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Innovations 2013
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Powerful 32-bit SafetyController for mobile machines
Safety controllers
(04.2013)
Safety technology
IO-Link sensor for position and level detection
Capacitive sensors
Photoelectric sensors for general applications
High-performance “O6 wetline” photoelectric sensors (04.2013)
(04.2013)
Position sensors
4 - 5
6 - 7
Laser sensors / distance measurement sensors
First standard photocell with time of flight measurementPhotoelectric sensor with time of flight measurement and easy-turn
(04.2013)
(04.2013)
8 - 910 - 11
12 - 13
Temperature sensors
Infrared temperature sensor with display / operating unit on the sensorTemperature transmitter with display and IO-Link
A quantum leap in flow rate measurement technology (11.2012)
Flow sensors / flow meters
(11.2012)
(04.2013)
Process sensors
16 - 1718 - 19
14 - 15
Online vibration monitoring according to ISO 10816
Vibration monitoring systems
(11.2012)
Condition monitoring systems
3.3 to 20 A with high efficiency in a slim design
24 V DC power supplies
(04.2013)
2.8 to 8 A with high efficiency in a slim design
AS-i power supplies
(04.2013)
Power supplies
20 - 21
22 - 23
24 - 25
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Position sensors
IO-Link sensor for positionand level detection
Detection of liquids on a bypass.
New featuresFor this new product line, the existing capacitive sensorswere enhanced with IO-Link. All further data as well asthe order numbers remain the same.
ApplicationCapacitive sensors detect bulk materials or liquidsthrough non-metallic vessel walls. Typical applicationsfor product detection can be found in the semiconduc-tor, paper and wood industries.
Parameter settingThe parameters can either be set via the buttons on thesensor or via IO-Link interface. This can be done usingthe USB interface E30396 or a memory plug.
Data transmissionA standard M12 cable transmits process data, parame-ters and diagnostic information to a connected IO-Linkmaster. When IO-Link is not in use, the sensor workswith one switching output.
Easy parameter setting via IO-Link beforeinstallation of the sensor
Versatile data processing via IO-Link
Normally open / normally closed freelyselectable
Clearly visible indication of the switchingstatus
Easy installation with mounting adaptersand cable ties
The first capacitive sensor with IO-Link
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For further technical data please go to: www.ifm.com
Position sensorsCapacitive sensors
Type Description Order no.
Accessories
Mounting adapter for free-standing mounting, PBT E12153
Mounting adapter for pipe and tubemounting with cable ties, PA E12163
Connection technology
Type Description Order no.
M12 socket,2 m black, PUR cable EVC001
M8 socket,2 m black, PUR cable EVC150
Dimensions
3,2
48
3343,7
2
5,5 3
13,4
14
20
121
Example: KQ6001
1) Programming buttons2) Active face
Communicationinterface
Sensing range[mm]
Output functionProtection rating / class
Teach button
Output stage Order no.
Connection cable 2 m PVC· 3 wires
IO-Link 1.1 12 nf programmableIP 65, IP 67, III• PNP / NPN* KQ6001
IO-Link 1.1 12 nf programmableIP 65, IP 67, III• PNP KQ6002
Connection cable with M8 plug · 3 wires
IO-Link 1.1 12 nf programmableIP 65, IP 67, III• PNP / NPN* KQ6003
IO-Link 1.1 12 nf programmableIP 65, IP 67, III• PNP KQ6004
Connection cable with M12 connector · 3-wire
IO-Link 1.1 12 nf
Setting range[mm]
3...20
3...20
3...20
3...20
3...20 programmableIP 65, IP 67, III• PNP KQ6005
* automatic detection of the load
Memory plug, parameter memory for IO-Link sensors E30398
IO-Link interface, current consumption from USB port E30396
Operating voltage [V DC] 10...30
Current rating [mA] 100
Voltage drop [V] < 2.5
Switching frequency [Hz] 10
Switch point drift of Sr [%] -20...20
Switching hysteresis of Sr [%] 1...15
Short-circuit protection, pulsed •
Reverse polarity / overload protection • / •
Ambient temperature [°C] -25...80
Switching status LED yellow
Material housingcover
pushbuttons
glass-fibre reinforced PBTglass-fibre reinforced PC
TPE-U
Further technical data
IO-Link deviceType of transmission COM1 (4.8 kBaud)
Profiles Smart sensor
LINERECORDER SENSOR,software for parameter setting and set-up of IO-Link sensors
ZGS210
IO-Link 1.1 12 nf programmableIP 65, IP 67, III• PNP KQ60083...20
IO-Link 1.1 12 nf programmableIP 65, IP 67, III– PNP KQ60103...20
Connection cable 10 m PVC · 3 wires
IO-Link 1.1 12 nf programmableIP 65, IP 67, III• PNP KQ60073...20
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Tiny yet powerful photocellsfor the food industry
Best optical performanceThe diffuse reflection sensors distinguish themselves byreliable background suppression, even in case of highlyreflective backgrounds. The sensing range is independentof the characteristics and colour of the object to be detected. A special feature is the automatic sensitivitycompensation that guarantees reliable operation evenin steam, smoke or highly reflective environments.
Ideal for food applicationsThe potentiometers are provided with a double sealand are, like the front pane, embedded flush to allowresidue-free cleaning. The transparent black housingcover ensures that, even in bright lighting conditions,the LEDs are highly visible. The coated front pane ismade of resistant, shatterproof plastic.
Stainless steel housing with protection rating IP 68 / IP 69K
Easy adjustment via potentiometer
Diffuse reflection sensors with reliablebackground suppression
Object colour has no influence on therange
Also available as through-beam or retro-reflective system
High-performance “O6 wetline”photoelectric sensors
Position sensors
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For further technical data please go to: www.ifm.com
Infrared sensors / red light sensors
Diffuse reflection sensor with background suppression · PVC cable, 2 m · 3-wire DC
Common technical data
Light spot diameter
[mm]
Light-on / dark-on mode
Current consumption
[mA]
Order no.
8* O6H300
Range
[m]
2...200 mm adjustable 20
Operating voltage [V DC] 10...30
Type of light red light 633 nm
Switching status indication LED yellow
Operation LED green
Protection rating, class
IP 65, IP 67, IP 68, IP 69KIII
Short-circuit protection, pulsed •
Reverse polarity protection / overloadprotection • / •
Ambient temperature [°C] -25...80
Voltage drop [V] < 2.5
Current rating [mA] 100
Accessories
Type Description Order no.
Mounting set for clamp mounting,stainless steel E21272
Bracket for free-standing mounting,stainless steel E21271
Protective bracket,stainless steel E21273
18 x 18 mm, Solidchem plastic E21267
56 x 38 mm, Solidchem plastic E21268
48 x 48 mm, Solidchem plastic E21269
96 x 96 mm, Solidchem plastic E21270
Materials housing
lens
high-grade stainless steel(1.4404 / 316L)
PPSU PMMA
Switching frequency
[Hz]
1000
Order no.
O6H304
Position sensors
PNPNPN
Diffuse reflection sensor with background suppression · M12 connector with 0.3 m PVC cable · 3-wire DC
8* O6H3012...200 mm adjustable 20 1000 O6H305
PNPNPN
Diffuse reflection sensor · PVC cable, 2 m · 3-wire DC
15* O6T3005...500 mm adjustable 20 1000 O6T304
PNPNPN
Diffuse reflection sensor · M12 connector with 0.3 m PVC cable · 3-wire DC
15* O6T3015...500 mm adjustable 20 1000 O6T305
PNPNPN
Retro-reflective sensor with polarisation filter · PVC cable, 2 m · 3-wire DC
150** O6P3005...5000 mm adjustable 20 1000 O6P304
PNPNPN
Retro-reflective sensor with polarisation filter · M12 connector with 0.3 m PVC cable · 3-wire DC
150** O6P3015...5000 mm adjustable 20 1000 O6P305
PNPNPN
Through-beam sensor transmitter · PVC cable, 2 m · 2-wire DC
300*0...10000 mm – 20 – O6S300
Through-beam sensor transmitter · M12 connector with 0.3 m PVC cable · 2-wire DC
300*0...10000 mm – 20 – O6S301
Through-beam sensor receiver · PVC cable, 2 m · 3-wire DC
– O6E3000...10000 mm adjustable 20 1000 O6E304
PNPNPN
Through-beam sensor receiver · M12 connector with 0.3 m PVC cable · 3-wire DC
– O6E3010...10000 mm adjustable 20 1000 O6E305
PNPNPN
* at maximum range** referred to prismatic reflector Ø 80 mm
Prismatic reflectors for the food industry (up to 140 °C)
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O5D with display – first standard photocell with timeof flight measurement (PMD)
Time of flight measurement for standard sensorsThe O5D with time of flight measurement (PMD = photonic mixer device) combines the following advan-tages: long ranges, reliable background suppression, visible red light and high excess gain. In the same pricerange as standard sensors, it is a clever alternative.
Easy handlingThe switch point is set easily to the nearest centimetrevia “+/-” buttons and display or alternatively via IO-Link, which also allows read-out of the actual value.
Any surface and any mounting positionShiny, matt, dark or light objects of any colour: the O5D features reliable background suppression. The unit allows any angle of incidence and thus flexible mountingpositions. This simplifies installation and saves costs.
Reliable background suppression and colour-independent detection
Precise time of flight measurement in hous-ing sizes of standard photoelectric sensors
Shiny surfaces are detected reliably (e.g. stainless steel)
Any sensor position, even an obliqueangle to the object
Switch point setting to the nearest centimetre via “+/-” buttons and display
PMDLine series – a new generationof photoelectric sensors
Position sensors
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For further technical data please go to: www.ifm.com
Laser sensors / distance measurement sensors
Common technical data
Operating voltage [V DC] 10...30
Dimensions [mm] 56 x 18,2 x 46,5
Type of light visible laser light 650 nm
Extraneous light on the object [klx] max. 8
Switching status indication LED yellow
Operation LED green
Distance value3-digit
alphanumeric display
Protection rating, protection class
IP 65,IP 67II
Short-circuit protection, pulsed •
Reverse polarity protection / overload protection • / •
Ambient temperature [°C] -25...60
Current rating [mA] 2 x 100
Output function OUT1: NOOUT2: NC
Position sensors
Connection technology
Type Description Order no.
Socket, M12,2 m black, PUR cable EVC001
Socket, M12,5 m black, PUR cable EVC002
Socket, M12,2 m black, PUR cable EVC004
Socket, M12,5 m black, PUR cable EVC005
Material housing / plug adapterfront pane / LED window
bezeloperator interface
PAPMMA
stainless steelTPU
Accessories
Type Description Order no.
Mounting bracket for rod,complete set incl. clamp E21083
Protective bracket for rod,complete set incl. clamp E21084
Universal angle bracket E21085
Bracket for free-standing mounting E21087
Dovetail clamp E21088
Rod, 100 mm, Ø 12 mm,M10 thread, stainless steel E20938
Cube for mounting on an aluminiumprofile, M10 thread, diecast zinc E20951
Memory plug, parameter memory for IO-Link sensors E30398
IO-Link interface, current consumption from USB port E30396
LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors
ZGS210
Photoelectric distance sensor, laser protection class 2 · M12 connector, complementary
30...2000 < 5 < 75 O5D101
30...2000 O5D100< 5 < 75 cm
inch
Measuringrange[mm]
Backgroundsuppression
[m]
Switching frequency
[Hz]
Spot Ø at max. range
[mm]
Current consumption
[mA]
Order no.
Unit of measurement
Hysteresis
[%]
* black (6 % remission) in case of max. range
...20 11
...20 11
< 6*
< 6*
10
OID with easy-turn concept –photoelectric sensor with timeof flight measurement (PMD)
Time of flight measurement for standard sensorsThe OID with time of flight measurement (PMD = photonic mixer device) combines the following advan-tages: long ranges, reliable background suppression, visible red light and high excess gain. In the same pricerange as standard sensors, it is a clever alternative.
Easy handlingThe switch point can be set easily by turning the settingring (easy turn). A scale shows the distance set. Theswitch point can thus be set before installation.
Any surface and any mounting positionShiny, matt, dark or light objects of any colour: the OID features reliable background suppression. The unit allows any angle of incidence and thus flexible mountingpositions. This simplifies installation and saves costs.
Reliable background suppression and colour-independent detection
Simple switch point setting by rotatablesetting ring (lock function)
Shiny surfaces are detected reliably (e.g. stainless steel)
Any sensor position, even an obliqueangle to the object
IO-Link integrated, e.g. for reading theactual value
PMDLine M30: This photoelectricsensor is all set
Position sensors
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04.2013
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For further technical data please go to: www.ifm.com
Laser sensors / distance measurement sensors
Common technical data
Operating voltage [V DC] 10...30
Dimensions M30 x 90 mm
Type of light visible laser light 650 nm
Extraneous light on the object [klx] max. 8
Switching status indication LED yellow
Operation LED green
Switch point (setting) radial setting ring
Protection rating, protection class
IP 65,IP 67III
Short-circuit protection, pulsed •
Reverse polarity protection / overload protection • / •
Ambient temperature [°C] -25...60
Current rating [mA] 2 x 100
Output function OUT1: NOOUT2: NC
Position sensors
Connection technology
Type Description Order no.
Socket, M12,2 m black, PUR cable EVC001
Socket, M12,5 m black, PUR cable EVC002
Socket, M12,2 m black, PUR cable EVC004
Socket, M12,5 m black, PUR cable EVC005
Material housing
front pane
stainless steel, PBT, PC, FPM
PMMA
Rod, 100 mm, Ø 12 mm,M10 thread, stainless steel E20938
Cube for mounting on an aluminiumprofile, M10 thread, diecast zinc E20951
Type Description Order no.
Accessories
Angle bracket for type M30,stainless steel E10737
Mounting clamp for types M30, PTB E10077
Mounting set Ø 30.2 mm, clamp mounting, aluminium profile E20875
Mounting set Ø 30.2 mm, clamp mounting E20873
Mounting set Ø 30.2 mm, clampmounting, high-grade stainless steel E20874
Mounting clamp, with end stop for types M30, PC E11049
Memory plug, parameter memory for IO-Link sensors E30398
IO-Link interface, current consumption from USB port E30396
LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors
ZGS210
Photoelectric distance sensor, laser protection class 2 · M12 connector, complementary
Measuringrange[mm]
Backgroundsuppression
[m]
Switching frequency
[Hz]
Spot Ø at max. range
[mm]
Current consumption
[mA]
Order no.
Unit of measurement
Hysteresis
[%]
30...2000 < 5 < 75 OID201
30...2000 OID200< 5 < 75 cm / inch
cm
* black (6 % remission) in case of max. range
...20 11
...20 11
< 5*
< 5*
12
Powerful 32-bit SafetyController with TÜV approval
Sophisticated safety conceptifm electronic offers a new, powerful 32-bit safety controller for safety-related applications in mobile machines. The device is the perfect choice for complexand demanding control functions.The 32-bit SafetyController has been developed to current safety standards. Hardware and software havebeen certified by the German TÜV association.What is new is the programmable, layered error han-dling (keep alive): the SafetyController can be used sothat if there is a serious fault it brings the plant intosafe state before shutting down. In case of less seriouserrors however, parts of the plant in previously definedareas can still be used. Not all components have to beswitched off.The behaviour of the inputs and outputs can be adapted to the application easily and precisely usingthe CODESYS programming software.
Safety controller to EN 13849 PL d, EN 62061 SIL cl2 and IEC 61508
Layered safety concept, extended monitoring and test routines
Safe inputs and outputs with configurablebehaviour in case of a fault
Fast bootup and short error detection time
CAN interfaces with CANopen, CANsafetyand SAE J1939 protocol
Certified safety for mobile machines
Safety technology
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For further technical data please go to: www.ifm.com
Safety controllers
Technical data
Advantages and customer benefits
• Developed to current safety standardsAlmost all mobile machines have functions that mayendanger persons and equipment. There are clearlydefined product standards for more and more appli-cations (e.g. vehicle lifts, refuse trucks). The revisedMachinery Directive often means that the machinemanufacturers have to meet new requirements.The 32-bit SafetyController can be used in applicationsup to EN 13849 PL d and EN 62061 SIL cl2. Hardwareand software of the SafetyController have moreoverbeen certified by TÜV.
• The safety conceptThe safety concept monitors all internal and externalfunctions and reliably switches off in case of an error.Special test routines for hardware and software moni-toring are implemented in the devices. Nevertheless,these devices are easy and convenient to program via CODESYS. Diagnostic information can be founddirectly in the application. The behaviour of the out-puts can be configured via the software in case of afault (keep alive). Hardware, operating system software and the pro-gramming tools are certified. This simplifies approvalof the project developer’s machine, because he onlyneeds to focus on his application program.
• PowerfulDue to 32-bit technology, the powerful Safety-Controller is ideally suited for complex control tasks.Proportional functions are quickly processed. The fastbootup and the short error detection time of 110 msprovide sufficient safety in the application.
• ConfigurabilityAnalogue, digital and frequency ports are available as safety-related inputs and outputs. Furthermore,fail-safe inductive sensors can be connected to theSafetyController. The safe and non-safe outputs canbe used as digital and PWM outputs.
• CANsafetyIn addition to the CANopen profile, CANsafety (DS 304) enables a safe data exchange between bus participants on the same bus cable while the“normal” communication is in process between CAN bus participants (e.g. I/O modules). Each SafetyController supports up to four safe transmit or receive objects (SRDO). The data is safely processedvia the two integrated CAN interfaces.
Safety technology
Description Order no.
SafetyController, 32 bits, 16 I / 16 O CR7032
SafetyController, 32 bits, 32 I / 48 O CR7132
Connector, 55 poles (wirable) EC2013
Cable with connector 55 poles, 1.2 m EC2086
Programming cable with USB adapter, 2 m EC2096
Programming software CODESYS, German V2.3 CP9006
Programming software CODESYS, English V2.3 CP9008
Products
SafetyController
Housing closed metal housing withflange fastening
Device connectionAMP connector
55 poles latched, protectedagainst reverse polarity
Protection IP 67
Operating voltage [V DC] 8...32
Current consumption [mA](CR7032 / CR7132)
≤ 160 / 320
Temperature range [°C] -40...85
Indicators RGB LED
Controller Infineon TriCore 1796
Inputs (total) digital (positive / negative)analogue (0...10 / 32 V, 0...20 mA)frequency (≤ 30 kHz)
CR703216
CR713232
Outputs (total)digital, high-side/low-side, H-bridge (2/4 A)digital, PWM, current-controlled (2/4 A)digital, PWM, current-controlled (2 A)digital, (2 A)
16448
48881616
Voltage output5 / 10 V DC, 400 mA
1
Interfaces4 x CAN
1 x RS 2321 x virt. COM port (USB)
Supported CAN protocols
CANopen(CiA DS 301 V4.01)
and DSP 306SAE J 1939
Program memory [MB] 1.25
Data memory RAM [kB] 256
Data memory non-volatile [kB]Auto save 56 (4)
Programming software CODESYS V2.3
Safety-related characteristicsIEC 62061 SIL cl2ISO 13849-1 PL d
DC 90...99 %
Standards and tests (extract)CE,
E1 (UN/ECE R10),EN 50 155
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Inline flow sensor for precisemeasurement of liquids up to600 l/min
Magnetic-inductive volumetric flow sensor formeasuring the water quantity in a filtration system.
Compact and low costifm makes it possible: efector mid – a volumetric flowsensor up to 600 l/min, with electronics and evaluationunit in one of the most compact housings. It is not onlymore compact but also less expensive than comparablesensors.
Three functionsThe user monitors the volumetric flow quantity, thetotal quantity as well as the temperature with only oneunit.
Easy handlingDuring set-up, the efector mid scores with easy, intuitive handling via three buttons directly on the unit.This allows direct use of the sensor in the field.
Data processingAnalogue, binary and pulse and frequency outputsoffer various options to process the measured data.
Suited for liquids with a conductivityfrom 20 μS/cm
Variable use for different flow directions
With integrated empty pipe detectionand simulation mode
Also available with EPDM seal for drinking water applications
With indication of volumetric flow quantity, total quantity and temperature
A quantum leap in flow ratemeasurement technology
Process sensors
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Flow sensors / flow meters
Dimensions
60
M12x1
102,8
G2
G2
113
116,
820
0
Application: Machine tools, solar and water industries.For conductive liquids (conductivity: ≥ 20 μS/cm / viscosity: < 70 mm2/s at 40 °C)
Measuring rangeFlow
[l/min]
Pulse value
[l...m3]
Response timeFlow
[s]
AccuracyFlow
Process connection Orderno.
M12 connector · electrical design DC PNP/NPN · FKM seal
15...300 0.1...300,000 < 0.15 (dap = 0) ± (2 % MV + 0.5 % VMR) G 2 SM9000
15...600 0.1...600,000 < 0.15 (dap = 0) ± (2 % MV + 0.5 % VMR) G 2 SM2000
M12 connector · electrical design DC PNP/NPN · EPDM seals
SM9100
SM2100
Further technical data
Operating voltage [V] 18...32 DC
Current consumption [mA] < 150
Short-circuit protection, pulsed •
Housing materials
high-grade stainless steel(316L/1.4404);
PC (polycarbonate);FKM; PBT-GF20
Materials (wetted parts)
PEEK Victrex 150 GL30,high-grade stainless steel
(316Ti/1.4571),Hastelloy (2.4610), FKM,
Centellen
Protection IP 65, IP 67
Output function OUT1
OUT2
normally open / normallyclosed programmable or
pulse or frequency orempty pipe monitoring
or IO-Link
normally open / normallyclosed programmable
or analogue(4...20 mA / 0...10 V,
scalable) or empty pipemonitoring
Ambient temperature [°C] -10...60
Medium temperature [°C] -10...70
Pressure resistance [bar] 16
Reverse polarity / overload protection • / •
Measuring range temperature [°C] -20...80
TypeSM
Connection technology
Type Description Orderno.
M12 socket,2 m black, PUR cable EVC001
M12 socket,5 m black, PUR cable EVC002
M12 socket,2 m black, PUR cable EVC004
M12 socket,5 m black, PUR cable EVC005
Current rating [mA] 2 x 250
15...300 0.1...300,000 < 0.15 (dap = 0) ± (2 % MV + 0.5 % VMR) G 2
15...600 0.1...600,000 < 0.15 (dap = 0) ± (2 % MV + 0.5 % VMR) G 2
For further technical data please go to: www.ifm.com
Process sensors
Accessories
Type Description Order no.
Memory plug, parameter memory for IO-Link sensors E30398
16
First compact infrared tempera-ture sensor with display andoperating unit on the sensor
Detection of hot slabs in steelworks.
Indirect temperature measurementIn most cases the infrared temperature measurement is used where temperatures can only be measured in-directly, that means without contact. The reason for thiscan for example be a high temperature of the object.The sensors detect the infrared radiation emitted by theobjects and convert them into an output signal. If the detected temperature is above the set switchingthreshold, the switching output is set and the switchingstatus of the LEDs is displayed.
Easy handlingThe switching thresholds and output configurations canbe set and reproduced easily by means of the buttonand the display. During operation the display shows thecurrent measured value in percent.
High precisionAll these three types have a high-quality precision lenswhich is a prerequisite for precise switching. The lenswithstands the rough environments for example insteelworks.
2 independent switching outputs,universal programming
Scratch-resistant precision lenses forminimum sensitivity to scattered light
Easy programming via button and displayon the sensor
Test function: To be activated on thesensor or by external control signal
Temperature measurement up to 1350 °C
For the detection of very hotobjects
Process sensors
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Temperature sensors
Accessories
Type Description Orderno.
Operating voltage [V DC] 10...34
Switch point accuracy 1 %of VMR
Short-circuit protection •
LED display 2 x 7segment red
Current rating [mA] 2 x ≤ 150
Common technical data
Connection technology
Type Description Orderno.
Socket, M12, shielded,2 m black, PUR cable E11986
Socket, M12, shielded,10 m black, PUR cable E12074
Current consumption [mA] ≤ 30
Protection IP 65
Reverse polarity protection •
Description Orderno.
Temperaturerange[°C]
Wave lengthrange[μm]
Material lens Responsetime[ms]
M30, 2 switching outputs · output function 2 x NO/NC programmable
TW7000IR temperature sensor 50...500 8...14 crystal lens withanti-reflex coating < 100
IR temperature sensor 250...1250 1.0...1.7
Distance ratio /angle of aperture
25:1 / 2.3°
95:1 / 0.6° temperedoptical glass < 2
Air purge E35063
Cooling jacket E35064
Mounting bracket E35065
Protective tube E35066
Heat insulation E35067
Dimensions
TW7001
IR temperature sensorfor fibre optics 350...1350 1.0...1.7 70:1 / 0.8° tempered
optical glass < 2 TW7011
For further technical data please go to: www.ifm.com
1) Programming buttons2) 2-digit alphanumeric display
L+
L
2
5
1
4
3
Out 1
Out 2
Test Input
screen
Wiring diagram
TW7000
TW7001
TW7011
Fibre optic, 2 m E35061
Fibre optic, 5 m E35062
Sensor head, lens attachment forIR temperature sensors E35060
Accessories TW7011
Description Orderno.
21
28
5175,5
M30
x1,5
155
M12
x1
5 362 x LED
85,575,5M
30x1
,5
189
M12
x 1
5 361 2 2 x LED
28
21
28
54,575,5
M30
x1,5
1/4“
-36U
NS
-2A
163
M12
x1
5 362 x LED
Process sensors
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Process sensors
First transmitter with display and IO-Link for food applications
TD temperature transmittersThe TD series temperature transmitters are distinguishedby a compact, hygienic design with integrated adaptersand a display for local indication of the temperature.
Easy installation and set-upThe integrated Tri-clamp and G1/2" process adaptersallow quick and easy installation. No complex set-up isrequired because the transmitters are supplied with apre-scaled measuring range. For special applicationsthe temperature range can be scaled via IO-Link 1.1.
Robust and durableProtected to IP 69K standards and featuring a fully welded stainless steel housing, the transmitters are designed to operate in particularly harsh applications.
Bright 4-digit LED display for optimum readability
Fast response time T05/09 = 1/3 s
Pre-scaled measuring ranges, IO-Link 1.1programmable
Available in various probe lengths from30...150 mm
Hygienic and robust design: high-gradestainless steel (316L / 1.4404) and IP 69K
Temperature transmitter withdisplay and IO-Link
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For further technical data please go to: www.ifm.com
Process sensorsTemperature sensors
Connection technology
Type Description Order no.
Nominal length
[mm]
Order no.
Temperature range(scaled 4...20 mA)
Process connection 1.5" Tri-clamp
TD280730 0…100 °C
TD281750 0…100 °C
TD2837100 0…100 °C
TD2847150 0…100 °C
Process connection 2" Tri-clamp
TD290730 0…100 °C
TD291750 0…100 °C
TD2937100 0…100 °C
TD2947150 0…100 °C
Process connection G 1/2 BSPP hygienic
TD250730 0…100 °C
TD251750 0…100 °C
TD2537100 0…100 °C
TD2547150 0…100 °C
Socket, M12, 4-pole,5 m orange, PVC cable EVT001
Socket, M12, 4-pole,5 m orange, PVC cable EVT004
Accessories
Type Description Order no.
Operating voltage [V DC] 18...32
Ambient temperature [°C] -25...80
Housing materialhigh-grade stainless steel
(1.4404 / 316L) fully welded
LED display 4-digit, red
Further technical data
Accuracy analogue output [K] ± 0.3 + (± 0.1 % MS)
Pressure resistance [bar] -1...160
Programmable IO-Link
Maximum measuring range [°C] -50...150
Protection IP 69K
Welding adapter ball, G 1/2 E30055
Welding adapter collar, G 1/2 E30056
Pipe fitting, G1/2 – DN25 SMS, high-grade st. steel (1.4404 / 316L) E33430
Sealing plug, G1/2, high-grade st. steel (1.4435 / 316L) E43308
Dynamic response [s] 1/3 (to DIN EN 60751)
Pipe fitting,G 1/2 I – DIN 11851 DN25 E43304
Pipe fitting,G 1/2 I – DIN 11851 DN40 E43305
Clamp adapter, G 1/2 I – Varivent D50 E43306
Clamp adapter, G 1/2 I – Varivent D68 E43307
IO-Link interface for parameter settingand analysis of units with DTMspecification, current consumption via USB port: max. 500 mA
E30396
Memory plug, parameter memory for IO-Link sensors E30398
LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors
ZGS210
FDT framework software for parameter setting and analysis of units with DTM specification
E30110
Accessories
Type Description Order no.
20
Online monitoring ofvibration severity accordingto ISO 10816
Compact vibration sensorThe VNB001 is the first member of a new series ofcompact vibration sensors. It is used for online monito-ring of overall vibration of machines and equipmentaccording to ISO 10816. This unit is distinguished by itssimple set-up, requiring no PC software for parametersetting.
FunctionThe unit is based on the proven, reliable efector octavistechnology and can also be used for applications in themobile sector. The sensor measures the average vibra-tion velocity (mm/s or in /s). Measurement value andswitchpoint conditions are visualised on the LEDdisplay. Critical machine conditions are signalled usingeither 2 switching outputs or alternatively 1 switchingand 1 analogue output. Aditionally the operator canuse the analogue input to monitor a further processvalue e.g. temperature. Alternatively the unit can bepowered using the integrated USB interface providingthe option of using the VN as a hand-held device.
Electronic vibration switch with analogueoutput
Monitoring, display and recording ofvibration values in one compact field unit
Easy set-up and installation using push-buttons for parameter setting
Dual measurement point capability, additional process value e.g. temperature
On-board time stamped history functionfor data collecting and trending
Intelligent vibration switch –simply smart
Condition monitoring systems
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Vibration monitoring systems
Technical data
Operating voltage [V] 9.6...30 DC or using USB*
Protection IP 67
Ambient temperature [°C] -30...60
Selftest •
Vibration sensorVNB001
Dimensions
M12
x15162,4
14
65,3
36
20M5
37,6
5
10
4
5,3
M8
x1
Vibration sensor VNProcess connection via M12 x 1 and M8 x1 connectorsPushbutton parameter setting
Data interface USB
History memory8 MB
i.e. 342,534 entries,storage interval 5 minutes
Accessories
Type Description Orderno.
USB / M8 cable E30136
Adapter UNF / M5(pack quantity 10 pieces) E30137
Power supply E30080
Output
2 switching outputs or1 switching output and
1 analogue output 4...20 mA(programmable)
Input [mA] 1 analogue input 4…20
Display 4-digitalphanumeric display
Measuring range [mm/s] max. 500 programmable
Measurement values v peak or v rms2...1000 Hz / 10...1000 Hz
* The switching outputs are not active if the unit is powered via USB.
Connection technology
Type Description Orderno.
Socket, M12,2 m black, PUR cable EVC073
Socket, M12,2 m black, PUR cable EVC070
Wiring diagram
4
3
2
1
4
2 1
3
5
Pin 1: 5 V via USB interfacePin 2: USB_PPin 3: L-Pin 4: USB_M
Pin 1: L+Pin 2: Out 1 switching output or
current output 4...20 mA programmablePin 3: L-Pin 4: Out 2 switching outputPin 5: In 4…20 mA DC
For further technical data please go to: www.ifm.com
Condition monitoring systems
22
Power supplies
3.3 to 20 A with high efficiency in a slim design
The new ifm power supplies require only little space inthe control cabinet.
Efficient and reliableDue to innovative technology the new ifm power suppliesrequire considerably less space in the control cabinet, ascompared to common cabinet power supplies. Anotheradvantage of the efficient design is the above averagedegree of efficiency of up to 94 per cent. This savesenergy costs and reduces waste heat in the control cabinet.In the development of the power supplies, particularimportance was attached to a sufficient dimensioningof the components, so that operation is permanentlyensured even in the limit areas of the specification. Thisresults in an excellent MTBF value of about 1.4 millionhours.Moreover, all ifm power supplies feature sufficientpower reserves to reliably handle even short currentspikes.
Particularly space-saving design
High efficiency, low heating of the control cabinet
High power reserves
Safe switch-off by circuit breakers in case of short circuit
Low inrush current
Addition to the 24 V power supply family
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For further technical data please go to: www.ifm.com
Power supplies
Output current permanent / peak
at 24 V
Input voltage
[V AC]
Peak switch-on current(120 / 230 V AC)
Degree of efficiency(120 / 230 V AC)
[%]
Buffer time (120 / 230 V AC)
[ms]
Order no.
24 V DC switched-mode power supplies for control cabinet installation
3.3 A / 3.3 A 100...240 23 A / 45 A peak 88.0 / 89.830 / 128 DN4011
5 A / 6 A 100...120 / 200...240 3 A / 3 A peak 89.4 / 90.280 / 78 DN4012
10 A / 12 A 100...120 / 200...240 3 A / 3 A peak 91.0 / 91.646 / 47 DN4013
20 A / 24 A 100...240 9 A / 7 A peak 92.7 / 94.026 / 26 DN4014
5 A / 6 A 2 x 380...480 4 A / 4 A peak* 90.4 / 90.0*27 / 48* DN4032
10 A / 12 A 3 x 380...480 4 A / 4 A peak* 92.8 / 92.9*34 / 54* DN4033
20 A / 30 A 3 x 380...480 3 A / 3 A peak* 95.0 / 94.8*22 / 22* DN4034
24 V DC power supplies
Output voltage [V DC] 24...28
Operating temperature [°C]: -25...70
Frequency range [Hz] 50...60, ± 6 %
Common technical data
Functions and advantages
• Inrush current limitationInstead of an inrush current limitation with a simpleNTC, charging of the capacitors of the new switched-mode power supplies from ifm is microprocessor-controlled. This ensures an ideal start-up of the voltagesupply.
• Long bridging timesThe voltage supply is ensured for several millisecondsif the mains voltage briefly fails, e.g. caused by switching operations in the supply network.
• Wide operating temperature rangeifm switched-mode power supplies provide the specific nominal power across the entire temperaturerange. Derating only has to be taken into account above anoperating temperature of 60 °C.
• Double terminalAll 24 V switched-mode power supplies are equippedwith double terminals. This simplifies wiring and provides more clarity in the control cabinet.
Dimensions
127114,6
354
+ + - -
N L PE
40
124
2
1
130,
5
Example: DN4011, DN4012
N L PE
62
124
130,
8
+ + - -13 14
2
1
127114,6
354
Example: DN4013
136,7124
354
L1 L2 PE
65
124
2
1 130,
5
+ + - -
1314
3
Example: DN4014
1) Potentiometer 24...28 V DC2) LED DC OK3) Terminals DC OK signal
* at 400 / 480 V AC
24
Industrial communication
2.8 to 8 A with high efficiencyin a slim design
The ifm power supplies only produce little heat in thecontrol cabinet due to their high degree of efficiency.
Efficient and reliableIn the development of the power supplies, particularimportance was attached to a sufficient dimensioningof the components, so that operation is permanentlyensured even in the limit areas of the specification. Thisresults in an excellent MTBF value of about 1.4 millionhours.Moreover, all ifm power supplies feature sufficientpower reserves to reliably handle even short currentspikes.Due to innovative technologies, the new AS-i powersupplies require considerably less space in the controlcabinet, as compared to common cabinet power supplies. Another advantage of the efficient design isthe above average degree of efficiency of up to 94 per cent. This saves energy costs and reduces wasteheat in the control cabinet.
High efficiency, low heating of the control cabinet
High power reserves
Particularly space-saving design
Low inrush current
Safe switch-off by circuit breakers in case of short circuit
Addition to the AS-i power supply family
25
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For further technical data please go to: www.ifm.com
Industrial communicationAS-Interface power supplies /earth fault monitors
Output current permanent / peak
Input voltage
[V]
Peak switch-on current(120 / 230 V AC)
Degree of efficiency(120 / 230 V AC)
[%]
Buffer time (120 / 230 V AC)
[ms]
Order no.
AS-i switched-mode power supplies for control cabinet installation
2.8 A / 2.8 A 100...120 / 200...240 AC 3 A / 3 A peak 87.0 / 88.0115 / 111 AC1256
4 A / 4.4 A 100...120 / 200...240 AC 3 A / 3 A peak 88.0 / 89.080 / 78 AC1254
8 A / 8.4 A 100...120 / 200...240 AC 3 A / 3 A peak 89.5 / 90.546 / 47 AC1258
8 A / 8.4 A 2 x 380...480 AC 4 A / 4 A peak* 92.0 / 92.1*34 / 54* AC1253
4 A / 4.4 A 24 DC 2 A peak** 90.5**6** AC1257
Output voltage [V DC] 29.5...31.6 from AS-i
Operating temperature [°C]: -25...70
Frequency range [Hz] 50...60, ± 6 %
Common technical data
Functions and advantages
• Inrush current limitationInstead of an inrush current limitation with a simpleNTC, charging of the capacitors of the new switched-mode power supplies from ifm is microprocessor-controlled. This ensures an ideal start-up of the volt-age supply.
• Long bridging timesThe voltage supply is ensured for several millisecondsif the mains voltage briefly fails, e.g. caused by switching operations in the supply network.
• Wide operating temperature rangeifm switched-mode power supplies provide the specific nominal power across the entire temperaturerange. Derating only has to be taken into accountabove an operating temperature of 60 °C.
• Double terminalAll AS-i switched-mode power supplies are equippedwith double terminals. This simplifies wiring and provides more clarity in the control cabinet.
Dimensions
124,5114,6
354
+ +- -
N L PE
40
124
1
130,
5
Example: AC1254, AC1256
+
N L PE
62
124
130,
8
+ - -
1
124,3114,6
354
4
Example: AC1258
1) LED AS-i OK
* at 400 / 480 V AC** at 24 V DC
26
Inductive sensors for extremely high ambient temperaturesSuitable for industrial, mobile, cooling and lubricating applicationsInductive sensors for use in dust and gas areas
Inductive sensors
Capacitive sensors
Capacitive sensors for use in dust and gas areasCapacitive touch sensors for installation on walls
(04.2013)
(11.2012)
Extremely robust photoelectric sensors for industrial applicationsOG cube wetline now also for wet areas
Photoelectric sensors for general applications
(04.2013)
(11.2012)
(04.2013)
(04.2013)
(04.2013)
New versions of the magnetic encoder
Encoders
(11.2012)
The vision sensor – optical object inspection
Vision sensors
(11.2012)
Position sensors
Industrial imaging
Sensors for motion control
Safety light curtains with floating blanking
Safety light curtains
(11.2012)
Safety technology
28 - 2930 - 3132 - 35
32 - 3536 - 37
38 - 3940 - 41
42 - 43
Frequency-to-current converter – analogue frequency transmissionMonitor family for monitoring of different measured variables
Pulse evaluation systems
(04.2013)
(04.2013)
44 - 4546 - 55
56 - 57
Ring lights for sophisticated object recognition
Illumination
(04.2013) 58 - 59
60 - 61
Flow sensors / flow meters
Binary and analogue volumetric flow sensors for liquids
Optimised PT pressure transmitter with analogue current outputCompact analogue PQ pressure sensorHygienic pressure sensor for high temperature applicationsifm calibration laboratory accredited to DIN EN ISO/IEC 17025I/O-Link & LINERECORDER – from the sensor to SAP®
(04.2013)
(04.2013)
(04.2013)
(11.2012)
(11.2012)
Pressure sensors
(11.2012)
Process sensors
72 - 73
62 - 6364 - 6566 - 6768 - 6970 - 71
Great value for money – the TS series temperature sensors
Temperature sensors
(04.2012) 74 - 75
27
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AS-i gateway now also with Ethernet / IP interface
AS-Interface controllers / gateways
(11.2012)
AS-i CompactM8 modules with reliable ecolink connectionAS-i module for harsh environments
AS-Interface I /O modules
(04.2013)
(11.2012)
Safe AS-i door switches with guard locking and guard lock monitoringNew, safe AS-i modules with quick mounting technology
AS-Interface Safety at Work
(11.2012)
(11.2012)
Industrial communication
76 - 77
78 - 7980 - 81
82 - 8384 - 85
FieldModuleDP – compact fieldbus module for Profibus DP with IO-Link
Fielbus components / IO-Link components
(04.2013) 86 - 87
Evaluation unit and antennas for production and conveying
RFID 125 kHz / RFID 13,56 MHz
(04.2013)
Identification systems
Vibration monitoring in ATEX zones 1G and 1D
Vibration monitoring systems
(04.2013)
Condition monitoring systems
Cost-optimised mini controller for mobile applicationsRobust controllers – for more mobility on chains and wheels
Mobile controllers
(04.2013)
(11.2012)
Powerful – CAN module for direct motor control
I /O modules
(11.2012)
Dialogue module PDM360 NG Touch for mobile machines
Dialogue modules / displays
(04.2013)
Systems for mobile machines
ecolink M12, the secure connection for standard applications
Sockets
(04.2013)
Connection technology
88 - 89
The UHF system with integrated Ethernet/IP
RFID UHF
(11.2012) 90 - 91
92 - 93
94 - 9596 - 97
98 - 99
100 - 101
102 - 103
Compact low-profile M8 with secure ecolink connectionSplitter with ecolink technology, the secure connection
Splitter boxes
(04.2013)
(04.2013)
104 - 105106 - 107
28
Resistant to temperatures up to 180 °C
High-temperature inductive sensors for position detection on conveyors in steelworks.
For tough environmentsThe new high-temperature inductive sensors are speciallydesigned for the steel and glass industries, but they arealso suited for other hot environments and applications,such as industrial furnaces, burners and incinerators.
Robust and reliableStandard sensors are not suited for temperatures above100 °C. Electronic components and tin solder would bedamaged. Thanks to the special mechanical constructionand the use of select materials and electronic compo-nents, these sensors are perfectly suited for temperaturesup to 180 °C. With its compact and sturdy design, thenew series offers maximum long-term stability and reliability even under the most challenging operatingconditions.
Ideal for applications in the steel or glass industries
Very compact, since sensor and evaluationelectronics are housed in one unit
Great flexibility thanks to M12, M18, M30 and M50 housings
Stainless steel housing for greater mechanical resistance
With 5 m silicone cable, terminals can be outside the critical area
Inductive sensors for extremelyhigh ambient temperatures
Position sensors
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For further technical data please go to: www.ifm.com
Sensing range
[mm]
Current rating
[mA]
Switching frequency
[Hz]
Order no.
5 m silicone cable · Output function NO · DC PNP
L = 56 3 120500 IF6074M12
M18
M18
M30
M30
M50
L = 70 5 150400 IG6614
L = 77 8 150400 IG6119
L = 70 10
Installation
flush
flush
non flush
flush 150200 II5961
L = 79 15 150200 II5930
L = 70 20 150100 I95045
non flush
flush
Inductive sensorsPosition sensors
Type Description Order no.
Accessories
Angle bracket for M30 design,stainless steel E10737
Angle bracket for M12 design,stainless steel E10735
Angle bracket for M18 design,stainless steel E10736
Type DimensionsLength[mm]
Operating voltage [V DC] 10...35
Reverse polarity protection •
Short-circuit protection, pulsed •
Overload protection •
Ambient temperature [°C]M12 design 0...150
Ambient temperature [°C]M18, M30, M50 design 0...180
Protection rating IP 65
Housing material housingsensing face
stainless steelLCP
Further technical data
BN
BK
BU
L+
L
Wiring diagram
Dimensions
48
M12
x1
56
417
IF6074
M18
x1
244
6070 IG6614
M18
x1
244
76077 IG6119
M30
x1,5
7060
536
II5961
M30
x1,5
536
9
7960
II5930
M50
x1,5
7060
555
I95045
30
Suitable for industrial, mobile, cooling and lubricating applications
Detection of carriers in a conveyor system.
New standardThis newly developed generation of inductive sensors is the first to present one sensor that can be used forthree different applications. Whether in factory auto-mation, in applications with coolants and lubricants or in mobile applications – the new ifm technologyplatform distinguishes itself with universal and perma-nent usability while guaranteeing high performance,temperature stability and higher sensing ranges.
Resistant and reliableA large temperature range of -40...85 °C and protectionratings IP 65, IP 66, IP 67, IP 68 and IP 69K guaranteemaximum reliability. This new generation meets theuser’s increased machine uptime requirements while offering a reliable switching function that assures theavoidance of standstills. All in all, a universal sensor forpermanent use.
Large temperature range for greater flexibility
Protection rating IP 65 to IP 69K for increased machine uptime
Quick and easy set-up thanks to M12 connector
Increased sensing ranges assuring reliabledetection
Reduced stock-keeping – one sensor formany applications
One for all – a single inductivesensor for three applications
Position sensors
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For further technical data please go to: www.ifm.com
Sensing range
[mm]
Switching frequency
[Hz]
Electrical design Order no.
M12 connector · output function normally open
L = 60 4 700DC PNP IFS240
M12L = 60 7 700DC PNP IFS241
L = 60 4 700DC NPN IFS242
L = 60 7
Installation
flush
non flush
flush
non flush 700DC NPN IFS243
L = 60 8 400DC PNP IGS232
M18L = 60 12 300DC PNP IGS233
L = 60 8 400DC NPN IGS234
L = 60 12
flush
non flush
flush
non flush 300DC NPN IGS235
L = 60 15 100DC PNP IIS226
M30L = 60 22 100DC PNP IIS227
L = 60 15 100DC NPN IIS228
L = 60 22
flush
non flush
flush
non flush 100DC NPN IIS229
Inductive sensorsPosition sensors
Type Description Order no.
Accessories
Angle bracket for type M30,stainless steel E10737
Mounting clamp, with end stop for types M12, PC E11994
Mounting clamp, with end stop for types M18, PC E11995
Mounting clamp, with end stop for types M30, PC E11996
Angle bracket for type M12,stainless steel E10735
Angle bracket for type M18,stainless steel E10736
Lock nuts (2 pcs),M12 x 1, nickel-plated brass E10024
Lock nuts (2 pcs),M18 x 1, nickel-plated brass E10027
Lock nuts (2 pcs),M30 x 1,5, nickel-plated brass E10030
Type DimensionsLength[mm]
Operating voltage [V DC] 10...30
Current consumption [mA] < 10
Reverse polarity protection •
Voltage drop [V] < 2.5
Current rating [mA] 100
Ambient temperature [°C] -40...85
Switching status indication LED 4 x yellow
Protection rating,protection class
IP 65, IP 67, IP 68, IP 69KIII
Housing materials Brass plated with whitebronze, PBT; PEI
Accessories (supplied) 2 fixing nuts, brass
Further technical data
Connection technology
Type Description Order no.
Socket, M12,2 m black, PUR cable EVC001
Socket, M12,5 m black, PUR cable EVC002
Socket, M12,2 m black, PUR cable EVC004
Socket, M12,5 m black, PUR cable EVC005
L+
L
1
4
3
Wiring diagram
32
Inductive and capacitive sensors for use in dust andgas areas
Maximum protection for highest requirementsHazardous dust areas make high demands on all devices.Any risk from sensors must be excluded by special testmethods. Selected materials or a special design ensurethat prevention of ignition sources is guaranteed evenin long-term use. This considerably increases plantsafety.
Extensive product rangeifm offers an extensive range of inductive and capacitivesensors. Full metal sensors, plastic sensors or sensorswith plastic protective covers are available for differentapplications in accordance with the latest update of theATEX directive. The connector versions with ifm ecolinkconnectors are a perfect solution for hazardous areas.
Robust full metal and plastic housingswith 4 joules shock test
Simple connection using connector or terminals
Clearly visible LED switching status indication
Direct connection to plant control withoutswitching amplifier
Special mechanical stability ensures highplant safety
The new generation of ATEX protection
Position sensors
33
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Sensing range
[mm]
Operating voltage
[V]
CategoryOutput function Order no.
Inductive · M12 connector · full metal
3 f 10...36 DC 3D / 3GNO IF503A
Dimensions
[mm]
M12 x 60
M12 x 61 3 f 10...36 DC 3D / 3GNC IF504A
6 nf 10...36 DC 3D / 3GNO IF505AM12 x 70
M18 x 70 5 f 10...36 DC 3D / 3GNO IG510A
12 nf 10...36 DC 3D / 3GNO IG511AM18 x 71
M18 x 72 5 f 10...36 DC 3D / 3GNC IG512A
M30 x 70 10 f 10...36 DC 3D / 3GNO II502A
25 nf 10...36 DC 3D / 3GNO II503AM30 x 71
M30 x 72 10 f 10...36 DC 2D / 3GNO II504A
Inductive sensorscapacitive sensors
Position sensors
Inductive · M12 connector
40 nf 10...36 DC 3D / 3GNO and NC IM511A40 x 40 x 67
40 x 40 x 67 20 f 10...36 DC 3D / 3GNO and NC IM512A
30 nf 10...36 DC 3D / 3GNO and NC IM513A40 x 40 x 67
Type Description Order no.
Accessories
Angle bracket for type M30,stainless steel E10737
Lock nuts (2 pcs.),M12 x 1, high-grade st. steel (1.4571) E10025
Lock nuts (2 pcs.),M18 x 1, high-grade st. steel (1.4571) E10028
Lock nuts (2 pcs.),M30 x 1, high-grade st. steel (1.4571) E10031
Angle bracket for type M12,stainless steel E10735
Angle bracket for type M18,stainless steel E10736
Dimensions
4940
M12
x1
174
M12
x1
LED 4 x 90°
60 IF503A
40
M12
x1
17
4
10
M12
x1
7059
LED 4 x 90°
IF505A
5957
50
M18
x1
4
M12
x1
70
24LED 4 x 90°
IG510A
24
M18
x1
M12
x1
35 15
4
57
7059
LED 4 x 90°
IG511A
58
50
M30
x1,5
5
57
70
36
M12
x1
LED 4 x 90°
II502A
M30
x1,5
5
M12
x1
22,527,55759
70
LED 4 x 90° 36
II503A
40
67
40
54
30 2
45,5
5,5
29,5
M12
x1
30
45,534
LED5,5
IM511A
34
1) potentiometer
Sensing range
[mm]
Operating voltage
[V]
CategoryOutput function Order no.
Dimensions
[mm]
Inductive · 2 m cable · protective cover
8 nf 20...250 AC / DC 3DNO IG001AØ 23 x 102.3
Ø 23 x 102.3 8 nf 10...30 DC 3DNC IG513A
8 nf 10...30 DC 3Dprogrammable IG515AØ 23 x 102.3
Inductive · 6 m cable · protective cover
15 nf 20...250 AC / DC 3DNO II001AØ 34 x 104.1
Inductive · M12 connector · protectice cover
10 nf 10...30 DC 3DNO and NC IG514AØ 23 x 102.3
Inductive · terminal chamber
60 nf 20...250 AC / DC 3Dprogrammable ID002A105 x 80 x 42
105 x 80 x 42 60 nf 10...30 DC 3Dprogrammable ID502A
60 nf 10...30 DC 2Dprogrammable ID503A105 x 80 x 42
40 x 40 x 133 20 f 20...250 AC / DC 3Dprogrammable IM001A
40 nf 20...250 AC / DC 3Dprogrammable IM002A40 x 40 x 133
40 x 40 x 133 20 f 10...30 DC 3Dprogrammable IM506A
40 x 40 x 133 40 nf 10...30 DC 3Dprogrammable IM507A
20 f 10...55 DC 3Dprogrammable IM508A40 x 40 x 133
20 f 10...30 DC 3DNO and NC IM510A40 x 40 x 133
40 x 40 x 133 20 f 10...30 DC 3DNO IM509A
Dimensions
M18
x1
801869
50
9
18,5
23
424
102,2
LED
IG001A
M18
x1
8068,5
52,7
18,5
23
424
84,5
LED
IG514A
5 29
104
9
M30
x1
LED
811867
44
34,1
24
II001A
1
105
80
40
7,565
65
5,59,3
24
42
12,6
2718
LED
16
ID002A
105133
40
54
30
45,5
29,5
40 7
45,585
34
LED
24
24
305,
5
IM001A
Position sensors
35
04.2013
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For further technical data please go to: www.ifm.com
Sensing range
[mm]
Operating voltage
[V]
CategoryOutput function Order no.
Dimensions
[mm]
Capacitive · terminal chamber
60 nf 20...250 AC / DC 3Dprogrammable KD001A105 x 80 x 42
105 x 80 x 42 60 nf 10...36 DC 3Dprogrammable KD501A
Capacitive · terminal chamber straight
15 nf 20...250 AC / DC 3Dprogrammable KI000AM30 x 150
M30 x 150 15 nf 10...30 DC 3DNO and NC KI503A
Capacitive · terminal chamber angled
15 nf 20...250 AC / DC 3Dprogrammable KI001AM30 x 125
M30 x 125 15 nf 10...30 DC 3DNO and NC KI505A
Type Description Order no.
2 m black, PUR cable EVC04A
5 m black, PUR cable EVC05A
10 m black, PUR cable EVC06A
25 m black, PUR cable EVC14A
Sockets M12, 4-pole
ecolink M12 – the secure connection in ATEX applications.This ecolink connectors series meets the strict require-ments of the standard and is therefore allowed for usein ATEX areas requiring categories 2D, 3D and 3G. It isa simple matter to tighten the connector so far that itcomplies with the ATEX requirements but cannot beloosened by hand.Please observe the recommended tightening torque of1.2...1.5 Nm or tighten by 3 clicks with a wrench!
Dimensions
M30
x1,5
24 36 5
6067
80128
1
150
17
28
236
KI000A
24
17
28
M30
x1,5
36 5
6067
80
1
2
24
12536
KI001A
1
105
80
40
7,565
65
5,59,3
24
42
12,6
2718
LED
16
KD001A
1) potentiometer2) tightening torque 10 Nm
Inductive sensorscapacitive sensors
Position sensors
36
Capacitive touch sensors forinstallation on walls
Non-contact switching, no pressurenecessary, wear and tear-free
Optical feedback by LEDs in case ofswitching
Oil-resistant; protection rating IP 69K;impact and scratch resistant
Easy wiring thanks to tried-and-tested3-wire technology
Touch sensitive sensors compatiblewith automotive applications
TechnologyThe capacitive measuring principle detects an ap-proaching human hand. Dynamic touch sensors sup-press interference such as water, layers of ice or foreignbodies to a large extent. However, a gloved hand willstill trigger them.Static touch sensors detect hands and objects for aslong as the sensing face is damped. Touch sensors alsowork through glass. Compared to mechanical switchesthe sensors operate without wear. Since they react tocontact, no pressure is required for activation whichmeans considerably increased ease of use.The green LEDs can be controlled separately and for example be used to indicate the status of plant andmachinery.
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Operating voltage [V DC] 24 (12...36)
Current rating [mA] 500
Current consumption [mA] 30
Ambient temperature [°C] -40...85
Protection (front) IP 69K
Common technical data
Capacitive sensors
Connection technology
Type Description Orderno.
M8 socket,2 m black, PUR cable EVC150
M8 socket,5 m black, PUR cable EVC151
M8 socket,2 m black, PUR cable EVC153
M8 socket,5 m black, PUR cable EVC154
Other symbols as well as colours of the outer ring on request.
The products
Descriptionmounting on the wall
Orderno.
Touch sensor, 2 m PUR cable KT5001
Touch sensor,0.3 m PUR cable with M8 plug KT5002
Dimensions
10060,2 11
60°
38
120°
4,3
Type
Applications:Mobile area such as a start /stop button on mobile vehicles and semi-trailers,industrial applications.
Dynamic evaluation principle · DC PNP
Touch sensor,0.3 m PUR cable with M8 plug KT5007
Dynamic evaluation principle · DC NPN
Touch sensor, 2 m PUR cable KT5005
Touch sensor,0.3 m PUR cable with M8 plug KT5006
Static evaluation principle · DC PNP
For further technical data please go to: www.ifm.com
Mounting optionsThree common M4 cylinder head bolts or tappingscrews of Ø 3.9 mm diameter are required to mountthe sensor on a wall.LEDs as optical feedback signal that the sensor hasbeen activated.
ApplicationsIndustry: Here, sensors are used as start / stop buttonsor enable switches on machines.Mobile applications: The sensors can be used as buttons on mobile vehiclesand trailers. Furthermore they can be used as stopbuttons or door openers. Designs for handicappedpeople with Braille are possible.
Touch sensor, 2 m PUR cable,green LEDs can be controlled KT5009
Touch sensor, 2 m PUR cable,without cover ring KT5010
Touch sensor, 0.3 m PUR cablewith M8 plug, without cover ring KT5011
Touch sensor, 2 m PUR cable,without cover ring KT5012
Touch sensor, 0.3 m PUR cablewith M8 plug, without cover ring KT5013
Description Orderno.
Accessories
E80372
Cover ring, polycarbonate green E80373
Cover ring, polycarbonate red E80374
Cover ring, polycarbonate blue E80375
Cover ring, polycarbonate orange E80376
Cover ring, polycarbonate yellow
Position sensors
38
Extremely robust photoelectric sensors for industrial applications
Optimum choice for conveying applicationsThe OI design is designed for position detection in conveying where long ranges are needed. As diffusetype sensor the device is virtually independent of thecolour so that objects with different surfaces can be detected reliably without readjustment.The metallic housing with a solid M30 thread is extremely robust. Even without additional protectionthe sensor withstands impacts and shocks.
Simple switch point settingA special feature is the switch point setting using multiturn potentiometer and a distance scale. The revolutions and the scale value are linear to the distance(e. g. “1” = 100 mm, “2” = 200 mm etc.). So beforeconnecting the sensor the switch point can be set andseen from the sensor scale at any time. There is no easierway.
Resistant metal housing with M30 connection
Simple switch point setting via potentio-meter and distance scale.
Diffuse reflection sensor with backgroundsuppression or retro-reflective sensor
Long ranges up to 800 mm for diffuse reflection/15 m for retro-reflective systems
Ranges independent of colours
Photocell with easy setting fortough environments
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For further technical data please go to: www.ifm.com
Infrared sensors / red light sensors
Diffuse reflection sensor with background suppression · M12 connector · 3-wire DC
Common technical data
Light spot diameter
[mm]
Light-on / dark-on mode
Current consumption
[mA]
Order no.
55* OIH580
Range
[m]
50...800 mm light-on 35
30* OIH280
100 x 130
600 mm
0.1...15 m**
light-on
dark-on
35
20 OIP280
Operating voltage [V DC] 10...30
Type of light red light 625 nm
Switching status indication LED yellow
Operation LED green
Protection rating, protection class IP 67, III
Short-circuit protection, pulsed •
Reverse polarity protection / overload protection • / •
Ambient temperature [°C] -25...60
Voltage drop [V] < 2.5
Current rating [mA] 200
Accessories
Type Description Order no.
Angle brackets,stainless steel (1.4301 / 304) E10737
Prismatic reflector, 50 x 50 mm, plastic E20744
Prismatic reflector, 80 x 80 mm, plastic E20739
Prismatic reflector, Ø 50 mm, plastic E20956
Prismatic reflector, Ø 80 mm, plastic E20005
Materials housing
lens
nickel-plated zinc alloy,
PMMA
Switching frequency
[Hz]
300
55* OIH58250...800 mm light-on 35 300
300
1000
Switching output
PNP
NPN
PNP
30* OIH282600 mm light-on 35 300 NPN
PNP
100 x 1300.1...15 m** light-on 20 OIP2811000 PNP
100 x 1300.1...15 m** dark-on 20 OIP2821000 NPN
100 x 1300.1...15 m** light-on 20 OIP2831000 NPN
Retro-reflective sensor with polarisation filter · M12 connector · 3-wire DC
* at maximum range** referred to prismatic reflector Ø 80 mm
Position sensors
Connection technology
Type Description Order no.
Socket, M12,2 m black, PUR cable EVC001
Socket, M12,5 m black, PUR cable EVC002
Socket, M12,2 m black, PUR cable EVC004
Socket, M12,5 m black, PUR cable EVC005
Dimensions
M30x1,5
M12x1
43 38
1811
75
40
The sensors of the OG cube wetline series have a long life span even in case of frequent high-pressurecleaning.
OG cube wetline now also forwet areas
For the food industryThe industrially compatible M18 housing of the photo-electric sensor OG cube wetline is made of high-gradestainless steel and is therefore ideally suited for applica-tions in the food industry, e.g. cheese plants, breweriesor meat industry. The sensor has a plastic lens to pre-vent glass splinters from getting into the process incase of damage to the sensor.
Ideal sealing conceptThe design of the sensors ensures a long life even incase of frequent wet cleaning, such as high-pressurecleaning. This has been proven in tests. The sealingconcept is documented by the protection rating IP 69K.
Mounting and accessoriesA visible red light source simplifies installation andmaintenance. Stainless steel accessories are available toensure quick and easy mounting.
Selected materials, ideally suited for wetareas
Ideal sealing concept, high protection ratings IP 65, IP 67 and IP 69K
Fixed ranges ensure easy set-up –plug & play
Consistent implementation of ifm’s application know-how
Wide range of mounting accessories
The water lover among the photoelectric M18 sensors
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Infrared sensors / red light sensors
Applications:Food and hygienic applications, packaging machines, conveying
Diffuse reflection sensor with background suppression · M12 connector · 3-wire DC
Type OG Cube wetLine
Light spotdiameter
[mm]
Light-on / dark-onmode
Currentconsumption
[mA]
Orderno.
7* OGH380
Range
[m]
0.1 (fixed) light-on 30
800* OGS380
–
15
15
–
dark-on
20
20 OGE380
Operating voltage [V DC] 10...30
Type of light red light 624 nm
Switching status indication LED yellow
Protection IP 67 / IP 68 / IP 69K
Protection class III
Ambient temperature [°C] -25...80
Voltage drop [V] <2.5
Current rating [mA] 200 (...60°C)150 (...80°C)
Dimensions (W x H x D) [mm] 20 x 53 x 36
Accessories
Type Description Orderno.
Clamp with fixing screw,high-grade stainless steel E20869
Clamp with fixing screw,high-grade stainless steel E20870
Clamp for mounting rod Ø 12 mm,high-grade stainless steel E21207
Clamp for mounting rod Ø 12 mm, high-grade stainless steel
E21206
Mounting rod, 100 mm, Ø 12 mm,M10 thread, stainless steel E20938
Mounting rod, 200 mm, Ø 12 mm,M10 thread, stainless steel E20940
Common technical data
Housing materials high-grade stainless steel(1.4542), PEI
Switchingfrequency
[Hz]
1000
13* OGH3810.2 (fixed) light-on 30 1000
–
1000
Switchingoutput
PNP
PNP
–
PNP
–15 light-on 20 OGE3811000 PNP
–15 dark-on 20 OGE3821000 NPN
Through-beam sensor - transmitter · M12 connector
Through-beam sensor - receiver · M12 connector · 3 wires
7* OGH3820.1 (fixed) light-on 30 1000
13* OGH3830.2 (fixed) light-on 30 1000
NPN
NPN
* at maximum range
Connection technology
Type Description Orderno.
Socket, M12, 4-pole,5 m orange, PVC cable EVT001
Socket, M12, 4-pole,10 m orange, PVC cable EVT002
Socket, M12, 4-pole,5 m orange, PVC cable EVT004
Socket, M12, 4-pole,10 m orange, PVC cable EVT005
Socket, M12, 4-pole,5 m orange, PVC cable, LED
EVT007
Socket, M12, 4-pole,10 m orange, PVC cable, LED EVT008
For further technical data please go to: www.ifm.com
Position sensors
42
Absolute multiturn encodersfor industrial environments
The multiturn encoder monitors the material feed ofsteel sheet rollers.
Features and advantagesThe multiturn encoder converts 8,192 revolutions intoone absolute position value.In contrast to the optical encoders the magnetic sensing principle allows an extremely compact designwithout having to do without the known advantages of the absolute multiturn encoder.The gearless system uses the Wiegand effect. In case of a power failure the position values remain withoutbattery buffer, that means that the exact position ispassed on to the controller without referencing.
Mechanical versionsThe encoder is available in two solid shaft versions andin one version with hollow shaft open to one side.
Solid shaft and hollow shaft open to one side
Compact dimensions
With SSI communication interface
25-bit resolution, 4,096 steps and 8,192revolutions
Continued success: New versionsof the magnetic encoder
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Encoder
Applications:From rotary movements to absolute position values under harsh environmental conditions.
Operating voltage [V DC] 4,5...30
Current consumption [mA] < 30
Interface SSI
Resolution 25 bits
Steps per revolution 4,096
Number of revolutions 8,192
Connection 2 m cable axial
Output code Gray
Precision [°] ± 0.25
Maximum [1/min]mechanical rotational speed 12,000
Operating temperature [°C} -40...85
Protection housingshaft
IP 65IP 64
Shock resistance [g] < 300 (6 ms)
Vibration resistance [g] 30 (10...1000 Hz)
TypeRM8001, RM8002, RM8003
Common technical data
Accessories
Type Description Orderno.
Fastening clamp for synchro flange,steel E60041
Flexible coupling with adjusting screws,Ø 10 mm / 10 mm, aluminium E60022
Flexible coupling with clamp connection,Ø 10 mm / 10 mm, aluminium E60067
Flexible coupling with adjusting screws,Ø 6 mm / 10 mm, aluminium E60028
Flexible coupling with clamp connection,Ø 6 mm / 10 mm, aluminium E60066
Dimensions
For further technical data please go to: www.ifm.com
37
4613
33
11,5±0,1
1
2633
36,5
6
1
2633
36,5
37
4613
33
11,5±0,1
10
43,251±0,5
33
36,5
13
1
253342
20
120°
12
RM8001
RM8002
RM8003
1) M3, 6 mm deep
1) M3, 6 mm deep
1) M3, 6 mm deep
Sensors for motion control
44
Frequency-to-current converterfor the conversion of pulse sequences into standard signal
The rotational speed of the master belt is transmitted asan analogue target value to the controller of the otherconveyor belts.
Converting frequencies into standard signalsThe programmable frequency-to-current converter re-ceives pulses from external pick-ups and calculates theirfrequency according to the interval measurement prin-ciple. Based on the set parameters, it generates an ana-logue standard signal (0/4...20 mA or 0...10 V) proportional to the calculated frequency / rotationalspeed.
Configurable switching outputsThe DW2503 has one transistor output and one relayoutput that switch on or off in case the set limit fre-quency is exceeded or not reached.
ConvenientThe high-contrast luminous OLED display and the menu-guided parameter setting are designed for maximumuser-friendliness.
Frequency-proportional current or voltage output
High input frequency of up to 60,000 pulses / minute
Configurable functions
Clearly readable, luminous OLED display
Extended operating temperature rangedown to -40 °C
Analogue frequency transmission
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For further technical data please go to: www.ifm.com
Further technical dataApplication exampleA typical application is the synchronisation of interac-ting conveyor belts. The rotational speed of the masterbelt is detected with a frequency-to-current converter.The speed of the second conveyor belt is re-adjusted bymeans of an analogue preset value from a frequencyconverter.
Analogue outputWith a withstand voltage of 500 V DC, the analogueoutput is electrically isolated from the supply voltage ofthe pulse pick-ups.The value of the output signal changes either inproportion or out of proportion to the input frequency.
Configurable output functionsWhen the limit frequency is exceeded or not reached,the relay and transistor outputs are switched on or off.They may also remain switched until they are manuallyreset. Optionally, the reset can take place automaticallyafter an adjustable period of time.The transistor outputs that can be used alternatively are switched to the relays synchronously. These can, forexample, be connected directly to a PLC in order totransmit status messages.
Dimensions
45 124,7
78 35,5
3
2
1
1 2 3 4 65
7 8 9 10 1211
13 14 15 16 1817
19 20 21 22 2423
Pulse evaluation systemsSensors for motion control
Function Nominal voltage
[V]
Pulse inputsAnalogue outputs Orderno.
Application: Conversion of pulse sequences into analogue standard signals
1 output with a switch point to monitor if the preset value is exceeded or not reached or to indicate
the acceptable range while providing the detected frequencyas analogue current or voltage signal.
110...240 AC (50...60 Hz) /
27 DC (typ. 24 DC)
PNP / NPN; NAMUR (24 V)
0/4...20 mA;0...10 V DW2503
Relay outputs
1 changeover contact; potential-free
6 A (250 V AC); B300, R300
Transistor outputs
1 x PNP; externally supplied
24 V DC / max. 15 mA;short-circuit protection
Setting range [Imp/min] 1...60000 (0.1...1000 Hz)
Ambient temperature [°C] -40...60
Storage temperature [°C] -40...85
Housing protection rating IP 50
Terminal protection rating IP 20
Function displayOLED display;
128 x 64 pixels luminous
Input signal indication LED yellow
Switching status indication LED green
1) OLED display2) Programming buttons3) LEDs
46
Speed monitor family withextended functions
Speed monitors switch when critical rotational speedsare exceeded or not reached.
Versatile speed monitoringThe speed monitors calculate the rotational speed byevaluating pulses. The transistor and relay outputsswitch when adjustable limit values are exceeded or notreached. This allows, for example, reliable overspeedand standstill detection.
VersionsThe speed monitors DD2503 and DD2603 monitor therotational speed of one channel with two separately adjustable limit values. A separate output is assigned toeach limit value.The speed monitors DD2505 and DD2605 monitor twoseparate input channels, each having one switch point.
ConvenientThe high-contrast luminous OLED display and the menu-guided parameter setting are designed for maximumuser-friendliness.
Monitoring of two limit values with separate output relays
High input frequency of up to 60,000 pulses / minute
Configurable functions, speed-proportionalanalogue output
Clearly readable, luminous OLED display
Extended operating temperature rangedown to -40 °C
Rotational speed monitoring andstandstill detection
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For further technical data please go to: www.ifm.com
Further technical dataDD2503, DD2505, DD2603, DD2605
Overspeed monitoring:Centrifuges, carousels or wind turbines are monitoredfor exceeded maximum rotational speed. The speedmonitor gives a switch-off signal as soon as the speedis too high. This makes sure that the resulting centrifugalforces will not destroy the system.
Standstill monitoringStandstill monitoring is used to detect torn conveyorbelts, to monitor the V-belts of ventilators or to detectblocked screw conveyors.The speed monitor signals a dysfunction in case of unexpected standstills of the non-driven side of the machine.
Versions including wire monitoringThe monitors DD2603 and DD2605 offer sensor cablemonitoring. In this case, NAMUR sensors must be applied.
Configurable output functionsThe relay outputs are switched on or off in case the limitvalues are exceeded or not reached. They may also re-main switched until they are manually reset. Optionally,the reset can take place automatically after an adjusta-ble period of time.The transistor outputs that can be used alternatively areswitched to the relays simultaneously. These can, for example, be connected directly to a PLC in order totransmit status messages.
Dimensions
45 124,7
78 35,5
3
2
1
1 2 3 4 65
7 8 9 10 1211
13 14 15 16 1817
19 20 21 22 2423
Pulse evaluation systemsSensors for motion control
Switching function Nominal voltage
[V]
Pulse inputs
Analogue outputs
Order no.
Application: Single pulse evaluation system with microprocessor for frequency; rotational speed; speed; pulses and machine cycles
1 input with 2 switch points to monitor if the preset value is exceeded or not reached
or to indicate the acceptable range
110...240 AC (50...60 Hz) / 27 DC
(typ. 24 DC)
PNP / NPN; NAMUR (24 V)0/4...20 mA DD2503
2 inputs having 1 switch point each to monitor if the preset value is exceeded or not reached
or to indicate the acceptable range
110...240 AC (50...60 Hz) / 27 DC
(typ. 24 DC)
PNP / NPN; NAMUR (24 V)– DD2505
1 input with 2 switch points to monitor if the preset value is exceeded or not reached
or to indicate the acceptable range
110...240 AC (50...60 Hz) / 27 DC
(typ. 24 DC)
NAMUR(EN 50227)0/4...20 mA DD2603
2 inputs having 1 switch point each to monitor if the preset value is exceeded or not reached
or to indicate the acceptable range
110...240 AC (50...60 Hz) / 27 DC
(typ. 24 DC)
NAMUR(EN 50227)– DD2605
Relay outputs2 changeover contacts
6 A (250 V AC); B300, R300
Transistor outputs
2 x PNP; externally supplied
24 V DC / max. 15 mA;short-circuit protection
Setting range [Imp/min] 1...60000 (0.1...1000 Hz)
Ambient temperature [°C] -40...60
Storage temperature [°C] -40...85
Housing protection rating IP 50
Terminal protection rating IP 20
Function displayOLED display;
128 x 64 pixels luminous
Input signal indication LED yellow
Switching status indication LED green
1) OLED display2) Programming buttons3) LEDs
48
Threshold relay for the detection and processing ofanalogue measuring values
Analogue sensor signals are evaluated. The outputswitches if limit values are exceeded or not reached.
Limit values of analogue signalsThe threshold relay DL2503 is a programmable analogueunit designed to evaluate physical variables that areavailable as analogue standard signals / sensor signals(0/4...20 mA). Extensive parameter setting options make it easy tomeet the requirements of the application.
Typical applications• Limit value monitoring of flow, pressure, temperature
or level.• Monitoring of the difference between inflow and
return flow• Pressure difference monitoring.
ConvenientThe high-contrast luminous OLED display and the menu-guided parameter setting are designed for maximumuser-friendliness.
Two analogue current inputs
Monitoring of two limit values with separate output relays
Configurable functions
Clearly readable, luminous OLED display
Extended operating temperature rangedown to -40 °C
The taming of physical variables
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For further technical data please go to: www.ifm.com
Further technical data
Dimensions
45 124,7
78 35,5
3
2
1
1 2 3 4 65
7 8 9 10 1211
13 14 15 16 1817
19 20 21 22 2423
Pulse evaluation systemsSensors for motion control
Switching function Nominal voltage
[V]
Analogue inputs
Analogue outputs
Orderno.
2-channel analogue threshold relay for analogue standard signals
2 switch points in mA or of the physical unit [°C; bar; etc.)6 switching functions (limit value exceeded
or not reached, window range) Subtraction and summation by means
of signal combination (In1-In2; In1+In2)
110...240 AC (50...60 Hz) / 27 DC
(typ. 24 DC)
2 x 0/4...20 mA
for sensors ortransmitters
1 x0/4...20 mA DL2503
Relay outputs 2 changeover contacts6 A (250 V AC);
B300, R300
Transistor outputs
2 x PNP; externally supplied
24 V DC / max. 15 mA;short-circuit protection
Setting range [Imp/min] 1...60000 (0.1...1000 Hz)
Ambient temperature [°C] -40...60
Storage temperature [°C] -40...85
Housing protection rating IP 50
Terminal protection rating IP 20
Function displayOLED display;
128 x 64 pixels luminous
Input signal indication LED yellow
Switching status indication LED green
1) OLED display2) Programming buttons3) LEDs
Operating principleThe analogue current signals at both inputs can be scaled, displayed and monitored separately. The startand end values of the current signal can be assignedany numerical value corresponding to the measuringrange of the sensor (e.g. 4 ... 20 mA = 10 ... 25 bar).The monitor compares the actual signal values with the set limit values and switches the assigned outputsaccording to the set parameter values and functions.The input signals can be scaled according to the mea-suring range of the sensor, so that the user may readthe physical units of the measured values directly on the display.The analogue output provides the input signal “IN 1”unchanged or scaled for further use.
Comparator modeIn the comparator mode, the monitor DL-2503 formsthe difference or the total from the two input signals(IN 1-IN 2, IN 1+IN 2). The differential or the total valuecan be displayed, evaluated, compared with the setlimit values and provided as an analogue signal. Theoutputs switch according to the set parameters andfunctions.
50
Direction monitor withintegrated rotational speedand standstill monitoring
In case of overload or brake failure, the direction monitordetects the unintentional lowering of the load.
Monitoring the direction of rotationThe direction monitors detect the direction of a shaftrotation by means of staggered pulses. Typically, two inductive sensors serve as pulse pick-ups. Dependingon which sensor is dampened first by the switchingcams, the direction of rotation can be determined.
VersionsThe DR2503 has a switching output indicating the direction of rotation and another switching output forspeed monitoring.The DR2505 has one switching output for clockwiseand another one for counter-clockwise rotation whileoffering simultaneous standstill detection.
ConvenientThe high-contrast luminous OLED display and the menu-guided parameter setting are designed for maximumuser-friendliness.
Rotational direction monitoring by meansof staggered pulse sequences
High input frequency of up to 60,000 pulses / minute
Configurable functions
Clearly readable, luminous OLED display
Extended operating temperature rangedown to -40 °C
Direction monitoring
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For further technical data please go to: www.ifm.com
Further technical dataDR2503, DR2505
Application example:Lifting systemsThe unit monitors if the load hook is lifted or loweredas expected. In case of overload or brake failure, the unintentional lowering of the load can be detected andavoided.PumpsThe unit monitors if the pump rotates in the correct direction.
Configurable output functionsIf clockwise / counter-clockwise rotation or under /overspeed are detected, the relay outputs will be switched on or off.All outputs may also remain switched until they are manually reset. Optionally, the reset can take place automatically after an adjustable period of time.The transistor outputs that can be used alternatively areswitched to the relays simultaneously. These can, for example, be connected directly to a PLC in order totransmit status messages. Dimensions
45 124,7
78 35,5
3
2
1
1 2 3 4 65
7 8 9 10 1211
13 14 15 16 1817
19 20 21 22 2423
Pulse evaluation systemsSensors for motion control
Pulse evaluation system with microprocessor for direction monitoring and frequency, rotational speed and speed
1 input with 1 switching output signalling the direction; 1 switching output to monitor if the limit value is exceeded
or not reached or to indicate the acceptable range
110...240 AC (50...60 Hz) / 27 DC
(typ. 24 DC)
PNP / NPN; NAMUR (24 V) DR2503
1 input with 2 switching outputs for separate direction signals;adjustable reset times for standstill monitoring
110...240 AC (50...60 Hz) / 27 DC
(typ. 24 DC)
PNP / NPN; NAMUR (24 V) DR2505
Relay outputs2 changeover contacts
6 A (250 V AC); B300, R300
Transistor outputs
2 x PNP; externally supplied
24 V DC / max. 15 mA;short-circuit protection
Setting range [Imp/min] 1...60000 (0.1...1000 Hz)
Ambient temperature [°C] -40...60
Storage temperature [°C] -40...85
Housing protection rating IP 50
Terminal protection rating IP 20
Function displayOLED display;
128 x 64 pixels luminous
Input signal indication LED yellow
Switching status indication LED green
1) OLED display2) Programming buttons3) LEDs
Pulse evaluation system with microprocessor for direction monitoring with separate indication of “right” and “left” rotation
Switching function Nominal voltage
[V]
Pulse inputs Orderno.
52
Slip monitor with integratedspeed monitoring
Slip monitors monitor the rotational speed of the deflection rollers and detect slipped drive belts.
Slip monitoringSlip is the rotational speed difference between the driven and the non-driven side of a power train. Rotational speed differences may occur as a result of a slipped coupling, V-belt or drive belt. The slip monitor calculates the rotational speed differencein per cent and switches off as soon as the limit value isreached. This avoids tear or damage caused by frictionheat.
Limit valuesTwo separate limit values can be monitored for slip androtational speed. The unit can be set to monitor if thelimit values are exceeded or not reached.
ConvenientThe high-contrast luminous OLED display and the menu-guided parameter setting are designed for maximumuser-friendliness.
One switch point for rotational speed andone for slip monitoring
High input frequency of up to 60,000 pulses / minute
Functions with parameter setting
Clearly readable, luminous OLED display
Extended operating temperature rangedown to -40 °C
Monitor relative speed to eliminate slip-ups
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For further technical data please go to: www.ifm.com
Further technical dataDS2503, DS2603
Application example:Typical applications for slip monitoring can be found oncouplings of internal combustion engines (for exampleemergency power generators in hospitals, diesel drivesof ships and locomotives) but also on interlinked machi-nes like mobile machines, spinning mills, sewing machi-nes or machine tools.
Configurable output functionsThe relay outputs are switched on or off in case thelimit values are exceeded or not reached.They may also remain switched until they are manuallyreset. Optionally, the reset can take place automaticallyafter an adjustable period of time.The transistor outputs that can be used alternatively areswitched to the relays synchronously. These can, for example, be connected directly to a PLC in order totransmit status messages.
Sensor wire monitoringThe slip monitor DS2603 offers sensor cable monito-ring. In this case, NAMUR sensors must be applied.
Slip or synchronous monitor?At first sight, slip and synchronous monitors seem towork identically. However, they evaluate differently andare designed for different applications.Whereas the slip monitor detects the deviations of tworotational speeds in per cent (pulse difference per rota-tion), the synchronous monitor detects absolute pulsedifferences.
Dimensions
45 124,7
78 35,5
3
2
1
1 2 3 4 65
7 8 9 10 1211
13 14 15 16 1817
19 20 21 22 2423
Pulse evaluation systemsSensors for motion control
Pulse evaluation system with microprocessor for slip / synchronous monitoring as well as frequency, rotational speed and speed
1 input with 1 switch point for slip monitoring; 1 switch point monitoring if the limit value is exceeded
or not reached or to indicate the acceptable range
110...240 AC (50...60 Hz) /
27 DC (typ. 24 DC)
PNP / NPN; NAMUR (24 V) DS2503
1 input with 1 switch point for slip monitoring; 1 switch point monitoring if the limit value is exceeded
or not reached or to indicate the acceptable range
110...240 AC (50...60 Hz) /
27 DC (typ. 24 DC)
NAMUR(EN 50227) DS2603
Relay outputs2 changeover contacts
6 A (250 V AC); B300, R300
Transistor outputs
2 x PNP; externally supplied
24 V DC / max. 15 mA;short-circuit protection
Setting range [Imp/min] 1...60000 (0.1...1000 Hz)
Ambient temperature [°C] -40...60
Storage temperature [°C] -40...85
Housing protection rating IP 50
Terminal protection rating IP 20
Function displayOLED display;
128 x 64 pixels luminous
Input signal indication LED yellow
Switching status indication LED green
1) OLED display2) Programming buttons3) LEDs
Switching function Nominal voltage
[V]
Pulse inputs Orderno.
54
Synchronous monitor for slipand synchronous monitoring
Synchronous monitors are used when several powertrains are to be synchronised.
Synchronous monitoringThe synchronous monitor compares the pulse sequencesgenerated on two moving machine parts. As soon asthese two parts move at different speeds or at differentangles of deflection, the synchronous monitor switches.
Operating principleThe synchronous and slip evaluation is done by means ofpulse differences. Both the reset time and the numberof pulse differences that are just about acceptable canbe set by the user.
ConvenientThe high-contrast luminous OLED display and the menu-guided parameter setting are designed for maximumuser-friendliness.
Monitoring of two limit values with separate output relays
High input frequency of up to 60,000 pulses / minute
Configurable functions
Clearly readable, luminous OLED display
Extended operating temperature rangedown to -40 °C
Monitor absolute speed difference to keep it straight
Sensors for motion control
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Further technical dataDS2505, DS2506, DS2605
Application example:
Lifting platformBoth pairs of scissors of the lifting platform must besynchronised to make sure that the platform will be lifted horizontally. Each of them is moved by a spindledrive. The synchronous monitor detects the number ofrevolutions of both spindles.
Gantry craneThe platform of the gantry crane has to be moved withgreat precision to avoid wedging.On each side of the platform, the distance is measuredby means of inductive sensors detecting the teeth of arack.
Configurable output functionsThe relay outputs are switched on or off in case thelimit values are exceeded or not reached.They may also remain switched until they are manuallyreset. Optionally, the reset can take place automaticallyafter an adjustable period of time.The transistor outputs that can be used alternatively are switched to the relays synchronously. These can, forexample, be connected directly to a PLC in order totransmit status messages.
Sensor wire monitoringThe synchronous monitor DS2605 offers sensor cablemonitoring. In this case, NAMUR sensors must be applied.
Slip or synchronous monitor?At first sight, slip and synchronous monitors seem towork identically. However, they evaluate differently andare designed for different applications.Whereas the slip monitor detects the deviations of tworotational speeds in per cent (pulse difference per rota-tion), the synchronous monitor detects absolute pulsedifferences.
Dimensions
45 124,7
78 35,5
3
2
1
1 2 3 4 65
7 8 9 10 1211
13 14 15 16 1817
19 20 21 22 2423
Pulse evaluation systemsSensors for motion control
Switching function Nominal voltage
[V]
Pulse inputs Orderno.
Pulse evaluation system with microprocessor for slip and synchronous monitoring, evaluation of pulse differences
1 input with 2 switch points for slip and synchronous monitoring by means of pulse differences
110...240 AC (50...60 Hz) / 27 DC
(typ. 24 DC)
PNP / NPN; NAMUR (24 V) DS2505
1 input with 2 switch points for synchronous monitoring by means of pulse differences
110...240 AC (50...60 Hz) / 27 DC
(typ. 24 DC)
PNP / NPN; NAMUR (24 V) DS2506
1 input with 2 switch points for slip and synchronous monitoring by means of pulse differences
110...240 AC (50...60 Hz) / 27 DC
(typ. 24 DC)
NAMUR(EN 50227) DS2605
Relay outputs2 changeover contacts
6 A (250 V AC); B300, R300
Transistor outputs
2 x PNP; externally supplied
24 V DC / max. 15 mA;short-circuit protection
Setting range [Imp/min] 1...60000 (0.1...1000 Hz)
Ambient temperature [°C] -40...60
Storage temperature [°C] -40...85
Housing protection rating IP 50
Terminal protection rating IP 20
Function displayOLED display;
128 x 64 pixels luminous
Input signal indication LED yellow
Switching status indication LED green
1) OLED display2) Programming buttons3) LEDs
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The vision sensor checks if the chocolate mould isempty before it is refilled.
Optical object inspectionfor packaging, manufacturingand quality control
Stand-alone unitwith integrated lighting and evaluation in a robust,industrially compatible IP 67 housing for use in the tem-perature range of -10...60 °C.
User-friendly parameter settingAll parameters can be set conveniently via a menu-guided parameter setting software.
Object recognitionThe blob analysis used determines the selected character-istics of objects. They allow to check the presence, size,position or completeness of the objects.
EtherNet process interfacesThe EtherNet interface also provides remote maintenan-cewith storage of error images and evaluation data, an up-date option for the sensors as well as the process imagefor the connection of programmable logic controllers.
Stand-alone unit with integratedillumination
For inspection tasks with variablefeatures
Compact and robust design
User-friendly parameter setting
Integrated EtherNet process interfaces(TCP/IP, EtherNet IP)
Vision sensor takes a closer lookat your production
Industrial imaging
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Applications:Monitoring presence, completeness, position, size and quality as well as sorting tasks.
Switching outputs PNP · Field of view size [mm] · Resolution from 0.1 mm
Common technical data
Operating voltage [V] 24 DC ± 10 %
Detection rate [Hz] max. 10
Type of sensor CMOS image sensorblack/white, 640 x 480
Motion speed [m/s] typ. 1
Function display LED 7
Current rating [mA] 100 (per switching output)
Current consumption [mA] < 300
Ambient temperature [°C] -10...60
Protection IP 67, III
housingMaterial front lens
LED window
diecast zincglass
polycarbonate
Switching inputs (configurable) max. 2 , 24 V
Switching outputs (configurable) max. 5, 24 V
Connection external lighting DC 24 V
Parameter setting interface Ethernet TCP/IP /Ethernet IP
Dimensions [mm] 60 x 42 x 53 (59)
Connection technology
Type Description Orderno.
M12 socket,2 m, PUR cable, 8-pole E11950
M12 socket,5 m, PUR cable, 8-pole E11807
Parameter setting cable, 2 m,M12 D-coded / RJ45, cross-link E11898
Accessories
Type Description Orderno.
Operating software for image sensor E2V100
Stainless steel mounting setfor rod mounting Ø 12 mm E2D110
Stainless steel mounting setfor rod mounting Ø 14 mm E2D112
Clamp linking ring,high-grade stainless steel E21076
E21110Clamp,high-grade stainless steel, Ø 12 mm
Mounting rod, 150 mm, Ø 12 mm E21111
Mounting rod, 200 mm, Ø 12 mm E21112
Mounting rod, 300 mm, Ø 12 mm E21113
Diffuser
Protective plastic cover
Protective glass cover
Mounting rod, 100 mm, Ø 12 mm,M10 thread, stainless steel E20938
Mounting rod, 100 mm, Ø 14 mm,M12 thread, stainless steel E20939
EtherNet cable, 2 m, M12 D-coded E21138
EtherNet cable, 5 m, M12 D-coded E21139
EtherNet cable, 10 m, M12 D-coded E21137
EtherNet adapter,M12 / RJ45, angled E21140
E21165
E21166
E21168
50 75 100 200 400 1000 2000
Operating distance [mm] Orderno.
O2V100
O2V102
O2V104
Switching outputs NPN · Field of view size [mm] · Resolution from 0.1 mm
O2V101
O2V103
O2V105
Type of light
white light
white light
16 x 12
33 x 24
24 x 18
50 x 36
32 x 24
66 x 47
64 x 48
132 x 94
128 x 96
264 x 189
320 x 240
660 x 472
640 x 480
1320 x 945
– 15 x 11 20 x 15 40 x 30 80 x 60 200 x 150 400 x 300
16 x 12
33 x 24
24 x 18
50 x 36
32 x 24
66 x 47
64 x 48
132 x 94
128 x 96
264 x 189
320 x 240
660 x 472
640 x 480
1320 x 945
– 15 x 11 20 x 15 40 x 30 80 x 60 200 x 150 400 x 300
Vision sensors
O2V12016 x 12
O2V12233 x 24
24 x 18
50 x 36
32 x 24
66 x 47
64 x 48
132 x 94
128 x 96
264 x 189
320 x 240
660 x 472
640 x 480
1320 x 945
O2V124– 15 x 11 20 x 15 40 x 30 80 x 60 200 x 150 400 x 300
infrared(850 nm)
O2V121
O2V123
O2V125
infrared(850 nm)
16 x 12
33 x 24
24 x 18
50 x 36
32 x 24
66 x 47
64 x 48
132 x 94
128 x 96
264 x 189
320 x 240
660 x 472
640 x 480
1320 x 945
– 15 x 11 20 x 15 40 x 30 80 x 60 200 x 150 400 x 300
Industrial imaging
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Ring lights for sophisticatedobject recognition
Sophisticated object recognitionThe high-quality LED ring lights create homogenouslight for virtually shadow-free object illumination.They are available as M12 connector versions with visiblewhite, red or invisible infrared light.
Practical accessories A diffuser attachment made of high-quality glass additionally ensures homogenous illumination withoutdisturbing reflections in applications with reflective surfaces.The optionally available angle bracket and the tried-and-tested ifm mounting system facilitate alignment.
Homogeneous and virtually shadow-freeillumination of the object
Permanent light or pulse operation with theoption of additional high light intensity
White light, red light and infrared versions
Compact design and robust, industriallycompatible housing
Combination with a diffuser attachmentpossible for “cloudy day” illumination
Vision sensors in the right light
Industrial imaging
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Illumination units
Accessories
Type Description Order no.
Mounting set ring light E2D201
Diffuser ring light E2D202
Clamp linking ring,high-grade stainless steel E21076
Clamp,high-grade stainless steel, Ø 12 mm E21110
Rod, 100 mm, Ø 12 mm,M10 thread, stainless steel E20938
Rod, 150 mm, Ø 12 mm E21111
Rod, 200 mm, Ø 12 mm E21112
Rod, 300 mm, Ø 12 mm E21113
Industrial imaging
Wiring diagram
L+
L
1
4
2
3
Pigtail: 4 trigger2 high light intensity
Common technical data
Operating voltage [V] 24 DC
Light source LED
Ambient temperature [°C] -10...55
MaterialHousing
Trigger [V]
aluminiumanodised
Materialoptical area glass
5...24, PNP
Protected against reverse polarity •
Short-circuit proof •
Fixing M4 screws
Eye safety IEC 62471
Dimensions
[mm]
Active lighting source size
[Ø mm]
Current consumption
[mA]
ProtectionAngle of aperture
Order no.
Ring light, transmitter, red light 617 nm
Ø 122 × 20.5 106 / 66 800 / 1300* IP 6560° O2D915
Ring light, transmitter, infrared light 875 nm
Ø 122 × 20.5 106 / 66 800 / 1400* IP 6550° O2D917
Pigtail,0.3 m
•
•
Automatic deactivation at a housing temperature of 65 °C.* current consumption at high light intensity
Ring light. transmitter, white light
Ø 122 × 20.5 106 / 66 800 / 1200* IP 65120° O2D919•
Connection technology
Type Description Order no.
Socket, M12,2 m black, PUR cable EVC001
Socket, M12,5 m black, PUR cable EVC002
Cube for mounting on an aluminiumprofile, M10 thread, diecast zinc E20951
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Safety light curtains with floating blanking on a press.
Quick and easy blankingset-up
Floating blankingThe process should not stop when materials are fed toa machine such as a press, for example.The safety light curtains of type OY8 allow blankingfrom up to three adjacent beams without the safetylight curtain triggering the safety function. For body orhand protection the safety device switches off if morethan the configured beams or none of the adjacentbeams are interrupted.
Blanking with an object in the protected areaFor the safe operating status an object is required in theprotected area; e.g. a workplate. If this is not the case,the system is safely switched off.Here you can select between the blanking of two orthree beams.
The blanking is configured via the pinconnection
No programming required
Easy connection by M12 connector
Type 4 to IEC 61496
With SIL3 to IEC 61508 and PLe toISO 13849-1
Safety light curtains withfloating blanking
Safety technology
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Safety light curtains
* Further safety light curtains on request
Applications:Material feed and presses, wood-working industry
**OY819SOY818SOY817SOY816SOY815S***20
**OY829SOY828SOY827SOY826SOY825S**40
*******90
Adjustable protected area width 0...6 m / 3...18 mType 4 / SIL3 / PLe
Quick and easy blanking set-up
Max. power consumption [W] Transmitter: 2Receiver: 3
Current rating [mA] 500 at 24 V DC
Operating voltage [V] 19.2...28.8
Safety outputs (OSSDs) 2 x PNP
Ambient temperature [°C] 0...55
Protection IP 65
ConnectionM12 connector
Transmitter: 5-poleReceiver: 8-pole
Max. cable length [m] 100
Safety categoryIEC 61496-1-2004IEC 61496-2-2006
IEC 61508:1998IEC 62061:2005
ISO 13849-1:2006
type 4type 4SIL 3
SILCL 3PLe category 4
Service life [a] 20
Dimensions (W x D) [mm] 35 x 45
**OY808SOY807SOY806SOY805SOY804S***14
Adjustable protected area width 0...2 m / 0...5 m
1510
*
*
*
*
1810136012101060910760610460310160
Protected area height[mm]
Type 4 / SIL3 / PLe
Resolution /detection capacity
[mm]
Common technical dataEvaluation unit
Type Description Orderno.
G1501SSafety relay,
multifunctional,2 relay outputs
G1502SSafety relay,
multifunctional,6 relay outputs
G1503SSafety relay,
semiconductoroutputs
Base
Type Description Orderno.
Corner mirror with base for 2-beam light grids / light curtains ≤ 760 mm EY1011
Corner mirror with base for 4-beam light grids / light curtains ≤ 1060 mm EY1013
Corner mirror with base forlight curtain ≤ 1360 mm EY1014
Corner mirror with base forlight curtain ≤ 1510 mm EY1015
Base for 2-beam light grids /light curtains ≤ 760 mm EY2001
Base for 4-beam light grids /light curtains ≤ 1060 mm EY2002
Base for light curtain ≤ 1360 mm EY2003
Base for light curtain ≤ 1510 mm EY2004
Test probe for resolution, Ø 14 mm EY3006
Test probe for resolution, Ø 20 mm EY3007
Accessories
Type Description Orderno.
Test probe for resolution, Ø 40 mm EY3009
For further technical data please go to: www.ifm.com
Safety technology
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Optimised PT pressure trans-mitter with analogue currentoutput
Monitoring of hydraulics on a press
Optimised price / performance ratioThe new generation of PT pressure sensors now has an integrated thin film cell instead of a strain gaugemeasuring cell. Thanks to this, PT540x series pressuresensors offer greater accuracy at the best possible price / performance ratio, complementing the range ofifm’s pressure sensors.
The applicationsThe PT type sensors are optimised for industrial appli-cations with oils, compressed air or water. Since themeasuring cell is welded directly to the housing, no separate seal is required. The measuring cell is resistantto pressure peaks.High vibration and shock resistance as well as protec-tion rating IP 67 and IP 69K perfectly comply with therequirements of this field of application.
Slim, compact design with G 1/4 processconnection
Measuring accuracy ≤ ± 0.5 %, repeatability < ± 0.05 %.
Easy connection via M12 connector
Optimised price / performance ratio
Completely made of stainless steel
Small, compact and cost-savingpressure transmitter
Process sensors
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Pressure sensors
Accessories
Type Description Order no.
Operating voltage [V DC] 8.5...36
Common technical data
Medium temperature [°C] -40...90
Wetted partsNBR,
high-grade stainless steel (1.4542)
Protection IP 67 / IP 69K
Step response time [ms] 1
Reverse polarity protection •
Adapter; G 1/4 - G 1/2, stainless steel (1.4571 / 320S31) E30135
Process sensors
Relative pressuremeasuring range
[bar]
Poverloadmax. [bar]
Pburstmin. [bar]
Order no.
Output function 4…20 mA
PT5404
PT5403
PT5402
PT5401
PT5400
Accuracy / deviations (in % of the span)Deviation of the characteristicsLinearityHysteresis
Temperature coefficients in thetemperature range -25...90°C (in % of the span per 10 K)Temperature coefficient of zeroTemperature coefficient of the span
< ± 0.5< ± 0,1 BFSL / < ± 0,2 LS
< ± 0.2
< ± 0.1< ± 0.1
Connection technology
Type Description Order no.
Socket, M12,2 m black, PUR cable EVC001
Socket, M12,5 m black, PUR cable EVC002
Socket, M12,2 m black, PUR cable EVC004
Socket, M12,5 m black, PUR cable EVC005
L+
L
1
2
Wiring diagram
0...10 25 300
0...25 60 600
0...100 200 1000
0...250 500 1200
0...400 800 1700
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Process sensors
For efficient compressed aircontrol and filter monitoring
Pressure monitoring in pneumatic systems
Filter monitoring, pneumatics and energy efficiencyRelative or differential pressure – the improved PQ seriespressure sensors measure both. Ideal for condition-based maintenance, for example when a filter is exchanged or leakage is detected by pressure loss.
Moisture-proof and preciseThe coated silicon measuring cell guarantees high over-load resistance and an accuracy of ± 0.5 %. The specialcoating protects the measuring cell from air humidityand condensate.
Parameter settingThe parameter setting can be carried out via two push-buttons or IO-Link interface.The compact sensors offer an analogue and a switchingoutput, both of which are configurable.
One analogue output and one programmable switching output
For differential or relative pressure measuring
Two-colour LED display for immediate status detection
Moisture-proof silicon measuring cell
Measuring range -1...1 bar and -1...10 bar.
Compact analogue pressure sensor
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Process sensorsPressure sensors
Operating voltage [V DC] 18...32
Further technical data
Connection technology
Type Description Order no.
M8 socket,2 m black, PUR cable EVC150
M8 socket,5 m black, PUR cable EVC151
M8 socket,2 m black, PUR cable EVC153
M8 socket,5 m black, PUR cable EVC154
M8 connector · output function 1 x NO/NC programmable + 1 x current output
-1...1 20 PQ380930 -0.97...1 -0.98...0.99
Measuring range
[bar]
Order no.
Poverloadmax. [bar]
Pburstmin. [bar]
-1...10 20 PQ383430 -0.90...10.00 -0.95...9.95
Set pointSP1[bar]
Reset point rP1
[bar]
Short-circuit protection •
Reverse polarity protection •
IO-Link device transmission type COM2 (38.4 kbaud)
Medium temperature [°C] 0...60
Protection IP 65
Shock resistance 50 g
Vibration resistance 20 g
Wetted partsbrass, FPM (Viton),
silicon (plated),PBT (Pocan)
Accuracy / deviation(in % of the span)Linearity errorLinearityHysteresisRepeatabilityLong-term stability
Temperature coefficients (TEMPCO)in the temperature range 0...60°C (in% of the span per 10 K)TEMPCO of zeroTEMPCO of the span
<± 0.25 (BFSL), 0.5 (LS)< ± 0.15< ± 0.25< ± 0.1< ± 0.05
< ± 0.2< ± 0.2
Accessories
Type Description Order no.
DIN rail clip with M4 socket head screws,stainless steel (1.4310/301S21) E37340
Adapter R1/8 - R1/8, rotatable,nickel-plated brass E37350
T-pipe mounting set G1/2 with reducer,nickel-plated brass E37360
Connector for standard tube, Ø 6 mm, 4 pcs. E30076
Connector for standard tube, Ø 8 mm, 4 pcs. E30077
Memory plug, parameter memory for IO-Link sensors E30398
IO-Link interface, current consumption from USB port E30396
FDT framework software for parameter setting and analysis of units with DTM specification
E30110
LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors
ZGS210
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Process sensors
Hygienic pressure sensor with diaphragm seal for hightemperature applications
ApplicationThe PI22 series pressure sensors are designed for high-temperature applications as can among others be found in UHT plants (ultra high temperature).
Flexible: 2, 3 or 4 wires The pressure sensors with clearly visible LED display cannot only be connected as 3- or 4-wire units but also asloop-powered 2-wire units. This reduces the wiringcomplexity in new installations and facilitates exchangein existing 2-wire connections.
Parameter settingThe parameters can either be set via the buttons on thesensor or via IO-Link interface: via USB IO-Link master,plc or memory plug.
Pressure monitoring in the temperaturerange from -25 to 200° C
Integrated 1.5" clamp diaphragm seal with stainless steel membrane
All wetted parts made of stainless steel.
Programmable analogue output in 2-wireoperation and display
11-point factory calibration certificate and 3.1 inspection certificate (according to EN 10204)
Hygienic pressure sensor for high temperatures
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Process sensorsPressure sensors
Accessories
Type Description Order no.
Memory plug, parameter memory for IO-Link sensors E30398
IO-Link interface, current consumption from USB port E30396
FDT framework software for parameter setting and analysis of units with DTM specification
E30110
LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors
ZGS210
Output function switching output PNP/NPN programmable + analogue output programmable
-1...25 PI2203
-1...10 PI2204
-1...4
80
50
30
-1.00...18.74
-1.0...7.5
-1.00...3.00
5.24...25.00
1.5...10.00
0.00...4.00 PI2205
Relative pressuremeasuring range
[bar]
Order no.
Poverloadmax. [bar]
Analogue start point
[bar]
Analogue end point
[bar]
-0.96...25.00
-0.98...10.00
-0.990...4.000
-0.124...2.5 PI2206
-0.05...1 PI2207
-1...1
20
10
10
-0.124...1.880
-0.05...0.75
-1...0.5
0.500...2.500
0.2...1.00
-0.5...1 PI2209
-0.120...2.500
-0.048...1.00
-0.998...1
Set pointSP1[bar]
-1.00...24.96
-1.00...9.98
-1.000...3.990
-0.124...2.496
-0.05...0.998
-1...0.998
Reset pointrP1
[bar]
0.02
0.01
0.005
0.002
0.001
0.001
Step incre-ment[bar]
Operating voltage [V DC] 20...32 (2-wire), 18...32 (3-wire)
Current rating [mA] 250 (3-wire)
Current consumption [mA] 3.6...21 (2-wire),< 45 (3-wire)
IO-Link Device type of transmission COM2 (38.4 kbaud), IO-Link 1.0
Accuracy / deviation(in % of the span) turn down 1:1Deviation of the switch pointLinearity errorLinearityHysteresisRepeatabilityLong-term stabilityTemperature coefficients (TEMPCO)in the temperature range 0...70°C (in % of the span per 10 K)Greatest TEMPCO of zeroGreatest TEMPCO of the span
< ± 0.2< ± 0.2< ± 0.15< ± 0.15< ± 0.1< ± 0.1
< ± 0.05< ± 0.15
Wetted parts stainless steel (1.4435 / 316L)
Medium temperature [°C] -25...200
Ambient temperature [°C] -25…80 (< 160 °C),-25…60 (< 200 °C)
Protection IP 68 / IP 69K
Further technical data
1) connection for 2-wire operation2) connection for 3-wire operation3) connection for IO-Link
parameter setting (P = communication via IO-Link)
4
1
3
2
L+
L
OUT2
OUT1
2
4
1
3
2
L+
L
P
3
L+
L
1
2
1
Wiring diagram
Connection technology
Type Description Order no.
Socket, M12, 4-pole,5 m orange, PVC cable EVT001
Socket, M12, 4-pole,2 m orange, PVC cable EVT064
Socket, M12, 4-pole,5 m orange, PVC cable EVT004
Socket, M12, 4-pole,2 m orange, PVC cable EVT067
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ifm calibration laboratoryaccredited according toDIN EN ISO / IEC 17025
A look into the calibration laboratory.
AccuracyThe accuracy of pressure and temperature measuringunits plays a decisive role in the production process.The quality of the final product depends on it. Regularmonitoring of the sensors, especially at the criticalpoints of the processes is essential.
RequirementsThat means that the requirements on the product certification increase; only the indications in the datasheet are no longer sufficient and regular verification isnecessary.
ifm calibrationOn this basis ifm electronic offers not only long-stand-ing tried-and-tested development and production experience but also the DAkkS and factory calibrationof pressure and temperature sensors.This service includes both the calibration of new sen-sors purchased ex works and periodic calibrations.
DAkkS and factory calibrations of pressure and temperature sensors
Accredited for the measuring ranges of -1...700 bar and -20...150 °C
Calibration protocols with different numbers of measuring points available
Calibration of pressure sensors with analogue output and display, and temperature sensors with current, voltage and resistance output
High-precision calibration withifm electronic
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Pressure sensors
DAkkS calibration certificates
11-point DAkkS calibration ZC0005in 10 % steps of the measuring range(to guideline DAkkS-DKD-R 6-1)
Calibration of pressure sensors
Number of measurement points
Orderno.
Measurement points
[%]
20 μbar...140 mbar,(depending on the reference pressure)
Factory calibration certificates
6-point factory calibration ZC0004in 20 % steps of the measuring range 20 μbar...140 mbar,(depending on the reference pressure)
Minimummeasurement uncertainty
[bar]
DAkkS calibration certificates
3-point DAkkS calibration ZC001365, 85,123
Calibration of temperature sensors
Number of measurement points
Orderno.
Measurement points
[°C]
0.1
5-point DAkkS calibration ZC001420, 65, 85, 100, 123 0.1
n-point DAkkS calibration ZC0015Number and positions of the calibrationpoints as requested, max. 4 points 0.1
Factory calibration certificates
Minimummeasurement uncertainty
[K]
3-point factory calibration ZC001665, 85,123 0.1
5-point factory calibration ZC001720, 65, 85, 100, 123 0.1
n-point factory calibration ZC0018Number and positions of the calibrationpoints as requested, max. 4 points 0.1
Calibration method for pressure sensorsThe comparative measurement for the calibration ofpressure sensors is performed with high-precisionpressure compensators by using known mass pieces.
Calibration method for temperature sensorsHere, the comparative measurement is performed instirred, temperature-controlled liquid baths by usinghigh-precision reference temperature sensors.
Performing DAkkS calibrationsThe calibration is carried out by ifm electronic as accredited laboratory by means of comparative measurement according to guideline DAkkS-DKD-R 5-1“Calibration of resistance thermometers” or guidelineDAkkS-DKD-R 6-1 “Calibration of pressure measuringunits”.
Measuring systems for issuingDAkkS / factory certificates
They are traceable to national standards of the Physikalisch-Technische Bundesanstalt (PTB) or othernational standards.In contrast to DAkkS calibration certificates factorycertificates might not be accepted as traceabilityproof.
Process sensors
70
Uniform parameter settingand visualisation for all I/O-Link sensors
Integration from sensor to SAP®.
Automatic identification of the connectedsensors
Easy and safe IODD handling (IO Device Description)
The sensor values to be detected andtheir display mode are freely selectable
Further processing of the sensor valuespossible in the LINERECORDER modules
Transparency of the sensor signals toSAP®
I/O-Link & LINERECORDER –from the sensor to SAP®
FunctionThe software framework LINERECORDER simplifies parameter setting and the monitoring of different sen-sors considerably. Uniform parameter setting is possiblefor each I/O-Link sensor.
Display modeThe read sensor values are automatically displayed as atable or as a chart.As an option many other apps are available in the sameframework: Sensor signals can be directly used e.g. forprocess traceability, product traceability or be furtherprocessed.
BenefitsThe LINERECORDER closes the information circuit from the sensor signal to the world of Manufacturing Execution Systems (MES) and Enterprise Resource Planning (ERP) solutions such as SAP® in a simple, flexibleand modular way.
Web-based
Automaticsensor
detection
Connec-tion to
MES /ERP
Trace-ability
Process sensors
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Parameter setting software
LINERECORDER modules• OEE / MDE• alarm management• process traceability
• product traceability
• tool manager• maintenance manager
• material manager• order management
• process control• ERP connection
Characteristics• Uniform parameter setting software for all
IO-Link sensors.• Automatic detection and presentation of the
sensor values.The display mode of the sensor values is freelyselectable.
• Sensor values are completed by meta data(creation of an identifier type label).
• Automatic identification of the connected sensor.• Easy updating and extension of the IODD database.• Storing of parameter data records and assignment
to different sensors of the same type.• Restoring of the default values guarantees operational
reliability.• Further processing of the sensor values with the tried-
and-tested freely scaleable LINERECORDER modules.• The software framework LINERECORDER closes the
information circuit from the sensor signal to the worldof ME systems and ERP solutions (e.g. SAP®).
Customer benefits• increased process quality• reduced set-up and standstill times• reduced training time• uniform useability• modular extension with LINERECORDER modules• more transparent production
- plant efficiency- messages from the plant- identification and
traceability- identification and
components- tool management- maintenance plan
management- material management- systematic production
sequence - schedule and locking- connection to established
systems
Tailor-made licensingby the number of software modules used
LINERECORDER SENSOR APP, ZGS210
Technical details
Enterprise Resource Planning,e.g. SAP, INFOR, BaaN
Manufacturing Execution System,e.g. LINERECORDER
– Diagnosis– Traceability
ERP
MES
SCADA
Machine PLC
IO-Link sensors
From sensor to SAP®
Detection and filtered display of sensor data
Set the sensor parameters,maintain data and files
For further technical data please go to: www.ifm.com
System requirements:Windows 2000 SP2, Windows XP SP2 or higher, 1 GB RAM,
current browser (IE as of 8.0, Firefox as of 8.0)
Process sensors
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Binary and analogue volumetric flow sensors for liquids
Mechatronic sensor in the coolant circuit of an induction furnace.
Mechatronic flow sensorThe flow sensor works to the principle of spring-supported piston: The piston, located in the valve seatin the housing, is lifted by the flowing medium againstthe spring resistance.For binary signal output the piston position is detectedby an inductive sensor. Analogue sensors however detect the position by means of a magnetic-field sensor.The spring resistance forces the piston to return to itsoriginal position with decreasing flow. This ensures position-independent installation of the flow sensorpreventing backflow.The switch points can be easily set and fixed via a setting screw. The robust mechanical design ensures usein harsh environments. The units are maintenance-free.
Volumetric flow quantities: 15 l/min,25 l/min, 50 l/min, 100 l/min, 200 l/min
Fast response time ≤ 10 ms
Easy handling: Switch points can be(pre)set continuously
Variable R or G process connection
Pressure ranges up to 25 bar
Robust mechatronic flow sensor
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Flow sensors / flow meters
Common technical data
Operating voltage [V] 24 DC (-15 % / +10 %)
Short-circuit protection •
Materials (wetted parts)
stainless steel(301/1.4310),
nickel-plated brass,PPS, PP, O-ring: FPM
Ambient temperature [°C] 0...60
Medium temperature [°C] -10...85
Reverse polarity / overload protection • / •
TypeSBY
Protection rating, protection class IP 65 / IP 67, III
3
L+
L
1
4
Wiring diagram
Setting range
[l/min]
Hysteresis
[l/min]
Responsetime[s]
Accuracy
[% of the final value]
Pressure loss
[bar]
Orderno.
M12 connector · output function NO · electrical design DC pnp · binary
1...15 0.2...1 ≤ 0.01 ± 5 0.05...0.2 SBY332
Process connection
Rp 3/4
1...25 0.5...2 ≤ 0.01 ± 5 0.2...0.75 SBY333Rp 3/4
2...50 1...3 ≤ 0.01 ± 5 0.25...0.8 SBY334Rp 3/4
5...100 3...6 ≤ 0.01 ± 5 0.1...0.9 SBY346Rp 1
20...200 5...10 ≤ 0.01 ± 5 0.1...0.2 SBY357Rp 1 1/2
Connection technology
Type Description Orderno.
M12 socket,2 m black, PUR cable EVC001
M12 socket,5 m black, PUR cable EVC002
M12 socket,2 m black, PUR cable EVC004
M12 socket,5 m black, PUR cable EVC005
M12 socket,2 m orange, PVC cable EVT064
M12 socket,5 m orange, PVC cable EVT001
M12 socket,2 m orange, PVC cable EVT067
M12 socket,5 m orange, PVC cable EVT004
Application: liquids
All data refer to water.
M12 connector · electrical design DC PNP · analogue 4...20 mA
SBY433
SBY434
For further technical data please go to: www.ifm.com
1...25 – ≤ 0.01 ± 5 0.2...0.75 Rp 3/4
2...50 – ≤ 0.01 ± 5 0.25...0.8 Rp 3/4
L+
L
1
2
3
SBY3 SBY4
Process sensors
74
Screw-in, bolt-on and cylindrical Pt100 temperaturesensors
Pt100 temperature sensor attached to an oil tank tomonitor the housing temperature.
Suits many different requirementsEvery application has its own requirements as regardsthe temperature sensors to be used. Criteria such asbasic and housing material or design are as importantas the connection to control monitors. The new ifm electronic screw-in and bolt-on sensorsare designed to cover a large range of applications invarious industries (machine tools, etc.).
Cylindrical design Ø 6 mm or Ø 10 mm
M5 screw-in sensor, bolt-on sensor forM6 screws
Simple and 100 % sealed connection via ecolink M12 connector
PUR cable for lower cost
Different cable lengths from 2 to 5 m
Great value for money – the TS series temperature sensors
Process sensors
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For further technical data please go to: www.ifm.com
Temperature sensors
Type Order no.
Measuring range
[°C]
Housing material
Response dynamicsT05 / T09
[s]
Measuring element Pt100
TS2229Bolt-on sensor12 x 35 for M6 -25...90 stainless steel
(1.4303 / 304) 9 / 15
Screw-in sensorM5 -30...90 high-grade stainless steel
(1.4404 / 316L)
Connection
PUR cable / 2 m
PUR cable / 2 m 3 / 8
Dimensions
M12
x1
49,5
14 35
6,5
51
12
17
8,7
1,8
25,7
5,4
M54
8
8
M12
x1
49,5
14
M12
x1
7248
50
12
107
42
1) tightening torque 1.5 Nm
TS2789
CylindricalØ 10 mm, l 50 mm -40...90 high-grade stainless steel
(1.4404 / 316L) PUR cable / 2 m 6 / 25 TS2089
CylindricalØ 6 mm, l 45 mm -40...90 high-grade stainless steel
(1.4404 / 316L) PUR cable / 2 m – TS2289
CylindricalØ 10 mm, l 50 mm -40...90 high-grade stainless steel
(1.4404 / 316L) PUR cable / 5 m 6 / 25 TS5089
CylindricalØ 6 mm, l 45 mm -40...90 high-grade stainless steel
(1.4404 / 316L) PUR cable / 5 m – TS5289
CylindricalØ 6 mm, l 45 mm -40...90 high-grade stainless steel
(1.4404 / 316L) PUR cable / 2.5 m – TS9289
TS2229
TS2789
TS2089, TS5089
M12
x1
64572
48
TS2289, TS5289, TS9289
Process sensors
Evaluation electronics
Description Order no.
Control monitor,1 x analogue output, 1 x PNP/NPN TR2432
Control monitor2 x PNP/NPN TR7432
Measured signal converter,Pt100 / Pt1000 in 4...20 mA, scaling 0...100 °C TP3237
Measured signal converter,Pt100 / Pt1000 in 4...20 mA, scaling 50...150 °C TP3231
Measured signal converter,Pt100 / Pt1000 in 4...20 mA, scaling 50...300 °C TP3232
Measured signal converter,Pt100 / Pt1000 in 4...20 mA, scaling 0...300 °F TP3233
Measured signal converter,Pt100 / Pt1000 in 0...10 mA, scaling 0...100 °C TP9237
Connection technology
Type Description Order no.
M12 socket,2 m, black, PUR cable EVC001
M12 socket,5 m, black, PUR cable EVC002
M12 jumper2 m black, PUR cable EVC013
M12 jumper5 m, black, PUR cable EVC014
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AS-i gateway in a decentralised control cabinet
The fast gateway now alsowith EtherNet/IP interface
The bus at a glanceThe new ifm gateways are the fast connection from AS-ito EtherNet /IP, Profibus or Profinet. Thanks to a colourdisplay and web interface, the status of all AS-i slaves isrecognizable at a single glance.The quick set-up menu and intuitive handling facilitateinstallation and diagnosis. In addition, the web interfaceallows full remote access.
Three types of voltage supplyThe flexible voltage supply ensures a low-cost integra-tion into the application. The units can be operated viaAS-i power supplies, DC power supplies, or a combina-tion of both. It is also possible to supply several AS-inetworks via a single power supply.
Colour display for clear diagnosisand set-up
Recognises AS-i double addresses.Integrated earth fault monitor
Certified EtherNet/IP interface with 2 ports
Profinet switch with 2 ports and certifica-tion according to Conformance Class B
Profibus DP interface with certifiedDPV0 and DPV1 functionality
Addition to theAS-i gateway family
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For further technical data please go to: www.ifm.com
The products
Description Orderno.
AS-i Profinet gateway1 AS-i master with M4 profile AC1401
AS-i Profinet gateway2 AS-i masters with M4 profile AC1402
AS-i data decoupling,can be mounted on AS-i Profinet gateway AC1250
Functions
• Pluggable data decouplingVia the optional data decoupling AC1250, the gatewayand the connected AS-i slaves can be powered byone power supply. A single voltage source can herebysupply several gateways and their AS-i networks.Power supplies with a voltage of 30 V (DC or AS-i)allow any possible AS-i structure at full cable length.The use of a 24 V power supply offers the advantageof AS-i power24: For AS-i networks of up to 50 mthe introduction of the bus system AS-Interface willbecome even more cost-efficient.
• Transfer of AS-i dataPLC user programs of existing plant can be changedto the new AS-i gateways of the third generationwithout any changes to the I /O addresses.
Advantages and customer benefits
Communication interfaces:
EtherNet/IP:Certified EtherNet /IP functionalityEthernet switch with 2 integrated ports
Profinet:Profinet Class BProfinet switch with 2 integrated ports
Profibus:Profibus DPV0 and DPV1 functionality
AS-Interface:1 and 2 AS-i masters pursuant to M4 profile
Configuration interface:Ethernet with integrated web interface
Connections:AS-i and auxiliary supply: plug-in terminals(supplied with the unit)EtherNet /IP and Profinet 2 x RJ45Profibus D-Sub 9Configuration interface RJ45
Visualisation:1.8" colour displayLEDs for unit and fieldbus status
Housing:Robust metal housing:aluminium powder-coated; steel sheet galvanised
Ambient temperature:Operating temperature 0...60 °CStorage temperature -20...70 °C
AS-Interface gateways
AS-i Profibus gateway1 AS-i master with M4 profile AC1411
AS-i Profibus gateway2 AS-i masters with M4 profile AC1412
Dimensions
1) Sub-D (9 poles)
106,293
135,
512
8,2
AC1401 / AC1402 / AC1421 / AC1422
128,
2
45 62,865,5 AC1250
106,293
135,
512
8,2
AC1411 / AC1412
AS-i Ethernet/IP gateway1 AS-i master with M4 profile AC1421
AS-i Ethernet/IP gateway2 AS-i masters with M4 profile AC1422
Industrial communication
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Compact and flat AS-i M8 modules for limited space
Vibration-resistant modules for robotics, handling andassembly technology.
Extremely smallThe CompactM8 product family convinces by its flatand slim design. The modules are therefore ideal for robotics, handling and assembly technology. They areavailable in tried-and-tested AS-i technology or as apassive version.The modules are installed via two fixing holes eachfrom the front or from the side.
ecolink technology:The new ecolink technology prevents incorrect mounting.An integrated mechanical end stop protects the O-ringfrom destruction. So rapid and secure installation ispossible without an expensive torque wrench.
The mechanical end stop protectsthe O-ring from destruction
Also available as passive splitter boxes
Complete current supply from AS-i
Particularly shock and vibration resistantdue to full potting
AS-i CompactM8 modules withreliable ecolink connection
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For further technical data please go to: www.ifm.com
The products
Orderno.
CompactM84 DI A/B slave AC2484
CompactM82DI 2DO A/B slave AC2482
Dimensions
M8x1
17
23,5
4,2
4,2
30
90,5 57
4,2 16
1122
M12x1
Example AC2484
Advantages and customer benefits
• Protection ratingDue to the high protection rating the modules can beused in the field, i.e. close to the process. There areno long distances between sensors /actuators and thecontrol cabinet.
• Require little space and are lightThe CompactM8 modules require very little spacedue to their small width of only 30 mm. Thereforethey are the first choice when it comes to installationin handling and assembly areas or on robot arms.Another advantage: The full potting ensures that theyare extremely shock and vibration resistant.
• ApplicationThe AS-i modules are addressed via the front M12plug. The modules can be connected to the addressing unit using the standard connection cable.The M8 modules are available as passive splitterboxes with round cable connection, M12 (8 poles),M16 (14 poles) and as AS-i version.The AS-i modules will be available with 4 inputs, 2 inputs and 2 outputs and 8 digital inputs.All three modules will be exclusively supplied via AS-i;an additional 24-V voltage source is not required.The FAULT LED on the module ensures easy fault localisation by the user. A red-flashing LED signals aperipheral fault and indicates a short-circuit of thesensor supply. A permanently lit red LED however indicates a communication fault.
Operating voltage (AS-i) [V DC] 26.5...31.6
Input circuit PNP
Protection IP 65, IP 67, IP 68
Ambient temperature [°C] -25...60
AS-i specification 2.1 + 3.0
Extended addressing mode •
Common technical data
Zubehör
Type Description Orderno.
AS-i flat cable, yellow,EPR (ethylene-propylene); rubber blend AC4000
FC insulation displacement connector,M12 E70096
FC insulation displacement connector,M12 AC5005
FC insulation displacement connector,round cable 0.6 m to M12 socket E70483
Connection cable, M8,1 m, orange, PVC cable EVT162
Connection cable, M8,1 m, black, PUR cable EVC267
AS-Interface I /O modulesIndustrial communication
Type Description
CompactM88 DI A/B slave (1 slave address) AC2488
80
Analogue modules for demanding applications e.g. use in spreaders.
CompactLine module withanalogue input for industrialfield applications
Unimpressed by shock and vibrationJust like the digital modules, the 2-channel analogueinput modules of the CompactLine product family con-vince by their particularly robust design. This makesthem ideal for direct field use. Furthermore, the fullpotting protects the components from harsh condi-tions. The asymmetrically acting vibration protection ofthe ecolink connection technology holds the couplingnut tight in its position. This ensures ideal and perma-nent sealing of module and connection technology.
ecolink – the safe connectionThe end stop integrated in the ecolink M12 connectionprotects the O-ring from destruction by overtighteningof the nut. The O-ring is always correctly compressedwithout an expensive torque wrench, ensuring a highprotection rating.
Particularly shock and vibration resistantAS-i module
With two analogue current inputs4...20 mA
Metal parts made of high-grade stainlesssteel
High resolution and fast transfer rates
Complemented by shock and vibration resistant connection technology ecolinkM12
Does not abandon the field: AS-imodule for harsh environments
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Products
Orderno.
Advantages and customer benefits
Energy and data on one cableThe AS-i cable supplies the connected sensors with upto 200 mA. The digitalised measured value is transmit-ted by the module via the same cable. This way, theanalogue measuring line remains short and interferencecan be minimised.
Fast response timeThe new CompactLine module converts and transmitsan analogue signal within 60 ms. Accordingly, twochannels need twice the time.
Readable valuesThe measured signal is transmitted in the form of integer numbers between 4,000 and 20,000. This corresponds to the measured value in μA. No scalingand linearisation is required.The accuracy is 0.5 % of the final value of the mea-suring range.
Connection variants3-wire sensors (AC2402) and 4-wire sensors (AC2403)can be connected to the CompactLine modules. Fur-thermore, both variants can be used for 2-wire sensors.
Operating voltage (AS-i) [V DC] 26.5...31.6
Total current consumption [mA] ≤ 250
Sensor supply inputs [V DC] via AS-i
Max. current load inputs [mA] 200 in total
AS-i profile S-7.3.D
AS-i specification 2.11 + 3.0
Extended addressing mode –
Ambient temperature [°C] -25...80
Protection IP 67
Housing materials PA, high-grade st. steel
CompactLine moduleAC2402, AC2403
Technical data
Type Description Orderno.
CompactLine module M12
2 analogue inputs, 4...20 mAconnection type: 2-wire and 3-wire AC2402
2 analogue inputs, 4...20 mAconnection type: 2-wire and 4-wire AC2403
AS-Interface I /O modules
Dimensions
21
23274,
710
7
118,
2
54,
528,539
7,5
60
M12x1
For further technical data please go to: www.ifm.com
Industrial communication
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Door with safety switch and guard locking.
Safe AS-i door switches withguard locking and guard lockmonitoring
Safe AS-i door switchesThe new safe AS-i door switches with guard lockinghave the function to keep moving protective equipmentsuch as protective grating, protective guard and othercovers closed as long as a dangerous state is present.The safe AS-i door switches are safety switches withseparate actuators and guard locking which allow theuser to implement interlocking devices according toEN 1088.
Normally closed or normally openoperation
Rotatable actuating head made of metal
Mechanical release on the front
Lean design (40 mm)
Suited for applications up to PL d
Safe and sound
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For further technical data please go to: www.ifm.com
AS-Interface Safety at Work
The products
Description Orderno.
Operating voltage (AS-i) [V DC] 22.5...31.6
Total current consumption [mA] ≤ 45
Locking force ≤ 2500 N
Life 106 switching operations
Safety-related inputs 2
AS-i profile S-7.B.E
Ambient temperature [°C] -20...55
Protection IP 67
Connection via connectorM12 x 1
Dimensions (H x W x D) [mm] 190 x 40 x 45
Auxiliary voltage [V DC]guard locking solenoid 24
Common technical dataAC901S / AC902S
Accessories
Type Description Orderno.
safety bar,metal E7901S
safety bar,plastic E7902S
actuator, straight E7903S
actuator, angled E7904S
hinged actuator, left / right E7905S
hinged actuator, top / bottom E7906S
Safe AS-i door switch
Normally closed principle, supply:via AS-i / solenoid supply ext. 24V DC AC901S
Normally open principle, supply:via AS-i / solenoid supply ext. 24V DC AC902S
Normally closed principle, supply:via AS-i / solenoid supply from AS-i AC903S
Normally open principle, supply:via AS-i / solenoid supply from AS-i AC904S
Connection technology
Type Description Orderno.
Distribution of the AS-i voltage / external24 V supply to M12 socket E70481
Distribution of the AS-i voltage toM12 socket E79998
FunctionsThe safe AS-i door switches with guard locking andguard lock monitoring are mechanical safety switcheswith 2 inputs and 3 outputs.Via the AS-i inputs, the door monitoring and solenoidmonitoring contacts are monitored. The AS-i outputsallow to trigger the guard locking solenoid and theadditional LEDs (green / red). Evaluation is made via anAS-Interface safety monitor.The safe AS-i door switch is connected via M12 plug. Thesafety switches can be supplied completely via AS-i orby connecting an additional external 24 V DC auxiliaryvoltage.There are two principles for guard locking:principle of normally closed operation: guard lockingby spring resistance. Release by triggering the AS-i out-put bit D0.principle of normally open operation: guard lockingby triggering the AS-i output bit D0. Release by springresistance.The mechanical release is used for releasing the guardlocking with the aid of a tool. To protect against tamper-ing, the mechanical release is sealed with sealing lacquer.As process protection a simple connection to the AS-interface system is sufficient. For operator protectionthe 24 V connection can be switched safely.Depending on the application 4 different actuators areavailable.
Advantages and customer benefitsDue to the extension of Safety at Work safe and nonsafe I /O signals can be transmitted via the same AS-ibus. The safety-related extension is fully downward com-patible and can be retrofitted on existing installations.All masters, power supplies and bus components canstill be used.
ApplicationWherever a decentralised safety technology is important,safe AS-i door switches can be used. In the traditionalmachine and plant construction, the special-purposemachines /handling, they have gained a strong position.
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Safe ClassicLine module for toolless quick mounting.
New, safe AS-i module withquick mounting technology
Safe ClassicLine moduleWith the new, safe input module, safety-related com-ponents can be connected to the AS-i system withoutintegrated AS-i interface.
For components without AS-i interfaceSo, 2-channel e-stops up to performance level e to EN 13849-1 can be connected.Also, the connection of safe 3-wire sensors such as thefail-safe inductive sensor GG712S is possible.
Toolless quick mountingThe tried-and-tested quick mounting technology nowalso helps to prevent wiring faults in safety technology.A high protection rating and the flexible cable configu-ration provide a wide range of applications.
Safe digital inputs and non safe outputs
Connection of safe mechanical contactsand safe 3-wire sensors
Toolless and secure mounting and highprotection rating
3 freely selectable directions of rotation ofthe flat cable
Certification to EN 62061 / SIL3 and EN ISO 13849-1 / PL e
Play it safe!
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Products
Orderno.
Quick mounting technology The new safe ClassicLine modules for field applicationsare now easier to use with their novel assembly tech-nology. This technology guarantees fast, toolless and atthe same time very secure mounting.
Special features• quick mounting of upper and lower parts• very safe mounting• easy addressing• flat cable can be inserted from three different
directions• high protection rating• powerful LEDs for status and diagnosis
Advantages and customer benefitsThe flat cable can be inserted from three different directions. The upper and lower parts are no longermounted by four screws but by a slide.Quick and safe mounting are guaranteed.
Set-upThe modules can be addressed either without voltagebefore mounting or when mounted and wired via theaddressing socket.Only the AC1154 addressing unit plus the E70213 addressing cable are required.
Operating voltage (AS-i) [V DC] 26.5...31.6
Total current consumption [mA] ≤ 280
Sensor supply inputs [V DC] via AS-i
Current rating [mA] 200
AS-i profile S-7.B.0
AS-i specification 2.11 + 3.0
Extended addressing mode –
Ambient temperature [°C] -25...55
Protection IP 67
Dimensions (H x W x D) [mm] 103 x 45 x 45
Safe inputs AC505S 2
Safe inputs AC506S 4
Safe AS-i input modulesAC505S, AC506S
Technical data
Type Description Orderno.
Safe AS-i input module
2 safe inputs and2 non-safe LED outputs AC505S
4 safe 1-channel inputs,2 non safe LED outputs and2 non safe transistor outputs
AC506S
AS-Interface Safety at Work
Dimensions
For further technical data please go to: www.ifm.com
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FieldModuleDP – compactfieldbus module for ProfibusDP with IO-Link
New product family for direct connectionWith the compact fieldbus module, IO-Link sensors and other ifm sensors can be connected directly to Profibus DP. Configuration and diagnosis comply withProfibus standard IEC 61158 (DP V1), which allows acyclic data transmission. Further members of the product family have digital or analogue inputs and outputs. Offering maximum flexibility, the FieldModuleDP is the ideal solution for manufacturing and process automation applications.
Quick integrationCompact, sturdy and – using standardised M12 connections for sensors and actuators – quickly inte-grated into the machine, with no need for a control cabinet, this module is the top choice. Moreover, thecorresponding GSD file provides a full and unambiguousdescription of the unit type characteristics in a preciselydefined format.
Thanks to IO-Link: process data, configuration and diagnosis via Profibus DP
Direct integration into the machine without control cabinet
Full potting for greater mechanical resistance
Compact
Easy set-up via GSD file
Connecting IO-Link sensors to Profibus DP
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For further technical data please go to: www.ifm.com
Products
Orderno.
Inputs / outputs Description Order no.
FieldModuleDP
4 IO-Link ports AC2625
8 digital inputs
IO-Link v1.0
4 x 2 DI AC2630
4 digital inputs and outputs AC2631
4 analogue inputs
2 x 2DI, 2 x 2DO
0...10 V AC2638
4 analogue inputs AC2636
4 analogue inputs
4...20 mA
PT100 AC2634
4 analogue outputs 4...20 mA AC2637
Fieldbus componentsIO-Link components
ifm a
rtic
le n
o. 7
5115
39 ·
We
rese
rve
the
right
to
mak
e te
chni
cal a
ltera
tions
with
out
prio
r no
tice.
·04
.201
3Industrial communication
Capacitive sensors KQ60...
IO-Link sensors (extract)
Type of sensor Designation
Pressure sensors PI22..., PI27..., PI28…
Pressure sensors PN20…, PN22...,PN70…
Pressure sensors PP…
Pressure sensors PQ3809, PQ3834
Flow sensors / flow metersSD2000, SD5000,SD6000, SD8000,
SD9000
Flow sensors / flow meters SM9000, SM2000,SM9100, SM2100
Level sensors LMT121
Level sensors LR…
Temperature sensors TAD…
Temperature sensors TD28..., TD29...,TD25...
Temperature sensors TN2531, TN7531
Temperature sensors TR2432, TR7432
Measured signal converterfor temperature sensors TP9237, TP32…
Profibus terminating resistor M12 connector,4-pole, B-coded
E12315
Profibus cable, M12 connector / M12 socket, 2 m, PUR cable
E12316
Profibus cable, M12 connector / M12 socket, 10 m, PUR cable
E12317
Accessories
Type Description Order no.
Further cable lengths on request
M12 jumper, M8,0,3 m, orange, PVC cable EVT196
M12 jumper, M8,0,6 m, orange, PVC cable EVT197
M12 jumper, M8,2 m, orange, PVC cable EVT199
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Evaluation unit and antennasfor production and conveying
RFID evaluation unitThe RFID evaluation unit DTE102 with Ethernet/IP inter-face has been optimised for use in quality assurance. Incombination with antennas and transponders, the RFIDsystem can be used in the production process like anelectronic route card. With the IP 67 protection rating,it can be widely used in conveying, in rugged industrialenvironments as well as in assembly and handling inthe automotive industry.
RFID antennasThe industrially compatible, robust antennas in the M12 housing can be used in applications where spaceis restricted, which is often the case in automation andhandling technology. Also, they are suited for the foodindustry, as long as they are not in direct contact withthe medium. Industrially compatible M12 plugs and ifm electronic connection technology guarantee simpleand quick connection of antennas and sensors withoutcomplicated wiring.
RFID DTE102 with web server for devicesetup, diagnosis and monitoring
Connection of RFID antennas, sensors oractuators up to 1 A
RFID antennas for conveying and thefood industry
Simple connection of the antennas cablesup to 20 m
Robust, industrially compatible antennasin M12 design
RF identification with web server
Identification systems
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For further technical data please go to: www.ifm.com
RFID 125 kHz / RFID 13.56 MHz
Further information about the RFID evaluationunitThe RFID evaluation unit DTE102 with Ethernet/IP inter-face is the ideal choice for systems using controllersfrom Schneider Electric or Rockwell Automation. Thedevice is an addition to the already existing evaluationunit DTE100 with integrated Profibus DP interface,which is in particular intended for customers with a Siemens controller.
Integrated web serverThe web server is part of the evaluation unit. The usercan log in via an http address and can set the evaluationunit’s parameters online from his desk (device setup).Advantages: For parameter setting, the evaluation unitneither has to be connected to a fieldbus, nor does acontroller already have to be present in the system. Thismeans the system can be tested prior to installation.
Socket assignmentThe DTE102 evaluation unit has a total of four socketsfor connection of up to four RFID antennas. Optionally,unused RFID antenna inputs can also be used for thecontrol of outputs or the detection of digital input sig-nals.Two digital sensors can be connected to each socket set as an input; and an actuator to each output. So, asimultaneous “mixed operation” of antennas, digitalsensors and actuators is possible. The sensors and actuators are supplied directly from the RFID evaluationunit DTE102. No further wiring is required.
Identification systems
Description Order no.
DTE102RFID evaluation unit, EtherNet/IP interface
ANT512RFID antenna 125 KHz
ANT513RFID antenna 13.56 MHz,ISO 15693
E80360ID tag/30X2.5/05 – 125 KHz 256 bits
E80361ID tag/30X2.5/05 – 125 KHz 2048 bits
E80370ID tag/30X2.8/03–13.56 MHz 16 Kbits –FRAM
E80371ID tag/30X2.5/06 – 13.56 MHz 896 bits
RFID evaluation unit
RFID antennas
Products
DTE100RFID evaluation unit, Profibus DP interface
RFID transponders for ANT512
ANT410RFID antenna 13.56 MHz,M12, flush
ANT411RFID antenna 13.56 MHz,M12, non flush
RFID transponder for ANT513, ANT410, ANT411Connection technology
Type Description Order no.
M12 jumper,1 m, black, PUR cable EVC012
M12 jumper,5 m, black, PUR cable EVC059
Ethernet, cross-over patch cable,2 m, PVC cable, M12 / RJ45 E11898
Ethernet, screened patch cable,2 m, PUR cable, M12 / RJ45 E12090
Accessories DTE102
Type Description Order no.
Ethernet switch, 5 ports, M12,10/100Base-TX, 10...30 V DC EC2095
Ethernet jumper, M12 plug / M12 plug 2 m, PVC cable
E21138
Ethernet jumper, M12 plug / M12 plug 5 m, PVC cable
E21139
Ethernet jumper, M12 plug / M12 plug 10 m, PVC cable
E21137
Profibus terminating resistor M12 connector,4-pole, B-coded
E12315
Profibus cable, M12 connector / free cable end 10 m, PUR cable
E12319
Profibus cable, M12 socket / free cable end, 10 m, PUR cable
E12321
Accessories DTE100
Type Description Order no.
Further cable lengths on request
90
The UHF system withintegrated Ethernet/ IP
Identification of parcels in a packaging line.
The new RFID evaluation unitAs further component of the UHF system platform theRFID readers DTE 810 for Europe and DTE 910 for theUSA are equipped with an Ethernet / IP interface.With this standard fieldbus the RFID units can be easilyintegrated into automated environments.
The UHF antenna conceptThe ultra low and low range antennas are ideal for sen-sing in the near field. In order to achieve high selectivity,small designs are used as they allow short reading ranges.The mid range antenna is chosen for applications in thenear / far field with reading ranges of up to 2 m.The wide range antennas with a 70° angle of aperturehave been developed for applications in the far fieldwhere reading ranges of up to 10 m are required.
Ethernet/ IP interfacefor data transmission to the controller
UHF write/read unit with 4 antennaterminals and digital I /Os
Ultra low, low, mid range and wide rangeantennas for every application
Ethernet TCP/IP interface for parametersetting
Industrially compatible protection ratingIP 65 / IP 67
Systematic transparency – forproduction and logistics
Identification systems
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RFID UHF
ApplicationsOwing to its application-specific antennas, the newUHF system platform from ifm electronic is widely usedin automation technology, e.g. in the fields of produc-tion, logistics and conveyor technology.Goods, packaging or pallets but also individual productscan be identified without contact.The UHF RFID has been optimised for applications in• production control• asset management• material flow control• track & traceThe standardised Ethernet / IP interface with M12 connection enables quick and easy integration into thehigher level automation or process control.Current is supplied directly via an M12 connection.The connected sensors or actuators to be triggered aresupplied via two additional M12 sockets.A robust housing with protection rating IP 65 and awide temperature range ensure the use of the readersin harsh industrial environments.
Description Orderno.
The products
Type Description Orderno.
Accessories
DTE810RFID UHF reader, Ethernet/IP,4 DI / 4 DO, EU/ETSI
DTE910RFID UHF reader, Ethernet/IP,4 DI / 4 DO, US/FCC
ANT805RFID UHF ultra low range antennaEU/ETSI/US/FCC
ANT810RFID UHF low range antennaEU/ETSI
ANT820RFID UHF mid range antenna100°/100° EU/ETSI
ANT830RFID UHF wide range antenna70°/70° EU/ETSI
ANT910RFID UHF low range antennaUS/FCC
ANT930RFID UHF wide range antenna70°/70° US/FCC
RFID UHF reader, dimensions 270 x 234 x 68 mm
RFID UHF antennas, dimensions 90 x 60 x 18 mm
DTE800RFID UHF reader, Ethernet TCP/IP,2 DI / 2 DO, EU/ETSI
DTE900RFID UHF reader, Ethernet TCP/IP,2 DI / 2 DO, US/FCC
RFID UHF antennas, dimensions 150 x 122 x 35 mm
RFID UHF antennas, dimensions 270 x 270 x 45 mm
Common technical dataRFID UHF reader
Operating voltage [V] 24 DC ± 10 %
Current rating outputs [mA] 500 (per switching output)
Current consumption [mA] < 700
Ambient temperature [°C] -25...55
Protection rating, protection class IP 65
Material metal housing with plastic cover
Switching inputs 2 or 4
Switching outputs 2 or 4
Frequency range EU/ETSI [MHz] 865...870
Frequency range US/FCC [MHz] 902...928
Air interface ISO 18000-6C
Range [m] 10, depending on the tag
Antenna concept external
Antenna terminal, external 4 x TNCreverse 50 Ω
Ethernet, cross-over patch cable,2 m, PUR cable, M12 / RJ45 E11898
Ethernet, cross-over patch cable,10 m, PUR cable, M12 / RJ45 E12204
RFID UHF transponderID tag/D50X3.3/04 E80350
RFID UHF on metal transponderID tag/D55X13/04 E80351
RFID UHF transponderID tag/R30X10/04 E80353
RFID UHF transponderID tag/R40X10/04 E80354
Installation kit for wide range antenna E80340
Jumper for antennas RG58, 3 m E80330
Jumper for antennas RG58, 6 m E80331
Jumper for antennas RG58, 10 m E80332
Jumper for antennas RG58, 15 m E80333
For further technical data please go to: www.ifm.com
Identification systems
92
Vibration monitoring in ATEX zones 1G and 1D
Intrinsically safe VSP vibration sensor monitors theATEX zone category 1D / 1G.
ApplicationThe VSP acceleration sensor is used to detect measure-ment values in atmospheres with a highly explosive potential as in the chemical, pharmaceutical and miningindustries.
FunctionWorn-out rolling element bearings need to be detectedas early as possible since they cause high temperaturesexceeding the acceptable range. Due to unbalance ormisalignment, machine vibration can quickly exceed apermissible level. Result: high risk potential. The VSPsensor receives vibrations up to ± 80 g and transmitsthem via a splitter box (within the ATEX zone) and anintrinsically safe isolated barrier (outside the ATEX zone)to the IEPE input (= Integrated Electronics Piezo Electric= charge amplifier) of the VSE evaluation electronics(outside the ATEX zone). These evaluation electronicsmonitor, analyse and document the incoming measured values.
Protection against permanent machineoverloads and unexpected standstills
Extended measuring range up to 80 g
For connection to VSE diagnostic electronics
Optimum price / performance ratio
System comprising sensor and evaluation unit for monitoring, analysisand documentation
Vibration sensor for potentiallyexplosive atmospheres
Condition monitoring systems
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For further technical data please go to: www.ifm.com
Products
Approval Marking of the unit Order no.
Baseefa12ATEX0248XIECEx BAS 12.0133 X VSP01A
Baseefa12ATEX0247IECEx BAS 12.0132 VSP02A
Ex I M1Ex ia IMa
Ex ia IIC T4 GaEx ia IIIC T130°C IP65 DaEx ia IIC T6 GaEx ia IIIC T80°C IP65 Da
VSP vibration sensor with ATEX approvalgroup II, category 1D / 1G
Vibration monitoring systems
Condition monitoring systems
Measuring range [g] ± 80
Connection PUR cable,10 m
Further technical data
Housing material stainless steel
Shock resistance [g] 5000
Accessories
Type Description Order no.
Safety barrier ZB0633
Diagnostic electronics for vibration sensors VSE100
Parameter setting software for VSE diagnostic electronics VES003
Operating voltage [V DC] 10...12
Frequency range [Hz] 2...10000
Sensitivity [mV/g] 100
Protection IP 68,for 1D applications: IP 65
Dimensions
23,5
64,725
,547,5
37
305
M6x1
Wiring diagram
white: sensor supply / signalblack: 0 Vscreen: housing over drain wire
94
32-bit SmartController withhigh protection rating IP 67
High performance at low costifm electronic has launched the SmartController in re-sponse to market demand for a low-cost mini control-ler for mobile applications. As well as being used as themain controller for small machines or applications, the32-bit SmartController is also suited for use as an intel-ligent I/O module for decentralised preprocessing ofsensor signals in complex control systems.
Flexible networkingNetworking of the modules with the CANopen protocolon the powerful CAN bus allows quick implementationof the application. Two integrated CANopen interfacesserve for the flexible and powerful extension of the system with further I/O or control modules. Also, theexchange of SAE J 1939 engine data and CANopendata is easy to carry out via these interfaces.
Analogue and digital I/Os with diagnosticfunction for mobile applications
For use as intelligent I/O module with integrated control function
2 CAN interfaces with CANopen and SAE J1939 protocol
Freely programmable with CODESYS 2.3 to IEC 61131
E1 type approval from the Kraftfahrtbun-desamt (German Federal Motor TransportAuthority)
Cost-optimised mini controllerfor mobile applications
Systems for mobile machines
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For further technical data please go to: www.ifm.com
Mobile controllers
Description Order no.
SmartController, 32 bits, 16 I / 16 O CR2530
Technical data
SmartControllerCR2530
Products
Housing closed metal housing withflange fastening
Device connectionAMP connector
55 poles latched, protectedagainst reverse polarity
Protection IP 67
Operating voltage [V DC] 8...32
Functions and advantages
• Mechanical designAll necessary connections for the inputs and outputs,communication and programming can be made viathe reverse-polarity protected central plug in the con-troller integrated into the compact metal housing
• Powerful electronicsThe integrated 32-bit processor and the electronicsare optimised for mobile applications. The inputs andoutputs can be configured to the application via theuser program. The two-colour status LED displays themost important system messages.
• Configurable inputs/outputsThe inputs / outputs can be freely configured by theuser. Digital inputs, analogue inputs for current orvoltage, inputs with diagnostic capability and fastpulse inputs are available. The outputs can be set asdigital outputs, PWM and current-controlled outputs.
• Programming to IEC 61131-3The CODESYS software enables clear and easy crea-tion of the application software. The SmartControllersupports all common CODESYS programming languages. Simple and clearly structured function libraries are available for communication and specialdevice functions.
• CAN communication interfacesThe SmartController is equipped with two CAN inter-faces to ISO 11898. Using these, data can for examplebe exchanged with a display, further I/O modules oran engine controller. Among others, the interfacessupport the CANopen protocol and the J1939 protocol.The CAN interfaces are also used for programming.To do so, the device electronics are directly and con-veniently activated via the powerful PC interfaceCANfox. Using this, operating system and applicationprogram can be loaded or parameters changed.
Applications:• complex construction machines• attachable units• mini vehicles
Current consumption [mA] ≤ 45 mA
Temperature range operation [°C]storage [°C]
-40...85-40...85
Processor PowerPC 5517E50 MHz
Indicators LED red / green
Inputs (total)digitaldigital, analogue (0...10/32 V, 0...20 mA)digital, frequency (≤ 30 kHz)digital, resistance measurement
166442
Outputs (total)digital, PWM (2 A)digital, PWM, current-controlled (2 A)digital, PWM / analogue 0...10 V, (2 A)digital, PWM (4 A)
1610222
Supported CAN protocolsCANopen
(DS 301 V4.1)SAE J 1939
Standards and tests (extract) CE,E1 (UN/ECE R10)
Systems for mobile machines
Connector, 55 poles (wirable) EC2013
Cable with connector 55 poles, 1.2 m EC2086
Cable with connector 55 poles, 2.5 m, sealed EC2097
Programming software CODESYS, German V2.3 CP9006
Programming software CODESYS, English V2.3 CP9008
Data memory SRAM [kB] 592
Data memory Flash [kB] 1536
Data memory (retain), FRAM [kB] 1
96
32-bit controller with up to40 multifunctional inputs and40 outputs
Controller used in a sweeper.
Controller for mobile machinesMobile controllers meet the requirements of modernelectronics. They are able to simultaneously performcomplex and proportional functions with a large numberof inputs and outputs.The controller was developed particularly for use in off-highway and mobile vehicles on the basis of the currentstandards and long-term experience.
Connection and interfacesBesides the multifunctional inputs and outputs eachcontrol module is equipped with 4 CAN interfaces.They support all important bus protocols, differentbaud rates and also the transparent and preprocesseddata exchange. Programming to IEC 61131-3 ensuresthat all control functions can be easily integrated in theapplication program.
Analogue and digital I /Os with diagnosticfunction for mobile applications
Usable for complex control functions inmobile vehicles
4 CAN interfaces with CANopen and SAEJ1939 protocol
Freely programmable with CoDeSys 2.3 toIEC 61131E1 type approval of the Kraftfahrt-bundesamt (German Federal MotorTransport Authority)
Robust controllers - for moremobility on chains and wheels
Systems for mobile machines
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Mobile controllers
Description Orderno.
ClassicController, 32 bits, 16 I / 16 O CR0033
ExtendedController, 32 bits, 40 I / 40 O CR0233
Connector, 55 poles (wirable) EC2013
Cable with connector 55 poles, 1.2 m EC2086
Programming cable with USB adapter, 2 m EC2096
Programming software CoDeSys, German version CP9006
Programming software CoDeSys, English version CP9008
Common technical data
ClassicController / ExtendedController
The products
Housing closed metal housing withflange fastening
Device connectionAMP connector 55 poles,latched, protected against
reverse polarity
Protection IP 67
Operating voltage [V DC] 8...32
Functions and advantages
• Mechanical structureBesides a reverse-polarity protected central plug formobile applications the control electronics integratedin a compact metal housing provides all the necessaryconnections for the inputs and outputs, communica-tion and programming. The RGB status LED displaysthe most important system messages.
• The electronicsThe core of the controller designed according to theapplicable standards for electronics for mobile appli-cations is a modern 32-bit processor. Monitoring andprotection functions enable safe operation evenunder extreme operating conditions.
• Configuration of the inputs and outputsBy means of the application software the inputs andoutputs can be configured to adapt to the respectiveapplication.Depending on the type of input, a configuration asdigital, frequency or analogue input with diagnosticfunction or as digital input or input for resistancemeasurement is possible. In addition some of theinputs support the evaluation of positive and negativedigital input signals. The analogue inputs enable bothcurrent and voltage measurement.Most outputs provide a configuration as digital orPWM output with diagnostic capabilities with andwithout current control.
• Programmable to IEC 61131-3 with CoDeSysProgramming with the standardised IEC 61131-3languages enables the user to create clear and easyapplication software. In addition, libraries are availablefor special functions of the controller.
• CAN interfaces with CANopen protocolAll controllers are equipped with four CAN interfacesto ISO 11898. The data is exchanged with all connectedbus participants via these interfaces. The CANopenprotocol enables quick and flexible connection to thebus. For communication with the motor and thepower train all interfaces can be reconfigured to theJ1939 protocol.
Current consumption [mA](CR0033 / CR0233) ≤ 160 / 320
Temperature range [°C] -40...85
Display RGB LED
Controller Infineon TriCore 1796
Number of inputs(configurable)digital (positive / negative sensor signals)analogue (0...10 / 32 V, 0...20 mA,ratiometric)frequency (≤ 30 kHz)digital (positive sensor signals)resistance measurement(3...690 Ω / 16...30 kΩ)
CR0033
12
4
CR0233
36
4
Number of outputs(configurable)digital, positive / negative switchingPWM output (2/4 A, 3 A, H-bridge)current-controlled (2/4 A, 3 A)digital, positive-switching (2 A)
CR0033
16
–
CR0233
32
8
Voltage output5 / 10 V DC, 400 mA 1
Interfaces4 x CAN
1 x RS 2321 x virt. COM port (USB)
Supported CAN protocolsCANopen
(CiA DS 301 V4)SAE J 1939
Program memory [MB] 1.2
Data memory RAM [kB] 256
Data memory FRAM [kB] 48
Data memory non-volatile [kB] 4
Data memory auto-save [kB] 4
Programming software CoDeSys V2.3
Standards and tests (extract)CE,
E1 (UN/ECE R10),EN 50 155
For further technical data please go to: www.ifm.com
Systems for mobile machines
98
SmartModule with 4 H-bridges, 7 outputs and 15 inputs
SmartModule in a fire engine to control the cannonmotors.
SmartModule with power outputsThe SmartModule, a decentralised I /O module, allowsconnection to the CAN bus exactly at the required posi-tion. The integrated power outputs allow direct controlof motors and other consumers with a high operatingcurrent.
Fast connectionThe networking of the modules via the powerful CANbus with CANopen protocol allows fast connection tothe application. The wiring complexity is reduced. TheSmartModules are fitted with a central plug which isused for connecting all sensors, actuators, the CAN busand voltage supply.
For harsh environmentsDue to the high protection rating IP 67 dirt and splashwater cannot affect the modules.
Power outputs with parameterisableH-bridges
Robust metal housing with IP 67protection rating
Central plug for quick integration into thecable harness
CAN interface with CANopen protocol
E1 type approval of the Kraftfahrt-bundesamt (German Federal MotorTransport Authority)
Powerful – CAN module for direct motor control
Systems for mobile machines
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I /O modules
SmartModule with H-bridge function Orderno.
SmartModule with power outputs CR2520
Connector, 55 poles (wirable) EC2013
Cable with connector 55 poles, 1.2 m(individually sealed cores) EC2084
Connection cable, plug 55 poles, 1.2 m EC2086
Technical data
SmartModule with H-bridge function
The products
Housing closed metal housing withflange fastening
Device connectionAMP connector 55 poles,latched, protected against
reverse polarity
Protection IP 67
Operating voltage [V DC] 10...32
Functions and advantagesThe decentralised SmartModules of the ecomat mobilesystem allow direct integration of binary and analoguesignals and actuators to a controller via the CAN bus.This reduces the number of cables considerably.CANopen is used as the communication protocol. Inaddition to the data exchange with other networkparticipants CANopen provides the device configura-tion as well as the setting of the baud rate and thenode number via an object directory.
• Mechanical structureThe compact and robust metal housing allows useof the modules in almost all mobile applications. Thehigh IP 67 protection rating and comprehensivemechanical and climatic tests prove this.A central plug protected against reverse polarity formobile applications provides all thenecessary connec-tions for the inputs and outputs and communication.A two-colour LED indicates the operating status andthe CANopen communication.
• ConfigurabilityThe configurable inputs and outputs ensure a highflexibility of the module. Use in different applicationsis possible.The user can select between analogue and digitalinputs. The function of the analogue inputs can beset as current input 0...20 mA or as voltage input0...10 V and 0...32 V. Digital outputs, H-bridges andPWM outputs with current intensities of 5 /30 A or15/70 A are available.This allows for example the direct control of motors.
• Parameter setting via CoDeSysParameters of the device functions and CAN interfaceare directly set in the application programmed withCoDeSys.To do so, the “Electronic Data Sheet” (EDS) isembedded via the CoDeSys network configurator.The status of the inputs and outputs is immediatelyvisible in the application.
Applications:• complex construction machines• agricultural machines• municipal vehicles
Current consumption [mA](without external load) ≤ 50 mA
Temperature range [°C] -40...85
Displays LED red/green
Inputsdigital (positive sensor signals), 50 Hzdigital (positive sensor signals), 1 kHz
analogue (0...10/32 V, 0...20 mA,ratiometric), digital (negative sensorsignals)
92
4
Outputsdigital, PWM output (2 A)digital, current measurement (5 A)
H-bridge (outputs can also be controlledindividually) (5 A / inrush current 30 A)
H-bridge (outputs can also be controlledindividually) (15 A / inrush current 70 A),with current measurement up to 10 A
52
2
2
Interfaces 1 x CAN
Supported CAN protocolsCANopen
(CiA DS 301 V4)profile DS 401
Standards and tests(extract)
CE,E1 (UN/ECE R10)
For further technical data please go to: www.ifm.com
Systems for mobile machines
100
Resistive 7.0" TFT touch display with a resolution of800 x 480 pixels
Dialogue module with touch screenIn almost any mobile machinery a powerful process anddialogue unit is needed for machine operation and forindication of system messages.With its high-resolution graphic display, the powerful32-bit controller and the flexible programming accordingto IEC 61131-3, the PDM360 NG Touch is such a userinterface.The resistive touch display allows easy and intuitivehandling. Its robust housing with protection rating IP 65 / IP 67 enables mounting inside or outside the cabin. Ithas been designed for surface and panel mounting.
ConnectionFour CAN interfaces, Ethernet, USB and video inputtogether with the Linux operating system form a uni-versal platform for networking and communicationwith other vehicle components.As an option, analogue cameras can be connected tohave a view of unmanageable machine areas.
Backlit function keys withtactile feedback
Rocker switch for easy menu navigation
Internal mass storage, USB interface,interfaces for analogue cameras
4 CAN interfaces with CANopen andSAE J1939 protocol
Programmable to IEC 61131-3 withCODESYS 2.3
Dialogue module PDM360 NGTouch for mobile machines
Systems for mobile machines
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For further technical data please go to: www.ifm.com
Description Orderno.
Mounting frame for panel mounting EC2110
USB adapter cable, M12 / RJ45 socket, 1.5 m EC2099
Ethernet, cross-over patch cable, 2 m, PUR cable,M12 connector / RJ45 connector E11898
Programming software CODESYS, German version CP9006
Programming software CODESYS, English version CP9008
Technical data
Dialogue module PDM360 NG TouchCR1082
Products
Housing closed,diecast aluminium
Device connection M12
Protection IP 65, IP 67
Operating voltage [V DC] 10...32
Functions and advantages
• High-resolution displayProtected by a scratch-resistant glass pane, the moderntouch display, which can even be read in sunlight,provides a resolution of 800 x 480 pixels with anaspect ratio of 15:9. Images and graphics can beshown with a colour depth of up to 18 bits.
• Mechanical structureThe PDM360 NG Touch has a fully sealed diecast alu-minium housing with protection rating IP 65 / IP 67.The integrated M12 connectors provide all importantconnections for supply, inputs /outputs and commu-nication. It can be used as surface mount devicesusing the tried-and-tested RAM® mount system orcan be mounted in a wall. The service lid on the backallows the exchange of the battery for the real-timeclock as well as access to the USB 2.0 service inter-face.
• The powerful electronicsThe integrated 32-bit controller and the operating sys-tem Embedded Linux are the basis for the visualisationof the high-resolution graphics, the processing of theapplication program and the unit functions. Embedded Linux furthermore provides many possibili-ties as regards communication and networking withother systems and networks.
• Programming to IEC 61131-3The CODESYS software enables a clear and easy crea-tion of the application software for the user. Functionlibraries are available for the special functions of thetouch display.The graphic elements are created via the integratedvisualisation editor and can be selected by touchingthe screen.
• The communication interfacesThe PDM360 NG Touch is equipped with four CAN interfaces to ISO 11898. They support the CANopenand the J1939 protocol among others. The integratedUSB 2.0 interfaces provide easy data exchange withmodern storage media.The Ethernet interface cannot only be used for pro-gramming but also for communication with othernetwork participants.
• VersionsOther PDM 360 NG variants without touch functionare also available, for example with an encoder fordata entry or with an analogue video input for directconnection to a camera.
Applications:• Complex construction machines• Agricultural machines• Municipal vehicles
Current consumption [mA] ≤ 300
Temperature range operation [°C]storage [°C]
-30...65-30...80
7" TFT LCD colour display 800 x 480 pixels18-bit colour depth
Indication RGB LED
Processor MPC5121/ PPC, 400 MHz
Data memory Flash / SRAM [MB] 128 / 128
Internal mass storage [GB] 1
Operating elements pushbuttons(backlit) rocker switch
91
Inputs 1 x digital / analogue
Inputs with special functions:Internal temperature sensorsPhotoelectric sensor
11
Outputs 1 x digital, 1 x buzzer
Interfaces4 x CAN
1 x Ethernet 100 Mbits2 x USB 2.0
Camera interfacesCR1083, CR1084, CR1085
2 x video input foranalogue camera
Supports CAN protocols CANopen (DS 301 V4)SAE J 1939
Programming software CODESYS V2.3
Standards and tests(extract)
CE,E1 (UN/ECE R10),
EN 50 155
Dialogue modules / displaysSystems for mobile machines
PDM360 NG touch display with rocker switch, 9 function keys and video input CR1082
Touch screen5-wire, resistive
Input tool: stylus pen or finger
102
The low-cost alternative foruse in factory automation
ecolink –a new dimension in connection technology.
ecolink M12 for standard applicationsMost applications require special solutions. Only assuredproduction processes and faultless assembly lead tosuccess in the long run.The integrated end stop protects the O-ring against destruction caused by over-tightening the nut. No toolsneeded for installation and removal.The asymmetrically acting vibration protection holdsthe nut tight in its position, guaranteeing an optimumand permanent seal.
Connection technology meets the M12standard (EN 61076)
The mechanical end stop protects the O-ring against destruction
Permanent vibration protection with saw tooth contour
LEDs clearly visible even under brightlighting
ecolink M12, the secure connectionfor standard applications
Connection technology
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For further technical data please go to: www.ifm.com
SocketsConnection technology
Technical data:Operating voltage:without LED: 250 V AC / 300 V DCwith LED: 10...36 V DCNominal current: 3 AProtection: IP 65, IP 67
in locked condition with the matching counterpart.
Tightening torque nut: 0.6...1 Nm(note the maximum value of the counterpart!)Ambient temperature:-25...70 °C, firmly laid5...70 °C, movedCable characteristics:conditionally suitable for drag chains
Materials:Housing / moulded body: TPUContact carrier: TPUCoupling nut: diecast zinc, nickel-platedContacts: gold-platedSealing ring: VitonCable: PVC, 3 x 0.25 mm2, Ø 4.5 mm
Approvals:cRUus in preparation
Dimensions
15,5
M12x1 45
14
Example EVS001
15,5
M12x1 36,5
26,5
14
Example EVS004
15,5
M12x1 36,5
26,5
143 LED
Example EVS007
Type Description Order no.
NEW
LED
M12 sockets
2.0 m EVS001
5.0 m EVS002
10.0 m EVS003
–
–
–
2.0 m EVS004
5.0 m EVS005
10.0 m EVS006
–
–
–
2.0 m EVS007
5.0 m EVS008
10.0 m EVS009
•
•
•
104
Compact low-profile M8 splitters for confined spaces
ecolink –a new dimension in connection technology.
Small design – maximum protectionIn particular where space is at a premium, e.g. in robotics,handling and assembly technology, most applicationsrequire special solutions. Here the new, lean and flatM8 splitter with the tried-and-tested safe ecolink technology is a convincing solution. Only high-qualitymaterials, safe production processes and fault-free in-stallation ensure high machine uptime in the long run.
ecolink technologyThe new ecolink technology prevents incorrect moun-ting. An integrated mechanical end stop protects theO-ring from destruction. So, rapid and secure installa-tion is possible without an expensive torque wrench.
O-ring protection by a mechanical end stop
Perfect ingress resistance even whenmounted without tools
High-quality materials for permanent reliability
Connection technology meets the M8 standard (EN 61076)
Little space required due to lean and flat design
Small but effective – M8 splitterswith secure ecolink connection
Connection technology
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For further technical data please go to: www.ifm.com
Splitter boxes
Technical data:Operating voltage: with LED 10...30 V DCNominal current:total max. current rating 6 Amax. 2 A per locationwith M12 connectiontotal max. current rating 2 Amax. 2 A per locationProtection: cable connection IP 65, IP 67, IP 68
connector IP 65, IP 67in locked condition with the matching counterpart.
Tightening torque M8 connector: 0.3...0.6 Nm,adhere to the maximum value of the counterpartAmbient temperature: -25...80 °C
Materials:Housing: PURContact carrier: PAFitting: CuZn/NiContacts: gold-platedSealing ring: VitonCable: PUR, halogen-free
Applications:Factory automation, machine tools, hydraulics
M8x1
17
20
4,5
4,5
30
16
129,
5 101
4,3
1122
Dimensions
Example EBC066
Splitter with cable connection · LED · PNP
Splitter with M12 connection · LED · NPN
4
Splitter with M16 connection · LED · NPN
2 and 4
44
2 and 42 and 4
44
2 and 42 and 4
4
Type Signals on pin
Order no.
NEW
Connection/Cable[m]
Connection technology
Splitter with M12 connection · LED · PNP
2 and 4
Splitter with M16 connection · LED · PNP
Splitter with cable connection · LED · NPN
44
2 and 42 and 4
44
2 and 42 and 4
Type Signals on pin Order no.
NEW
Connection/Cable[m]
M12x1
17
23,7
4,5
4,5
3016
85,4
574,
3
M8x1
1122
Example EBC050EBC060
EBC063
–
–
EBC048
EBC051EBC049
EBC052
510510
EBC054
EBC056EBC055
EBC057
510510
–
–
EBC050
EBC053
EBC058
EBC061EBC059
EBC062
EBC064
EBC066EBC065
EBC067
510510
510510
106
From factory automation tomachine tool industry
ecolink –a new dimension in connection technology.
Splitter with ecolink technology for demandingapplications.Most applications require special solutions. Only high-quality materials, assured production processes andfaultless assembly lead to success in the long run.
ecolink technology:The new ecolink technology prevents incorrect mounting.An integrated mechanical end stop protects the O-ringfrom destruction. So rapid and secure installation ispossible without an expensive torque wrench.
The mechanical end stop protectsthe O-ring from destruction
Optimum sealing even when mountedwithout tools
Connection technology meetsthe M12 standard (EN 61076)
High-quality materials for a high plantuptime
Splitter with ecolink technology,the secure connection
Connection technology
107
04.2013
INN
OV
ATI
ON
S
For further technical data please go to: www.ifm.com
Splitter boxes
Technical dataOperating voltage:without LED 30 V AC / DCwith LED 10...30 V DCNominal current:total max. current rating 12 Amax. 4 A per locationProtection rating: IP 65, IP 67, IP 68
in locked condition with the matching counterpart
Tightening torque M12 connector: 0.6...1.5 Nm,Note the maximum value of the connectorAmbient temperature: -25...80 °C, -5...60 °C for flexible cablingCable characteristics: drag chain > 2 million cyclesBending radius for flexible use:min. 10 x cable diameter
Materials:Housing: PAM12 connector: CuZn / NiContacts: gold-platedSealing ring: VitonCable: PUR, halogen-free
Applications:Factory automation, machine tools, hydraulics
Dimensions
Example EBC017
Splitter with cable connection
Splitter with M23 connection
EBC001
EBC003
M23EBC002M23
M23EBC004
EBC009
EBC011EBC010
EBC012
M23
Type Signalson
contact
Connection Orderno.
44
2 and 42 and 4
LED
–•–•
EBC005
EBC007
M23EBC006M23
M23EBC008M23
44
2 and 42 und 4
–•–•
M23M23M23M23
44
2 and 42 and 4
–•–•
EBC013
EBC015
5EBC02510
5EBC02710
4444
––••
EBC014
EBC016
5EBC02610
5EBC02810
2 and 42 and 42 and 42 and 4
––••
EBC017
EBC019
5EBC02910
5EBC03110
4444
––••
EBC018
EBC020
5EBC03010
5EBC03210
2 and 42 and 42 and 42 and 4
––••
EBC021
EBC023
5EBC03310
5EBC03510
4444
––••
EBC022
EBC024
5EBC03410
5EBC03610
2 and 42 and 42 and 42 and 4
––••
Type Signalson
contact
Connection/Cable[m]
Orderno.
LED
Connection technology
1 2
43
65
18
4,7
7310
0
22
54,
5
3339
54
M12x132,7
27
1 2
43
18
4,7
7312
7
22
54,
5
3339
54
M12x1
5
32,7
2734
6
8
5
7
Example EBC024
108
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ifm a
rtic
le n
o. 7
5115
39 ·
We
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out
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· Pr
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. 04
/13
Cert no. IMO-COC-027827