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INSTALLATION OF PURGE GAS RECOVERY UNIT NFL VIJAIPUR CONTENTS OF TECHNICAL DOCUMENTS PC65/E-1/P-II P DOCUMENT NO. REV Page 1 of 2 NFL VIJAIPUR PGR-JULY 2013 PART-II CONTENTS OF TECHNICAL DOCUMENTS FOR INSTALLATION OF PURGE GAS RECOVERY UNIT NFL, VIJAIPUR
Transcript

INSTALLATION OF PURGE GAS RECOVERY UNIT

NFL VIJAIPUR

CONTENTS OF TECHNICAL DOCUMENTS

PC65/E-1/P-II P

DOCUMENT NO. REV

Page 1 of 2

NFL VIJAIPUR PGR-JULY 2013

PART-II

CONTENTS OF TECHNICAL DOCUMENTS

FOR

INSTALLATION OF PURGE GAS RECOVERY UNIT

NFL, VIJAIPUR

INSTALLATION OF PURGE GAS RECOVERY UNIT

NFL VIJAIPUR

CONTENTS OF TECHNICAL DOCUMENTS

PC65/E-1/P-II P

DOCUMENT NO. REV

Page 2 of 2

NFL VIJAIPUR PGR-JULY 2013

LIST OF CONTENTS

PART-II TECHNICAL DOCUMENTS FOR INSTALLATION OF PURGE GAS RECOVERY UNIT SECTION DESCRIPTION

1.0 INTRODUCTION

2.0 GENERAL DESCRIPTION

3.0 DESIGN BASIS

4.0 SCOPE OF WORK

5.0 GUARANTEES

6.0 TIME SCHEDULE

7.0 QUALITY ASSURANCE & CONTROL

8.0 PROGRESS REPORTING

9.0 CLARIFICATION OF CONFLICTS

10.0 DRAWINGS & DOCUMENTS

11.0 VENDORS LIST

12.0 SPARES (COMMISSIONING & 2 YEARS OPERATION)

13.0 ANNEXURE

ANNEXURE 1 PROCESS BLOCK DIAGRAM

ANNEXURE 2 P&I DIAGRAMS

ANNEXURE 3 TIE-IN LIST

ANNEXURE 4 STATIC EQUIPMENT

ANNEXURE 4.2 ROTATING EQUIPMENT

ANNEXURE 5 PIPING

ANNEXURE 6 ELECTRICAL

ANNEXURE 7 INSTRUMENTATION

ANNEXURE 8 CIVIL

INSTALLATION OF PURGE GAS RECOVERY UNIT AT NFL VIJAIPUR

PLANT: AMMONIA-II

PC 65/E-01/P-II 0

DOCUMENT NO REV SHEET 1 of 13

0 12.07.13 12.07.13 COMMENT INCORPORATED DSC AV RKV P 28.06.13 28.06.13 ISSUED FOR REVIEW DSC AV RKV

REV REV DATE EFF DATE PURPOSE PREPD REVWD APPD

INSTALLATION

OF

PURGE GAS RECOVERY UNIT

AMMONIA-II PLANT

NATIONAL FERTILIZERS LTD (NFL), VIJAIPUR

INSTALLATION OF PURGE GAS RECOVERY

UNIT AT NFL VIJAIPUR PLANT: AMMONIA-II

PC65/E-01/P-II 0

DOCUMENT NO REV SHEET 2 of 13

FORM NO: 02-0000-0021F2 REV1 All rights reserved

CONTENTS Section. DESCRIPTION PAGE NO.

1.0 Introduction 3

2.0 General 3

3.0 Design Basis 4-9

4.0 Scope of work 10

5.0 Guarantees 10

6.0 Time Schedule 11

7.0 Quality Assurance & Control 12

8.0 Progress Reporting 12

9.0 Clarification of Conflicts 13

10.0 Drawings & Documents

11.0 Vendors List

12.0 Spares(Commissioning & 2 years Operation)

13.0 Annexure

Annexure 1 Process Block Diagram

Annexure 2 P&I Diagrams

Annexure 3 Tie-In List

Annexure 4 Static & Rotating Equipment

Annexure 5 Piping

Annexure 6 Electrical

Annexure 7 Instrumentation

Annexure 8 Civil

INSTALLATION OF PURGE GAS RECOVERY

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FORM NO: 02-0000-0021F2 REV1 All rights reserved

1.0 INTRODUCTION:

M/s National Fertilizers Ltd (NFL), Vijaipur is operating two Ammonia Plants each of

capacity of 1520 MTPD. AMMONIA-I & II Plants were commissioned in 1987 and 1997

respectively. Both the Plants are based on steam reforming process of M/S HTAS

Technology. Ammonia-I and Ammonia-II Plants have been revamped in 2012-13 to

1750MTPD and 1864 MTPD ammonia production capacity respectively.

In order to maintain loop pressure in synthesis section, a part of gas circulating in the

synthesis loop has to be pur ged out to the plant fuel system to maintain inerts at an

acceptable level. However, this results in loss of Ammonia Production and increases

specific energy consumption. In order to recover H2 from Purge Gas and increase

ammonia production, One Purge gas Recovery Unit is installed In Ammonia-I plant. The

capacity of this PGRU is 15000 NM3/hr and is in operation since 1993.

NFL intends to install a Purge Gas Recovery (PGR) Unit at Ammonia-II Plant for recovery

of Hydrogen gas from Synthesis loop purge gas. Installation of PGR unit of 18,000 Nm³/h

capacities will help in saving in energy consumption with associated increase in

Ammonia production.

2.0 GENERALDESCRIPTION:

This specification covers design engineering and supply of complete Purge gas recovery

unit consisting of

Gas Pre-treatment.

Hydrogen Recovery Unit.

Recovered ammonia purification.

The complete Hydrogen recovery unit shall be pr eferred as skid mounted for ease of

installation.

The purge gas from Ammonia-II plant synthesis loop shall be available at a pressure of

about 190 kg/cm2g. The purge gas shall be tapped by bidder from the synthesis loop and

shall be treated to remove ammonia and other impurities to make it suitable for feeding to

purge gas recovery unit for recovery of hydrogen gas. Bidder can offer PGR unit based

on any proven technology, which is in satisfactory operation as per Bid Evaluation

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FORM NO: 02-0000-0021F2 REV1 All rights reserved

Criteria. The recovered hydrogen shall be fed to ammonia synthesis compressor inlet

stage depending upon the pressure of the recovered Hydrogen. The operating pressure

of different stages of Synthesis compressor is 25, 52 and 97 Kg/cm2. The recovered

ammonia shall be concentrated to 99.5% purity in distillation column and sent to

Ammonia plant. All process and ut ilities connections with the existing Ammonia-II plant

shall be installed by bidder by providing required isolation valves and piping.

Bidders can submit their bid based on any proven technology, which is in satisfactory

operation as per Bid Evaluation Criteria. The evaluation of the offer shall be based on

capital cost, operating cost of the unit and other loading criteria defined in the ITB.

3.0 DESIGN BASIS :

3.1 The design shall incorporate conventional, reliable & proven features with an ai m to

minimize the capital cost.

Consideration shall also be g iven for stability of operation even at reduced loads. The

vendor should base his design on the OWNER’s requirement to operate the entire Unit

continuously for 24 months without shut down.

3.2 Process Specification

The Process Specification for PGR is given below in Table 1. TABLE-1

COMPONENT UNIT PURGE GAS RECOVERED H2 TAIL GAS RECOVERED NH3

H2 Mole % 60 - 68

N2 Mole % 18 - 25

Ar Mole % 3 - 6

CH4 Mole % 6 - 12

NH3 Mole % 0.4 - 2.5

H2O Mole % 0

Flow Normal Nm3/hr 15000

Flow Rated Nm3/hr 18000

Pressure Kg/cm2 (g) 190 30 (Min.) 5 (Min.) 21

Temperature 0C 15 40 45 40

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H2 Recovery

(Minimum) % 90

Purity of

Recovered

streams

(Min.)

% 90 99.5

3.3 Utilities

3.3.1 Steam

Low Pressure Steam: Header Conditions: Normal Design

Pressure, Kg/cm2g 3.5 6 Temperature, 0C 250 350

Medium Pressure Steam: Header Conditions: Normal Design

Pressure, Kg/cm2g 38 46 Temperature, 0C 380 425

High Pressure Steam: Header Conditions: Normal Design

Pressure, Kg/cm2g 107 130 Temperature, 0C 525 540

3.3.2 Demineralised water

Battery Limit Conditions: Normal Design

Pressure, Kg/cm2g 2 5 Temperature, 0C 40 60 Quality in accordance with VGB norms for high Pressure Boilers

3.3.3 Cooling Water

Cooling Water System Battery Limit Conditions: Supply Return Design

Pressure, Kg/cm2g 3.5 2 6 Temperature, 0C 33 43 70 Temperature rise for Design of new coolers, 0C 10 Pressure drop for design of new coolers, Kg/cm2g 0.7

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FORM NO: 02-0000-0021F2 REV1 All rights reserved

3.3.4 Instrument air

Header Conditions: Normal Design Pressure, Kg/cm2g 6.5 10 Temperature, 0C Ambient 70 Dew Point at atm pressure, 0C -40 Quality Free from dust water drops, oil New Instrument lines to be made in SS 304 3.3.5 Plant Air

Header Conditions: Normal Design

Pressure, Kg/cm2g 4 10 Temperature, 0C 40 70

Quality Free from dust water drops, oil

3.3.6 Nitrogen

Header Conditions: Normal Design Pressure, Kg/cm2g 6 10 Temperature, 0C 40 70

Quality Free from dust water drops, oil Nitrogen, mole%, min 99.9 Oxygen, mole%, max 0.01

3.3.7 Electric Power

Power is distributed at the followings levels:

1. 11 kV 3phase with resistance earthed neutral 2. 3.3 kV 3 phase with resistance earthed neutral 3. 0.415 kV 3 phase with solidly earthed neutral 4. 0.24 kV single phase with solidly earthed neutral

The above voltages have a tolerance of ± 10% and a 50 Hz frequency with a tolerance of ±3%. Instrument power will be distributed at 115 V AC with solidly earthed neutral (3 wire system) Consumer Voltages: Power lighting:

1. Motors above 1000 k 3 x 11 kV 2. Motors from 150kV to 1000 k 3 x 3.3 kV

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3. Motors up to 150 k 3 x 0.415 kV 4. Electric Heaters acc. To manufacture’s requirement 5. Lighting normal, emergency 240 V AC 6. Level gauge lighting 240 V AC 7. Panic Lighting 10 V AC 8. Hand Tools 110 V AC 9. Lighting for vessels and furnace 24 V AC

Controls and instruments for switch gear:

1. 11 kV switch gear (trip circuit) 110 V DC 2. 11 kV switch gear (other circuit) 240 V DC 3. 3.3 kV switch gear (trip circuit) 110 V DC 4. 3.3 kV switch gear (other circuit) 110 V DC 5. 0.415 kV switch gear 240 V AC & 110 V DC

Instrumentation:

1. Motorised control valves (4 wire system) 3 x 415 V AC 2. Solenid Valves 110 V DC 3. \instruments and data logger (through UPS) 115 V AC 4. Alarm circuits with lamps and relays 24 V DC 5. Illumination of level gauges 240 V AC

3.4 Climatic Conditions

3.4.1 Atmospheric Pressure

Maximum recorded, mbar 967.9 Minimum recorded, mbar 936.9 Design, mbar 939.0

3.4.2 Air Temperature

Jan July

Highest Temperature recorded, 0C 31.7 41.7 Monthly mean daily max. temp., 0C 24.0 31.1 Monthly mean temp.at 17:30 , 0C 22.7 26.1 Monthly mean temp.at 10:30 , 0C 11.9 25.7 Monthly mean daily min. temp., 0C 8.2 24.0 Lowest Temperature recorded, 0C -2.2 20.6 Maximum Temperature recorded, 0C 46.1 (May) Lowest Temperature recorded, 0C -2.2 (January) Annual mean temperature recorded, 0C 22.3

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FORM NO: 02-0000-0021F2 REV1 All rights reserved

3.4.3 Design Air / humidity

Temperature 35 0C Relative Humidity 100

3.4.4 Rainfall

Mean annual Rainfall, mm 1219.8 Heaviest in a day, mm 290.5 Design (1 hour), mm 120.0

3.4.5 Humidity Jan July

Monthly mean relative humidity at 10:30, % 61 84 Monthly mean relative humidity at 17:30, % 37 71

3.4.6 Wind The recorded mean wind speeds are as follows: January 1.4 Km/hr February 5.1 Km/hr March 5.9 Km/hr April 7.4 Km/hr May 10.4 Km/hr June 13.0 Km/hr July 12.0 Km/hr August 10.0 Km/hr September 7.4 Km/hr October 5.9 Km/hr November 2.9 Km/hr December 3.3 Km/hr Prevailing direction is W to E from February to June, SW to NE from June to October and NE to SW from October to Fabruary. Design Wind Speed. Km/hr 160 Design Wind load for design against wind forces and wind load shall be increased by 30 % to cater for the effect on piping systems, platform, ladders etc.

3.4.7 Ambience Due to the location within an industrial complex, the air may contain particles of send & Urea. The air may accidentally contain Ammonia vapour, and for this reason no part in direct contact with the atmosphere may be constructed from copper or copper alloys.

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FORM NO: 02-0000-0021F2 REV1 All rights reserved

3.4.8 Load bearing capacity Nature of terrain Flat and Graded Land characteristics Clay, Sand & Fractured rock All major foundations may be placed at a depth of 1.5 - 2.0 meters below ground level with net sage bearing capacity of 300 – 450 KN/m2. Ordinary foundations may be placed at depth of 1.0 – 1.5 meters below ground level with a net safe bearing capacity of 150 – 200 KN/m2.

3.4.9 Seismic conditions The design must be executed as per code IS 1893 (1975). The actual site at Vijaipur is defined as being situated in zone one (I).

3.5 General Requirements

3.5.1 Required minimum hydrogen purity is 90.00%. High methane and argon rejection rates

are required. Vendor to confirm/ furnish improved rejection rates. 3.5.2 Required minimum recovered Liquid NH3 purity is 99.50 %. 3.5.3 Hydrogen recovery to be guaranteed as 90%. 3.5.4 Vendor to provide/ confirm steam and other utilities requirement. 3.5.5 Max. Ammonia concentration is 200 ppmv for reject gas. 3.5.6 Adequate provisions shall be m ade for isolation of equipment without causing a

shutdown, so that maintenance or repair work can be carried out on such items (e.g.

block valves on rotating equipment standby units, block valves and bypass on control

valves, etc.). All control valves on hazardous fluid shall be provided with double block

& bleed system. All isolation valves for various sections of the plants, process/steam

vents, drains, etc. as may be required during start-up/shut-down and during PLANT

upsets shall be provided

3.5.7 No deviations from the project specification and this specification are permitted unless

approved in writing by Owner/consultant.

3.5.8 Approval of owner for P&I diagrams, process flow sheets, specifications of equipments

and rotating machineries is required. P&I and all other drawings are to be computer

based.

3.5.9 Vendor other than given in vendor list for all equipments, machineries, package plants,

packing etc. are to be approved by owner.

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3.5.10 Sizes of various Piping indicated in the Tie-in list & P&ID’s of PGR(PC65-1000-0021)

is tentative and final sizes shall be as per designing & recommendation of vendor.

However, Sizes of existing lines where Tie-in is to be taken are actual.

4.0 SCOPE OF WORK:

Bidder’s scope of work shall include design, HAZOP study, engineering of equipment &

accessories, procurement and s upply of complete material & bought-out items for

mechanical, electrical and I nstruments of Hydrogen purge gas recovery unit including

fabrication at shop, Testing and Inspection, Packing, Loading &Transportation, Unloading

at site, Erection, Construction, Testing & Commissioning &Guaranteed test run for

complete PGR unit as per specification given in NIT.

4.1 Scope of Supply: Scope of supply shall include but not limited to following items:

4.1.1 Purge gas pre-treatment unit.

4.1.2 Purge Gas Recovery unit.

4.1.3 Ammonia concentration unit

4.1.4 Interconnecting Piping valves as per Annexure 3.

4.1.5 Instrumentation and controls

4.1.6 Complete electrical system

4.1.7 Any other item required as per vendor

4.1.8 Demolition / obstruction, if any, of the equipments/structures related to

changes in the sections to be retained, shall be in the scope of the vendor.

5.0 GUARANTEES:

Vendor shall furnish following guarantees for the PGR system.

5.1 Performance Guarantees: 5.1.1 Vendor to guarantee plant operation at Rated, Normal and 50% of normal purge gas flow

rate.

5.1.2 Vendor to guarantee minimum Hydrogen recovery of 90.0 mol% at all above condition as

per 5.1.1.

5.1.2 Vendor to guarantee minimum Ammonia purity of 99.5 mol%.

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5.1.3 Vendor shall guarantee purity of Hydrogen as minimum 90.00 %.

5.1.4 Vendor to guarantee max ammonia concentration 200 ppmv for the reject gas. 5.2 Guarantee for utility consumption:

Vendor to guarantee specific consumption of following utilities per NM3 of Hydrogen

recovered at normal operating capacity.

a) MP Steam (MT)

b) LP Steam (MT)

c) Cooling water (M3)

d) DM water (M3)

f) Power (KWH)

5.3 Guaranteed life of Membrane/packings/any other adsorbent media 5.4 Guaranteed start-up time for PGR unit 6.0 TIME SCHEDULE

The preferred completion period of PGR Unit shall be 8 months. In case of higher

completion period, necessary loading as per loading criteria shall be done.

6.1 Bidder shall furnish activity schedule in form of master network in PrimaVera identifying

major activities in various areas like design, engineering, procurement of materials and

bought out items, manufacture of equipment, delivery activities.

The schedule should confirm to the time period mentioned.

6.2 Master network shall be discussed and agreed upon. Engineering drawings and data

submission schedule shall also be discussed and finalized before issue of letter of intent.

6.3 After award of contract, the bidder shall plan sequence of work of manufacture and

erection to meet the commissioning dates given above and shall ensure that all

work/manufacture, shop testing and shipment of equipment is in accordance with

construction/execution sequence.

6.4 Within fifteen days after award of letter of intent bidder shall submit for review and

approval of detailed network schedules based on master network as mutually agreed

upon, showing logic and duration of activities in following major areas: Detailed

engineering, procurement, manufacture, shop, inspection, testing despatch/shipment

and receipt at site.

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6.5 Bidder shall, within fifteen days of award of letter of intent, submit the scheme for

calculation of percentage progress for schedule and actual, for review and approval of

the client.

7.0 QUALITY ASSURANCE AND CONTROL:

7.1 Quality Assurance (QA) shall mean the organisational set up, procedures as well as test

methods and facilities developed by bidder in order to assure that all equipments leaving

bidder’s shop are of the highest possible quality that is either equal to or better than the

requirement specified.

7.2 Quality control(QC), shall mean all the tests, measurement , checks and calibration which

are to be carried out in bidders shop in order to compare the actual characteristics of the

equipment/ unit /system with the specified ones, along with furnishing of the relevant

documentation (certificates/records) containing the data or result of these activities.

7.3 Bidder shall submit a c omprehensive description (manual) of QA/QC measures

contemplated by him for implementation with regard to this specification. It is contractual

obligation of the bidder to develop and implement adequate QA/QC systems.

7.4 QA/QC system shall cover all products and services of the contract i.e. documentation

material, shop and site fabrication, transportation and site works, including job sub

contracted by the bidder.

8.0 PROGRESS REPORTING:

Bidder shall prepare monthly progress report under the following broad heads, indicating

schedule and actual status of individual items.

i. Basic Engineering

ii. Detailed Engineering

iii. Procurement (Ordering)

iv. Manufacture

v. Delivery

vi. Erection & Commissioning

It should contain

i. Executive summary

ii. S’Curve indicating schedule & actual percentage progress.

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9.0 CLARIFICATION OF CONFLICTS: If there is any conflict between the related specifications, codes and s tandards, the

Contractor shall immediately consult with the Purchaser in writing for clarification. Failure

of Contractor to seek, in writing, clarification of conflicting requirements prior to

acceptance of the Purchase Order shall constitute obligation of Contractor to comply with

all of the conflicting requirements at no additional cost, even to the extent that rework

and/or retesting may be required.

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TECHNICAL

SECTION – 10.0

DRAWINGS & DOCUMENT

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TABLE OF CONTENTS

SL. NO. DESCRIPTION SHEET NUMBER

1.0 DRAWINGS & DOCUMENTS 3

2.0 CATEGORY OF DOCUMENTS 5

3.0 PROCEDURE 7

4.0 LIST OF DRAWINGS & DOCUMENTS 8

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1.0 DRAWINGS & DOCUMENTS

This chapter details out various drawings and documents to be generated at various stages

during the course of execution of the Project by the LSTK Bidder for different project activities.

Categorization of the documents/ drawings for review/ information/ records of PMC and the

review/ approval requirements of the Owner/ PMC along with routing of the documents/

drawings will be conveyed separately as a philosophy.

The efficient handling of drawings and documents to be prepared by the LSTK Bidder under the

contract is the key to the timely completion of the plants. The LSTK Bidder undertakes to

ensure that all drawings and documents to be submitted by him to the Owner/ PMC shall be of

professional quality and conforming to the contractual requirements. The LSTK Bidder also

undertakes to institute a formal drawing control system which will be documented and

submitted to the Owner/PMC for review or approval.

Compliance of this chapter on drawings and documents is mandatory and is non-negotiable.

The drawings / documents are to be generated by the LSTK Bidder at various stages of the

project covering different activities. The drawings / documents generated will be in the category

of Approval/ Review/ Information. The list of drawings and documents required is enclosed;

however, the categorisation for the drawings/ documents will be informed separately. However,

this will in no way relieve the LSTK Bidder of responsibility to conform to drawings, standards,

specification, codes and contractual requirements / obligations.

The LSTK Bidder shall prepare the drawing numbering procedure and submit to Owner/ PMC

for approval. Each Drawing submitted by the LSTK Bidder shall be clearly marked with the

name of the Owner, PMC with revision number & date. It should contain the minimum following

details:

a.Size of Drawing.

b.Discipline of Engineering for which the drawing is issued.

c.Discipline wise segregation of numbering sequence for example:

LSTK Bidder to note that the number corresponds to Ammonia- I & II plants and shall be

prefixed to all related documents/deliverables which shall be indicated to successful bidder.

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For drafting of Drawings, Computer aided design and drafting, AutoCAD 2010/latest shall be

used. Further, standard, approved and well established P.C. based computer

programmes/software packages, available in market shall only be used by the LSTK Bidder/his

sub Bidders/vendors etc. The LSTK Bidder shall bring out the list of all such packages in the

offer for each discipline for evaluation of bid. Every time a computer aided design is submitted

for review/ approval to Owner/PMC, it shall accompany with input/output data on Compact disc

(CD) along with the name of the software package and operable on any system along with the

requisite No. of Hard Copies (specified elsewhere in the Bidding document).

For drawing, data sheet and all graphic works AutoCAD 2010/latest and for all texts, MS Word

Package 2003/2007 shall be used. Soft Copies of all calculations & Drawings shall be made

available by the Bidder for PMC review/records. Line List, Data Sheet & spread sheets shall be

provided in MS Excel & all text items shall be in MS Word. All other documents like

presentations etc. and other data shall be in MS Office; the required operating system for Data

Exchange shall be at least Windows.

All documents before forwarding to Owner/PMC will have to be vetted in detail by the LSTK

Bidder/duly approved engineering sub Bidder appointed by the LSTK Bidder. Document

received without vetting will be returned.

The review by the PMC/Owner shall not be construed by the LSTK Bidder, as limiting any of his

responsibilities and liabilities for mistakes and deviations from the requirements, specified

under these specifications and drawings.

Each drawing submitted by the LSTK Bidder shall be clearly marked with the name of the

Owner, Unit Designation, Specifications, Title, Specification number and the name of the

Project with Revision number and date. If standards, catalogue pages are to be submitted, the

applicable items shall be indicated therein. All titles, noting, markings and writings on the

drawings shall be in English.

All the dimensions should be in metric units. Upon receiving comments on Drawings &

Documents by the LSTK Bidder, the subsequent submission should give compliance report,

separately on each of the comments, document wise. Comments given by PMC/Owner to be

discussed and finalised within agreed schedule.

The schedule of submission of the Drawings & Documents shall be in accordance with project

plans only. The detailed list under different category, document wise, shall be prepared by the

LSTK Bidder for approval of Owner/PMC. This activity is to be completed within one month of

Fax of Intent.

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Sequence of submission of drawing is essential for proper review of documents and timely

completion of the project is to be adhered. In case sequence is not maintained, the documents

submitted will not be reviewed by Owner/ PMC and responsibility of timely execution of plant

shall be to the LSTK Bidder's account.

2.0 CATEGORY OF DOCUMENTS

Category Description Action by Owner/ PMC

1 Records/ Information

LSTK Bidder can continue to progress with the work. This

drawings or documents will be retained with Owner/PMC

for information only. Owner/ PMC reserves the right to

advise the LSTK Bidder of any comments (deviations

from the contract) at any time and the LSTK Bidder is

liable to respond to satisfy that the work being done is in

accordance with the contract; deviations, if any will be

bidder's risk and cost.

2 Review

Owner/PMC will review and advise the LSTK Bidder of

any Comments on Bidder’s Drawings / documents within

specified schedule (ie 2 weeks), from date of receipt in

PMC office of LSTK Bidder's drawings/documents. The

review period is defined as date of receipt of documents

by PMC, to date of issue of comments by PMC. This

review period shall be valid only if submission of drawings

is done by LSTK Bidder in accordance with approved

drawings / documents schedule as indicated in ITB. In

case of any non-conformity to the above by LSTK Bidder

due to which the period of review extends beyond 2

weeks by the PMC, schedule delay, if any will have to be

absorbed by the Bidder.

The documents falling under Review category will be returned with comments within specified

time schedules subject to fulfilling other conditions enumerated. The information category

document will be retained for information only but however Owner/PMC reserves the right to

comment at any stage of the Project, but not later than two weeks of receipt.

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_________________________________________________________________________________________________________________ FORM NO: 02-0000-0021 F2REV2 All rights reserved

Where clearance of Owner/ PMC is required for ordering of equipment materials, enquiry

documents and one technically selected offer is to be submitted for review. The unpriced

copies of purchase orders detailing both technical and commercial aspects for all items shall be

submitted to PMC/ Owner within 15 days of issue of the same.

Each purchase order forwarded should contain complete technical documents. It is obligatory

for the LSTK Bidder to obtain acceptance on all the technical documents and accepted copy

only to be forwarded to Owner / PMC. Any inaccuracies /omissions/inconsistencies noticed and

brought to the notice of the LSTK Bidder at any stage of the project will be rectified/ replaced by

LSTK Bidder without any cost & time implication to the Owner/ PMC.

Detailed manufacturing schedules of fabricated/ manufactured items shall be submitted within

one month of ordering, Status report for all the items in detail, will be submitted once in a

month.

Documents to Boiler Regulation authorities shall be submitted and getting the documents

reviewed by PMC/Owner. To any other agencies, documents shall be submitted under

intimation to PMC/Owner.

As built drawings and documents will be generated within one month of completion of activities

on respective items of work.

As Built Drawings:

LSTK Bidder will furnish reproducible and electronic files of all the drawings under their scope

to Owner / PMC, certified as “As-Built Issue” by Third Party Inspection Agency (TPIA) for

Vendor Items coming under Third Party Inspection / LSTK Bidder for all other drawings.

Upon completion of identifiable units or components of the fabrication, construction and

installation phase of the project the Bidder will complete all the related plans to the "as built'

stage including all Vendor drawings and furnish Owner/PMC with the following:

a. One complete set of all original tracings copies.

b. One complete set of reduced size (A3-297x420 mm) copies of all drawings.

c. One set of CD for all documents/drawings/data

d. All the as built drawings duly certified should be scanned and converted into electronic

files made on magnetic/discs/optical long storage.

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e. All other project documents such as operating and maintenance manuals,

manufacturers' Catalogues etc. shall also be scanned on magnetic/optical discs for safe

storage and retrievals by the Owner when needed.

f. 8 complete sets of full size prints of the drawings and 4 sets of reduced size prints.

g. 8 complete bound sets of Manufacturer's specifications including design calculations.

h. 8 complete sets in hard binders of the Manufacturers data book including certified prints

and data for all items including test reports. Data Books shall be complete with index as

tag numbers associated with Manufacturer's data shown. Equipment data shall include

as a minimum requirement the principal and description of operation, drawings and

dimensions, spare parts lists and unpriced purchase orders and bill of material.

i. 8 bound copies each of the Spare Parts data books and the Lubricants inventory

Schedule.

j. 8 complete sets of field records shall be signed by both the Bidder's and Owner's

Representative at the site.

k. Original approvals and related drawings and documents from the statutory authority.

l. Copies of correspondence with the statutory authorities.

3.0 PROCEDURE

The procedure for compilation of final as-built documents / drawings shall be informed later.

However the Procedure for routing the final / as built documents/ drawings to PMC / Owner

shall be informed during the execution stage.

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_________________________________________________________________________________________________________________ FORM NO: 02-0000-0021 F2REV2 All rights reserved

4.0 LIST OF DRAWINGS & DOCUMENTS 4.1 PROCESS

Sl.No Description With Bid (Y/N)

For Review/ Approval

For Information

Final/ Approved/ As-built

1.0 Design Basis Y Y Y

2.0 Process Description Y Y Y

3.0 Process Flow Diagrams Y Y Y

4.0 P&I Diagrams Y Y Y

5.0 Tie-in Point Diagram Y Y Y

6.0 Data sheet of all equipment and machinery Y Y Y

7.0 Guaranteed Consumption of utilities Y Y Y

8.0 Life of Membrane / other media Y Y Y

9.0 Start –up requirement of PGR unit Y Y Y

4.2 STATIC EQUIPMENTS

Sr. No Name of Document

With Bid Y/N

For Review/ Approv

al

For informatio

n

Final / approved / As-built

1.0 Filled in Data Sheets of pressure equipment along with outline sketches showing thickness of main parts, weight (erection & operating) and anchorage details

Y - - -

2.0 General arrangement for package items showing plan, elevation & end view

Y Y - Y

3.0 Recommended spares for commissioning & 2 years operation

Y Y - -

4.0 Details of internals including demister, i.e. make and model No., free volume, wire dia, surface area, and density of material and separation efficiency.

Y - - -

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5.0 Civil load data including details of foundation/anchor bolts N - Y Y

6.0 Drawing list N Y - Y

7.0 Thermal, Mechanical & Structural Design calculations, Hydrodynamic calculation for Internals including fabrication drgs. Of main equipment & Internals complying with the specifications and codes.

N Y - Y

8.0 Skin temperature vs. Metal tube length curve for super heaters, economizer & Air Preheater etc.

N - - Y

9.0 Specifications for Acid/Alkali cleaning N - - Y

10.0 Welding procedure and performance records approved by inspecting authority ( ** )

N Y - Y

11.0 Operating/Maintenance manual for mechanical items wherever required

N - - Y

12.0 Transportation drawing showing overall dimension, C.G. weight and handling instructions duly approved by appropriate authority

N - Y Y

13.0 Procedure for hydraulic test and heat treatment (** ) N Y - Y

14.0 Procedure for tube to tubesheet joint (**) N Y - Y

15.0 Procedure for repair of damaged tubes (**) N Y - Y

16.0 Procedure for site jobs like assembly, heat treatment, testing ,application of painting & insulation etc. ( ** )

N Y - Y

17.0 Records of NDT tests e.g. Radiography, Ultrasonic Testing(UT), Magnetic Particle / Penetrant Testing (MP/PT), hardness etc. ( ** )

N - - Y

18.0 Records of vacuum box test plumbness, roundness, peaking, banding etc. (**)

N - - Y

19.0 Materials test certificates duly stamped by inspecting authority ( ** )

N - - Y

20.0 PWHT Charts (**) N - - Y

21.0 Mock-up test for Tube To Tube sheet joint (**) N - - Y

22.0 Test on production test coupons ( ** ) N - - Y

23.0 Corrosion test reports including C, Cr, Ni, Mo and ferrite contents report of raw materials, weldments, HAZ etc. ( ** )

N - - Y

24.0 Hydraulic/pneumatic/Hydro-Pneumatic test reports ( ** ) N - - Y

25.0 Strain gauge measurement ( ** ) N - - Y

26.0 Foundation settlement check record(**) N - - Y

27.0 Calibration report (**) N - - Y

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_________________________________________________________________________________________________________________ FORM NO: 02-0000-0021 F2REV2 All rights reserved

4.3 Rotating Equipment PUMPS With

Bid (Y/N)

For Review/ Approv

al

For Informatio

n

Final/ Approved/ As-built Sl.No Description

1.0 List of drawings / documents including drawing number, revision number, description and approval status

N Y - Y

2.0 Detailed manufacturing programme (Time bar chart )

Y Y - Y

3.0 Certified dimensional outline drawing Y Y - Y

4.0 Cross sectional drawing and bill of material Y Y - Y

5.0 Shaft seal drawing and bill of material N Y - Y

6.0

Shaft coupling assembly drawing and bill of materials including allowable misalignment clearances, shaft bores & key ways dimensions with tolerances and the style of coupling guard

N Y - Y

7.0

Primary & auxiliary sealing schematic and bill of materials including seal fluid, fluid flows, pressure pipe and valve sizes, instrumentation, orifice sizes, and piping arrangement drawings

N Y - Y

8.0

Cooling or heating schematic and bill of materials including cooling & heating media, fluid flows, pressure, pipe and valve sizes, instrumentation, orifice sizes and piping arrangement drawings

N Y - Y

9.0 Lube oil schematic and bill of materials Y Y - Y

10.0 Lube oil system arrangement drawing including sizes, rating and location of all customer connections

N Y - Y

28.0 All final As- built shop drgs. & design calculations duly certified by Third Party inspecting authority ( ** )

N - - Y

29.0 Records/ drawings, charts duly approved, signed and stamped by Statutory Authorities ( ** )

N - - Y

30.0 All Radiography films ( ** ) N - - Y

31.0 Mechanical Guarantee Certificate ( ** ) N - - Y

32.0 Inspector’s final certificate ( ** ) N - - Y

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11.0 Lube oil component drawings data N Y - Y

12.0 Electrical and instrumentation schematics, wiring diagrams and bill of materials

N Y - Y

13.0 Electrical and instrumentation arrangement drawing and list of components

N Y - Y

14.0 Performance curves Y Y - Y

15.0 Pump specification sheet with complete details in proforma enclosed with enquiry / order

Y Y - Y

16.0

Certified foundation assembly drawing of pump with driver & all accessories mounted on base plate with load diagram for foundation design (In case of motor being procured by purchaser, motor frame details will be supplied to vendor within 4 weeks.)

Y Y - Y

17.0

Engineering flow diagram showing: - Lubrication & sealing lines - Flushing / washing lines - Cooling / steam lines

N Y - Y

18.0

Reference list for pumps supplied in past for similar duty conditions. Reference list shall contain complete address of user, user’s purchase order number, brief specifications and date of commissioning

Y - - Y

19.0 Lube oil schedule N - - Y

20.0 Automatic recirculation valve assembly drawing, sectional drawing with bill of material

Y Y - Y

21.0 Quality Assurance Plan. Y Y - -

22.0

Material test certificates and Inspection & performance test report along with dispatch clearance certificates from inspector

N - - Y

23.0 Instruction manuals describing installation, operation and maintenance procedures

N - - Y

24.0 Spare parts recommendations and price list Y - - Y

25.0 Parts catalogue complete with reference drawing nos. and sketches etc.

Y - - Y

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_________________________________________________________________________________________________________________ FORM NO: 02-0000-0021 F2REV2 All rights reserved

4.4 PIPING

Sl. no Description With Bid Y/N

For Review/

Approval

For Informat

ion

Final/ Approved/ As-built

1.0 Equipment layout drawing. Y Y Y

2.0 Piping Layout drawing. Y (Conceptual)

3.0 Quality control procedure & plan for piping system. Y

4.0 Filled in Valve Data Sheet. Y Y

5.0 Design data and layout. 5.1 Design basis Y Y 5.2 Piping material specification Y Y

6.0 Issued for construction (IFC) Drawing. Y

6.1 Piping GA DRGS. Y Y Y

6.2 Isometrics Y Y Y

6.3 Piping supports, operating platforms drg. Y Y Y

7.0 Material Take-offs Y

8.0 Material and Purchase Requisitions Y

9.0 Design calculation / Documents.

9.1 Flexibility Analysis of Piping Y Y

9.2 Support and load data Y Y

10.0 Vendor Drawings 10.1 Valves Y

10.2 Loading Arms Y

11.0 As Built drawings

11.1 Piping GAD’s Y Y

11.2 Isometrics Y Y

11.3 All inspection, testing & NDT Records. Y

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4.5 CIVIL & STRUCTURALS

Sl. No. Description With Bid

(Y/N)

For Review/

Approval

For Information

Final/ Approved / As-built

1.0 Engineering specifications Y

2.0 Design basis Y

3.0 Overall foundation layout drawings Y Y Y

4.0 Drawings & design calculations Equipment foundations

Y Y

5.0 Drawings & design calculations for Steel/RCC structures foundations

Y Y

6.0 Drawings & design calculations for Steel/RCC structures

Y Y

7.0 Drawings & design calculations for major Steel/RCC structures/foundations viz. compressors & machine foundations etc.

Y Y

8.0 Structural layout drawings: Showing key plan wise Structural Sectional drawings, platforms, Ladders, Walkways & Staircases

Y Y

9.0 Fabrication & construction drawings for structures

Y Y

10.0 Standards for steel structures Y

11.0 Standards for concrete construction Y

12.0 Standards for general civil Y

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4.6 ELECTRICAL

Sr.No.

Name of Document

Documents Required (Y / N)

With Bid

For Approval / Review

For Informatio

n

Final / Approve

d/ As-Built

1. Load List indicating rated and absorbed power of loads and duty type (Continuous / Standby / Intermittent) at different voltages including emergency loads

Y

To be submitted as and when revised-

Y Y

2. Construction power requirement:- 1.0 Peak load in KVA 2.0 Estimated KWH in KWH 3.0 Duration:- in days

Y - Y Y

3. Single line distribution diagram (LV, lighting,) including protection and metering details

Y Y - Y

4. Specification of all Electrical Equipment - Y - Y

5. Filled in Specification Sheets and Technical Particulars of all equipment

- Y - Y

6. General arrangement and foundation drawings of all equipment

N - Y Y

7. Equipment layout in Sub Station, MCC room, and plant area showing location of all electrical equipment N

Y( Before releasing for civil construction)

- Y

8. Cable schedule N - Y Y

9. Cable rack / trench / pipe layout N - Y Y

10. Power Layout N - Y Y

11. Schematic diagram for all control panel & switch boards

N Y

Y (Before order placement to sub vendor)

Y

12. Feeder Details of all LV switch boards / Panels

N Y Same as above-

Y

13. Interconnection & Terminal connection diagram

N - Y Y

14. List of controls, interlocks, indication & metering at various locations for all drives.

N - Y Y

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Sr.No.

Name of Document

Documents Required (Y / N)

With Bid

For Approval / Review

For Informatio

n

Final / Approve

d/ As-Built

15. Characteristic curves for motor N - Y Y

17. Earthing Layout

N -

Y (1 month before commencement of work)

Y

18. Lighting layout

N -

Y( 2months before commencement of actual work)

Y

19. Catalogues for all bought out items

Y -

Y( Before erection of equipment)

-

20. Bill of Materials covering all electrical equipment and installation materials

- -

As and when PO is released to sub vendors

Y

21. Installation operation and maintenance (Manual)

N - Y -

23. Spare Parts list Y - Y Y

24. Test Certificates N ** - Y

25. Guarantee Certificates N ** - Y

26. Quality Assurance Plan & Formats N ** Y - Y

28. Erection Drawings & Details N Y - Y

29. Construction & Commissioning specification and procedure for all equipment

- - Y Y

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4.7 Instrumentation

Sl.No Description With Bid

(Y/N) For Review/

Approval For

Information

Final/ Approved/ As-

built

1 Drawing & document schedule Y Y

2 Instrument Index Y

3 Instrument sizing calculations (control valves, safety valves & flow elements) Y

4 Utility requirements Y

5 Level sketches Y

6 Material Requisition Y Y

7 Purchase Requisition Y

8 Vendor Drawings Y

9 Functional Schematic Y

10 Logic Diagrams as per ISA 75.2 Y

11 Instrument loop drawings Y

12 Control room layout Y Y

13 Layout of equipment inside control room Y Y

14 Power supply distribution Y Y

15 Wiring diagram for panels Y

16 Configuration diagram Y Y

17 I/O assignment Y Y

18 DCS graphics, report/log formats & other DCS docs. Y Y

19 Instrument duct / tray layout Y

20 Instrument cable schedule Y

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Sl.No Description With Bid

(Y/N) For Review/

Approval For

Information

Final/ Approved/ As-

built

21 Instrument location plans Y

22 Instrument installation drawings Y

23 Bill of material for installation items Y

24 Spare part list for :

a. Mandatory Spares Y

b. Start up & commissioning Y

25 Inspection & test procedures Y

26 Complete catalogues with part list for all vendor supplied instruments, control etc. Y

27 Installation, operation & maintenance manuals Y

28 As Built Drawings Y

Notes:

1.Final documentations including approved documentation from statutory design verifying authority shall be supplied in hard copies (6 sets) as well as soft copies in CD formats. Applicable software is MS Office 2000, Word, Access, Excel and PDF.

2.Document marked as (**) are to be approved by authorized Inspection Agency and Statutory Authorities as applicable.

3.Bidder shall submit document in required number of sets as stated elsewhere in commercial part.

4.This list indicates the minimum drawings and documents requirements. However vendor shall submit complete list of document & drawing schedule listing all drawings and documents to be submitted by them during the course of execution of the job. The schedule shall list all drawings and documents along with their number and expected date of submission.

LEGEND: Y - Yes, N - No

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FORM NO: 02-0000-0021 F2REV2 All rights reserved

TECHNICAL

SECTION - 11.0

VENDOR LIST

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TABLE OF CONTENTS

SL. NO. DESCRIPTION SHEET NUMBER

1.0 2.0 2.1 2.2 3.0 4.0 5.0

Package Vendor - PGR Mechanical Static Equipments Rotating Equipments Piping Electrical Instrumentation

3 3 3 3 4 13 15

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Sl.No Vendor’s Name Country

1.0 PURGE GAS RECOVERY UNIT 1 Liquid Air Engineering India 2 BHPV India 3 Air Product Belgium 4 Air Liquide France 5 Linde Engineering Germany 6 Chart Energy USA 7 UOP USA 8 Membrane Technology & Research, Inc. Newark, CA USA

2.0 Mechanical - Static Equipments 2.1 COLUMNS 1 ARTSON ENGINEERING LIMITED India 2 BHPV India 3 Godrej & Boyce Mfg. Co. Ltd India 4 GR Engineering Private Ltd India 5 Grasim Industries India 6 India Tube Mills & Metal Industries LTD. India 7 Kaveri Engg. Industries Ltd. India 8 Larsen & Toubro Ltd India 9 Lloyds Steel Industries Limited India 10 Novatech Projects India (P) Ltd. (CS &SS only) India 11 Patel Air Temp india limited (CS & SS only) India 12 Precision Equipments (Chennai) PVt. Ltd. India 13 Tata Chemicals Ltd. India 14 The Anup Engineering Limited India 15 The Indian Sugar & General Engg. Corpn. , Dahej ( CS/SS/AS) India 16 The Indian Sugar & General Engg. Corpn. (ISGEC). Yamuna Nagar India 17 Hyosung Corporation Korea 18 Apparatebau Schweisstechnik Gmbh Austria 19 Schoeller-Bleckmann Nitec GMBH Austria 20 ATB Acciaieria E Tubificio Di Brescia SP Italy 21 Belleli S.P.A. Italy 22 GE Power (Nuovo Pignone SPA) Italy 23 Rolle S.P.A Italy 24 Hitachi Zosen Japan 25 Kawasaki Heavy Industries Ltd. Japan 26 Mitsui & Company Ltd. Japan 27 Doosan Mecatec Co. Ltd. Korea 28 Hanjan DCM Co. Ltd. Korea 29 Hundai Heavy Industries Ltd. Korea 30 Korea heavy industries & constn . Co. Ltd Korea 31 Sembawang Engg. (PTE) ltd Singapore 32 Mechanical DE LA Pena S.A Spain 2.2 Mechanical - Rotating Equipments

Pumps (Centrifugal) 1 A.R Wilfley India Pvt. Ltd India 2 Beacon Weir Ltd India 3 Bharat pumps and Compressors Ltd India 4 ITT Corporation India Ltd. (Formerly Gould Pumps Inc.) India 5 Kirloskar Brothers Ltd. India 6 Kirloskar Ebara pumps Ltd India

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7 Kishore pumps Pvt. Ltd India 8 KSB Pumps Ltd India 9 Sulzer pumps India Ltd. (single stage only) India 10 Pumpen Fabrik Ernst Vogel Austria 11 Ensival S.A Belgium 12 GE Power (Nuovo Pignone Spa) Italy 13 Weir Gabbioneta SRL Italy 14 Arai pump Mfg. Co. Ltd Japan 15 Sanwa Hydrotech Corporation Japan 16 Flowserve (IDP) U.K 17 Labour pump Co. Ltd U.K Pumps (Reciprocating) 1 Bharat pumps and compressors Ltd India 2 V.K Pumps Industries Pvt. Ltd India 3 UT Pumps & system Pvt. Ltd India 4 Swelore Engineering Pvt. Ltd India 5 Lewa Herbertott Gmbh & Co Germany 6 Uraca Pumpenfabrik Gmbh & Co Germany 7 Dosapro Millton Roy Italy 8 Peroni Pompe Spa Italy 9 Nigata Worthington pumps Japan 10 Nikkiso Co. Ltd. Japan 11 Bran & Luebbe Ltd. U.K 3.0 PIPING

CS Welded Pipes To API 5L Spiral Long. Welded (SAW/EFSW) 1. HEAVY METAL PIPE CENTRE (Upto 24" (Upto SCHXXS) India 2 Jindal Pipes Ltd. India 3 JOTINDRA STEEL & TUBES LTD. (½" to 14") India 4 KALPESH TUBE(INDIA), (TRADER) India 5 Lalit Profiles & Steel Inds. Ltd. India 6. Mann Industries India 7. Mukat Pipes Tarapur India 8 PRATIBHA INDUSTRIES NB LTD.,(16" to 24" NB, Wall Thickness:6 mm to 20 mm) India 9. P.K.Forge & Fitting Industries India 10. Ratnamani Metals & Tubes Ltd. India 11 SAIL India 12 SAGAR STEEL CORPORATION (TRADER India 13 Saw Pipes India 14 Surinder Engg. Co. Pvt. Ltd India 15. Surya Roshini Ltd India 16 THE BENGAL MILL STORES SUPPLY CO.(TRADER) India 17 Welspun Gujarat Stahl Rohren Limited (For Anjar and Dahej Plants) India 18 Phoceenne France 19 ETS Trouvay & Cauvin France 20 Mannesmann Handel AG Germany 21 Thyssen-Krupp Stahlunion GmbH Germany 22 Dalmine SPA Italy 23 Raccortubi SRL Italy

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24 Kosei Sangyo Ltd Japan 25 Marubeni Itochu Steel Japan 26 Mitsubishi Corporation Japan 27 Nippon Kokan Japan 28 Nippon Steel Corporation Japan 29 Nishitani & Co. Ltd. Japan 30 Nissho Iwai Corporation Japan 31 Okura & Co. Ltd. Japan 32 Sojitz Corporation Japan 33 Sumitomo Metal Industries Ltd. Japan 34 Hyundai Corporation Korea 35 British Steel Corporation U.K. 36 Corus Tubes Limited U.K. 37 SAW pipes USA, Inc U.S.A

CS/AS LT Seamless Pipes 1 BHEL India 2 Indian Tube Co. India 3 ISMT Limited India 4 Jay Lakshmi steel & engineering co. India 5 Jindal Saw Ltd. India 6 Maharashtra Seamless Ltd. India 7 P.K.Forge & Fitting Industries India 8 Phoceenne France 9 ETS Trouvay & Cauvin France 10 Mannesmann Handel AG Germany 11 Horst Kurvers GmbH Germany 12 Dalmine SPA Italy 13 Gam Raccordi S.P.A Italy 14 IBF Seamless Pipes SPA Italy 15 Raccortubi SRL Italy 16 Marubeni Itochu Steel Japan 17 Mitsubishi Corporation Japan 18 Nippon Steel Corporation Japan 19 Nishitani & Co. LTD. Japan 20 Nissho Iwai Corporation Japan 21 Okura & Co. Ltd. Japan 22 Sojitz Corporation Japan 23 Sumitomo Metal Industries Ltd. Japan 24 Hyundai Corporation Korea 25 AB Sandvik Steel Sweden 26 Vomal International Limited U.K. 27 Corus Tubes Limited U.K. 28 British Steel Corporation U.K. SS Seamless/ Welded Pipes

1. Anil Metal Corporation India 2 Apex Tubes India 3 BHANDARI FOILS & TUBES LIMITED(Seamless Upto 4"(Sch. 80)&Welded Upto 20"

(Thk. <= 8 India

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4 Choksi Tube Company Ltd. India 5 HEAVY METAL & TUBES (Upto 8" (thickness upto 18.26 mm)) India 6 HEAVY METAL PIPE CENTRE (Upto 8" ( Upto SCH80S) (PDIL approved

Manufacturer's Make only)) India

7 Jaylakshmi Steel & Engg. Co India 8 Jindal Saw Ltd. India 9 KRYSTAL STEEL MANUFACTURING PVT. LTD. (Upto 2" (Material upto

Grade SS 321)) India

10 Mardale Pipes Plus Ltd India 11 MODERN TUBE INDUSTRIES LIMITED (Upto 2" (Upto SS Grade 321)) India 12 Nuclear Fuel Complex India 13 P.K.Forge & Fitting Industries India 14 Prakash Steelage Limited(0.5’’ to 20’’ welded & 0.25’’ to 8’’ smls (upto sch 40s)) India 15 QUALITY STAINLESS PVT. LTD. ( Seamless: Upto 6" (SCH40S ), Welded:

Upto 20" (SCH40S) India

16 Rajendra Mechanical Industries Ltd. India 17 Ratnamani Metals & Tubes Ltd. India 18 SANDVIK ASIA PVT. LTD. (¾" to 2" (Thk: upto 8.74 mm)) India 19 SANGHVI METALS (TRADER) India 20 SCORODITE STAINLESS (INDIA) PVT. LTD. (Upto 2" (Upto SS Grade 321)) India 21 Shubhlaxmi Metals & Tubes Pvt. Ltd India 22 Suraj Stainless Limited India 23 THE BENGAL MILL STORES SUPPLY CO.(TRADER) India 24 ETS Trouvay & Cauvin France 25 Phoceenne France 26 H. BUTTING GmbH & CO. (Seamless : Upto 30" (upto 16mm thk) & Welded: Upto

72" (upto 64mm ) Germany

27 Horst Kurvers GmbH Germany 28 Mannesmann Handel AG Germany 29 Thyssen-Krupp Stahlunion GmbH Germany 30 Dalmine SPA Italy 31 Gam Raccordi S.P.A Italy 32 IBF Seamless Pipes SPA Italy 33 Raccortubi SRL Italy 34 Marubeni Itochu Steel Japan 35 Mitsubishi Corporation Japan 36 Nippon Steel Corporation Japan 37 Nishitani & CO. LTD. Japan 38 Nissho Iwai Corporation Japan 39 Okura & Co. LTD. Japan 40 Sojitz Corporation Japan 41 Sumitomo Metal Industries LTD. Japan 42 Ab Sandvik Steel Sweden 43 T.T.I. – Tubacex Tubos Inoxidables, S.A. Spain 44 SOSTA BV (Upto 72" ( thickness upto 25.4 mm)) Netherland 45 Vomal International Limited U.K. 46 Corus Tubes Limited U.K. 47 British Steel Corporation U.K. 48 Hyundai Corporation Korea

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SS Seamless Tubes 1. Anil Metal Corporation India 2 APEX TUBES PVT. LIMITED (Upto 50.8 mm OD (Thickness Upto 4.00 mm)) India 3 BHANDARI FOILS & TUBES LIMITED (Upto 50 mm OD) India 4 HEAVY METAL & TUBES (Upto 8" (thickness upto 18.26 mm)) India 5 KRYSTAL STEEL MANUFACTURING PVT. LTD. (Upto 50.8 OD (Material upto

Grade SS 321)) India

6. MODERN TUBE INDUSTRIES LIMITED (Upto 50.80 OD (Upto SS Grade 321)) India 7. India 8 Prakash Steelage Limited (0.25" to 4" (upto 5mm thickness)) India 9. Ratnamani Metals & Tubes Ltd. India 10. SANDVIK ASIA PVT. LTD. (OD upto 60.33 (Thk: upto 8.74 mm)) India 11 SCORODITE STAINLESS (INDIA) PVT.LTD. (Upto 50.80 OD (Upto SS Grade

321)) India

12 Suraj Stainless Limited India 13 T.T.I.-Tubacex Tubos Inoxidables, S.A.(OD 15.8 mm to 250.0 mm, wall thk.1.0

mm) Spain

Fittings: CS/AS/SS Seamless & Forged 1. Amforge Industries India 2 Anil Metal Corporation India 3 COMMERCIAL SUPPLYING AGENCY 4 CSA FITTINGS (Forged: ½" to 2" (Upto 9000#) & Seamless: 2" to 8" (Upto SCH

XXS))

5 EBY Fasteners India 6. EBY Industries India 7. FIT-TECH INDUSTRIES (CS (Forged) Elbow and Tee ½" NB to 1 ½" NB, Rating

3000#, 6000#, 9000# India

8 Flash Forge(P) Ltd. India 9. Gujarat Infrapipes Pvt. Ltd. India 10. IISCO Ltd. India 11 Jay Lakshmi Steel & Engineering Co. India 12 KALPESH TUBE(INDIA),(TRADER) (upto a max order value Rs.25.0 lakh) India 13 M.S Fittings Manufacturing Co. Pvt Ltd. India 14 Mardale Pipes Plus Ltd India 15. National Org Chemical India Ltd India 16 Navkar Forgings & Fittings Pvt. Ltd India 17 NL HAZRA India 18 P.K Forge & Fitting industries India 19 Parmar Techno Forge India 20 Perfect Marketing (P) Ltd, India 21 PETROCHEM INDUSTRIES (Seamless: upto 16" (all Fittings) & upto 36" (Only

Caps) Sch : XXS / India

22 RAJENDRA FORGE INDUSTRIES (CS: Upto 12" Sch 40 & SS: 6" Sch 40S) India 23 SAGAR STEEL CORPORATION (TRADER) India 24 SANGHVI METALS (TRADER) India 25 Sawan Engineers India 26 Shivananda Pipe Fittings Ltd., India 27 Surya Roshni Ltd India 28 S & G Engineers (P) Ltd. India 29 STEWARTS AND LLOYDS OF INDIA LIMITED India

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30 Teekay Tubes Private Limited India 31 THE BENGAL MILL STORES SUPPLY CO.(TRADER) India 32 Topaz Piping Industries India 33 Tube Bend India 34 Tube Products Incorporate(CS fitting Only) India 35 Visvesaraya iron & steel Ltd. India 36 Zoloto Industries India 37 BHDT GMBH Austria 37 BHDT GMBH Austria 38 Phoceenne France 39 ETS Trouvay & Cauvin France 40 Vallourec France 41 Seikmann Anlagen-Technik GMBH. Germany 42 TPS-Technitube Rohrenwerke GMBH Germany 43 Mannesmann Handel AG Germany 44 Horst Kurvers GmbH Germany 45 Dalmine SPA Italy 46 Gam Raccordi S.P.A Italy 47 IBF Seamless Pipes SPA Italy 48 IND Meccanica Bassi Luigi & C. SPA Italy 49 Mantovani SpA Italy 50 Raccortubi Srl Italy 51 Techno Forge SPA Italy 52 Marubeni Itochu Steel Japan 53 Nippon Kokan Japan 54 Nishitani & co. Ltd. Japan 55 Nissho Iwai Corporation Japan 56 Okura & co. Ltd. Japan 57 Sojitz Corporation Japan 58 Sumitomo Metal Industries Ltd. Japan 59 Avesta Candvite Tube AD Sweden 60 Helens Energy Sweden 61 Haitima Corporation Sweden 62 Corus Tubes Limited U.K. 63 British Steel Corporation U.K. 64 Eurotube Limited U.K. 65 Vomal International Limited U.K. 66 Bonney Forge U.S.A. Forged Flanges

1. Ajay Forging Pvt. Ltd India 2 Amforge Industries India 3 Anandmayee Forgings PVT. LTD. India 4 C D Engineering India 5 Chaudhary Hammer Works (P) LTD. India 6. Echjay Industries Ltd India 7. Ferrous Alloys Forging Pvt. Ltd India 8 Golden Iron & Steel Works India 9. GOOD LUCK ENGINEERING CO. (½"-12" (Upto 2500#), 14"-16" (Upto 900#), India

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18"-32" (Upto 600#), 10. J.K Forgings India 11 Kunj Forgings Pvt. Ltd.(Material CS/SS/AS) India 12 MAHESH INDUSTRIES (Upto 8" (150#, Material: ASTM A105 only)) India 13 Perfect Marketing (P) Ltd India 14 Punjab Steel India 15. RAJENDRA FORGE INDUSTRIES (CS & SS : Upto 12", 300#) India 16 R D Forge (A Unit Of R D Chemicals Pvt Ltd) India 17 Sanghvi Forgings & Engineering Ltd India 18 Sawan Engineers India 19 S & G ENGINEERS (P) LTD. India 20 TECHNO FORGE LTD. (Upto 42" (upto 300#), upto 24" (600#), upto 20" (900#),

upto 16" (1500#), India

21 Tube Bend (Calcutta) Pvt Ltd India 22 Viraj, Tarapur India 23 Phoceenne France 24 ETS Trouvay & Cauvin France 25 Horst Kurvers GmbH Germany 26 I.S. International Italy 27 Mantovani spa Italy 28 Officine Nicola Galperti & Figlio S.P.A Italy 29 Raccortubi Srl Italy 30 Nichinan Sangyo CO. Ltd., Japan 31 Nishitani & CO. Ltd. Japan 32 Sojitz Corporation Japan 33 Vomal International Limited U.K. Gate/ Globe/ Check Valves CS/SS/AS > =900 Lbs 1 Audco India Limited (L&T Valves Divn.) India 2 BHEL (Valves Division) India 3 BDK Engineering Industries Ltd. (upto 2500#) India 4 FLOVEL VALVES PVT. LTD. (Dual Plate Check Valves only: Upto 24" (900#)) India 5 KSB Pumps Limited (Valves Divn) India 6 Larsen & Toubro Limited (1/2" to 2") India 7 Leader Valves Limited (1500 & 2500# upto 12",forging upto 2" 2500#) India 8 NSSL Limited India 9 Oswal Industries Ltd. (1500 & 2500, 1/2" to 2" size) India 10 Sempell Valves Pvt Limited India 11 Tyco valves & Controls India Pvt Ltd, India 12 Hoerbiger Ventilwerke,(For Plate Type Check Valves only) India 13 Babcock Borsig Espana, S.A. Berlin 14 Velan Inc. Canada 15 FRIULCO SPA (Upto 32" (900#); 24" (1500#); 14" (2500#)) Italy 16 Valvitalia SPA Italy 17 BFE Bonney Forge Valve Licensee Italy 18 Cesare Bonetti Italy 19 Fasani S.P.A. Italy 20 GTC Italia, S.R.L. Italy 21 OMB S.P.A. Italy

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22 Petrol Valves S.R.L Italy 23 Matsura H. P Machine Works Co.Ltd. Japan 24 NishitanI & Co. Ltd. Japan 25 POYAM VALVES, (AMPO S. COOP.) (Size upto 30" (Rating upto 2500#)) Spain 26 Sufa Limited U.A.E. 27 BEL Valves U.K.

Ball valves (Metal Seated) 1 Larsen & Toubro Limited India 2 NSSL Limited (2" NB to 12" NB, Ratings:150# & 300# (Material: Cast CS/AS/SS)) India 3 OSWAL INDUSTRIES LTD. (Upto 24" (150#, 300#, & 600#)) India 4 VIRGO ENGINEERS LTD. (Upto16" (Upto 600#)) India 5 WEIR BDK VALVES (A UNIT OF WEIR INDIA PVT. LTD.) (Cast: Upto 30" (150# & 300#);

20" NB India

6 VELAN INC. (Size upto 16" (Rating upto 600#)) canada 7 Alfa Valvole SRL Italy 8 CESARE BONETTI SPA (Upto 24" (150#) & 4" (Upto 1500#) Trunnion Mounted only) Italy 9 GE power (Nuovo Pignone SPA) Italy 10 GTC Italia, S.R.L. Italy 11 Petrol Valves S.R.L Italy 12 Valvitalia Spa Italy 13 PERRIN GmbH (Size upto 24" (Rating upto 2500#)) Germany 14 Red point alloys Bv Netherland 15 FRIULCO SPA (Upto 48" (150# & 300#); 20" (Upto 1500#); 12" (2500#)) Italy 16 POYAM VALVES, (AMPO S. COOP.) (Size upto 42" (Rating Upto 2500#)) Spain 17 Metso Automation Singapore 18 Orbit Valves PLC Singapore Butterfly Valves

1. Advance Valves (rubber lined and metal seated) India 2 Audco India Limited (L&T Valves Divn.) India 3 BDK Process Control Pvt Ltd. (upto 1600mm) India 4 Crawley & Ray (F&E) Pvt. Ltd. (40mm - 1000mm) India 5 Delval Flow Controls Private Limited (2" NB to 24" NB; for Classes: 150#,

300#,) India

6 Fisher-Xomox Sanmar Ltd. India 7 Flocon systems pvt. Ltd. (CS upto 12" 150#) India 8 Fouress Engineering (I) Ltd. India 9 Hawa valves india pvt. Ltd. India 10 Hawa Engineers, Ahmedabad 11 Hi-tech butterfly valves India Pvt. Ltd (<300#,<30"(Teflon/Rubber) ,<72"(Metal) India 12 Intervalve India Ltd. India 13 Instrumentation Ltd. (palakkad) India 14 L&T Ltd (1/2" to 24") India 15 Mather & Platt (India) Ltd. A Subsidiary of WILO SE German (upto DN

1600,PN10) India

16 Venus Pumps & Engineering Works (upto 600NB,150#) India 17 VIRGO ENGINEERS LTD.((Triple Offset only): 3" to 24", Upto 600# (CS/SS)) India 18 XOMOX SANMAR LIMITED (FISHER XOMOX) India 19 BHDT GMBH Austria 20 Velan INC. Canada

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21 Griss Sapag Industrail Valves France 22 Adams Armaturen Germany 23 GTC Italia, S.R.L. Italy 24 Haitima Corporation Taiwan 25 Weir valves & controls division. U.K 26 Leeds Valve Ltd U.K 27 Curtis Wright Flow Control Corpoaration (COPES-VULCAN LTD) U.S.A. 28 Lear siegler meas. Ctrls. Corp U.S.A. 29 Tyco International INC.,U.S.A. U.S.A. 30 Emerson Process Mgt U.S.A. 31 Spx Valves & Controls U.S.A. 32 XOMOS (Crane Co) U.S.A. Plug Valves (Non Lubricated)

1. A V VALVES LIMITED (Upto 20" (150#) (CS & SS) India 2 Audco India Ltd (L&T Valves Divn.) India 3 AZ ARMATUREN GMBH (½" NB to 20" NB, 150#, 300#, 600# (Matl. CS, SS & AS)) India 4 BDK Process Control Pvt Ltd. India 5. Crawley & Ray (Founders & Engineers) Pvt. Ltd (DN 200) India 6 L&T Ltd ( 1/2" to 24") India 7. WEIR BDK VALVES (A UNIT OF WEIR INDIA PVT. LTD.) (Upto 16"(150#), 12"

(300#), 3" (600#)) India

8. Xomox Sanmar Limited (Fisher Xomox) India 9. O.M.S. Saleri Di Saleri P & Figli S.M.C. Italy 10. POYAM VALVES, (AMPO S. COOP.) (Upto 30" (Upto 900#) for Lift Plug valves only.) Spain

Spirally Wound Gaskets 1. Gaskets (India) Pvt. Ltd India 2 Goodrich gasket Pvt. Ltd. India 3 IGP Engineers Limited India 4 Madras Industrial Products India 5 Packings & Jointings Pvt. Ltd India 6. Perfect marketing (P) Ltd, India 7. Prashant Engg Stores India 8 Spiraseal gaskets pvt. Ltd. India 9. Starflex sealing india pvt. Ltd. India 10. Uniklinger Gaskets, Pune India 11 Garlock Sealing systems Ltd., Pune India 12 TEADIT gaskets, Mumbai India 13 THE BENGAL MILL STORES SUPPLY CO.(TRADER) India 14 UNIQUE INDUSTRIAL PACKINGS PVT.LTD. (Upto 42"(600#) & Upto 24" (2500#)) Expansion Joints & Bellows

1. Cori Engineers PVT. Ltd. India 2 D.Wren & Co. India 3 Flexatherm Expanllow Pvt. Ltd India 4 Flexican Bellows & Hoses Pvt. Ltd India 5 Fluidyne Engg. (I) Pvt. Ltd India 6. Keld Ellentoft India Pvt. Ltd India 7. Lonestar Industries India 8 Metallic Bellows (India) Pvt. Ltd India

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9. Prashant Engg Stores India 10. Standard Precision Bellows India 11 Tuboflex Germany 12 FLEXIDER S.P.A. Italy 13 Ke-Burgmann India Pvt. Ltd., India STRAINERS (PERMANENT INCLUDING Y-TYPE) 1 FLAIR STRAINERS & FILTERS (Size upto 42" (Rating upto 1500#)) India 2 GRAND PRIX ENGINEERING PVT. LTD. (upto 60" pipeline, upto ANSI 1500#) India 3 GREAVES LIMITED India 4 GUJARAT OTOFILT India 5 KWIKFLO FILTERS PVT. LTD. India 6. LEADER VALVES LIMITED (upto 300# & upto 12"size) India 7. MOD FABRICATORS India 8 MULTITEX FILTERATION ENGINEERS LTD India 9. ZOLOTO INDUSTRIES (15mm to 100mm) India 10. BOTELI VALVE GROUP CO. LTD. (Y - Type only: 14" (150#) & 3" (300# & 600#)) China

STEAM TRAPS 1 Spirax Marshall Ltd., Pune 2 YARWAY CORPORATION India 3 GESTRA AG Germany 4 ARMSTRONG INTERNATIONAL INC. U.S.A 5 OGONTZ CORPORATION U.S.A 6 TYCO INTERNATIONAL INC.,U.S.A. U.S.A 7 TLV Co. Ltd., Japan, Japan SPRING SUPPORTS

1. MYRICS PIPING SYSTEM PVT.LTD. India 2 PIPE SUPPORTS INDIA PVT. LTD. India 3 PIPING & ENERGY PRODUCTS (P) LTD. India 4 SARATHI ENGG. ENTERPRISES PVT. LTD. India 5 SPRING SUPPORTS MFG. CO. India 6. FLEXIDER S.P.A. Italy FASTENERS 1 AEP COMPANY India 2 CAPITAL INDUSTRIES India

3 CONSOLE ENGG. & FASTNERS INDUSTRIES India

4 EBY FASTNERS India 5 FIT TIGHT NUTS & BOLTS LTD. India 6 FIX FIT FASTENERS MFG. PVT. LTD. India 7 INDUSTRIAL ENGINEERING CORPORATION (Size upto 4" (M100)) India 8 MEGA ENGINEERING PRIVATE LIMITED (½" to 3" Material: CS/AS/SS) India 9 METRO MECHANICAL PVT.LTD. India 10 NAGBHUSHANAM INDUSTRIES India 11 NIREKA ENGG. CO. PVT. LTD. India 12 PACIFIC FORGING & FASTENERS PVT. LTD. (M 10 to M125) India 13 PERFECT MARKETING (P) LTD, India 14 PIONEER NUTS & BOLTS PVT. LTD. India

15 PRECISION AUTO ENGINEERS India

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16 PRECISION ENGINEERING INDUSTRIES India 17 PTD FASTNERS PVT. LTD. India 18 SANGHVI METALS (TRADER) India 19 SUNDARAM FASTENERS LIMITED India 20 UDHERA FASTENERS India

4.0 ELECTRICAL

Induction Motors – LV (415 V) (Safe Area) 1 Ansaldo Robicon Italy 2 Siemens AG Germany 3 BHEL (Electrical Machines Divn.) India 4 Asea Brown Boveri Ltd. India 5 Siemens Ltd. India 6 Toshiba Corporation Japan 7 Fuji Electric Systems Co. Ltd. Japan 8 Crompton Greaves Ltd. India 9 Kirloskar Electric Company Ltd. India 10 Bharat Bijlee Ltd. India

Induction Motors – LV (415 V) (For Hazardous Area) 1. Asea Brown Boveri Ltd. India/Sweden 2. Crompton Greaves Ltd. India 3. Bharat Bijlee Ltd. India 4. Siemens AG Germany 5. Kirloskar Electric Company Ltd. India 6. Mitsubishi Corporation Japan 7. Toshiba Corporation Japan 8. General Electric Co. USA 9. Fuji Electric Systems Co. Ltd. Japan

LT (1.1 KV) Power Cables 1 Cable Corporation of India Ltd. India 2 Ravin Cables Limited India 3 RPG Cables Limited India 4 Finolex Cables Ltd. India 5 KEI Industries Ltd. India 6 Torrent Cables Limited India 7 Industrial Cables (I) Limited India 8 NICCO Corporation Limited India 9 Universal Cables Ltd. India 10 KEC International ltd.(Formerly RPG Cables Limited) India 11 Gemscab industries Limited India 12 Special Cable Pvt. Limited India 13 Friends Cables Industries India 14 Polycab Wires Pvt. Limited India

LT (1.1 KV) Control Cables 1 Cable Corporation of India Ltd. India 2 RPG Cables Limited India 3 Finolex Cables Ltd. India

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4 KEI Industries Ltd. India 5 Cords Cable Industries Ltd. India 6 NICCO Corporation Limited India 7 Universal Cables Ltd. India 8 KEC International ltd.(Formerly RPG Cables Limited) India 9 Gemscab industries Limited India 10 Special Cable Pvt. Limited India 11 Friends Cables Industries India 12 Polycab Wires Pvt. Limited India

Switchboards – LV (415 V) (MCC/PCC/PMCC) 1. Larsen & Toubro Ltd. India 2. GE Power Controls India Pvt. Ltd. India 3. Siemens Ltd. India

Control & Relay Panel 1. AREVA India 2. Asea Brown Boveri Ltd. India 3. Controls & Switchgear Co. Ltd. India 4. Elecmech Corporation India 5. Larsen & Toubro Ltd. (El. Products Divn) India 6. Siemens Ltd. India 7. Lotus Powergear Pvt. Ltd. India

Flameproof Local Control Station, Junction Box, Lighting Fitting, Plug, Socket, Hand Lamp, Accessories Lighting, Distribution Board & Control Panel

1. FCG Flameproof Control Gears Pvt. Ltd. India 2. Baliga Lighting Equipments Ltd. India 3. Sudhir Switchgears Pvt. Ltd. India 4. Flameproof Equipments Pvt. Ltd. India 5. Flexpro Electricals Pvt. Ltd. India 6. R. Stahl India/Germany 7. Siemens A.G. Germany 8. Legrand S.A. France 9. FCG Power Industries Pvt. Ltd. India 10. SCG Ex D Tech Pvt. Ltd. India

Cable Trays 1 Globe Electrical Industries India India 2 Metalite Industries India India 3 Stealite Engineering Co. India India 4 Indiana Cable trays corporation India India 5 Sadhana Engineering Corporation India India 6 ATP Engineering Works India 7. MEK Engineer & construction India 8 Slotco steel products Pvt. Ltd. India

Earthing & Lightning Protection Material – (Al/GI) Wire/Strip 1 .Anand Electric Trading Co. India 2 Bharti Exports India India

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3 Controls & Switchgear Co. Ltd. India 4 Jayant Metal Mfg. Co. India 5 Metalite Industries India India

6 Premier Power Products (Calcutta) Pvt. Ltd. India 7 Control & switchgear Ltd. India 8 Jamna Metal Co. India India

Protective Relays (other than BMR) 1 AREVA (HV & MV switchboard) India 2 ABB Limited India

5.0 INSTRUMENTATION

Gas Analysers (IR, Thermal Conductivity, Paramagnetic) 1 ChemtrolsEnginnering Limited (Maihak Make) India 2 Emerson Process Management (I) Pvt. Ltd India 3 Siemens AG Germany 4 Emerson Process Management Singapore Ltd Singapore 5 M.S.A International U.S.A

pH, conductivity & ORP Analyser 1 Emerson Process Management (I) Pvt. Ltd India 2 Forbes PolymetronPvt. Ltd India 3 Zellweger SA France 4 Yokogawa Electric Corporation Japan 5 Emerson Process Management Singapore Ltd Singapore 6 Foxbaro Far East Pte Ltd Singapore 7 Hach company U.S.A

Trace Analyser/ Ion Selective 1 Forbes PolymetronPvt. Ltd India 2 Zellweger SA France 3 Bran &Luebbe Ltd U.K 4 Hach company U.S.A

SOX/ NOX Analyser 1 Emerson Process Management (I) Pvt. Ltd India 2 Sick AG Germany 3 Siemens AG Germany 4 Horiba Ltd. Japan 5 Yokogawa Electric Corporation Japan 6 Emerson Process Management Singapore Ltd Singapore 7 Lear Siegler Meas. Controls Corp. U.S.A 8 M.S.A International U.S.A 9 Thermo Environment Instruments Inc U.S.A

Mass Spectrometer 1 VG Gas Analysis Systems U.K 2 Orbital Science Corporation U.S.A 3 Thermofisher U.K / India

Gas Chromatograph 1 Applied Automation Inc Singapore 2 Foxbaro Far East Pte Ltd Singapore

Flue Gas Analyser (ZrO2 type) 1 Emerson Process Management (I) Pvt. Ltd India 2 AmetekInc U.S.A 3 GE Panametrics Ireland

H2S/ Total Sulphur Analysers 1 Barton Instrument Systems Limited U.K 2 Thermofisher U.K/ India

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3 Teledyne India System House Analysers

1 ChemtrolsEnginnering Limited India 2 Emerson Process Management (I) Pvt. Ltd India 3 Intech Italy

Density Analysers 1 Emerson Process Management (I) Pvt. Ltd (coriolis type) India 2 Bopp & Reuther MesstechnikGmbh (coriolis type) Germany 3 SolartronMobrey U.K 4 Chemtrolls for Sarasota (thermo electron corporation) India 5 Sarasota (thermo electron corporation) USA

Moisture Analysers 1 GE Panametrics Italy 2 AmetekInc U.S.A

Gas & Fire Detection System 1 Andrew Yule & Company Ltd. (Fire) India 2 Honeywell Automation India Limited (Gas) India 3 J B Boda And Brothers Pvt. Ltd. (Gas Make-International Sensor Technology) India 4 Pollution Protection System Mumbai Pvt Ltd (Gas) India 5 Teledyne Fluid Systems (Gas) Thailand 6 General Monitors (Gas) U.K

Flow Element: Orifice/ Venturi/ Flow Nozzle 1 Baliga Lighting Equipments Limited (Only Orifice) India 2 General Instruments Consortium (Only Orifice) India 3 Instrumentation Ltd, Palakkad India 4 Micro Precision Products Private Ltd. India 5 Eureca Industrial Eqipments Pvt Ltd. India 6 Bopp & Reuther MesstechnikGmbh Germany 7 Technomatic Spa Italy 8 ISA Controls Limited U.K 9 Daniel Measurement & Control U.S.A

Pitot Tube/ Annubar 1 Control Engineers India 2 Emerson Process Management (I) Pvt. Ltd. India 3 Micro Precision Products Private Ltd. India 4 Technomatic Spa Italy 5 ISA Controls Limited U.K 6 Daniel Measurement & Control U.S.A

Rotameters 1 Instrumentation Engineers Pvt. Ltd. India 2 Krohne Marshall Pvt. Ltd. India 3 Placka Instruments & Controls Pvt. Ltd. (Purge Rotameter Only) India 4 Rota Instrumentation India 5 Eureca Industrial Eqipments Pvt Ltd. India 6 Krohne Germany 7 Rota Yokogawa Gmbh& Co. Kg Germany 8 Tokyo Keiso Co. Ltd. Japan 9 Yamatake Corporation Japan 10 Emerson Process Mgt U.S.A

Mass Flow Meter (Coriolis Type) 1 Emerson Process Management (I) Pvt. Ltd. India 2 Bopp & Reuther MesstechnikGmbh Germany 3 Endress + Hauser Gmbh& Co. Germany 4 Krohne Germany 5 Schlumberger Resource Management Ltd. U.S.A 6 Yokogawa Electric Corporation, Japan (M/s Yokogawa India Limited) India 7 FmcSanmar Ltd. India

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8 Bopp & Reuther MesstechnikGmbh Germany 9 Instromet International N.V Holland 10 Itochu Corporation (Rep.KubotaCorpn.) Japan 11 Yamatake Corporation Japan 12 Oval Asea Pacific Pte Ltd Singapore 13 Barton Instrument Systems Limited U.K 14 Emerson Process Mgt U.K 15 Emerson Process Mgt U.S.A 16 Rockwell International Corpn. U.S.A

Vortex meter 1 Krohne Marshall Pvt. Ltd. India 2 Yokogawa Limited India 3 Bopp & Reuther MesstechnikGmbh Germany 4 Endress + Hauser Gmbh& Co., Germany 5 Krohne Germany 6 Itochu Corporation (Rep.KubotaCorpn.) Japan 7 Schlumberger Resource Management Ltd. U.S.A

PD Meter 1 Rockwin Flow Meters (I) Pvt. Ltd. India 2 Bopp & Reuther MesstechnikGmbh Germany 3 Oval Asea Pacific Pte Ltd Singapore 4 Emerson Process Mgt U.S.A 5 Schlumberger Resource Management Ltd. U.S.A

Magnetic Flow meter 1 Emerson Process Management (I) Pvt. Ltd. India 2 Krohne Marshall Pvt. Ltd. India 3 Bopp & Reuther MesstechnikGmbh Germany 4 Krohne Germany 5 Yamatake Corporation Japan 6 Yokogawa Electric Corporation, Japan (M/s Yokogawa India Limited) India

Pressure Gauges 1 A N Instruments Pvt. Ltd. India 2 General Instruments Consortium, India 3 H.Guru Industries India 4 Manometer (India) Pvt. Ltd India 5 PeejeeEngg. Works India 6 Precision Industries Ltd. (standard normal type) India 7 Premium Inst. & Controls Ltd. India 8 Waaree Instruments Ltd. India 9 Walchandnagar Industries Ltd. India 10 Ashcroft India(P) Ltd. (standard normal type) India 11 Dresser Europe S.A Germany 12 WikaAlexenderWiegardGmbh& Co. Germany 13 Spriano Spa Italy 14 Nagano Keiki Seisakusho Japan 15 Rueger SA Switzerland 16 Budenberg Gauge Co. Ltd U.K

Vol. Seal Pr. Gauges 1 A N Instruments Pvt. Ltd. (=<600# Except Urea Service) India 2 Dresser Europe S.A. Germany 3 WikaAlexenderWiegandGmbh& Co. Germany 4 Spriano Spa Italy 5 Nagano Keiki Seisakusho Japan 6 Rueger Sa Switzerland 7 Budenberg Gauge Co. Ltd. U.K

Local D/P Indicators 1 Switzer Instrument Co. India

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2 Barton Instrument Systems Limited U.K 3 Delta Controls Ltd. U.K

Pressure & D/P Transmitters 1 Emerson Process Management (I) Pvt. Ltd. India 2 Honeywell Automation India Limited India 3 Yokogawa Limited India 4 Siemens Ag, Germany Germany 5 Yamatake Corporation Japan 6 Yokogawa Electric Corporation Japan 7 Emerson Process Mgt Singapore Ltd Singapore 8 SmarSingaporePte. Ltd. Singapore 9 Honeywell Inc. U.S.A 10 Moore Products Company U.S.A 11 M/s Fuji Electric Co Japan

Temperature Transmitters 1 Emerson Process Management (I) Pvt. Ltd. India 2 Honeywell Automation India Limited India 3 Yokogawa Limited India 4 Siemens Ag, Germany Germany 5 Fuji Electric Japan 6 M-System Japan

Vol. Seal Pr./Dp Transmitter 1 Honeywell Automation India Limited India 2 Yokogawa Limited India 3 Fuji Electric Systems Co., Ltd. (Except Urea Service) Japan 4 Yamatake Corporation Japan 5 Yokogawa Electric Corporation Japan 6 Emerson Process Mgt Singapore Ltd Singapore 7 Moore Products Company U.S.A

Pressure & D/P Switches Including Vol. Seal 1 Indfos Industries Ltd. (Except Vol.Seal) India 2 Switzer Instrument Co., (Except Vol.Seal) India 3 Nagano Keiki Seisakusho Japan 4 Yamatake Corporation Japan 5 Delta Controls Ltd. U.K 6 Sor Inc. U.S.A 7 United Electric Controls Co. U.S.A

Vol. Seal Pressure.&Dp Switches (Urea Service) 1 Spriano Spa Italy 2 Delta Controls Ltd. U.K 3 Sor Inc. U.S.A

Transparent/ Reflex / Bicolor Mag.Level Gauges 1 Chemtrols Samil(India) Pvt Ltd. India 2 Pune TechtrolPvt.Ltd. (<=300# Rating Only) India 3 Tecnomatic (India) Pvt. Ltd. India 4 V-Automat & Inst. (P) Ltd., (Upto 300#) India 5 Nisan Scientific Process Equipments Pvt. Ltd. India 6 Richard Klinger Ag Austria 7 CesareBonetti Italy 8 Technomatic Spa Italy 9 Nihon Klingage Co. Ltd. Japan 10 Clark-Reliance Corp. U.S.A 11 Jerguson Gauge & Valve Co. U.S.A 12 Tyco International Inc. U.S.A

Level Switches (Float & Displacer Type) 1 V-Automat & Inst. (P) Ltd., (Upto 300# , Non-Critical Service) India 2 Magnetrol International N.V. Belgium

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3 Isa Controls Limited U.K 4 KdgMobrey Ltd. U.K 5 Sor Inc. U.S.A

Displacer Type Level Transmitters 1 Chemtrols Engineering Limited (Eckdart Make Electronics) India 2 Dresser Valve India Pvt Ltd (Rating <= 600#) India 3 Magnetrol International N.V. (Lvdt) Belgium 4 Dresser Masoneilan France 5 Foxboro EckardtGmbh Germany 6 Parcol Spa (Pneumatic Transmission Only) Italy

Nucleonic Level Transmitter 1 Berthold Technologies Gmbh&Co.Kg Germany 2 Endress + Hauser Gmbh& Co. Germany 3 Kay Ray U.S.A

Capacitance Type Level Transmitter 1 Magnetrol International N.V Belgium 2 Endress + Hauser Gmbh& Co. Germany 3 Krohne Germany 4 KdgMobrey Ltd U.K

Tank Level Instruments 1 Endress + Hauser Gmbh& Co., (Non-Contact & Servo) Germany 2 Krohne (Non-Contact Type) Germany 3 Tokyo Keiso Co. Ltd. Japan 4 EnrafSingaporePte. Ltd. Singapore 5 L & J Technologies U.S.A

Resitive Electrode Type Level Instrument 1 Clark-Reliance Corp U.S.A 2 Schlumberger Resource Management Ltd. U.S.A

Special Level Switches (Vibration Fork/Rf Admittance) 1 Endress + Hauser Gmbh& Co. Germany 2 Sor Inc. U.S.A

Temperature Elements (Thermocouple, Rtd) 1 Altop Industries Ltd. (Only Normal Type (Mi)) India 2 Detriv Instrumentation & Electronics Ltd (Only Normal Type) India 3 Electrical & Electronics Ltd. (Only Normal Type) India 4 Eliend Engineering Pvt. Ltd. (Only Normal Type) India 5 General Instruments Consortium India 6 Industrial Instrumentation, (Only Normal Type) India 7 Sensycon ( M/S Degussa Ag ) Germany 8 W.C. HeraeusGmbh Germany 9 Thermo Electric Co. Ltd. Holland 10 Okazaki Manufacturing Co. Japan 11 Yamatake Corporation Japan 12 M/s Tecnomatic SpA Italy

Bimetallic Thermometer 1 A N Instruments Pvt. Ltd. India 2 General Instruments Consortium India 3 H.Guru Industries India 4 Krohne Marshall Pvt. Ltd. India 5 Precision Industries Ltd. India 6 Waaree Instruments Ltd India 7 Ashcroft India(P) Ltd. India 8 Technomatic Spa Italy 9 Nagano Keiki Seisakusho Japan 10 Rueger Sa Switzerland 11 Trend Instrument Inc. U.S.A

Dial Thermometer (Hg In Steel/Glass)

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1 A N Instruments Pvt. Ltd. India 2 General Instruments Consortium, India 3 H.Guru Industries India 4 PeejeeEngg. Works India 5 Precision Industries Ltd. India 6 Waaree Instruments Ltd India 7 Walchandnagar Industries Ltd. India 8 Ashcroft India(P) Ltd. India

Radiation Pyrometer 1 Siemens Ag, Germany Germany 2 C.C.R. Technico Italy 3 ChinoCorpn. Japan 4 Land Infrared U.K 5 Wahl Instruments U.S.A

Gate/Plug Valves 1 Audco India Limited(L&T Valves Divn.) India 2 BHEL(Valves Division) India 3 Chemtrols Engineering Limited (Plug Valves) India 4 Ksb Pumps Limited (Valves Divn) India 5 Velan Inc. Canada 6 MalbranqueS.A. France 7 CesareBonetti Italy 8 Fasani S.P.A. Italy 9 Petrol Valves S.R.L Italy 10 Matsura H. P Machine Works Co.Ltd. Japan 11 Bel Valves U.K

Globe / Angle Valves 1 Dresser Valve India Pvt Ltd (Rating <= 600# , Size 3/4 To 6") India 2 Fisher sanmar India 3 Instrumentation Ltd. (Palakkad) (=<2500#,Except Slurry,Noise,Cavitatation) India 4 Mil Controls Limited (=<600#,Except Slurry,Noise,Cavitation) For Non-critical

applications only. India

5 R K Controls Instruments Pvt Ltd(=<600#,Except Slurry,Noise,Cavitation) For Non-critical applications only.

India

6 Samson Control Pvt Ltd(upto 6’’ &=<600#) For Non-critical applications only. India 7 Dresser Masoneilan (=<2500#,Urea Service Also) France 8 Arca-ReglerGmbh (=< 2500#) Germany 9 Parcol Spa (=<2500#,Urea Service Also) Italy 10 Nippon Fisher Co. Ltd. (=<2500#) Japan 11 Yamatake Corporation (=<2500#) Japan 12 Fisher Xomox (=< 2500#) Singapore 13 Flowserve (=<2500#) U.S.A 14 KOSO/KENT India

Ball Valves 1 Tyco Valves & Controls (I) Ltd (=< 150 #) India 2 Virgo Engineers Ltd. (=<600# With Maccair Actuators) India 3 Metso Automation (=<2500#) Italy 4 Petrol Valves S.R.L Italy 5 Pibiviesse S.P.A. (Rating Upto 2500 #) Italy 6 GTC Italia Italy 7 Metso Automation (=<2500#) Singapore 8 Orbit Valves (=<2500#) Singapore

Butterfly Valves 1 Instrumentation Ltd. (Palakkad) (=< 300#) India 2 Tyco Valves & Controls (I) Ltd (=< 150 #) India 3 Virgo Engineers Ltd. (=<300#) India 4 Parcol Spa (=< 2500# Urea Service Also) Italy

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5 Orton s.r.l (Upto 2500#) Italy 6 Bray Controls(=< 300#) U.S.A 7 Keystone (Upto 2500#) Singapore 8 Metso Automation (Upto 2500#) Singapore 9 Leeds Valve Ltd U.K

Saunders (Pinch) Valves 1 Bdk Engineering Industries Ltd. (Upto 150#) India 2 R K Engineering Pvt Ltd (Upto 150#) India

Solenoid Valves 1 Asco (India) Limited India 2 Rotex Automation Limited (for non-critical applications only) India 3 IMI Norgren-HerionFluidtronicGmbh&Co. Germany 4 Alexender Controls Ltd. U.K 5 AscoJoucomatic Ltd. U.K

Prds& Spray Nozzle,Vent Valves Upto 2500# 1 Cci Valve Technology Ab Sweden 2 Control Components Inc. U.S.A 3 Spx Valves & Controls (Copes-Vulcan Ltd) U.S.A 4 ARCA(Forbes Marshal)(mech spray nozzle type desuperheater ) India 5 Control Components Inc. India

Electric Actuator 1 Rotork Control (Deutschland) Gmbh Germany 2 Biffi Italia S.R.L Italy 3 Limitorque, U.S.A U.S.A

Air Filter Regulator 1 Divya Control Elements Pvt. Ltd. India 2 Mil Controls Limited India 3 Placka Instruments & Controls Pvt. Ltd. India 4 Shavo Norgren(India) Pvt Ltd. India 5 SMC India

Limit/Proximity Switches 1 Osna Electronics Pvt. Ltd. (Intrinsically Safe Proximity Switches) (For non-

critical applications only) India

2 Pepperl + Fuch India 3 EL-O Matic India Pvt Ltd(for non critical apps) India 4 Potex Manufacturers & Engineers Pvt Ltd(for non critical apps) India 5 Pepperl + Fuch Germany 6 Pepperl + Fuchs Pte Ltd. Singapore 7 Honeywell Inc. U.S.A

Safety Valves & Thermal Relief Valves Upto 2500# 1 FaingerLeser Valves (P) Ltd. (Upto 600#, 1/2" To 6") India 2 Instrumentation Ltd. (Palakkad) India 3 Sebim Valves India Pvt. Ltd. (Upto 600#, Safety - 4"X6",Th.Relief-3/4"X1") India 4 Tyco Sanmar Ltd. India 5 Dresser Valve & Controls Canada 6 Parcol Spa (For Urea Service Also) Italy 7 Tai Milano S.P.A (For Urea Service Also) Italy 8 Itochu Corporation (Rep.KubotaCorpn.) Japan 9 Crossby Valve &Engg. Company Ltd. U.K 10 Farris U.K 11 Dresser Industries Incorporated U.S.A 12 Teledyne fluid System Thailand 13 Sapag GEC Alsthom France 14 BOPP & Reuther Messtechnic GMBH Germany 15 Sempell Valves Limited, Pune India 16 BHEL, Triuchiraplli India 17 M/s. Dresser Valve India Pvt. Ltd., New Delhi India

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Vaccum Breakers 1 BraunschweigerFlammenfilterGmbh Germany 2 Parcol Spa Italy 3 Tai Milano S.P.A Italy 4 Itochu Corporation Japan 5 Safety Systems Uk Ltd. U.K 6 WhessoeVarec Limited U.K

Rupture Discs 1 Bs&B Safety Systems (India) Limited India 2 Fike Europe Belgium 3 SapagGecAlsthom France 4 Teledyne Fluid Systems Thailand 5 Continental Controls Inc. U.S.A

Control Panel 1 Electronics Corporation Of India Ltd India 2 Industrial Control Appliances (P) Ltd., India 3 Jaisun&Hutchisun Controls Ltd., India 4 Pyrotech Electronics Pvt.Ltd. India 5 United Electric Co. (Delhi) Pvt. Ltd. (Upto 10 Mtrs.) India 6 Yokogawa Limited India 7 Instromet International N.V Holland 8 Rittal India

Panel Access. ( Relay,Switch,Lamp,Terminal,Push Button) 1 Industrial controls and appliances(ICA) for OMRON relays India 2 Larsen & Toubro Ltd.(Control& Automation (Lamp, Push Button) India 3 Rockwell Automation India Ltd. (Relays) India 4 DigitableThielenGmbh& Co Germany 5 Phoenix Contact Gmbh& Co. Germany 6 Siemens Ag, Germany (Lamp,Pushbutton,Contactors) Germany 7 Stahl-Und Apparatebau Hans LefferGmbh (Lamp,Pushbutton) Germany 8 WagoKontakltechnikGmbh Germany 9 Weidmuller Ltd. Germany 10 Omron Corporation (Relay) Japan 11 Pepperl + Fuchs Pte Ltd. (Switch) Singapore

Programable Logic Controller 1 Ge Fanuc Systems Prvitate Limited India 2 Honeywell Automation India Limited (Safety System) India 3 Larsen & Toubro Ltd.(Control& Automation (Non Failsafe) India 4 Moore Controls Ltd. (Failsafe) India 5 Rockwell Automation India Ltd. (Non Failsafe) India 6 Siemens Ltd., (Non Failsafe) India 7 Hima Paul Hildebrandt Gmbh + Co Kg (Failsafe) Germany 8 Marconi Italiana (Non Failsafe) Italy 9 Omron Corporation (Non Failsafe) Japan 10 Triconex (Fault Tolerant Tmr) Singapore 11 Ge Fanuc Automation North America, Inc. (Fault Tolerant Tmr) U.S.A

Distributed Control System 1 Honeywell Automation India Limited India 2 Yokogawa Limited India 3 Siemens Ag, Germany Germany 4 Invensys Holland 5 Yokogawa Electric Corporation Japan 6 Emerson Process Mgt Singapore Ltd Singapore 7 Honeywell Inc. U.S.A

Multiplexer / Remote I/O 1 Mtl Instrument Limited India 2 Pepperl + Fuch India

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3 Pepperl + Fuch Germany 4 Stahl-Und Apparatebau Hans LefferGmbh Germany 5 Pepperl + Fuchs Pte Ltd. Singapore 6 M.T.L., U.K. U.K

Receiver Instruments (Indicator,Controller,Recorder) 1 Chino-Laxsons (India) Limited (Only Recorder) India 2 Eurotherm Del India Limited India 3 Honeywell Automation India Limited India 4 Moore Controls Ltd. India 5 Yokogawa Limited India 6 Siemens Ag, Germany Germany 7 ChinoCorpn. Japan 8 Yokogawa Electric Corporation Japan 9 Heraeus Electro-Nite International N.V. Japan 10 Honeywell Inc. U.S.A

Alarm Annunciator 1 Industrial Instruments & Controls India 2 Shree Electronics India 3 M.T.L., U.K. U.K 4 Rochester Instrument Systems Ltd. U.K 5 Riley Panalarm U.S.A 6 Ronan Engg. Co. U.S.A

Barrier/Isolator/Trip Amplifier 1 MTL Instrument Limited India 2 Pepperl + Fuch India 3 DigitableThielenGmbh& Co Germany 4 Foxboro EckardtGmbh Germany 5 Pepperl + Fuch Germany 6 Stahl-Und Apparatebau Hans LefferGmbh Germany 7 Yokogawa Electric Corporation Japan 8 Pepperl + Fuchs Pte Ltd. Singapore 9 Camille Bauer Ag Switzerland 10 M.T.L., U.K. U.K 11 Honeywell Inc. U.S.A

Temperature Scanner 1 Industrial Instrumentation India 2 Nishko India

Cctv / Access System 1 Honeywell Automation India Limited India 2 Yokogawa Limited India

Machine Monitoring System 1 Bruel&KjaerGmbh Germany 2 Skf Condition Monitoring Inc. Singapore 3 Bentley NevedaLlc U.S.A

Speed Indicator 1 Pepperl + Fuch Germany 2 Shinkawa Electric Co. Japan 3 Pepperl + Fuchs Pte Ltd. Singapore 4 Jacquet Switzerland 5 Bentley NevedaLlc U.S.A

Anti Surge Controller 1 Compressor Control Corporation Singapore 2 Invensys Triconex Singapore 3 Dresser - Rand Co. Singapore

Burner Management System 1 DuragIndustrieElektronikGmbh& Co Kg India 2 Siemens Ag, Germany Germany

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3 Mitsubishi Heavy Industries Ltd. Japan 4 Omron Corporation Japan 5 Yamatake Corporation Japan 6 Honeywell Inc. U.S.A

Terminal Automation System 1 Emerson Process Management (I) Pvt. Ltd. India 2 Honeywell Automation India Limited India

I/P Converter 1 Emerson Process Management (I) Pvt. Ltd. India 2 Invensys (Foxboro) India 3 Yokogawa Limited India 4 Yokogawa Electric Corporation Japan 5 Emerson Process Management Ltd U.S.A.

Instrument Power & Control Cables 1 Associated Cables Ltd. India 2 Associated Flexibles & Wires Pvt. Ltd. India 3 Cords Cable Industries Ltd. India 4 Insucon Cables & Conductors (P) Ltd. (For Smaller Non-Critical Projects) India 5 J K Cables Limited India 6 Kei Industries Limited India 7 Paramount Cable Corporation India 8 T C Communications Pvt Ltd India 9 Thermo Cables Limited India 10 Toshniwal Cables India 11 Udey Pyro Cables Pvt Ltd India

Extension & Compensating Cables 1 Associated Cables Ltd. India 2 Associated Flexibles & Wires Pvt. Ltd. India 3 Cords Cable Industries Ltd. India 4 General Instruments Consortium, India 5 J K Cables Limited India 6 Kei Industries Limited India 7 Paramount Cable Corporation India 8 ThermopadsPvt. Ltd. India 9 Toshniwal Cables India

Cable Trays & Accessories (Al./Gi) 1 Globe Electrical Industries India 2 Indiana Engg Works Pvt Ltd India 3 Metalite Industries, India 4 Parekh Engineering Company India 5 Sadhana Engineering Corporation India 6 Steelite Engineering Limited India

Multi Transit Inlet System 1 MctBrattbergAktiebolag Sweden 2 RoxtecAb Sweden 3 Hawke International U.K

Junction Box & Cable Gland 1 Baliga Lighting Equipments Limited India 2 Ceag Flameproof Control Gears Pvt.Ltd. India 3 Flameproof EquipmentsPvt. Ltd. India 4 Stahl-Und Apparatebau Hans LefferGmbh Germany

CS Seamless Pipes 1 Indian Tube Co(Tata Div. Of Tubes &Pipes) India 2 Ismt Limited India 3 Maharashtra Seamless Ltd. India 4 EtsTrouvay&Cauvin France 5 Phoceenne France

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6 Horst KurversGmbh Germany 7 Mannesmann Handel Ag Germany 8 Dalmine Spa Italy 9 Ibf Seamless Pipes Spa Italy 10 Marubeni Itochu Steel Japan 11 Nippon Steel Corporation Japan 12 Nissho Iwai Corporation Japan 13 Okura & Co. Ltd. Japan 14 Sojitz Corporation CS Seamless Pipes Japan 15 Sumitomo Metal Industries Ltd. Japan 16 Hyundai Corporation Korea 17 Vomal International Limited U.K

SS Seamless Pipes 1 Choksi Tube Company Ltd. India 2 Nuclear Fuel Complex India 3 Rajendra Mechanical Industries Ltd. India 4 Ratnamani Metals & Tubes Limited India 5 Phoceenne France 6 Tps-TechnitubeRohrenwerkeGmbh Germany 7 Dalmine Spa Italy 8 T.T.I- Tubacex Tubos Inoxidables,SA(1/2’’ NB SS pipe) Spain

SS Tubes 1 Choksi Tube Company Ltd. India 2 Nuclear Fuel Complex India 3 Ratnamani Metals & Tubes Limited India 4 Itochu Corporation (Rep.KubotaCorpn.) Japan 5 Nishitani& Co. Ltd. Japan 6 Sumitomo Metal Industries Ltd. Japan

Pipe Fittings 1 Eby Industries India 2 Excel Hydro-Pneumatics Pvt Ltd, India 3 Micro Precision Products Private Ltd. India 4 Precision Engineering Industries India 5 Tecnomatic (India) Pvt. Ltd. India 6 CellierS.A. France 7 Siemens Ag Pgi Germany 8 Thyssen-Krupp StahlunionGmbh Germany 9 CesareBonetti Italy 10 Technomatic Spa Italy 11 Sumitomo Metal Industries Ltd. Japan 12 Dewrance& Co. Ltd. U.K 13 Hopkinsons Limited U.K 14 Thompson Valves Ltd. U.K 15 Velan Engineering Co. Limited U.K 16 Anderson Greenwood & Co. U.S.A 17 Crane Company Intl. Sales U.S.A

Compression Fittings 1 Aura Inc India 2 Baldota Valve & Fitting Co.Pvt.Ltd. India 3 Excel Hydro-Pneumatics Pvt Ltd, India 4 Excelsior Engg Works India 5 Panam Engineers India 6 Precision Engineering Industries India 7 Reliance Engg. & Electrical Corpn. India 8 Vikas Industrial Products India 9 Arya Crafts & Engineering Pvt Ltd. India 10 Fluid Controls Pvt Ltd India

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11 Parker Hannifin SingaporePte. Ltd. Singapore 12 Swagelock Company/Creximco U.S.A

Instrument Miniature Valves 1. Audco India Limited(L&T Valves Divn.) India 2. Aura Inc India 3. BHEL (Valves Division) India 4. Chemtrols Engineering Limited India 5. Excel Hydro-Pneumatics Pvt Ltd, India 6. Chemtrols Samil(India) Pvt Ltd India 7. Hyd- Air Engineering works Lonavla India 8. Excelsior Engg Works India 9. Ksb Pumps Limited (Valves Divn) India 10. Panam Engineers India 11. Tecnomatic (India) Pvt. Ltd. India 12. CellierS.A. France 13. BfeBonney Forge Valve Licensee Italy 14. Euromisure Cremona Italy 15. Technomatic Spa Italy 16. Kosei Sangyo Ltd Japan 17. Sumitomo Metal Industries Ltd. Japan 18. Dewrance& Co. Ltd. U.K 19. Hopkinsons Limited U.K 20. Velan Engineering Co. Limited U.K 21. Anderson Greenwood & Co. U.S.A 22. Crane Company Intl. Sales U.S.A 23. Swagelock Company/Creximco U.S.A

Purge Rotameter 1. Instrumentation Engineers Pvt. Ltd. India 2. Placka Instruments & Controls Pvt. Ltd. India 3. Eureca Industrial Equipments Pvt Ltd India

Self Actuated Pressure Control Valves & Slam Shut Off Valve 1. Dresser Valve India Pvt Ltd (Rating <= 600# , Size 3/4 To 6") India 2. Fisher sanmar India 3. Instrumentation Ltd. (Palakkad) (=<2500#,Except Slurry,Noise,Cavitatation) India 4. Mil Controls Limited (=<600#,Except Slurry,Noise,Cavitation) For Non-critical

applications only. India

5. R K Controls Instruments Pvt Ltd(=<600#,Except Slurry,Noise,Cavitation) For Non-critical applications only.

India

6. Samson Control Pvt Ltd(upto 6’’ &=<600#) For Non-critical applications only. India 7. Dresser Masoneilan (=<2500#,Urea Service Also) France 8. Arca-ReglerGmbh (=< 2500#) Germany 9. Parcol Spa (=<2500#,Urea Service Also) Italy 10. Nippon Fisher Co. Ltd. (=<2500#) Japan 11. Yamatake Corporation (=<2500#) Japan 12. Fisher Xomox (=< 2500#) Singapore 13. Flowserve (=<2500#) U.S.A 14. KOSO/KENT India

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0 18.07.2013 18.07.2013 CLIENTS COMMENTS INCORPORATED DSC AV RKV P 28.06.13 28.06.13 ISSUED FOR REVIEW DSC AV RKV

REV REV DATE EFF DATE PURPOSE PREPD REVWD APPD _______________________________________________________________________________________________________________ FORM NO: 02-0000-0021F3 REV3 All rights reserved

TECHNICAL

SECTION – 12.0

SPARE PARTS

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TABLE OF CONTENTS

SL.NO. DESCRIPTION SHEET NUMBER

1.0 SPARE PARTS FOR COMMISSIONING

3

2.0

3.0

3.1

SPARE PARTS FOR TWO YEARS OPERATION (MANDATORY)

STATIC EQUIPMENT

ROTATING EQUIPMENT

3

3

4

4.0

5.0

6.0

PIPING

ELECTRICAL

INSTRUMENTATION

6

6

9

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1.0 SPARES PARTS FOR COMMISSIONING:

LSTK Bidder shall supply free of cost spare parts and Consumables (except raw materials and Utilities supplied by others) and required during Pre-commissioning & Commissioning of the plants until the plant is handed over to the Owner after Performance Test.

2.0 SPARE PARTS FOR TWO YEARS OPERATION (MANDATORY):

LSTK Bidder shall supply spare parts as per list of spares for 2 years operation of the plant as detailed below. The spares indicated as per general philosophy, bidder to quote only for those spares which shall be applicable for their equipments.

3.0 Mechanical – Static Equipments

Sl.No Spare Items Quantities 1.0 Heat Exchangers – Shell & Tube:

(U-tube included)

1.1 Tubes NIL 1.2 Bolts 10 % (Special, alloy or size 2”

diameter or greater). Minimum 2 numbers

1.3 Gaskets 200 % 1.4 Tube Plug 5 % of tube holes 2.0 Pressure Vessels 2.1 Gaskets 200 % 2.2 Bolts 10 % (Special, alloy or size 2”

diameter or greater). Minimum 2 numbers

2.3 Spare for internals Clamps Washer

Bubble Caps / valve

2 % excess, min. 5 piece 20 % excess, min. 3 piece 10%

2.4 Sight glass 300% 3.0 Plate type Exchanger 3.1 Plate gasket 100 % 3.2 Flow plate 10 % 3.3 Nozzle gasket 200 % 3.4 Glue (1 kg pot) 1 3.5 Special spanner tool 1 for each size/ type

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3.1 Mechanical – Rotating Equipments

Sl. No.

Description Qty. Reqd. in sets based on total no. of pumps installed

Centrifugal Pump 2 3 4 1 Impeller 1 1 1

2 Impeller Locking Nut 1 1 2

3 Wearing Rings for impeller * 1 2 2

4 Wearing Rings for Casing * 1 2 2

5 Shaft with keys 1 1 1

6 Shaft Sleeve (Mech. Seal) * 2 2 2

7 Interstage Sleeves 2 2 2

8 Interstage Bushes 2 2 2

9 Complete Mechanical Seal * 1 2 2

10 ‘O’ Rings / Springs for Mech. Seal 2 2 2

11 Mechanical Seal Faces 2 2 2

12 Constant Level Oiler 2 2 2

13 Deflectors 1 1 2

14 Complete Coupling 1 1 1

15 Flexible elements, Bushes, Pins for

Coupling

1 1 2

16 Bearings (DE + NDE ) 2 2 2

17 Gaskets & ‘O’ Rings * 2 2 2

18 Labyrinths / Bearing Protector 1 2 2

19 Throat Bushing 1 2 2

20 Throttle Bushing 1 2 2

21 Oil Seals * 2 2 2

22 Balancing drum & sleeves 1 2 2

23 Leak-off valve-gaskets, ‘O’ Rings and

Springs

2 2 2

DRIVER : 24 As per driver specification and Engineering

Standard enclosed with enquiry / order specification.

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INSTRUMENTATION :

25 As per Instrumentation specification enclosed with enquiry / order specification.

SPARE PARTS LIST (Reciprocating Pumps)

Sl.No. Description Qty. Reqd. in sets based

on total no. of pumps in installed

PUMP : 1 2 3 4

(A)

POWER END

1 Main bearings 1 1 1 1

2 Big end bearings 1 1 1 1

3 Cross head shoes 1 1 1 1

4 Cross head bushes 1 1 1 1

5 Connecting rod bolts complete with nuts 4Nos 4Nos 6Nos 6Nos

6 Special gaskets, oil seals, ‘O’ rings , special

bolts etc.*

2 2 4 4

(B) FLUID END 1 Cylinders 1Nos 1Nos 2Nos 2Nos

2 Plungers 1 1 1 1

3 Stuffing box packings * 2 2 4 4

4 Suction valves. 1 2 3 4

5 Discharges valves 1 2 3 4

6

Special gaskets , springs , ‘O’ rings , ring

nuts for stuffing box packing , cylinder

bolts*

2 2 4 4

(C) DRIVER

1 As per driver specification & engineering

standard enclosed

* Spare parts to be considered for commissioning

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3.2 PIPING

Bidder shall quote for recommended spares for valves for two years of trouble free

operation and commissioning of this package unit.

4.0 ELECTRICAL

Sl. No. Item Quantity UNITRATE

TOTAL

1. LV SWITCHGEAR (PMCC, MCC & DB)

(i) Breaker’s Components (of each type & rating)

10% or minimum 1 No. Whichever is higher

(ii) Trip Bar Spring and any other spring used in the circuit breaker mechanism

10% or minimum 1 No. Whichever is higher

(iii) Shunt Trip Coil 10% or minimum 1

No. Whichever is higher

(iv) Closing Coil 10% or minimum 1 No. Whichever is higher

(v) Secondary Isolating Contact Blocks 10% or minimum 1 No. Whichever is higher

(vi) Release Devices, if any 10% or minimum 1 No. Whichever is higher

2. CONTROL SWITCHES (of each type and rating) 20%

10% or minimum 1 No. Whichever is higher

(i) Trip-Neutral-Close Switch 10% or minimum 1

No. Whichever is higher

(ii) Local-Remote-Selector Switch 10% or minimum 1

No. Whichever is higher

(iii) Thermostat 10% or minimum 1

No. Whichever is higher

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Sl. No. Item Quantity UNITRATE

TOTAL

(iv) Ammeter Selector Switch 10% or minimum 1 No. Whichever is higher

(v) Voltmeter Selector Switch 10% or minimum 1 No. Whichever is higher

(vi) Push Button Element 10% or minimum 1 No. Whichever is higher

(vii) Push Button Actuator of each type 10% or minimum 1 No. Whichever is higher

(viii) MCB (of each rating) 10% or minimum 1 No. Whichever is higher

(ix) Relays (of each type and rating) One 3. METERS (for each type & rating)

(i) Ammeter 10% or minimum 1

No.

(ii) Voltmeter 10% or minimum 1

No.

(iii) KWH Meter 10% or minimum 1

No.

(iv) Multifunctional Digital Meter 10% or minimum 1 No.

4. CURRENT TRANSFORMER (of each type)

10%

5. FUSES (of each rating) (i) Fuse Link 30% (ii) Fuse Fittings 10% 6. SWITCHES/MCCB/MCB (of each

rating) 10%

(i) MCCB 10% or minimum 1

No. Whichever is higher

(ii) RCCB 10% or minimum 1

No. Whichever is higher

7. MISCELLANEOUS

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Sl. No. Item Quantity UNITRATE

TOTAL

(i) Alarm Bell/Alarm Buzzer/Annunciator 10%

(ii) Indication Lamp complete assembly LED type lamp each type, colour & voltage

10%

(iii) Current Transducers of each type and rating

10%

(iv) Voltage Transducers of each type and rating

10%

(v) Space Heater 10% (vi) Terminal Block 10% (vii) Maintenance truck for each

Substation 1 Set

8. MOTORS (of each type of rating) (i) Bearings 1 Set (DE & NDE) (ii) Cooling Fan 1 No. (iii) Terminal Bloc One no of each type (iv) Grease Nipple & Plug 1 Set (DE & NDE) (v) Spare LT Motor of each type/

capacity (kW) One of each type/ capacity (kW)

9. LOCAL CONTROL STATIONS (i) Trip-Neutral-Close Switch 10% or minimum 1 No. (ii) Auto-Manual Switch 10% or minimum 1 No.

(iii) Selector Switch 10% or minimum 1

No.

(iv) Off-Auto-On Switch 10% or minimum 1 No.

(v) Ammeters of different ranges 10% or minimum 1 no (vi) Push Button of different types 10% or minimum 1 no (vii) Indication Lamps of different types 10% or minimum 1 no (viii) Terminal Blocks 10% or minimum 1 no (ix) Terminal Bushings 10% or minimum 1 no 10. LV STARTER/MODULE SPARES (i) Power Contactors – Each rating 10% or minimum 1 no (ii) Auxiliary Contactors of each rating 20%

(iii) Coils for Contactors – Each type/ rating

10% or minimum 1no

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Sl. No. Item Quantity UNITRATE

TOTAL

(iv) TPN Switch Fuse Units of each rating 10% or minimum 1 No. (v) Thermal Overload Relay of each

rating 10% or minimum 1 No

(vi) Push Button with 2NO + 2NC contacts

10% or minimum 1No

(vii) Indication Lamps (LED Type) 10% or minimum 1No (viii) C.T. for Protection – Each rating 10% or minimum 1No (ix) C.T. for Metering – Each rating 10% or minimum 1 No (x) HRC Fuse Link of each type/ rating 10% (xi) HRC Fuse Fittings of each type/

rating 10%

(xii) MCCB of each type/ rating 10% or minimum 1No

(xiii) MCB of each type/ rating 10% or minimum 1No

11. LIGHTING MATERIALS (of each type)

(i) Switches 10% or minimum 1 No. (ii) Fuses of each type/ rating 10% or minimum 3 No. (iii) Lighting Fixtures 10% or minimum 2 No. (iv) Ballast 10% or minimum 1 No. (v) Capacitor 10% or minimum 1 No. (vi) Lamps 10% or minimum 2 No. 12. POWER SWITCH SOCKET (i) Sockets 415V AC (63 A) FLP Type 10% or minimum 1 No. (ii) Plug 415V AC (63 A) FLP Type 10% or minimum 1 No. (iii) Sockets 415V AC (63 A) FLP Type 10% or minimum 1 No. (iv) Plug 415V AC (16 A) FLP Type 10% or minimum 1 No.

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FORM NO: 02-0000-0021 F2 REV2 All rights reserved

5. 0 INSTRUMENTATION

Sl.No. Part Description Quantity Requirement 1.0 Field Instruments 1.1 Pressure Gauges, Differential

pressure gauges, Temperature Gauges, Differential Pressure Gauges, Draft Gauge, Field Indicators,

10% subject to minimum 1 no. of each type.

Level Gauge- Magnetic Type 1 set of Float, Magnet/ball follower-ring gaskets of each type.

Level Gauge 20% subject to minimum 10 number of glass of each type, size along with pair of Gaskets (Cushion & Wet Gaskets), whichever is higher. For transparent gauges, 20% of illuminators with holder and reflector

Servo Type Level Gauges A) 10% or minimum one number of each type of -electronic card whichever is higher

B) 10% or minimum two sets of float/displacer with rope and deadweight assembly whichever is higher

C) 10% or minimum one number of local indicators

RTD / Thermocouple (with Thermowell), Thermowells, Skin Thermocouple Sets,

10% subject to minimum 1 no. of each type.

Variable Area Flow meter 10% or minimum one no. float & set of Packing for each type, size, rating and material, whichever is higher

Averaging Pitot Tube Set of Gasket, O-ring, Packing for Retract Mechanism and one no. Needle Valve with each Pitot Tube.

Pressure Switches, DP Switches, Purge Rotameters.

10% subject to minimum 1 no. of each type.

Float and micro switch assembly for level switch,

10% subject to minimum 1 no. of each type.

Transmitters (SMART) – Pressure, Level & Flow (i.e.DP) including remote seals, Temperature transmitters .

10% subject to minimum 1 no. of each type.

5 Way manifold 10% (subject to minimum of 2) of each size and material of construction, whichever is higher.

3 Way manifold 10% (subject to minimum of 2) of each

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Sl.No. Part Description Quantity Requirement size and material of construction, whichever is higher.

2 Way manifold 10% (subject to minimum of 2) of each size and material of construction, whichever is higher.

Displacer Type Level Transmitter 10% subject to minimum 1 no. of each type of complete Displacer transmitter head unit including torque tube assembly.

Solenoid Valves 10% subject to minimum 1 no. of each type.

ph & conductivity Transmitter

A) Electrode 10% (subject to minimum of 2 no.) B) PCB Transmitter (10% Subject to minimum of 2) C) PCB Power 10% (Subject of minimum of 2) D) Ph preampiffier card 10% (Subject of minimum of 1)

2.0 Installation Material 2.1 Instrument valves and valve

manifolds 10% subject to minimum 1 no. of each type.

2.2 Tube fittings 10% subject to minimum 1 no. of each type.

2.3 Tubes 10% of the total length 2.4 Cables 10% of the total length of each type 2.5 Junction boxes and cable glands 10% subject to minimum 10 no. of

each type 3.0 Local Panel & Hardwired Console All items like Push buttons,

indicators, hand switches lamps, relays selector switches, IS type indicators / Annunciators, holders etc. mounted in the local panel.

Loose supply of 10% subject to minimum of each type.

4.0 Control valves / Special control valves / Self actuated PCVs

a. Packing and bonnet Gasket 20% spare min qty 2.

b. Gasket set, Packing Set, / O-rings etc

20% spare min qty 2

c. Trim set consisting of Plug with stem, Seat ring, seal ring, cage (wherever applicable) and Diaphragm.

20% spare min qty 1

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Sl.No. Part Description Quantity Requirement d. Accessories like, Proximity

type limit switches, air filter regulators, air lock relays, boosters, position transmitter, actuator diaphragm, Actuator Seal Ring Kit (wherever applicable) , Positioner & regulator output gauges,

10% or minimum 1 no. in each type. 10% or minimum 1 no. in each type

e. For PCV Repair kit consisting of (orifice, plug, spring, gasket, diaphragm, spring, O-ring for each valve.

20% or minimum 1 no. in each type

I/P Convertor 10% subject to minimum 2 no. of each type.

Smart Positioner 10% subject to minimum 2 no. of each type

5.0 On- off valve/ shut down valve (Ball valve, butterfly valve)

a) 20% (subject, to. minimum of 1) of Air filter regulators, whichever is higher. b)10 % (subject, to. minimum of 1) stem and Ball/plug for each size of valve. c) 100 % Seal kit consisting of O rings, gaskets, Seat ring, seat gasket etc. against each valve. d) 20% (subject to minimum of 2) of proximity switches, whichever is higher e) 20% (subject to minimum of 2) of solenoid valves of each type, whichever is higher. f) 20% (subject, to. minimum of 1) solenoid valves of each type. g) 10% (subject to minimum of 1 of accessories like quick exhaust valves and temperature dependent fuses whichever is higher.

Other Accessories like, air filter regulators, air lock relays, boosters, quick exhaust valve, Positioner & regulator output gauges ,

10% or minimum 1 no. in each type.

6.0 Pressure Relief Valves Nozzle-1, Disc-1, Spring-1 for each type & size of Relief Valve

Breather Valves 1 Set of seal kit for each valve Rupture Disc 3 Nos. of Gaskets & 2 Nos. of spare

discs for each Tag 7.0 PH / conductivity

a) Transmitter 10% subject to minimum 1 No. of each

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Sl.No. Part Description Quantity Requirement b) Sensor probe type.

2 numbers with delayed delivery to ensure shelf life.

Gas Detector system a) Transmitter assembly (including

field display) b) Sensors

10% subject to minimum 1 No. of each type. 20% subject to minimum 2 No. of each type.

Sample Conditioning System (applicable for all analyzers) a) Complete sample kit for sample

pumps inclusive of 'O'rings, Seal ring, Diaphragm etc.

b) Consumables like filters, membranes, reagents, cal. Gas, carriers

c) Sample handling system fitting, valves, pressure gauges, regulators, solenoid valves, flow meters / flow switches and other components, etc.

d) Vaporization system if required, which includes vaporizer, thermostat, electrical, tracing cable and heater etc.

e) Cooling system if required, which includes one cooler, flow conditioning system etc

1 set for each pump For 1 year of continuous operation 10% or minimum 1 no. of each type. - 1 set - 1 set.

8.0 System oriented items like contractor supplied DCS, PLC, AIMS, HART Maintenance system, OPC Server, Annunciation Systems, etc – I/O cards, FTA Cards, CPU, Communication card, Fault Tolerant Switch, Operator Keyboard, Power supply unit / card, hard disk BPS, Diode o-ring module, barriers, signal multiplier, relays, MCBs, TA, Converters, PB, Switches, Lamps, fused terminals, Fan assembly and including all hardwired instruments Cables like FTA Cables, Communication Bus cables, etc.

10% or minimum one of each type of module / card / unit. 10% or 1 cable assemblies, each type complete with connectors, Tees, Jacks etc.

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FORM NO: 02-0000-0021 F2 REV2 All rights reserved

Sl.No. Part Description Quantity Requirement 9.0 MOVs Spares

Torque limit switch 10% or minimum 1 no. of each type Position limit switch 10% or minimum 1 no. of each type GLAND PACKING SET 1 Set for each type BODY BONNET GASKET 10% or minimum 1 no. of each type STEM (COMPLETE SET) 10% or minimum 1 no. of each type STEM DRIVE BUSH 10% or minimum 1 no. of each type Handheld setting tool 1 No. 10.0 DCS spares 10% or minimum 1 no. of each type of

item mounted in the system/marshaling cabinet, like CPU module, power supply module, all type of communication modules, I/O modules, I/O power supply module, I/O rack communication module, FTEs, ELCO boards,etc. Also minimum 10% or minimum 1 no. for all types of Barriers, relays, TBs, Fuses, commissioning spares, etc.

Notes : 1. The Quantities indicated are only preliminary estimation. The firm

quantities will be specified later in conjunction with recommendations of EQUIPMENT MANUFACTURERS/ BIDDER.

2. Electrical EQUIPMENT which has not been mentioned in this table and needs spare parts, BIDDER shall consider spare parts for those equipment as well. The quantities for such spare parts shall be APPROVED by OWNER.


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