Edition 04/18 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com! Data sheet 685001 englisch (english)
External test chamber - with flanges (Fig. 685....1) - with screwed sockets (Fig. 685....2) - with socket weld ends (Fig. 685....3) - with butt weld ends (Fig. 685....4)
Bolt-on test chamber (as option for ARI-CONA®)
CONA®-controlMonitoring system for steam traps
CONA®-control - Monitoring system for steam traps
Features: • Identificationoffailessteamtraps-Leakingsteamtrap(energywastage)-Blockedsteamtraps(poorplantperformance)
• Patentapplied,safetemperaturesensor• Localindicationofmaintenancerequirement• Continousmonitoringoftrapperformanceforinstantindicationoffailure
• Externalchamberandsensormaybeusedonalltypesandmakesofsteamtrap
• NetworkcompatiblebyAS-i-Buslinkingofchambersandsensors(optional)
• Singleoperationwithrelayoutputs(optional)• AS-i-Busgivestheopportunityforvisualdisplay(optional)
Central status indication External test chamber Bolt-on test chamber
Bus circuit
PC connection Lineartopology
Treetopology
Steamtrap
Steamtrapwithbolt-ontestchamberandsensor
Externaltestchamberwith
sensor
Measuringamplifier
Inclusive:
-AS-i-Mas
ter
-Powersu
pply
Measuringamplifier
AWH ARMATUREN-�WERK HALLE GMBH
®
HALLE
AmemberoftheARIgroup
2 Edition 04/18 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com!
Central status indication •Centralstatusindicationofupto30steamtraps•ConnectionofmeasuringamplifierbyAS-i-Bus•IntegratedAS-i-Master/Gateway•IntegratedpowersupplyforAS-i-Bussystem•Oneindicationcardnecessaryforeachmeasuringamplifier
Technical data
InternalBus-systemforsteamtraps: AS-i-Bus
Interfaceforsuperiorsystems: ProfibusDPotherBussystemsonrequest
Ambienttemperature: 0to+50°C
Supplyvoltage: 100-240V~optional:24V~
Dimensionsofbody(HxWxD): 360x200x160mm
Bodymaterial: PC/ABS
Enclosure: IP65
Measuring amplifier •IndicationofoperatingstatusforthesupervisingsteamtrapsbyLED’s•Adjustablecategorytemperaturefor„Blockage“indication•AS-i-bussystemoption(necessaryforconnectiontothecentralstatusindication)•Optionallysingleoperationwithrelayoutputs(evaluatione.g.overSPSpossible)•Measuringamplifierrequiredforeachtestchamber•Maybewallorpanelmounted•Maximumdistancetothesensorapprox.1m
Technical data
Ambienttemperature: 0upto+70°C
Supplyvoltage: 18-36VDCorbyAS-i-Bus
Dimensionsofbody(HxWxD): 75x125x60mm
Bodymaterial: Aluminum
Enclosure: IP65
Currentconsumption: <100mA
CONA®-controlElektronic components
Power supply •AS-i-Buscompatible•Built-inapplianceformountingonaprofileinthecontrolcabinet
Technical data
Supplyvoltage: 100VAC-240VAC45-65Hz
Outputvoltage: 30VDC
Ambienttemperature: -25upto+70°C
Inputfuse: 5Aslowfuse
Outputcurrent: 4,8A
Enclosure: IP20
Currentconsumption: approx.2,1A(120VAC)/1A(230VAC)
Weight: 0,9kg
Indication card •Indicationcardforthecentralstatusindication•Indicationofoperationstandards„Blockage”and„SteamLeakage”oftheconnectedsteamtrapsbyAS-i-Bus
•Resetbuttonforoneorallerrormessages
Edition 04/18 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com! 3
CONA®-control 685 External test chamber - PN40 - DN15-25
rotatedview
External test chamber (Forged steel, Stainless steel)
Fig. 685....1 with flanges
Fig.685....2withscrewedsockets
Fig.685....3withsocketweldends
Fig.685....4withbuttweldends
Figure Nominal pressure Material Nominal diameter / NPS
Operating pressure PS
Inlet temperature TS
45.685 PN40 1.0460 DN15-25/1/2"-1" 32barg 250°C55.685 PN40 1.4541 DN15-25/1/2"-1" 32barg 250°CDIN/EN-ConstructionsrefertodatasheetCONA®-controlANSI
Types of connection Othertypesofconnectiononrequest.• Flanges....1___________ acc.toDINEN1092-1• Screwedsockets....2 ___Rpthreadacc.toDINEN10226-1orNPTthreadacc.toANSIB1.20.1• Socketweldends....3___ acc.toDINEN12760• Buttweldends....4_____ Weldpreparationacc.toENISO9692identificationNo.1.3and1.5
(Noterestrictiononoperatingpressure/inlettemperaturedependingtodesign!)Features •Installationdirectlyinfrontofthesteamtrap•Patentapplied,integratedtemperaturesensor•Installationposition:horizontal,capdownwards!•ApplicableforballfloatsteamtrapsCONAS/SC,steamtrapsofothermanufacturersorifasteamtrapwithscreenisnecessary
Types of connection Flanges Screwed sockets Socket weld ends Butt weld ends
DN 15 20 25 15 20 25 15 20 25NPS 1/2" 3/4" 1" 1/2" 3/4" 1" 1/2" 3/4" 1"
Face-to-face acc. to data sheet resp. customer requestL (mm) 150 150 160 95 95 95 250 250 250
DimensionsH (mm) 73 73 73 73 73 76 73 73 73S (mm) 60 60 60 60 60 60 60 60 60SQR (mm) 54 54 54 54 54 54 54 54 54ØD (mm) 95 105 115 -- -- -- -- -- --ØK (mm) 65 75 85 -- -- -- -- -- --nxØd (nxmm) 4x14 4x14 4x14 -- -- -- -- -- --
WeightsFig.685 (approx.) (kg) 3,2 3,2 4,2 1,7 1,6 2,1 2,2 2,3 2,4
PartsPos. Sp.p. Description Fig. 45.685 Fig. 55.6851 Body P250GH,1.0460 X6CrNiTi18-10,1.45411.8 CapSensor X6CrNiTi18-10,1.45412 x Sensor,cpl. X6CrNiMoTi17-12-2,1.4571
└Spareparts
Information/restrictionoftechnicalrulesneedtobeobserved!Resistanceandfitnessmustbeverified(contactmanufacturerforinformation,refertoProductoverviewandResistancelist).Operatingandinstallationinstructionscanbedownloadedatwww.ari-armaturen.com
4 Edition 04/18 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com!
CONA®-control 685 External test chamber - PN40 - DN40-50
External test chamber (Forged steel, Stainless steel)
Fig. 685....1 with flanges
Fig.685....2withscrewedsockets
Fig.685....3withsocketweldends
Fig.685....4withbuttweldends
Figure Nominal pressure Material Nominal diameter / NPS
Operating pressure PS
Inlet temperature TS
45.685 PN40 1.0460 DN40-50/11/2"-2" 32barg 250°C55.685 PN40 1.4541 DN40-50/11/2"-2" 32barg 250°CDIN/EN-ConstructionsrefertodatasheetCONA®-controlANSI
Types of connection Othertypesofconnectiononrequest.• Flanges....1___________ acc.toDINEN1092-1• Screwedsockets....2 ___Rpthreadacc.toDINEN10226-1orNPTthreadacc.toANSIB1.20.1• Socketweldends....3___ acc.toDINEN12760• Buttweldends....4_____ Weldpreparationacc.toENISO9692identificationNo.1.3and1.5
(Noterestrictiononoperatingpressure/inlettemperaturedependingtodesign!)Features •Installationdirectlyinfrontofthesteamtrap•Patentapplied,integratedtemperaturesensor•Installationposition:horizontal,capdownwards!•ApplicableforballfloatsteamtrapsCONAS/SC,steamtrapsofothermanufacturersorifasteamtrapwithscreenisnecessary
Types of connection Flanges Screwed sockets Socket weld ends Butt weld ends
DN 40 50 40 50 40 50 NPS 1 1/2" 2" 1 1/2" 2" 1 1/2" 2"
Face-to-face acc. to data sheet resp. customer requestL (mm) 230 230 onrequest
DimensionsH (mm) 78,5 78,5
onrequest
S (mm) 60 60SQR (mm) 105 105ØD (mm) 150 165ØK (mm) 110 125nxØd (nxmm) 4x18 4x18
WeightsFig.685 (approx.) (kg) 9,8 11,2 onrequest
PartsPos. Sp.p. Description Fig. 45.685 Fig. 55.6851 Body P250GH,1.0460 X6CrNiTi18-10,1.45412 x Sensor,cpl. X6CrNiMoTi17-12-2,1.45716 CoverSensor P250GH,1.0460 X6CrNiTi18-10,1.454126 x Sealingring Graphite(CrNilaminatedwithgraphite)27 Cheeseheadscrew 21CrMoV5-7,1.770928 Hexagonalnut 21CrMoV5-7,1.7709
└SparepartsInformation/restrictionoftechnicalrulesneedtobeobserved!Resistanceandfitnessmustbeverified(contactmanufacturerforinformation,refertoProductoverviewandResistancelist).Operatingandinstallationinstructionscanbedownloadedatwww.ari-armaturen.com
5Edition 04/18 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com!
CONA®-control Bolt-on test chamber - PN40 - M20 x 1,5
Bolt-on test chamber (Forged steel, Stainless steel)
Options Bolt-on test chamber
Figure Nominal pressure Material Thread Operating pressure PS
Inlet temperature TS
Bolt-ontestchamber PN40 1.0460 M20x1,5 32barg 250°CBolt-ontestchamber PN40 1.4541 M20x1,5 32barg 250°CDIN/EN-ConstructionsrefertodatasheetCONA®-controlANSI
Types of connection • Thread_______________M20x1,5(forCONAsteamtraps)Features •Suitableforhorizontalorverticalinstallationpositionofthesteamtraps;Test chamber diagonally downwards!! •Patentapplied,integratedtemperaturesensor•ApplicableforCONAB(Fig.601)andCONAM(Fig.612)withY-bodyDN15-25(designofthesteamtrapsseecorrespondingdatasheets)
Typesofconnection Thread
Size M20 x 1,5
Dimensions Dimensions and weights of the CONA®-steam traps see corresponding data sheetH1 (mm) 117S1 (mm) 25
Weights (approx.) (kg) 1,2
PartsPos. Sp.p. Description Options Bolt-on test chamber1 x Sensor,cpl. X6CrNiMoTi17-12-2,1.45718 CapSensor P250GH,1.0460 X6CrNiTi18-10,1.454110 Socket X6CrNiMoTi17-12-2,1.4571
└Spareparts
Information/restrictionoftechnicalrulesneedtobeobserved!Resistanceandfitnessmustbeverified(contactmanufacturerforinformation,refertoProductoverviewandResistancelist).Operatingandinstallationinstructionscanbedownloadedatwww.ari-armaturen.com
6 Edition 04/18 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com!
CONA®-control Circuit diagram
Operation with central status indication
Single operation without central status indication
Measuringamplifier Measuringamplifier
Sensor Sensor
AS-iPowersupply AS-iMaster Indicationcardmax.30
StandardProfibus
Measuringamplifier Measuringamplifier
Sensor Sensor
Powersupply
Centralstatusindication
Measuringamplifier Measuringamplifier
Sensor Sensor
Powersupply
Single operation without central status indication with relay outputs
K1=ColdcondensateK2=Steamflow
max.30
max.30 max.30
7Edition 04/18 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com!
CONA®-control Indications of the system
Illustration of test chamber and steam trap LED indication at the measuring amplifier - Indication by Bus Operating status
TrapInspect*
Blockage
SteamLeakage
System/steam trap not in operationSensorincoldair/steamandthetemperatureis
belowthespecifiedtemperature
TrapInspect*
Blockage
SteamLeakage
Steam traps works correctSensorinhotcondensate
TrapInspect*
Blockage
SteamLeakage
Steam leakageSensorinsteamandthetemperatureisabovethe
specifiedtemperature
TrapInspect*
Blockage
SteamLeakage
Blocked steam trapSensorincoldcondensate,thecondensateis
belowthespecifiedtemperature
*Whenusingthe„Centralstatusindication“theerrorwillbesavedandtheLED„TrapInspect“isblinking.
8 Edition 04/18 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com!8
Informations about pipe weldingWelding groove acc. to DIN 2559ThematerialusedforARIvalveswithbuttweldendsare: 1.0460 P250GHacc.toDINEN10222-2
1.4541 X6CrNiTi18-10acc.toDINEN10222-5Note: Noterestrictiononoperatingpressure/inlettemperaturedependingtodesign!Duetoourexperience,werecommendtoapplyanelectricweldingprocess.Becauseofthedifferentmaterialcompositionsandwallthicknessofthesteamtrapsandthepipegasweldingshallnotbeapplied.Quenchingcracksandcoarsegrainstructuremaydevelop.Steamtrapswithsocket-weldendsshallonlybeweldedbyarcwelding(weldingprocess111acc.toDINEN24063).Ifduringthetimeofwarrantyothersthanthemanufacturerorbythemanufacturerauthorizedpersonsareinterferingintheproductand/orthesetting,therightofclaimforwarrantywilllapse!
CONA®-control Informations about pipe welding
ARI-ArmaturenAlbertRichterGmbH&Co.KG,D-33750SchloßHolte-Stukenbrock,Tel.+495207/994-0,Telefax+495207/994-158or159Internet:http://www.ari-armaturen.comE-mail:[email protected]
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AWH ARMATUREN-�WERK HALLE GMBH
®
HALLE
AmemberoftheARIgroup