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www.ifm.com/gb/mobile Control systems for mobile vehicles Catalogue 2013/2014
Transcript

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Control systemsfor mobile vehicles

Catalogue 2013/2014

ifm – the company 6 - 7

General information 8 - 21

Standards and approvals / list of articles 22 - 26

Basic control systems 28 - 33

Mobile controllers 34 - 57

I/O modules 58 - 75

Dialogue modules / displays 76 - 85

Cameras 86 - 89

Diagnostic and service units 90 - 94

Signal converters 96 - 98

Sensors 100 - 112

ifm – worldwide addresses 114 - 117

The company in your vicinity.

State-of-the-art communication.

With the right address – www.ifm.com – only a mouse click separates you from theworld of automation technology. See the power of our products in interactiverepresentations. Gain an impression with 3-dimension-al views of our units. Down-load CAD drawings for direct integration in your applications. Or order online inifm’s e-shop - fast, convenient and reliable.

We are there for you.

Close contact with our customers is part of our success. Therefore we haveconsistently developed our sales network right from the start. Today ifm electronic isrepresented in more than 70 countries – close to you! With application advice andservice at the heart of our operation. For the introduction of new products andtechnologies we support you with workshops and seminars in our training centres orin your plant.

Security by success.

Since its foundation in 1969 ifm electronic has constantly grown, now having morethan 5000 employees worldwide, and achieved a turnover of more than EUR 610million in 2012. This success gives you the security of having a reliable partner for theimplementation of your automation projects. Comprehensive service and a warrantyof up to 5 years on standard units are just two examples of this reliability.

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400

300

200

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ifm – the company

6

branch officetrade partner

ifm – the company

7

Not only components.

ifm stands for a large range of different sensors and systems for automation. Ourrange of of more than 7,800 articles guarantees flexibility and compatibility. So thereis always a reliable solution for your automation projects – from the individual sensorwith practical accessories to the complete system.

Availability guaranteed.

Your deadlines matter to us. That is why we are constantly optimising our productionprocesses in order to be able to quickly and flexibly produce large quantities at aconstantly high quality – and to continue to shorten delivery times. Your order isdispatched via our centralised logistics centre reliably and on time.

Quality as part of our philosophy.

The quality standard of our products is an integral part of our company philosophy.And we guarantee it! So we provide you, the users, with a maximum degree ofsecurity: By means of our own production technology, ifm film technology, as well asby means of extensive quality assurance measures such as 100 % final testing.By quality we understand, for example, ecologically conscious production – Made inGermany!

The development ofinnovative products is oneof our core competences.From high-quality stan-dard solutionsto products speciallytailored to the require-ments of the individualindustries – from mobilemachines to the foodindustry.

www.ifm.comInformation around the clock andaround the globe in 23 languages on the internet.

• Information

- product innovations- company news- exhibition info- locations- jobs

• Documentation

- data sheets- operating instructions- manuals- approvals- CAD data

• Communication*

- request for documents- recall service- live advice- newsletter

• Selection

- interactive product selection aids- configuration tools- data sheet direct

• Animation

- virtual product animations- flash movies (video sequences)

• Application

- applications- product recommendations- calculation aids

• Transaction*

- e-shop processing- e-procurement catalogues

*Some offered information is available country-specific

General information

Product selectors and further information can be found at: www.ifm.com8

General information

Product selectors and further information can be found at: www.ifm.com9

Convenient order processingvia the e-shop** on the internet.

Secured authentication

Customer-related priceindication

Real time availability check

Personal product favourites

Online parcel tracking

Individual order history

Convenient quick input form

Simple order processing

Management of shippingaddresses

Confirmations by e-mail

** Already available in many countries.

Drilling rig

Vibrations and extreme shaking in a drilling rig - no problemfor ecomatmobile. High protection rating and an advancedmechanical concept: guarantee for a permanent reliablefunction.

Robust use

At work under extreme operating conditions: decentralisedCAN modules with high protection rating can be mountedalmost everywhere. The result: considerably reduced wiring.

Hydraulics

Strong vibrations, shocks or hidden pressure peaks have noeffect on ifm pressure sensors. They are specially optimisedfor use in mobile vehicles. Here the hydraulic system in acrane is monitored.

Forwarder for wood harvesting

The R360 mobile controller and the CAN bus: an absolutelysafe and reliable system not only for communication betweendecentralised control units.

General information

Product selectors and further information can be found at: www.ifm.com10

General information

Product selectors and further information can be found at: www.ifm.com11

Forestry machine

A forestry machine for soil cultivation: during the seasonalmost 24 hours a day in operation. Uncompromising qualityand reliability of the ecomatmobile system make this possible.

Mobile harvesting station

ecomatmobile in a beet harvester. What is important here isthe trouble-free processing of the harvest and careful hand-ling of the fruits.

Tractor

Dialogue module in the tractor, communication via the gate-way functions of the R360 ClassicController and the ISO bussystem defined for agricultural technology.

Rail technology

Inductive sensor for mobile applications: maximum protectionagainst mechanical damage due to a high sensing range. Safedriving due to a reliable monitoring of the track guidingequipment.

Shunting operation

Changing from rail to road is made easy for the driver:ecomatmobile. The menu-guided operation enables quickand safe tracking on and off.

Aircraft tractor

Nose wheels get precisely and reliably into the aircraft tractor:the ClassicController controls and monitors the hydraulicfunctions. This achieves a precise use of force of the hydrau-lics which is adapted to the selected aircraft type.

Container crane

In all ports and harbours the loading and unloading speed in-creases. Only an advanced control system like ecomatmobilecan keep pace. In ship-to-shore container handlers the opti-mum interaction of controller, bus system and sensors showsits advantage.

Shredder

Depending on the customer’s requirements optionalmachine functions can be implemented, for example: subse-quent functional extensions of a shredder.

General information

Product selectors and further information can be found at: www.ifm.com12

General information

Product selectors and further information can be found at: www.ifm.com13

Bridge underside inspection equipment

The SafetyController supports the operator and ensures a reli-able operational process on the platform in line with the highdemands.

Fire engine

Networked functional modules - high uptime. A disturbancein one of the independent intelligent modules does notnecessarily lead to failure of the vehicle. The CAN bus ad-ditionally provides powerful diagnostic functions.

Refuse truck

Side loader in one-man operation. The ecomatmobile Com-pactModule is the tried-and-tested CANopen network inter-face for all sensor and actuator signals.

Sewer cleaning

Suction and flushing vehicle. The connection of the radioreceiver to the CAN bus allows a reliable processing of theremote control signals – an important contribution to opera-tor safety.

Control technology and sensors for mobile use

Life today cannot be imagined without electronics in modern motor vehicles andmobile machines. Many necessary and convenient functions cannot be implemen-ted without electronic systems. As compared to electronics in consumer goods or in“normal” industrial use (e.g. in packaging machines or conveying systems), thereare considerably higher requirements regarding use in mobile applications, to ensu-re sufficient reliability in all operating situations.

Market requirements

Mobile machines and installations are often tailored to special applications, makingthem very expensive. To ensure high uptime, comprehensive, simple and reliablesystem diagnosis is required for quick localisation of faults by the operating staff.Safe and clear operating concepts per display, adapted to the respective operatingsituation, help prevent incorrect operation.Another requirement: operating and system states must be stored via an operatio-nal data logging process for statistical evaluation and documentation. Due to increasing legal requirements for the machine manufacturers, the systemsare becoming more and more complex. Bus systems are used in order to reducewiring complexity.They enable a decentralised arrangement of the input / output modules close to thesensors and actuators. In addition, the components must be easy to handle formounting and in case of service. The mechanical design, plus easy and clear integra-tion during programming ensure the above is achieved. And, not least, the components and devices used must withstand the extrememechanical, climatic and electric requirements. All requirements have one goal: reliable and competitive machines.

Electronic requirements

The extreme mechanical stress caused by impacts and shocks and use at operatingtemperature extremes require careful component selection. Given that the devicesare often exposed to dirt, moisture and water in the applications, high protectionratings and specially selected materials are necessary.Furthermore, the electrical interference affecting the entire system or individualcomponents must also be taken into account.A wide supply voltage range and adapted protection measures allow reliable opera-tion of the devices even in cases of large voltage fluctuations caused by thebattery/generator system and high conducted interference.The CAN bus with the CANopen protocol has successfully established itself for net-working of the devices. In addition, the controllers and display provide interfaces formanufacturer-specific and industry-specific protocols, e.g. SAE J 1939 or ISO bus.

Stone crushers andbuilding materialrecycling: When this material isprocessed, the entiremachine and conse-quently also the elec-tronics are exposed tostrong impacts. Theelectronics can only beprotected using specialhousing and installationconcepts. Given thatthe electronics areinstalled inside themachine, close to thediesel engine, the com-ponents are also expo-sed to high temperatu-res.

General information

Product selectors and further information can be found at: www.ifm.com14

General information

Product selectors and further information can be found at: www.ifm.com15

The most important functional units

Modern mobile machines consist of different segments. The automationcomponents of the ecomatmobile control system for mobile applications can beused for a multitude of tasks. Depending on the requirements, they assume control,monitor and display functions. Networking is made via the CAN bus with theCANopen protocol.

Segment drive

In contrast to utility vehicles, often consisting of a truck and a body, special machi-nes are assembled from single elements. The drive is therefore precisely adapted tothe machine and the later task. It has to fulfil two essential tasks: in road traffic, thismachine must be reliable to drive as a normal vehicle. e1 type approval is a prere-quisite for the use of the control components in road traffic.When the vehicle arrives at the site where it is used, it becomes a constructionmachine. The requirements for these machines are completely different, e.g. suita-bility for off-road use and good manoeuvrability. The control components used areswitched to the respective operating situation.

Segment diesel engine

Depending on the task, engines of different performance classes are used. Modernengines have a CAN interface which is accessible to the user. Most of the time, it isdesigned to the standard SAE J 1939. It, for example, encodes engine parameterssuch as operating temperature, oil pressure, torque or rotational speed. For controltasks, this data is filtered and processed in the ecomatmobile controller.

Drilling and pilingequipment on a con-

struction site: a robustand reliable machinecontroller is required.

Segment input and output

Different operating elements serve for machine control. Using control panel modu-les - I/O modules for use in control or operating panels - the information of the joy-sticks, switches and buttons is transmitted to the process control via CAN bus. Dia-logue modules inform the operator about the operating states of the machine.In case of interference, informative symbols and texts help quickly localise andremove the fault. In addition, operating and diagnostic data can be stored onmemory cards. In case of service, they provide significant information about theapplication and problems occurred.Using the GSM / UMTS modem CANremote, error messages can be directly forwar-ded to the service staff or manufacturer of the machine. In particular for machinesin worldwide use, this allows considerable service cost savings.

Segment work facilities / vehicle body

This segment represents the actual work process of the machine. Proportionalhydraulic valves, for example, are controlled via the current-controlled PWM outputsof the decentralised output modules. Sensor signals, too, are detected via the I/Omodules and transmitted to the process control via CAN bus.In small machines as well as in large and complex systems, whole functional unitsare controlled by intelligent slave modules such as the SmartController. These freelyprogrammable devices directly process all relevant process signals of their assignedmachine units. Only relevant, preprocessed data or status messages are transmittedto other bus participants.

Worldwide access tomachine data: theGSM / UMTS moduleCANremote savesservice costs.

Powerful 32-bit Safety-Controller, developedaccording to the cur-rent standards for hard-ware and software,including TÜV certifi-cate.

General information

Product selectors and further information can be found at: www.ifm.com16

General information

Product selectors and further information can be found at: www.ifm.com17

Type Astandards

Type Bstandards

Type Cstandards

Safety technology

Almost all mobile machines have functions that may endanger persons and materi-al. Therefore, every manufacturer has to comply with the general regulations for asafe machine design. Given that these regulations and standards are defined for abroad range of different machines, they cannot be precisely adapted to the functionof a mobile machine. Therefore, there is an increasing number of product standardswhich are tailored to specific requirements. In certain applications, e.g. vehicle lifts, there have been clearly defined productstandards for a long time. The employers’ liability insurance associations also oftenhave clear requirements towards manufacturers of machines. For this reason, there is an increasing demand for certified electronic assemblies formobile machines. The SafetyController can be used in applications requiring components up to PL dto EN13849 or SIL cl 2 to EN62061. The SafetyController monitors all internal andexternal functions and reliably switches off in case of an error. The CANopen proto-col can be used for safe data transmission. Convenient: transmission is carried outtogether with the “non-safe” data on the same bus cable; no additional wiring isrequired.

Type A standards:Basic safety require-ments for all machines.

Type B standards:General and specialsafety requirements(e.g. for controllers).

Type C standards:Special safety require-ments for individualmachine types.

CAN/CANopen (optional)

Automation of a mobile machine

Which components are used for the different applications mainly depends on thedesign of the machine and installation. Also, the service and mounting concept isdecisive for the device selection.

Simplified, there are three different plant concepts:

Machines with central controller

These mostly are machines with only a few work functions. Only a few controllerinputs and outputs are needed.

• Control module; if necessary with certification as safety controller with the corre-sponding I/O configuration.

• Dialogue module to display system states and diagnostic data.

Typical applications:

Equipment mounted on agricultural machines, access platforms, compact construc-tion machines, simple monitoring and diagnostic tasks.

Machines with distributed intelligence

Machines that can be split up into logical function blocks are often operated withseveral stand-alone controller modules. The input and output requirement of thesemachines is higher and often includes several independent controller elements. Onlya couple of items of data have to be exchanged between the individual controllers.

• Two or more control modules with a corresponding I/O configuration. Eachmodule has its own application program. Data which is important for the overallsystem is exchanged via the CAN bus.

• Dialogue module to display system states and diagnostic data.

Typical applications:

Complex construction machines, mobile cranes, aircraft tractors, multiple-unitvehicles, fork-lift trucks.

Central controller:one controller for allfunctions is sufficientfor a logging vehiclewith comparatively fewwork functions.

General information

Product selectors and further information can be found at: www.ifm.com18

General information

Product selectors and further information can be found at: www.ifm.com19

CAN/CANopen

Machines with decentralised control technology

A decentralised machine design is recommended in order to reduce wiring comple-xity. One or several decentralised input/output modules are connected to a centralcontroller. Via the CAN bus the I/O data is read, processed in the controller andthen transferred again to the I/O modules via the bus. Depending on the plant com-plexity, a suitable design of the bus system has to be ensured.

• Control module with a corresponding I/O configuration.

• One or several decentralised input / output modules, linked via the

CAN bus.

• Dialogue module to display system states and diagnostic data.

Typical applications:

Complex construction machines, drilling tools, municipal vehicles.

Decentralised controltechnology: the wiringcomplexity in municipalvehicles is minimised bythe use of I/O moduleswith a built-in inter-face.

3 steps to a mobile control system

Step 1: Definition of the automation concept

First, the automation concept needs to be defined. It depends on the size of themachine and complexity of the control task. Small compact machines are often fitted with a central control system. Sensors andactuators located at a greater distance are integrated via a CAN module. Often,components that do not feature the required protection rating are used. If so, theseare installed in a control cabinet. For practical reasons the controller is then alsoinstalled there.The structure should be decentralised if this is possible from a technical and com-mercial point of view. To do so, the machine is divided into logical function units.Valve blocks, sensors and function modules constitute a clearly structured network.In case of service, only individual components are examined and replaced ifnecessary.

The following points need to be taken into account for the system design:

• Where are the system components positioned? Are they protected againstextreme mechanical impact, e.g. rocks falling onto the connectors? Also,extreme temperatures (e.g. hot asphalt) may influence the components.

• Which wiring is chosen (material and cable design)?

• Where are the cables routed?

• How can an ideal network structure be implemented?

• Which operating concept is planned? Conventional design with mechanical swit-ches and pushbuttons, wired onto the control module or an I/O module? Or is ope-ration of the machine to be carried out using a dialogue module?

• Which diagnostic and service functions are planned? Are system messages to bedisplayed or to be transferred via CANcom/GPS with position information about themachine, if needed?

• Can functions be combined? In particular for the implementation of relay-control-led systems, CAN modules and operating functions in dialogue modules reduce thenumber of the required inputs and outputs.

Ring

Node2

CAN_H

Node1

Node4

Node5

Node3

CAN_L

Linie / Line

Node2

CAN_H

Node1

Node4

Node5

Node3

CAN_L

Stern / Star

Node2

CAN_H

Node1

Node4

Node5

Node3

CAN_L

The network structureis to be taken intoaccount for the structu-re of the CAN network.

A control cabinet pro-tects components witha low protection rating.

General information

Product selectors and further information can be found at: www.ifm.com20

General information

Product selectors and further information can be found at: www.ifm.com21

programmingprojection

remote maintenanceevaluation

internet

GPS

GSM

ON

CAN

CANremote

GSM/UMTS

Step 2: Selection of the components

The selection of the system components is mostly carried out based on the requiredperformance data, such as the number of inputs and outputs and their functions.The controllers and I/O modules of the ecomat mobile system are configurable inmany ways.If components are installed in unprotected areas of the machine, they should havethe protection rating IP 67.The controllers and modules of the Cabinet series are intended for use in the cabinor in control cabinets.CompactModules are a good choice when the machine function is to be extendedat a later point. Also, when machines are designed with many different options,CompactModules are the best choice because they can be easily extended via theM12 connections. The ifm dialogue modules have been optimised for unprotectedareas and can therefore be easily used in open control panels.

Step 3: Programming and network configuration

Programming of the ecomat mobile controllers is carried out via CODESYS. Allnecessary functions for parameter setting of the CANopen modules, control of thedialogue modules and for complex control functions, are available in CODESYS.It makes sense to program the plant functions with individual function blocks andto test them individually. This allows clear and structured programming of the usersoftware. Another advantage: programmed functions can be stored in libraries andlater be used again in other projects.Extensive software tools assist the programmer in the implementation of his appli-cation.

3A 3A Sanitary Standards, Inc. (3-A SSI) is an independent, not-for-profit corporationdedicated to advancing hygienic equipment design for the food, beverage, andpharmaceutical industries.

AS-i Actuator-Sensor Interface. Bus system for the first binary field level.

ATEX Atmosphère Explosible. ATEX comprises the directives of the European Union in thefield of explosion protection. On the one hand there is the 94/9/EC ATEX productdirective and on the other hand the 1999/92/EC ATEX operation directive.

CCC CCC (China Compulsory Certification) is a compulsory Chinese certification for cer-tain products put on the market in China. Which products are concerned is speci-fied in a catalogue created by the Chinese authorities.

cCSAus Testing a product by CSA according to the safety standards applicable in Canadaand the USA.

CE Conformité Européenne. By affixing the CE marking to a product, the manufacturerdeclares that it meets EU safety, health and environmental requirements.

cRUus Testing components by UL according to the safety standards applicable in Canadaand the USA. Components can be used when the “condition of acceptability” iscomplied with for the final product.

CSA Canadian Standards Association. A non-governmental Canadian organisation thatsets standards and tests and certifies products for their reliability. By now it is activeworldwide.

cULus Testing components by UL according to the safety standards applicable in Canadaand the USA.

DIBt (WHG) Deutsches Institut für Bautechnik (Federal Water Act). The Federal Water Act (WHG)is the essential part of the German law relating to water . It contains provisions forthe protection and use of surface water and ground water and also regulationsabout the expansion of waters, water planning and flood protection.

Standards and approvals /list of articles

Product selectors and further information can be found at: www.ifm.com22

DKD The Deutscher Kalibrierdienst (DKD) is an association of calibration laboratories ofindustrial firms, research institutes, technical authorities, inspection and testing insti-tutes. The DKD calibration certificates prove traceability to national standards asrequired in ISO 9000 and the ISO / IEC 17025. They also serve as a metrologicalbasis for the control of measurement and test equipment within the framework ofquality management.

e1 Approval by the Kraftfahrt-Bundesamt (German Federal Motor Transport Authority).The e1 type approval by the German Federal Motor Transport Authority certifiesthat the units comply with the automotive standards. Units with this marking areallowed to be mounted on vehicles without expiry of their operating permit.

EG 1935/2004 The Regulation EC 1935/2004 has been taken into account for fluid sensors fromifm electronic which are intended for use in contact with food. You can obtain a listof the corresponding products and detailed information on request.

EHEDG European Hygienic Engineering & Design Group. European supervisory authority forfood and drugs. This authority grants approvals for products and materials used inthe food and pharmaceutical industries.

FDA Food and Drug Administration. US-American supervisory authority for food anddrugs. This authority grants approvals for products and materials used in the foodand pharmaceutical industries.

FM Factory Mutual Research. A US-based insurance company that specializes in lossprevention services in the property insurance market sector. They provide materialresearch, material testing and certifications in the field of fire and explosion protec-tion.

PROFIBUS Process Field Bus. Fieldbus system for important data quantities. It is available inseveral versions such as Profibus FMS, DP or PA. Profibus DP can be used over lon-ger distances, e.g. as fieldbus for AS-i.

TÜV Technischer Überwachungs Verein (technical inspection association). The GermanTÜV is a private-sector body carrying out technical safety tests that are stipulated bygovernment laws or instructions.

UL Underwriters Laboratories. An organisation founded in the USA for testing and cer-tifying products and their safety.

Standards and approvals /list of articles

Product selectors and further information can be found at: www.ifm.com23

Standards and approvals /list of articles

Product selectors and further information can be found at: www.ifm.com24

Orderno.

Approvals Cataloguepage

CP9006 32, 38

CP9008 32, 38

CR0020 CE, E1 36

CR0032 CE, E1 37

CR0033 CE, E1 37

CR0200 CE, E1 36

CR0232 CE, E1 38

CR0233 CE, E1 38

CR0301 CE, E1 38

CR0302 CE, E1 38

CR0303 CE, E1 38

CR0401 CE, E1 30

CR0403 CE, E1 30

CR0421 CE, E1 30

CR0451 CE, E1 30

CR0505 CE, E1 36

CR1050 CE, E1 78

CR1051 CE, E1 79

CR1052 CE, E1 78

CR1053 CE, E1 78

CR1055 CE, E1 78

CR1056 CE, E1 78

CR1070 CE, E1 78

CR1071 CE, E1 78

CR1080 CE, E1 79

CR1081 CE, E1 79

CR1082 CE, E1 79

CR1083 CE 79

CR1084 CE, E1R 79

CR1085 CE, E1R 79

CR1087 CE, E1R 79

CR1500 CE 61

CR2011 CE 60

CR2012 CE, E1 61

CR2013 CE 60

CR2014 CE, E1 61

CR2016 CE, E1 61

CR2031 CE, E1 60

CR2032 CE, E1 60

CR2033 CE, E1 60

CR2101 CE, E1 102

CR2102 CE, E1 102

CR2500 CE, E1 36

CR2511 CE, E1 60

CR2512 CE, E1 60

CR2513 CE, E1 60

CR2520 CE, E1R 61

CR2530 CE, E1R 36

CR3001 CE 98

CR3002 CE 98

Orderno.

Approvals Cataloguepage

CR3003 CE 98

CR3004 CE 98

CR3101 CE 92

CR3108 CE 92

CR3110 CE 92

CR3112 CE 92

CR7021 CE, E1 37

CR7032 CE, E1R 37

CR7132 CE, E1R 37

CR7201 CE, E1 37

CR7506 CE, E1 37

E10735 108

E10736 108

E10737 108

E11047 108

E11048 108

E11049 108

E11504 CRUUS 63

E11505 CRUUS 63

E11506 CRUUS 63

E11511 CRUUS 63, 93

E11589 63

E11590 63

E11591 63

E11592 63

E11593 63

E11594 63

E11596 62

E11597 63

E11598 63

E11599 63

E11898 81, 88

E21137 88

E21138 88

E21139 88

E70424 61

E73004 61

EC0400 CE, E1 30

EC0401 30

EC0402 31

EC0403 31

EC0451 31

EC0452 31

EC0453 31

EC0454 31

EC0455 31

EC0456 31

EC0457 31

EC0458 31

EC1021 93

Standards and approvals /list of articles

(CCC) = CCC approval is not required25

Orderno.

Approvals Cataloguepage

EC1410 80

EC1411 80

EC1412 80

EC1413 80

EC1450 80

EC1451 80

EC1452 80

EC1453 80

EC1520 39, 62

EC1521 39, 62

EC1522 39, 62

EC1523 39, 62

EC1524 39, 62

EC1533 39, 62

EC2013 39, 62

EC2015 CE 40, 63, 80

EC2016 CE 40, 63, 80

EC2019 CE 102

EC2025 98

EC2032 40

EC2034 93

EC2045 CE 102

EC2046 39, 62

EC2049 98

EC2050 93

EC2053 39, 62

EC2056 64

EC2058 93

EC2059 80

EC2060 CE 102

EC2061 CE 102

EC2062 64, 93

EC2063 40, 81, 93

EC2074 38

EC2075 39

EC2076 40

EC2077 81

EC2080 81

EC2081 81

EC2082 CE 102

EC2083 80

EC2084 39, 62

EC2086 39, 62

EC2088 64

EC2089 39, 62

EC2090 40, 62

EC2091 40

EC2092 92

EC2093 93

EC2095 CE, E1 88

Orderno.

Approvals Cataloguepage

EC2096 40

EC2097 39, 62

EC2098 61

EC2099 81

EC2100 CE 92

EC2110 80

EC2112 CE 31, 92

EC2113 31, 92

EC2114 31

EC2115 80

EC2116 93

EVC001 CRUUS 109

EVC002 CRUUS 109

EVC003 CRUUS 109

EVC004 CRUUS 108

EVC005 CRUUS 108

EVC006 CRUUS 108

EVC010 CRUUS 108

EVC012 CRUUS 108

EVC492 31

IFM203 CE, CUL, E1, (CCC) 103

IFM204 CE, E1, (CCC) 103

IFM205 CCC, CE, CUL, E1 103

IFM206 CCC, CE, CUL, E1 103

IFM207 CE, CUL, E1, (CCC) 103

IFM208 CE, CUL, E1, (CCC) 103

IFM209 CCC, CE, CUL, E1 103

IFM210 CCC, CE, CUL, E1 103

IGM200 CE, CUL, E1, (CCC) 104

IGM201 CE, CUL, E1, (CCC) 104

IGM202 CE, CUL, E1, (CCC) 104

IGM203 CE, CUL, E1, (CCC) 104

IGM204 CCC, CE, CUL, E1 104

IGM205 CCC, CE, CUL, E1 104

IGM206 CCC, CE, CUL, E1 103

IGM207 CCC, CE, CUL, E1 104

IIM200 CE, CUL, E1, (CCC) 105

IIM201 CE, CUL, E1, (CCC) 105

IIM202 CE, CUL, E1, (CCC) 104

IIM203 CE, CUL, E1, (CCC) 105

IIM208 CCC, CE, CUL, E1 105

IIM209 CCC, CE, CUL, E1 105

IIM210 CCC, CE, CUL, E1 104

IIM211 CCC, CE, CUL, E1 104

IN5281 CE, (CCC) 105

IN5282 CE, (CCC) 105

O2M110 CE, E1R, (CCC) 88

O2M113 CE, E1R, (CCC) 88

PA3020 CE, CUL 106

PA3021 CE, CUL 106

Standards and approvals /list of articles

Product selectors and further information can be found at: www.ifm.com26

Orderno.

Approvals Cataloguepage

PA3022 CE, CUL 106

PA3023 CE, CUL 106

PA3024 CE, CUL 106

PA3060 CE 106

PA9020 CE, CUL 106

PA9021 CE 106

PA9022 CE, CUL 106

PA9023 CE, CUL 106

PA9024 CE, CUL 106

PP000E CE, E1 107

PP001E CE, E1 107

PP002E CE, E1 107

PP003E CE, E1 107

PP004E CE, E1 107

PP2001 CE, CUL 108

PP7550 CE 105

PP7551 CE 105

PP7552 CE, CUL 106

PP7553 CE, CUL 106

PP7554 CE, CUL 106

PT3550 CE, CUL 107

PT3551 CE, CUL 107

PT3552 CE, CUL 107

PT3553 CE, CUL 107

PT3554 CE, CUL 107

PT9550 CE, CUL 107

PT9551 CE, CUL 107

PT9552 CE, CUL 107

PT9553 CE, CUL 107

PT9554 CE, CUL 107

Standards and approvals /list of articles

(CCC) = CCC approval is not required27

Cost-optimised mini controller for mobile vehicles

Modular extension with display and relays

Easy set-up and installation

Direct connection of sensors, actuators, relays, etc

Programmable to IEC 61131 with CoDeSys

ecomatmobile Basic

The perfect integration of all components creates a balanced control technologyplatform for mobile vehicles. With ecomatmobile Basic ifm electronic has developedan easy, modular and cost-optimised control system for mobile vehicles. Besidesbeing a low-cost programmable mini controller, it provides suitable solutions forfuse protection, wiring and visualisation. The three perfectly matched modulesBasicRelay, BasicController and BasicDisplay can be combined in a flexible way.

BasicRelay

The extendable relay and fuse module is ready for connection without further exter-nal terminals. Moreover, it provides locations for up to ten automotive fuses and sixISO / logic relays. The common power rail and additional star points facilitate wiring.

BasicController

The low-cost mini controller for simple to complex control tasks replaces conven-tional relay logic and demanding process controllers. Sensors and actuators can beconnected directly. The BasicController features two interfaces for the connectionof the BasicDisplay, further BasicControllers or engine controllers to SAE J1939. Itsupports all common CoDeSys programming languages.

BasicDisplay

The high-resolution colour display with its unique visualisation concept replaces theconventional operation of the machine. It provides various installation options:directly on the operator panel, using a centralised fixing nut or in the housing cover.Via the CAN bus the display communicates either directly with the controller or viathe standardised J1939 engine interface.

BasicDisplay: high-resolution colourdisplay and a uniquevisualisation conceptfor machine opera-tion.

The easy-to-extendBasicRelay tidies up

wiring.

Systems for mobile machines

28Product selectors and further information can be found at: www.ifm.com

System overview Page

BasicController 30

Starter set ecomatmobile Basic 30

BasicRelay 30

BasicDisplay 30

Accessories for the mini control system Basic 30 - 32

Wiring diagrams 32

Scale drawings / drawing no. – CAD download: www.ifm.com 33

Basic control systems

29

BasicController

Type Inputs / outputstotal

Inputs Outputs Interfaces Wiringdiagr.

no.

Draw-ingno.

Orderno.

Configurable input / output functions, Programming according to IEC 61131-3

20

12 x Digital8 x analogue (U/I)

4 x frequency4 x Resistor

8 x Digital8 x PWM

2 x CAN 1 1 CR0401

24

12 x Digital8 x analogue (U/I)

4 x frequency4 x Resistor

12 x Digital2 x PWM-I10 x PWM

2 x CAN 2 2 CR0403

Starter set ecomatmobile Basic

Type Description Orderno.

Starter set ecomatmobile Basic EC0400

BasicRelay

Type Inputs /outputs

Description Draw-ingno.

Orderno.

–BasicRelay · Locations for 6 automotive relays and 10 automotive fuses ( (6.3 mm) ·

2 supply rails and 6 power distributors · freely wirable3 CR0421

BasicDisplay

Type Display Operating elements Inputs / outputs Interfaces Wiringdiagr.

no.

Draw-ingno.

Orderno.

5 freely programmable backlit function keys, Programming according to IEC 61131-3 · M12 connector

2.8“ colour display320 x 240 pixels

5 Pushbuttons1 Rocker switch for cursor

function– 1 x CAN 3 4 CR0451

Accessories for the mini control system Basic

Type Description Orderno.

Cover · for BasicController CR040x and BasicRelay CR042x · incl. cable seal EC0401

Systems for mobile machines

30Product selectors and further information can be found at: www.ifm.com

Type Description Orderno.

Cover · for BasicController CR040x · Built-in display recess for BasicDisplay CR0451 · incl. cable seal EC0402

Mounting frame · for BasicDisplay CR0451 · panel · Housing materials: steel sheet EC0403

Jumper · wired · for 2 BasicControllers CR040x · CAN interface · Power supply · 0.5 m EC0451

Jumper · wired · for 1 BasicController CR040x and 1 BasicDisplay CR0451 · CAN interface · Power supply · M12 connector · 0.1 m EC0452

Jumper · wired · for 2 BasicControllers CR040x and 1 BasicDisplay CR0451 · CAN interface · Power supply · M12 connector · 0.5 m EC0453

Jumper · wired · for 1 BasicController CR040x and 1 BasicDisplay CR0451 · CAN interface · Power supply · M12 connector · 5 m EC0454

Jumper · wired · for 2 BasicControllers CR040x and 1 BasicDisplay CR0451 · CAN interface · Power supply · M12 connector · 5 m EC0455

Plug set · for BasicController CR040x · wirable · Complete set of contacts / contact housings utilising all connections to aBasicController

EC0456

Set of contacts · for BasicRelay CR0421 · wirable · utilising all connections to a BasicRelay EC0457

Jumper · wired · for 1 BasicController CR040x and 1 BasicDisplay CR0451 · CAN interface · Power supply · M12 connector · 10 m EC0458

CANfox · CAN/RS232-USB interface · Programming and diagnosis of CAN systems · 5 V DC (via USB interface) EC2112

Adapter cable · for CAN interface CANfox · CAN adapter: DIN connector, 6 poles / M12 connector, 5 poles · RS-232 adapter:DIN connector, 6 poles / Sub-D plug, 9 poles · Cable length 1 m

EC2113

Set of programming cables · for CAN interface CANfox · Cable BasicController: DIN connector, 6-pole / standard timer contacthousing, 6-pole · Cable BasicDisplay: DIN connector, 6-pole / M12 socket, 5-pole · CAN interface · Voltage supply via individualwires with end ferrules · Cable length 1 m · 1 m

EC2114

Socket · angled · Free from silicone · Free from halogen · gold-plated contacts · M12 connector with integrated CAN terminatingresistor (120 ohm) · 5 m · Housing materials: housing: TPU black / sealing: Viton

EVC492

Basic control systems

31You can find wiring diagrams and scale drawings from page 32

Type Description Orderno.

Programming software CoDeSys · for configuration, programming and diagnosis of ifm controller systems · German version ·incl. the DVD “Software, tools and documentation“

CP9006

Programming software CoDeSys · for configuration, programming and diagnosis of ifm controller systems · English version ·incl. the DVD “Software, tools and documentation“

CP9008

Wiring diagrams

1

8-polesP/N1A

VBBsIN0IN1GNDGNDIN2IN3VBBs

VBBsIN4IN5GNDGNDIN6IN7VBBs

VBBsIN8IN9GNDGNDIN10IN11VBBs

OUT4GNDOUT5GNDOUT6GNDOUT7GND

OUT8GNDOUT9GNDOUT10GNDOUT11GND

VBBsGNDCAN2_HCAN2_L

VBBsVBB1VBB2GNDCAN1_HCAN1_L

4-poles 6-polesB C D E F N2

D = not used

2

8-polesP/N1A

VBBsIN0IN1GNDGNDIN2IN3VBBs

VBBsIN4IN5GNDGNDIN6IN7VBBs

VBBsIN8IN9GNDGNDIN10IN11VBBs

OUT4GNDOUT5GNDOUT6GNDOUT7GND

OUT8GNDOUT9GNDOUT10GNDOUT11GND

VBBsGNDCAN2_HCAN2_L

VBBsVBB1VBB2GNDCAN1_HCAN1_L

4-poles 6-polesB C D E F N2

OUT0GNDOUT1GNDOUT2GNDOUT3GND

3

2

43

15

12345

n.c.8...32 V DCGNDCAN_HCAN_L

Supply, CAN

Systems for mobile machines

32Product selectors and further information can be found at: www.ifm.com

Scale drawings / drawing no. – CAD download: www.ifm.com

1

18

A B C D E F

N2

P/N1

25,5

127

163

145

12,58,5

6,5

10,5

79,7112

LED

8,5

2

18

A B C D E F

N2

P/N1

25,5

127

163

145

12,58,5

6,5

10,5

79,7112

LED

8,5

3

1825,5

127

163

145

12,58,5

6,5

10,5

79,7112

26,563,58,

54

LED

M12

x1M

52x1

,51,5

11,2

87,5 31,3 558,6

87,5

44,2

35,2

12,3

Basic control systems

33

Inputs for analogue, digital, diagnostic and pulse signals

Digital, PWM or current-controlled outputs, H-bridge function

Up to 4 gateway interfaces

Protocols for CANopen, SAE J1939, ISO 11992

e1 type approval of the German Federal Office for Motor Traffic

Controllers

The controller family of the control system ecomatmobile is now available in its3rd generation. Due to the ever new functions and extensions it is a universal anduser-friendly control system used in a multitude of applications worldwide. Powerful16 or 32-bit microcontrollers ensure very short cycle times. The large programmemory enables the processing of complex application programs. A second micro-controller monitors important system functions. In addition to digital inputs andoutputs the controller also has analogue ports. Inputs for fast signals up to 30 kHzcan additionally be used. Depending on the device up to 16 PWM outputs with cur-rent control are available. All inputs and outputs are protected against inter-ference and overload. Wide-range power supplies enable operation in 12/24 Von-board systems.

Gateway functions

All controllers have at least one CAN interface which is used to transmit data viathe CANopen protocol, e.g. to the decentralised input / output modules or to adialogue module. Controllers with more than one CAN interface can also be usedas a gateway. This enables, for example, direct processing of control and diagnosticdata of diesel engines with the SAE J 1939 protocol. In addition, the CAN interfacescan be used for freely definable CAN protocols (CAN layer 2).

Programmable to IEC 61131-3

With the programming via CoDeSys to IEC 61131-3, programming is clear andsimple for the user. Function libraries are available for special hardware functions(e.g. gateway SAE J 1939 / CANopen).

High flexibility formany applications:the ClassicControllerR360.

Current-controlledPWM outputs are

used to control theproportional hydraulic

functions.

Systems for mobile machines

34Product selectors and further information can be found at: www.ifm.com

System overview Page

16-bit ClassicController 36

16-bit ExtendedController 36

16-bit SmartController 36

SmartController 32 Bit 36

16-bit SafetyController 37

SafetyController 32 bits 37

32-bit ClassicController 37

32-bit ExtendedController 38

CabinetController for use in control cabinets 38

Accessories and software 38

Connection technology for control systems 39 - 40

Wiring diagrams 41 - 55

Scale drawings / drawing no. – CAD download: www.ifm.com 56 - 57

Mobile controllers

35

16-bit ClassicController

Type Inputs / outputstotal

Inputs Outputs Interfaces Wiringdiagr.

no.

Draw-ingno.

Orderno.

Configurable input / output functions, Programming according to IEC 61131-3

2424 x Digital

8 x analogue (U/I)8 x frequency

8 x Digital8 x PWM-I8 x PWM

2 x CAN1 x RS-232

1 1 CR0505

4040 x Digital

8 x analogue (U/I)8 x frequency

24 x Digital8 x PWM-I12 x PWM

2 x H bridge

2 x CAN1 x RS-232

2 1 CR0020

16-bit ExtendedController

Type Inputs / outputstotal

Inputs Outputs Interfaces Wiringdiagr.

no.

Draw-ingno.

Orderno.

Configurable input / output functions, Programming according to IEC 61131-3

8080 x Digital

16 x analogue (U/I)16 x frequency

48 x Digital16 x PWM-I24 x PWM

4 x H bridge

2 x 2 x CAN2 x RS-232

2 2 CR0200

16-bit SmartController

Type Inputs / outputstotal

Inputs Outputs Interfaces Wiringdiagr.

no.

Draw-ingno.

Orderno.

Configurable input / output functions, Programming according to IEC 61131-3

128 x Digital

4 x analogue (U/I)2 x frequency

4 x Digital4 x PWM-I4 x PWM

2 x CAN1 x RS-232

3 3 CR2500

SmartController 32 bits

Type Inputs / outputstotal

Inputs Outputs Interfaces Wiringdiagr.

no.

Draw-ingno.

Orderno.

Configurable input / output functions, Programming according to IEC 61131-3

32

16 x Digital4 x analogue (U/I)

4 x frequency2 x Resistor

16 x Digital2 x analogue (0.02...10 V)

2 x PWM-I12 x PWM

2 x CAN 4 3 CR2530

Systems for mobile machines

36Product selectors and further information can be found at: www.ifm.com

16-bit SafetyController

Type Inputs / outputstotal

Inputs Outputs Interfaces Wiringdiagr.

no.

Draw-ingno.

Orderno.

SILcl 2 (IEC 62061), PL d (EN ISO 13849-1), Configurable input / output functions, Programming according to IEC 61131-3

2424 x Digital

8 x analogue (U/I)8 x frequency

8 x Digital8 x PWM-I8 x PWM

2 x CAN1 x RS-232

5 1 CR7506

4040 x Digital

8 x analogue (U/I)8 x frequency

24 x Digital8 x PWM-I12 x PWM

2 x H bridge

2 x CAN1 x RS-232

6 1 CR7021

8080 x Digital

16 x analogue (U/I)16 x frequency

48 x Digital16 x PWM-I24 x PWM

4 x H bridge

2 x 2 x CAN2 x RS-232

6 2 CR7201

32-bit ClassicController

Type Inputs / outputstotal

Inputs Outputs Interfaces Wiringdiagr.

no.

Draw-ingno.

Orderno.

Configurable input / output functions, Programming according to IEC 61131-3

3216 x Digital

16 x analogue (U/I)16 x frequency

16 x Digital16 x PWM-I16 x PWM

2 x H bridge

4 x CAN1 x RS-232

1 x USB7 1 CR0032

32

16 x Digital12 x analogue (U/I)

12 x frequency4 x Resistor

16 x Digital16 x PWM-I16 x PWM

2 x H bridge

4 x CAN1 x RS-232

1 x USB10 4 CR0033

SafetyController 32 bits

Type Inputs / outputstotal

Inputs Outputs Interfaces Wiringdiagr.

no.

Draw-ingno.

Orderno.

SILcl 2 (IEC 62061), PL d (EN ISO 13849-1), Configurable input / output functions, Programming according to IEC 61131-3

3216 x Digital

16 x analogue (U/I)16 x frequency

16 x Digital16 x PWM-I16 x PWM

2 x H bridge

4 x CAN1 x RS-232

1 x USB8 4 CR7032

8032 x Digital

32 x analogue (U/I)32 x frequency

48 x Digital32 x PWM-I32 x PWM

4 x H bridge

4 x CAN1 x RS-232

1 x USB9 5 CR7132

Mobile controllers

37You can find wiring diagrams and scale drawings from page 41

32-bit ExtendedController

Type Inputs / outputstotal

Inputs Outputs Interfaces Wiringdiagr.

no.

Draw-ingno.

Orderno.

Configurable input / output functions, Programming according to IEC 61131-3

8032 x Digital

32 x analogue (U/I)32 x frequency

48 x Digital32 x PWM-I32 x PWM

4 x H bridge

2 x 2 x CAN1 x RS-232

1 x USB11 2 CR0232

80

40 x Digital36 x analogue (U/I)

36 x frequency4 x Resistor

40 x Digital32 x PWM-I32 x PWM

4 x H bridge

2 x 2 x CAN1 x RS-232

1 x USB12 5 CR0233

CabinetController for use in control cabinets

Type Inputs / outputstotal

Inputs Outputs Interfaces Wiringdiagr.

no.

Draw-ingno.

Orderno.

Configurable input / output functions, Programming according to IEC 61131-3

4224 x Digital

8 x analogue (U/I)4 x frequency

18 x Digital4 x PWM10 x relay

1 x CAN1 x RS-232

13 6 CR0301

3624 x Digital

8 x analogue (U/I)4 x frequency

12 x Digital4 x PWM

1 x CAN1 x RS-232

14 7 CR0302

4224 x Digital

8 x analogue (U/I)4 x frequency

18 x Digital8 x PWM

6 x PNP 10 A

2 x CAN1 x RS-232

15 8 CR0303

Accessories and software

Type Description Orderno.

Programming software CoDeSys · for configuration, programming and diagnosis of ifm controller systems · German version ·incl. the DVD “Software, tools and documentation“

CP9006

Programming software CoDeSys · for configuration, programming and diagnosis of ifm controller systems · English version ·incl. the DVD “Software, tools and documentation“

CP9008

Starter set ecomat R 360 Smart Controller · consisting of: · controller CR2500 · I/O simulator box incl. connection cable andconnectors · plug-in power supply · DVD with programming software CoDeSys · project examples and manuals

EC2074

Systems for mobile machines

38Product selectors and further information can be found at: www.ifm.com

Connection technology for control systems

Type Description Orderno.

Connector AMP 55-pole · wirable · with contacts (Junior Power Timer) EC2013

Cable with connector · AMP 55-pole · wired · Cable length 1.2 m · Cores sealed individually · Core cross-section 1 mm2 EC2084

Cable with connector · AMP 55-pole · wired · Cable length 2.5 m · Cores sealed individually · Core cross-section 1 mm2 EC2097

Cable with connector · AMP 55-pole · wired · Cable length 1.2 m · Core cross-section 1 mm2 EC2086

Cable with connector · AMP 55-pole · wired · Cable length 2.5 m · Core cross-section 1 mm2 EC2046

Cable with connector · AMP 6-pole · wired · fully wired · Cable length 1.2 m · Core cross-section 1 mm2 EC1520

Cable with connector · AMP 10-pole · wired · fully wired · Cable length 1.2 m · Core cross-section 1 mm2 EC1521

Cable with connector · AMP 14-pole · wired · fully wired · Cable length 1.2 m · Core cross-section 1 mm2 EC1522

Cable with connector · AMP 18-pole · wired · fully wired · Cable length 1.2 m · Core cross-section 1 mm2 EC1523

Cable with connector · AMP 18-pole · wired · partially wired · for input signals · Cable length 1.2 m · Core cross-section 1 mm2 EC1524

Cable with connector · AMP 18-pole · wired · fully wired · Cable length 2.5 m · Core cross-section 1 mm2 EC1533

Plug set for CabinetModule CR2012 / CR2014 · wirable · consisting of: · AMP Crimp housing 1 x 6 pins, 2 x 18 pins incl. Crimpcontacts (Junior Power Timer)

EC2053

Plug set for CabinetController CR0301 / CR0302 · wirable · consisting of: · AMP Crimp housing 1 x 6 pins, 2 x 10 pins, 3 x 18 pinsincl. Crimp contacts (Junior Power Timer)

EC2075

Plug set for CabinetModule CR201x · wirable · consisting of: · AMP Crimp housing 1 x 6 pins, 2 x 14 pins, 2 x 18 pins incl. Crimpcontacts (Junior Power Timer)

EC2089

Mobile controllers

39You can find wiring diagrams and scale drawings from page 41

Type Description Orderno.

Plug set · wirable · consisting of: · AMP Crimp housing 2 x 6 pins, 2 x 10 pins, 3 x 18 pins incl. Crimp contacts (Junior Power Timer) EC2090

RS-232 Programming adapter · with gender changer for pin-socket conversion EC2076

programming cable · cable length 2 m interface 9-pole D-SUB (female) · AMP 6-pole · Test input (AMP connector, pin 5) connectedto VBB via link

EC2091

programming cable · e.g. for ClassicController CR0032 or ExtendedController CR0232 · wired EC2096

Load-Dump-Module · 12 V DC EC2015

Load-Dump-Module · 24 V DC EC2016

Spring terminal box · e.g. for starter set EC2032

Serial interface cable · 2 x 9-pole D-SUB (female) · 1:1 · e.g. for PC communication, configuration or uploads of firmware updates ·Cable length 2 m · e.g. for process and dialogue monitors PDM360

EC2063

Systems for mobile machines

40Product selectors and further information can be found at: www.ifm.com

Wiring diagrams

1

note the double pin connection of inputs/outputs

pin230534011512

wiringpotentialVBBS (10...32 V DC)VBBO (10...32 V DC)VBBR (10...32 V DC)GNDSGNDOGNDA

descriptionsupply sensors and modulesupply outputssupply via relayground sensors and moduleground outputsground analogue outputs

note

relay switched (1)relay switched (2)

pin143226253306071324

CAN, RS232, ERROR, TESTpotentialCAN 1HCAN 1LCAN 2HCAN 2LGNDRxDTxDERRORTEST

descriptionCAN interface 1 (high)CAN interface 1 (low)CAN interface 2 (high)CAN interface 2 (low)ground (RS-232/CAN)RS 232 interface (programming)RS 232 interface (programming)error output BHtest input

note

SAE J 1939SAE J 1939

pin 03, PC D-Sub (9 pin)pin 02, PC D-Sub (9 pin)

pin

082709281029113044454647200221383654175319551837

inputs/outputsinputs

%IX0.00 / %IW03%IX0.01 / %IW04%IX0.02 / %IW05%IX0.03 / %IW06%IX0.04 / %IW07%IX0.05 / %IW08%IX0.06 / %IW09%IX0.07 / %IW10%IX0.08%IX0.09%IX0.10%IX0.11%IX0.12%IX0.13%IX0.14%IX0.15%IX1.00%IX1.01%IX1.02%IX1.03%IX1.04%IX1.05%IX1.06%IX1.07

configuration

BL ABL ABL ABL ABL ABL ABL ABL ABLBLBLBLBL IL (FRQ 0)BL IL (FRQ 1)BL IL (FRQ 2)BL IL (FRQ 3)BLBLBLBLBL/H IL (CYL 0)BL/H IL (CYL 1)BL/H IL (CYL 2)BL/H IL (CYL 3)

diagnostic capabilityinput / output

• / – • / – • / – • / – • / – • / – • / – • / – – / • – / • – / • – / • • / – • / – • / – • / – – / • – / • – / • – / • • / – • / – • / – • / –

outputs

––––––––%QX0.00%QX0.01%QX0.02%QX0.03––––%QX0.04%QX0.05%QX0.06%QX0.07––––

configuration

––––––––BH PWM PWMIBH PWM PWMIBH PWM PWMIBH PWM PWMI––––BH PWM PWMIBH PWM PWMIBH PWM PWMIBH PWM PWMI––––

relay switched

VBBO (1)VBBO (1)VBBO (1)VBBO (1)

VBBR (2) VBBR (2) VBBR (2) VBBR (2)

inputs of the type BH are without diagnostic capability

Mobile controllers

41

Wiring diagrams

2

note the double pin connection of inputs/outputs

pin230534011512

potentialVBBS (10...32 V DC)VBBO (10...32 V DC)VBBR (10...32 V DC)GNDSGNDOGNDA

descriptionsupply sensors and modulesupply outputssupply via relayground sensors and moduleground outputsground analogue outputs

note

relay switched (1)relay switched (2)

pin143226253306071324

potentialCAN 1HCAN 1LCAN 2HCAN 2LGNDRxDTxDERRORTEST

descriptionCAN interface 1 (high)CAN interface 1 (low)CAN interface 2 (high)CAN interface 2 (low)ground (RS-232/CAN)RS 232 interface (programming)RS 232 interface (programming)error output BHtest input

note

SAE J 1939SAE J 1939

pin 03, PC D-Sub (9 pin)pin 02, PC D-Sub (9 pin)

pin

08270928102911304445464720022138365417531955183739034022414243044849315051521635

inputs

%IX0.00 / %IW03%IX0.01 / %IW04%IX0.02 / %IW05%IX0.03 / %IW06%IX0.04 / %IW07%IX0.05 / %IW08%IX0.06 / %IW09%IX0.07 / %IW10%IX0.08%IX0.09%IX0.10%IX0.11%IX0.12%IX0.13%IX0.14%IX0.15%IX1.00%IX1.01%IX1.02%IX1.03%IX1.04%IX1.05%IX1.06%IX1.07%IX1.08%IX1.09%IX1.10%IX1.11%IX1.12%IX1.13%IX1.14%IX1.15%IX2.00%IX2.01%IX2.02%IX2.03%IX2.04%IX2.05%IX2.06%IX2.07

configuration

BL ABL ABL ABL ABL ABL ABL ABL ABLBLBLBLBL IL (FRQ 0)BL IL (FRQ 1)BL IL (FRQ 2)BL IL (FRQ 3)BLBLBLBLBL/H IL (CYL 0)BL/H IL (CYL 1)BL/H IL (CYL 2)BL/H IL (CYL 3)BL/HBL/HBL/HBL/HBL/HBL/HBL/HBL/HBLBLBLBLBLBLBLBL

diagnostic capabilityinput / output

• / – • / – • / – • / – • / – • / – • / – • / – – / • – / • – / • – / • • / – • / – • / – • / – – / • – / • – / • – / • • / – • / – • / – • / – • / • • / • • / • • / • • / • • / • • / • • / • • / • • / • • / • • / • • / • • / • • / • • / •

outputs

––––––––%QX0.00%QX0.01%QX0.02%QX0.03––––%QX0.04%QX0.05%QX0.06%QX0.07––––%QX0.08%QX0.09%QX0.10%QX0.11%QX0.12%QX0.13%QX0.14%QX0.15%QX1.00%QX1.01%QX1.02%QX1.03%QX1.04%QX1.05%QX1.06%QX1.07

configuration

––––––––BH PWM PWMIBH PWM PWMIBH PWM PWMIBH PWM PWMI––––BH PWM PWMIBH PWM PWMIBH PWM PWMIBH PWM PWMI––––BHBHBHBHBHBHBHBHBH PWMBH/L H-bridgeBH/L H-bridgeBH PWMBH PWMBH/L H-bridgeBH/L H-BridgeBH PWM

relay switched

VBBO (1)VBBO (1)VBBO (1)VBBO (1)

VBBR (2) VBBR (2) VBBR (2) VBBR (2)

VBBO (1)VBBO (1)VBBO (1)VBBO (1)VBBO (1)VBBO (1)VBBO (1)VBBO (1) VBBR (2) VBBR (2) VBBR (2) VBBR (2) VBBR (2) VBBR (2) VBBR (2) VBBR (2)

inputs of the type BH are without diagnostic capability

Systems for mobile machines

42Product selectors and further information can be found at: www.ifm.com

Wiring diagrams

3

PWMe.g. Danfossproportional valve(pull-down resistor integrated)

For safety reasons the valve is supplied with voltage via a�binary output.

digitale.g. two-way valves

PWM,current controllede.g. proportional valve

supply

outputs

supply +DCsupply GND

CAN 2

23V

BB

S01

GN

DS

05

023820

output +DC

%QX0.0GND

CAN_GND4426424531

43 CAN_HCAN_L

CAN_HCAN_LCAN_GND

BH+VBBO

interfaces

CAN 1 CAN_GND5015143233

51 CAN_HCAN_L

CAN_HCAN_LCAN_GND

RS-232GND

0613

24

07 TxDRxD

TEST

GND4916

29%IW9 A

GND4834

10%IW8 A

GND4725

28%IW7 A

GND4604

09%IW6 A

GND5317

30%IX1.8 BL

GND5235

11%IX1.0 BL

GND4122

27%IX0.8 BL

GND4012

08%IX0.0 BL

inputs

+VBBS

+VBBS

+VBBS

+VBBS

+VBBS

+VBBS

+VBBS

+VBBS

VB

BO

033921

%QX0.8GND

BH+VBBO

185436

%QX1.0GND

BH+VBBO

195537

%QX1.8GND

BH+VBBO

CYL 0 / FRQ 0(100 Hz...50 kHz)

CYL 1 / FRQ 1(100 Hz...50 kHz)

+

–IN 7

IN 6

IN 5

IN 4

IN 3

IN 2

IN 1

IN 0

OUT 0

OUT 1

OUT 2

OUT 3

Mobile controllers

43

Wiring diagrams

4

55 I00 A, BL/H 18Q00PWM I, BH (2 A)

20G

ND

01V

BB

2

S

Inputs

36 I01S

54 I02 A, BL/HS

35 I03 A, BL/HS

53 I04 R, BLS

34 I05 R, BLS

52 I06 BLS

33 I07 BLS

24 I08 BLS

41 I09 BLS

23 I10 BLS

40 I11 BLS

22 I12 BL, FRQS

39 I13 BL, FRQS

21 I14 BL, FRQS

38 I15 BL, FRQS

L

17Q01PWM I, BH (2 A) L

16Q02PWM, BH (2 A) L

15Q03PWM, BH (2 A) L

14Q04PWM, BH (2 A) LL

12Q06PWM, BH (2 A) L

11Q07PWM, BH (2 A) L

02Q08PWM, BH (2 A) LL

L

25Q08_AA (0...10 V)03Q09PWM, BH (2 A) L

43Q09_AA (0...10 V)04Q10PWM, BH (4 A) L

05Q11PWM, BH (4 A) L

06Q12BH (2 A) L

07Q13BH (2 A)08Q14BH (2 A) L

09Q15BH (2 A) L

Outputs

Supply +DCGND

Output +DC

Output GND

37G

ND

Output +DC

A, BL/H

10V

BB

S

Supply

19V

BB

1

13Q05PWM, BH (2 A)

L

CAN

Interfaces 47 CAN1_H29 CAN1_L46 CAN2_H28 CAN2_L

Systems for mobile machines

44Product selectors and further information can be found at: www.ifm.com

Wiring diagrams

5

pin230534011512

WIRINGpotentialVBBS (10...32 V DC)VBBO (10...32 V DC)VBBR (10...32 V DC)GNDSGNDOGNDA

descriptionsupply sensors and modulesupply outputssupply via relayground sensors and moduleground outputsground analogue outputs

note

relay switched (1)relay switched (2)

pin143226253306071324

CAN, RS232, ERROR, TESTpotentialCAN 1HCAN 1LCAN 2HCAN 2LGNDRxDTxDERRORTEST

descriptionCAN interface 1 (high)CAN interface 1 (low)CAN interface 2 high)CAN interface 2 (low)ground (RS-232/CAN)RS 232 interface (programming)RS 232 interface (programming)error output BHtest input

note

SAE J 1939SAE J 1939

pin 03, PC D-Sub (9 pin)pin 02, PC D-Sub (9 pin)

pin

082709281029113044454647200221383654175319551837

INPUTS/OUTPUTSinputs

%IX0.00 / %IW03%IX0.01 / %IW04%IX0.02 / %IW05%IX0.03 / %IW06%IX0.04 / %IW07%IX0.05 / %IW08%IX0.06 / %IW09%IX0.07 / %IW10%IX0.08%IX0.09%IX0.10%IX0.11%IX0.12%IX0.13%IX0.14%IX0.15– – – –%IX1.04%IX1.05%IX1.06%IX1.07

configuration

BL ABL ABL A BL ABL ABL ABL ABL ABLBLBLBLBL IL (FRQ 0)BL IL (FRQ 1)BL IL (FRQ 2)BL IL (FRQ 3)–– – – BL IL (CYL 0)BL IL (CYL 1)BL IL (CYL 2)BL IL (CYL 3)

diagnostic capabilityinput / output – / – – / – – / – – / – – / – – / – – / – – / – – / • – / • – / • – / • – / – – / – – / – – / – – / • – / • – / • – / • – / – – / – – / – – / –

outputs

––––––––%QX0.00%QX0.01%QX0.02%QX0.03––––%QX0.04%QX0.05%QX0.06%QX0.07––––

configuration

––––––––BH PWM PWMIBH PWM PWMIBH PWM PWMIBH PWM PWMI––––BH PWM PWMIBH PWM PWMIBH PWM PWMIBH PWM PWMI––––

relay switched

VBBO (1)VBBO (1)VBBO (1)VBBO (1)

VBBR (2) VBBR (2) VBBR (2) VBBR (2)

––––

––––

note the double pin connection of inputs/outputs

Mobile controllers

45

Wiring diagrams

6

––––

––––––––

––––

––––––––

pin230534011512

potentialVBBS (10...32 V DC)VBBO (10...32 V DC)VBBR (10...32 V DC)GNDSGNDOGNDA

descriptionsupply sensors and modulesupply outputssupply via relayground sensors and moduleground outputsground analogue outputs

note

relay switched (1)relay switched (2)

pin143226253306071324

potentialCAN 1HCAN 1LCAN 2HCAN 2LGNDRxDTxDERRORTEST

descriptionCAN interface 1 (high)CAN interface 1 (low)CAN interface 2 (high)CAN interface 2 (low)ground (RS-232/CAN)RS 232 interface (programming)RS 232 interface (programming)error output BHtest input

note

SAE J 1939SAE J 1939

pin 03, PC D-Sub (9 pin)pin 02, PC D-Sub (9 pin)

*) only High Side outputs are safety related

pin

08270928102911304445464720022138365417531955183739034022414243044849315051521635

inputs

%IX0.00 / %IW03%IX0.01 / %IW04%IX0.02 / %IW05%IX0.03 / %IW06%IX0.04 / %IW07%IX0.05 / %IW08%IX0.06 / %IW09%IX0.07 / %IW10%IX0.08%IX0.09%IX0.10%IX0.11%IX0.12%IX0.13%IX0.14%IX0.15––––%IX1.04%IX1.05%IX1.06%IX1.07%IX1.08%IX1.09%IX1.10%IX1.11%IX1.12%IX1.13%IX1.14%IX1.15––––––––

configuration

BL ABL ABL ABL ABL A BL ABL ABL ABLBLBLBLBL IL (FRQ 0)BL IL (FRQ 1)BL IL (FRQ 2)BL IL (FRQ 3)––––BL IL (CYL 0)BL IL (CYL 1)BL IL (CYL 2)BL IL (CYL 3)BL/HBL/HBL/HBL/HBL/HBL/HBL/HBL/H––––––––

diagnostic capabilityinput / output

– / – – / – – / – – / – – / – – / – – / – – / – – / • – / • – / • – / • – / – – / – – / – – / – – / • – / • – / • – / • – / – – / – – / – – / – – / • – / • – / • – / • – / • – / • – / • – / • – / • – / • – / • – / • – / • – / • – / • – / •

outputs

––––––––%QX0.00%QX0.01%QX0.02%QX0.03––––%QX0.04%QX0.05%QX0.06%QX0.07––––%QX0.08%QX0.09%QX0.10%QX0.11%QX0.12%QX0.13%QX0.14%QX0.15%QX1.00%QX1.01%QX1.02%QX1.03%QX1.04%QX1.05%QX1.06%QX1.07

configuration

––––––––BH PWM PWMIBH PWM PWMIBH PWM PWMIBH PWM PWMI––––BH PWM PWMIBH PWM PWMIBH PWM PWMIBH PWM PWMI––––BHBHBHBHBHBHBHBHBH PWMBH/L* H-BridgeBH/L* H-BridgeBH PWMBH PWMBH/L* H-BridgeBH/L* H-BridgeBH PWM

relay switched

VBBO (1)VBBO (1)VBBO (1)VBBO (1)

VBBR (2) VBBR (2) VBBR (2) VBBR (2)

VBBO (1)VBBO (1)VBBO (1)VBBO (1)VBBO (1)VBBO (1)VBBO (1)VBBO (1) VBBR (2) VBBR (2) VBBR (2) VBBR (2) VBBR (2) VBBR (2) VBBR (2) VBBR (2)

––––

––––––––

––––

––––––––

note the double pin connection of inputs/outputs

wiring

CAN, RS232, ERROR, TEST

inputs/outputs

Systems for mobile machines

46Product selectors and further information can be found at: www.ifm.com

Wiring diagrams

7

55 IN 00 A, BL/H, FRQ 18OUT 00PWM, BH, (2/4 A)

20G

ND

01V

BB

R

S

Inputs

36 IN 01S

54 IN 02 A, BL/H, FRQS

35 IN 03 A, BL/H, FRQS

53 IN 04 A, BL/H, FRQS

34 IN 05 A, BL/H, FRQS

52 IN 06 A, BL/H, FRQS

33 IN 07 A, BL/H, FRQS

24 IN 08 A, BL/H, FRQS

41 IN 09 A, BL/H, FRQS

23 IN 10 A, BL/H, FRQS

40 IN 11 A, BL/H, FRQS

22 IN 12 A, BL/H, FRQS

39 IN 13 A, BL/H, FRQS

21 IN 14 A, BL/H, FRQS

38 IN 15 A, BL/H, FRQS

L

17OUT 01PWM, BH/L, (2/4 A), H L

16OUT 02PWM, BH, (2/4 A) L

15OUT 03PWM, BH/L, (2/4 A), H L

14OUT 04PWM, BH, (2 A) L

13OUT 05PWM, BH, (2 A) L

12OUT 06PWM, BH, (2 A) L

11OUT 07PWM, BH, (2 A) L

02OUT 08PWM, BH, (2/4 A) L

03OUT 09PWM, BH/L, (2/4 A), H L

04OUT 10PWM, BH, (2/4 A) L

05OUT 11PWM, BH/L, (2/4 A), H L

06OUT 12PWM, BH, (2 A) L

07OUT 13PWM, BH, (2 A) L

08OUT 14PWM, BH, (2 A) L

09OUT 15PWM, BH, (2 A) L

Outputs

Supply +DCGND

Output +DC

Output GND

37G

ND

Output +DC

42G

ND

relay

A, BL/H, FRQ

10V

BB

S

Interfaces 47 CAN1_H29 CAN1_L

CAN

46 CAN2_H28 CAN2_L45 CAN3_H27 CAN3_L44 CAN4_H26 CAN4_L

25 RxD43 TxDRS-232

30 USB_P48 USB_Nvirtual COM Port31 USB_5 V49 USB_GND

50 TEST

32V

BB

15

terminal 15(ignition)

Output GND

Supply

51VREF OUT (5/10 V, 400 mA)10-32 V

5 / 10 V

relay

19V

BB

O

Mobile controllers

47

Wiring diagrams

8

55 A, BL/H, FRQ 18PWM, BH, (2/4 A)

20G

ND

01V

BB

R

S

Inputs

36S

54 A, BL/H, FRQS

35 A, BL/H, FRQS

53 A, BL/H, FRQS

34 A, BL/H, FRQS

52 A, BL/H, FRQS

33 A, BL/H, FRQS

24 A, BL/H, FRQS

41 A, BL/H, FRQS

23 A, BL/H, FRQS

40 A, BL/H, FRQS

22 A, BL/H, FRQS

39 A, BL/H, FRQS

21 A, BL/H, FRQS

38

I00I01I02I03I04I05I06I07

I08I09I10I11I12I13I14I15

▲▲▲▲▲▲▲▲

▲▲▲▲▲▲▲▲ A, BL/H, FRQS

L

17PWM, BH/L, (2/4 A), H L

16PWM, BH, (2/4 A) L

15PWM, BH/L, (2/4 A), H L

14PWM, BH, (2 A) L

13PWM, BH, (2 A) L

12PWM, BH, (2 A) L

11PWM, BH, (2 A) L

02PWM, BH, (2/4 A) L

03PWM, BH/L, (2/4 A), H L

04PWM, BH, (2/4 A) L

05PWM, BH/L, (2/4 A), H L

06PWM, BH, (2 A) L

07PWM, BH, (2 A) L

08PWM, BH, (2 A) L

09

Q00Q01Q02Q03Q04Q05Q06Q07

Q08Q09Q10Q11Q12Q13Q14Q15PWM, BH, (2 A) L

Outputs

Supply +DCGND

Output +DC

Output GND

37G

ND

Output +DC

42G

ND

relay

A, BL/H, FRQ

10V

BB

S

Interfaces 47 CAN1_H29 CAN1_L

CAN

46 CAN2_H28 CAN2_L45 CAN3_H27 CAN3_L44 CAN4_H26 CAN4_L

25 RxD43 TxDRS-232

30 USB_P48 USB_Nvirtual COM Port31 USB_5 V49 USB_GND

50 TEST

32V

BB

15terminal 15

(ignition)Output GND

Supply

51VREF OUT (5/10 V, 400 mA)5 / 10 V

relay19

VB

BO

▲▲▲▲▲▲▲▲

▲▲▲▲▲▲▲▲

10-32 V

Systems for mobile machines

48Product selectors and further information can be found at: www.ifm.com

Wiring diagrams

9

55 I00_E A, BL/H, FRQ

18Q00_EPWM, BH, (2/4 A)

20G

ND

01V

BB

2

S

Inputs

36 I01_ES

54 I02_E A, BL/H, FRQS

35 I03_E A, BL/H, FRQS

53 I04_E A, BL/H, FRQS

34 I05_E A, BL/H, FRQS

52 I06_E A, BL/H, FRQS

33 I07_E A, BL/H, FRQS

24 I08_E A, BL/H, FRQS

41 I09_E A, BL/H, FRQS

23 I10_E A, BL/H, FRQS

40 I11_E A, BL/H, FRQS

22 I12_E A, BL/H, FRQS

39 I13_E A, BL/H, FRQS

21 I14_E A, BL/H, FRQS

38 I15_E A, BL/H, FRQS

L

17Q01_EPWM, BH/L, (2/4 A), H L

16Q02_EPWM, BH, (2/4 A) L

15Q03_EPWM, BH/L, (2/4 A), H L

14Q04_EPWM, BH, (2 A) L

13Q05_EPWM, BH, (2 A) L

12Q06_EPWM, BH, (2 A) L

11Q07_EPWM, BH, (2 A) L

02Q08_EPWM, BH, (2/4 A) L

03Q09_EPWM, BH/L, (2/4 A), H L

04Q10_EPWM, BH, (2/4 A) L

05Q11_EPWM, BH/L, (2/4 A), H L

06Q12_EPWM, BH, (2 A) L

07Q13_EPWM, BH, (2 A) L

08Q14_EPWM, BH, (2 A) L

09Q15_EPWM, BH, (2 A) L

Outputs

GND Output +DCOutput +DC

37G

ND

A, BL/H, FRQ

10V

BB

4

51V

BB

Rel

Relay +DC

Output GND

Supply

19V

BB

1

25Q16_EBH, (2 A) L

26Q17_EBH, (2 A) L

27Q18_EBH, (2 A) L

28Q19_EBH, (2 A) L

29Q20_EBH, (2 A) L

30Q21_EBH, (2 A) L

31Q22_EBH, (2 A) L

50Q23_EBH, (2 A) L

42Q24_EBH, (2 A) L

43Q25_EBH, (2 A) L

44Q26_EBH, (2 A) L

45Q27_EBH, (2 A) L

46Q28_EBH, (2 A) L

47Q29_EBH, (2 A) L

48Q30_EBH, (2 A) L

49Q31_EBH, (2 A) L

32V

BB

3

1

3

Output +DCOutput +DC

Supply +DC

24

Ex

Mobile controllers

49

Wiring diagrams

10

55 I00 A, BL/H, FRQ 18Q00PWM, BH, (2/4 A)

20G

ND

01V

BB

R

S

Inputs

36 I01S

54 I02 A, BL/H, FRQS

35 I03 A, BL/H, FRQS

53 I04 A, BL/H, FRQS

34 I05 A, BL/H, FRQS

52 I06 A, BL/H, FRQS

33 I07 A, BL/H, FRQS

24 I08 A, BL/H, FRQ*S

41 I09 A, BL/H, FRQ*S

23 I10 A, BL/H, FRQ*S

40 I11 A, BL/H, FRQ*S

22 I12 R, BLS

39 I13 R, BLS

21 I14 R, BLS

38 I15 R, BLS

L

17Q01PWM, BH/L, (2/4 A), H L

16Q02PWM, BH, (2/4 A) L

15Q03PWM, BH/L, (2/4 A), H L

14Q04PWM, BH, (3 A) L

13Q05PWM, BH, (3 A) L

12Q06PWM, BH, (3 A) L

11Q07PWM, BH, (3 A) L

02Q08PWM, BH, (2/4 A) L

03Q09PWM, BH/L, (2/4 A), H L

04Q10PWM, BH, (2/4 A) L

05Q11PWM, BH/L, (2/4 A), H L

06Q12PWM, BH, (3 A) L

07Q13PWM, BH, (3 A) L

08Q14PWM, BH, (3 A) L

09Q15PWM, BH, (3 A) L

Outputs

Supply +DC

GNDOutput +DC

Output GND

37G

ND

Output +DC

42G

ND

relay

A, BL/H, FRQ

10V

BB

S

Interfaces 47 CAN1_H29 CAN1_L

CAN

46 CAN2_H28 CAN2_L45 CAN3_H27 CAN3_L44 CAN4_H26 CAN4_L

25 RxD43 TxDRS-232

30 USB_P48 USB_Nvirtual COM Port31 USB_5 V49 USB_GND

50 TEST

32V

BB

15

terminal 15(ignition)

Output GND

Supply

51VREF OUT (5/10 V, 400 mA)

relay

19V

BB

O

8...32 V

5 / 10 V

Systems for mobile machines

50Product selectors and further information can be found at: www.ifm.com

Wiring diagrams

11

55 I00 A, BL/H, FRQ 18Q00PWM, BH, (2/4 A)

20G

ND

01V

BB

R

S

Inputs

36 I01S

54 I02 A, BL/H, FRQS

35 I03 A, BL/H, FRQS

53 I04 A, BL/H, FRQS

34 I05 A, BL/H, FRQS

52 I06 A, BL/H, FRQS

33 I07 A, BL/H, FRQS

24 I08 A, BL/H, FRQS

41 I09 A, BL/H, FRQS

23 I10 A, BL/H, FRQS

40 I11 A, BL/H, FRQS

22 I12 A, BL/H, FRQS

39 I13 A, BL/H, FRQS

21 I14 A, BL/H, FRQS

38 I15 A, BL/H, FRQS

L

17Q01PWM, BH/L, (2/4 A), H L

16Q02PWM, BH, (2/4 A) L

15Q03PWM, BH/L, (2/4 A), H L

14Q04PWM, BH, (2 A) L

13Q05PWM, BH, (2 A) L

12Q06PWM, BH, (2 A) L

11Q07PWM, BH, (2 A) L

02Q08PWM, BH, (2/4 A) L

03Q09PWM, BH/L, (2/4 A), H L

04Q10PWM, BH, (2/4 A) L

05Q11PWM, BH/L, (2/4 A), H L

06Q12PWM, BH, (2 A) L

07Q13PWM, BH, (2 A) L

08Q14PWM, BH, (2 A) L

09Q15PWM, BH, (2 A) L

Outputs

Supply +DCGND

Output +DC

Output GND

37G

ND

Output +DC

42G

ND

relay

A, BL/H, FRQ

10V

BB

S

Interfaces 47 CAN1_H29 CAN1_L

CAN

46 CAN2_H28 CAN2_L45 CAN3_H27 CAN3_L44 CAN4_H26 CAN4_L

25 RxD43 TxDRS-232

30 USB_P48 USB_Nvirtual COM Port 31 USB_5 V49 USB_GND

50 TEST

32V

BB

15terminal 15

(ignition)Output GND

Supply

51VREF OUT (5/10 V, 400 mA)10-32 V

5 / 10 V

relay19

VB

BO

St

Mobile controllers

51

Wiring diagrams

12

55 I00 A, BL/H, FRQ 18Q00PWM, BH, (2/4 A)

20G

ND

01V

BB

R

S

Inputs

36 I01S

54 I02 A, BL/H, FRQS

35 I03 A, BL/H, FRQS

53 I04 A, BL/H, FRQS

34 I05 A, BL/H, FRQS

52 I06 A, BL/H, FRQS

33 I07 A, BL/H, FRQS

24 I08 A, BL/H, FRQ*S

41 I09 A, BL/H, FRQ*S

23 I10 A, BL/H, FRQ*S

40 I11 A, BL/H, FRQ*S

22 I12 R, BLS

39 I13 R, BLS

21 I14 R, BLS

38 I15 R, BLS

L

17Q01PWM, BH/L, (2/4 A), H L

16Q02PWM, BH, (2/4 A) L

15Q03PWM, BH/L, (2/4 A), H L

14Q04PWM, BH, (3 A) L

13Q05PWM, BH, (3 A) L

12Q06PWM, BH, (3 A) L

11Q07PWM, BH, (3 A) L

02Q08PWM, BH, (2/4 A) L

03Q09PWM, BH/L, (2/4 A), H L

04Q10PWM, BH, (2/4 A) L

05Q11PWM, BH/L, (2/4 A), H L

06Q12PWM, BH, (3 A) L

07Q13PWM, BH, (3 A) L

08Q14PWM, BH, (3 A) L

09Q15PWM, BH, (3 A) L

Outputs

Supply +DC

GNDOutput +DC

Output GND

37G

ND

Output +DC

42G

ND

relay

A, BL/H, FRQ

10V

BB

S

Interfaces 47 CAN1_H29 CAN1_L

CAN

46 CAN2_H28 CAN2_L45 CAN3_H27 CAN3_L44 CAN4_H26 CAN4_L

25 RxD43 TxDRS-232

30 USB_P48 USB_Nvirtual COM Port31 USB_5 V49 USB_GND

50 TEST

32V

BB

15

terminal 15(ignition)

Output GND

Supply

51VREF OUT (5/10 V, 400 mA)

relay

19V

BB

O

8...32 V

5 / 10 V

St

Systems for mobile machines

52Product selectors and further information can be found at: www.ifm.com

Wiring diagrams

13

X2analogue inputs

X3digital outputs

X5.1relay outputs

X5.2relay outputs

X1operating voltage

CAN bus

RS 232programming

TEST input

pin connection(view from the

top on pin side)

0405 OUT 14_NC06 UCOM 0907 OUT 14_NO0809 OUT 15_NC10 UCOM 1011 OUT 15_NO1213 OUT 16_NC14 UCOM 1115 OUT 16_NO

1617

UCOM 12

18 OUT 17_NO

01 OUT 13_NC02 UCOM 0803 OUT 13_NO

OUT 17_NC

040506070809101112131415

161718

010203

OUT 09_NCUCOM 04OUT 09_NO

OUT 10_NCUCOM 05OUT 10_NO

OUT 11_NCUCOM 06OUT 11_NO

OUT 12_NCUCOM 07

OUT 12_NO

OUT 08_NCUCOM 03OUT 08_NO

1.00 AMultifuse

02 RxD03 TxD05 GND06 UB09 TEST

010203

AAA

A_IN 00A_IN 01A_IN 02

04A A_IN 0305UB06GND07A A_IN 0408A A_IN 0509A A_IN 0610A A_IN 07

010203

BLBLBL

IN 00IN 01IN 02

04BL IN 0305BL IN 0406BL IN 0507BL IN 0608BL IN 0709UB10GND11BL / IL IN 0812BL / IL IN 0913BL / IL IN 1014BL / IL IN 1115BL / BH IN 1216BL / BH IN 1317BL / BH IN 1418BL / BH IN 15

01 UB02 GND03 CAN_L04 CAN_H05 CAN_L06 CAN_H

010203

BH / PHBH / PHBH / PH

OUT 00OUT 01OUT 02

04BH / PH OUT 0305UCOM 0106BH OUT 0407BH OUT 0508BH OUT 0609BH OUT 0710UCOM 02

PWM 0PWM 1PWM 2PWM 3

FRQ 0 / CYL 0FRQ 1 / CYL 1FRQ 2 / CYL 2FRQ 3 / CYL 3

n.c.

n.c.

n.c.

n.c.

n.c.

n.c.

R1

R2

R3

R4

R0

R6

R7

R8

R9

R5

135

246

X4digital inputs

Mobile controllers

53

Wiring diagrams

14

X1operating voltage

CAN bus

RS 232programming

TEST input

pin connection(view from the

top on pin side)

X2analogue inputs

X4digital inputs

X3digital outputs

X5digital outputs

1.00 AMultifuse

02 RxD03 TxD05 GND06 UB09 TEST

010203

AAA

A_IN 00A_IN 01A_IN 02

04A A_IN 0305UB06GND07A A_IN 0408A A_IN 0509A A_IN 0610A A_IN 07

010203

BLBLBL

IN 00IN 01IN 02

04BL IN 0305BL IN 0406BL IN 0507BL IN 0608BL IN 0709UB10GND11BL / IL IN 0812BL / IL IN 0913BL / IL IN 1014BL / IL IN 1115BL / BH IN 1216BL / BH IN 1317BL / BH IN 1418BL / BH IN 15

01 UB02 GND03 CAN_L04 CAN_H05 CAN_L06 CAN_H

010203

BH / PHBH / PHBH / PH

OUT 00OUT 01OUT 02

04BH / PH OUT 0305U COM 0106BH OUT 0407BH OUT 0508BH OUT 0609BH OUT 0710U COM 02

PWM 0PWM 1PWM 2PWM 3

FRQ 0 / CYL 0FRQ 1 / CYL 1FRQ 2 / CYL 2FRQ 3 / CYL 3

010203

n.c.U COM 03n.c.

04BH OUT 0805n.c.06n.c.07n.c.08BH OUT 0909n.c.10n.c.11n.c.12BH OUT 1013n.c.14n.c.15n.c.16BH OUT 1117n.c.18n.c.

135

246

Systems for mobile machines

54Product selectors and further information can be found at: www.ifm.com

Wiring diagrams

15

18 IN 07 BL

17 VBB S OUT

16 IN 06 BL

15 VBB S OUT

14 IN 05 BL

13 VBB S OUT

12 IN 04 BL

11 GND10 GND09 GND08 IN 03 BL

07 GND06 IN 02 BL

05 VBB S OUT

04 IN 01 BL

03 VBB S OUT

02 IN 00 BL

01 VBB S OUT

18 IN 15 BL / BH

17 VBB S OUT

16 IN 14 BL / BH

15 VBB S OUT

14 IN 13 BL / BH

13 VBB S OUT

12 IN 12 BL / BH

11 GND10 GND09 GND08 IN 11 / FRQ 03 BL / IL07 GND06 IN 10 / FRQ 02 BL / IL05 VBB S OUT

04 IN 09 / FRQ 01 BL / IL03 VBB S OUT

02 IN 08 / FRQ 00 BL / IL01 VBB S OUT

X12inputs

X10inputs

X11inputs

10 A_IN 2309 A_IN 2208 A_IN 2107 A_IN 2006 GND05 VBB S OUT

04 A_IN 1903 A_IN 1802 A_IN 1701 A_IN 16

060504030201

CAN 2_HCAN 2_LCAN 1_HCAN 1_LGNDVBB S

P / N1power supplyCAN Bus

060504030201

n.c.TESTRS-232 TxDRS-232 RxDGNDVBB TEST

N2RS-232TEST

X21outputs

1413121110090807060504030201

VBB STAB (5/10 V)

VBB O 03

OUT 17 (10 A)

VBB O 17

OUT 16 (10 A)

VBB O 16

OUT 15 (10 A)

VBB O 15

OUT 14 (10 A)

VBB O 14

OUT 13 (10 A)

VBB O 13

OUT 12 (10 A)

VBB O 12

BH

BH

BH

BH

BH

BH

15OUT 08BH

16OUT 09BH

17OUT 10BH

18OUT 11BH

10090807060504030201

VBB O 02

OUT 07 / PWM 07OUT 06 / PWM 06OUT 05 / PWM 05OUT 04 / PWM 04VBB O 01

OUT 03 / PWM 03OUT 02 / PWM 02OUT 01 / PWM 01OUT 00 / PWM 00

BH / PH

BH / PH

BH / PH

BH / PH

BH / PH

BH / PH

BH / PH

BH / PH

X20outputs

10-32 V

5 / 10 V

A

A

A

A

A

A

A

A

Mobile controllers

55

Scale drawings / drawing no. – CAD download: www.ifm.com

1

153

43 LED

225

205,5

2680

1526

45°

2

153

43 LED

247

20

2680

1526

45°

3

153

43 LED

132

205,5

2680

1526

45°

4

153

43LED

226 ± 1

200,5 ± 15,5

25,5

80 ± 1

15

45°

5

153

43LED

247 ± 1

206,5 ± 120

25,5

80±

1

1515

45°

6

2533

223

134

108

1984,5

10 LED

Systems for mobile machines

56Product selectors and further information can be found at: www.ifm.com

Scale drawings / drawing no. – CAD download: www.ifm.com

7

2533

223

134

108

1984,5

10 LED

8

X10 X11

X20 X21

198

226

133

108

39

5,8

7,8

X12

P/N1N2

Mobile controllers

57

Parameterisable input / output functions

Direct connection of hydraulic valves or joysticks

Safe M12 connectors or central connector

CAN interface with CANopen protocol

e1 type approval of the German Federal Office for Motor Traffic

I/O modules for mobile applications

Decentralised I/O modules connect binary and analogue sensors and actuators tothe controller via the CAN bus. The advantage over conventional direct wiring: theCAN modules are mounted just where the signals are provided. This considerablyreduces the number of cables. Furthermore, I/O modules provide additionalfunctions for signal preprocessing. Whether in the control cabinet, the cabin ordirectly in the field: the various types and connection technologies provide solutionsfor almost all applications. The normalised CANopen protocol facilitates the net-working of different CAN bus participants. For the normalisation of device andapplication-specific parameters device profiles are used. The standardised communi-cation profile defines, among others, the network configuration, the transmission ofprocess data and the synchronous exchange of data between network participants.The profile DSP 401 is used for digital and analogue input / output modules. Thedevice parameters are set via the object directory using “Service Data Objects”.Additionally, the time-critical process data (Process Data Objects, PDO) of thesensors and actuators can be exchanged via the object directory. CAN objectsalso monitor the participants and the network. The “Nodeguarding Object” or“Heart Beat” monitors whether a participant responds within a specified time.“Emergency Objects” are transmitted for the display of hardware and softwareerrors. The input / output functionality of the module is listed by means of applica-tion objects which are described in the object directory of the device.

The parameters ofCompactModules canbe set to the applica-tion in a versatilemanner.

The SmartModulesare incorporated into

the same robust metalhousing as the mobile

controllers.

Systems for mobile machines

58Product selectors and further information can be found at: www.ifm.com

System overview Page

CompactModules metal 60

CompactModules 60

SmartModules 60 - 61

CabinetModules 61

KeypadModules 61

Accessories for I/O modules 61 - 64

Wiring diagrams 64 - 73

Scale drawings / drawing no. – CAD download: www.ifm.com 74 - 75

I/O modules

59

CompactModules metal

Type Inputs / outputstotal

Inputs Outputs Interfaces Wiringdiagr.

no.

Draw-ingno.

Orderno.

CAN parameters adjustable via coding switch, Configurable input / output functions · M12 connector

8 –8 x Digital8 x PWM-I8 x PWM

1 x CAN 4 1 CR2031

168 x Digital

4 x analogue (U/I)8 x Digital8 x PWM

1 x CAN 5 2 CR2032

128 x Digital

4 x analogue (U/I)4 x Digital4 x PWM

1 x CAN 6 3 CR2033

CompactModules

Type Inputs / outputstotal

Inputs Outputs Interfaces Wiringdiagr.

no.

Draw-ingno.

Orderno.

Configurable output functions · M12 connector

8 –8 x Digital8 x PWM

1 x CAN 1 4 CR2011

Configurable input / output functions · M12 connector

84 x Digital

4 x analogue (0...10 V)4 x Digital4 x PWM

1 x CAN 2 4 CR2013

SmartModules

Type Inputs / outputstotal

Inputs Outputs Interfaces Wiringdiagr.

no.

Draw-ingno.

Orderno.

55-pole connec.

8 –8 x Digital8 x PWM-I8 x PWM

1 x CAN 7 5 CR2511

Configurable input / output functions · 55-pole connec.

12 4 x Digital8 x Digital8 x PWM-I8 x PWM

1 x CAN 8 5 CR2512

128 x Digital

4 x analogue (U/I)4 x Digital4 x PWM

1 x CAN 9 5 CR2513

Systems for mobile machines

60Product selectors and further information can be found at: www.ifm.com

Type Inputs / outputstotal

Inputs Outputs Interfaces Wiringdiagr.

no.

Draw-ingno.

Orderno.

Configurable input / output functions · 55-pole connec.

3015 x Digital

4 x analogue (U/I)

15 x Digital3 x PWM

4 x PNP 10 A4 x H bridge

1 x CAN 10 6 CR2520

CabinetModules

Type Inputs / outputstotal

Inputs Outputs Interfaces Wiringdiagr.

no.

Draw-ingno.

Orderno.

CAN parameters adjustable via coding switch, Configurable input / output functions · Connector

1616 x Digital

4 x analogue (0...10 V)4 x Digital2 x PWM

1 x CAN 11 7 CR2012

1616 x Digital

4 x analogue (0...5 V)4 x Digital2 x PWM

1 x CAN 11 7 CR2014

3216 x Digital

4 x analogue (U/I)4 x frequency

16 x Digital4 x PWM

1 x CAN 12 8 CR2016

KeypadModules

Type Display Operating elements Inputs / outputs Interfaces Wiringdiagr.

no.

Draw-ingno.

Orderno.

Programming according to IEC 61131-3 · cage clamps

2 x LED bar graph(10-digit)12 x LEDs

12 Pushbuttons4 arrow keys

– 1 x CAN 3 9 CR1500

Accessories for I/O modules

Type Description Orderno.

label tag · 20 x 9 mm · Housing materials: plastics white E70424

Protective cap · M12 · for M12 sockets of ClassicLine modules, CompactLine modules and AirBoxes · Housing materials: PA black E73004

Protective cap · M12 · for M12 sockets of CompactModule Metal · Housing materials: PA black EC2098

I/O modules

61You can find wiring diagrams and scale drawings from page 64

Type Description Orderno.

Connector AMP 55-pole · wirable · with contacts (Junior Power Timer) EC2013

Cable with connector · AMP 55-pole · wired · Cable length 1.2 m · Cores sealed individually · Core cross-section 1 mm2 EC2084

Cable with connector · AMP 55-pole · wired · Cable length 2.5 m · Cores sealed individually · Core cross-section 1 mm2 EC2097

Cable with connector · AMP 55-pole · wired · Cable length 1.2 m · Core cross-section 1 mm2 EC2086

Cable with connector · AMP 55-pole · wired · Cable length 2.5 m · Core cross-section 1 mm2 EC2046

Plug set for CabinetModule CR2012 / CR2014 · wirable · consisting of: · AMP Crimp housing 1 x 6 pins, 2 x 18 pins incl. Crimpcontacts (Junior Power Timer)

EC2053

Plug set for CabinetModule CR201x · wirable · consisting of: · AMP Crimp housing 1 x 6 pins, 2 x 14 pins, 2 x 18 pins incl. Crimpcontacts (Junior Power Timer)

EC2089

Plug set · wirable · consisting of: · AMP Crimp housing 2 x 6 pins, 2 x 10 pins, 3 x 18 pins incl. Crimp contacts (Junior Power Timer) EC2090

Cable with connector · AMP 6-pole · wired · fully wired · Cable length 1.2 m · Core cross-section 1 mm2 EC1520

Cable with connector · AMP 10-pole · wired · fully wired · Cable length 1.2 m · Core cross-section 1 mm2 EC1521

Cable with connector · AMP 14-pole · wired · fully wired · Cable length 1.2 m · Core cross-section 1 mm2 EC1522

Cable with connector · AMP 18-pole · wired · fully wired · Cable length 1.2 m · Core cross-section 1 mm2 EC1523

Cable with connector · AMP 18-pole · wired · partially wired · for input signals · Cable length 1.2 m · Core cross-section 1 mm2 EC1524

Cable with connector · AMP 18-pole · wired · fully wired · Cable length 2.5 m · Core cross-section 1 mm2 EC1533

Socket · straight · Free from halogen · gold-plated contacts · M12 connector · 2 m · 5-pole · Housing materials: PUR E11596

Systems for mobile machines

62Product selectors and further information can be found at: www.ifm.com

Type Description Orderno.

Socket · straight · Free from halogen · gold-plated contacts · M12 connector · 5 m · 5-pole · Housing materials: PUR E11597

Terminating resistor socket · straight · gold-plated contacts · M12 connector · 5-pole · Housing materials: TPU E11589

Terminating resistor plug · straight · gold-plated contacts · M12 connector · 5-pole · Housing materials: TPU E11590

Cable plug · straight · Free from halogen · gold-plated contacts · M12 connector · 2 m · 5-pole · Housing materials: PUR E11598

Cable plug · straight · Free from halogen · gold-plated contacts · M12 connector · 5 m · 5-pole · Housing materials: PUR E11599

Jumper · straight / straight · Free from halogen · gold-plated contacts · 0.3 m · 5-pole · Housing materials: PUR E11591

Jumper · straight / straight · Free from halogen · gold-plated contacts · 1 m · 5-pole · Housing materials: PUR E11592

Jumper · straight / straight · Free from halogen · gold-plated contacts · 2 m · 5-pole · Housing materials: PUR E11593

Jumper · straight / straight · Free from halogen · gold-plated contacts · 5 m · 5-pole · Housing materials: PUR E11594

Wirable plug · straight · Free from silicone · Free from halogen · wirable · gold-plated contacts · M12 connector · 5-pole · Housingmaterials: PA

E11506

Wirable socket · straight · Free from silicone · Free from halogen · wirable · gold-plated contacts · M12 connector · 5-pole · Housingmaterials: PA

E11511

Wirable plug · straight · Free from silicone · Free from halogen · wirable · gold-plated contacts · M12 connector · 4-pole · Housingmaterials: PA

E11504

Wirable plug · angled · Free from silicone · Free from halogen · wirable · gold-plated contacts · M12 connector · 4-pole · Housingmaterials: PA

E11505

Load-Dump-Module · 12 V DC EC2015

Load-Dump-Module · 24 V DC EC2016

I/O modules

63You can find wiring diagrams and scale drawings from page 64

Type Description Orderno.

Plug for Danfoss PWM valves · wirable · terminals EC2056

Plug for Danfoss PWM valves · M12 connector EC2088

Adapter cable for CAN devices with M12 connector (5 pole) · e.g. CANmem, CANremote or inclination sensors EC2062

Wiring diagrams

1

pin 1: n.c.pin 2: outputpin 3: L–pin 4: n.c.pin 5: n.c.

withcurrent monitoring

pin 1: n.c.pin 2: n.c.pin 3: L–pin 4: outputpin 5: n.c.

withoutcurrent monitoring

4

2

3

15

2

pin 1: L+pin 2: analogue inputpin 3: L–pin 4: digital inputpin 5: n.c.

input

pin 1: n.c.pin 2: n.c.pin 3: L–pin 4: outputpin 5: n.c.

output

4

2

3

15

3

CANHCANLGNDGND+24 V

12345

Systems for mobile machines

64Product selectors and further information can be found at: www.ifm.com

Wiring diagrams

4

Outputs

05040302

OUT

Current

Shell8

Channel 8

01n.c.

L–8

05040302

7

017

Channel 7

CAN INCAN_H

+ VBB C

CAN_L

GND S

CAN_GND

0504030201

CAN_H

+ VBB C

CAN_L

GND S

CAN_GND CAN OUT

0504030201

GN

D O

VB

B O

CAN Interface / Supply

CA

N_L

CA

N_H

0201

GN

D O

GN

D S

0403

+ V

BB

S+

VB

B O

0605

+ V

BB

C07

= Jumper

OUT

Current

Shell

n.c.

L–

05040302

OUT

Current

Shell6

Channel 6

01n.c.

L–6

05040302

5

015

Channel 5OUT

Current

Shell

n.c.

L–

05040302

OUT

Current

Shell4

Channel 4

01n.c.

L–4

05040302

3

013

Channel 3OUT

Current

Shell

n.c.

L–

05040302

OUT

Current

Shell2

Channel 2

01n.c.

L–2

05040302

1

011

Channel 1OUT

Current

Shell

n.c.

L–

Outputs

I/O modules

65

Wiring diagrams

5

outputs

05040302

OUT

OUT

shell8

01

L–8

channel 4

channel 2

channel 8

channel 6

CAN INCAN_H

+ VBB C

CAN_L

GND S

CAN_GND

0504030201

CAN_H

+ VBB C

CAN_L

GND S

CAN_GND CAN OUT

0504030201

GN

D O

VB

B O

CAN interface / supply

CA

N_L

CA

N_H

0201

GN

D O

GN

D S

0403

+ V

BB

S+

VB

B O

0605

+ V

BB

C07

GN

D S

= Jumper

VB

B S

inputs

channel 3

channel 1

channel 7

channel 5

05040302

IN

IN

shell7

01 L+

L–7

05040302

IN

IN

shell5

01 L+

L–5

05040302

IN

IN

shell3

01 L+

L–3

05040302

IN

IN

shell1

01 L+

L–1

05040302

OUT

OUT

shell6

01

L–6

05040302

OUT

OUT

shell4

01

L–4

05040302

OUT

OUT

shell2

01

L–2

L+

L+

L+

L+

multifuse

Systems for mobile machines

66Product selectors and further information can be found at: www.ifm.com

Wiring diagrams

6

inputs / outputs

05040302

OUT

IN

shell8

01

L–8

channel 4

channel 2

channel 8

channel 6

CAN INCAN_H

+ VBB C

CAN_L

GND S

CAN_GND

0504030201

CAN_H

+ VBB C

CAN_L

GND S

CAN_GND CAN OUT

0504030201

GN

D O

VB

B O

CAN interface / supply

CA

N_L

CA

N_H

0201

GN

D O

GN

D S

0403

+ V

BB

S+

VB

B O

0605

+ V

BB

O07

GN

D S

= Jumper

VB

B S

inputs

channel 3

channel 1

channel 7

channel 5

05040302

IN

IN

shell7

01 L+

L–7

05040302

IN

IN

shell5

01 L+

L–5

05040302

IN

IN

shell3

01 L+

L–3

05040302

IN

IN

shell1

01 L+

L–1

05040302

OUT

IN

shell6

01

L–6

05040302

OUT

IN

shell4

01

L–4

05040302

OUT

IN

shell2

01

L–2

L+

L+

L+

L+

I/O modules

67

Wiring diagrams

7

channel 1

supply

output

supply + DCsupply GND output + DC

51

CANinterface

23V

BB

S

01G

ND

S

05

VB

BS

GN

DS

VB

B0

02382008

5015143233

11 OUT

currentGND

0V

BB

CAN_HCAN_LCAN_GNDCAN_HCAN_LCAN_GND

+VBB0

channel 2

03392127

22 OUT

currentGND

+VBB0

channel 3

04402209

33 OUT

currentGND

+VBB0

channel 4

25414228

44 OUT

currentGND

+VBB0

channel 5

16523410

55 OUT

currentGND

+VBB0

channel 6

17533529

66 OUT

currentGND

+VBB0

channel 7

18543611

77 OUT

currentGND

+VBB0

channel 8

19553730

88 OUT

currentGND

+VBB0

Systems for mobile machines

68Product selectors and further information can be found at: www.ifm.com

Wiring diagrams

8

CANinterface

CAN_GND5015143233

51 CAN_HCAN_L

CAN_HCAN_LCAN_GND

18543611

OUTcurrentGND

77

+VBBO

19553730

OUTcurrentGND

88

+VBBO

channel 7

channel 8

supply

output

supply +DCsupply GND

23V

BB

S

01G

ND

S

0502382008

channel 1

output +DC

OUTcurrentGND

VB

BO

VB

BO

VB

BS

GN

DS

11

+VBBO

03392127

OUTcurrentGND

22

+VBBO

04402209

OUTcurrentGND

33

+VBBO

25414228

OUTcurrentGND

44

+VBBO

16523410

OUTcurrentGND

55

+VBBO

17533529

OUTcurrentGND

66

+VBBO

channel 2

channel 3

channel 4

channel 5

channel 6

164743

IN+VBBS

1GNDS

input

channel 9

174844

IN+VBBS

2GNDS

channel 10

244945

IN+VBBS

3GNDS

channel 11

263146

IN+VBBS

4GNDS

channel 12

I/O modules

69

Wiring diagrams

9

digitale.g. two-way valves

PWMe.g. proportional valve

output +DC

Danfosstype PVEH/S/M(RC low-pass filter)+

For safety reasonsthe valve issupplied withvoltage via abinary output.

supply

supply +DCsupply GND

23V

BB

S01

GN

DS

05

3820

channel 1BH+VBBO

CANinterface

CAN_GND5015143233

51 CAN_HCAN_L

CAN_HCAN_LCAN_GND

GND4916

29channel 12 A

GND4834

10channel 11 A

GND4725

28channel 10 A

GND4604

09channel 9 A

GND5317

30channel 8 BL

GND5235

11channel 7 BL

GND4122

27channel 6 BL

GND4012

08channel 5 BL+VBBS

+VBBS

+VBBS

+VBBS

+VBBS

+VBBS

+VBBS

+VBBS

VB

BO

433921

channel 2RC

BH+VBBO

445436

channel 3RC

BH+VBBO

455537

channel 4RC

BH+VBBO

02GNDRC 42

03GND

18GND

19GND

outputsinputs

+

OS

S

S

S

S

S

S

S

O

O

O

Systems for mobile machines

70Product selectors and further information can be found at: www.ifm.com

Wiring diagrams

10

Channel 03

Channel 01Channel 02

Channel 04

Channel 17Channel 16

Channel 18

Channel 19Channel 20

Channel 05Channel 06Channel 07Channel 08Channel 09Channel 10Channel 11Channel 12Channel 13Channel 14Channel 15

A_IN00 A, BH30A_IN01 A, BH11A_IN02 A, BH48A_IN03 A, BH12A_GND

VBBO 00B_OUT00B_OUT01B_OUT02VBBO 01

36

0403420910

B_OUT03 49B_OUT04

BH (2 A), PWMBH (2 A), PWMBH (2 A), PWM

BH (2 A)BH (2 A) 52

Channel 21

Channel 22

VBBO 02B_OUT05VBBO 03B_OUT06

20021837

BH (5 A)

BH (5 A)

Channel 26

VBBO 06VBBO 06HB_3_RHB_3_RHB_3_L

0523082606

HB_3_L 24GND 06

H, BH/L, PWM

H, BH/L, PWM

07GND 06 25

VBBS38GND01CAN_L32CAN_H14

Inputs Outputs

B_IN00 BL (50 Hz)40B_IN01 BL (50 Hz)29B_IN02 BL (50 Hz)22B_IN03 BL (50 Hz)43B_IN04 BL (50 Hz)44B_IN05 BL (50 Hz)28B_IN06 BL (50 Hz)45B_IN07 BL (50 Hz)41B_IN08 BL (50 Hz)46B_IN09 BL (1 kHz)27B_IN10 BL (1 kHz)47

Power supplyCAN Bus

Channel 25

VBBO 05VBBO 05HB_2_RHB_2_RHB_2_L

1331163417

HB_2_L 54GND 05

H, BH/L, PWM

H, BH/L, PWM

35GND 05 53

Channel 23

Channel 24

VBBO 04HB_0_RHB_0_LHB_1_R

19553321

HB_1_L 39GND 04

H, BH/L, PWMH, BH/L, PWMH, BH/L, PWMH, BH/L, PWM

15

M

M

M

M

I/O modules

71

Wiring diagrams

11

135·····

17

246·····

18

X1

135·····

17

246·····

18

X2

135

246

X3

Connector X1Pin

123456789

101112131415161718

Potential

channel 1+UB

channel 2+UB

channel 3+UB

channel 4+UB+UB+UB

channel 5channel 6

GNDGND

channel 7GND

channel 8GND

Inputs

Bin IN 1

Bin IN 2

Bin IN 3

Bin IN 4

Bin IN 5Bin IN 6

Bin IN 7

Bin IN 8

Ana IN 5Ana IN 6

––

Bin OUT 7

Bin OUT 8

Connector X2Pin

123456789

101112131415161718

Potential

channel 9+UB

channel 10+UB

channel 11+UB

channel 12+UB+UB+UB

channel 13channel 14

GNDGND

channel 15GND

channel 16GND

Inputs

Bin IN 9

Bin IN 10

Bin IN 11

Bin IN 12

Bin IN 13Bin IN 14

Bin IN 15

Bin IN 16

Ana IN 13Ana IN 14

––

Bin OUT 15

Bin OUT 16

Connector X3Pin

123456

Potential

+UBGND+UBGNDCANLCANH

Outputs

––

PWM 8

Outputs

––

PWM 16

Systems for mobile machines

72Product selectors and further information can be found at: www.ifm.com

Wiring diagrams

12

18 A_IN 04 A17 VBB S OUT

16 A_IN 03 A15 VBB S OUT

14 A_IN 02 A13 VBB S OUT

12 A_IN 01 A11 GND10 GND09 GND08 IN 12 BL / BH

07 GND06 IN 11 BL / BH

05 VBB S OUT

04 IN 10 BL / BH

03 VBB S OUT

02 IN 09 BL / BH

01 VBB S OUT

18 IN 08 BL

17 VBB S OUT

16 IN 07 BL

15 VBB S OUT

14 IN 06 BL

13 VBB S OUT

12 IN 05 BL

11 GND10 GND09 GND08 IN 04 / FRQ 04 BL / IL07 GND06 IN 03 / FRQ 03 BL / IL05 VBB S OUT

04 IN 02 / FRQ 02 BL / IL03 VBB S OUT

02 IN 01 / FRQ 01 BL / IL01 VBB S OUT

060504030201

CAN_HCAN_LCAN_HCAN_LGNDVBB S

X21outputs(group 2)X11

inputs

X10inputs

P / N1power supplyCAN Bus

X20outputs(group 1)

141312111009

0807

060504030201

OUT 16OUT 15GND OUT

OUT 14GND OUT

OUT 13

GND OUT

VBB O 02

GND OUT

OUT 12GND OUT

OUT 11OUT 09OUT 10

BH

BH

BH

BH

BH

BH

141312111009

0807

060504030201

OUT 08OUT 07GND OUT

OUT 06GND OUT

OUT 05

GND OUT

VBB O 01

GND OUT

OUT 04 / PWM 04GND OUT

OUT 03 / PWM 03OUT 01 / PWM 01OUT 02 / PWM 02

BH

BH

BH

BH / PH

BH / PH

BH / PH

BH

BH

BH

BH / PH

I/O modules

73

Scale drawings / drawing no. – CAD download: www.ifm.com

1

69

2339

LED M12 x1

9 526

227205

5 5

77

PWR

DIA

1357

2468

CA

N in

CA

N o

ut

2

69

2339

LED M12 x1

9 52

6

227205

5 5

77

PWR

DIA

1357

2468

CA

N in

CA

N o

ut

3

69

2339

LED M12 x1

9 52

6

227205

5 5

77

PWR

DIA

1357

2468

CA

N in

CA

N o

ut

4

1 2

4

6

8

3

5

7

18224,

710

715

2

54,

5

28,539

7,5

60

M12x1

PWR

DIA

515

3

43 LED

132

205,526

8015

26

45°

6

153

43LED

226 ± 1

200,5 ± 15,5

25,5

80 ± 1

15

45°

Systems for mobile machines

74Product selectors and further information can be found at: www.ifm.com

7

163

6342,3

18 LED

142,34,5

27

Scale drawings / drawing no. – CAD download: www.ifm.com

8

X10 X11

P/N1 X20 X21

161

181

105

8230

5,8

7,8

9

32

90

190

I/O modules

75

Monochrome or colour displays with graphics capabilities and operating elements

Programmable (IEC 61131-3) with CoDeSys target visualisation

Closed robust metal housing for surface and panel mounting

CAN interface with CANopen, SAE J1939 or free protocol

Ethernet camera with e1 approval for mobile applications

Dialogue modules

Most machines are operated by humans. Machine states must be indicated andoperator inputs must be processed. Depending on the size and complexity of themachine modern dialogue modules with text displays or full graphic colour displaysand various operating fields are used. In one device they provide all functions whichin the event of a conventional design could only be implemented by means of atime-consuming and cost-intensive installation and wiring of individual components.Due to the individual programming of the dialogue modules the user only sees thesituation-dependent information which is relevant to him. Thanks to this situation-dependent display the operating panels have a clearer structure and the operatorcan concentrate on the actual work function. Even service and maintenance per-sonnel use dialogue modules as an intelligent access to the machine. Special startscreens for example, which can be password-protected if needed, can be used todirectly change machine parameters or read the operating data saved since the lastmaintenance.

Cameras for mobile applications

Camera systems are used to monitor operational areas. They ensure the operator ordriver has a good view of unmanageable positions. Using the mobile camera withnetwork capability from ifm electronic, the camera image can be integrated directlyon the colour display with graphics capabilities. A separate monitor is not needed.Via an Ethernet switch several O2M cameras can be connected to a display. Thisensures a clear view and saves costs. For an easy and convenient integration of thecamera images into the visualisation software of the dialogue module, ready-to-uselibrary functions or predefined input masks are available.

Dialogue modulePDM360 NG: opti-mum handling andindication of systemstates.

Focus on operationalareas: Ethernet

camera O2M formobile applications.

Systems for mobile machines

76Product selectors and further information can be found at: www.ifm.com

System overview Page

PDM360 smart with 2.5" monochrome display 78

PDM360 compact with 3.8" monochrome display 78

PDM360 with 5.7" display 78 - 79

PDM360 NG with 7" display 79

Accessories for displays 80

Connection technology for displays 81

Wiring diagrams 81 - 84

Scale drawings / drawing no. – CAD download: www.ifm.com 84 - 85

Dialogue modules / displays

77

PDM360 smart with 2.5" monochrome display

Type Display Operating elements Inputs / outputs Interfaces Wiringdiagr.

no.

Draw-ingno.

Orderno.

12 freely programmable backlit function keys, Programming according to IEC 61131-3 · M12 connector

2.5" monochrome display128 x 64 pixels

12 Pushbuttons –1 x CAN

1 x RS-2321 1 CR1070

2.5" monochrome display128 x 64 pixels

12 Pushbuttons4 x digital in

4 x digital out1 x CAN

1 x RS-2322 1 CR1071

PDM360 compact with 3.8" monochrome display

Type Display Operating elements Inputs / outputs Interfaces Wiringdiagr.

no.

Draw-ingno.

Orderno.

3 freely programmable backlit function keys, Programming according to IEC 61131-3 · M12 connector

3.8" monochrome display240 x 320 pixels

3 Pushbuttons1 Encoder with

pushbutton–

1 x CAN1 x Ethernet1 x RS-232

3 2 CR1052

Real-time clock, 3 freely programmable backlit function keys, Programming according to IEC 61131-3 · M12 connector

3.8" monochrome display240 x 320 pixels

3 Pushbuttons1 Encoder with

pushbutton

2 x digital in2 x digital outReal-time clock

1 x CAN1 x Ethernet1 x RS-232

4 2 CR1053

3 freely programmable backlit function keys, Programming according to IEC 61131-3 · M12 connector

3.8" monochrome display320 x 240 pixels

3 Pushbuttons1 Encoder with

pushbutton–

1 x CAN1 x Ethernet1 x RS-232

3 3 CR1055

Real-time clock, 3 freely programmable backlit function keys, Programming according to IEC 61131-3 · M12 connector

3.8" monochrome display320 x 240 pixels

3 Pushbuttons1 Encoder with

pushbutton

2 x digital in2 x digital outReal-time clock

1 x CAN1 x Ethernet1 x RS-232

4 3 CR1056

PDM360 with 5.7" display

Type Display Operating elements Inputs / outputs Interfaces Wiringdiagr.

no.

Draw-ingno.

Orderno.

Real-time clock, 6 freely programmable backlit function keys, Programming according to IEC 61131-3 · M23 connector

5.7" monochrome display320 x 240 pixels

6 Pushbuttons1 Encoder with

pushbutton

1 x BuzzerReal-time clock

2 x CAN1 x Ethernet2 x RS-232

5 4 CR1050

Systems for mobile machines

78Product selectors and further information can be found at: www.ifm.com

Type Display Operating elements Inputs / outputs Interfaces Wiringdiagr.

no.

Draw-ingno.

Orderno.

Real-time clock, 6 freely programmable backlit function keys, Programming according to IEC 61131-3 · M23 connector

5.7" colour display320 x 240 pixels

6 Pushbuttons1 Encoder with

pushbutton

1 x BuzzerReal-time clock

2 x CAN1 x Ethernet2 x RS-232

5 4 CR1051

PDM360 NG with 7" display

Type Display Operating elements Inputs / outputs Interfaces Wiringdiagr.

no.

Draw-ingno.

Orderno.

Real-time clock, 9 freely programmable backlit function keys, Programming according to IEC 61131-3 · M12 connector

7" colour display800 x 480 pixels

9 Pushbuttons1 Encoder with

pushbutton

1 x digital in1 x analogue in1 x digital out

1 x BuzzerReal-time clock

4 x CAN1 x Ethernet

2 x USB6 5 CR1080

7" colour display800 x 480 pixels

9 Pushbuttons1 Rocker switch with

pushbutton

1 x digital in1 x analogue in1 x digital out

1 x BuzzerReal-time clock

4 x CAN1 x Ethernet

2 x USB6 6 CR1081

9 freely programmable backlit function keys, Programming according to IEC 61131-3 · M12 connector

7" colour display800 x 480 pixels

9 Pushbuttons1 Rocker switch with

pushbutton

1 x digital in1 x analogue in1 x digital out

2 x Video (CVBS)1 x Buzzer

4 x CAN1 x Ethernet

2 x USB7 6 CR1082

Real-time clock, Programming according to IEC 61131-3 · M12 connector

7" colour display800 x 480 pixels

8 Pushbuttons

1 x digital in1 x analogue in1 x digital out

2 x Video (CVBS)1 x Buzzer

4 x CAN1 x Ethernet

2 x USB7 7 CR1083

Real-time clock, 9 freely programmable backlit function keys, Programming according to IEC 61131-3 · M12 connector

7" colour display800 x 480 pixels

9 Pushbuttons1 Encoder with

pushbutton

1 x digital in1 x analogue in1 x digital out

2 x Video (CVBS)1 x Buzzer

4 x CAN1 x Ethernet

2 x USB7 5 CR1084

7" colour display800 x 480 pixels

9 Pushbuttons1 Rocker switch with

pushbutton

1 x digital in1 x analogue in1 x digital out

2 x Video (CVBS)1 x Buzzer

4 x CAN1 x Ethernet

2 x USB7 6 CR1085

Real-time clock, Programming according to IEC 61131-3 · M12 connector

7" colour display800 x 480 pixels

8 Pushbuttons

1 x digital in1 x analogue in1 x digital out

1 x BuzzerReal-time clock

4 x CAN1 x Ethernet

2 x USB6 7 CR1087

Dialogue modules / displays

79You can find wiring diagrams and scale drawings from page 81

Accessories for displays

Type Description Orderno.

Snap in set · e.g. for process and dialogue monitors PDM360, PDM360 compact or PDM360 smart · for panel mounting ·consisting of: 4 plastic springs

EC1452

Fixing set · e.g. for process and dialogue monitors PDM360, PDM360 compact or PDM360 smart · for control cabinet mounting ·consisting of: · 4 mounting brackets, 4 cylinder screws

EC1453

Mounting base · for process and dialogue modules PDM360 · for use as a desktop unit EC2083

Mounting plate · RAM mount system · Ball size 1.5“ (C) · e.g. for process and dialogue monitors PDM360 NG, PDM360, PDM360compact or PDM360 smart · for use as a desktop unit

EC1410

Mounting arm short · 90 mm · RAM mount system · Ball size 1.5“ (C) · e.g. for process and dialogue monitors PDM360 NG,PDM360, PDM360 compact or PDM360 smart · for use as a desktop unit

EC1411

Mounting arm standard · 144 mm · RAM mount system · Ball size 1.5“ (C) · e.g. for process and dialogue monitors PDM360 NG,PDM360, PDM360 compact or PDM360 smart · for use as a desktop unit

EC1412

Mounting arm long · 231 mm · RAM mount system · Ball size 1.5“ (C) · e.g. for process and dialogue monitors PDM360 NG,PDM360, PDM360 compact or PDM360 smart · for use as a desktop unit

EC1413

Seal and vibration absorber · for process and dialogue modules PDM360 smart, PDM360 compact EC1450

Seal and vibration absorber · for process and dialogue modules PDM360 EC1451

Mounting frame and vibration absorber · for process and dialogue modules PDM360 NG · panel · Housing materials: steel sheet EC2110

Seal and vibration absorber · for process and dialogue modules PDM360 NG · panel · Housing materials: TPE black EC2115

Load-Dump-Module · 12 V DC EC2015

Load-Dump-Module · 24 V DC EC2016

plug-in power supply · with interchangeable mains plugs (EU/UK/USA/AUS) · Output 24 V DC / 1000 mA EC2059

Systems for mobile machines

80Product selectors and further information can be found at: www.ifm.com

Connection technology for displays

Type Description Orderno.

Jumper · for process and dialogue modules PDM360 NG · USB socket for installation in control panel or dashboard · 1.5 m EC2099

Cable with connector · for process and dialogue modules PDM360 · 19-pole · push-pull locking · Cable length 2 m · suitable forpanel mounting or control cabinet mounting

EC2077

Cable with connector · for process and dialogue modules PDM360 · 19-pole · Cable length 2 m · suitable for panel mounting,control cabinet mounting and mounting base

EC2081

Jumper · straight / straight · Ethernet · Cross-over patch cable · 2 m · Housing materials: PUR EC2080

Jumper · straight / straight · Ethernet · Cross-over patch cable · 2 m · Housing materials: PUR / PC E11898

Serial interface cable · 2 x 9-pole D-SUB (female) · 1:1 · e.g. for PC communication, configuration or uploads of firmware updates ·Cable length 2 m · e.g. for process and dialogue monitors PDM360

EC2063

Wiring diagrams

1

Connection 1Supply, CAN RS-232, CAN

Connection 2

4

2 1

35

Pin12345

PotentialShield10...32 V DCGNDCAN_HCAN_L

3

1 2

45

Pin12345

PotentialRS-232_TxDRS-232_RxDGNDCAN_HCAN_L

2

Connection 1Supply, CAN

Inputs

Connection 3Outputs

Connection 4

RS-232, CAN

Connection 2

4

2 1

35

Pin12345

PotentialShield10...32 V DCGNDCAN_HCAN_L

PotentialIN 1IN 2IN 3IN 4+VBB (out)

Pin12345

3

1 2

45

Pin12345

PotentialOUT 1OUT 2OUT 3OUT 4GND

3

1 2

45

3

1 2

45

Pin12345

PotentialRS-232_TxDRS-232_RxDGNDCAN_HCAN_L

Dialogue modules / displays

81

Wiring diagrams

3

Connection 1Supply, CAN

Connection 2

Connection 4

4

2 1

35

Pin12345

PotentialShieldVBBS (10...32 V DC)GNDCAN_HCAN_L

3

1 2

45

RS-232, CANPin12345

PotentialRS-232_TxDRS-232_RxDGNDCAN_HCAN_L

1

4 3

2EthernetPin1234

PotentialTxD +RxD +TxD –RxD –

4

Connection 1Supply, CAN

Connection 2

Inputs,outputs

Connection 3 Connection 4

4

2 1

35

Pin12345

PotentialShieldVBBS (10...32 V DC)GNDCAN_HCAN_L

3

1 2

45

RS-232, CANPin12345

PotentialRS-232_TxDRS-232_RxDGNDCAN_HCAN_L

Pin12345

PotentialIN 1IN 2OUT 1OUT 2VBBO

3

1 2

45

1

4 3

2EthernetPin1234

PotentialTxD +RxD +TxD –RxD –

5

M23 round connectorpin potential1 GND (power)2 GND (power)3 VBB + (supply)4 CAN 1 low 5 CAN 1 high 6 n.c.7 1. RS-232, RxD8 1. RS-0232, TxD9 VBB + (supply switched)10 GND (power)11 GND (power)12 n.c.13 CAN 2 low 14 CAN 2 high15 Ethernet RxD –16 Ethernet RxD +17 Ethernet TxD –18 Ethernet TxD +19 shield

1211

10

9

87 6

5

4

3

21

18

19

15

17 13

16 14

Systems for mobile machines

82Product selectors and further information can be found at: www.ifm.com

Wiring diagrams

6

(1) Supply, input/output12345

10...32 V DC (clamp 30)INGND (clamp 31)OUT10...32 V DC (clamp 15)

(2) CAN112345

ShieldVBBcCAN1_GNDCAN1_HCAN1_L

(3) USB12345

+5 V DC-Data+DataIDGND

(4) Ethernet1234

TxD+RxD+TxD-RxD-Housing = screen

(5) CAN212345

ShieldVBBcCAN2_GNDCAN2_HCAN2_L

(6) CAN3/412345

CAN3_HCAN3_LCAN3/4_GNDCAN4_HCAN5_L

(7) N/A12345

(8) N/A12345

2

43

15

3

1 2

45

3

1 2

4

3

1 2

45

3

1 2

45

3

1 2

45

3

1 2

45

3

1 2

45

Dialogue modules / displays

83

Wiring diagrams

7

(1) Supply, input/output12345

10...32 V DC (clamp 30)INGND (clamp 31)OUT10...32 V DC (clamp 15)

(2) CAN112345

ShieldVBBcCAN1_GNDCAN1_HCAN1_L

(3) USB12345

+5 V DC-Data+DataIDGND

(4) Ethernet1234

TxD+RxD+TxD-RxD-Housing = screen

(5) CAN212345

ShieldVBBcCAN2_GNDCAN2_HCAN2_L

ShieldGNDGNDFBAS1 (Video 1)FBAS2 (Video 2)

(6) CAN3/412345

CAN3_HCAN3_LCAN3/4_GNDCAN4_HCAN5_L

(7) Analogue video input12345

(8) N/A12345

2

43

15

3

1 2

45

3

1 2

4

3

1 2

45

3

1 2

45

3

1 2

45

3

1 2

45

3

1 2

45

Scale drawings / drawing no. – CAD download: www.ifm.com

1

46,453,4

109

165

F2 F3F1

F5 F6F4

okesc

2

46,465,3

7

F3F2F1esc

109

165

Systems for mobile machines

84Product selectors and further information can be found at: www.ifm.com

Scale drawings / drawing no. – CAD download: www.ifm.com

3

109

165 46,465,3

7

4

189

165

6381

7

5

225

153,4

92,4

146

5518

746,6

LED

6

225

153,4

92,4

146

55

746,6

LED2,5

7

192153,4

157

55

746,6

LED

92,5

Dialogue modules / displays

85

Camera system for mobile vehicles

Can be used as a rear view camera using its select. image mirror function

Operates all year due to temperature-controlled lens heating

Programming and parameter settinginterface for CoDeSys 2.3

e1 type approval of the German Federal Office for Motor Traffic

Ethernet camera

In almost all mobile vehicles, users today use displays for indicating vehicle informa-tion. At the same time camera systems monitor the operating areas in an increasingnumber of applications.

The robust camera system O2M can be directly connected to the PDM360 dialoguemonitor with graphic capability and colour display using integrated Ethernet interfa-ces. This eliminates the need for a separate monitor. The IP 67 housing enablesdirect mounting outside the vehicles and machines.

Via user-friendly parameter setting and control functions from the CoDeSys applica-tion library, image transmission and display are adapted to the requirements of themobile vehicle. Using function blocks the camera images and visualisation elementscan be mirrored, rotated, zoomed, scaled and displayed simultaneously.

The modern CMOS sensor, the powerful controller and the integrated firmware arethe basis for image capturing and processing. So the user can set, for example,white adjustment and colour saturation individually, if necessary.

Systems for mobile machines

86Product selectors and further information can be found at: www.ifm.com

System overview Page

Camera systems for PDM360 color 88

Connection technology for displays 88

Wiring diagrams 89

Scale drawings / drawing no. – CAD download: www.ifm.com 89

Cameras

87

Camera systems for PDM360 color

Type Image resolution Angle of aperture

[°]

Additionalfunctions

Interfaces Wiringdiagr.

no.

Draw-ingno.

Orderno.

M12 connector

320 x 240 pixels 5.5image mirroring

lens heating1 x Ethernet 1 1 O2M110

320 x 240 pixels 8.3image mirroring

lens heating1 x Ethernet 1 1 O2M113

Connection technology for displays

Type Description Orderno.

Ethernet switch · 5 ports · Autosensing · Autocrossing · 10/100Base-TX · Redundant voltage supply · 10...30 V DC EC2095

Jumper · straight / straight · Ethernet · Cross-over patch cable · 2 m · Housing materials: PUR / PC E11898

Jumper · straight / straight · Ethernet · gold-plated contacts · 10 m · Housing materials: TPU E21137

Jumper · straight / straight · Ethernet · gold-plated contacts · 2 m · Housing materials: TPU E21138

Jumper · straight / straight · Ethernet · gold-plated contacts · 5 m · Housing materials: TPU E21139

Systems for mobile machines

88Product selectors and further information can be found at: www.ifm.com

Wiring diagrams

1

SupplyPin1234

PotentialU+not used0 Vnot used

EthernetPin1234

PotentialTxD +RxD +TxD –RxD –

4

2 1

3

1

4 3

2

Scale drawings / drawing no. – CAD download: www.ifm.com

1

55

45

45,6

21,134,1

4,3

42

57

80

M12 x1

M12x1

60

20,5

24,5

30,5

1

Cameras

89

Devices for on-site or remote diagnosis

Quad-Band GSM/GPRS/EDGE radio modem for worldwide use

Communication via the CAN interface

Communication in real time or via the internet portal

Data logging directly on the mobile vehicle

Diagnosis and service

In times of globalisation the distances to customers keep increasing. The costs forthe provision of services and reduction of downtime in case of malfunctions arebecoming more and more important. Therefore, besides fast and low-cost on-sitediagnostic tools, machine and plant builders more and more often use the moreefficient remote diagnosis via GSM/GPRS/EDGE radio connection.

GSM radio gateway

The CANremote radio gateway transfers the data directly from the connectedcontroller via the GSM mobile radio network. It is either transferred to the program-ming or diagnostic system of the machine manufacturer in real time or is bufferedon a server. There it is available at all times via an internet portal.

Determine positions

CANremote GPS is a GPS receiver for mobile applications with CAN interface andGSM gateway. The position data can be processed directly in the control systemand, for example, be transferred together with further machine data to the internetportal via the integrated radio gateway. There it is visualised on a card in thebrowser.

Data storage in real time

Instead of transmitting machine data online it can also be stored locally. The datamemory and logger CANmem ensures fast and reliable storage of sporadic andcyclical data on a PCMCIA or SD memory card.

PC interface for programming, diagnosis and service

CANfox is an intelligent and robust interface for the connection of a CAN networkto a PC. For additional monitoring and diagnostic tasks PC programs are availablefor the different devices.

Using GPS the posi-tion of mobile vehiclescan be determinedexactly.

Operational data iscyclically stored on a

memory card viaCANmem.

Systems for mobile machines

90Product selectors and further information can be found at: www.ifm.com

System overview Page

Remote maintenance 92

Data memory 92

CAN interface and diagnosis 92

Accessories for remote maintenance 92 - 93

Accessories for data memory 93

CAN cables 93

Wiring diagrams 94

Scale drawings / drawing no. – CAD download: www.ifm.com 94

Diagnostic andservice units

91

Data memory

Type Display Memory type Storage functions Interfaces Wiringdiagr.

no.

Draw-ingno.

Orderno.

Data memory and logger for CANopen systems · M12 connector

5 LEDsSD memory card(max. 2 Gbytes)

linear ring on address1 x CAN1 x USB

1 2 CR3101

CAN interface and diagnosis

Type Description Draw-ingno.

Orderno.

CANfox · CAN/RS232-USB interface · Programming and diagnosis of CAN systems · 5 V DC (via USB interface) 3 EC2112

Adapter cable · for CAN interface CANfox · CAN adapter: DIN connector, 6 poles / M12 connector, 5 poles · RS-232adapter: DIN connector, 6 poles / Sub-D plug, 9 poles · Cable length 1 m

– EC2113

CAN Bus tester · mobile device for the analysis of CAN networks · Touch screen · 11/29-bit identifier · plastics: ABS 4 EC2100

Accessories for remote maintenance

Type Description Orderno.

CANremote GSM planar aerial · GSM 850/900/1800/1900 · Cable length 3 m · SMA aerial connector · flat design for mounting onall plain surfaces

EC2092

Systems for mobile machines

92Product selectors and further information can be found at: www.ifm.com

Remote maintenance

Type Description Draw-ingno.

Orderno.

M12 connector, 5-pole · FME connector, GSM antenna · SMA socket, GPS antenna

CAN GPRS/GPS radio modem · GSM/GPRS (850/900/1800/1900 MHz) · for the transfer of SMS messages and datapackets · with GPS receiver for location tracking · 8...32 V DC

1 CR3108

CAN 3G/GPS radio modem (European version) · GSM/GPRS/EDGE (850/900/1800 MHz) · UMTS/HSDPA (900/2100 MHz) ·for the transfer of SMS messages and data packets · with GPS receiver for location tracking · 8...32 V DC

1 CR3110

CAN 3G/GPS radio modem (USA version) · GSM/GPRS/EDGE (850/900/1800/1900 MHz) · UMTS/HSDPA (850/1900 MHz) ·for the transfer of SMS messages and data packets · with GPS receiver for location tracking · 8...32 V DC

1 CR3112

Type Description Orderno.

CANremote GPS planar aerial · with integrated amplifier · Cable length 3 m · SMA aerial connector · flat design for mounting on allplain surfaces

EC2093

GSM/GPS combined antenna · GSM 800/900/1800/1900 MHz · UMTS 1920...2170 MHz · with integrated amplifier · Cable length3 m · FME socket (GSM) · SMA plug (GPS) · flat design for mounting on all plain surfaces · e.g. for CANremote CR3108, CR3110 orCR3112

EC2116

Accessories for data memory

Type Description Orderno.

SD memory card · 2 GByte · for mobile applications EC1021

CAN cables

Type Description Orderno.

Adapter cable · 9-pole D-SUB (female) · 5-pole socket; M12 · 2-pole cable for power supply with bare ends · integrated CANterminal resistor (120 Ω) switchable

EC2050

Adapter cable for CAN devices with M12 connector (5 pole) · e.g. CANmem, CANremote or inclination sensors EC2062

CAN communication cable · cable length 2 m interface 9-pole D-SUB (female) · cable ends with lugs EC2034

Serial interface cable · 2 x 9-pole D-SUB (female) · 1:1 · e.g. for PC communication, configuration or uploads of firmwareupdates · Cable length 2 m · e.g. for process and dialogue monitors PDM360

EC2063

USB connection cable · type A to type Mini B · for PC communication, configuration and uploads of firmware updates · cablelength 1.8 m · e.g. for CANmem

EC2058

Wirable socket · straight · Free from silicone · Free from halogen · wirable · gold-plated contacts · M12 connector · 5-pole ·Housing materials: PA

E11511

Diagnostic andservice units

93You can find wiring diagrams and scale drawings from page 94

Wiring diagrams

1

descriptionoperating voltage

CAN interface

pin12345

potentialGND10...30 V DCCAN_GNDCAN_HCAN_L

2

4 3

15

Scale drawings / drawing no. – CAD download: www.ifm.com

1

42

111,

5

2 3

1

109126

107

120,

5

4

1: LEDs, 2: SMA socket, GPS antenna, 3: FME connector, GSM anten-na, 4: M12 connector, 5-pole

2

M12

x1

119132

5 LED

35

85

3

130076

4

199 67171,9152,4

91,4

138

178

Systems for mobile machines

94Product selectors and further information can be found at: www.ifm.com

Diagnostic andservice units

95

Easy to use

Compact housing

Field or panel mounting

Constant output signals

Signal converter

If the user wants to connect sensors or actuators to a control or input / outputmodule which do not provide the suitable output or trigger signal, signal convertersare used. They are the problem solvers for special cases.

PWM / analogue converter

The PWM / analogue converter converts the provided PWM signal into an analogueoutput signal. It is for example used to control valves which cannot directly evaluatea PWM signal. The internal circuit of the converter smoothes the PWM signals andgenerates an output voltage which is proportional to the mark-to-space ratio.

CurrentControl module

For special current-controlled actuators the resulting current is measured and readvia the analogue inputs of the controller. The CurrentControl module detects themeasured current and provides it as an input signal. These modules are mainly forthe control of hydraulic motors. As the control currents of these aggregates areusually very low the measured current is limited to max. 200 mA. The control func-tion is implemented in the application program.

DC / DC converter

If the ratiometric inputs of the mobile controller cannot be used and a constantsupply voltage, e.g. for joysticks or potentiometers, is needed, the DC / DC con-verter is used. Irrespective of the input voltage (within the permissible operatingvoltage range) it generates a constant output voltage. At the same time there is anelectrical isolation.

Systems for mobile machines

96Product selectors and further information can be found at: www.ifm.com

System overview Page

Converters and PWM modules 98

Scale drawings / drawing no. – CAD download: www.ifm.com 98

Signal converters

97

Converters and PWM modules

Type Description Draw-ingno.

Orderno.

PWM / analogue module · PCB · Input 24 V DC PWM signal · Output 0...5 V DC 1 CR3001

PWM / analogue module · PCB · Input 24 V DC PWM signal · Output 0...10 V DC 1 CR3002

PWM / analogue module · housing · Input 24 V DC PWM signal · Output 0...5 V DC 2 CR3003

PWM / analogue module · housing · Input 24 V DC PWM signal · Output 0...10 V DC 2 CR3004

DC/DC converter · Input 18...36 V DC · Output 10 V DC 3 EC2025

Module for current measurement with ecomat R 360 controller 4 EC2049

Scale drawings / drawing no. – CAD download: www.ifm.com

1

42,5

49

3024,5

3,2

2

42,5

54

3424,5

3,2

15

3

42,5

54

3424,5

3

15

4

3245

112

123

54

Systems for mobile machines

98Product selectors and further information can be found at: www.ifm.com

Signal converters

99

Inclination sensors with CAN or analogue interface

Inductive sensors with IP 67 and IP 69K

Pressure sensors with a robust measuring cell for mobile hydraulics

Highest shock and vibration resistance

Extended temperature range of -40...85 °C

Sensors for mobile applications

In automation technology sensors are the “sense organs” of the control systems.Sensors are also used in mobile machines and installations. In contrast to devices forindustrial automation, the demands on sensors for mobile applications are muchhigher. As they are mounted in exposed positions they have to meet specialrequirements. Sensors are generally differentiated between sensors with a built-inCANopen interface and sensors with binary or analogue output stages which areconnected directly to controllers or I/O modules.

Special features

Sensor components such as the sensing face or housing material are adapted to therough operating conditions. The devices are designed to ensure highest shock andvibration resistance. Corrosion-resistant M12 connectors with gold-plated contactsincrease their lifetime. The sensors have a temperature range of -40...85 °C so thatthey can operate reliably in extremely cold conditions and when installed next tohot engines. Moreover, the devices are insensitive to rapid temperature changes.A voltage range of up to 10...60 V for mobile sensors ensures that even highfluctuations of the on-board system do not affect the function. To comply with theever increasing EMC requirements in mobile applications the devices feature anincreased EMC resistance. All sensors hold an e1 type approval. With this approvalof the German Federal Office for Motor Traffic they are allowed for use in roadvehicles without expiry of their operating permit.

Cable drum of amobile crane: aninductive M18 typesensor monitors andsignals the cable end.

An inclination sensormonitors the position-

ing of the outriggersof a truck crane.

Systems for mobile machines

100Product selectors and further information can be found at: www.ifm.com

System overview Page

CAN inclination sensors 102

Inclination sensors 102

Tilt sensors 102

Inductive sensors for mobile applications 103 - 105

Electronic pressure sensors for mobile applications 105 - 107

Accessories for sensors for mobile applications 108

Connection technology for sensors for mobile use 108 - 109

Wiring diagrams 109 - 110

Scale drawings / drawing no. – CAD download: www.ifm.com 110 - 112

Sensors

101

CAN inclination sensors

Type Angular range

[°]

Numberof axes

Resolution /accuracy

[°]

Interfaces Wiringdiagr.

no.

Draw-ingno.

Orderno.

Configurable output functions · M12 connector

±15° 2 0.001° / 0.025° 1 x CAN 12 1 CR2101

±45° 2 0.1° / 0.5°1 x CAN

2 x analogue13 2 CR2102

Inclination sensors

Type Angular range

[°]

Supply voltage Output signal Repeatability

[°]

Wiringdiagr.

no.

Draw-ingno.

Orderno.

Cable

±90° 15...30 V DC 1 x analogue (0...10 V) 0.1° 1 3 EC2019

±90° 8...30 V DC 1 x analogue (0.5...4.5 V) 0.1° 1 3 EC2045

M12 connector

±20° 11...15 V DC 1 x analogue (4...20 mA) 0.1° 14 3 EC2060

±90° 20...30 V DC 1 x analogue (4...20 mA) 0.1° 14 3 EC2082

Tilt sensors

Type Angular range

[°]

Supply voltage Output signal Repeatability

[°]

Wiringdiagr.

no.

Draw-ingno.

Orderno.

Cable

2.5...5.5° 10...30 V DC 1 x Digital 0.2° 2 4 EC2061

Systems for mobile machines

102Product selectors and further information can be found at: www.ifm.com

Inductive sensors for mobile applications

Type Dimensions

[mm]

Sensingrange

[mm]

Material Ub

[V]

Protection f

[Hz]

Iload

[mA]

Draw-ingno.

Orderno.

Cable 6 m · Output function · DC PNP · Wiring diagram no. 3

M12 / L = 79 4 f stainless steel 10...60 IP 67 / IP 69K 400 200 5 IFM209

Cable 6 m · Output function · 3-wire DC PNP; 2-wire DC PNP/NPN · Wiring diagram no. 10

M12 / L = 79 4 f stainless steel 10...36 IP 67 / IP 69K 400 100 5 IFM207

Cable 6 m · Output function · DC PNP · Wiring diagram no. 3

M12 / L = 79 7 nf high-grade st. steel 10...60 IP 67 / IP 69K 300 200 6 IFM210

Cable 6 m · Output function · 3-wire DC PNP; 2-wire DC PNP/NPN · Wiring diagram no. 10

M12 / L = 79 7 nf stainless steel 10...36 IP 67 / IP 69K 300 100 6 IFM208

M12 connector · Output function · DC PNP · Wiring diagram no. 4

M12 / L = 70 4 f high-grade st. steel 10...60 IP 67 / IP 69K 400 200 7 IFM205

M12 connector · Output function · 3-wire DC PNP; 2-wire DC PNP/NPN · Wiring diagram no. 11

M12 / L = 70 4 f high-grade st. steel 10...36 IP 67 / IP 69K 400 100 7 IFM203

M12 connector · Output function · DC PNP · Wiring diagram no. 4

M12 / L = 70 7 nf stainless steel 10...60 IP 67 / IP 69K 300 200 8 IFM206

M12 connector · Output function · 3-wire DC PNP; 2-wire DC PNP/NPN · Wiring diagram no. 11

M12 / L = 70 7 nf high-grade st. steel 10...36 IP 67 / IP 69K 300 100 8 IFM204

Cable 6 m · Output function · DC PNP · Wiring diagram no. 3

M18 / L = 81 8 f stainless steel 10...60 IP 67 / IP 69K 200 200 9 IGM206

Sensors

103You can find wiring diagrams and scale drawings from page 109

Type Dimensions

[mm]

Sensingrange

[mm]

Material Ub

[V]

Protection f

[Hz]

Iload

[mA]

Draw-ingno.

Orderno.

Cable 6 m · Output function · 3-wire DC PNP; 2-wire DC PNP/NPN · Wiring diagram no. 10

M18 / L = 81 8 f stainless steel 10...36 IP 67 / IP 69K 200 100 9 IGM202

Cable 6 m · Output function · DC PNP · Wiring diagram no. 3

M18 / L = 81 12 nf stainless steel 10...60 IP 67 / IP 69K 200 200 10 IGM207

Cable 6 m · Output function · 3-wire DC PNP; 2-wire DC PNP/NPN · Wiring diagram no. 10

M18 / L = 81 12 nf stainless steel 10...36 IP 67 / IP 69K 200 100 10 IGM203

M12 connector · Output function · DC PNP · Wiring diagram no. 4

M18 / L = 70 8 f stainless steel 10...60 IP 67 / IP 69K 200 200 11 IGM204

M12 connector · Output function · 3-wire DC PNP; 2-wire DC PNP/NPN · Wiring diagram no. 11

M18 / L = 70 8 f stainless steel 10...36 IP 67 / IP 69K 200 100 11 IGM200

M12 connector · Output function · DC PNP · Wiring diagram no. 4

M18 / L = 70 12 nf stainless steel 10...60 IP 67 / IP 69K 200 200 12 IGM205

M12 connector · Output function · 3-wire DC PNP; 2-wire DC PNP/NPN · Wiring diagram no. 11

M18 / L = 70 12 nf stainless steel 10...36 IP 67 / IP 69K 200 100 12 IGM201

Cable 6 m · Output function · DC PNP · Wiring diagram no. 3

M30 / L = 81 12 f stainless steel 10...60 IP 67 / IP 69K 100 200 13 IIM210

Cable 6 m · Output function · 3-wire DC PNP; 2-wire DC PNP/NPN · Wiring diagram no. 10

M30 / L = 81 12 f stainless steel 10...36 IP 67 / IP 69K 100 100 13 IIM202

Cable 6 m · Output function · DC PNP · Wiring diagram no. 3

M30 / L = 81 22 nf stainless steel 10...60 IP 67 / IP 69K 100 200 14 IIM211

Systems for mobile machines

104Product selectors and further information can be found at: www.ifm.com

Type Dimensions

[mm]

Sensingrange

[mm]

Material Ub

[V]

Protection f

[Hz]

Iload

[mA]

Draw-ingno.

Orderno.

Cable 6 m · Output function · 3-wire DC PNP; 2-wire DC PNP/NPN · Wiring diagram no. 10

M30 / L = 81 22 nf stainless steel 10...36 IP 67 / IP 69K 100 100 14 IIM203

M12 connector · Output function · DC PNP · Wiring diagram no. 4

M30 / L = 70 12 f stainless steel 10...60 IP 67 / IP 69K 100 200 15 IIM208

M12 connector · Output function · 3-wire DC PNP; 2-wire DC PNP/NPN · Wiring diagram no. 11

M30 / L = 70 12 f stainless steel 10...36 IP 67 / IP 69K 100 100 15 IIM200

M12 connector · Output function · DC PNP · Wiring diagram no. 4

M30 / L = 70 22 nf stainless steel 10...60 IP 67 / IP 69K 100 200 16 IIM209

M12 connector · Output function · 3-wire DC PNP; 2-wire DC PNP/NPN · Wiring diagram no. 11

M30 / L = 70 22 nf stainless steel 10...36 IP 67 / IP 69K 100 100 16 IIM201

Cable 3 m · Output function · DC PNP · Wiring diagram no. 5

40 x 12 x 26 4 nf PBT 10...36 IP 67 70 – 17 IN5281

Cable 3 m · Output function · DC PNP · Wiring diagram no. 6

40 x 12 x 26 4 nf PBT 10...36 IP 67 70 – 17 IN5282

f = flush / nf = non flush

Electronic pressure sensors for mobile applications

Type Processconnection

Display

LED

Measuringrange

[bar]

Poverload

max. [bar]

Pbursting

min. [bar]

UbDC

[V]

Draw-ingno.

Orderno.

M12 connector · Output function 2 x normally open / closed programmable or 1 x normally open / closed programmable + 1 x normally closed (diagnostic function) · Wiring diagram no. 7

G¼ male / M5female

Operation 0...400 600 1000 9.6...36 18 PP7550

G¼ male / M5female

Operation 0...250 400 850 9.6...36 18 PP7551

Sensors

105You can find wiring diagrams and scale drawings from page 109

Type Processconnection

Display

LED

Measuringrange

[bar]

Poverload

max. [bar]

Pbursting

min. [bar]

UbDC

[V]

Draw-ingno.

Orderno.

M12 connector · Output function 2 x normally open / closed programmable or 1 x normally open / closed programmable + 1 x normally closed (diagnostic function) · Wiring diagram no. 7

G¼ male / M5female

Operation 0...100 300 650 9.6...36 19 PP7552

G¼ male / M5female

Operation 0...25 150 350 9.6...36 20 PP7553

G¼ male / M5female

Operation -1...10 75 150 9.6...36 20 PP7554

M12 connector · Output function 4...20 mA · Wiring diagram no. 8

G¼ I – 0...400 600 1000 9.6...32 21 PA3020

G¼ I – 0...250 400 850 9.6...32 21 PA3021

G¼ I – 0...100 300 650 9.6...32 22 PA3022

G¼ I – 0...25 150 350 9.6...32 22 PA3023

G¼ I – 0...10 75 150 9.6...32 22 PA3024

G¼ I – 0...600 800 1200 9.6...32 23 PA3060

M12 connector · Output function 0...10 V · Wiring diagram no. 9

G¼ I – 0...400 600 1000 16...32 21 PA9020

G¼ I – 0...250 400 850 16...32 22 PA9021

G¼ I – 0...100 300 650 16...32 22 PA9022

G¼ I – 0...25 150 350 16...32 22 PA9023

G¼ I – 0...10 75 150 16...32 22 PA9024

Systems for mobile machines

106Product selectors and further information can be found at: www.ifm.com

Type Processconnection

Display

LED

Measuringrange

[bar]

Poverload

max. [bar]

Pbursting

min. [bar]

UbDC

[V]

Draw-ingno.

Orderno.

M12 connector · Output function 2 x normally open / closed programmable or 1 x normally open / closed programmable + 1 x normally closed (diagnostic function) · Wiring diagram no. 7

G¼ male / M5female

Operation 0...400 600 1000 9.6...36 18 PP000E

G¼ male / M5female

Operation 0...250 400 850 9.6...36 18 PP001E

G¼ male / M5female

Operation 0...100 300 650 9.6...36 19 PP002E

G¼ male / M5female

Operation 0...25 150 350 9.6...36 20 PP003E

G¼ male / M5female

Operation -1...10 75 150 9.6...36 20 PP004E

M12 connector · Output function 4...20 mA analogue · Wiring diagram no. 8

G¼ A – 0...400 600 1600 8.5...36 24 PT3550

G¼ A – 0...250 400 1000 8.5...36 24 PT3551

G¼ A – 0...100 200 1000 8.5...36 24 PT3552

G¼ A – 0...25 60 600 8.5...36 24 PT3553

G¼ A – 0...10 25 300 8.5...36 24 PT3554

M12 connector · Output function 0...10 V analogue · Wiring diagram no. 9

G¼ A – 0...400 600 1600 16...36 24 PT9550

G¼ A – 0...250 400 1000 16...36 24 PT9551

G¼ A – 0...100 200 1000 16...36 24 PT9552

G¼ A – 0...25 60 600 16...36 24 PT9553

G¼ A – 0...10 25 300 16...36 24 PT9554

Sensors

107You can find wiring diagrams and scale drawings from page 109

Accessories for sensors for mobile applications

Type Description Orderno.

Programming/ display unit · for EPS and IO-Link sensors · Connector · Housing materials: stainless steel 316L / 1.4404 / PC copolymer / PBT / FPM

PP2001

Mounting clamp · Ø 12 mm · with end stop · for type M12 · Housing materials: PC E11047

Mounting clamp · Ø 18 mm · with end stop · for type M18 · Housing materials: PC E11048

Mounting clamp · Ø 30 mm · with end stop · for type M30 · Housing materials: PC E11049

Angle bracket · for type M12 · Housing materials: stainless steel E10735

Angle bracket · for type M18 · Housing materials: stainless steel E10736

Angle bracket · for type M30 · Housing materials: stainless steel E10737

Connection technology for sensors for mobile use

Type Description Orderno.

Socket · angled · Free from silicone · Free from halogen · gold-plated contacts · M12 connector · 2 m · Housing materials: housing: TPU orange / sealing: Viton

EVC004

Socket · angled · Free from silicone · Free from halogen · gold-plated contacts · M12 connector · 5 m · Housing materials: housing: TPU orange / sealing: Viton

EVC005

Socket · angled · Free from silicone · Free from halogen · gold-plated contacts · M12 connector · 10 m · Housing materials: housing: TPU orange / sealing: Viton

EVC006

Jumper · straight / straight · Free from silicone · Free from halogen · gold-plated contacts · 1 m · Housing materials: housing: TPUorange / sealing: Viton

EVC012

Jumper · straight / straight · Free from silicone · Free from halogen · gold-plated contacts · 0.3 m · Housing materials: housing: TPU orange / sealing: Viton

EVC010

Systems for mobile machines

108Product selectors and further information can be found at: www.ifm.com

Type Description Orderno.

Socket · straight · Free from silicone · Free from halogen · gold-plated contacts · M12 connector · 2 m · Housing materials: housing:TPU orange / sealing: Viton

EVC001

Socket · straight · Free from silicone · Free from halogen · gold-plated contacts · M12 connector · 5 m · Housing materials: housing:TPU orange / sealing: Viton

EVC002

Socket · straight · Free from silicone · Free from halogen · gold-plated contacts · M12 connector · 10 m · Housing materials: housing:TPU orange / sealing: Viton

EVC003

Core colours

BK black

BN brown

BU blue

Wiring diagrams

1

BK

BU

BNL+

L

OUT

2

BK

BU

BN

L+

L

3

BN

BK

BU

L+

L

4

L+

L

1

4

3

5

BN

BU L

L+

6

BN

BU L

L+

7

4

1

3

2OUT2

L+

L

OUT1/Teach/Data

8

L+

L

1

2

9

L+

L

1

3

2

10

L+

L

BN

BK

BU

L+

L

BN

BK

11

L+

L

1

4

L+

L

1

4

3

12

descriptionoperating voltage

CAN interface

pin12345

potentialGND10...30 V DCCAN_GNDCAN_HCAN_L

2

4 3

15

Sensors

109

Wiring diagrams

13

descriptionoperating voltage

CAN interface

analogue outputs(X-/Y-axis)

pin12345678

potential10...30 V DCGNDCAN_HCAN_LCAN_GNDI_OUT XI_OUT YGND_A

5

67

42

3 18

14

pin 1: L+pin 2: n.c.pin 3: L–pin 4: output2

4 3

1

Scale drawings / drawing no. – CAD download: www.ifm.com

1

M12

x1

641

6090

60

LED

75

455,

3

2

75

455,

3

90

M12

x1

641

6092

60

LED

3

5241

4124

537

5,2

4

6,2

81

202,

755,

25

8,2512,75

5

5,4

7962

53

M12

x1

LED 4 x 90° 174

6

5,4

796248

LED 4 x 90° 174

M12

x1

5

Systems for mobile machines

110Product selectors and further information can be found at: www.ifm.com

Scale drawings / drawing no. – CAD download: www.ifm.com

7

5950

M12

x1

174

M12

x1

LED

70

8

45

M12

x1

174

5

M12

x1

5970

LED

9

64

LED 4 x 90° 24

81

5750

M18

x1

4

10

64

LED 4 x 90° 24

81

5740

M18

x1

4

10

11

M18

x1

M12

x1

5057

7059

424LED 4 x 90°

12

M18

x1

M12

x1

4057

70

LED 4 x 90°

59

10

424

13

36

53

M30

x1,5

57

5

5

64

LED 4 x 90°

81

14

36

38

M30

x1,5

1557

5

5

64

LED 4 x 90°

81

15

59

53

M30

x1,5

57

70

M12

x1

LED 4 x 90° 536

16

LED 4 x 90°

59

38

M30

x1,5

5

57

70

36

M12

x1

15

17

406

12LED

4

2613

32

3,2 45

LED

3,2

18

1610

1

1: threaded insert M3, depth 5.8 mm, max. tightening torque 1.2Nm (screw fixing class 8.8) when brass insert in contact with counter-part.

Sensors

111

Scale drawings / drawing no. – CAD download: www.ifm.com

18

79,5

M12 x130

G1 4/2

LED

65,5

30 12

M51

1: Pressure relief mechanism, No mechanical force must be exertedon the pressure relief mechanism., 2: sealing FPM / DIN 3869-14

19

79,5

M12 x130

30

12

G1 4/M5

1

LED

65,5

1: sealing FPM / DIN 3869-14

20

79,5

M12 x130

42

65,5

30 12

G1/M51

LED

1: ventilation, 2: sealing FPM / DIN 3869-14

21

75

M12 x130

30

27

1,3

21,5

14

G 41

1: Pressure relief mechanism, No mechanical force must be exertedon the pressure relief mechanism.

22

75

M12 x130

30

27

1,3

21,5

14

G 41

23

77,3

M12 x130

30

27

1,3

21,5

16,5

G 41

24

221

51,2

12

G1 4/

65,1

M12 x122

1: sealing FPM / DIN 3869-14, tightening torque 25 Nm

Systems for mobile machines

112Product selectors and further information can be found at: www.ifm.com

Sensors

113

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Japanefector co. ltd.18F WBG Marive-west2-6-1 Nakase, Mihama-kuChiba-shi, Chiba [email protected]/jp

JordanAl Mashreqan Trading SuppliesP.O.Box.85105411185 SwaifiehAmman - Jordan.Tel. +962 6 581 8841Fax +962 6 581 [email protected]

Koreaifm electronic Ltd.2F Hyundai Liberty House #201Hannam-Dong 258,Yongsan-Gu,Seoul, KoreaTel. +82 2-790-5610Fax +82 [email protected]/kr

KuwaitKana Controls 2nd Floor Khalid Fauzan BuildingBuilding No. 1670Street No. 7, Block No. 1Al-Rai Industrial Area, P.O. Box - 25593,13116 Safat,KuwaitTel.: +965-24741537Fax:[email protected]

LatviaEC SystemsKatlakalna Str. 4A1073 RigaLatviaTel.: +371 724 1231Fax: +371 724 [email protected]

LebanonMiddle East Development Co. SAL(MEDEVCO)Medevco Building Jeita Main Road Jeita - Kesrouan LebanonMail address :P.O.Box 67 Jounieh LebanonTel. +961-9-233550 Fax [email protected]

LithuaniaElinta UABTerminalo g. 3, Biruliškių k.,Karmėlavos sen.LT-54469 Kauno raj. (Kauno LEZ)LithuaniaTel.: +370 37 351 999Fax: +370 37 452 [email protected]

Malaysiaifm electronic Pte. LtdMalaysian Branch OfficeNo. 2-4-2, Fourth FloorTower 2 @ PFCC, Jalan Puteri 1/2Bandar Puteri Puchong,47100 Puchong, SelangorTel. +603 - 8063 9522Fax +603 - 8063 [email protected]/my

ifm electronicAsia Regional Office21, Jalan KemuntingTaman Kebun The80250 Johor BahruJohor, West MalaysiaTel. +607 - 332 5022Fax +607 - 332 [email protected]

ifm – worldwideaddresses

115

ifm – worldwideaddresses

116Product selectors and further information can be found at: www.ifm.com

Mexicoifm efector S. de R.L. de C.V.Ave. Arq. Pedro Ramírez Vázquez200-4Planta Baja, Col. Valle Oriente.San Pedro Garza García, N.L. 66269Tel. +52-81-8040-3535Fax [email protected]/mx

MoroccoSOFIMED137, Boulevard Moulay Ismaïl -Roches Noires20290 - Casablanca - MAROCTel : +212 522 240 101Fax : +212 522 240 100www.sofimed.ma

Netherlandsifm electronic b.v.Deventerweg 1 E3843 GA HarderwijkTel. +31 / 341 438 438Fax +31 / 341 438 [email protected]/nl

New Zealandifm efector pty ltd.Unit 13, 930 Great South RoadPenrose, AucklandTel. +64 / 95 79 69 91Fax +64 / 95 79 92 [email protected]/nz

NigeriaAutomated Process Ltd3rd Floor, 32 Lagos AbeokutaExpresswayNear Cement Bus StopDopemu, AgegeLagos State, NigeriaTel. + 234 / 01 / 4729 967Fax + 234 /01 / 4925 [email protected]

NorwaySiv.Ing. J.F.Knudtzen ASBillingstadsletta 971396 BillingstadPostboks 1601378 NesbruTel. +47 / 66 98 33 50Fax +47 / 66 98 09 55 [email protected]

OmanTechnical EngineeringCompany LLC.P.O. Box 59 Madinat Al Sultan QaboosPostal Code 115 Sultanate of OmanTel. +968 24503593Fax +968 [email protected]

PanamaRyD Industrial PanamáAv. Ricarco J. Alfaro, Plaza Aventura,Piso 4, Oficina 417PanamáPANAMÁTel. (507) 236-8639Tel. (507) 236-8640Tel. (507) [email protected]

Perudekatec s.a.c.Los Calderos 188Urb. Vulcano, AteLima / PeruTel. +511 / 348 0293Tel. +511 / 348 0458Tel. +511 / 348 2269Fax +511 / 349 [email protected]

PhilippinesGram Industrial, Inc.Unit 201 Common Goal TowerFinance cor., Industry St.,Madrigal Business Park Ayala AlabangMuntinlupa City 1770Tel. 632-8502218 / 8508496Fax. 632-8077173 / [email protected]

Polandifm electronic Sp.z o.o.ul. Kosciuszki 175PL 40-524 KatowiceTel. +48 / 32 / 60 87 454Tel. +48 / 32 / 60 87 480Fax +48 / 32 / 60 87 [email protected]/pl

Portugalifm electronic - Sucursalem PortugalAvenida da Republica 25034430-208 Vila Nova de GaiaTel. +351 / 22 / 37 17 108Fax +351 / 22 / 37 17 [email protected]/pt

Romaniaifm electronic s.r.l.Str. Cristian Nr. 5550073 SibiuTel.: 0040 269 224550Fax: 0040 269 [email protected]

Russiaifm electronicIbragimova, 31, k.50office 607105318 MoscowTel.: +7 (495) 921-44-14Fax: +7 (495) [email protected]/ru

Saudi ArabiaNoor Al-Shomoe for Electric& MaintenanceKing Khalid Street, Cross 5P.O. Box 2571Al-Khobar 31952Kingdom of Saudi ArabiaTel. +9 663 864 49 58Fax +9 663 894 63 [email protected]

Singaporeifm electronic Pte. Ltd.25, International Business Park #03-26/29 German Center 609916 Singapore Tel. +6565628661 Fax [email protected]/sg

Slovakiaifm electronic spol. s.r.o.Rybnicna 40831 06 BratislavaTel. +421 / 2 / 44 87 23 29Fax +421 / 2 / 44 64 60 [email protected]/sk

South Africaifm electronic (pty) LtdShorrok HouseRoute 21 Corporate ParkNellmapius Drive, Irene Ext. 30, Centurion 0157, Pretoria Postnet Suite 279Private bag X8Elardus Park0047Tel. +27 (0) 861 IFM RSA / 436 772Fax +27(0)12 450 [email protected]/za

Spainifm electronic s.l.Parc Mas BlauEdificio Inbisac/ Garrotxa 6-808820 El Prat de Llobregattel: 0034 93 479 30 80fax: 0034 93 479 30 [email protected]/es

Swedenifm electronic abDrakegatan 641250 GothenburgTel. växel 031-750 23 00Tel. order 031-750 23 50Telefax 031-750 23 [email protected]/se

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117

Switzerlandifm electronic agAltgraben 274624 HärkingenTel. 0800 88 80 33Fax 0800 88 80 [email protected]/ch

ThailandSang Chai Meter Co., Ltd.694/16-19 Phaholyothin RoadSamsen Nai, Phayathai Bangkok 10400 Tel. +66 / 2 / 616 8051Fax +66 / 2 / 616 [email protected]

TunesiaTECHNOPREST – TunisiaGP1 – Km 5,5 Rte de Sousse –Z.I 2013 Ben Arous – TunisiaTel : +216 71 389 203Fax : + 216 71 389 [email protected]

Turkeyifm electronic Elektriklive Elektronik Aletlerİth.İhr.Paz.Tic.Ltd.Şti. Merkez Mah. Nadide Sok. Anıttepe Sitesi No:28 34381 Şişli / İstanbulTel. +90 / 212 / 210 5080Fax +90 / 212 / 221 [email protected]/tr

Ukrainaifm electronicMariny Raskovoj 1102660 KievUkraineTel. +380 44 501 8543Fax +380 44 501 [email protected]/ua

United Arab EmiratesUnited Arab EmiratesDUBAINoor Al-Shomoe ElectricalEquipments Est.P.O. Box: 64052Warehouse No: 27A6 Street, Al Quoz Industrial 1Al Quoz, DubaiUnited Arab EmiratesTel. +9714 3403918Fax +9714 3403819Mobile +971 [email protected]

ABU DHABIAl Injazat Technical Services Est.P.O. Box 42895Al Qubaisi bldg floor 0 flat # 4Liwa street corner of corniche road,Abu Dhabi,United Arab EmiratesTel.: +971-2-6585400Fax: +971-2-6585401Mob: [email protected]

United Kingdomifm electronic Ltd.efector HouseKingsway Business ParkOldfield RoadHamptonMiddlesex TW12 2HDTel. +44 / 20 / 8213 0000Fax +44 / 20 / 8213 [email protected]/uk

USAifm efector, inc.782 Springdale Drive Exton, PA 19341 Tel. 800-441-8246Fax 800-329-0436 [email protected]/us

VenezuelaPetrobornas, C.A.C.C. Plaza Aeropuerto,Galería piso 1, Local P1-B03, Calle Neverí, Unare,Puerto Ordaz 8050, Estado BolívarVenezuelaTeléfono: + 58 286 [email protected]

VietnamThe Representative Officeof ifm electronic GmbH inHo Chi Minh City7A-7th Floor,#467 Dien Bien Phu Street,Ward 25, Binh Thanh District,Ho Chi Minh City 700000,VietnamTel. +84-8-35125177 Fax [email protected]

Visit our website:

www.ifm.com

ifm electronic gmbhFriedrichstraße 145128 EssenTel. +49 / 201 / 24 22-0Fax +49 / 201 / 24 22-1200E-mail [email protected]

Position sensors

Sensors formotion control

Industrial imaging

Safety technology

Process sensors

Condition monitoringsystems

Industrialcommunication

Identification systems

Systems formobile machines

Connectiontechnology

Overviewifm product range:

Accessories

Over 70 locations worldwide –at a glance at www.ifm.com

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