 29: Attach the H6s to H3 and H4 with 2" wood screws.Step 30: Attach K9 to the back of H3 and H4 with 2" wood screws. K9 should be attached 1" from the top of

the fi rst ladder rung.

Phase 15: Ladder Assembly

H3 * Ladder Rail LH * 1 ReqH4 * Ladder Rail MID * 1ReqH6 * Ladder Rung * 4 ReqK9 * Ladder Support * 1 Req

Wood Screw * #8 x 2" * 20 Req

H6

H6

H6

H6

H3

H4

H3

H4

K9

Page 36: Columbia Assembly Manual

28Columbia Model 65110 • 10-0111

Items needed for this phase: Hardware needed for this phase:

Step 31: Insert 1 spike t-nut into each of the M12s. Attach one rock to each M12 with 1-1/2" fl at head bolts and 1-1/8" wood screws.Step 32: Attach the M12s and the M13s to H4 and H5 with 2" wood screws. The M12s and M13s should be

about 2-7/8" apart.

Phase 16: Rock Wall Assembly

H5 * Ladder Rail RH * 1 Req M12 * Rock Wall Slat * 6 ReqM13 * Rock Wall Slat * 2 ReqX21-G * Rock * 6 Req

Spike T-Nut * 3/8" * 6 ReqFlat Head Bolt * 1-1/2" * 6 ReqWood Screw * #8 x 1-1/8" * 6 ReqWood Screw * #8 x 2" * 32 Req

M12

H5

H4

M13

M13

M12

M12

1-1/8" Wood Screw

Page 37: Columbia Assembly Manual

29Columbia Model 65110 • 09-10-0111

Items needed for this phase: Hardware needed for this phase:

Step 33: Drill 3/16" pilot holes in the rails. Position the rock wall ladder assembly as shown, and center the rock wall ladder rails on the pre-

drilled holes in M4. Attach the rock wall ladder assembly to M4 with 2" washer head lag screws and star washers.

Phase 17: Rock Wall Ladder Assembly

Washer Head Lag Screw * 5/16 x 2" * 3 ReqStar Washer * 8 x 19mm * 3 Req

M4

M4

Page 38: Columbia Assembly Manual

30Columbia Model 65110 • 10-0111

Items needed for this phase: Hardware needed for this phase:

Step 34: Attach an ID plate to N4, N5, and N6 with 1/2" wood screws. Repeat this procedure to make another sunburst.

Phase 18: Sunburst Assembly

N4 * Cross Brace * 2 ReqN5 * Starburst * 2 ReqN6 * Starburst * 4 ReqY50-LTP * Leisure Time ID Plate * 2 Req

Wood Screw * #8 x 1/2" * 8 Req

N4

N5

N6

N6

Page 39: Columbia Assembly Manual

31Columbia Model 65110 • 09-10-0111

Items needed for this phase: Hardware needed for this phase:

Phase 19: Roof Assembly

H1 * Roof Support * 2 ReqSK1 * Rafter LH * 1 Req SK2 * Rafter RH * 1 Req

Washer Head Bolt * 5/16 x 1" * 4 ReqWasher Head Barrel Nut * 5/16 x 7/8" * 4 ReqStar Washer * 8 x 19mm * 4 ReqStar Washer * 12 x 19mm * 4 ReqWood Screw * #8 x 1-1/8" * 20 Req

31

SK2

H1

SK1

SK2

SK1

Step 35: Attach SK1 and SK2 to H1 with 1" head bolts, star washers, and 7/8" barrel nuts. Repeat this procedure to make the other roof frame.

Step 36: Attach the sunburst assembly to SK1 and SK2 with 1-1/8" wood screws. Repeat this procedure to make the other roof frame.

Page 40: Columbia Assembly Manual

32Columbia Model 65110 • 10-0111

Items needed for this phase: Hardware needed for this phase:

Step 37: Attach one M1 to the ends of the left SK1s, fl ush with the edge, with 1-1/2" wood screws. Attach one M1 to the ends of the right SK2s, fl ush with the edge, with 1-1/2" wood screws.Step 38: Attach the remaining M1 to the tops of the SK1s and SK2s with 1-1/2" wood screws. M1 should be

under the lip of the SK1s and SK2s, leaving room for the tarp to slide in-between.

Phase 20: Roof Assembly

M1 * Tarp Support Board * 3 Req Wood Screw * #8 x 1-1/2" * 12 Req

32

under the lip of the SK1s and SK2s, leaving room for the tarp to slide in-between.

SK2

SK1

SK2

SK1

M1

M1

M1

Page 41: Columbia Assembly Manual

33Columbia Model 65110 • 09-10-0111

Items needed for this phase: Hardware needed for this phase:

Phase 21: Roof Assembly

Tent Top * 1132mm x 2931mm * 1 Req Tapping Screw * #8 x 1/2" * 28 ReqItems needed for this phase: HardwaTent Top * 1132mm x 2931mm * 1 Req Tapping

SK1

SK1

M1

Step 39: Center a tarp over the top M1, and attach it with 1/2" tapping screws, spaced evenly.

Step 40: Pre-drill the holes with a 1/8" drill bit. Pull one side of the tarp tight over the left M1.

Attach the tarp to the small wood strip on the SK1s with 1/2" tapping screws. Start at the peak and alternate sides.

Roll the tarp around M1 and attach it to the inside with 1/2" tapping screws.

Repeat this procedure to attach the tarp to the other side of the roof.

Page 42: Columbia Assembly Manual

34Columbia Model 65110 • 10-0111

Items needed for this phase: Hardware needed for this phase:

Step 41: Attach L2 to E1 and E2 with 1-1/2" wood screws.

Step 42: Attach the roof assembly to E1, E2, E3, and E4 with 2" head bolts, star washers, and 7/8" barrel nuts.

Phase 22: Roof Assembly

Wood Screw * #8 x 1-1/2" * 4 ReqWasher Head Bolt * 5/16 x 2" * 4 ReqWasher Head Barrel Nut * 5/16 x 7/8" * 4 ReqStar Washer * 8 x 19mm * 4 ReqStar Washer * 12 x 19mm * 4 Req

34Columbia Model 65110 • 10-0111

E1

E2

E4E3

L2 * Top Wall Rail * 1 Req

E1 E2

L2

Page 43: Columbia Assembly Manual

35Columbia Model 65110 • 09-10-0111

Items needed for this phase: Hardware needed for this phase:

Step 43: Attach the J4s to J1 with 1-1/2" wood screws.Step 44: Attach J2 to the J4s with 1-1/2" wood screws.Step 45: Attach the tarp to the front of J2 with 1/2" tapping screws. Pull the tarp tight, and then wrap it over J1. Attach it to J1 with 1/2" tapping screws. Attach the tarp to the J4s with 1/2" tapping screws.

Phase 23: Roof Assembly

J1 * Porch Support * 1 ReqJ2 * Porch Support * 1 ReqJ4 * Porch Rafter * 2 ReqTent Top * 1038mm x 1076mm * 1 Req

Tapping Screw * #8 x 1/2" * 20 ReqWood Screw * #8 x 1-1/2" * 8 Req

3565110 09 10 0111

J1

J2

J4

J4

J4

J2

Page 44: Columbia Assembly Manual

36Columbia Model 65110 • 10-0111

Items needed for this phase: Hardware needed for this phase:

Step 46: Attach J1 to K2 with 1" head bolts, star washers, and 7/8" barrel nuts.

Step 47: Attach one J6 to E1 with a 2" lag screw, lock washer, and fl at washer.

Attach the remaining J6 to E3 with a 2" lag screw, lock washer, and fl at washer.

Attach the J6s to the J4s with 2" lag screws, lock washers, and fl at washers.

Phase 24: Roof Assembly

J6 * Rafter Support * 2 Req Lag Screw * 5/16" x 2" * 6 ReqWasher Head Bolt * 5/16 x 1" * 3 ReqWasher Head Barrel Nut * 5/16 x 7/8" * 3 ReqStar Washer * 8 x 19mm * 3 ReqStar Washer * 12 x 19mm * 3 ReqFlat Washer * 9 x 18mm * 6 ReqInternal Tooth Lock Washer * 8 x 15mm * 6 Req

J1

J6

J6

J4

E3

E1

K2

Page 45: Columbia Assembly Manual

37Columbia Model 65110 • 09-10-0111

Items needed for this phase: Hardware needed for this phase:

Step 48: Insert 2 spike t-nuts into the M8s.Step 49: Attach the hand grips to the

M8s with 1" truss head bolts, fl at washers, and lock washers.

Phase 25: Hand Grip Assembly

X35-Y * Hand Grip * 2 Req Phillips Truss Head Bolt * 1/4 x 1" * 4 ReqInternal Tooth Lock Washer * 8 x 15mm * 4 ReqSpike T-Nut * 1/4" * 4 ReqFlat Washer * 9 x 18mm * 4 Req

M8

M8

M8

Page 46: Columbia Assembly Manual

38Columbia Model 65110 • 10-0111

Items needed for this phase: Hardware needed for this phase:

Step 50: Attach the 5" angle brackets fl ush to the end of the swing beam with 2-3/4" hex bolts, lock nuts, and fender washers.

Step 51: Attach the left and right beam clamps to the opposite end of the swing beam with 2-1/2" head bolts, lock nuts, and fender washers.

Step 52: Attach the end plate to the end of the swing beam with 2" washer head lag screws.

Phase 26: Swing Beam Assembly

Swing Beam * 1 ReqY46-5G * Angle Bracket (5") * 1 ReqY20-LG * Left Beam Clamp * 1 ReqY20-RG * Right Beam Clamp * 1 Req

Washer Head Bolt * 5/16 x 2-1/2" * 2 Req Washer Head Lag Screw * 5/16 x 2" * 2 ReqLock Nut * 5/16" * 4 ReqFender Washer * 8 x 27mm * 6 ReqHex Bolt * 5/16" x 2-3/4" * 2 Req

Swing Beam

Swing Beam

Swing Beam

Page 47: Columbia Assembly Manual

39Columbia Model 65110 • 09-10-0111

Items needed for this phase: Hardware needed for this phase:

39

Step 53: Attach the left A-frame leg to the end plate and left beam clamp with 2" carriage bolts, lock nuts, and fender washers.

Attach the right A-frame leg to the end plate and the right beam clamp with 2" carriage bolts, lock nuts, and fl at washers.

Step 54: Attach the A-frame ground board to the A-frame legs with 2" head bolts, star washers, and 7/8" barrel nuts.

Phase 27: Swing Beam Assembly

A-Frame Leg * 2 ReqA-Frame Ground Board * 1 ReqY20-EG * End Plate * 1 Req

Washer Head Bolt * 5/16 x 2" * 2 ReqCarriage Bolt * 5/16 x 2" * 4 ReqLock Nut * 5/16" * 4 ReqFender Washer * 8 x 27mm * 4 ReqStar Washer * 8 x 19mm * 2 ReqStar Washer * 12 x 19mm * 2 ReqWasher Head Barrel Nut * 5/16 x 7/8" * 2 Req

A-Frame Leg

A-Frame Leg

A-Frame Leg

A-Frame Leg

A-Frame Ground Board

Page 48: Columbia Assembly Manual

40Columbia Model 65110 • 10-0111

Items needed for this phase: Hardware needed for this phase:

Step 55: Insert the swing hanger bolts into the top of the swing beam. Secure the swing hanger bolts with lock nuts, fender washers, and safety washers.

Step 56: Attach the glider supports to the swing beam with 5-3/4" head bolts, lock nuts, and fender washers, and 2" washer head lag screws.

Step 57: Insert the swing hanger bolts into the glider supports, and then secure the swing hanger bolts with fender washers, lock nuts, and swing bushing.

Insert the glider caps into the ends of the glider supports.

Phase 28: Swing Beam Assembly

Y25-G * Glider Support * 2 ReqY28-G4 * Swing Bushing * 4 ReqX14 * Glider Support Cap * 4 Req

Washer Head Lag Screw * 5/16 x 2" * 2 ReqWasher Head Bolt * 5/16 x 5-3/4" * 2 ReqSwing Hanger Quick Link Bolt * 1-5/8" * 4 ReqSwing Hanger Quick Link Bolt * 5-1/4" * 4 ReqLock Nut * 5/16" * 10 Req Fender Washer * 8 x 27mm * 10 ReqSafety Washer * 17 x 30mm * 4 Req

Page 49: Columbia Assembly Manual

41Columbia Model 65110 • 09-10-0111

Items needed for this phase: Hardware needed for this phase:

Step 58: Insert 4 spike t-nuts into G1. Attach the swing beam to G1 with the 1-1/4" hex bolts, fender washers, and split washers.

Phase 29: Swing Beam Assembly

Hex Bolt * 5/16" x 1-1/4" * 4 ReqFender Washer * 8 x 27mm * 4 ReqSpike T-Nut * 5/16" * 4 Req Split Washer * 5/16" * 4 Req

G1

G1

Page 50: Columbia Assembly Manual

42Columbia Model 65110 • 10-0111

Items needed for this phase: Hardware needed for this phase:

Step 59: Use the slide brace as a guide to pre-drill the holes. Attach the slide brace to the underside, bottom of the slide with 1/2" head bolts, star washers, and 5/8" barrel nuts.

Step 60: Insert the slide into the slide cavity in the right slide rail.

Insert the center slide braces into the left slide rail, and then insert the slide into the slide cavity in the left slide rail.

Note: It may take two people to bend the slide and insert it into the slide cavities.

Step 61: Secure the slide assembly with 3" wood screws.

Phase 30: Slide Assembly

W100544 * Slide Brace * 1 ReqW100545 * Slide Brace Center * 2 ReqX15-8YS * Slide * 1 ReqX15-8GL * Slide Rail Left * 1 ReqX15-8GR * Slide Rail Right * 1 Req

Washer Head Bolt * 5/16 x 1/2" * 3 ReqWasher Head Barrel Nut * 5/16 x 5/8" * 3 Req Star Washer * 12 x 19mm * 3 ReqWood Screw * #8 x 3" * 24 Req

1/4"

Page 51: Columbia Assembly Manual

43Columbia Model 65110 • 09-10-0111

Items needed for this phase: Hardware needed for this phase:

43

Step 62: Position the slide on top of the M2s, and then pre-drill the holes through the slide and the M2s. Attach the slide to the M2s with 1/2" head bolts, star washers, and 5/8" barrel nuts.

Phase 31: Slide Assembly

Washer Head Bolt * 5/16 x 1/2" * 3 ReqWasher Head Barrel Nut * 5/16 x 5/8" * 3 Req Star Washer * 12 x 19mm * 3 Req

M2s

Page 52: Columbia Assembly Manual

44Columbia Model 65110 • 10-0111

Items needed for this phase: Hardware needed for this phase:

44Columbia Model 65110 • 10-0111

Step 63: Measure in about 3" from the E5s, E2, E4, and the A-frame legs. Mark the ground, and then twist the metal stakes into the ground. Leave 2" of the metal stake above the ground. Note: You may need to use a long screwdriver for leverage.

Step 64: Pre-drill the holes for the stakes with a 5/16" drill bit. Attach the metal stakes to the K1s and A-frame ground board with 1" Phillips truss head bolts, lock washers, barrel nuts, and fl at washers.

Phase 32: Stake Assembly

Y41 * Metal Stake * 6 Req Phillips Truss Head Bolt * 1/4-20 x 1" * 6 ReqBarrel Nut * 1/4x 3/4" * 6 ReqFlat Washer * 9 x 18mm * 6 ReqInternal Tooth Lock Washer * 8 x 15mm * 6 Req

Lock Washer

Phillips Truss HeadBolt

FenderWasher

Phillips Barrel Nut

FenderWasher

E5

E5

E4

E2

K1

Page 53: Columbia Assembly Manual

45Columbia Model 65110 • 09-10-0111

Items needed for this phase: Hardware needed for this phase:

Step 65: Attach the glider seat to the glider arms with 5-3/4" head bolts, fender washers, and lock washers.Step 66: Loosen 4 quick links, and then insert them into the top of the glider arms. Loosen the swing hanger bolts on the glider supports, and then insert the 38.5" chain link. Tighten

the swing hanger bolts to secure the chain link. Insert the chain into the glider quick links, and then tighten the quick links on the glider.

Step 67: Loosen the swing hanger bolts on the swing beam, and then insert the 51.25" chain. Tighten the swing hanger bolts.

Step 68: Loosen 4 quick links, and then insert them into the tops of the swing seats. Insert the chain link into the quick links, and then tighten the quick links to secure the chain link.

Phase 33: Swing and Glider Assembly

X10-Y * Glider Seat * 1 ReqX10-G * Glider Arm * 2 ReqA100015 * 38.5" * Chain * 4 ReqZQL * Quick Link * 8 ReqY60 * 51.25" * Chain * 4 ReqX2-Y * Swing Seat * 2 Req

Washer Head Bolt * 5/16 x 5-3/4" * 2 ReqFender Washer * 8 x 27mm * 2 Req Lock Nut * 5/16" * 2 Req

Page 54: Columbia Assembly Manual

Limited Warranty

This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery brand or its other brands including but not limited to Backyard Botanical, Adventure Playsets, and Leisure Time Products.

Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a five (5) year pro-rated warranty against rot and decay. Refer to the schedule below for charges associated with replacement of parts under this Limited Warranty. In addition, Backyard Discovery will replace any parts within the first 30 days from date of purchase found to be missing from or damaged in the original packaging.

This warranty applies to the original owner and registrant and is non-transferable. Regular maintenance is required to assure maximum life and performance of this product and failure by the owner to maintain the product according to the maintenance requirements may void this warranty. Maintenance guidelines are provided in the Owner’s Manual.

This Limited Warranty does not cover:

• Labor for any inspection • Labor for replacement of any defective item(s) • Incidental or consequential damages • Cosmetic defects which do not affect performance or integrity of a part or the entire product • Vandalism, improper use, failure due to loading or use beyond the capacities stated in the applicable

Assembly Manual. • Acts of nature including but not limited to wind, storms, hail, floods, excessive water exposure • Improper installation including but not limited to installation on uneven, unlevel, or soft ground • Minor twisting, warping, checking, or any other natural occurring properties of wood that do not affect

performance or integrity

Backyard Discovery products have been designed for safety and quality. Any modifications made to the original product could damage the structural integrity of the unit leading to failure and possible injury. Modification voids any and all warranties and Backyard Discovery assumes no liability for any modified products or consequences resulting from failure of a modified product.

This product is warranted for RESIDENTIAL USE ONLY. Under no circumstance should a Backyard Discovery product be used in public settings. Such use may lead to product failure and potential injury. Any and all public use will void this warranty. Backyard Discovery disclaims all other representations and warranties of any kind, express or implied.

This Warranty gives you specific legal rights. You may have other rights as well which vary from state to state or province to province. This warranty excludes all consequential damages, however, some states do not allow the limitation or exclusion of consequential damages and therefore this limitation may not apply to you.

Pro Rated Part Replacement Schedule

Product Age Customer Pays All Parts 0-30 days from date of purchase $0 and free shipping 31 days to 1 year $0 + S&H

Wood Rot and Decay Only 1 year $0 and free shipping 2 years 20% + S&H 3 years 40% + S&H 4 years 60% + S&H 5 years 80% + S&H Over 5 years 100% + S&H


Recommended