5 APPENDICES
04
82.9213-0005.4 / 800 / 02 "xlsx"
File downloadTemplates
Example :
Pack Spec Data Sheet SCR
Open file with left mouse double click or
download file with right mouse click
at the red "clip symbol".
© Continental AG.
Example :
Pack Spec Data Sheet PPAP
Template :
Pack Spec Data Sheet
2017(PSDS)
No guarantee can be given in respect of the translation.
In all cases the latest English-Language version of this
standard
shall be taken as authoritative.
Template :
Packaging Loop Definition
Doc. Type TST
Packaging Specification Data Sheet Doc. Num. N 098 01.01Doc.
Ver.
Date: 2017-10-16 Page 5 of 5
Doc. Part 000
Packaging Loop_Example
Continental Automotive Divisions(Chassis and Safety, Interior,
Powertrain)
Definition of the Packaging Loop (Range of Coverage in the
Circulation) template vs. 1.0
with the Supplier (name) Supplier Mustermann
Predefintions:240workdays/year (5 workdays per week)
Required in case of all returnable packaging concepts(number of
day are changeable)
This template is part of the SCR SCM Process (SCR Questionnaire
) and should be filled out for each part-no. . LU = Loading
Unit
This template should be completed before the SCR SCM Meeting, in
mutuale agreement of Continental plant (SCM) and Supplier.
* cells will be filled automatically
Basic dataSupplierTransport 1ConsignmentContinental
PlantTransport 2Bill of Material of the LU(only returnable
components)
No.Continental reference part number & part nameQuantity of
demand/year [pcs.]Parts per LU[pcs.]*LU per year[pcs.]x -
daysempties stockx - days productionx - days dispatch / warehouse
finished goodsx - dayscleaning / washingx - days demand of
securityx - days from the supplier to Continental plant
x-daysconsignment stockx - days incoming / warehouse componentsx -
days productionx - daysempties stockx - dayscleaning / washingx -
days demand of securityx - days from Continental plant to
supplier*Total quantity of days*Packaging-circulations per
year*Required quantity of LU in the loop[pcs.]Packaging
MaterialQuantity per LU[pcs.]*Required quantity of packaging
materials in the loop [pcs.]
17A-0000-8809-6-00Screws1,200,00015,000803111112111224Pallets14
Covers14
RL-KLT 42801555
0
0
229-1000-0156-8-00Valves50,000480104421111121115167Pallet17
Cover213
RL-KLT 6213852
RL-KLT D65852
Trays24156
3ERROR:#DIV/0!0ERROR:#DIV/0!ERROR:#DIV/0!0
0
0
0
0
Agreement betweenSupplierSupplier MustermanName of the signerMr
Supplier
AddressMustermann Str. 1Depart.Supplier LogisticsDate3/27/17
D- xxxxx MusterstadtSignatureSupplierPlaceMusterstadt
andContinental PlantConinental Automotive Muster PlantName of
the signerMs. SCM Conti Plant
AddressContinental Str.1Depart.Supply Chain Management
(SCM)Date3/27/17
D- xxxxx MusterstadtSignatureConti SCMPlaceMusterstadt
&U
Author: SCMA-CTPupdate: 27.03.2017&D
EXAMPLE
Packaging Loop_Template
Continental Automotive Divisions(Chassis and Safety, Interior,
Powertrain)
Definition of the Packaging Loop (Range of Coverage in the
Circulation) template vs. 1.0
with the Supplier (name)
Predefintions:240workdays/year (5 workdays per week)
Required in case of all returnable packaging concepts(number of
day are changeable)
This template is part of the SCR SCM Process (SCR Questionnaire
) and should be filled out for each part-no. . LU = Loading
Unit
This template should be completed before the SCR SCM Meeting, in
mutuale agreement of Continental plant (SCM) and Supplier.* cells
will be filled automatically
Basic dataSupplierTransport 1ConsignmentContinental
PlantTransport 2Bill of Material of the LU(only returnable
components)
No.Continental reference part number & part nameQuantity of
demand/year [pcs.]Parts per LU[pcs.]*LU per year[pcs.]x -
daysempties stockx - days productionx - days dispatch / warehouse
finished goodsx - dayscleaning / washingx - days demand of
securityx - days from the supplier to Continental plant
x-daysconsignment stockx - days incoming / warehouse componentsx -
days productionx - daysempties stockx - dayscleaning / washingx -
days demand of securityx - days from Continental plant to
supplier*Total quantity of days*Packaging-circulations per
year*Required quantity of LU in the loop[pcs.]Packaging
MaterialQuantity per LU[pcs.]*Required quantity of packaging
materials in the loop [pcs.]
1ERROR:#DIV/0!0ERROR:#DIV/0!ERROR:#DIV/0!0
0
0
0
0
2ERROR:#DIV/0!0ERROR:#DIV/0!ERROR:#DIV/0!0
0
0
0
0
3ERROR:#DIV/0!0ERROR:#DIV/0!ERROR:#DIV/0!0
0
0
0
0
Agreement betweenSupplierName of the signer
AddressDepart.Date
SignaturePlace
andContinental PlantName of the signer
AddressDepart.Date
SignaturePlace
&U
&D
Continental Automotive, SCMA CTPFile
AttachmentDefinition_of_the_Packaging_Loop.xlsx
_Pack Spec_Example_SCM SCR
PACKAGING SPECIFICATION DATA SHEET
StatusPackaging concept for SCM SCR (Supplier Component
Review)
Supplier InformationCustomer InformationSelect ModeSelect:
Packaging Concept Status
Supplier nameSupplierCustomer name
&location(s)CustomerContinental Automotive
DivisionstruckPackaging concept for SCM SCR (Supplier Component
Review)
SAP code123456321 Main Road, 98765 City, Germany(Chassis &
Safety, Interior, Powertrain)seaPackaging specification for PPAP
(Production Part Approval Process)
Company address 123 Main St., 54321 Anywhere, ChinaContact name
SCRMs Customer SCRtemplate version: 4.04airPackaging specification
for customer delivered by Continental or for Inter Company
deliveries
Pick up location123 Main St., 54321 Anywhere,
ChinaPPAPSubmission Date(YYYY-MM-DD)7/20/17train
Place of manufacture 123 Main St., 54321 Anywhere, ChinaE-mail
[email protected]
Contact name SCRMr. Supplier SCRPhone / Fax0049-555-5555
/-6666Shipping ConditionTransportation mode (sea, air,
overland)truckSelect ConceptSelect Packaging
PPAPBuyer nameMr Customer Buyere.g. EXW, FCA, CPT, DDUSerial
Packaging ConceptReturnable
E-mail [email protected]
[email protected] name / DG-numberDG -
123456Select TermSubstitute Packaging ConceptExpendable
Phone / Fax0055-555-5556 /-7777Phone / Fax0049-555-5557EXWOES
Packaging Concept (spare parts)
FCA Select: Responsibility
Kind of Packaging ConceptSerial Packaging
ConceptReturnableSketch / Photo of part Bill of Material (Inner
& outer packaging material)CPTSupplier
No.Description (& part-no)Kind of materialDimensionmmTare
weight / pcs.Comments to Cleanliness regulation 4
?Pcs./LUDAPCustomer
DescriptionDatakgDDP
1. Part1.1Part nameSensor Housing1Pallet - G74PP
ESD1200x800x16021Yes1CA-DAPTRUE1Pallet - G74
1.2Drawing no / Part number12-3456-7891-0-112Lid for pallet -
D69PE1200x800x555.5Yes1CA-DDPTRUE2Lid for pallet - D69
1.3Supplier part number3KLT B04 - EF6420PP
ESD600x400x2203.1Yes16TRUE3KLT B04 - EF6420
1.4Weight / part
tfmw3f: Weight of the part is necessary for the calculation of
the gross weight of the loading unit (LU) (4.6)0.006kg4Antistatic
bag (expendable)PE600x400x7200.15No16SelectFALSE3Antistatic bag
(expendable)
1.5Part dimensions (L x W x H )xxmm5PS-Tray - Number t.b.d.PS
ESD350x275x400.19Yes192YesTRUE4PS-Tray - Number t.b.d.
1.6Part nature /composition / raw materialdifferent parts of
material6xxSelectNoFALSE4
2. Special Quality Requirements2.1Protective measures
:7xxSelectFALSE4
aESD protection
Schrey, Silke: according to IEC 61340-5-3
Select:conductive: R < 1x104 Ωdissipative: 1x104 Ω ≤ R <
1x1011 Ω insulativ: R ≥ 1x1011 Ω shielding: energy shielded to <
50 nJSelectSelect : Kind of8xxSelectFALSE4
bChemical protectionNo9xxSelectSelect: Wt.Unit (pt.
1.4)FALSE4
cMoisture sensitve
Schrey, Silke: Level: according to IPC/JEDEC`s J-STD-033NoLevel:
Sketch / Photo of Interior Packaging Tare weight of LU (all
packaging materials - without parts)
TFMLD8: Tare weight per LU calculated automatically from:Weight
of all packaging materials specified in the "Bill of Material
(inner and outer packaging materials)" without the parts per
LU.
114.98kg
dShock sensitiveNoNo.Parts per packaging
unitDescriptionPartslb
eCorrosion protectionNo1Parts / loading unitPlastic Pallet G74
PP - ESD6720
fHazardous goodsNoIf "yes", please attach authority
certification !2Parts / primary packagingKLT B04 EF 6420 -
ESD420
2.2Special handling necessary? Sensitive surface?3Parts / TrayPS
ESD Tray42
2.3Part positioning at p-pack (horizontal, vertical, diagonal)
horizontalFurther info: 4Parts / bagPE420Select: DIM Unit (pt.
1.5)
2.4Automatic handling (picking & placing) according to IEC /
DIN EN 60286
Schrey, Silke: IEC 60286 / DIN EN 60286 - xx (xx = different
parts)Packaging of components for automatic handling
YesCustomerKind of: 5mm
3. Primary Packaging3.1Type of primary packaging (p-pack)KLT B04
EF 6420 - ESDCleanliness regulations 4 (according to Bill of
Material)Area of Responsibilityin
3.1 aOwnerContinentalDescription (& part-no)Cleaning process
& requirements
3.2Dimensions of p-pack (L x W x H )600x400x220mmPallet -
G74Pallet must be washed after every turnaround (Standard
process)SupplierSelect : Kind ofSelect : Kind of
3.3Parts per p-pack420parts / p-packconductive < 10
kΩconductive
3.4Gross weight per p-pack 1
TFMLD8: Gross weight per primary packaging should be calculated
manually:From all weights of primary packaging materials (also
materials inside) and of the parts per p-pack !kgLid for pallet -
D69Lid must be washed after every turnaround (Standard
process)Supplierdissipative ≥ 10 kΩ ... < 100 GΩdissipative
3.5Quantity of "layers" (inside the p-pack)
TFMLD8: Quantity of layers means the stacking tier inside the
p-pack.
1. Example:trays = layers and KLT(tote) = p-pack=> the
quantity of trays inside a KLT.
2. Example:partition = layers and small cardboard box =
p-pack=> the quantity of partition inside a small cardboard
box10 filled + 2 empty trays"layers" / p-packSketch / Photo of
Exterior Packaging ready for dispatch (complete LU) insulative ≥
100 GΩinsulative
4. Loading Unit (LU)4.1Type of Loading Unit (LU)
TFMLD8: Type of Loading Unit (LU) could be for example:* Wood
pallet with cardboard box* HD-PE pallet with totes,* Wood pallet
with wood frames,* Bin, * Steel rack 4711* ...Plastic Pallet G74 PP
- ESDKLT B04 - EF6420KLT-boxes must be washed after every
turnaround, cleanliness class required inside of the
boxSuppliershielding: energy shielded to < 50 nJshielding
4.1 aOwnerContinental
4.2Dimensions of pallet (L x W x H )
TFMLD8: Only the dimension of the pallet
itself.1200x800x160mmPS-Tray - Number t.b.d.Tray must be washed
after every turnaroundSupplier
4.3Outside dimensions per LU (L x W x H )
TFMLD8: Outside dimensions of the LU: max. dimension of the
complete LUinclusive the pallet dimension1200x800x1000mmSelect :
Special positioning
4.4Quantity of primary packaging per LU16p-pack / LUSelect:
Responsibility none
4.5Parts per LU
TFMLD8: Parts per LU is calculated automatically from:Parts per
p-pack (3.3) and quantity of primary packaging per LU (4.4).
If the result is not correct (e.g. empty trays on top of a stack
of trays as lids), please key in the right quantity.6,720parts / LU
horizontal
4.6Gross weight per LU
TFMLD8: Gross weight per LU is calculated automatically
from:Weight of all packaging materials specified in the "Bill of
Material (inner and outer packaging materials)" = "Tare weight of
LU" and the total quantity of parts per LU (4.5) multiplied by
weight per part (1.4).
If the automatically calculated result is not correct, please
key in the right weight.155.3kgSelect: Responsibility vertical
4.7Smallest packaging unit (no MOQ-> see comment)
TFMLD8: Smallest packaging unit:Smallest unit which could be
sent without any repacking!This does not mean a "Minimum Order
Quantity (MOQ)!but it should be defined as base together with the
part scheduler at the receiving plant.
Take care of:* avoidance of any repacking processes* economic
volume and weight of the cargo * keep stackable LUs * singel boxes
for Parcle shipments
e.g.1 carton with 3 small bags á 20pieces for Parcle Shipment
orcomplet layer on a pallet for e.g. truck load (1 LU)KLT, 420
pc.kind of packging and quantity of parts diagonal
4.8Stackability of LU (minimum 1+1)
Schrey, Silke: The stacking factor must be clearly visible on
the loading unit.1+2In house (static)1+1In transit (dynamic)Select:
Responsibility
5. Identification5.0Type of label (e.g. PDF417, MAT-Label,VDA
4902, plant specific label, …)VDA 4902
Further measures concerning cleanlinessSupplierSelect: Kind
of
5.1Smallest packaging unit for single label is :
TFMLD8: Smallest packaging unit which has to be labled.
Define the kind of smallest labelling unit!
This could be: e.g. 1) a carton with 3 small bags => each bag
get a label (this is according to TST N089.00-03-000)
2) a carton with 3 small bags => only the carton get a label
(this could be according to project or plant specific request)
according to TST N 098 00.03-000Cleaned trays have be stuffed into
the plastic bag before going inside the transport box to protect
them against contamination until they will be usedaccording to TST
N 098 00.03-000
Kind of smallest packging unit to be labeled
Schrey, Silke: Define and fill out, if it is according to
project and plant specific request
tfmw3f: Weight of the part is necessary for the calculation of
the gross weight of the loading unit (LU) (4.6)
Schrey, Silke: according to IEC 61340-5-3
Select:conductive: R < 1x104 Ωdissipative: 1x104 Ω ≤ R <
1x1011 Ω insulativ: R ≥ 1x1011 Ω shielding: energy shielded to <
50 nJ
Schrey, Silke: Level: according to IPC/JEDEC`s
J-STD-033KLTaccording to project and plant specific request
6. Others6.0Standard packaging used /consideredYesKind of:
6.1Weekly forecast (parts/week)10,000parts / week
Notes: 1. Validate particular gross weight restrictions per
location.
Remarks2. Packaging must fulfill the requirements mentioned in
the Continental Automotive (CA) "Supplier Manual Logistics (SML)"
and CA norms :
TST N098 00.01 000 "Packaging - Definition, Process,
Requirements" Link to the Continental Automotive Homepage for
Suppliers
TST N098 01.01 000 "Packaging Specifcation Data Sheet" (Examples
are shown as appendix in the TST.)
3. The supplier must provide at his own expense expendable
packaging components which are required for transport of the
goods.
4. Cleanliness: Measurement systems and analyze methods are
described in ISO 16232, VDA19 .
4.1 The packaging materials that directly contact or surround
the component/part have to conform to the cleanliness specification
of the part mentioned in the drawing or specification of the part
regarding maximum size of the particles.
4.2 If technical cleanliness requirements arise from the part or
manufacturing for the returnable packaging component, it will be
cleaned every loop/circulation.
ReleaseSupplierCustomer
Packaging / IEWarehouseProduction PlanningQuality / SQM**SCM
*
SCR NameMr.Supplier SCRMr. PackagingMr. ProductionMs. Logistics
SCR
PPAP Name
SignatureSupplierCustomer PackagingCustomer Production
PlanningCustomer Logistics
Date2017-05-202017-05-242017-05-242017-05-24
** Supplier Quality Management* Supply Chain Management
&D
&8Template-Author: Supply Chain Management Automotive - CTP,
updated: 07/2017 - vs.4.04
Please copy the Sketch/Photo froma Microsoft Office document =
Copy & Paste
EXAMPLE
https://www.continental-automotive.com/en-gl/Passenger-Cars/Company/Supplier-Logisticsmailto:[email protected]:[email protected]:[email protected]
_Pack Spec_Example_PPAP
PACKAGING SPECIFICATION DATA SHEET
StatusPackaging specification for PPAP (Production Part Approval
Process)
Supplier InformationCustomer InformationSelect ModeSelect:
Packaging Concept Status
Supplier nameSupplierCustomer name
&location(s)CustomerContinental Automotive
DivisionstruckPackaging concept for SCR (Supplier Component
Review)
SAP code123456321 Main Road, 98765 City, Germany(Chassis &
Safety, Interior, Powertrain)seaPackaging specification for PPAP
(Production Part Approval Process)
Company address 123 Main St., 54321 Anywhere, ChinaContact name
SCRMs Customer SCRtemplate version: 4.04airPackaging specification
for customer delivered by Continental or for Inter Company
deliveries
Pick up location123 Main St., 54321 Anywhere,
ChinaPPAPSubmission Date(YYYY-MM-DD)7/20/17train
Place of manufacture 123 Main St., 54321 Anywhere, ChinaE-mail
[email protected]
Contact name SCRMr. Supplier SCRPhone / Fax0049-555-5555
/-6666Shipping ConditionTransportation mode (sea, air,
overland)truckSelect ConceptSelect Packaging
PPAPBuyer nameMr Customer Buyere.g. EXW, FCA, CPT, DDUSerial
Packaging ConceptReturnable
E-mail [email protected]
[email protected] name / DG-numberDG -
123456Select TermSubstitute Packaging ConceptExpendable
Phone / Fax0055-555-5556 /-7777Phone / Fax0049-555-5557EXWOES
Packaging Concept (spare parts)
FCA Select: Responsibility
Kind of Packaging ConceptSerial Packaging
ConceptReturnableSketch / Photo of part Bill of Material (Inner
& outer packaging material)CPTSupplier
No.Description (& part-no)Kind of materialDimensionmmTare
weight / pcs.Comments to Cleanliness regulation 4
?Pcs./LUDAPCustomer
DescriptionDatakgDDP
1. Part1.1Part nameSensor Housing1Pallet - G74PP
ESD1200x800x16021Yes1CA-DAPTRUE1Pallet - G74
1.2Drawing no / Part number12-3456-7891-0-112Lid for pallet -
D69PE1200x800x555.5Yes1CA-DDPTRUE2Lid for pallet - D69
1.3Supplier part number987-65432-103KLT B04 - EF6420PP
ESD600x400x2203.1Yes16TRUE3KLT B04 - EF6420
1.4Weight / part
tfmw3f: Weight of the part is necessary for the calculation of
the gross weight of the loading unit (LU) (4.6)0.008kg4Antistatic
bag (expendable)PE600x400x7200.15No16SelectFALSE3Antistatic bag
(expendable)
1.5Part dimensions (L x W x H )90x80x80mm5PS ESD Tray 6420-1PS
ESD350x275x400.2Yes192YesTRUE4PS ESD Tray 6420-1
1.6Part nature /composition / raw materialdifferent parts of
material6xxSelectNoFALSE4
2. Special Quality Requirements2.1Protective measures
:7xxSelectFALSE4
aESD protection
Schrey, Silke: according to IEC 61340-5-3
Select:conductive: R < 1x104 Ωdissipative: 1x104 Ω ≤ R <
1x1011 Ω insulativ: R ≥ 1x1011 Ω shielding: energy shielded to <
50 nJYesconductiveR < 1x10⁴ Ω8xxSelectFALSE4
bChemical protectionNo9xxSelectSelect: Wt.Unit (pt.
1.4)FALSE4
cMoisture sensitve
Schrey, Silke: Level: according to IPC/JEDEC`s J-STD-033NoLevel:
Sketch / Photo of Interior Packaging Tare weight of LU (all
packaging materials - without parts)
TFMLD8: Tare weight per LU calculated automatically from:Weight
of all packaging materials specified in the "Bill of Material
(inner and outer packaging materials)" without the parts per
LU.
116.9kg
dShock sensitiveNoNo.Parts per packaging
unitDescriptionPartslb
eCorrosion protectionNo1Parts / loading unitPlastic Pallet G74
PP - ESD4800
fHazardous goodsNoIf "yes", please attach authority
certification !2Parts / primary packagingKLT B04 EF 6420 -
ESD300
2.2Special handling necessary? Sensitive surface?3Parts / TrayPS
ESD Tray30
2.3Part positioning at p-pack (horizontal, vertical, diagonal)
horizontalFurther info: 4Parts / bagPE300Select: DIM Unit (pt.
1.5)
2.4Automatic handling (picking & placing) according to IEC /
DIN EN 60286
Schrey, Silke: IEC 60286 / DIN EN 60286 - xx (xx = different
parts)Packaging of components for automatic handling
YesSupplier and CustomerKind of: 5mm
3. Primary Packaging3.1Type of primary packaging (p-pack)KLT B04
EF 6420 - ESDCleanliness regulations 4 (according to Bill of
Material)Area of Responsibilityin
3.1 aOwnerContinentalDescription (& part-no)Cleaning process
& requirements
3.2Dimensions of p-pack (L x W x H )600x400x220mmPallet -
G74Pallet must be washed after every turnaround (Standard
process)SupplierSelect : Kind ofSelect : Kind of
3.3Parts per p-pack300parts / p-packconductive < 10
kΩconductive
3.4Gross weight per p-pack 1
TFMLD8: Gross weight per primary packaging should be calculated
manually:From all weights of primary packaging materials (also
materials inside) and of the parts per p-pack !8kgLid for pallet -
D69Lid must be washed after every turnaround (Standard
process)Supplierdissipative ≥ 10 kΩ ... < 100 GΩdissipative
3.5Quantity of "layers" (inside the p-pack)
TFMLD8: Quantity of layers means the stacking tier inside the
p-pack.
1. Example:trays = layers and KLT(tote) = p-pack=> the
quantity of trays inside a KLT.
2. Example:partition = layers and small cardboard box =
p-pack=> the quantity of partition inside a small cardboard
box10 filled + 2 empty trays"layers" / p-packSketch / Photo of
Exterior Packaging ready for dispatch (complete LU)insulative ≥ 100
GΩinsulative
4. Loading Unit (LU)4.1Type of Loading Unit (LU)
TFMLD8: Type of Loading Unit (LU) could be for example:* Wood
pallet with cardboard box* HD-PE pallet with totes,* Wood pallet
with wood frames,* Bin, * Steel rack 4711* ...Plastic Pallet G74 PP
- ESDKLT B04 - EF6420KLT-boxes must be washed after every
turnaround, cleanliness class required inside of the
boxSuppliershielding: energy shielded to < 50 nJshielding
4.1 aOwnerContinental
4.2Dimensions of pallet (L x W x H )
TFMLD8: Only the dimension of the pallet itself.1200x800x160mmPS
ESD Tray 6420-1Tray must be washed after every
turnaroundSupplier
4.3Outside dimensions per LU (L x W x H )
TFMLD8: Outside dimensions of the LU: max. dimension of the
complete LUinclusive the pallet dimension1200x800x1000mmSelect :
Special positioning
4.4Quantity of primary packaging per LU16p-pack / LUSelect:
Responsibility none
4.5Parts per LU
TFMLD8: Parts per LU is calculated automatically from:Parts per
p-pack (3.3) and quantity of primary packaging per LU (4.4).
If the result is not correct (e.g. empty trays on top of a stack
of trays as lids), please key in the right quantity.4,800parts / LU
horizontal
4.6Gross weight per LU
TFMLD8: Gross weight per LU is calculated automatically
from:Weight of all packaging materials specified in the "Bill of
Material (inner and outer packaging materials)" = "Tare weight of
LU" and the total quantity of parts per LU (4.5) multiplied by
weight per part (1.4).
If the automatically calculated result is not correct, please
key in the right weight.155.3kgSelect: Responsibility vertical
4.7Smallest packaging unit (no MOQ-> see comment)
TFMLD8: Smallest packaging unit:Smallest unit which could be
sent without any repacking!This does not mean a "Minimum Order
Quantity (MOQ)!but it should be defined as base together with the
part scheduler at the receiving plant.
Take care of:* avoidance of any repacking processes* economic
volume and weight of the cargo * keep stackable LUs * singel boxes
for Parcle shipments
e.g.1 carton with 3 small bags á 20pieces for Parcle Shipment
orcomplet layer on a pallet for e.g. truck load (1 LU)KLT, 300
pc.kind of packging and quantity of parts diagonal
4.8Stackability of LU (minimum 1+1)
Schrey, Silke: The stacking factor must be clearly visible on
the loading unit.1+2In house (static)1+1In transit (dynamic)Select:
Responsibility
5. Identification5.0Type of label (e.g. PDF417, MAT-Label,VDA
4902, plant specific label, …)VDA 4902
Further measures concerning cleanlinessSupplierSelect: Kind
of
5.1Smallest packaging unit for single label is :
TFMLD8: Smallest packaging unit which has to be labled.
Define the kind of smallest labelling unit!
This could be: e.g. 1) a carton with 3 small bags => each bag
get a label (this is according to TST N089.00-03-000)
2) a carton with 3 small bags => only the carton get a label
(this could be according to project or plant specific request)
according to TST N 098 00.03-000Cleaned trays have be stuffed into
the plastic bag before going inside the transport box to protect
them against contamination until they will be used.
LU must be protected with stretch wrap foil during transport
(plant specific requirements).according to TST N 098 00.03-000
Kind of smallest packging unit to be labeled
Schrey, Silke: Define and fill out, if it is according to
project and plant specific request
tfmw3f: Weight of the part is necessary for the calculation of
the gross weight of the loading unit (LU) (4.6)
Schrey, Silke: according to IEC 61340-5-3
Select:conductive: R < 1x104 Ωdissipative: 1x104 Ω ≤ R <
1x1011 Ω insulativ: R ≥ 1x1011 Ω shielding: energy shielded to <
50 nJ
Schrey, Silke: Level: according to IPC/JEDEC`s
J-STD-033KLTaccording to project and plant specific request
6. Others6.0Standard packaging used /consideredYesKind of:
6.1Weekly forecast (parts/week)10,000parts / week
Notes: 1. Validate particular gross weight restrictions per
location.
Remarks2. Packaging must fulfill the requirements mentioned in
the Continental Automotive (CA) "Supplier Manual Logistics (SML)"
and CA norms :
quantity of part are changed (reduced) up to 30 parts/trayAdded
ESD protection: conductive < 10 kΩAutomated handling (picking
& placing) at supplier and customer side is necessary TST N098
00.01 000 "Packaging - Definition, Process, Requirements" Link to
the Continental Automotive Homepage for Suppliers
TST N098 01.01 000 "Packaging Specifcation Data Sheet" (Examples
are shown as appendix in the TST.)
3. The supplier must provide at his own expense expendable
packaging components which are required for transport of the
goods.
4. Cleanliness: Measurement systems and analyze methods are
described in ISO 16232, VDA19 .
4.1 The packaging materials that directly contact or surround
the component/part have to conform to the cleanliness specification
of the part mentioned in the drawing or specification of the part
regarding maximum size of the particles.
4.2 If technical cleanliness requirements arise from the part or
manufacturing for the returnable packaging component, it will be
cleaned every loop/circulation.
ReleaseSupplierCustomer
Packaging / IEWarehouseProduction PlanningQuality / SQM**SCM
*
SCR Name
PPAP NameMr.Supplier PPAPMs PackagingMr. WarehouseMr.
ProductionMs SQM PPAPMs Logistics PPAP
SignatureSupplierCustomer PackagingCustomer WarehouseCustomer
Production PlanningCustomer SQMCustomer Logistics
Date2017-07-252017-07-292017-07-292017-07-292017-07-292017-07-29
** Supplier Quality Management* Supply Chain Management
&D
&8Template-Author: Supply Chain Management Automotive - CTP,
updated: 07/2017 - vs.4.04
EXAMPLE
https://www.continental-automotive.com/en-gl/Passenger-Cars/Company/Supplier-Logisticsmailto:[email protected]:[email protected]:[email protected]
Pack Spec Data Sheet
PACKAGING SPECIFICATION DATA SHEET
StatusSelect: Packaging Concept Status
Supplier InformationCustomer InformationSelect ModeSelect:
Packaging Concept Status
Supplier nameCustomer name &location(s)Continental
Automotive DivisionstruckPackaging concept for SCM SCR (Supplier
Component Review)
SAP code(Chassis & Safety, Interior, Powertrain)seaPackaging
specification for PPAP (Production Part Approval Process)
Company address Contact name SCRtemplate version:
4.04airPackaging specification for customer delivered by
Continental or for Inter Company deliveries
Pick up locationPPAPSubmission Date(YYYY-MM-DD)train
Place of manufacture E-mail address
Contact name SCRPhone / FaxShipping ConditionTransportation mode
(sea, air, overland)Select ModeSelect ConceptSelect Packaging
PPAPBuyer namee.g. EXW, FCA, CPT, DDUSerial Packaging
ConceptReturnable
E-mail addressE-mail addressProject name / DG-numberSelect
TermSubstitute Packaging ConceptExpendable
Phone / FaxPhone / FaxEXWOES Packaging Concept (spare parts)
FCA Select: Responsibility
Kind of Packaging ConceptSelect ConceptSelect PackagingSketch /
Photo of part Bill of Material (Inner & outer packaging
material)CPTSupplier
No.Description (& part-no)Kind of materialDimensionSelect:
DIM Unit (pt. 1.5)Tare weight / pcs.Comments to Cleanliness
regulation 4 ?Pcs./LUDAPCustomer
DescriptionDataSelect: Wt.Unit (pt. 1.4)DDP
1. Part1.1Part name1xxSelectCA-DAPFALSE0
1.2Drawing no / Part number2xxSelectCA-DDPFALSE0
1.3Supplier part number3xxSelectFALSE0
1.4Weight / part
tfmw3f: Weight of the part is necessary for the calculation of
the gross weight of the loading unit (LU) (4.6)Select: Wt.Unit (pt.
1.4)4xxSelectSelectFALSE0
1.5Part dimensions (L x W x H )xxSelect: DIM Unit (pt.
1.5)5xxSelectYesFALSE0
1.6Part nature /composition / raw material6xxSelectNoFALSE0
2. Special Quality Requirements2.1Protective measures
:7xxSelectFALSE0
aESD protection
Schrey, Silke: according to IEC 61340-5-3
Select:conductive: R < 1x104 Ωdissipative: 1x104 Ω ≤ R <
1x1011 Ω insulativ: R ≥ 1x1011 Ω shielding: energy shielded to <
50 nJSelectSelect: Kind of08xxSelectFALSE0
bChemical protectionSelect9xxSelectSelect: Wt.Unit (pt.
1.4)FALSE0
cMoisture sensitve
Schrey, Silke: Level: according to IPC/JEDEC`s
J-STD-033SelectLevel: Sketch / Photo of Interior Packaging Tare
weight of LU (all packaging materials - without parts)
TFMLD8: Tare weight per LU calculated automatically from:Weight
of all packaging materials specified in the "Bill of Material
(inner and outer packaging materials)" without the parts per
LU.
0kg
dShock sensitiveSelectNo.Parts per packaging
unitDescriptionPartslb
eCorrosion protectionSelect1Parts / loading unit00
fHazardous goodsSelectIf "yes", please attach authority
certification !2Parts / primary packaging00
2.2Special handling necessary? Sensitive surface?3
2.3Part positioning at primary packaging (p-pack) (horizontal,
vertical, diagonal)Select : Special positioning Further info:
4Select: DIM Unit (pt. 1.5)
2.4Automatic handling (picking & placing) according to IEC /
DIN EN 60286
Schrey, Silke: IEC 60286 / DIN EN 60286 - xx (xx = different
parts)Packaging of components for automatic handling
SelectSelect: ResponsibilityKind of: 5mm
3. Primary Packaging3.1Type of primary packaging
(p-pack)Cleanliness regulations 4 (according to Bill of Material
)Area of Responsibilityin
3.1 aOwnerDescription (& part-no)Cleaning process &
requirements
3.2Dimensions of p-pack (L x W x H )xxSelect: DIM Unit (pt.
1.5)Select: ResponsibilitySelect : Kind ofIEC 61340-5-3 from
2015-07Select: Kind of
3.3Parts per p-packparts / p-packconductive: R < 1x104
ΩconductiveR < 1x10⁴ Ω
3.4Gross weight per p-pack 1
TFMLD8: Gross weight per primary packaging should be calculated
manually:From all weights of primary packaging materials (also
materials inside) and of the parts per p-pack !Select: Wt.Unit (pt.
1.4)Select: Responsibilitydissipative: 1x104 Ω ≤ R < 1x1011
Ωold: dissipative ≥ 10 kΩ ... < 100 GΩdissipative1x10⁴ Ω ≤ R
< 1x10ⁱⁱ Ω
3.5Quantity of "layers" (inside the p-pack)
TFMLD8: Quantity of layers means the stacking tier inside the
p-pack.
1. Example:trays = layers and KLT(tote) = p-pack=> the
quantity of trays inside a KLT.
2. Example:partition = layers and small cardboard box =
p-pack=> the quantity of partition inside a small cardboard
box"layers" / p-packSketch / Photo of Exterior Packaging ready for
dispatch (complete LU) insulativ: R ≥ 1x1011 Ω old: insulative ≥
100 GΩinsulativR < 1x10ⁱⁱ Ω
4. Loading Unit (LU)4.1Type of Loading Unit (LU)
TFMLD8: Type of Loading Unit (LU) could be for example:* Wood
pallet with cardboard box* HD-PE pallet with totes,* Wood pallet
with wood frames,* Bin, * Steel rack 4711* ...Select:
Responsibilityshielding: energy shielded to < 50 nJshielding
energy shielded to < 50 nJ
4.1 aOwner
4.2Dimensions of pallet (L x W x H )
TFMLD8: Only the dimension of the pallet itself.xxSelect: DIM
Unit (pt. 1.5)Select: Responsibility
4.3Outside dimensions per LU (L x W x H )
TFMLD8: Outside dimensions of the LU: max. dimension of the
complete LUinclusive the pallet dimensionxxSelect: DIM Unit (pt.
1.5)Select : Special positioning
4.4Quantity of primary packaging per LUp-pack / LUSelect:
Responsibility none
4.5Parts per LU
TFMLD8: Parts per LU is calculated automatically from:Parts per
p-pack (3.3) and quantity of primary packaging per LU (4.4).
If the result is not correct (e.g. empty trays on top of a stack
of trays as lids), please key in the right quantity.0parts / LU
horizontal
4.6Gross weight per LU
TFMLD8: Gross weight per LU is calculated automatically
from:Weight of all packaging materials specified in the "Bill of
Material (inner and outer packaging materials)" = "Tare weight of
LU" and the total quantity of parts per LU (4.5) multiplied by
weight per part (1.4).
If the automatically calculated result is not correct, please
key in the right weight.0Select: Wt.Unit (pt. 1.4)Select:
Responsibility vertical
4.7Smallest packaging unit (no MOQ-> see comment)
TFMLD8: Smallest packaging unit:Smallest unit which could be
sent without any repacking!This does not mean a "Minimum Order
Quantity (MOQ)!but it should be defined as base together with the
part scheduler at the receiving plant.
Take care of:* avoidance of any repacking processes* economic
volume and weight of the cargo * keep stackable LUs * singel boxes
for Parcle shipments
e.g.1 carton with 3 small bags á 20pieces for Parcle Shipment
orcomplet layer on a pallet for e.g. truck load (1 LU)kind of
packging and quantity of parts diagonal
4.8Stackability of LU (minimum 1+1)
Schrey, Silke: The stacking factor must be clearly visible on
the loading unit.1+In house (static)1+In transit (dynamic)Select:
Responsibility
5. Identification5.0Type of label (e.g. PDF417, MAT-Label,VDA
4902, plant specific label, …)
Further measures concerning cleanlinessSelect:
ResponsibilitySelect: Kind of
5.1Smallest packaging unit for single label is :
TFMLD8: Smallest packaging unit which has to be labled.
Define the kind of smallest labelling unit!
This could be: e.g. 1) a carton with 3 small bags => each bag
get a label (this is according to TST N089.00-03-000)
2) a carton with 3 small bags => only the carton get a label
(this could be according to project or plant specific request)
Select: Kind ofaccording to TST N 098 00.03-000
Kind of smallest packging unit to be labeled
Schrey, Silke: Define and fill out, if it is according to
project and plant specific request
tfmw3f: Weight of the part is necessary for the calculation of
the gross weight of the loading unit (LU) (4.6)
Schrey, Silke: according to IEC 61340-5-3
Select:conductive: R < 1x104 Ωdissipative: 1x104 Ω ≤ R <
1x1011 Ω insulativ: R ≥ 1x1011 Ω shielding: energy shielded to <
50 nJ
Schrey, Silke: Level: according to IPC/JEDEC`s
J-STD-033according to project and plant specific request
6. Others6.0Standard packaging used /consideredSelectKind
of:
6.1Weekly forecast (parts/week)parts / week
Notes: 1. Validate particular gross weight restrictions per
location.
Remarks2. Packaging must fulfill the requirements mentioned in
the Continental Automotive (CA) "Supplier Manual Logistics (SML)"/
"Global Supply Chain Concept (GSCC)" and CA norms :
TST N098 00.01 000 "Packaging - Definition, Process,
Requirements" Link to the Continental Automotive Homepage for
Suppliers
TST N098 01.01 000 "Packaging Specifcation Data Sheet" (Examples
are shown as appendix in the TST.)
3. The supplier must provide at his own expense expendable
packaging components which are required for transport of the
goods.
4. Cleanliness: Measurement systems and analyze methods are
described in ISO 16232, VDA19 .
4.1 The packaging materials that directly contact or surround
the component/part have to conform to the cleanliness specification
of the part mentioned in the drawing or specification of the part
regarding maximum size of the particles.
4.2 If technical cleanliness requirements arise from the part or
manufacturing for the returnable packaging component, it will be
cleaned every loop/circulation.
ReleaseSupplierCustomer
Packaging / IEWarehouseProduction PlanningQuality / SQM**SCM
*
SCR Name
PPAP Name
Signature
Date
** Supplier Quality Management* Supply Chain Management
&D
&8Template-Author: Supply Chain Management Automotive - CTP,
updated: 07/2017 - vs.4.04
Please copy & paste the photo of the part
Please copy & paste the photo of the interior packaging
Please copy & paste the photo of the loading unit
https://www.continental-automotive.com/en-gl/Passenger-Cars/Company/Supplier-Logistics
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PACKAGING SPECIFICATION DATA SHEET
Supplier Information
Continental Automotive, SCMA CTPFile
AttachmentTST_N09801.01-000_Packaging-Specification-Data-Sheet_Template_4.04.xlsx
