Winter Combustion School IIT Madras December 2015
Combustion Kinetics (3)a Complex Hydrocarbon Mixtures
(Automatic generation and Lumping procedures)
b Combustion of practical fuels (Surrogates and Renewable Fuels).
Eliseo Ranzi
Dipartimento di Chimica, Materiali e Ingegneria Chimica “G. Natta”Politecnico di Milano
Winter Combustion School IIT Madras December 2015
Outline 2
3.b Combustion of practical fuels (diesel, gasoline, jet fuels) Surrogates, Oxy/bio Alternative Fuels (Syngas/FT).
3.a Pyrolysis and combustion of complex hydrocarbon mixtures n-alkanes (n-heptane, n-decane, ..)Reaction classes and automatic generationLumping procedures and reduction techniques
Winter Combustion School IIT Madras December 2015
3Detailed Oxidation Mechanism of n-pentane
E.Ranzi, T.Faravelli, P.Gaffuri, G.Pennati “Low Temperature combustion: Automatic generation of primary oxidation reactions and Lumping Procedures” Combust. Flame 102: 179-192. 1995.
Combustion of large molecules
Complex kinetic mechanisms.
Alkyl radicals decompose or forms Peroxy radicals
Succesive reactionsof Peroxy Radicals explainLow Temperature reactivity
Winter Combustion School IIT Madras December 2015
4
J.F.Griffiths, J.A.Barnard ‘Flame and Combustion’ Blackie Academic London 1994
GC distribution of alkanes in a liquid fraction
Liquid fuels are Complex Hydrocarbon Mixtures
Liquid fuels are mostly constituted by complex mixtures of large
hydrocarbons derived from refinery
Typical composition of a kerosene
Winter Combustion School IIT Madras December 2015
Primary Hydrocarbon Molecules 5
CnH2n+2
CnH2n
CnH2n-6
CnH2n
CnH2n-12
Winter Combustion School IIT Madras December 2015
6Detailed Oxidation Mechanism of n-pentane
Pyrolysis Mechanism
Pyrolysis reactions hierarchically preceed oxidation reactions.
E.Ranzi, T.Faravelli, P.Gaffuri, G.Pennati “Low Temperature combustion: Automatic generation of primary oxidation reactions and Lumping Procedures” Combust. Flame 102: 179-192. 1995.
Combustion of large molecules
Complex kinetic mechanisms.
Winter Combustion School IIT Madras December 2015
7High temperature Reactions of n-pentane
At High Temperatures, life time of alkyl radicals is lower than 10-6 -10-7 s.
Decomposition and dehydrogenation reactions of alkyl radicals
kDEC = 1013.5 * exp[(-32000 )/RT] [s-1]kDeHyd= 1014 * exp[(-40000 )/RT] [s-1]
Winter Combustion School IIT Madras December 2015
High Temperature mechanism mainly involves interactions amongstsmall and stable radicals (H, CH3, C2H3, C3H3, …)and small stable species such as C2H4 and C2H2
as well as oxigenated species ( O2, O, OH, HO2, …..)
Alkyl-radicals
Alkanes
Alkenes
Small radicals
High Temperature Oxidation MechanismDecomposition of Large Molecules
High Temperature mechanism isnot very sensitive to the
structure of the hydrocarbon fuel
8
High temperature mechanism is simply constituted by pyrolysis reactions.
Only then, oxidation reactions of small olefins and radicals take place.
Winter Combustion School IIT Madras December 2015
9High temperature Reactions of n-pentane
At High Temperatures, life time of alkyl radicals is lower than 10-6 -10-7 s.
Decomposition and dehydrogenation reactions of alkyl radicals
kDEC = 1013.5 * exp[(-32000 )/RT] [s-1]kDeHyd= 1014 * exp[(-40000 )/RT] [s-1]
High Temperature oxidation mechanism first involves chain initiation and H-abstraction reactions.
Then, alkyl radicals isomerize and decompose.
H-abstraction reactions form alkyl radicals
Winter Combustion School IIT Madras December 2015
10
Activation energy E is the dissociation energy of the C-C bonds (BDE)
n-C4H10 ↔ C2H5 + C2H5
k= A * exp(-E/RT) [s-1]
Initiation Reactions
Radicals
Activation energy of Radical Recombination is ~0.
kInC4H10= Kref (Cs-Cs) ~ .5 1017× exp(-82000/RT) [1/s]
Winter Combustion School IIT Madras December 2015
Bond Dissociation Energies 11
http://www.kshitij-iitjee.com/Thermodynamics
BDE depends on the type of C-atoms
Dehydrogenation are more difficult than pyrolysis reactions.
Winter Combustion School IIT Madras December 2015
12
n-paraffins Cp-Cs 84. kcal/mol
Cs-Cs 82. kcal/mol
Bond Dissociation Energies
iso-paraffins Ct-Cs 80. kcal/mol
Cq-Cp 80. kcal/mol
Winter Combustion School IIT Madras December 2015
Dissociation of Alkenesforms Allyl Resonantly Stabilized Radicals
13
olefins Callyl-Cp 72. kcal/mol
CH2=CHCH2CH3 CH2=CHCH2● + ●CH3
CH2=CH-CH2● ●CH2-CH=CH2
1-C4H8
Winter Combustion School IIT Madras December 2015
H-abstraction reactions 14
The BDE of the C-H bonds depends on the type of the H atoms:- Primary C-CH3 (e.g. Ethane) BDE ~ 98 kcal/mole- Secondary C-CH2-C (e.g. Propane) BDE ~ 95 kcal/mole- Tertiary (C)3-CH (e.g. isobutane) BDE ~ 92 kcal/mole- CH4 BDE ~ 103 kcal/mole
Tertiary H atoms (BDE=92) are easier to be removed, with respect to secondary (BDE=95) and primary ones (BDE=98). The kinetic rates are very similar for all the alkyl radicals.
Only a few reference kinetic parameters allows to describe the primary reactions of all the hydrocarbons.
Rate constants for the abstraction of a single H-atomReference rate parameters [l/mole/s]
kH= 1010.25 exp(-10500/RT) kOH= 109.5 exp(-3500/RT) kCH3= 108.5 exp(-11500/RT)
Winter Combustion School IIT Madras December 2015
15H-abstraction reactions
Similarly, allyl H atoms (BDE=86) are easily removed (dashed lines),while it is very difficult to remove vinyl H atoms (BDE=107) .
- Secondary (e.g. Propane) BDE ~ 95 kcal/mole- Vinyl (e.g. ethylene) BDE ~ 107 kcal/mole- Allyl (e.g. propylene) BDE ~ 86 kcal/mole
Rate constants for the abstraction of a single H-atom
Winter Combustion School IIT Madras December 2015
H-abstraction of a single Primary H atomby a Primary Alkyl radical kref= 108.3*exp(-13500/RT) [l/mole/s]
H-Abstraction Reactions Reference Kinetic Parameters
R + RH + 6 primary H atoms
k=6 108.3*exp(-13500/RT) [l/mole/s]
R + RH + 4 secondary H atoms
Correction for H-sites - Sec./prim. exp (2300/RT) E= 13500-2300
k=4 108.3*exp(-11200/RT) [l/mole/s]
Correction for H-sites - Tert./prim. exp (4500/RT)
These corrections reflect the BDE of the different H-sites.
At 1000 K, secondary H atoms are removed ~3 time faster than primary H atoms
tertiary H atoms are removed ~ 9-10 time faster than primary H atoms
Winter Combustion School IIT Madras December 2015
Selectivities of primary products from linear and branched alkanes
17
E.Ranzi, M.Dente, S.Pierucci, G.Biardi "Initial product distributions from pyrolisis of normal and branched paraffins" Ind.Eng.Chem. Fundam, 22, 132 (1983).
Chain propagation dominate over the chain initiation reactions
Chain initiation reactions form the radical pool
H-abstraction reactions rule the product distributions(reaction lenght of 10-20)
Winter Combustion School IIT Madras December 2015
Chain Initiation Reactions4-methyl-heptane
18
+ CH3
+ CH3
+
+
kDECC4H10= KREF= .5 1017× exp(-82000/RT) [1/s]
k2= 2 x .5 1017× exp(-82000/RT) [1/s]Csec-Csec
k1= 2 x .5 1017× exp(-80500/RT) [1/s]Ctert-Csec
k3= 2 x . 5 1017× exp(-84500/RT) [1/s]Csec-CCH3
k4= .5 1017× exp(-83500/RT) [1/s]Ctert-CCH3
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Selectivities of primary productsfrom linear 4-methyl-heptane
9 + 24 + 9
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Selectivities of primary productsfrom linear 4-methyl-heptane
Including also isomerization reactions, it is possible (SSA) to derive:
Winter Combustion School IIT Madras December 2015
21
21
Internal H-abstraction: 2-methyl-pentanelog A E
[s-1] [kcal/kmol]
10.2 14500
11.0 19800
(1-5) H transfer
H HH
(six membered ring intermediate)
Difference in activation energy reflects the strain of the five membered ring.Difference in frequency factor is due to the # rotors blocked in the transition phase.
Isomerization Reactions
Kossiakoff, A., & Rice, F. O. (1943). Thermal Decomposition of Hydrocarbons, Resonance Stabilization and Isomerization of Free Radicals. Journal of the American Chemical Society, 65(4), 590-595.
(1-4) H transfer
(five membered ring intermediate)H H
H
Winter Combustion School IIT Madras December 2015
Decomposition and Isomerization Reactionsof Large Alkyl Radicals
kDEC = 1 1014 * exp(-30000/RT) [1/s]
kISOM=3 1010.2*exp(-14500/RT) [1/s]
H
kISOM
kDEC
H
At Temperatures higher than 1000 K decomposition prevails on isomerization reactions
Kinetic constants vs 1000/T [K]
kDEC
kISOM
Winter Combustion School IIT Madras December 2015
23H-Abstraction Reactions on n-dodecane
The Six nC12H25 Radicalscan isomerize and/or decompose
High T oxidation mechanism (Pyrolysis) require to define the kinetic parameters of:
- Initiation reactions- H-abstraction- Isomerization- Decomposition Reactions
Winter Combustion School IIT Madras December 2015
Reference Kinetic Parameters 24
E.Ranzi, M.Dente, S.Pierucci, G.Biardi "Initial product distributions from pyrolisisof normal and branched paraffins“ Ind. Eng. Chem. Fundam., 22, 132 (1983).
Reference Kinetic Parameters are known since several years.
Reference Kinetic Parameters mainly depends on
- the type of radicals - the type of H
Winter Combustion School IIT Madras December 2015Winter Combustion School IIT Madras December 2015
Intrinsic Reference Kinetic Parameters 25
H-Abstraction Reactions Primary H atom Secondary H atom Tertiary H atom Primary radical 108.0 exp (-13.5/RT) 108.0 exp (-11.2/RT) 108.0 exp (-9/RT) Secondary radical 108.0 exp (-14.5/RT) 108.0 exp (-12.2/RT) 108.0 exp (-10/RT) Tertiary radical 108.0 exp (-15/RT) 108.0 exp (-12.7/RT) 108.0 exp (-10.5/RT) Isomerization Reactions (Transfer of a Primary H-atom) 1-4 H Transfer 1-5 H Transfer 1-6 H Transfer Primary radical 1011.0 exp (-20.6/RT) 1010.2 exp (-14.5/RT) 109.7 exp (-14.5/RT) Alkyl Radical Decomposition Reactions to form Primary Radicals Primary radical Secondary radical Tertiary radical 1014.0 exp (-30/RT) 1014.0 exp (-31/RT) 1014.0 exp (-31.5/RT)
Corrections in Activation Energy to form: Methyl radical Secondary radical Tertiary radical
+ 2. - 2. - 3.
Pyrolysis reactions
Similar kinetic parameters can be found in:CK Westbrook et al. "A comprehensive detailed chemical kinetic reaction mechanism for combustion of n-alkane hydrocarbons from n-octane to n-hexadecane." Combustion and Flame 156.1 (2009): 181-199.
Dente, M., Bozzano, G., Faravelli, T., Marongiu, A., Pierucci, S., & Ranzi, E. (2007). Kinetic modelling of pyrolysis processes in gas and condensed phase. Advances in chemical engineering, 32, 51-166.
Winter Combustion School IIT Madras December 2015
Automatic generation of Kinetic Scheme
AUTOMATIC GENERATION OF
Primary elementary reactions
Detailed Reaction Scheme
Classes of reactions
1. H abstraction Reactions2. isomerization Reactions R R’3. Decomposition of alkyl radicals
R → CnH2n+R’
Reference kinetic parameters•H-Abstraction Reactions (Primary H-Atoms)
log A E- Primary radical 8.3 13500 - Secondary radical 8.3 14500 - Tertiary radical 8.3 15000
•Isomerization Reactions(Primary on primary internal H-abstraction)
- (1-5) H Transfer 10.2 14500 - (1-4) H Transfer 11.0 19800•Decomposition Reactions
(to form Primary Radicals)- Primary radical 14 30000- Secondary radical 14 31000- Tertiary radical 14 32000
Winter Combustion School IIT Madras December 2015
27Automatic Generation of Detailed Reaction Schemes
Primary propagation reactions of n-dodecane pyrolysis(Units are: m kmol s kcal.)
E. Ranzi, A. Frassoldati, S. Granata, and T. Faravelli ‘Wide-Range Kinetic Modeling Study of the Pyrolysis, Partial Oxidation, and Combustion of Heavy n-Alkanes’ Ind. Eng. Chem. Res. 2005, 44, 5170-5183
β-decomposition reactions
H-abstraction reactions
A E
Winter Combustion School IIT Madras December 2015
28
Isomerization (H-transfer) reactions A E
Automatic Generation of Detailed Reaction Schemes
Primary propagation reactions of n-dodecane pyrolysis(Units are: m kmol s kcal.)
Dimension of these detailed kinetic schemes calls for simplifications.
It is not of great interest to generate detailed mechanisms with thousands of species and reactions.
A compromise has to be found between computation efforts and prediction accuracy.
Winter Combustion School IIT Madras December 2015
Automatic generation of Lumped ReactionsClasses of reactions
1. H abstraction Reactions2. isomerization Reactions R R’3. Decomposition of alkyl radicals R → CnH2n+R’
Reference kinetic parameters•H-Abstraction Reactions (Primary H-Atoms)
log A E- Primary radical 8.3 13500 - Secondary radical 8.3 14500 - Tertiary radical 8.3 15000
•Isomerization Reactions(Primary on primary internal H-abstraction)
- (1-5) H Transfer 10.2 14500 - (1-4) H Transfer 11.0 19800•Decomposition Reactions
(to form Primary Radicals)- Primary radical 14 30000- Secondary radical 14 31000- Tertiary radical 14 32000
MAMA Program1-Generation of Primary Reactions
2- QSS Assumption for Large Alkyl Radicals
3- Generation of Lumped Reactions
It is convenient to directly link a post-processor to the kinetic generator with the purpose of lumping
intermediate and final products into a more limited number of lumped components.
Winter Combustion School IIT Madras December 2015
Steady State Approximation (SSA) and ‘lumped reactions’ (at 1040K)
30
Intermediate alkyl radicals larger than C4 are linearly transformed into their final products.(μ-radicals QSSA: isomerization and decomposition)
β-decompositions and isomerizations of large alkyl radicals are lumped into a single equivalent reaction.
At high temperatures, interactions of large alkyl radicals with the reacting mixture
(Additions and H-Abstractions) are negligible
Large Alkyl Radicals (Rj ) , initially formed at rate Pj , are involved in
Decomposition ( kD) and Isomerization ( kI) Reactions.
Continuity equations of isomer radicals give rise to a system of linear equations:
Disappearance Rate = Formation Rate
Winter Combustion School IIT Madras December 2015
3131H-abstraction reactions on n-octane
Once the distribution of octyl radical (and their decomposition products) is obtained, similar linear systems for hexyl and pentyl radicals are solved.
Thus, the products distribution of an equivalent or "lumped reaction" is obtained.
kIj,i kD
j
Steady-state approximation (SSA) of the 4 octyl radicals means that radical disappearance (kD+kI) must be equal to their formation(P). The following linear system is obtained:
is the initial formation, via H abstraction
kDj is the total rate constant of decomposition
kIj,i are the rate constant of isomerizations Rj•(8) ↔ Ri•(8)
Disappearance = Formation
Winter Combustion School IIT Madras December 2015
Lumped Pyrolysis Mechanism of n-decaneIntermediate radicals (larger than C4) are transformed into their final products (QSSA).
The linear system of continuity equations (SSA) of the five
nC10H21 radicals gives the first decomposition path.
Successive decomposition reactions of large radicals are then analized
Winter Combustion School IIT Madras December 2015
On the basis of detailed kinetics and SSA of large Alkyl Radicals, it is possible to generate ‘lumped reactions’
Reduction of # of species and # of reactions
Lumped Reactions of n-decane
R• + nC10H22 RH + {mixC10H21•}
{mixC10H21•} .0205 H• + .0803 CH3• + .2593 C2H5• + .4061 nC3H7• + .2339 1C4H9•+ .3785 C2H4 + .3127 C3H6 + .2114 1- C4H8 + .1870 1-C5H10 + .1815 1-C6H12
+ .1461 1-C7H14 +.1284 1-C8H16 + .0540 1-C9H18 + .0025 1-C10H20
+ .0006 2-C5H10 + .0012 C6H12s + .0013 C7H14s + .0005 C8H16s + .0100 C10H20s
These stoichiometries, i.e.thedecomposition products of large radicals, are evaluated at a given
temperature ( T=1040 K).
At low temperatures (T<900 K), alkyl radicals also add on oxygen to form peroxyl radicals, before decomposition.
Other reactions need to be included.
Large alkyl radicals are directly transformed into their decomposition/isomerization products, with a large
reduction of the total number of species.
Winter Combustion School IIT Madras December 2015
‘Lumped Reactions’ are generated at a fixed Temperature (@ 1040K)
34
Intermediate radicals larger than C4 are transformed (QSSA - isomerized and decomposed) into their final products.Lumped H-abstraction Reactions on large molecules become:
[mixC12H25] .0226 H + .0735 CH3 + .2518 C2H5 + .4283 1C3H7 + .2238 1C4H9+ .4529 C2H4 + .2936 C3H6 + .1935 1C4H8 + .1857 1C5H10 + .00054 2C5H10
+ .2056 1C6H12 + .00091 2C6H12 + .00023 3C6H12 + .1352 1C7H14 + .00121 C7H14s + .1179 1C8H16 + .00088 C8H16s + .1057 1C9H18 + .00081 C9H18s + .1002 1C10H20+ .00042 C10H20s + .04506 1C11H22 + .00194 1C12H24 + .01005 C12H24s
R + nC12H26 RH + [mix C12H25]
Similarly, in pyrolysis conditions or at high temperatures, decyl radicals decomposes:
[mixC10H21] .0205 H• + .0803 CH3• + .2593 C2H5• + .4061 nC3H7• + .2339 1C4H9•+ .3785 C2H4 + .3127 C3H6 + .2114 1- C4H8 + .1870 1-C5H10 + .1815 1-C6H12 + .1461 1-C7H14 +.1284 1-C8H16 + .0540 1-C9H18 + .0025 1-C10H20 + .0006 2-C5H10 + .0012 C6H12s + .0013 C7H14s + .0005 C8H16s + .0100 C10H20s
Significant reduction of both species and reactions, but …… weak temperature dependence Acceptale deviations
Winter Combustion School IIT Madras December 2015Winter Combustion School IIT Madras December 2015
Vertical lumping of homologous species 35
The similarity of n-decane and n-dodecane pyrolysis suggests some simplification.A limited number of reference components can represent intermediate species.This lumping technique can be applied to homologous species (e.g. alkanes, alkenes,..)
Thus, n-tri-decane (C13H28) can be considered as 75% n-dodecane and 25% of n-cetane.
C12H26
C13H28
C16H34
C14H30
C15H32
3/4
1/4
C5H10
C6H12
C7H14 1/21/2
Similarly, 1-hexene is equally splittedbetween 1-pentene and 1-heptene.
The net result is a significant reduction of the total number of species
Winter Combustion School IIT Madras December 2015
STEAM CRACKING OF HYDROCARBONS
Operating Conditions
•Temperature 900-1150 K•Pressure: 1.5-2.5 bar•Contact time: 100-400 ms
Feedstocks
•Ethane and gases E/P/C4
•Naphthas (C4-C10)•Gasoils (up to C40s)
M.Dente, E.Ranzi "Mathematical modelling of pyrolisis reactions" in "Pyrolysis: Theory and Industrial Practice" Chap. 7 (L.F.Albright, B.L.Crines, W.H.Corcoran Eds), Academic Press (1983).
HydrocarbonsSteam
C2H4C3H6ButadieneBTX
Pyrolysis Coils inConventional Furnaces
36
The interest is an accurate prediction of alkene selectivities
(i.e. a correct characterization of the pyrolysis mechanism.)
Winter Combustion School IIT Madras December 2015
Distribution of components CnH2n-zNumber of C atoms vs. Z (dehydrogenation degree)
SPYRO 2000
Z
C ATOMS0 10 20 30 40 50
0
10
20
30
40
50
60
0 10 20 30 40 500 10 20 30 40 500 10 20 30 40 500 10 20 30 40 500 10 20 30 40 500 10 20 30 40 50
7654321
N- and iso-Paraffins
Alkyl-Benzenes
Alkyl-PhenanthrenesAlkyl-Naphtalenes
H/C =1
H/C=0.5
37
Only 240 molecular and radical speciescharacterize the pyrolysis system.
Horizontal Lumping: Isomers are grouped in ‘equivalent’ components
Vertical Lumping: Homologous species are distributed between ‘equivalent’ components.
C22 is considered as 60% C20 and 40% of C25
SSA: lumped reactions of large alkyl radicals
Winter Combustion School IIT Madras December 2015
38
Complexity of the Liquid Feedstocks: Naphthas, Kerosene, and Gasoils
Altgelt and Boduszynski 1994
Carbon Number
Boiling Temperature
[°C]
Number of Paraffin Isomers
Petroleum Fraction
8 126 18 Gasoline and Naphthas10 174 75 Kerosene12 216 355 Jet Fuels15 271 4347 Diesel Fuels20 344 3.66 105 Light Gasoil25 402 3.67 107 Gasoil30 449 4.11 109 Heavy Gasoil35 489 4.93 1011 Atmospheric Residue
Winter Combustion School IIT Madras December 2015
Alkyl-radicals
Alkanes
Alkenes
Small radicals
High Temperature Oxidation MechanismDecomposition of Large Molecules
High Temperature mechanism mainly involves interactions amongstsmall and stable radicals (H, CH3, C2H3, C3H3, …)and small stable species such as C2H4 and C2H2
as well as oxigenated species ( O2, O, OH, HO2, …..)
High Temperature mechanism is not very sensitive to the structure of the hydrocarbon fuel
39
Winter Combustion School IIT Madras December 2015
Low Temperature Oxidation Mechanism
Low Temperature oxidation mechanism requiresto define new reaction classes
40
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Reaction Paths of nC7H16 oxidation 41
nC H 7 16 X +
R7OO
OOQ7OOH
1.00
0.79 0.04
0.17
0.79 0.19
0.26
0.03
Q7OOH
R7 -decomposition products
β
Coniugate olefins
nC H 7 16 X +
R7OO
OOQ7OOH
OQ7OOH
Eterocycles
branching products
1.00
0.98 0.02
0.00
0.98 0.01
0.14
0.03 0.80
0.75 0.05
2 + HO
Q7OOH
R7
0.63
0.31
0.03
0.03
T = 620 K Conversion 54.5 %
T = 820 K Conversion 77.6 %
OQ7OOH
-decomposition products
β
-decomposition products
β
Coniugate olefins
Eterocycles
-decomposition products
β
branching products
Ranzi, E., Gaffuri, P., Faravelli, T., & Dagaut, P. (1995). A wide-range modeling study of n-heptane oxidation. Comb. Flame, 103(1), 91-106.
Winter Combustion School IIT Madras December 2015
Low and High Temperature ReactionsAt high temperatures, the alkyl radical R decomposes, producing olefin and smaller alkyl
radicals. H+O2 O + OH is the dominant chain branching reaction.
42
These are the New Reaction Classes and they need their
Reference Kinetic Parameters
At lower temperatures, O2 adds to the alkyl radicals:R + O2 ↔ RO2
The equilibrium constant is strongly temperature dependent and is in favor of RO2 at low T, shifting toward R + O2 as T increases. The “ceiling temperature” is the temperature above which this equilibrium favors the dissociation path.
Winter Combustion School IIT Madras December 2015
Explosion Diagrams: C3H8/O2 mixture
43
SLOW COMBUSTION
DELAYED TWO STAGEIGNITION
PRESSURE (mmHg)0 200 400 600 800
EXPLOSION
High Temperature Mechanism
Low Temperature Mechanism
The Ceiling Temperature R + O2 ↔ RO2
rules the transition betweenLow and High T Mechanisms
Winter Combustion School IIT Madras December 2015
Explosion DiagramnC4H10/O2
Low Temperature Mechanism
High Temperature Mechanism
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45Simplified Scheme of n-alkane (nC10H22)Primary Oxidation Reactions
Alkyl radicals forms Peroxy radicals
Succesive reactions of these radicals explain
the system reactivity
Peroxy radicals isomerize to form Alkyl-hydroperoxy radicals
Winter Combustion School IIT Madras December 2015
Reaction Classes 46High temperature mechanism
Reaction class 1: Unimolecular fuel decompositionReaction class 2: H-atom abstractionsReaction class 3: Alkyl radical decompositionReaction class 4: Alkyl radical+O2=olefin+HO2Reaction class 5: Alkyl radical isomerizationReaction class 6: H atom abstraction from olefinsReaction class 7: Addition of radical species to olefinsReaction class 8: Alkenyl radical decompositionReaction class 9: Olefin decomposition
Low temperature (high pressure) mechanismReaction class 10: Alkyl radical addition to O2Reaction class 11: R+R′O2=RO+R′OReaction class 12: Alkylperoxy radical isomerizationReaction class 13: RO2+HO2=ROOH+O2Reaction class 14: RO2+H2O2=ROOH+HO2Reaction class 15: RO2+CH3O2=RO+CH3O+O2Reaction class 16: RO2+R′O2=RO+R′O+O2Reaction class 17: RO2H=RO+OHReaction class 18: Alkoxy radical decompositionReaction class 19: QOOH decomposition and production of cyclic ethersReaction class 20: QOOH beta decomposition to produce olefin+HO2Reaction class 21: QOOH decomposition to small olefin, aldehyde and OHReaction class 22: Addition of QOOH to molecular oxygen O2Reaction class 23: O2QOOH isomerization to carbonylhydroperoxide + OHReaction class 24: Carbonylhydroperoxide decompositionReaction class 25: Reactions of cyclic ethers with OH and HO2
CK Westbrook et al. "A comprehensive detailed chemical kinetic reaction mechanism for combustion of n-alkane hydrocarbons from n-octane to n-hexadecane." Combustion and Flame 156.1 (2009): 181-199.
Winter Combustion School IIT Madras December 2015Winter Combustion School IIT Madras December 2015
Intrinsic Reference kinetic parameters 47
H-Abstraction Reactions Primary H atom Secondary H atom Tertiary H atom Primary radical 108.0 exp (-13.5/RT) 108.0 exp (-11.2/RT) 108.0 exp (-9/RT) Secondary radical 108.0 exp (-14.5/RT) 108.0 exp (-12.2/RT) 108.0 exp (-10/RT) Tertiary radical 108.0 exp (-15/RT) 108.0 exp (-12.7/RT) 108.0 exp (-10.5/RT) Isomerization Reactions (Transfer of a Primary H-atom) 1-4 H Transfer 1-5 H Transfer 1-6 H Transfer Primary radical 1011.0 exp (-20.6/RT) 1010.2 exp (-14.5/RT) 109.7 exp (-14.5/RT) Alkyl Radical Decomposition Reactions to form Primary Radicals Primary radical Secondary radical Tertiary radical 1014.0 exp (-30/RT) 1014.0 exp (-31/RT) 1014.0 exp (-31.5/RT)
Corrections in Activation Energy to form: Methyl radical Secondary radical Tertiary radical
+ 2. - 2. - 3.
Pyrolysis reactions
H-Abstraction Reactions Primary H atom Secondary H atom Tertiary H atom Peroxyl radical 108.7 exp (-21.5/RT) 108.7 exp (-18.8/RT) 108.7 exp (-16.5/RT) Isomerization Reactions (Transfer of a Primary H-atom) 1-4 H Transfer 1-5 H Transfer 1-6 H Transfer Peroxyl radical 1011.8 exp (-29.1/RT) 1011.0 exp (-23.0/RT) 1010.6 exp (-23.0/RT) Hydroperoxy-Alkyl Radical Decomposition Reactions to form:
HO2• and Conjugate Alkenes Smaller Alkenes 1014.0 exp (-23/RT) 1013.2 exp (-22.5/RT)
to form Cyclic Ethers Xirans Oxetans Furans
1012.0 exp (-18/RT) 1011.2 exp (-17/RT) 1010.4 exp (-8.5/RT)
Oxidation reactions
Winter Combustion School IIT Madras December 2015
48Automatic generation
H-Abstraction Reactions Primary H atom Secondary H atom Tertiary H atom Primary radical 108.0 exp (-13.5/RT) 108.0 exp (-11.2/RT) 108.0 exp (-9/RT) Secondary radical 108.0 exp (-14.5/RT) 108.0 exp (-12.2/RT) 108.0 exp (-10/RT) Tertiary radical 108.0 exp (-15/RT) 108.0 exp (-12.7/RT) 108.0 exp (-10.5/RT) Peroxyl radical 108.7 exp (-21.5/RT) 108.7 exp (-18.8/RT) 108.7 exp (-16.5/RT) Isomerization Reactions (Transfer of a Primary H-atom) 1-4 H Transfer 1-5 H Transfer 1-6 H Transfer Primary radicalb 1011.0 exp (-20.6/RT) 1010.2 exp (-14.5/RT) 109.7 exp (-14.5/RT) Peroxyl radical 1011.8 exp (-29.1/RT) 1011.0 exp (-23.0/RT) 1010.6 exp (-23.0/RT) Alkyl Radical Decomposition Reactions to form Primary Radicals Primary radical Secondary radical Tertiary radical 1014.0 exp (-30/RT) 1014.0 exp (-31/RT) 1014.0 exp (-31.5/RT) Hydroperoxy-Alkyl Radical Decomposition Reactions to form
HO2• and Conjugate Olefins Smaller Olefins 1014.0 exp (-23/RT) 1013.2 exp (-22.5/RT)
to form Cyclic Ethers Xirans Oxetans Furans
1012.0 exp (-18/RT) 1011.2 exp (-17/RT) 1010.4 exp (-8.5/RT) Corrections in Activation Energy to form:
Methyl radical Secondary radical Tertiary radical + 2. - 2. - 3.
Reference kinetic parameters
AUTOMATIC GENERATION OF PRIMARY OXIDATION REACTIONS
MAMOX Program
Classes of reactions1. Decomposition of alkyl radicals R → CnH2n+R’2. O2 addition to alkyl radicals R+O2 ROO3. Internal isomerization ROO QOOH4. O2 addition to hydroperoxyalkyl radicals
QOOH +O2 OOQOOH5. Decomposition of hydroperoxyalkyl peroxy radicals
OOQOOH OOQOOH + OH… … …
E. Ranzi, T. Faravelli, P. Gaffuri, E. Garavaglia, A. Goldaniga Ind. Eng. Chem. Res. 36, 3336-3344 (1997)
Winter Combustion School IIT Madras December 2015
49
Combustion Reactions
Automatic Generation of Detailed Reaction SchemesPrimary propagation reactions of n-dodecane pyrolysis(Units are: m kmol s kcal).
R5a -Isomerization of ROO• to •QOOH radicals A ECOO*-C-C-C-C-C-C-C-C-C-C-C ==> COOH-*C-C-C-C-C-C-C-C-C-C-C 1.26E+12 26800COO*-C-C-C-C-C-C-C-C-C-C-C ==> COOH-C-*C-C-C-C-C-C-C-C-C-C 2.00E+11 20700COO*-C-C-C-C-C-C-C-C-C-C-C ==> COOH-C-C-*C-C-C-C-C-C-C-C-C 8.00E+10 20700C-COO*-C-C-C-C-C-C-C-C-C-C ==> *C-COOH-C-C-C-C-C-C-C-C-C-C 2.00E+12 29100C-COO*-C-C-C-C-C-C-C-C-C-C ==> C-COOH-*C-C-C-C-C-C-C-C-C-C 1.26E+12 26800C-COO*-C-C-C-C-C-C-C-C-C-C ==> C-COOH-C-*C-C-C-C-C-C-C-C-C 2.00E+11 20700C-COO*-C-C-C-C-C-C-C-C-C-C ==> C-COOH-C-C-*C-C-C-C-C-C-C-C 8.00E+10 20700C-C-COO*-C-C-C-C-C-C-C-C-C ==> C-*C-COOH-C-C-C-C-C-C-C-C-C 1.26E+12 26800C-C-COO*-C-C-C-C-C-C-C-C-C ==> C-C-COOH-*C-C-C-C-C-C-C-C-C 1.26E+12 26800C-C-COO*-C-C-C-C-C-C-C-C-C ==> *C-C-COOH-C-C-C-C-C-C-C-C-C 3.00E+11 23000C-C-COO*-C-C-C-C-C-C-C-C-C ==> C-C-COOH-C-*C-C-C-C-C-C-C-C 2.00E+11 20700C-C-COO*-C-C-C-C-C-C-C-C-C ==> C-C-COOH-C-C-*C-C-C-C-C-C-C 8.00E+10 20700C-C-C-COO*-C-C-C-C-C-C-C-C ==> C-C-*C-COOH-C-C-C-C-C-C-C-C 1.26E+12 26800C-C-C-COO*-C-C-C-C-C-C-C-C ==> C-C-C-COOH-*C-C-C-C-C-C-C-C 1.26E+12 26800C-C-C-COO*-C-C-C-C-C-C-C-C ==> C-*C-C-COOH-C-C-C-C-C-C-C-C 2.00E+11 20700C-C-C-COO*-C-C-C-C-C-C-C-C ==> C-C-C-COOH-C-*C-C-C-C-C-C-C 2.00E+11 20700………………….………………….
Winter Combustion School IIT Madras December 2015
50
R5b -Isomerization of •QOOH to ROO• radicals A E
………………….………………….
COOH-*C-C-C-C-C-C-C-C-C-C-C ==> COO*-C-C-C-C-C-C-C-C-C-C-C 9.45E+10 19100COOH-C-*C-C-C-C-C-C-C-C-C-C ==> COO*-C-C-C-C-C-C-C-C-C-C-C 1.50E+10 13000COOH-C-C-*C-C-C-C-C-C-C-C-C ==> COO*-C-C-C-C-C-C-C-C-C-C-C 6.00E+09 13000*C-COOH-C-C-C-C-C-C-C-C-C-C ==> C-COO*-C-C-C-C-C-C-C-C-C-C 9.45E+10 18100C-COOH-*C-C-C-C-C-C-C-C-C-C ==> C-COO*-C-C-C-C-C-C-C-C-C-C 9.45E+10 19100C-COOH-C-*C-C-C-C-C-C-C-C-C ==> C-COO*-C-C-C-C-C-C-C-C-C-C 1.50E+10 13000C-COOH-C-C-*C-C-C-C-C-C-C-C ==> C-COO*-C-C-C-C-C-C-C-C-C-C 6.00E+09 13000*C-C-COOH-C-C-C-C-C-C-C-C-C ==> C-C-COO*-C-C-C-C-C-C-C-C-C 1.50E+10 12000C-*C-COOH-C-C-C-C-C-C-C-C-C ==> C-C-COO*-C-C-C-C-C-C-C-C-C 9.45E+10 19100C-C-COOH-*C-C-C-C-C-C-C-C-C ==> C-C-COO*-C-C-C-C-C-C-C-C-C 9.45E+10 19100C-C-COOH-C-*C-C-C-C-C-C-C-C ==> C-C-COO*-C-C-C-C-C-C-C-C-C 1.50E+10 13000C-C-COOH-C-C-*C-C-C-C-C-C-C ==> C-C-COO*-C-C-C-C-C-C-C-C-C 6.00E+09 13000*C-C-C-COOH-C-C-C-C-C-C-C-C ==> C-C-C-COO*-C-C-C-C-C-C-C-C 6.00E+09 12000C-*C-C-COOH-C-C-C-C-C-C-C-C ==> C-C-C-COO*-C-C-C-C-C-C-C-C 1.50E+10 13000C-C-*C-COOH-C-C-C-C-C-C-C-C ==> C-C-C-COO*-C-C-C-C-C-C-C-C 9.45E+10 19100
Combustion Reactions
Automatic Generation of Detailed Reaction SchemesPrimary propagation reactions of n-dodecane pyrolysis(Units are: m kmol s kcal).
Winter Combustion School IIT Madras December 2015
51n-dodecane Primary Oxidation Reactions
Detailed Scheme
258 Primary reactions
72 Intermediate radicals
58 Primary products(retaining nC12 structure)
6 n-dodecenes16 O-cyclic-ethers6 hydroperoxides
30 keto-hydroperoxides
Low and High Temperature oxidation mechanisms are
conveniently simplified by grouping intermediate Species and Reactions.
Winter Combustion School IIT Madras December 2015
Low Temperature Combustion
52
Lumping of Alkyl, Peroxy, Alkyl-hydroperoxy and
Peroxy-alkyl-hydroperoxy
Lumping of Alkenes, Cyclic ethers, Peroxides and Ketohydroperoxides
52
Winter Combustion School IIT Madras December 2015
53Lumped Scheme ofn-alkane Primary Oxidation Reactions
Winter Combustion School IIT Madras December 2015
54n-dodecane Primary Oxidation Reactions
Detailed Scheme
258 Primary reactions
72 Intermediate radicals
58 Primary products(retaining nC12 structure)
6 n-dodecenes16 O-cyclic-ethers6 hydroperoxides
30 keto-hydroperoxides
Lumped Scheme
15 Primary lumped reactions
4 Intermediate radicals
4 Primary lumped products
1 lumped n-dodecene1 lumped O-cyclic-ether1 lumped hydroperoxide1 lumped keto-hydroperoxides
Significant mechanism reductions refer to primary products (same structure of original fuel). Secondary reactions (primary reactions of primary products) can be better analysed.
Winter Combustion School IIT Madras December 2015
55n-C10H22 Primary Oxidation Reactions
Detailed Scheme
206 Primary reactions
58 Intermediate radicals
47 Primary products(retaining nC10 structure)
5 n-decenes13 O-cyclic-ethers5 hydroperoxides
24 keto-hydroperoxides
Lumped Scheme
15 Primary lumped reactions
4 Intermediate radicals
4 Primary lumped products
1 lumped n-decene1 lumped O-cyclic-ether1 lumped hydroperoxide1 lumped keto-hydroperoxides
Kinetic Mechanisms always require a reasonable and well balanced presence of ‘primary’ and ‘secondary’ reactions.
Winter Combustion School IIT Madras December 2015
Detailed Mechanisms of n-Alkane Oxidation 56
E. Ranzi, A. Frassoldati, S. Granata, and T. Faravelli ‘Wide-Range Kinetic Modeling Study of the Pyrolysis, Partial Oxidation, and Combustion of Heavy n-Alkanes’ Ind. Eng. Chem. Res. 2005, 44, 5170-5183
Winter Combustion School IIT Madras December 2015Winter Combustion School IIT Madras December 2015
0
20
40
60
80
100
700 800 900 1000Temperature [K]
P=15 atmSele
ctiv
ity %
Objective function
BranchingConjugate alkenes from QOOH radicalsCyclic-EthersQOOH b-decompositionConjugate alkenes from alkyl radicalsAlkyl radical decomposition
Sele
ctiv
ity %
P=1 atm0
20
40
60
80
100Detailed mechanis
lumped mechanism
( )f
0 0
P T n 2
det,j lump,jj 1P T
Min S S dTdP=
−
∑∫ ∫0
0k ,Ek ,E
Least square method:
Rate constants of lumped reactions
Rate constants of lumped reactionsare obtained with an optimizationprocedure, by fitting detailed and
lumped initial selectivities, in a wide range of P and T conditions.
Winter Combustion School IIT Madras December 2015
58Lumped Mechanisms of Heavy n-Alkane Oxidation
E. Ranzi, A. Frassoldati, S. Granata, and T. Faravelli ‘Wide-Range Kinetic Modeling Study of the Pyrolysis, Partial Oxidation, and Combustion of Heavy n-Alkanes’ Ind. Eng. Chem. Res. 2005, 44, 5170-5183
Low and High temperature primary mechanismof different n-alkanes heavier than n-heptane are always described with
4 lumped radicals (R, ROO, QOOH, and OOQOOH) and
15 similar reactions, with the same lumped kinetic parameters
The similarity of kinetic parameters and the similarity in reaction products justify the
‘vertical’ lumping and the choice of n-heptane, n-decane, n-dodecane and n-cetane.
Winter Combustion School IIT Madras December 2015
Similarity of n-alkanes at HT and LT.Vertical Lumping
59
CO2
C2H4
CO
n-C7H16
n-C12H26
The laminar flame speeds of n-alkanes larger than C4 are very similar.
Predicted ignition delay times for stoichiometric n-alkanes/air at 13.5 bar (*)
(*) C.K. Westbrook, W.J. Pitz, O. Herbinet, H.J. Curran, E.J. Silke. "A comprehensive detailed chemical kinetic reaction mechanism for combustion of n-alkane hydrocarbons from n-octane to n-hexadecane." Combustion and Flame 156.1 (2009): 181-199.
Winter Combustion School IIT Madras December 2015Winter Combustion School IIT Madras December 2015
Lumped mechanism of iso-octane60
Ranzi, E., Faravelli, T., Gaffuri, P., Sogaro, A., D'Anna, A., & Ciajolo, A. (1997). A wide-range modeling study of iso-octaneoxidation. Combustion and Flame, 108(1), 24-42.
Two different lumped alkyl-hydroperoxide radicals are assumed.
Only one promotes LT reactions
Winter Combustion School IIT Madras December 2015Winter Combustion School IIT Madras December 2015
61
61Low Temperature Oxidation of Alkanes: Reference Kinetics ROO QOOH
•
H
O•O OHO
•O
HO
•OH
•O
1-5 H transfer of a primary H-atomKref= 1011 exp (-23000/RT) [s-1]
1-4 H transfer of a primary H-atomKref= 1011.8 exp (-29100/RT) [s-1]
Applying the rule to iso-octane and n-heptane…
Ea correction (secondary H-atom): -2300 cal/mol
Acorr: 2 H-atoms available for internal abstraction
Kcorr: 2 x 1011.8 exp (-26800/RT) [s-1]
Kcorr (700 K)≈104.0 [s-1]
•
Ea correction (secondary H-atom): -2300 cal/mol
Acorr: 4 H-atoms available for internal abstraction
Kcorr: 4 x 1011 exp (-20700/RT) [s-1]
Kcorr (700 K)≈105.4 [s-1]
ROO•=•QOOH Isomerizations of peroxy radicals explain the differentignition propensity of Primary Reference Fuels
Winter Combustion School IIT Madras December 2015Winter Combustion School IIT Madras December 2015
Ignition Propensityof n-heptane and iso-octane
Fieweger et al, Combustion and Flame, 1997
% n-heptane
• Low temperature kineticsexplains the ignitionpropensity of hydrocarbonsat engine relevant conditions
• At low temperatures the ignition behavior is stronglyfuel dependent (linear or branched alkanes)
• High temperature kinetics isless sensitive to the fuelnature
Octane Number (ON) and Cetane Number (CN)
20
Winter Combustion School IIT Madras December 2015
n-heptane-iso-octane mixtures (1,2,3)
Lille RCMIgnition delay times [ms]
0
20
40
60
80
100
600 700 800 900Temperature [K]
ON 100ON 95ON 90
Princeton PFRReleased heat (T(i) – T)
0
20
40
60
80
100
120
140
500 600 700 800 900Initial Temperature [K]
n-heptane (0 ON)62 ON PRF87 ON PRF
iso-octane (100 ON)
(1) Callahan C. V., Held T. J., Dryer F. L., Minetti R., Ribaucour M., Sochet L. R., Faravelli T., Gaffuri P. and Ranzi E., (1996) 26th Symposium (International) on combustion, The Combustion Institute, Pittsburgh, pp. 739-746
(2) Minetti R., Ribaucour M., Carlier M., Fittschen C and Sochet L. R., (1994). Combust. Flame 96:201
(3) Held T. J. and Dryer F. L., (1994) 25th Symposium (International) on combustion, The Combustion Institute, Pittsburgh, pp. 901-908
Winter Combustion School IIT Madras December 2015
64Overall Oxidation Mechanism
Hierarchy and Modularityare the main features of Detailed Kinetic Schemes
• CH4 and gas mechanism (GRI)
• PRF (nC7-iC8) PRF: Gasoline Surrogate
•Diesel and Jet Fuels (S. Diego Surrogates)
•Alcohols (Propanols and Butanols)
•Biofuels – FAMECO
C3
CH4C2
nC7-iC8
H - O2 2
Bio Diesel Fuels Alcohols
Ranzi, E., Frassoldati, A., Grana, R., Cuoci, A., Faravelli, T., Kelley, A. P., & Law, C. K. (2012). Hierarchical and comparative kinetic modeling of laminar flame speeds of hydrocarbon and oxygenated fuels. Progress in Energy and Combustion Science, 38(4), 468-501.
Combustion of practical fuels (diesel, gasoline, jet fuels)
Complexity of the Liquid Fuels
Winter Combustion School IIT Madras December 2015
Outline 65
3.b Combustion of practical fuels (diesel, gasoline, jet fuels)Complexity of the Liquid Fuels
Surrogate MixturesCombustion of oxy/bio alternative fuels (syngas/FT).
Reduced and Skeletal Kinetic ModelsCoupling of Detailed Kinetics and Complex Hydrodynamics
3.a Pyrolysis and combustion of complex hydrocarbon mixtures Reaction classes and automatic generationLumping procedures and reduction techniques
Winter Combustion School IIT Madras December 2015
66
J.F.Griffiths, J.A.Barnard ‘Flame and Combustion’ Blackie Academic London 1994
GC distribution of alkanes in a liquid fraction
Liquid fuels are Complex Hydrocarbon Mixtures
Liquid fuels are mostly constituted by complex mixtures of large
hydrocarbons derived from refinery
Typical composition of a kerosene
Winter Combustion School IIT Madras December 2015
67Crude Oil. Refinery Fractions
170 °C200 °C
350 °C
550 °C
John Jechura
Winter Combustion School IIT Madras December 2015
Liquid Feedstocks- Boiling Temperatures 69
Speight, J. G. (Ed.). (1997). Petroleum chemistry and refining. CRC Press.
Liquid Fuels are constituted by Alkanes, Naphthenes (cyclo-alkanes) and Aromatics.
Kerosene (Jet Fuel) mainly contains C10-C12components, intermediate between
Naphthas and Gasoils,.
Winter Combustion School IIT Madras December 2015
Complexity of the Liquid Feeds 71
71
Naphtha, Gasoil feeds are mostly constituted by complex mixtures of large hydrocarbons derived from the refinery
Gieleciak, R., and C. Fairbridge. (2013) "Detailedhydrocarbon Analysis of FACE Diesel Fuels Using Comprehensive 2D Gas Chromatography.". REPORT CDEV-2013-2065-RT
3D representation of a GCxGC-FID chromatogram
Winter Combustion School IIT Madras December 2015
Bubble plot chromatogram with selected groups. 72
n-Alkanes iso-Alkanescyclo-Alkanes
IndansTetralins
Alkyl-benzenes
Alkyl-naphthalenes
Poly-Naphthenes
Gieleciak, R., and C. Fairbridge. (2013) "Detailedhydrocarbon Analysis of FACE Diesel Fuels Using Comprehensive 2D Gas Chromatography.". REPORT CDEV-2013-2065-RT
Winter Combustion School IIT Madras December 2015
Bubble plot representation as a function of polarity vs. boiling point.
73
Gieleciak, R., and C. Fairbridge. (2013) "Detailedhydrocarbon Analysis of FACE Diesel Fuels Using Comprehensive 2D Gas Chromatography.". REPORT CDEV-2013-2065-RT
Winter Combustion School IIT Madras December 2015
74Liquid fuels are complex mixtures
of large hydrocarbons derived from the refinery
Altgelt and Boduszynski 1994
The complexity of these mixtures calls for lumping and simplifications
Winter Combustion School IIT Madras December 2015
75Size of Detailed Kinetic Mechanisms
T.F. Lu, C.K. Law ‘Toward accommodating realistic fuel chemistry in large-scale computations’Progress in Energy and Combustion Science 35 (2009) 192–215
75
Automatic Generation of kinetic mechanisms easily produces
Large Kinetic Models
Large Methyl esters:Rapeseed and soybean oil
Detailed kinetic mechanism consists 4800 species and ~20,000
reactionsC K Westbrook et al. Comb. Flame
158 (2011): 742-755.
Winter Combustion School IIT Madras December 2015
Surrogates 76
Fuel surrogates are defined as physical or chemical surrogate depending on whether the surrogate mixture has the similar physical or chemical properties as the fuel to be studied.
Surrogates provide a cleaner basis for developing and testing models of the fuel properties in practical combustors.
Detailed reaction mechanisms for surrogates of gasoline, jet, and diesel fuels typically contain large numbers of species and reactions.
Gasoline surrogates include Primary Reference Fuels (n-heptane and iso-octane), but also aromatic species (toluene).
Winter Combustion School IIT Madras December 2015
Regular-grade Unleaded Gasolines 77
Typical Distillation Profiles (ASTM D 86)Summer and Winter Gasolines
http://www.chevron.com/products/prodserv/fuels/bulletin/motorgas/1_driving-performance/pg2.asp
Summer ConventionalGasolines
WinterConventional Gasolines
200
20
160
120
80
40
0 40 60 800
100
T [°C]
Percent Evaporated
Real Fuels contain thousands of compounds greatly varying with feedstock origins, with seasons and with economic factors
Winter Combustion School IIT Madras December 2015
Gasolines, PRF and Octane NumbersPrimary Reference Fuels define the
Octane Number
Surrogate mixtures of n-heptane (ON=0)
and iso-octane (ON=100)(2,2,4-trimethyl-octane)
A gasoline with an ON=92has the same knock as a mixture of 92% isooctaneand 8% n-heptane, under the standard test conditions.
http://www.chevron.com/products/prodserv/fuels/bulletin/motorgas/3_refining-testing/
Ternary Toluene Reference Fuels (TRFs) can better reproduce H/C
ratio and aromatic contents
Winter Combustion School IIT Madras December 2015
Fuels for Advanced Combustion Engines (FACE) Gasolines
80
Anand, K., Ra, Y., Reitz, R. D., & Bunting, B. (2011). Surrogate model development for fuels for advanced combustion engines. E&F,25, 1474.A. Ahmed, G. Goteng, V.S. Shankar, K. Al-Qurashi, W.L. Roberts, S.M. Sarathy. Fuel 143 (2015) 290–300 .
Collaborative research program led by KAUST with LLNL, UConn, RPI, UC Berkeley...- Acquisition of 6 FACE fuels (A, C, F, G, I, J)- Testing in ST and RCM at different facilities- Compositional Analysis and Formulation of suitable surrogates- Kinetic analysis
Courtesy of Prof. Sarathi. KAUST
Winter Combustion School IIT Madras December 2015
Gasoline Fuel Surrogate Palette 82
n-alkanesbranched alkanesCycloalkanes and alkenesaromatics
2,5-dimethylhexane
Iso-pentane
toluene
N-butane
cyclohexanecyclopentane
1-hexene
Courtesy of Prof. Mani Sarathi. KAUST
Winter Combustion School IIT Madras December 2015
Variability of Jet Fuels 83
Colket, M., Edwards, T., Williams, S., Cernansky, N. P., Miller, D. L., Egolfopoulos, F., ... & Tsang, W. (2008). Identification of target validation data for development of surrogate jet fuels. In 46th AIAA, Aerospace Sciences Meeting and Exhibit, Reno, NV, Paper No. AIAA (Vol. 972).
AromaticsDensityFischer Tropsch
Winter Combustion School IIT Madras December 2015
Fischer Tropsch Alternative Fuel 84
Corporan, E., DeWitt, M. J., Belovich, V., Pawlik, R., Lynch, A. C., Gord, J. R., & Meyer, T. R. (2007). Emissions characteristics of a turbine engineand research combustor burning a Fischer-Tropsch jet fuel. Energy & fuels, 21(5), 2615-2626.
Absence of Aromatics Very low PAH and soot emissions of
a Fischer-Tropsch jet fuel
Winter Combustion School IIT Madras December 2015
Surrogate Mixture of JP8 85
Humer, S., Frassoldati, A., Granata, S., Faravelli, T., Ranzi, E., Seiser, R., & Seshadri, K. (2007). Experimental and kinetic modeling study of combustion of JP-8, its surrogates and reference components in laminar nonpremixed flows. Proc. Combustion Institute, 31(1), 393-400.
Winter Combustion School IIT Madras December 2015
Chemical Kinetic Mechanisms 87
LLNL Lawrence Livermore Natl. Laboratories
Winter Combustion School IIT Madras December 2015
Skeletal Kinetic Models of Different Surrogate Fuels 88
E. Ranzi, A. Frassoldati, A. Stagni, M. Pelucchi, A. Cuoci, T. Faravelli (2014) ‘Reduced Kinetic Schemes of Complex Reaction Systems: Fossil and Biomass-Derived Transportation Fuels’ Int J Chem Kinet 1–31.
Winter Combustion School IIT Madras December 2015
89
Skeletal Kinetic Models of Different Surrogate Fuels
E. Ranzi, A. Frassoldati, A. Stagni, M. Pelucchi, A. Cuoci, T. Faravelli (2014) ‘Reduced Kinetic Schemes of Complex Reaction Systems: Fossil and Biomass-Derived Transportation Fuels’ Int J Chem Kinet 1–31.
Winter Combustion School IIT Madras December 2015
90
sugarcane
Bio Fuels from Biomass Feedstocks
Biomass is biological material derived from living, or recently living organisms. It often refers to plant-based materials which are called lignocellulosic biomass.
grain (rice, wheat)corn
strawarundo donax mais stover saw dust
Second Generation Biofuels
First Generation Biofuelsenergy crops that potentially compete with food crops
Food prices will be affected due to increased production of energy crops that potentially compete with food crops for land use.
Winter Combustion School IIT Madras December 2015
91Biomass Feedstock
Naik, S. N., Goud, V. V., Rout, P. K., & Dalai, A. K. (2010). Production of I and II generation biofuels: a comprehensive review. Renewable and Sustainable Energy Reviews, 14(2).
First Generation Bio-FuelsFood Competition
Second GenerationUnused resources
Third Generation
Algae are simple autotrophic organisms, ranging from unicellular
to multicellular forms. The lipid production rate in green microalgae is 10-30 times greater
than those of the best crop
Winter Combustion School IIT Madras December 2015
Renewable Transportation Fuels: Ethanol and Biodiesel
Cellulosic and algal renewable fuels will need to emerge with economic advantage to accelerate alternative fuel usage, and in a manner that better addresses fuel distribution and storage.
Alternative feed stocks, composed of fully hydrogenated species similar to those found in fossil fuels, can overcome fuel distribution and storage problems.
Upgrading will require additional hydrogen, and methods for generating hydrogen without increasing carbon emissions are critical needs for the future.
92
Dryer, F. L. (2015). Chemical kinetic and combustion characteristics of transportation fuels. Proceedings of the Combustion Institute, 35(1), 117-144.
At present, there are only two renewable alternative fuels that are widely used for transportation: ethanol, and biodiesel. But, neither ethanol nor biodiesel can be distributed through pipeline systems distributing petroleum products.
Winter Combustion School IIT Madras December 2015
Chemical Routes to Altervative Fuels 93
Today, biomass is the only available renewable source for producing liquid biofuels such as ethanol or biodiesel. These fuels can offer renewable alternatives to transportation fuels that presently are obtained almost exclusively from oil. There are two chemical routes for production of ethanol and diesel:
(1) Ethanol,through the fermentation of sugar
(2) Diesel, through the transesterification or the hydroprocessing of fatty acids
Ethanol, the most common biofuel, is produced by fermentation of annually grown crops (sugar cane, corn, grapes, etc.). In this process, starch or carbohydrates (sugars) are decomposed by microorganisms to produce ethanol. Ethanol can be produced from a wide variety of sugar or starch crops, including sugar beet and sugar cane and their byproducts, potatoes and corn surplus.
Winter Combustion School IIT Madras December 2015
World Biofuels Production Trends 94
The ethanol market is more than four times larger than the global biodiesel market.
Markets for both are steadily increasing, not only in traditional markets such as the European Union, Brazil and the United States, but also in China, India and Argentina.
Winter Combustion School IIT Madras December 2015
95Biological Conversion: BioethanolEthanol is produced by fermentation of biomass. Starch and Sugars are decomposed by microorganisms to produce ethanol.
To convert lignocellulosic biomass to biofuels, the polysaccharides must first be hydrolysed, or broken down, into simple
sugars using either acid or enzymes.
Ethanol can be produced from a variety of sugar or starch crops,
including sugar beet, sugar cane, potatoes and corn surplus.
Winter Combustion School IIT Madras December 2015
Bio Ethanol as Bio-Gasoline and Additive
Ethanol has an ON of approximately 100 and strongly resists knocking behavior.
Many states in the United States now permit as much as 10% ethanol in ordinary gasoline as an antiknock additive.
In Brazil, where ethanol is produced in very large quantities from plentiful crops of sugar cane, automobile engines using 100% ethanol are used widely since many years.
96
Winter Combustion School IIT Madras December 2015Winter Combustion School IIT Madras December 2015
Soot formation from Ethanol
0.00E+00
4.00E-03
8.00E-03
1.20E-02
1.60E-02
1.00E-05 1.00E-04 1.00E-03 1.00E-02 1.00E-01 1.00E+00
Mas
s Fra
ctio
n
Time [s]
C2H5OH
C2H4
CO
C2H2
CH3CHO
Ethanol Pyrolysis at 1300 °C
1.00E-06
1.00E-05
1.00E-04
1.00E-03
1.00E-04 1.00E-03 1.00E-02 1.00E-01 1.00E+00
Mas
s Fra
ctio
n
Time [s]
C2H5OH
CH2CH2OH CH3CHOH CH3CH2O
CH3CHO
CH3CO
CH3
CO CH2O
C2H4
C2H3
C2H2
C3H4 C6H5C2H
CH4
Soot
100 C atoms
+C2H2
C6H5C6H6
26 204014
13
14
5612
26
20
10
1010
10
314 3
3
6
18
4 (+ 8)8 (+4)
4 (+12)
8
4 12 (+4)
4
Via C3H3
T. Faravelli SMARTCAT Meeting COST (2015)
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Alcohols and AldehydesEffect of Oxygen Atom on C-H BDE (kcal/mole) (*)
95
10296
96
1-butanol
AlcoholsRO-H bond is ~104 kcal/mol (higher than C-H in methyl)C-H in α position is weaker than C-H in secondary sites
89
91butanal
AldehydesThe BDE of acylic H-atom in the -CHO group is ~89 kcal/mol(lower than a tertiary C-H in iso-butane)C-H in α position to the CHO groupis weaker than C-H in secondary sites
(*) NIST. Washington. 1970
Molecular dehydration reactions:
CH3-CH2-CH2-CH2-OH H2O + CH3-CH2-CH=CH2
k=5.0×1013exp[−68,600/(RT)] [s−1]
Winter Combustion School IIT Madras December 2015Winter Combustion School IIT Madras December 2015
Butanol oxidation:Role of molecular dehydration reactions
C4H9OHC4H8 +H2O
99
Four-center molecular dehydration reactions
k=5.0×1013exp[−68600/(RT)] [s−1]
Winter Combustion School IIT Madras December 2015
100Biodiesel: Trans-Esterification of Vegetable oils
acid catalyst
Vegetable oils Fatty acidsBiodiesel Heavy methyl esters (FAME)
Winter Combustion School IIT Madras December 2015
Chemical Structures of FAME
Fatty Acid FAME Chemical Structure Chemical Formula
Decanoic [10:0] CH3(-CH2-)8CO-OCH3 C11H22O2Lauric [12:0] CH3(-CH2-)10CO-OCH3 C13H26O2Myristic [14:0] CH3(-CH2-)12CO-OCH3 C15H30O2Palmitic [16:0] CH3(-CH2-)14CO-OCH3 C17H34O2
Stearic [18:0] CH3(-CH2-)16CO-OCH3 C19H38O2Oleic [18:1] CH3(-CH2-)7CH=CH(-CH2-)7CO-OCH3 C19H36O2Linoleic [18:2] CH3(-CH2-)3(CH2-CH=CH)2(-CH2-)7CO-OCH3 C19H34O2Linolenic [18:3] CH3-(CH2-CH=CH)3(-CH2-)7CO-OCH3 C19H32O2
Arachidic [20:0] CH3(-CH2-)18CO-OCH3 C21H42O2Behenic [22:0] CH3(-CH2-)20CO-OCH3 C23H46O2Erucic [22:1] CH3(-CH2-)7CH=CH(-CH2-)11CO-OCH3 C23H44O2
101
O
OCH3CH3
“Detailed” kinetic scheme
Winter Combustion School IIT Madras December 2015
Common Biodiesel Fuels- Reference Compositions
Fatty Acid Soybean Cottonseed Rapeseed Palm Lard Tallow CoconutLauric 0.1 0.1 0.1 0.1 0.1 0.1 53.1Myristic 0.1 0.7 0.1 1.0 1.5 3.1 21.9Palmitic 10.3 20.4 4.3 43.1 24.9 25.4 11.2Stearic 3.7 2.6 1.3 4.5 15.0 21.1 3.4Oleic 23.0 19.5 59.9 40.8 46.7 46.2 7.9Linoleic 54.1 56.0 21.1 10.2 11.3 3.2 2.5Linolenic 8.7 0.6 13.2 0.2 0.4 1.0 0.0
102
Saggese, C., Frassoldati, A., Cuoci, A., Faravelli, T., & Ranzi, E. (2013). A lumped approach to the kinetic modeling of pyrolysis and combustion of biodiesel fuels. Proc. Combustion Institute, 34(1), 427.
Rapeseed methyl esters (RME) in Europe
Soybean methyl ester (SME) in USA
Winter Combustion School IIT Madras December 2015Winter Combustion School IIT Madras December 2015
Biodiesel characterization of model compounds
Biodiesel is composed by saturated and unsaturated heavy methyl esters.
R
O
CH3O
Methyl esters
O
OCH3CH3
O
OCH3CH3
O
OCH3CH3
O
OCH3CH3
The five major components are:
O
OCH3CH3
C.K. Westbrook, C.V. Naik, O. Herbinet, et al., Combust. Flame (2011)
“Detailed” kinetic scheme
methyl palmitate (MPA) – CH3-C16H31O2
methyl stearate (MSTEA) - CH3-C18H35O2
methyl oleate (MEOLE) - CH3-C18H33O2
methyl linoleate (MLINO) - CH3-C18H31O2
methyl linolenate (MLIN1) - CH3-C18H29O2
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104
Lumped Mechanism of Methyl EstersStearate, Oleate, and Linoleate
Again, with the lumped approach, only a few new species allow to describe both the high and low temperature mechanism.
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Oxidation of methyl-esters in a JSR 105
Mole fraction profiles of methyl esters and Oxygen(P = 1.05 atm, τ = 2 s, Esters = 4×10-4, Benzene= 5000, Oxygen 45000 ppm).
A. Rodriguez et al., (2015) Submitted to Combustion and Flame.
Winter Combustion School IIT Madras December 2015Winter Combustion School IIT Madras December 2015
Waddington mechanism: methyl-oleate forming nonanal and 9-oxo,methyl nonanoate
106
OH addition
addition on O2
isomerization
OH and aldehyde formation
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Relative reactivityof saturated and unsaturated methyl esters
107
A. Rodriguez et al., (2015) Submitted to Combustion and Flame.
Winter Combustion School IIT Madras December 2015Winter Combustion School IIT Madras December 2015
Mechanism Dimensions
Adapted from: T.F. Lu, C.K. Law, Prog. Energy Comb. Sci., 35 (2009)
biodiesel (POLIMI)
biodiesel (LLNL)
Biodiesel + NOx + soot (POLIMI)
computational cost associated with detailed mechanisms is usually very high
need of reduction methods, numerical techniques and computational tools to make:
-use of large kinetic schemes computationally efficient
-easy integration in new and/or existing codes
Lumping and reduction methods can result in effective approaches to face the problem
T. Faravelli SMARTCAT Meeting COST (2015)
Winter Combustion School IIT Madras December 2015Winter Combustion School IIT Madras December 2015
Handling mechanisms
RANS LES DNS
Accuracy
Size of kinetic mechanisms
Computational cost
Detailed mechanisms: not directly applicable in large-scale computations
3 objectives:
Set up a robust and efficient framework for ad hoc mechanism reduction.
Address skeletal reduction to customtargets, beyond reactivity and ignition delay
Obtain the optimal trade-off between sizeand accuracy
Lumping and Skeletal Reduction: more compact mechanisms with the same accuracy
Ranzi E. et al. (2014) International Journal of Chemical KineticsSeveral time scales involved
Isothermal PFR C2H4/air @ 1800 K
T. Faravelli SMARTCAT Meeting COST (2015)