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Page 1: ifm innovations catalogue 2013

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Innovations 2013

Page 2: ifm innovations catalogue 2013

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Powerful 32-bit SafetyController for mobile machines

Safety controllers

(04.2013)

Safety technology

IO-Link sensor for position and level detection

Capacitive sensors

Photoelectric sensors for general applications

High-performance “O6 wetline” photoelectric sensors (04.2013)

(04.2013)

Position sensors

4 - 5

6 - 7

Laser sensors / distance measurement sensors

First standard photocell with time of flight measurementPhotoelectric sensor with time of flight measurement and easy-turn

(04.2013)

(04.2013)

8 - 910 - 11

12 - 13

Temperature sensors

Infrared temperature sensor with display / operating unit on the sensorTemperature transmitter with display and IO-Link

A quantum leap in flow rate measurement technology (11.2012)

Flow sensors / flow meters

(11.2012)

(04.2013)

Process sensors

16 - 1718 - 19

14 - 15

Online vibration monitoring according to ISO 10816

Vibration monitoring systems

(11.2012)

Condition monitoring systems

3.3 to 20 A with high efficiency in a slim design

24 V DC power supplies

(04.2013)

2.8 to 8 A with high efficiency in a slim design

AS-i power supplies

(04.2013)

Power supplies

20 - 21

22 - 23

24 - 25

Page 3: ifm innovations catalogue 2013

4

Position sensors

IO-Link sensor for positionand level detection

Detection of liquids on a bypass.

New featuresFor this new product line, the existing capacitive sensorswere enhanced with IO-Link. All further data as well asthe order numbers remain the same.

ApplicationCapacitive sensors detect bulk materials or liquidsthrough non-metallic vessel walls. Typical applicationsfor product detection can be found in the semiconduc-tor, paper and wood industries.

Parameter settingThe parameters can either be set via the buttons on thesensor or via IO-Link interface. This can be done usingthe USB interface E30396 or a memory plug.

Data transmissionA standard M12 cable transmits process data, parame-ters and diagnostic information to a connected IO-Linkmaster. When IO-Link is not in use, the sensor workswith one switching output.

Easy parameter setting via IO-Link beforeinstallation of the sensor

Versatile data processing via IO-Link

Normally open / normally closed freelyselectable

Clearly visible indication of the switchingstatus

Easy installation with mounting adaptersand cable ties

The first capacitive sensor with IO-Link

Page 4: ifm innovations catalogue 2013

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For further technical data please go to: www.ifm.com

Position sensorsCapacitive sensors

Type Description Order no.

Accessories

Mounting adapter for free-standing mounting, PBT E12153

Mounting adapter for pipe and tubemounting with cable ties, PA E12163

Connection technology

Type Description Order no.

M12 socket,2 m black, PUR cable EVC001

M8 socket,2 m black, PUR cable EVC150

Dimensions

3,2

48

3343,7

2

5,5 3

13,4

14

20

121

Example: KQ6001

1) Programming buttons2) Active face

Communicationinterface

Sensing range[mm]

Output functionProtection rating / class

Teach button

Output stage Order no.

Connection cable 2 m PVC· 3 wires

IO-Link 1.1 12 nf programmableIP 65, IP 67, III• PNP / NPN* KQ6001

IO-Link 1.1 12 nf programmableIP 65, IP 67, III• PNP KQ6002

Connection cable with M8 plug · 3 wires

IO-Link 1.1 12 nf programmableIP 65, IP 67, III• PNP / NPN* KQ6003

IO-Link 1.1 12 nf programmableIP 65, IP 67, III• PNP KQ6004

Connection cable with M12 connector · 3-wire

IO-Link 1.1 12 nf

Setting range[mm]

3...20

3...20

3...20

3...20

3...20 programmableIP 65, IP 67, III• PNP KQ6005

* automatic detection of the load

Memory plug, parameter memory for IO-Link sensors E30398

IO-Link interface, current consumption from USB port E30396

Operating voltage [V DC] 10...30

Current rating [mA] 100

Voltage drop [V] < 2.5

Switching frequency [Hz] 10

Switch point drift of Sr [%] -20...20

Switching hysteresis of Sr [%] 1...15

Short-circuit protection, pulsed •

Reverse polarity / overload protection • / •

Ambient temperature [°C] -25...80

Switching status LED yellow

Material housingcover

pushbuttons

glass-fibre reinforced PBTglass-fibre reinforced PC

TPE-U

Further technical data

IO-Link deviceType of transmission COM1 (4.8 kBaud)

Profiles Smart sensor

LINERECORDER SENSOR,software for parameter setting and set-up of IO-Link sensors

ZGS210

IO-Link 1.1 12 nf programmableIP 65, IP 67, III• PNP KQ60083...20

IO-Link 1.1 12 nf programmableIP 65, IP 67, III– PNP KQ60103...20

Connection cable 10 m PVC · 3 wires

IO-Link 1.1 12 nf programmableIP 65, IP 67, III• PNP KQ60073...20

Page 5: ifm innovations catalogue 2013

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Tiny yet powerful photocellsfor the food industry

Best optical performanceThe diffuse reflection sensors distinguish themselves byreliable background suppression, even in case of highlyreflective backgrounds. The sensing range is independentof the characteristics and colour of the object to be detected. A special feature is the automatic sensitivitycompensation that guarantees reliable operation evenin steam, smoke or highly reflective environments.

Ideal for food applicationsThe potentiometers are provided with a double sealand are, like the front pane, embedded flush to allowresidue-free cleaning. The transparent black housingcover ensures that, even in bright lighting conditions,the LEDs are highly visible. The coated front pane ismade of resistant, shatterproof plastic.

Stainless steel housing with protection rating IP 68 / IP 69K

Easy adjustment via potentiometer

Diffuse reflection sensors with reliablebackground suppression

Object colour has no influence on therange

Also available as through-beam or retro-reflective system

High-performance “O6 wetline”photoelectric sensors

Position sensors

Page 6: ifm innovations catalogue 2013

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For further technical data please go to: www.ifm.com

Infrared sensors / red light sensors

Diffuse reflection sensor with background suppression · PVC cable, 2 m · 3-wire DC

Common technical data

Light spot diameter

[mm]

Light-on / dark-on mode

Current consumption

[mA]

Order no.

8* O6H300

Range

[m]

2...200 mm adjustable 20

Operating voltage [V DC] 10...30

Type of light red light 633 nm

Switching status indication LED yellow

Operation LED green

Protection rating, class

IP 65, IP 67, IP 68, IP 69KIII

Short-circuit protection, pulsed •

Reverse polarity protection / overloadprotection • / •

Ambient temperature [°C] -25...80

Voltage drop [V] < 2.5

Current rating [mA] 100

Accessories

Type Description Order no.

Mounting set for clamp mounting,stainless steel E21272

Bracket for free-standing mounting,stainless steel E21271

Protective bracket,stainless steel E21273

18 x 18 mm, Solidchem plastic E21267

56 x 38 mm, Solidchem plastic E21268

48 x 48 mm, Solidchem plastic E21269

96 x 96 mm, Solidchem plastic E21270

Materials housing

lens

high-grade stainless steel(1.4404 / 316L)

PPSU PMMA

Switching frequency

[Hz]

1000

Order no.

O6H304

Position sensors

PNPNPN

Diffuse reflection sensor with background suppression · M12 connector with 0.3 m PVC cable · 3-wire DC

8* O6H3012...200 mm adjustable 20 1000 O6H305

PNPNPN

Diffuse reflection sensor · PVC cable, 2 m · 3-wire DC

15* O6T3005...500 mm adjustable 20 1000 O6T304

PNPNPN

Diffuse reflection sensor · M12 connector with 0.3 m PVC cable · 3-wire DC

15* O6T3015...500 mm adjustable 20 1000 O6T305

PNPNPN

Retro-reflective sensor with polarisation filter · PVC cable, 2 m · 3-wire DC

150** O6P3005...5000 mm adjustable 20 1000 O6P304

PNPNPN

Retro-reflective sensor with polarisation filter · M12 connector with 0.3 m PVC cable · 3-wire DC

150** O6P3015...5000 mm adjustable 20 1000 O6P305

PNPNPN

Through-beam sensor transmitter · PVC cable, 2 m · 2-wire DC

300*0...10000 mm – 20 – O6S300

Through-beam sensor transmitter · M12 connector with 0.3 m PVC cable · 2-wire DC

300*0...10000 mm – 20 – O6S301

Through-beam sensor receiver · PVC cable, 2 m · 3-wire DC

– O6E3000...10000 mm adjustable 20 1000 O6E304

PNPNPN

Through-beam sensor receiver · M12 connector with 0.3 m PVC cable · 3-wire DC

– O6E3010...10000 mm adjustable 20 1000 O6E305

PNPNPN

* at maximum range** referred to prismatic reflector Ø 80 mm

Prismatic reflectors for the food industry (up to 140 °C)

Page 7: ifm innovations catalogue 2013

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O5D with display – first standard photocell with timeof flight measurement (PMD)

Time of flight measurement for standard sensorsThe O5D with time of flight measurement (PMD = photonic mixer device) combines the following advan-tages: long ranges, reliable background suppression, visible red light and high excess gain. In the same pricerange as standard sensors, it is a clever alternative.

Easy handlingThe switch point is set easily to the nearest centimetrevia “+/-” buttons and display or alternatively via IO-Link, which also allows read-out of the actual value.

Any surface and any mounting positionShiny, matt, dark or light objects of any colour: the O5D features reliable background suppression. The unit allows any angle of incidence and thus flexible mountingpositions. This simplifies installation and saves costs.

Reliable background suppression and colour-independent detection

Precise time of flight measurement in hous-ing sizes of standard photoelectric sensors

Shiny surfaces are detected reliably (e.g. stainless steel)

Any sensor position, even an obliqueangle to the object

Switch point setting to the nearest centimetre via “+/-” buttons and display

PMDLine series – a new generationof photoelectric sensors

Position sensors

Page 8: ifm innovations catalogue 2013

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For further technical data please go to: www.ifm.com

Laser sensors / distance measurement sensors

Common technical data

Operating voltage [V DC] 10...30

Dimensions [mm] 56 x 18,2 x 46,5

Type of light visible laser light 650 nm

Extraneous light on the object [klx] max. 8

Switching status indication LED yellow

Operation LED green

Distance value3-digit

alphanumeric display

Protection rating, protection class

IP 65,IP 67II

Short-circuit protection, pulsed •

Reverse polarity protection / overload protection • / •

Ambient temperature [°C] -25...60

Current rating [mA] 2 x 100

Output function OUT1: NOOUT2: NC

Position sensors

Connection technology

Type Description Order no.

Socket, M12,2 m black, PUR cable EVC001

Socket, M12,5 m black, PUR cable EVC002

Socket, M12,2 m black, PUR cable EVC004

Socket, M12,5 m black, PUR cable EVC005

Material housing / plug adapterfront pane / LED window

bezeloperator interface

PAPMMA

stainless steelTPU

Accessories

Type Description Order no.

Mounting bracket for rod,complete set incl. clamp E21083

Protective bracket for rod,complete set incl. clamp E21084

Universal angle bracket E21085

Bracket for free-standing mounting E21087

Dovetail clamp E21088

Rod, 100 mm, Ø 12 mm,M10 thread, stainless steel E20938

Cube for mounting on an aluminiumprofile, M10 thread, diecast zinc E20951

Memory plug, parameter memory for IO-Link sensors E30398

IO-Link interface, current consumption from USB port E30396

LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors

ZGS210

Photoelectric distance sensor, laser protection class 2 · M12 connector, complementary

30...2000 < 5 < 75 O5D101

30...2000 O5D100< 5 < 75 cm

inch

Measuringrange[mm]

Backgroundsuppression

[m]

Switching frequency

[Hz]

Spot Ø at max. range

[mm]

Current consumption

[mA]

Order no.

Unit of measurement

Hysteresis

[%]

* black (6 % remission) in case of max. range

...20 11

...20 11

< 6*

< 6*

Page 9: ifm innovations catalogue 2013

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OID with easy-turn concept –photoelectric sensor with timeof flight measurement (PMD)

Time of flight measurement for standard sensorsThe OID with time of flight measurement (PMD = photonic mixer device) combines the following advan-tages: long ranges, reliable background suppression, visible red light and high excess gain. In the same pricerange as standard sensors, it is a clever alternative.

Easy handlingThe switch point can be set easily by turning the settingring (easy turn). A scale shows the distance set. Theswitch point can thus be set before installation.

Any surface and any mounting positionShiny, matt, dark or light objects of any colour: the OID features reliable background suppression. The unit allows any angle of incidence and thus flexible mountingpositions. This simplifies installation and saves costs.

Reliable background suppression and colour-independent detection

Simple switch point setting by rotatablesetting ring (lock function)

Shiny surfaces are detected reliably (e.g. stainless steel)

Any sensor position, even an obliqueangle to the object

IO-Link integrated, e.g. for reading theactual value

PMDLine M30: This photoelectricsensor is all set

Position sensors

Page 10: ifm innovations catalogue 2013

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For further technical data please go to: www.ifm.com

Laser sensors / distance measurement sensors

Common technical data

Operating voltage [V DC] 10...30

Dimensions M30 x 90 mm

Type of light visible laser light 650 nm

Extraneous light on the object [klx] max. 8

Switching status indication LED yellow

Operation LED green

Switch point (setting) radial setting ring

Protection rating, protection class

IP 65,IP 67III

Short-circuit protection, pulsed •

Reverse polarity protection / overload protection • / •

Ambient temperature [°C] -25...60

Current rating [mA] 2 x 100

Output function OUT1: NOOUT2: NC

Position sensors

Connection technology

Type Description Order no.

Socket, M12,2 m black, PUR cable EVC001

Socket, M12,5 m black, PUR cable EVC002

Socket, M12,2 m black, PUR cable EVC004

Socket, M12,5 m black, PUR cable EVC005

Material housing

front pane

stainless steel, PBT, PC, FPM

PMMA

Rod, 100 mm, Ø 12 mm,M10 thread, stainless steel E20938

Cube for mounting on an aluminiumprofile, M10 thread, diecast zinc E20951

Type Description Order no.

Accessories

Angle bracket for type M30,stainless steel E10737

Mounting clamp for types M30, PTB E10077

Mounting set Ø 30.2 mm, clamp mounting, aluminium profile E20875

Mounting set Ø 30.2 mm, clamp mounting E20873

Mounting set Ø 30.2 mm, clampmounting, high-grade stainless steel E20874

Mounting clamp, with end stop for types M30, PC E11049

Memory plug, parameter memory for IO-Link sensors E30398

IO-Link interface, current consumption from USB port E30396

LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors

ZGS210

Photoelectric distance sensor, laser protection class 2 · M12 connector, complementary

Measuringrange[mm]

Backgroundsuppression

[m]

Switching frequency

[Hz]

Spot Ø at max. range

[mm]

Current consumption

[mA]

Order no.

Unit of measurement

Hysteresis

[%]

30...2000 < 5 < 75 OID201

30...2000 OID200< 5 < 75 cm / inch

cm

* black (6 % remission) in case of max. range

...20 11

...20 11

< 5*

< 5*

Page 11: ifm innovations catalogue 2013

12

Powerful 32-bit SafetyController with TÜV approval

Sophisticated safety conceptifm electronic offers a new, powerful 32-bit safety controller for safety-related applications in mobile machines. The device is the perfect choice for complexand demanding control functions.The 32-bit SafetyController has been developed to current safety standards. Hardware and software havebeen certified by the German TÜV association.What is new is the programmable, layered error han-dling (keep alive): the SafetyController can be used sothat if there is a serious fault it brings the plant intosafe state before shutting down. In case of less seriouserrors however, parts of the plant in previously definedareas can still be used. Not all components have to beswitched off.The behaviour of the inputs and outputs can be adapted to the application easily and precisely usingthe CODESYS programming software.

Safety controller to EN 13849 PL d, EN 62061 SIL cl2 and IEC 61508

Layered safety concept, extended monitoring and test routines

Safe inputs and outputs with configurablebehaviour in case of a fault

Fast bootup and short error detection time

CAN interfaces with CANopen, CANsafetyand SAE J1939 protocol

Certified safety for mobile machines

Safety technology

Page 12: ifm innovations catalogue 2013

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For further technical data please go to: www.ifm.com

Safety controllers

Technical data

Advantages and customer benefits

• Developed to current safety standardsAlmost all mobile machines have functions that mayendanger persons and equipment. There are clearlydefined product standards for more and more appli-cations (e.g. vehicle lifts, refuse trucks). The revisedMachinery Directive often means that the machinemanufacturers have to meet new requirements.The 32-bit SafetyController can be used in applicationsup to EN 13849 PL d and EN 62061 SIL cl2. Hardwareand software of the SafetyController have moreoverbeen certified by TÜV.

• The safety conceptThe safety concept monitors all internal and externalfunctions and reliably switches off in case of an error.Special test routines for hardware and software moni-toring are implemented in the devices. Nevertheless,these devices are easy and convenient to program via CODESYS. Diagnostic information can be founddirectly in the application. The behaviour of the out-puts can be configured via the software in case of afault (keep alive). Hardware, operating system software and the pro-gramming tools are certified. This simplifies approvalof the project developer’s machine, because he onlyneeds to focus on his application program.

• PowerfulDue to 32-bit technology, the powerful Safety-Controller is ideally suited for complex control tasks.Proportional functions are quickly processed. The fastbootup and the short error detection time of 110 msprovide sufficient safety in the application.

• ConfigurabilityAnalogue, digital and frequency ports are available as safety-related inputs and outputs. Furthermore,fail-safe inductive sensors can be connected to theSafetyController. The safe and non-safe outputs canbe used as digital and PWM outputs.

• CANsafetyIn addition to the CANopen profile, CANsafety (DS 304) enables a safe data exchange between bus participants on the same bus cable while the“normal” communication is in process between CAN bus participants (e.g. I/O modules). Each SafetyController supports up to four safe transmit or receive objects (SRDO). The data is safely processedvia the two integrated CAN interfaces.

Safety technology

Description Order no.

SafetyController, 32 bits, 16 I / 16 O CR7032

SafetyController, 32 bits, 32 I / 48 O CR7132

Connector, 55 poles (wirable) EC2013

Cable with connector 55 poles, 1.2 m EC2086

Programming cable with USB adapter, 2 m EC2096

Programming software CODESYS, German V2.3 CP9006

Programming software CODESYS, English V2.3 CP9008

Products

SafetyController

Housing closed metal housing withflange fastening

Device connectionAMP connector

55 poles latched, protectedagainst reverse polarity

Protection IP 67

Operating voltage [V DC] 8...32

Current consumption [mA](CR7032 / CR7132)

≤ 160 / 320

Temperature range [°C] -40...85

Indicators RGB LED

Controller Infineon TriCore 1796

Inputs (total) digital (positive / negative)analogue (0...10 / 32 V, 0...20 mA)frequency (≤ 30 kHz)

CR703216

CR713232

Outputs (total)digital, high-side/low-side, H-bridge (2/4 A)digital, PWM, current-controlled (2/4 A)digital, PWM, current-controlled (2 A)digital, (2 A)

16448

48881616

Voltage output5 / 10 V DC, 400 mA

1

Interfaces4 x CAN

1 x RS 2321 x virt. COM port (USB)

Supported CAN protocols

CANopen(CiA DS 301 V4.01)

and DSP 306SAE J 1939

Program memory [MB] 1.25

Data memory RAM [kB] 256

Data memory non-volatile [kB]Auto save 56 (4)

Programming software CODESYS V2.3

Safety-related characteristicsIEC 62061 SIL cl2ISO 13849-1 PL d

DC 90...99 %

Standards and tests (extract)CE,

E1 (UN/ECE R10),EN 50 155

Page 13: ifm innovations catalogue 2013

14

Inline flow sensor for precisemeasurement of liquids up to600 l/min

Magnetic-inductive volumetric flow sensor formeasuring the water quantity in a filtration system.

Compact and low costifm makes it possible: efector mid – a volumetric flowsensor up to 600 l/min, with electronics and evaluationunit in one of the most compact housings. It is not onlymore compact but also less expensive than comparablesensors.

Three functionsThe user monitors the volumetric flow quantity, thetotal quantity as well as the temperature with only oneunit.

Easy handlingDuring set-up, the efector mid scores with easy, intuitive handling via three buttons directly on the unit.This allows direct use of the sensor in the field.

Data processingAnalogue, binary and pulse and frequency outputsoffer various options to process the measured data.

Suited for liquids with a conductivityfrom 20 μS/cm

Variable use for different flow directions

With integrated empty pipe detectionand simulation mode

Also available with EPDM seal for drinking water applications

With indication of volumetric flow quantity, total quantity and temperature

A quantum leap in flow ratemeasurement technology

Process sensors

Page 14: ifm innovations catalogue 2013

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Flow sensors / flow meters

Dimensions

60

M12x1

102,8

G2

G2

113

116,

820

0

Application: Machine tools, solar and water industries.For conductive liquids (conductivity: ≥ 20 μS/cm / viscosity: < 70 mm2/s at 40 °C)

Measuring rangeFlow

[l/min]

Pulse value

[l...m3]

Response timeFlow

[s]

AccuracyFlow

Process connection Orderno.

M12 connector · electrical design DC PNP/NPN · FKM seal

15...300 0.1...300,000 < 0.15 (dap = 0) ± (2 % MV + 0.5 % VMR) G 2 SM9000

15...600 0.1...600,000 < 0.15 (dap = 0) ± (2 % MV + 0.5 % VMR) G 2 SM2000

M12 connector · electrical design DC PNP/NPN · EPDM seals

SM9100

SM2100

Further technical data

Operating voltage [V] 18...32 DC

Current consumption [mA] < 150

Short-circuit protection, pulsed •

Housing materials

high-grade stainless steel(316L/1.4404);

PC (polycarbonate);FKM; PBT-GF20

Materials (wetted parts)

PEEK Victrex 150 GL30,high-grade stainless steel

(316Ti/1.4571),Hastelloy (2.4610), FKM,

Centellen

Protection IP 65, IP 67

Output function OUT1

OUT2

normally open / normallyclosed programmable or

pulse or frequency orempty pipe monitoring

or IO-Link

normally open / normallyclosed programmable

or analogue(4...20 mA / 0...10 V,

scalable) or empty pipemonitoring

Ambient temperature [°C] -10...60

Medium temperature [°C] -10...70

Pressure resistance [bar] 16

Reverse polarity / overload protection • / •

Measuring range temperature [°C] -20...80

TypeSM

Connection technology

Type Description Orderno.

M12 socket,2 m black, PUR cable EVC001

M12 socket,5 m black, PUR cable EVC002

M12 socket,2 m black, PUR cable EVC004

M12 socket,5 m black, PUR cable EVC005

Current rating [mA] 2 x 250

15...300 0.1...300,000 < 0.15 (dap = 0) ± (2 % MV + 0.5 % VMR) G 2

15...600 0.1...600,000 < 0.15 (dap = 0) ± (2 % MV + 0.5 % VMR) G 2

For further technical data please go to: www.ifm.com

Process sensors

Accessories

Type Description Order no.

Memory plug, parameter memory for IO-Link sensors E30398

Page 15: ifm innovations catalogue 2013

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First compact infrared tempera-ture sensor with display andoperating unit on the sensor

Detection of hot slabs in steelworks.

Indirect temperature measurementIn most cases the infrared temperature measurement is used where temperatures can only be measured in-directly, that means without contact. The reason for thiscan for example be a high temperature of the object.The sensors detect the infrared radiation emitted by theobjects and convert them into an output signal. If the detected temperature is above the set switchingthreshold, the switching output is set and the switchingstatus of the LEDs is displayed.

Easy handlingThe switching thresholds and output configurations canbe set and reproduced easily by means of the buttonand the display. During operation the display shows thecurrent measured value in percent.

High precisionAll these three types have a high-quality precision lenswhich is a prerequisite for precise switching. The lenswithstands the rough environments for example insteelworks.

2 independent switching outputs,universal programming

Scratch-resistant precision lenses forminimum sensitivity to scattered light

Easy programming via button and displayon the sensor

Test function: To be activated on thesensor or by external control signal

Temperature measurement up to 1350 °C

For the detection of very hotobjects

Process sensors

Page 16: ifm innovations catalogue 2013

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Temperature sensors

Accessories

Type Description Orderno.

Operating voltage [V DC] 10...34

Switch point accuracy 1 %of VMR

Short-circuit protection •

LED display 2 x 7segment red

Current rating [mA] 2 x ≤ 150

Common technical data

Connection technology

Type Description Orderno.

Socket, M12, shielded,2 m black, PUR cable E11986

Socket, M12, shielded,10 m black, PUR cable E12074

Current consumption [mA] ≤ 30

Protection IP 65

Reverse polarity protection •

Description Orderno.

Temperaturerange[°C]

Wave lengthrange[μm]

Material lens Responsetime[ms]

M30, 2 switching outputs · output function 2 x NO/NC programmable

TW7000IR temperature sensor 50...500 8...14 crystal lens withanti-reflex coating < 100

IR temperature sensor 250...1250 1.0...1.7

Distance ratio /angle of aperture

25:1 / 2.3°

95:1 / 0.6° temperedoptical glass < 2

Air purge E35063

Cooling jacket E35064

Mounting bracket E35065

Protective tube E35066

Heat insulation E35067

Dimensions

TW7001

IR temperature sensorfor fibre optics 350...1350 1.0...1.7 70:1 / 0.8° tempered

optical glass < 2 TW7011

For further technical data please go to: www.ifm.com

1) Programming buttons2) 2-digit alphanumeric display

L+

L

2

5

1

4

3

Out 1

Out 2

Test Input

screen

Wiring diagram

TW7000

TW7001

TW7011

Fibre optic, 2 m E35061

Fibre optic, 5 m E35062

Sensor head, lens attachment forIR temperature sensors E35060

Accessories TW7011

Description Orderno.

21

28

5175,5

M30

x1,5

155

M12

x1

5 362 x LED

85,575,5M

30x1

,5

189

M12

x 1

5 361 2 2 x LED

28

21

28

54,575,5

M30

x1,5

1/4“

-36U

NS

-2A

163

M12

x1

5 362 x LED

Process sensors

Page 17: ifm innovations catalogue 2013

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Process sensors

First transmitter with display and IO-Link for food applications

TD temperature transmittersThe TD series temperature transmitters are distinguishedby a compact, hygienic design with integrated adaptersand a display for local indication of the temperature.

Easy installation and set-upThe integrated Tri-clamp and G1/2" process adaptersallow quick and easy installation. No complex set-up isrequired because the transmitters are supplied with apre-scaled measuring range. For special applicationsthe temperature range can be scaled via IO-Link 1.1.

Robust and durableProtected to IP 69K standards and featuring a fully welded stainless steel housing, the transmitters are designed to operate in particularly harsh applications.

Bright 4-digit LED display for optimum readability

Fast response time T05/09 = 1/3 s

Pre-scaled measuring ranges, IO-Link 1.1programmable

Available in various probe lengths from30...150 mm

Hygienic and robust design: high-gradestainless steel (316L / 1.4404) and IP 69K

Temperature transmitter withdisplay and IO-Link

Page 18: ifm innovations catalogue 2013

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For further technical data please go to: www.ifm.com

Process sensorsTemperature sensors

Connection technology

Type Description Order no.

Nominal length

[mm]

Order no.

Temperature range(scaled 4...20 mA)

Process connection 1.5" Tri-clamp

TD280730 0…100 °C

TD281750 0…100 °C

TD2837100 0…100 °C

TD2847150 0…100 °C

Process connection 2" Tri-clamp

TD290730 0…100 °C

TD291750 0…100 °C

TD2937100 0…100 °C

TD2947150 0…100 °C

Process connection G 1/2 BSPP hygienic

TD250730 0…100 °C

TD251750 0…100 °C

TD2537100 0…100 °C

TD2547150 0…100 °C

Socket, M12, 4-pole,5 m orange, PVC cable EVT001

Socket, M12, 4-pole,5 m orange, PVC cable EVT004

Accessories

Type Description Order no.

Operating voltage [V DC] 18...32

Ambient temperature [°C] -25...80

Housing materialhigh-grade stainless steel

(1.4404 / 316L) fully welded

LED display 4-digit, red

Further technical data

Accuracy analogue output [K] ± 0.3 + (± 0.1 % MS)

Pressure resistance [bar] -1...160

Programmable IO-Link

Maximum measuring range [°C] -50...150

Protection IP 69K

Welding adapter ball, G 1/2 E30055

Welding adapter collar, G 1/2 E30056

Pipe fitting, G1/2 – DN25 SMS, high-grade st. steel (1.4404 / 316L) E33430

Sealing plug, G1/2, high-grade st. steel (1.4435 / 316L) E43308

Dynamic response [s] 1/3 (to DIN EN 60751)

Pipe fitting,G 1/2 I – DIN 11851 DN25 E43304

Pipe fitting,G 1/2 I – DIN 11851 DN40 E43305

Clamp adapter, G 1/2 I – Varivent D50 E43306

Clamp adapter, G 1/2 I – Varivent D68 E43307

IO-Link interface for parameter settingand analysis of units with DTMspecification, current consumption via USB port: max. 500 mA

E30396

Memory plug, parameter memory for IO-Link sensors E30398

LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors

ZGS210

FDT framework software for parameter setting and analysis of units with DTM specification

E30110

Accessories

Type Description Order no.

Page 19: ifm innovations catalogue 2013

20

Online monitoring ofvibration severity accordingto ISO 10816

Compact vibration sensorThe VNB001 is the first member of a new series ofcompact vibration sensors. It is used for online monito-ring of overall vibration of machines and equipmentaccording to ISO 10816. This unit is distinguished by itssimple set-up, requiring no PC software for parametersetting.

FunctionThe unit is based on the proven, reliable efector octavistechnology and can also be used for applications in themobile sector. The sensor measures the average vibra-tion velocity (mm/s or in /s). Measurement value andswitchpoint conditions are visualised on the LEDdisplay. Critical machine conditions are signalled usingeither 2 switching outputs or alternatively 1 switchingand 1 analogue output. Aditionally the operator canuse the analogue input to monitor a further processvalue e.g. temperature. Alternatively the unit can bepowered using the integrated USB interface providingthe option of using the VN as a hand-held device.

Electronic vibration switch with analogueoutput

Monitoring, display and recording ofvibration values in one compact field unit

Easy set-up and installation using push-buttons for parameter setting

Dual measurement point capability, additional process value e.g. temperature

On-board time stamped history functionfor data collecting and trending

Intelligent vibration switch –simply smart

Condition monitoring systems

Page 20: ifm innovations catalogue 2013

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Vibration monitoring systems

Technical data

Operating voltage [V] 9.6...30 DC or using USB*

Protection IP 67

Ambient temperature [°C] -30...60

Selftest •

Vibration sensorVNB001

Dimensions

M12

x15162,4

14

65,3

36

20M5

37,6

5

10

4

5,3

M8

x1

Vibration sensor VNProcess connection via M12 x 1 and M8 x1 connectorsPushbutton parameter setting

Data interface USB

History memory8 MB

i.e. 342,534 entries,storage interval 5 minutes

Accessories

Type Description Orderno.

USB / M8 cable E30136

Adapter UNF / M5(pack quantity 10 pieces) E30137

Power supply E30080

Output

2 switching outputs or1 switching output and

1 analogue output 4...20 mA(programmable)

Input [mA] 1 analogue input 4…20

Display 4-digitalphanumeric display

Measuring range [mm/s] max. 500 programmable

Measurement values v peak or v rms2...1000 Hz / 10...1000 Hz

* The switching outputs are not active if the unit is powered via USB.

Connection technology

Type Description Orderno.

Socket, M12,2 m black, PUR cable EVC073

Socket, M12,2 m black, PUR cable EVC070

Wiring diagram

4

3

2

1

4

2 1

3

5

Pin 1: 5 V via USB interfacePin 2: USB_PPin 3: L-Pin 4: USB_M

Pin 1: L+Pin 2: Out 1 switching output or

current output 4...20 mA programmablePin 3: L-Pin 4: Out 2 switching outputPin 5: In 4…20 mA DC

For further technical data please go to: www.ifm.com

Condition monitoring systems

Page 21: ifm innovations catalogue 2013

22

Power supplies

3.3 to 20 A with high efficiency in a slim design

The new ifm power supplies require only little space inthe control cabinet.

Efficient and reliableDue to innovative technology the new ifm power suppliesrequire considerably less space in the control cabinet, ascompared to common cabinet power supplies. Anotheradvantage of the efficient design is the above averagedegree of efficiency of up to 94 per cent. This savesenergy costs and reduces waste heat in the control cabinet.In the development of the power supplies, particularimportance was attached to a sufficient dimensioningof the components, so that operation is permanentlyensured even in the limit areas of the specification. Thisresults in an excellent MTBF value of about 1.4 millionhours.Moreover, all ifm power supplies feature sufficientpower reserves to reliably handle even short currentspikes.

Particularly space-saving design

High efficiency, low heating of the control cabinet

High power reserves

Safe switch-off by circuit breakers in case of short circuit

Low inrush current

Addition to the 24 V power supply family

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Power supplies

Output current permanent / peak

at 24 V

Input voltage

[V AC]

Peak switch-on current(120 / 230 V AC)

Degree of efficiency(120 / 230 V AC)

[%]

Buffer time (120 / 230 V AC)

[ms]

Order no.

24 V DC switched-mode power supplies for control cabinet installation

3.3 A / 3.3 A 100...240 23 A / 45 A peak 88.0 / 89.830 / 128 DN4011

5 A / 6 A 100...120 / 200...240 3 A / 3 A peak 89.4 / 90.280 / 78 DN4012

10 A / 12 A 100...120 / 200...240 3 A / 3 A peak 91.0 / 91.646 / 47 DN4013

20 A / 24 A 100...240 9 A / 7 A peak 92.7 / 94.026 / 26 DN4014

5 A / 6 A 2 x 380...480 4 A / 4 A peak* 90.4 / 90.0*27 / 48* DN4032

10 A / 12 A 3 x 380...480 4 A / 4 A peak* 92.8 / 92.9*34 / 54* DN4033

20 A / 30 A 3 x 380...480 3 A / 3 A peak* 95.0 / 94.8*22 / 22* DN4034

24 V DC power supplies

Output voltage [V DC] 24...28

Operating temperature [°C]: -25...70

Frequency range [Hz] 50...60, ± 6 %

Common technical data

Functions and advantages

• Inrush current limitationInstead of an inrush current limitation with a simpleNTC, charging of the capacitors of the new switched-mode power supplies from ifm is microprocessor-controlled. This ensures an ideal start-up of the voltagesupply.

• Long bridging timesThe voltage supply is ensured for several millisecondsif the mains voltage briefly fails, e.g. caused by switching operations in the supply network.

• Wide operating temperature rangeifm switched-mode power supplies provide the specific nominal power across the entire temperaturerange. Derating only has to be taken into account above anoperating temperature of 60 °C.

• Double terminalAll 24 V switched-mode power supplies are equippedwith double terminals. This simplifies wiring and provides more clarity in the control cabinet.

Dimensions

127114,6

354

+ + - -

N L PE

40

124

2

1

130,

5

Example: DN4011, DN4012

N L PE

62

124

130,

8

+ + - -13 14

2

1

127114,6

354

Example: DN4013

136,7124

354

L1 L2 PE

65

124

2

1 130,

5

+ + - -

1314

3

Example: DN4014

1) Potentiometer 24...28 V DC2) LED DC OK3) Terminals DC OK signal

* at 400 / 480 V AC

Page 23: ifm innovations catalogue 2013

24

Industrial communication

2.8 to 8 A with high efficiencyin a slim design

The ifm power supplies only produce little heat in thecontrol cabinet due to their high degree of efficiency.

Efficient and reliableIn the development of the power supplies, particularimportance was attached to a sufficient dimensioningof the components, so that operation is permanentlyensured even in the limit areas of the specification. Thisresults in an excellent MTBF value of about 1.4 millionhours.Moreover, all ifm power supplies feature sufficientpower reserves to reliably handle even short currentspikes.Due to innovative technologies, the new AS-i powersupplies require considerably less space in the controlcabinet, as compared to common cabinet power supplies. Another advantage of the efficient design isthe above average degree of efficiency of up to 94 per cent. This saves energy costs and reduces wasteheat in the control cabinet.

High efficiency, low heating of the control cabinet

High power reserves

Particularly space-saving design

Low inrush current

Safe switch-off by circuit breakers in case of short circuit

Addition to the AS-i power supply family

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Industrial communicationAS-Interface power supplies /earth fault monitors

Output current permanent / peak

Input voltage

[V]

Peak switch-on current(120 / 230 V AC)

Degree of efficiency(120 / 230 V AC)

[%]

Buffer time (120 / 230 V AC)

[ms]

Order no.

AS-i switched-mode power supplies for control cabinet installation

2.8 A / 2.8 A 100...120 / 200...240 AC 3 A / 3 A peak 87.0 / 88.0115 / 111 AC1256

4 A / 4.4 A 100...120 / 200...240 AC 3 A / 3 A peak 88.0 / 89.080 / 78 AC1254

8 A / 8.4 A 100...120 / 200...240 AC 3 A / 3 A peak 89.5 / 90.546 / 47 AC1258

8 A / 8.4 A 2 x 380...480 AC 4 A / 4 A peak* 92.0 / 92.1*34 / 54* AC1253

4 A / 4.4 A 24 DC 2 A peak** 90.5**6** AC1257

Output voltage [V DC] 29.5...31.6 from AS-i

Operating temperature [°C]: -25...70

Frequency range [Hz] 50...60, ± 6 %

Common technical data

Functions and advantages

• Inrush current limitationInstead of an inrush current limitation with a simpleNTC, charging of the capacitors of the new switched-mode power supplies from ifm is microprocessor-controlled. This ensures an ideal start-up of the volt-age supply.

• Long bridging timesThe voltage supply is ensured for several millisecondsif the mains voltage briefly fails, e.g. caused by switching operations in the supply network.

• Wide operating temperature rangeifm switched-mode power supplies provide the specific nominal power across the entire temperaturerange. Derating only has to be taken into accountabove an operating temperature of 60 °C.

• Double terminalAll AS-i switched-mode power supplies are equippedwith double terminals. This simplifies wiring and provides more clarity in the control cabinet.

Dimensions

124,5114,6

354

+ +- -

N L PE

40

124

1

130,

5

Example: AC1254, AC1256

+

N L PE

62

124

130,

8

+ - -

1

124,3114,6

354

4

Example: AC1258

1) LED AS-i OK

* at 400 / 480 V AC** at 24 V DC

Page 25: ifm innovations catalogue 2013

26

Inductive sensors for extremely high ambient temperaturesSuitable for industrial, mobile, cooling and lubricating applicationsInductive sensors for use in dust and gas areas

Inductive sensors

Capacitive sensors

Capacitive sensors for use in dust and gas areasCapacitive touch sensors for installation on walls

(04.2013)

(11.2012)

Extremely robust photoelectric sensors for industrial applicationsOG cube wetline now also for wet areas

Photoelectric sensors for general applications

(04.2013)

(11.2012)

(04.2013)

(04.2013)

(04.2013)

New versions of the magnetic encoder

Encoders

(11.2012)

The vision sensor – optical object inspection

Vision sensors

(11.2012)

Position sensors

Industrial imaging

Sensors for motion control

Safety light curtains with floating blanking

Safety light curtains

(11.2012)

Safety technology

28 - 2930 - 3132 - 35

32 - 3536 - 37

38 - 3940 - 41

42 - 43

Frequency-to-current converter – analogue frequency transmissionMonitor family for monitoring of different measured variables

Pulse evaluation systems

(04.2013)

(04.2013)

44 - 4546 - 55

56 - 57

Ring lights for sophisticated object recognition

Illumination

(04.2013) 58 - 59

60 - 61

Flow sensors / flow meters

Binary and analogue volumetric flow sensors for liquids

Optimised PT pressure transmitter with analogue current outputCompact analogue PQ pressure sensorHygienic pressure sensor for high temperature applicationsifm calibration laboratory accredited to DIN EN ISO/IEC 17025I/O-Link & LINERECORDER – from the sensor to SAP®

(04.2013)

(04.2013)

(04.2013)

(11.2012)

(11.2012)

Pressure sensors

(11.2012)

Process sensors

72 - 73

62 - 6364 - 6566 - 6768 - 6970 - 71

Great value for money – the TS series temperature sensors

Temperature sensors

(04.2012) 74 - 75

Page 26: ifm innovations catalogue 2013

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AS-i gateway now also with Ethernet / IP interface

AS-Interface controllers / gateways

(11.2012)

AS-i CompactM8 modules with reliable ecolink connectionAS-i module for harsh environments

AS-Interface I /O modules

(04.2013)

(11.2012)

Safe AS-i door switches with guard locking and guard lock monitoringNew, safe AS-i modules with quick mounting technology

AS-Interface Safety at Work

(11.2012)

(11.2012)

Industrial communication

76 - 77

78 - 7980 - 81

82 - 8384 - 85

FieldModuleDP – compact fieldbus module for Profibus DP with IO-Link

Fielbus components / IO-Link components

(04.2013) 86 - 87

Evaluation unit and antennas for production and conveying

RFID 125 kHz / RFID 13,56 MHz

(04.2013)

Identification systems

Vibration monitoring in ATEX zones 1G and 1D

Vibration monitoring systems

(04.2013)

Condition monitoring systems

Cost-optimised mini controller for mobile applicationsRobust controllers – for more mobility on chains and wheels

Mobile controllers

(04.2013)

(11.2012)

Powerful – CAN module for direct motor control

I /O modules

(11.2012)

Dialogue module PDM360 NG Touch for mobile machines

Dialogue modules / displays

(04.2013)

Systems for mobile machines

ecolink M12, the secure connection for standard applications

Sockets

(04.2013)

Connection technology

88 - 89

The UHF system with integrated Ethernet/IP

RFID UHF

(11.2012) 90 - 91

92 - 93

94 - 9596 - 97

98 - 99

100 - 101

102 - 103

Compact low-profile M8 with secure ecolink connectionSplitter with ecolink technology, the secure connection

Splitter boxes

(04.2013)

(04.2013)

104 - 105106 - 107

Page 27: ifm innovations catalogue 2013

28

Resistant to temperatures up to 180 °C

High-temperature inductive sensors for position detection on conveyors in steelworks.

For tough environmentsThe new high-temperature inductive sensors are speciallydesigned for the steel and glass industries, but they arealso suited for other hot environments and applications,such as industrial furnaces, burners and incinerators.

Robust and reliableStandard sensors are not suited for temperatures above100 °C. Electronic components and tin solder would bedamaged. Thanks to the special mechanical constructionand the use of select materials and electronic compo-nents, these sensors are perfectly suited for temperaturesup to 180 °C. With its compact and sturdy design, thenew series offers maximum long-term stability and reliability even under the most challenging operatingconditions.

Ideal for applications in the steel or glass industries

Very compact, since sensor and evaluationelectronics are housed in one unit

Great flexibility thanks to M12, M18, M30 and M50 housings

Stainless steel housing for greater mechanical resistance

With 5 m silicone cable, terminals can be outside the critical area

Inductive sensors for extremelyhigh ambient temperatures

Position sensors

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Sensing range

[mm]

Current rating

[mA]

Switching frequency

[Hz]

Order no.

5 m silicone cable · Output function NO · DC PNP

L = 56 3 120500 IF6074M12

M18

M18

M30

M30

M50

L = 70 5 150400 IG6614

L = 77 8 150400 IG6119

L = 70 10

Installation

flush

flush

non flush

flush 150200 II5961

L = 79 15 150200 II5930

L = 70 20 150100 I95045

non flush

flush

Inductive sensorsPosition sensors

Type Description Order no.

Accessories

Angle bracket for M30 design,stainless steel E10737

Angle bracket for M12 design,stainless steel E10735

Angle bracket for M18 design,stainless steel E10736

Type DimensionsLength[mm]

Operating voltage [V DC] 10...35

Reverse polarity protection •

Short-circuit protection, pulsed •

Overload protection •

Ambient temperature [°C]M12 design 0...150

Ambient temperature [°C]M18, M30, M50 design 0...180

Protection rating IP 65

Housing material housingsensing face

stainless steelLCP

Further technical data

BN

BK

BU

L+

L

Wiring diagram

Dimensions

48

M12

x1

56

417

IF6074

M18

x1

244

6070 IG6614

M18

x1

244

76077 IG6119

M30

x1,5

7060

536

II5961

M30

x1,5

536

9

7960

II5930

M50

x1,5

7060

555

I95045

Page 29: ifm innovations catalogue 2013

30

Suitable for industrial, mobile, cooling and lubricating applications

Detection of carriers in a conveyor system.

New standardThis newly developed generation of inductive sensors is the first to present one sensor that can be used forthree different applications. Whether in factory auto-mation, in applications with coolants and lubricants or in mobile applications – the new ifm technologyplatform distinguishes itself with universal and perma-nent usability while guaranteeing high performance,temperature stability and higher sensing ranges.

Resistant and reliableA large temperature range of -40...85 °C and protectionratings IP 65, IP 66, IP 67, IP 68 and IP 69K guaranteemaximum reliability. This new generation meets theuser’s increased machine uptime requirements while offering a reliable switching function that assures theavoidance of standstills. All in all, a universal sensor forpermanent use.

Large temperature range for greater flexibility

Protection rating IP 65 to IP 69K for increased machine uptime

Quick and easy set-up thanks to M12 connector

Increased sensing ranges assuring reliabledetection

Reduced stock-keeping – one sensor formany applications

One for all – a single inductivesensor for three applications

Position sensors

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Sensing range

[mm]

Switching frequency

[Hz]

Electrical design Order no.

M12 connector · output function normally open

L = 60 4 700DC PNP IFS240

M12L = 60 7 700DC PNP IFS241

L = 60 4 700DC NPN IFS242

L = 60 7

Installation

flush

non flush

flush

non flush 700DC NPN IFS243

L = 60 8 400DC PNP IGS232

M18L = 60 12 300DC PNP IGS233

L = 60 8 400DC NPN IGS234

L = 60 12

flush

non flush

flush

non flush 300DC NPN IGS235

L = 60 15 100DC PNP IIS226

M30L = 60 22 100DC PNP IIS227

L = 60 15 100DC NPN IIS228

L = 60 22

flush

non flush

flush

non flush 100DC NPN IIS229

Inductive sensorsPosition sensors

Type Description Order no.

Accessories

Angle bracket for type M30,stainless steel E10737

Mounting clamp, with end stop for types M12, PC E11994

Mounting clamp, with end stop for types M18, PC E11995

Mounting clamp, with end stop for types M30, PC E11996

Angle bracket for type M12,stainless steel E10735

Angle bracket for type M18,stainless steel E10736

Lock nuts (2 pcs),M12 x 1, nickel-plated brass E10024

Lock nuts (2 pcs),M18 x 1, nickel-plated brass E10027

Lock nuts (2 pcs),M30 x 1,5, nickel-plated brass E10030

Type DimensionsLength[mm]

Operating voltage [V DC] 10...30

Current consumption [mA] < 10

Reverse polarity protection •

Voltage drop [V] < 2.5

Current rating [mA] 100

Ambient temperature [°C] -40...85

Switching status indication LED 4 x yellow

Protection rating,protection class

IP 65, IP 67, IP 68, IP 69KIII

Housing materials Brass plated with whitebronze, PBT; PEI

Accessories (supplied) 2 fixing nuts, brass

Further technical data

Connection technology

Type Description Order no.

Socket, M12,2 m black, PUR cable EVC001

Socket, M12,5 m black, PUR cable EVC002

Socket, M12,2 m black, PUR cable EVC004

Socket, M12,5 m black, PUR cable EVC005

L+

L

1

4

3

Wiring diagram

Page 31: ifm innovations catalogue 2013

32

Inductive and capacitive sensors for use in dust andgas areas

Maximum protection for highest requirementsHazardous dust areas make high demands on all devices.Any risk from sensors must be excluded by special testmethods. Selected materials or a special design ensurethat prevention of ignition sources is guaranteed evenin long-term use. This considerably increases plantsafety.

Extensive product rangeifm offers an extensive range of inductive and capacitivesensors. Full metal sensors, plastic sensors or sensorswith plastic protective covers are available for differentapplications in accordance with the latest update of theATEX directive. The connector versions with ifm ecolinkconnectors are a perfect solution for hazardous areas.

Robust full metal and plastic housingswith 4 joules shock test

Simple connection using connector or terminals

Clearly visible LED switching status indication

Direct connection to plant control withoutswitching amplifier

Special mechanical stability ensures highplant safety

The new generation of ATEX protection

Position sensors

Page 32: ifm innovations catalogue 2013

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Sensing range

[mm]

Operating voltage

[V]

CategoryOutput function Order no.

Inductive · M12 connector · full metal

3 f 10...36 DC 3D / 3GNO IF503A

Dimensions

[mm]

M12 x 60

M12 x 61 3 f 10...36 DC 3D / 3GNC IF504A

6 nf 10...36 DC 3D / 3GNO IF505AM12 x 70

M18 x 70 5 f 10...36 DC 3D / 3GNO IG510A

12 nf 10...36 DC 3D / 3GNO IG511AM18 x 71

M18 x 72 5 f 10...36 DC 3D / 3GNC IG512A

M30 x 70 10 f 10...36 DC 3D / 3GNO II502A

25 nf 10...36 DC 3D / 3GNO II503AM30 x 71

M30 x 72 10 f 10...36 DC 2D / 3GNO II504A

Inductive sensorscapacitive sensors

Position sensors

Inductive · M12 connector

40 nf 10...36 DC 3D / 3GNO and NC IM511A40 x 40 x 67

40 x 40 x 67 20 f 10...36 DC 3D / 3GNO and NC IM512A

30 nf 10...36 DC 3D / 3GNO and NC IM513A40 x 40 x 67

Type Description Order no.

Accessories

Angle bracket for type M30,stainless steel E10737

Lock nuts (2 pcs.),M12 x 1, high-grade st. steel (1.4571) E10025

Lock nuts (2 pcs.),M18 x 1, high-grade st. steel (1.4571) E10028

Lock nuts (2 pcs.),M30 x 1, high-grade st. steel (1.4571) E10031

Angle bracket for type M12,stainless steel E10735

Angle bracket for type M18,stainless steel E10736

Dimensions

4940

M12

x1

174

M12

x1

LED 4 x 90°

60 IF503A

40

M12

x1

17

4

10

M12

x1

7059

LED 4 x 90°

IF505A

5957

50

M18

x1

4

M12

x1

70

24LED 4 x 90°

IG510A

24

M18

x1

M12

x1

35 15

4

57

7059

LED 4 x 90°

IG511A

58

50

M30

x1,5

5

57

70

36

M12

x1

LED 4 x 90°

II502A

M30

x1,5

5

M12

x1

22,527,55759

70

LED 4 x 90° 36

II503A

40

67

40

54

30 2

45,5

5,5

29,5

M12

x1

30

45,534

LED5,5

IM511A

Page 33: ifm innovations catalogue 2013

34

1) potentiometer

Sensing range

[mm]

Operating voltage

[V]

CategoryOutput function Order no.

Dimensions

[mm]

Inductive · 2 m cable · protective cover

8 nf 20...250 AC / DC 3DNO IG001AØ 23 x 102.3

Ø 23 x 102.3 8 nf 10...30 DC 3DNC IG513A

8 nf 10...30 DC 3Dprogrammable IG515AØ 23 x 102.3

Inductive · 6 m cable · protective cover

15 nf 20...250 AC / DC 3DNO II001AØ 34 x 104.1

Inductive · M12 connector · protectice cover

10 nf 10...30 DC 3DNO and NC IG514AØ 23 x 102.3

Inductive · terminal chamber

60 nf 20...250 AC / DC 3Dprogrammable ID002A105 x 80 x 42

105 x 80 x 42 60 nf 10...30 DC 3Dprogrammable ID502A

60 nf 10...30 DC 2Dprogrammable ID503A105 x 80 x 42

40 x 40 x 133 20 f 20...250 AC / DC 3Dprogrammable IM001A

40 nf 20...250 AC / DC 3Dprogrammable IM002A40 x 40 x 133

40 x 40 x 133 20 f 10...30 DC 3Dprogrammable IM506A

40 x 40 x 133 40 nf 10...30 DC 3Dprogrammable IM507A

20 f 10...55 DC 3Dprogrammable IM508A40 x 40 x 133

20 f 10...30 DC 3DNO and NC IM510A40 x 40 x 133

40 x 40 x 133 20 f 10...30 DC 3DNO IM509A

Dimensions

M18

x1

801869

50

9

18,5

23

424

102,2

LED

IG001A

M18

x1

8068,5

52,7

18,5

23

424

84,5

LED

IG514A

5 29

104

9

M30

x1

LED

811867

44

34,1

24

II001A

1

105

80

40

7,565

65

5,59,3

24

42

12,6

2718

LED

16

ID002A

105133

40

54

30

45,5

29,5

40 7

45,585

34

LED

24

24

305,

5

IM001A

Position sensors

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Sensing range

[mm]

Operating voltage

[V]

CategoryOutput function Order no.

Dimensions

[mm]

Capacitive · terminal chamber

60 nf 20...250 AC / DC 3Dprogrammable KD001A105 x 80 x 42

105 x 80 x 42 60 nf 10...36 DC 3Dprogrammable KD501A

Capacitive · terminal chamber straight

15 nf 20...250 AC / DC 3Dprogrammable KI000AM30 x 150

M30 x 150 15 nf 10...30 DC 3DNO and NC KI503A

Capacitive · terminal chamber angled

15 nf 20...250 AC / DC 3Dprogrammable KI001AM30 x 125

M30 x 125 15 nf 10...30 DC 3DNO and NC KI505A

Type Description Order no.

2 m black, PUR cable EVC04A

5 m black, PUR cable EVC05A

10 m black, PUR cable EVC06A

25 m black, PUR cable EVC14A

Sockets M12, 4-pole

ecolink M12 – the secure connection in ATEX applications.This ecolink connectors series meets the strict require-ments of the standard and is therefore allowed for usein ATEX areas requiring categories 2D, 3D and 3G. It isa simple matter to tighten the connector so far that itcomplies with the ATEX requirements but cannot beloosened by hand.Please observe the recommended tightening torque of1.2...1.5 Nm or tighten by 3 clicks with a wrench!

Dimensions

M30

x1,5

24 36 5

6067

80128

1

150

17

28

236

KI000A

24

17

28

M30

x1,5

36 5

6067

80

1

2

24

12536

KI001A

1

105

80

40

7,565

65

5,59,3

24

42

12,6

2718

LED

16

KD001A

1) potentiometer2) tightening torque 10 Nm

Inductive sensorscapacitive sensors

Position sensors

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Capacitive touch sensors forinstallation on walls

Non-contact switching, no pressurenecessary, wear and tear-free

Optical feedback by LEDs in case ofswitching

Oil-resistant; protection rating IP 69K;impact and scratch resistant

Easy wiring thanks to tried-and-tested3-wire technology

Touch sensitive sensors compatiblewith automotive applications

TechnologyThe capacitive measuring principle detects an ap-proaching human hand. Dynamic touch sensors sup-press interference such as water, layers of ice or foreignbodies to a large extent. However, a gloved hand willstill trigger them.Static touch sensors detect hands and objects for aslong as the sensing face is damped. Touch sensors alsowork through glass. Compared to mechanical switchesthe sensors operate without wear. Since they react tocontact, no pressure is required for activation whichmeans considerably increased ease of use.The green LEDs can be controlled separately and for example be used to indicate the status of plant andmachinery.

Position sensors

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Operating voltage [V DC] 24 (12...36)

Current rating [mA] 500

Current consumption [mA] 30

Ambient temperature [°C] -40...85

Protection (front) IP 69K

Common technical data

Capacitive sensors

Connection technology

Type Description Orderno.

M8 socket,2 m black, PUR cable EVC150

M8 socket,5 m black, PUR cable EVC151

M8 socket,2 m black, PUR cable EVC153

M8 socket,5 m black, PUR cable EVC154

Other symbols as well as colours of the outer ring on request.

The products

Descriptionmounting on the wall

Orderno.

Touch sensor, 2 m PUR cable KT5001

Touch sensor,0.3 m PUR cable with M8 plug KT5002

Dimensions

10060,2 11

60°

38

120°

4,3

Type

Applications:Mobile area such as a start /stop button on mobile vehicles and semi-trailers,industrial applications.

Dynamic evaluation principle · DC PNP

Touch sensor,0.3 m PUR cable with M8 plug KT5007

Dynamic evaluation principle · DC NPN

Touch sensor, 2 m PUR cable KT5005

Touch sensor,0.3 m PUR cable with M8 plug KT5006

Static evaluation principle · DC PNP

For further technical data please go to: www.ifm.com

Mounting optionsThree common M4 cylinder head bolts or tappingscrews of Ø 3.9 mm diameter are required to mountthe sensor on a wall.LEDs as optical feedback signal that the sensor hasbeen activated.

ApplicationsIndustry: Here, sensors are used as start / stop buttonsor enable switches on machines.Mobile applications: The sensors can be used as buttons on mobile vehiclesand trailers. Furthermore they can be used as stopbuttons or door openers. Designs for handicappedpeople with Braille are possible.

Touch sensor, 2 m PUR cable,green LEDs can be controlled KT5009

Touch sensor, 2 m PUR cable,without cover ring KT5010

Touch sensor, 0.3 m PUR cablewith M8 plug, without cover ring KT5011

Touch sensor, 2 m PUR cable,without cover ring KT5012

Touch sensor, 0.3 m PUR cablewith M8 plug, without cover ring KT5013

Description Orderno.

Accessories

E80372

Cover ring, polycarbonate green E80373

Cover ring, polycarbonate red E80374

Cover ring, polycarbonate blue E80375

Cover ring, polycarbonate orange E80376

Cover ring, polycarbonate yellow

Position sensors

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Extremely robust photoelectric sensors for industrial applications

Optimum choice for conveying applicationsThe OI design is designed for position detection in conveying where long ranges are needed. As diffusetype sensor the device is virtually independent of thecolour so that objects with different surfaces can be detected reliably without readjustment.The metallic housing with a solid M30 thread is extremely robust. Even without additional protectionthe sensor withstands impacts and shocks.

Simple switch point settingA special feature is the switch point setting using multiturn potentiometer and a distance scale. The revolutions and the scale value are linear to the distance(e. g. “1” = 100 mm, “2” = 200 mm etc.). So beforeconnecting the sensor the switch point can be set andseen from the sensor scale at any time. There is no easierway.

Resistant metal housing with M30 connection

Simple switch point setting via potentio-meter and distance scale.

Diffuse reflection sensor with backgroundsuppression or retro-reflective sensor

Long ranges up to 800 mm for diffuse reflection/15 m for retro-reflective systems

Ranges independent of colours

Photocell with easy setting fortough environments

Position sensors

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Infrared sensors / red light sensors

Diffuse reflection sensor with background suppression · M12 connector · 3-wire DC

Common technical data

Light spot diameter

[mm]

Light-on / dark-on mode

Current consumption

[mA]

Order no.

55* OIH580

Range

[m]

50...800 mm light-on 35

30* OIH280

100 x 130

600 mm

0.1...15 m**

light-on

dark-on

35

20 OIP280

Operating voltage [V DC] 10...30

Type of light red light 625 nm

Switching status indication LED yellow

Operation LED green

Protection rating, protection class IP 67, III

Short-circuit protection, pulsed •

Reverse polarity protection / overload protection • / •

Ambient temperature [°C] -25...60

Voltage drop [V] < 2.5

Current rating [mA] 200

Accessories

Type Description Order no.

Angle brackets,stainless steel (1.4301 / 304) E10737

Prismatic reflector, 50 x 50 mm, plastic E20744

Prismatic reflector, 80 x 80 mm, plastic E20739

Prismatic reflector, Ø 50 mm, plastic E20956

Prismatic reflector, Ø 80 mm, plastic E20005

Materials housing

lens

nickel-plated zinc alloy,

PMMA

Switching frequency

[Hz]

300

55* OIH58250...800 mm light-on 35 300

300

1000

Switching output

PNP

NPN

PNP

30* OIH282600 mm light-on 35 300 NPN

PNP

100 x 1300.1...15 m** light-on 20 OIP2811000 PNP

100 x 1300.1...15 m** dark-on 20 OIP2821000 NPN

100 x 1300.1...15 m** light-on 20 OIP2831000 NPN

Retro-reflective sensor with polarisation filter · M12 connector · 3-wire DC

* at maximum range** referred to prismatic reflector Ø 80 mm

Position sensors

Connection technology

Type Description Order no.

Socket, M12,2 m black, PUR cable EVC001

Socket, M12,5 m black, PUR cable EVC002

Socket, M12,2 m black, PUR cable EVC004

Socket, M12,5 m black, PUR cable EVC005

Dimensions

M30x1,5

M12x1

43 38

1811

75

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The sensors of the OG cube wetline series have a long life span even in case of frequent high-pressurecleaning.

OG cube wetline now also forwet areas

For the food industryThe industrially compatible M18 housing of the photo-electric sensor OG cube wetline is made of high-gradestainless steel and is therefore ideally suited for applica-tions in the food industry, e.g. cheese plants, breweriesor meat industry. The sensor has a plastic lens to pre-vent glass splinters from getting into the process incase of damage to the sensor.

Ideal sealing conceptThe design of the sensors ensures a long life even incase of frequent wet cleaning, such as high-pressurecleaning. This has been proven in tests. The sealingconcept is documented by the protection rating IP 69K.

Mounting and accessoriesA visible red light source simplifies installation andmaintenance. Stainless steel accessories are available toensure quick and easy mounting.

Selected materials, ideally suited for wetareas

Ideal sealing concept, high protection ratings IP 65, IP 67 and IP 69K

Fixed ranges ensure easy set-up –plug & play

Consistent implementation of ifm’s application know-how

Wide range of mounting accessories

The water lover among the photoelectric M18 sensors

Position sensors

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Infrared sensors / red light sensors

Applications:Food and hygienic applications, packaging machines, conveying

Diffuse reflection sensor with background suppression · M12 connector · 3-wire DC

Type OG Cube wetLine

Light spotdiameter

[mm]

Light-on / dark-onmode

Currentconsumption

[mA]

Orderno.

7* OGH380

Range

[m]

0.1 (fixed) light-on 30

800* OGS380

15

15

dark-on

20

20 OGE380

Operating voltage [V DC] 10...30

Type of light red light 624 nm

Switching status indication LED yellow

Protection IP 67 / IP 68 / IP 69K

Protection class III

Ambient temperature [°C] -25...80

Voltage drop [V] <2.5

Current rating [mA] 200 (...60°C)150 (...80°C)

Dimensions (W x H x D) [mm] 20 x 53 x 36

Accessories

Type Description Orderno.

Clamp with fixing screw,high-grade stainless steel E20869

Clamp with fixing screw,high-grade stainless steel E20870

Clamp for mounting rod Ø 12 mm,high-grade stainless steel E21207

Clamp for mounting rod Ø 12 mm, high-grade stainless steel

E21206

Mounting rod, 100 mm, Ø 12 mm,M10 thread, stainless steel E20938

Mounting rod, 200 mm, Ø 12 mm,M10 thread, stainless steel E20940

Common technical data

Housing materials high-grade stainless steel(1.4542), PEI

Switchingfrequency

[Hz]

1000

13* OGH3810.2 (fixed) light-on 30 1000

1000

Switchingoutput

PNP

PNP

PNP

–15 light-on 20 OGE3811000 PNP

–15 dark-on 20 OGE3821000 NPN

Through-beam sensor - transmitter · M12 connector

Through-beam sensor - receiver · M12 connector · 3 wires

7* OGH3820.1 (fixed) light-on 30 1000

13* OGH3830.2 (fixed) light-on 30 1000

NPN

NPN

* at maximum range

Connection technology

Type Description Orderno.

Socket, M12, 4-pole,5 m orange, PVC cable EVT001

Socket, M12, 4-pole,10 m orange, PVC cable EVT002

Socket, M12, 4-pole,5 m orange, PVC cable EVT004

Socket, M12, 4-pole,10 m orange, PVC cable EVT005

Socket, M12, 4-pole,5 m orange, PVC cable, LED

EVT007

Socket, M12, 4-pole,10 m orange, PVC cable, LED EVT008

For further technical data please go to: www.ifm.com

Position sensors

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Absolute multiturn encodersfor industrial environments

The multiturn encoder monitors the material feed ofsteel sheet rollers.

Features and advantagesThe multiturn encoder converts 8,192 revolutions intoone absolute position value.In contrast to the optical encoders the magnetic sensing principle allows an extremely compact designwithout having to do without the known advantages of the absolute multiturn encoder.The gearless system uses the Wiegand effect. In case of a power failure the position values remain withoutbattery buffer, that means that the exact position ispassed on to the controller without referencing.

Mechanical versionsThe encoder is available in two solid shaft versions andin one version with hollow shaft open to one side.

Solid shaft and hollow shaft open to one side

Compact dimensions

With SSI communication interface

25-bit resolution, 4,096 steps and 8,192revolutions

Continued success: New versionsof the magnetic encoder

Sensors for motion control

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Encoder

Applications:From rotary movements to absolute position values under harsh environmental conditions.

Operating voltage [V DC] 4,5...30

Current consumption [mA] < 30

Interface SSI

Resolution 25 bits

Steps per revolution 4,096

Number of revolutions 8,192

Connection 2 m cable axial

Output code Gray

Precision [°] ± 0.25

Maximum [1/min]mechanical rotational speed 12,000

Operating temperature [°C} -40...85

Protection housingshaft

IP 65IP 64

Shock resistance [g] < 300 (6 ms)

Vibration resistance [g] 30 (10...1000 Hz)

TypeRM8001, RM8002, RM8003

Common technical data

Accessories

Type Description Orderno.

Fastening clamp for synchro flange,steel E60041

Flexible coupling with adjusting screws,Ø 10 mm / 10 mm, aluminium E60022

Flexible coupling with clamp connection,Ø 10 mm / 10 mm, aluminium E60067

Flexible coupling with adjusting screws,Ø 6 mm / 10 mm, aluminium E60028

Flexible coupling with clamp connection,Ø 6 mm / 10 mm, aluminium E60066

Dimensions

For further technical data please go to: www.ifm.com

37

4613

33

11,5±0,1

1

2633

36,5

6

1

2633

36,5

37

4613

33

11,5±0,1

10

43,251±0,5

33

36,5

13

1

253342

20

120°

12

RM8001

RM8002

RM8003

1) M3, 6 mm deep

1) M3, 6 mm deep

1) M3, 6 mm deep

Sensors for motion control

Page 43: ifm innovations catalogue 2013

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Frequency-to-current converterfor the conversion of pulse sequences into standard signal

The rotational speed of the master belt is transmitted asan analogue target value to the controller of the otherconveyor belts.

Converting frequencies into standard signalsThe programmable frequency-to-current converter re-ceives pulses from external pick-ups and calculates theirfrequency according to the interval measurement prin-ciple. Based on the set parameters, it generates an ana-logue standard signal (0/4...20 mA or 0...10 V) proportional to the calculated frequency / rotationalspeed.

Configurable switching outputsThe DW2503 has one transistor output and one relayoutput that switch on or off in case the set limit fre-quency is exceeded or not reached.

ConvenientThe high-contrast luminous OLED display and the menu-guided parameter setting are designed for maximumuser-friendliness.

Frequency-proportional current or voltage output

High input frequency of up to 60,000 pulses / minute

Configurable functions

Clearly readable, luminous OLED display

Extended operating temperature rangedown to -40 °C

Analogue frequency transmission

Sensors for motion control

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Further technical dataApplication exampleA typical application is the synchronisation of interac-ting conveyor belts. The rotational speed of the masterbelt is detected with a frequency-to-current converter.The speed of the second conveyor belt is re-adjusted bymeans of an analogue preset value from a frequencyconverter.

Analogue outputWith a withstand voltage of 500 V DC, the analogueoutput is electrically isolated from the supply voltage ofthe pulse pick-ups.The value of the output signal changes either inproportion or out of proportion to the input frequency.

Configurable output functionsWhen the limit frequency is exceeded or not reached,the relay and transistor outputs are switched on or off.They may also remain switched until they are manuallyreset. Optionally, the reset can take place automaticallyafter an adjustable period of time.The transistor outputs that can be used alternatively are switched to the relays synchronously. These can, forexample, be connected directly to a PLC in order totransmit status messages.

Dimensions

45 124,7

78 35,5

3

2

1

1 2 3 4 65

7 8 9 10 1211

13 14 15 16 1817

19 20 21 22 2423

Pulse evaluation systemsSensors for motion control

Function Nominal voltage

[V]

Pulse inputsAnalogue outputs Orderno.

Application: Conversion of pulse sequences into analogue standard signals

1 output with a switch point to monitor if the preset value is exceeded or not reached or to indicate

the acceptable range while providing the detected frequencyas analogue current or voltage signal.

110...240 AC (50...60 Hz) /

27 DC (typ. 24 DC)

PNP / NPN; NAMUR (24 V)

0/4...20 mA;0...10 V DW2503

Relay outputs

1 changeover contact; potential-free

6 A (250 V AC); B300, R300

Transistor outputs

1 x PNP; externally supplied

24 V DC / max. 15 mA;short-circuit protection

Setting range [Imp/min] 1...60000 (0.1...1000 Hz)

Ambient temperature [°C] -40...60

Storage temperature [°C] -40...85

Housing protection rating IP 50

Terminal protection rating IP 20

Function displayOLED display;

128 x 64 pixels luminous

Input signal indication LED yellow

Switching status indication LED green

1) OLED display2) Programming buttons3) LEDs

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Speed monitor family withextended functions

Speed monitors switch when critical rotational speedsare exceeded or not reached.

Versatile speed monitoringThe speed monitors calculate the rotational speed byevaluating pulses. The transistor and relay outputsswitch when adjustable limit values are exceeded or notreached. This allows, for example, reliable overspeedand standstill detection.

VersionsThe speed monitors DD2503 and DD2603 monitor therotational speed of one channel with two separately adjustable limit values. A separate output is assigned toeach limit value.The speed monitors DD2505 and DD2605 monitor twoseparate input channels, each having one switch point.

ConvenientThe high-contrast luminous OLED display and the menu-guided parameter setting are designed for maximumuser-friendliness.

Monitoring of two limit values with separate output relays

High input frequency of up to 60,000 pulses / minute

Configurable functions, speed-proportionalanalogue output

Clearly readable, luminous OLED display

Extended operating temperature rangedown to -40 °C

Rotational speed monitoring andstandstill detection

Sensors for motion control

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Further technical dataDD2503, DD2505, DD2603, DD2605

Overspeed monitoring:Centrifuges, carousels or wind turbines are monitoredfor exceeded maximum rotational speed. The speedmonitor gives a switch-off signal as soon as the speedis too high. This makes sure that the resulting centrifugalforces will not destroy the system.

Standstill monitoringStandstill monitoring is used to detect torn conveyorbelts, to monitor the V-belts of ventilators or to detectblocked screw conveyors.The speed monitor signals a dysfunction in case of unexpected standstills of the non-driven side of the machine.

Versions including wire monitoringThe monitors DD2603 and DD2605 offer sensor cablemonitoring. In this case, NAMUR sensors must be applied.

Configurable output functionsThe relay outputs are switched on or off in case the limitvalues are exceeded or not reached. They may also re-main switched until they are manually reset. Optionally,the reset can take place automatically after an adjusta-ble period of time.The transistor outputs that can be used alternatively areswitched to the relays simultaneously. These can, for example, be connected directly to a PLC in order totransmit status messages.

Dimensions

45 124,7

78 35,5

3

2

1

1 2 3 4 65

7 8 9 10 1211

13 14 15 16 1817

19 20 21 22 2423

Pulse evaluation systemsSensors for motion control

Switching function Nominal voltage

[V]

Pulse inputs

Analogue outputs

Order no.

Application: Single pulse evaluation system with microprocessor for frequency; rotational speed; speed; pulses and machine cycles

1 input with 2 switch points to monitor if the preset value is exceeded or not reached

or to indicate the acceptable range

110...240 AC (50...60 Hz) / 27 DC

(typ. 24 DC)

PNP / NPN; NAMUR (24 V)0/4...20 mA DD2503

2 inputs having 1 switch point each to monitor if the preset value is exceeded or not reached

or to indicate the acceptable range

110...240 AC (50...60 Hz) / 27 DC

(typ. 24 DC)

PNP / NPN; NAMUR (24 V)– DD2505

1 input with 2 switch points to monitor if the preset value is exceeded or not reached

or to indicate the acceptable range

110...240 AC (50...60 Hz) / 27 DC

(typ. 24 DC)

NAMUR(EN 50227)0/4...20 mA DD2603

2 inputs having 1 switch point each to monitor if the preset value is exceeded or not reached

or to indicate the acceptable range

110...240 AC (50...60 Hz) / 27 DC

(typ. 24 DC)

NAMUR(EN 50227)– DD2605

Relay outputs2 changeover contacts

6 A (250 V AC); B300, R300

Transistor outputs

2 x PNP; externally supplied

24 V DC / max. 15 mA;short-circuit protection

Setting range [Imp/min] 1...60000 (0.1...1000 Hz)

Ambient temperature [°C] -40...60

Storage temperature [°C] -40...85

Housing protection rating IP 50

Terminal protection rating IP 20

Function displayOLED display;

128 x 64 pixels luminous

Input signal indication LED yellow

Switching status indication LED green

1) OLED display2) Programming buttons3) LEDs

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Threshold relay for the detection and processing ofanalogue measuring values

Analogue sensor signals are evaluated. The outputswitches if limit values are exceeded or not reached.

Limit values of analogue signalsThe threshold relay DL2503 is a programmable analogueunit designed to evaluate physical variables that areavailable as analogue standard signals / sensor signals(0/4...20 mA). Extensive parameter setting options make it easy tomeet the requirements of the application.

Typical applications• Limit value monitoring of flow, pressure, temperature

or level.• Monitoring of the difference between inflow and

return flow• Pressure difference monitoring.

ConvenientThe high-contrast luminous OLED display and the menu-guided parameter setting are designed for maximumuser-friendliness.

Two analogue current inputs

Monitoring of two limit values with separate output relays

Configurable functions

Clearly readable, luminous OLED display

Extended operating temperature rangedown to -40 °C

The taming of physical variables

Sensors for motion control

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Further technical data

Dimensions

45 124,7

78 35,5

3

2

1

1 2 3 4 65

7 8 9 10 1211

13 14 15 16 1817

19 20 21 22 2423

Pulse evaluation systemsSensors for motion control

Switching function Nominal voltage

[V]

Analogue inputs

Analogue outputs

Orderno.

2-channel analogue threshold relay for analogue standard signals

2 switch points in mA or of the physical unit [°C; bar; etc.)6 switching functions (limit value exceeded

or not reached, window range) Subtraction and summation by means

of signal combination (In1-In2; In1+In2)

110...240 AC (50...60 Hz) / 27 DC

(typ. 24 DC)

2 x 0/4...20 mA

for sensors ortransmitters

1 x0/4...20 mA DL2503

Relay outputs 2 changeover contacts6 A (250 V AC);

B300, R300

Transistor outputs

2 x PNP; externally supplied

24 V DC / max. 15 mA;short-circuit protection

Setting range [Imp/min] 1...60000 (0.1...1000 Hz)

Ambient temperature [°C] -40...60

Storage temperature [°C] -40...85

Housing protection rating IP 50

Terminal protection rating IP 20

Function displayOLED display;

128 x 64 pixels luminous

Input signal indication LED yellow

Switching status indication LED green

1) OLED display2) Programming buttons3) LEDs

Operating principleThe analogue current signals at both inputs can be scaled, displayed and monitored separately. The startand end values of the current signal can be assignedany numerical value corresponding to the measuringrange of the sensor (e.g. 4 ... 20 mA = 10 ... 25 bar).The monitor compares the actual signal values with the set limit values and switches the assigned outputsaccording to the set parameter values and functions.The input signals can be scaled according to the mea-suring range of the sensor, so that the user may readthe physical units of the measured values directly on the display.The analogue output provides the input signal “IN 1”unchanged or scaled for further use.

Comparator modeIn the comparator mode, the monitor DL-2503 formsthe difference or the total from the two input signals(IN 1-IN 2, IN 1+IN 2). The differential or the total valuecan be displayed, evaluated, compared with the setlimit values and provided as an analogue signal. Theoutputs switch according to the set parameters andfunctions.

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Direction monitor withintegrated rotational speedand standstill monitoring

In case of overload or brake failure, the direction monitordetects the unintentional lowering of the load.

Monitoring the direction of rotationThe direction monitors detect the direction of a shaftrotation by means of staggered pulses. Typically, two inductive sensors serve as pulse pick-ups. Dependingon which sensor is dampened first by the switchingcams, the direction of rotation can be determined.

VersionsThe DR2503 has a switching output indicating the direction of rotation and another switching output forspeed monitoring.The DR2505 has one switching output for clockwiseand another one for counter-clockwise rotation whileoffering simultaneous standstill detection.

ConvenientThe high-contrast luminous OLED display and the menu-guided parameter setting are designed for maximumuser-friendliness.

Rotational direction monitoring by meansof staggered pulse sequences

High input frequency of up to 60,000 pulses / minute

Configurable functions

Clearly readable, luminous OLED display

Extended operating temperature rangedown to -40 °C

Direction monitoring

Sensors for motion control

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Further technical dataDR2503, DR2505

Application example:Lifting systemsThe unit monitors if the load hook is lifted or loweredas expected. In case of overload or brake failure, the unintentional lowering of the load can be detected andavoided.PumpsThe unit monitors if the pump rotates in the correct direction.

Configurable output functionsIf clockwise / counter-clockwise rotation or under /overspeed are detected, the relay outputs will be switched on or off.All outputs may also remain switched until they are manually reset. Optionally, the reset can take place automatically after an adjustable period of time.The transistor outputs that can be used alternatively areswitched to the relays simultaneously. These can, for example, be connected directly to a PLC in order totransmit status messages. Dimensions

45 124,7

78 35,5

3

2

1

1 2 3 4 65

7 8 9 10 1211

13 14 15 16 1817

19 20 21 22 2423

Pulse evaluation systemsSensors for motion control

Pulse evaluation system with microprocessor for direction monitoring and frequency, rotational speed and speed

1 input with 1 switching output signalling the direction; 1 switching output to monitor if the limit value is exceeded

or not reached or to indicate the acceptable range

110...240 AC (50...60 Hz) / 27 DC

(typ. 24 DC)

PNP / NPN; NAMUR (24 V) DR2503

1 input with 2 switching outputs for separate direction signals;adjustable reset times for standstill monitoring

110...240 AC (50...60 Hz) / 27 DC

(typ. 24 DC)

PNP / NPN; NAMUR (24 V) DR2505

Relay outputs2 changeover contacts

6 A (250 V AC); B300, R300

Transistor outputs

2 x PNP; externally supplied

24 V DC / max. 15 mA;short-circuit protection

Setting range [Imp/min] 1...60000 (0.1...1000 Hz)

Ambient temperature [°C] -40...60

Storage temperature [°C] -40...85

Housing protection rating IP 50

Terminal protection rating IP 20

Function displayOLED display;

128 x 64 pixels luminous

Input signal indication LED yellow

Switching status indication LED green

1) OLED display2) Programming buttons3) LEDs

Pulse evaluation system with microprocessor for direction monitoring with separate indication of “right” and “left” rotation

Switching function Nominal voltage

[V]

Pulse inputs Orderno.

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Slip monitor with integratedspeed monitoring

Slip monitors monitor the rotational speed of the deflection rollers and detect slipped drive belts.

Slip monitoringSlip is the rotational speed difference between the driven and the non-driven side of a power train. Rotational speed differences may occur as a result of a slipped coupling, V-belt or drive belt. The slip monitor calculates the rotational speed differencein per cent and switches off as soon as the limit value isreached. This avoids tear or damage caused by frictionheat.

Limit valuesTwo separate limit values can be monitored for slip androtational speed. The unit can be set to monitor if thelimit values are exceeded or not reached.

ConvenientThe high-contrast luminous OLED display and the menu-guided parameter setting are designed for maximumuser-friendliness.

One switch point for rotational speed andone for slip monitoring

High input frequency of up to 60,000 pulses / minute

Functions with parameter setting

Clearly readable, luminous OLED display

Extended operating temperature rangedown to -40 °C

Monitor relative speed to eliminate slip-ups

Sensors for motion control

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Further technical dataDS2503, DS2603

Application example:Typical applications for slip monitoring can be found oncouplings of internal combustion engines (for exampleemergency power generators in hospitals, diesel drivesof ships and locomotives) but also on interlinked machi-nes like mobile machines, spinning mills, sewing machi-nes or machine tools.

Configurable output functionsThe relay outputs are switched on or off in case thelimit values are exceeded or not reached.They may also remain switched until they are manuallyreset. Optionally, the reset can take place automaticallyafter an adjustable period of time.The transistor outputs that can be used alternatively areswitched to the relays synchronously. These can, for example, be connected directly to a PLC in order totransmit status messages.

Sensor wire monitoringThe slip monitor DS2603 offers sensor cable monito-ring. In this case, NAMUR sensors must be applied.

Slip or synchronous monitor?At first sight, slip and synchronous monitors seem towork identically. However, they evaluate differently andare designed for different applications.Whereas the slip monitor detects the deviations of tworotational speeds in per cent (pulse difference per rota-tion), the synchronous monitor detects absolute pulsedifferences.

Dimensions

45 124,7

78 35,5

3

2

1

1 2 3 4 65

7 8 9 10 1211

13 14 15 16 1817

19 20 21 22 2423

Pulse evaluation systemsSensors for motion control

Pulse evaluation system with microprocessor for slip / synchronous monitoring as well as frequency, rotational speed and speed

1 input with 1 switch point for slip monitoring; 1 switch point monitoring if the limit value is exceeded

or not reached or to indicate the acceptable range

110...240 AC (50...60 Hz) /

27 DC (typ. 24 DC)

PNP / NPN; NAMUR (24 V) DS2503

1 input with 1 switch point for slip monitoring; 1 switch point monitoring if the limit value is exceeded

or not reached or to indicate the acceptable range

110...240 AC (50...60 Hz) /

27 DC (typ. 24 DC)

NAMUR(EN 50227) DS2603

Relay outputs2 changeover contacts

6 A (250 V AC); B300, R300

Transistor outputs

2 x PNP; externally supplied

24 V DC / max. 15 mA;short-circuit protection

Setting range [Imp/min] 1...60000 (0.1...1000 Hz)

Ambient temperature [°C] -40...60

Storage temperature [°C] -40...85

Housing protection rating IP 50

Terminal protection rating IP 20

Function displayOLED display;

128 x 64 pixels luminous

Input signal indication LED yellow

Switching status indication LED green

1) OLED display2) Programming buttons3) LEDs

Switching function Nominal voltage

[V]

Pulse inputs Orderno.

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Synchronous monitor for slipand synchronous monitoring

Synchronous monitors are used when several powertrains are to be synchronised.

Synchronous monitoringThe synchronous monitor compares the pulse sequencesgenerated on two moving machine parts. As soon asthese two parts move at different speeds or at differentangles of deflection, the synchronous monitor switches.

Operating principleThe synchronous and slip evaluation is done by means ofpulse differences. Both the reset time and the numberof pulse differences that are just about acceptable canbe set by the user.

ConvenientThe high-contrast luminous OLED display and the menu-guided parameter setting are designed for maximumuser-friendliness.

Monitoring of two limit values with separate output relays

High input frequency of up to 60,000 pulses / minute

Configurable functions

Clearly readable, luminous OLED display

Extended operating temperature rangedown to -40 °C

Monitor absolute speed difference to keep it straight

Sensors for motion control

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Further technical dataDS2505, DS2506, DS2605

Application example:

Lifting platformBoth pairs of scissors of the lifting platform must besynchronised to make sure that the platform will be lifted horizontally. Each of them is moved by a spindledrive. The synchronous monitor detects the number ofrevolutions of both spindles.

Gantry craneThe platform of the gantry crane has to be moved withgreat precision to avoid wedging.On each side of the platform, the distance is measuredby means of inductive sensors detecting the teeth of arack.

Configurable output functionsThe relay outputs are switched on or off in case thelimit values are exceeded or not reached.They may also remain switched until they are manuallyreset. Optionally, the reset can take place automaticallyafter an adjustable period of time.The transistor outputs that can be used alternatively are switched to the relays synchronously. These can, forexample, be connected directly to a PLC in order totransmit status messages.

Sensor wire monitoringThe synchronous monitor DS2605 offers sensor cablemonitoring. In this case, NAMUR sensors must be applied.

Slip or synchronous monitor?At first sight, slip and synchronous monitors seem towork identically. However, they evaluate differently andare designed for different applications.Whereas the slip monitor detects the deviations of tworotational speeds in per cent (pulse difference per rota-tion), the synchronous monitor detects absolute pulsedifferences.

Dimensions

45 124,7

78 35,5

3

2

1

1 2 3 4 65

7 8 9 10 1211

13 14 15 16 1817

19 20 21 22 2423

Pulse evaluation systemsSensors for motion control

Switching function Nominal voltage

[V]

Pulse inputs Orderno.

Pulse evaluation system with microprocessor for slip and synchronous monitoring, evaluation of pulse differences

1 input with 2 switch points for slip and synchronous monitoring by means of pulse differences

110...240 AC (50...60 Hz) / 27 DC

(typ. 24 DC)

PNP / NPN; NAMUR (24 V) DS2505

1 input with 2 switch points for synchronous monitoring by means of pulse differences

110...240 AC (50...60 Hz) / 27 DC

(typ. 24 DC)

PNP / NPN; NAMUR (24 V) DS2506

1 input with 2 switch points for slip and synchronous monitoring by means of pulse differences

110...240 AC (50...60 Hz) / 27 DC

(typ. 24 DC)

NAMUR(EN 50227) DS2605

Relay outputs2 changeover contacts

6 A (250 V AC); B300, R300

Transistor outputs

2 x PNP; externally supplied

24 V DC / max. 15 mA;short-circuit protection

Setting range [Imp/min] 1...60000 (0.1...1000 Hz)

Ambient temperature [°C] -40...60

Storage temperature [°C] -40...85

Housing protection rating IP 50

Terminal protection rating IP 20

Function displayOLED display;

128 x 64 pixels luminous

Input signal indication LED yellow

Switching status indication LED green

1) OLED display2) Programming buttons3) LEDs

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The vision sensor checks if the chocolate mould isempty before it is refilled.

Optical object inspectionfor packaging, manufacturingand quality control

Stand-alone unitwith integrated lighting and evaluation in a robust,industrially compatible IP 67 housing for use in the tem-perature range of -10...60 °C.

User-friendly parameter settingAll parameters can be set conveniently via a menu-guided parameter setting software.

Object recognitionThe blob analysis used determines the selected character-istics of objects. They allow to check the presence, size,position or completeness of the objects.

EtherNet process interfacesThe EtherNet interface also provides remote maintenan-cewith storage of error images and evaluation data, an up-date option for the sensors as well as the process imagefor the connection of programmable logic controllers.

Stand-alone unit with integratedillumination

For inspection tasks with variablefeatures

Compact and robust design

User-friendly parameter setting

Integrated EtherNet process interfaces(TCP/IP, EtherNet IP)

Vision sensor takes a closer lookat your production

Industrial imaging

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Applications:Monitoring presence, completeness, position, size and quality as well as sorting tasks.

Switching outputs PNP · Field of view size [mm] · Resolution from 0.1 mm

Common technical data

Operating voltage [V] 24 DC ± 10 %

Detection rate [Hz] max. 10

Type of sensor CMOS image sensorblack/white, 640 x 480

Motion speed [m/s] typ. 1

Function display LED 7

Current rating [mA] 100 (per switching output)

Current consumption [mA] < 300

Ambient temperature [°C] -10...60

Protection IP 67, III

housingMaterial front lens

LED window

diecast zincglass

polycarbonate

Switching inputs (configurable) max. 2 , 24 V

Switching outputs (configurable) max. 5, 24 V

Connection external lighting DC 24 V

Parameter setting interface Ethernet TCP/IP /Ethernet IP

Dimensions [mm] 60 x 42 x 53 (59)

Connection technology

Type Description Orderno.

M12 socket,2 m, PUR cable, 8-pole E11950

M12 socket,5 m, PUR cable, 8-pole E11807

Parameter setting cable, 2 m,M12 D-coded / RJ45, cross-link E11898

Accessories

Type Description Orderno.

Operating software for image sensor E2V100

Stainless steel mounting setfor rod mounting Ø 12 mm E2D110

Stainless steel mounting setfor rod mounting Ø 14 mm E2D112

Clamp linking ring,high-grade stainless steel E21076

E21110Clamp,high-grade stainless steel, Ø 12 mm

Mounting rod, 150 mm, Ø 12 mm E21111

Mounting rod, 200 mm, Ø 12 mm E21112

Mounting rod, 300 mm, Ø 12 mm E21113

Diffuser

Protective plastic cover

Protective glass cover

Mounting rod, 100 mm, Ø 12 mm,M10 thread, stainless steel E20938

Mounting rod, 100 mm, Ø 14 mm,M12 thread, stainless steel E20939

EtherNet cable, 2 m, M12 D-coded E21138

EtherNet cable, 5 m, M12 D-coded E21139

EtherNet cable, 10 m, M12 D-coded E21137

EtherNet adapter,M12 / RJ45, angled E21140

E21165

E21166

E21168

50 75 100 200 400 1000 2000

Operating distance [mm] Orderno.

O2V100

O2V102

O2V104

Switching outputs NPN · Field of view size [mm] · Resolution from 0.1 mm

O2V101

O2V103

O2V105

Type of light

white light

white light

16 x 12

33 x 24

24 x 18

50 x 36

32 x 24

66 x 47

64 x 48

132 x 94

128 x 96

264 x 189

320 x 240

660 x 472

640 x 480

1320 x 945

– 15 x 11 20 x 15 40 x 30 80 x 60 200 x 150 400 x 300

16 x 12

33 x 24

24 x 18

50 x 36

32 x 24

66 x 47

64 x 48

132 x 94

128 x 96

264 x 189

320 x 240

660 x 472

640 x 480

1320 x 945

– 15 x 11 20 x 15 40 x 30 80 x 60 200 x 150 400 x 300

Vision sensors

O2V12016 x 12

O2V12233 x 24

24 x 18

50 x 36

32 x 24

66 x 47

64 x 48

132 x 94

128 x 96

264 x 189

320 x 240

660 x 472

640 x 480

1320 x 945

O2V124– 15 x 11 20 x 15 40 x 30 80 x 60 200 x 150 400 x 300

infrared(850 nm)

O2V121

O2V123

O2V125

infrared(850 nm)

16 x 12

33 x 24

24 x 18

50 x 36

32 x 24

66 x 47

64 x 48

132 x 94

128 x 96

264 x 189

320 x 240

660 x 472

640 x 480

1320 x 945

– 15 x 11 20 x 15 40 x 30 80 x 60 200 x 150 400 x 300

Industrial imaging

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Ring lights for sophisticatedobject recognition

Sophisticated object recognitionThe high-quality LED ring lights create homogenouslight for virtually shadow-free object illumination.They are available as M12 connector versions with visiblewhite, red or invisible infrared light.

Practical accessories A diffuser attachment made of high-quality glass additionally ensures homogenous illumination withoutdisturbing reflections in applications with reflective surfaces.The optionally available angle bracket and the tried-and-tested ifm mounting system facilitate alignment.

Homogeneous and virtually shadow-freeillumination of the object

Permanent light or pulse operation with theoption of additional high light intensity

White light, red light and infrared versions

Compact design and robust, industriallycompatible housing

Combination with a diffuser attachmentpossible for “cloudy day” illumination

Vision sensors in the right light

Industrial imaging

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Illumination units

Accessories

Type Description Order no.

Mounting set ring light E2D201

Diffuser ring light E2D202

Clamp linking ring,high-grade stainless steel E21076

Clamp,high-grade stainless steel, Ø 12 mm E21110

Rod, 100 mm, Ø 12 mm,M10 thread, stainless steel E20938

Rod, 150 mm, Ø 12 mm E21111

Rod, 200 mm, Ø 12 mm E21112

Rod, 300 mm, Ø 12 mm E21113

Industrial imaging

Wiring diagram

L+

L

1

4

2

3

Pigtail: 4 trigger2 high light intensity

Common technical data

Operating voltage [V] 24 DC

Light source LED

Ambient temperature [°C] -10...55

MaterialHousing

Trigger [V]

aluminiumanodised

Materialoptical area glass

5...24, PNP

Protected against reverse polarity •

Short-circuit proof •

Fixing M4 screws

Eye safety IEC 62471

Dimensions

[mm]

Active lighting source size

[Ø mm]

Current consumption

[mA]

ProtectionAngle of aperture

Order no.

Ring light, transmitter, red light 617 nm

Ø 122 × 20.5 106 / 66 800 / 1300* IP 6560° O2D915

Ring light, transmitter, infrared light 875 nm

Ø 122 × 20.5 106 / 66 800 / 1400* IP 6550° O2D917

Pigtail,0.3 m

Automatic deactivation at a housing temperature of 65 °C.* current consumption at high light intensity

Ring light. transmitter, white light

Ø 122 × 20.5 106 / 66 800 / 1200* IP 65120° O2D919•

Connection technology

Type Description Order no.

Socket, M12,2 m black, PUR cable EVC001

Socket, M12,5 m black, PUR cable EVC002

Cube for mounting on an aluminiumprofile, M10 thread, diecast zinc E20951

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Safety light curtains with floating blanking on a press.

Quick and easy blankingset-up

Floating blankingThe process should not stop when materials are fed toa machine such as a press, for example.The safety light curtains of type OY8 allow blankingfrom up to three adjacent beams without the safetylight curtain triggering the safety function. For body orhand protection the safety device switches off if morethan the configured beams or none of the adjacentbeams are interrupted.

Blanking with an object in the protected areaFor the safe operating status an object is required in theprotected area; e.g. a workplate. If this is not the case,the system is safely switched off.Here you can select between the blanking of two orthree beams.

The blanking is configured via the pinconnection

No programming required

Easy connection by M12 connector

Type 4 to IEC 61496

With SIL3 to IEC 61508 and PLe toISO 13849-1

Safety light curtains withfloating blanking

Safety technology

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Safety light curtains

* Further safety light curtains on request

Applications:Material feed and presses, wood-working industry

**OY819SOY818SOY817SOY816SOY815S***20

**OY829SOY828SOY827SOY826SOY825S**40

*******90

Adjustable protected area width 0...6 m / 3...18 mType 4 / SIL3 / PLe

Quick and easy blanking set-up

Max. power consumption [W] Transmitter: 2Receiver: 3

Current rating [mA] 500 at 24 V DC

Operating voltage [V] 19.2...28.8

Safety outputs (OSSDs) 2 x PNP

Ambient temperature [°C] 0...55

Protection IP 65

ConnectionM12 connector

Transmitter: 5-poleReceiver: 8-pole

Max. cable length [m] 100

Safety categoryIEC 61496-1-2004IEC 61496-2-2006

IEC 61508:1998IEC 62061:2005

ISO 13849-1:2006

type 4type 4SIL 3

SILCL 3PLe category 4

Service life [a] 20

Dimensions (W x D) [mm] 35 x 45

**OY808SOY807SOY806SOY805SOY804S***14

Adjustable protected area width 0...2 m / 0...5 m

1510

*

*

*

*

1810136012101060910760610460310160

Protected area height[mm]

Type 4 / SIL3 / PLe

Resolution /detection capacity

[mm]

Common technical dataEvaluation unit

Type Description Orderno.

G1501SSafety relay,

multifunctional,2 relay outputs

G1502SSafety relay,

multifunctional,6 relay outputs

G1503SSafety relay,

semiconductoroutputs

Base

Type Description Orderno.

Corner mirror with base for 2-beam light grids / light curtains ≤ 760 mm EY1011

Corner mirror with base for 4-beam light grids / light curtains ≤ 1060 mm EY1013

Corner mirror with base forlight curtain ≤ 1360 mm EY1014

Corner mirror with base forlight curtain ≤ 1510 mm EY1015

Base for 2-beam light grids /light curtains ≤ 760 mm EY2001

Base for 4-beam light grids /light curtains ≤ 1060 mm EY2002

Base for light curtain ≤ 1360 mm EY2003

Base for light curtain ≤ 1510 mm EY2004

Test probe for resolution, Ø 14 mm EY3006

Test probe for resolution, Ø 20 mm EY3007

Accessories

Type Description Orderno.

Test probe for resolution, Ø 40 mm EY3009

For further technical data please go to: www.ifm.com

Safety technology

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Optimised PT pressure trans-mitter with analogue currentoutput

Monitoring of hydraulics on a press

Optimised price / performance ratioThe new generation of PT pressure sensors now has an integrated thin film cell instead of a strain gaugemeasuring cell. Thanks to this, PT540x series pressuresensors offer greater accuracy at the best possible price / performance ratio, complementing the range ofifm’s pressure sensors.

The applicationsThe PT type sensors are optimised for industrial appli-cations with oils, compressed air or water. Since themeasuring cell is welded directly to the housing, no separate seal is required. The measuring cell is resistantto pressure peaks.High vibration and shock resistance as well as protec-tion rating IP 67 and IP 69K perfectly comply with therequirements of this field of application.

Slim, compact design with G 1/4 processconnection

Measuring accuracy ≤ ± 0.5 %, repeatability < ± 0.05 %.

Easy connection via M12 connector

Optimised price / performance ratio

Completely made of stainless steel

Small, compact and cost-savingpressure transmitter

Process sensors

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Pressure sensors

Accessories

Type Description Order no.

Operating voltage [V DC] 8.5...36

Common technical data

Medium temperature [°C] -40...90

Wetted partsNBR,

high-grade stainless steel (1.4542)

Protection IP 67 / IP 69K

Step response time [ms] 1

Reverse polarity protection •

Adapter; G 1/4 - G 1/2, stainless steel (1.4571 / 320S31) E30135

Process sensors

Relative pressuremeasuring range

[bar]

Poverloadmax. [bar]

Pburstmin. [bar]

Order no.

Output function 4…20 mA

PT5404

PT5403

PT5402

PT5401

PT5400

Accuracy / deviations (in % of the span)Deviation of the characteristicsLinearityHysteresis

Temperature coefficients in thetemperature range -25...90°C (in % of the span per 10 K)Temperature coefficient of zeroTemperature coefficient of the span

< ± 0.5< ± 0,1 BFSL / < ± 0,2 LS

< ± 0.2

< ± 0.1< ± 0.1

Connection technology

Type Description Order no.

Socket, M12,2 m black, PUR cable EVC001

Socket, M12,5 m black, PUR cable EVC002

Socket, M12,2 m black, PUR cable EVC004

Socket, M12,5 m black, PUR cable EVC005

L+

L

1

2

Wiring diagram

0...10 25 300

0...25 60 600

0...100 200 1000

0...250 500 1200

0...400 800 1700

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Process sensors

For efficient compressed aircontrol and filter monitoring

Pressure monitoring in pneumatic systems

Filter monitoring, pneumatics and energy efficiencyRelative or differential pressure – the improved PQ seriespressure sensors measure both. Ideal for condition-based maintenance, for example when a filter is exchanged or leakage is detected by pressure loss.

Moisture-proof and preciseThe coated silicon measuring cell guarantees high over-load resistance and an accuracy of ± 0.5 %. The specialcoating protects the measuring cell from air humidityand condensate.

Parameter settingThe parameter setting can be carried out via two push-buttons or IO-Link interface.The compact sensors offer an analogue and a switchingoutput, both of which are configurable.

One analogue output and one programmable switching output

For differential or relative pressure measuring

Two-colour LED display for immediate status detection

Moisture-proof silicon measuring cell

Measuring range -1...1 bar and -1...10 bar.

Compact analogue pressure sensor

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Process sensorsPressure sensors

Operating voltage [V DC] 18...32

Further technical data

Connection technology

Type Description Order no.

M8 socket,2 m black, PUR cable EVC150

M8 socket,5 m black, PUR cable EVC151

M8 socket,2 m black, PUR cable EVC153

M8 socket,5 m black, PUR cable EVC154

M8 connector · output function 1 x NO/NC programmable + 1 x current output

-1...1 20 PQ380930 -0.97...1 -0.98...0.99

Measuring range

[bar]

Order no.

Poverloadmax. [bar]

Pburstmin. [bar]

-1...10 20 PQ383430 -0.90...10.00 -0.95...9.95

Set pointSP1[bar]

Reset point rP1

[bar]

Short-circuit protection •

Reverse polarity protection •

IO-Link device transmission type COM2 (38.4 kbaud)

Medium temperature [°C] 0...60

Protection IP 65

Shock resistance 50 g

Vibration resistance 20 g

Wetted partsbrass, FPM (Viton),

silicon (plated),PBT (Pocan)

Accuracy / deviation(in % of the span)Linearity errorLinearityHysteresisRepeatabilityLong-term stability

Temperature coefficients (TEMPCO)in the temperature range 0...60°C (in% of the span per 10 K)TEMPCO of zeroTEMPCO of the span

<± 0.25 (BFSL), 0.5 (LS)< ± 0.15< ± 0.25< ± 0.1< ± 0.05

< ± 0.2< ± 0.2

Accessories

Type Description Order no.

DIN rail clip with M4 socket head screws,stainless steel (1.4310/301S21) E37340

Adapter R1/8 - R1/8, rotatable,nickel-plated brass E37350

T-pipe mounting set G1/2 with reducer,nickel-plated brass E37360

Connector for standard tube, Ø 6 mm, 4 pcs. E30076

Connector for standard tube, Ø 8 mm, 4 pcs. E30077

Memory plug, parameter memory for IO-Link sensors E30398

IO-Link interface, current consumption from USB port E30396

FDT framework software for parameter setting and analysis of units with DTM specification

E30110

LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors

ZGS210

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Process sensors

Hygienic pressure sensor with diaphragm seal for hightemperature applications

ApplicationThe PI22 series pressure sensors are designed for high-temperature applications as can among others be found in UHT plants (ultra high temperature).

Flexible: 2, 3 or 4 wires The pressure sensors with clearly visible LED display cannot only be connected as 3- or 4-wire units but also asloop-powered 2-wire units. This reduces the wiringcomplexity in new installations and facilitates exchangein existing 2-wire connections.

Parameter settingThe parameters can either be set via the buttons on thesensor or via IO-Link interface: via USB IO-Link master,plc or memory plug.

Pressure monitoring in the temperaturerange from -25 to 200° C

Integrated 1.5" clamp diaphragm seal with stainless steel membrane

All wetted parts made of stainless steel.

Programmable analogue output in 2-wireoperation and display

11-point factory calibration certificate and 3.1 inspection certificate (according to EN 10204)

Hygienic pressure sensor for high temperatures

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Process sensorsPressure sensors

Accessories

Type Description Order no.

Memory plug, parameter memory for IO-Link sensors E30398

IO-Link interface, current consumption from USB port E30396

FDT framework software for parameter setting and analysis of units with DTM specification

E30110

LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors

ZGS210

Output function switching output PNP/NPN programmable + analogue output programmable

-1...25 PI2203

-1...10 PI2204

-1...4

80

50

30

-1.00...18.74

-1.0...7.5

-1.00...3.00

5.24...25.00

1.5...10.00

0.00...4.00 PI2205

Relative pressuremeasuring range

[bar]

Order no.

Poverloadmax. [bar]

Analogue start point

[bar]

Analogue end point

[bar]

-0.96...25.00

-0.98...10.00

-0.990...4.000

-0.124...2.5 PI2206

-0.05...1 PI2207

-1...1

20

10

10

-0.124...1.880

-0.05...0.75

-1...0.5

0.500...2.500

0.2...1.00

-0.5...1 PI2209

-0.120...2.500

-0.048...1.00

-0.998...1

Set pointSP1[bar]

-1.00...24.96

-1.00...9.98

-1.000...3.990

-0.124...2.496

-0.05...0.998

-1...0.998

Reset pointrP1

[bar]

0.02

0.01

0.005

0.002

0.001

0.001

Step incre-ment[bar]

Operating voltage [V DC] 20...32 (2-wire), 18...32 (3-wire)

Current rating [mA] 250 (3-wire)

Current consumption [mA] 3.6...21 (2-wire),< 45 (3-wire)

IO-Link Device type of transmission COM2 (38.4 kbaud), IO-Link 1.0

Accuracy / deviation(in % of the span) turn down 1:1Deviation of the switch pointLinearity errorLinearityHysteresisRepeatabilityLong-term stabilityTemperature coefficients (TEMPCO)in the temperature range 0...70°C (in % of the span per 10 K)Greatest TEMPCO of zeroGreatest TEMPCO of the span

< ± 0.2< ± 0.2< ± 0.15< ± 0.15< ± 0.1< ± 0.1

< ± 0.05< ± 0.15

Wetted parts stainless steel (1.4435 / 316L)

Medium temperature [°C] -25...200

Ambient temperature [°C] -25…80 (< 160 °C),-25…60 (< 200 °C)

Protection IP 68 / IP 69K

Further technical data

1) connection for 2-wire operation2) connection for 3-wire operation3) connection for IO-Link

parameter setting (P = communication via IO-Link)

4

1

3

2

L+

L

OUT2

OUT1

2

4

1

3

2

L+

L

P

3

L+

L

1

2

1

Wiring diagram

Connection technology

Type Description Order no.

Socket, M12, 4-pole,5 m orange, PVC cable EVT001

Socket, M12, 4-pole,2 m orange, PVC cable EVT064

Socket, M12, 4-pole,5 m orange, PVC cable EVT004

Socket, M12, 4-pole,2 m orange, PVC cable EVT067

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ifm calibration laboratoryaccredited according toDIN EN ISO / IEC 17025

A look into the calibration laboratory.

AccuracyThe accuracy of pressure and temperature measuringunits plays a decisive role in the production process.The quality of the final product depends on it. Regularmonitoring of the sensors, especially at the criticalpoints of the processes is essential.

RequirementsThat means that the requirements on the product certification increase; only the indications in the datasheet are no longer sufficient and regular verification isnecessary.

ifm calibrationOn this basis ifm electronic offers not only long-stand-ing tried-and-tested development and production experience but also the DAkkS and factory calibrationof pressure and temperature sensors.This service includes both the calibration of new sen-sors purchased ex works and periodic calibrations.

DAkkS and factory calibrations of pressure and temperature sensors

Accredited for the measuring ranges of -1...700 bar and -20...150 °C

Calibration protocols with different numbers of measuring points available

Calibration of pressure sensors with analogue output and display, and temperature sensors with current, voltage and resistance output

High-precision calibration withifm electronic

Process sensors

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Pressure sensors

DAkkS calibration certificates

11-point DAkkS calibration ZC0005in 10 % steps of the measuring range(to guideline DAkkS-DKD-R 6-1)

Calibration of pressure sensors

Number of measurement points

Orderno.

Measurement points

[%]

20 μbar...140 mbar,(depending on the reference pressure)

Factory calibration certificates

6-point factory calibration ZC0004in 20 % steps of the measuring range 20 μbar...140 mbar,(depending on the reference pressure)

Minimummeasurement uncertainty

[bar]

DAkkS calibration certificates

3-point DAkkS calibration ZC001365, 85,123

Calibration of temperature sensors

Number of measurement points

Orderno.

Measurement points

[°C]

0.1

5-point DAkkS calibration ZC001420, 65, 85, 100, 123 0.1

n-point DAkkS calibration ZC0015Number and positions of the calibrationpoints as requested, max. 4 points 0.1

Factory calibration certificates

Minimummeasurement uncertainty

[K]

3-point factory calibration ZC001665, 85,123 0.1

5-point factory calibration ZC001720, 65, 85, 100, 123 0.1

n-point factory calibration ZC0018Number and positions of the calibrationpoints as requested, max. 4 points 0.1

Calibration method for pressure sensorsThe comparative measurement for the calibration ofpressure sensors is performed with high-precisionpressure compensators by using known mass pieces.

Calibration method for temperature sensorsHere, the comparative measurement is performed instirred, temperature-controlled liquid baths by usinghigh-precision reference temperature sensors.

Performing DAkkS calibrationsThe calibration is carried out by ifm electronic as accredited laboratory by means of comparative measurement according to guideline DAkkS-DKD-R 5-1“Calibration of resistance thermometers” or guidelineDAkkS-DKD-R 6-1 “Calibration of pressure measuringunits”.

Measuring systems for issuingDAkkS / factory certificates

They are traceable to national standards of the Physikalisch-Technische Bundesanstalt (PTB) or othernational standards.In contrast to DAkkS calibration certificates factorycertificates might not be accepted as traceabilityproof.

Process sensors

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Uniform parameter settingand visualisation for all I/O-Link sensors

Integration from sensor to SAP®.

Automatic identification of the connectedsensors

Easy and safe IODD handling (IO Device Description)

The sensor values to be detected andtheir display mode are freely selectable

Further processing of the sensor valuespossible in the LINERECORDER modules

Transparency of the sensor signals toSAP®

I/O-Link & LINERECORDER –from the sensor to SAP®

FunctionThe software framework LINERECORDER simplifies parameter setting and the monitoring of different sen-sors considerably. Uniform parameter setting is possiblefor each I/O-Link sensor.

Display modeThe read sensor values are automatically displayed as atable or as a chart.As an option many other apps are available in the sameframework: Sensor signals can be directly used e.g. forprocess traceability, product traceability or be furtherprocessed.

BenefitsThe LINERECORDER closes the information circuit from the sensor signal to the world of Manufacturing Execution Systems (MES) and Enterprise Resource Planning (ERP) solutions such as SAP® in a simple, flexibleand modular way.

Web-based

Automaticsensor

detection

Connec-tion to

MES /ERP

Trace-ability

Process sensors

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Parameter setting software

LINERECORDER modules• OEE / MDE• alarm management• process traceability

• product traceability

• tool manager• maintenance manager

• material manager• order management

• process control• ERP connection

Characteristics• Uniform parameter setting software for all

IO-Link sensors.• Automatic detection and presentation of the

sensor values.The display mode of the sensor values is freelyselectable.

• Sensor values are completed by meta data(creation of an identifier type label).

• Automatic identification of the connected sensor.• Easy updating and extension of the IODD database.• Storing of parameter data records and assignment

to different sensors of the same type.• Restoring of the default values guarantees operational

reliability.• Further processing of the sensor values with the tried-

and-tested freely scaleable LINERECORDER modules.• The software framework LINERECORDER closes the

information circuit from the sensor signal to the worldof ME systems and ERP solutions (e.g. SAP®).

Customer benefits• increased process quality• reduced set-up and standstill times• reduced training time• uniform useability• modular extension with LINERECORDER modules• more transparent production

- plant efficiency- messages from the plant- identification and

traceability- identification and

components- tool management- maintenance plan

management- material management- systematic production

sequence - schedule and locking- connection to established

systems

Tailor-made licensingby the number of software modules used

LINERECORDER SENSOR APP, ZGS210

Technical details

Enterprise Resource Planning,e.g. SAP, INFOR, BaaN

Manufacturing Execution System,e.g. LINERECORDER

– Diagnosis– Traceability

ERP

MES

SCADA

Machine PLC

IO-Link sensors

From sensor to SAP®

Detection and filtered display of sensor data

Set the sensor parameters,maintain data and files

For further technical data please go to: www.ifm.com

System requirements:Windows 2000 SP2, Windows XP SP2 or higher, 1 GB RAM,

current browser (IE as of 8.0, Firefox as of 8.0)

Process sensors

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Binary and analogue volumetric flow sensors for liquids

Mechatronic sensor in the coolant circuit of an induction furnace.

Mechatronic flow sensorThe flow sensor works to the principle of spring-supported piston: The piston, located in the valve seatin the housing, is lifted by the flowing medium againstthe spring resistance.For binary signal output the piston position is detectedby an inductive sensor. Analogue sensors however detect the position by means of a magnetic-field sensor.The spring resistance forces the piston to return to itsoriginal position with decreasing flow. This ensures position-independent installation of the flow sensorpreventing backflow.The switch points can be easily set and fixed via a setting screw. The robust mechanical design ensures usein harsh environments. The units are maintenance-free.

Volumetric flow quantities: 15 l/min,25 l/min, 50 l/min, 100 l/min, 200 l/min

Fast response time ≤ 10 ms

Easy handling: Switch points can be(pre)set continuously

Variable R or G process connection

Pressure ranges up to 25 bar

Robust mechatronic flow sensor

Process sensors

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Flow sensors / flow meters

Common technical data

Operating voltage [V] 24 DC (-15 % / +10 %)

Short-circuit protection •

Materials (wetted parts)

stainless steel(301/1.4310),

nickel-plated brass,PPS, PP, O-ring: FPM

Ambient temperature [°C] 0...60

Medium temperature [°C] -10...85

Reverse polarity / overload protection • / •

TypeSBY

Protection rating, protection class IP 65 / IP 67, III

3

L+

L

1

4

Wiring diagram

Setting range

[l/min]

Hysteresis

[l/min]

Responsetime[s]

Accuracy

[% of the final value]

Pressure loss

[bar]

Orderno.

M12 connector · output function NO · electrical design DC pnp · binary

1...15 0.2...1 ≤ 0.01 ± 5 0.05...0.2 SBY332

Process connection

Rp 3/4

1...25 0.5...2 ≤ 0.01 ± 5 0.2...0.75 SBY333Rp 3/4

2...50 1...3 ≤ 0.01 ± 5 0.25...0.8 SBY334Rp 3/4

5...100 3...6 ≤ 0.01 ± 5 0.1...0.9 SBY346Rp 1

20...200 5...10 ≤ 0.01 ± 5 0.1...0.2 SBY357Rp 1 1/2

Connection technology

Type Description Orderno.

M12 socket,2 m black, PUR cable EVC001

M12 socket,5 m black, PUR cable EVC002

M12 socket,2 m black, PUR cable EVC004

M12 socket,5 m black, PUR cable EVC005

M12 socket,2 m orange, PVC cable EVT064

M12 socket,5 m orange, PVC cable EVT001

M12 socket,2 m orange, PVC cable EVT067

M12 socket,5 m orange, PVC cable EVT004

Application: liquids

All data refer to water.

M12 connector · electrical design DC PNP · analogue 4...20 mA

SBY433

SBY434

For further technical data please go to: www.ifm.com

1...25 – ≤ 0.01 ± 5 0.2...0.75 Rp 3/4

2...50 – ≤ 0.01 ± 5 0.25...0.8 Rp 3/4

L+

L

1

2

3

SBY3 SBY4

Process sensors

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Screw-in, bolt-on and cylindrical Pt100 temperaturesensors

Pt100 temperature sensor attached to an oil tank tomonitor the housing temperature.

Suits many different requirementsEvery application has its own requirements as regardsthe temperature sensors to be used. Criteria such asbasic and housing material or design are as importantas the connection to control monitors. The new ifm electronic screw-in and bolt-on sensorsare designed to cover a large range of applications invarious industries (machine tools, etc.).

Cylindrical design Ø 6 mm or Ø 10 mm

M5 screw-in sensor, bolt-on sensor forM6 screws

Simple and 100 % sealed connection via ecolink M12 connector

PUR cable for lower cost

Different cable lengths from 2 to 5 m

Great value for money – the TS series temperature sensors

Process sensors

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Temperature sensors

Type Order no.

Measuring range

[°C]

Housing material

Response dynamicsT05 / T09

[s]

Measuring element Pt100

TS2229Bolt-on sensor12 x 35 for M6 -25...90 stainless steel

(1.4303 / 304) 9 / 15

Screw-in sensorM5 -30...90 high-grade stainless steel

(1.4404 / 316L)

Connection

PUR cable / 2 m

PUR cable / 2 m 3 / 8

Dimensions

M12

x1

49,5

14 35

6,5

51

12

17

8,7

1,8

25,7

5,4

M54

8

8

M12

x1

49,5

14

M12

x1

7248

50

12

107

42

1) tightening torque 1.5 Nm

TS2789

CylindricalØ 10 mm, l 50 mm -40...90 high-grade stainless steel

(1.4404 / 316L) PUR cable / 2 m 6 / 25 TS2089

CylindricalØ 6 mm, l 45 mm -40...90 high-grade stainless steel

(1.4404 / 316L) PUR cable / 2 m – TS2289

CylindricalØ 10 mm, l 50 mm -40...90 high-grade stainless steel

(1.4404 / 316L) PUR cable / 5 m 6 / 25 TS5089

CylindricalØ 6 mm, l 45 mm -40...90 high-grade stainless steel

(1.4404 / 316L) PUR cable / 5 m – TS5289

CylindricalØ 6 mm, l 45 mm -40...90 high-grade stainless steel

(1.4404 / 316L) PUR cable / 2.5 m – TS9289

TS2229

TS2789

TS2089, TS5089

M12

x1

64572

48

TS2289, TS5289, TS9289

Process sensors

Evaluation electronics

Description Order no.

Control monitor,1 x analogue output, 1 x PNP/NPN TR2432

Control monitor2 x PNP/NPN TR7432

Measured signal converter,Pt100 / Pt1000 in 4...20 mA, scaling 0...100 °C TP3237

Measured signal converter,Pt100 / Pt1000 in 4...20 mA, scaling 50...150 °C TP3231

Measured signal converter,Pt100 / Pt1000 in 4...20 mA, scaling 50...300 °C TP3232

Measured signal converter,Pt100 / Pt1000 in 4...20 mA, scaling 0...300 °F TP3233

Measured signal converter,Pt100 / Pt1000 in 0...10 mA, scaling 0...100 °C TP9237

Connection technology

Type Description Order no.

M12 socket,2 m, black, PUR cable EVC001

M12 socket,5 m, black, PUR cable EVC002

M12 jumper2 m black, PUR cable EVC013

M12 jumper5 m, black, PUR cable EVC014

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AS-i gateway in a decentralised control cabinet

The fast gateway now alsowith EtherNet/IP interface

The bus at a glanceThe new ifm gateways are the fast connection from AS-ito EtherNet /IP, Profibus or Profinet. Thanks to a colourdisplay and web interface, the status of all AS-i slaves isrecognizable at a single glance.The quick set-up menu and intuitive handling facilitateinstallation and diagnosis. In addition, the web interfaceallows full remote access.

Three types of voltage supplyThe flexible voltage supply ensures a low-cost integra-tion into the application. The units can be operated viaAS-i power supplies, DC power supplies, or a combina-tion of both. It is also possible to supply several AS-inetworks via a single power supply.

Colour display for clear diagnosisand set-up

Recognises AS-i double addresses.Integrated earth fault monitor

Certified EtherNet/IP interface with 2 ports

Profinet switch with 2 ports and certifica-tion according to Conformance Class B

Profibus DP interface with certifiedDPV0 and DPV1 functionality

Addition to theAS-i gateway family

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The products

Description Orderno.

AS-i Profinet gateway1 AS-i master with M4 profile AC1401

AS-i Profinet gateway2 AS-i masters with M4 profile AC1402

AS-i data decoupling,can be mounted on AS-i Profinet gateway AC1250

Functions

• Pluggable data decouplingVia the optional data decoupling AC1250, the gatewayand the connected AS-i slaves can be powered byone power supply. A single voltage source can herebysupply several gateways and their AS-i networks.Power supplies with a voltage of 30 V (DC or AS-i)allow any possible AS-i structure at full cable length.The use of a 24 V power supply offers the advantageof AS-i power24: For AS-i networks of up to 50 mthe introduction of the bus system AS-Interface willbecome even more cost-efficient.

• Transfer of AS-i dataPLC user programs of existing plant can be changedto the new AS-i gateways of the third generationwithout any changes to the I /O addresses.

Advantages and customer benefits

Communication interfaces:

EtherNet/IP:Certified EtherNet /IP functionalityEthernet switch with 2 integrated ports

Profinet:Profinet Class BProfinet switch with 2 integrated ports

Profibus:Profibus DPV0 and DPV1 functionality

AS-Interface:1 and 2 AS-i masters pursuant to M4 profile

Configuration interface:Ethernet with integrated web interface

Connections:AS-i and auxiliary supply: plug-in terminals(supplied with the unit)EtherNet /IP and Profinet 2 x RJ45Profibus D-Sub 9Configuration interface RJ45

Visualisation:1.8" colour displayLEDs for unit and fieldbus status

Housing:Robust metal housing:aluminium powder-coated; steel sheet galvanised

Ambient temperature:Operating temperature 0...60 °CStorage temperature -20...70 °C

AS-Interface gateways

AS-i Profibus gateway1 AS-i master with M4 profile AC1411

AS-i Profibus gateway2 AS-i masters with M4 profile AC1412

Dimensions

1) Sub-D (9 poles)

106,293

135,

512

8,2

AC1401 / AC1402 / AC1421 / AC1422

128,

2

45 62,865,5 AC1250

106,293

135,

512

8,2

AC1411 / AC1412

AS-i Ethernet/IP gateway1 AS-i master with M4 profile AC1421

AS-i Ethernet/IP gateway2 AS-i masters with M4 profile AC1422

Industrial communication

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Compact and flat AS-i M8 modules for limited space

Vibration-resistant modules for robotics, handling andassembly technology.

Extremely smallThe CompactM8 product family convinces by its flatand slim design. The modules are therefore ideal for robotics, handling and assembly technology. They areavailable in tried-and-tested AS-i technology or as apassive version.The modules are installed via two fixing holes eachfrom the front or from the side.

ecolink technology:The new ecolink technology prevents incorrect mounting.An integrated mechanical end stop protects the O-ringfrom destruction. So rapid and secure installation ispossible without an expensive torque wrench.

The mechanical end stop protectsthe O-ring from destruction

Also available as passive splitter boxes

Complete current supply from AS-i

Particularly shock and vibration resistantdue to full potting

AS-i CompactM8 modules withreliable ecolink connection

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The products

Orderno.

CompactM84 DI A/B slave AC2484

CompactM82DI 2DO A/B slave AC2482

Dimensions

M8x1

17

23,5

4,2

4,2

30

90,5 57

4,2 16

1122

M12x1

Example AC2484

Advantages and customer benefits

• Protection ratingDue to the high protection rating the modules can beused in the field, i.e. close to the process. There areno long distances between sensors /actuators and thecontrol cabinet.

• Require little space and are lightThe CompactM8 modules require very little spacedue to their small width of only 30 mm. Thereforethey are the first choice when it comes to installationin handling and assembly areas or on robot arms.Another advantage: The full potting ensures that theyare extremely shock and vibration resistant.

• ApplicationThe AS-i modules are addressed via the front M12plug. The modules can be connected to the addressing unit using the standard connection cable.The M8 modules are available as passive splitterboxes with round cable connection, M12 (8 poles),M16 (14 poles) and as AS-i version.The AS-i modules will be available with 4 inputs, 2 inputs and 2 outputs and 8 digital inputs.All three modules will be exclusively supplied via AS-i;an additional 24-V voltage source is not required.The FAULT LED on the module ensures easy fault localisation by the user. A red-flashing LED signals aperipheral fault and indicates a short-circuit of thesensor supply. A permanently lit red LED however indicates a communication fault.

Operating voltage (AS-i) [V DC] 26.5...31.6

Input circuit PNP

Protection IP 65, IP 67, IP 68

Ambient temperature [°C] -25...60

AS-i specification 2.1 + 3.0

Extended addressing mode •

Common technical data

Zubehör

Type Description Orderno.

AS-i flat cable, yellow,EPR (ethylene-propylene); rubber blend AC4000

FC insulation displacement connector,M12 E70096

FC insulation displacement connector,M12 AC5005

FC insulation displacement connector,round cable 0.6 m to M12 socket E70483

Connection cable, M8,1 m, orange, PVC cable EVT162

Connection cable, M8,1 m, black, PUR cable EVC267

AS-Interface I /O modulesIndustrial communication

Type Description

CompactM88 DI A/B slave (1 slave address) AC2488

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Analogue modules for demanding applications e.g. use in spreaders.

CompactLine module withanalogue input for industrialfield applications

Unimpressed by shock and vibrationJust like the digital modules, the 2-channel analogueinput modules of the CompactLine product family con-vince by their particularly robust design. This makesthem ideal for direct field use. Furthermore, the fullpotting protects the components from harsh condi-tions. The asymmetrically acting vibration protection ofthe ecolink connection technology holds the couplingnut tight in its position. This ensures ideal and perma-nent sealing of module and connection technology.

ecolink – the safe connectionThe end stop integrated in the ecolink M12 connectionprotects the O-ring from destruction by overtighteningof the nut. The O-ring is always correctly compressedwithout an expensive torque wrench, ensuring a highprotection rating.

Particularly shock and vibration resistantAS-i module

With two analogue current inputs4...20 mA

Metal parts made of high-grade stainlesssteel

High resolution and fast transfer rates

Complemented by shock and vibration resistant connection technology ecolinkM12

Does not abandon the field: AS-imodule for harsh environments

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Orderno.

Advantages and customer benefits

Energy and data on one cableThe AS-i cable supplies the connected sensors with upto 200 mA. The digitalised measured value is transmit-ted by the module via the same cable. This way, theanalogue measuring line remains short and interferencecan be minimised.

Fast response timeThe new CompactLine module converts and transmitsan analogue signal within 60 ms. Accordingly, twochannels need twice the time.

Readable valuesThe measured signal is transmitted in the form of integer numbers between 4,000 and 20,000. This corresponds to the measured value in μA. No scalingand linearisation is required.The accuracy is 0.5 % of the final value of the mea-suring range.

Connection variants3-wire sensors (AC2402) and 4-wire sensors (AC2403)can be connected to the CompactLine modules. Fur-thermore, both variants can be used for 2-wire sensors.

Operating voltage (AS-i) [V DC] 26.5...31.6

Total current consumption [mA] ≤ 250

Sensor supply inputs [V DC] via AS-i

Max. current load inputs [mA] 200 in total

AS-i profile S-7.3.D

AS-i specification 2.11 + 3.0

Extended addressing mode –

Ambient temperature [°C] -25...80

Protection IP 67

Housing materials PA, high-grade st. steel

CompactLine moduleAC2402, AC2403

Technical data

Type Description Orderno.

CompactLine module M12

2 analogue inputs, 4...20 mAconnection type: 2-wire and 3-wire AC2402

2 analogue inputs, 4...20 mAconnection type: 2-wire and 4-wire AC2403

AS-Interface I /O modules

Dimensions

21

23274,

710

7

118,

2

54,

528,539

7,5

60

M12x1

For further technical data please go to: www.ifm.com

Industrial communication

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Door with safety switch and guard locking.

Safe AS-i door switches withguard locking and guard lockmonitoring

Safe AS-i door switchesThe new safe AS-i door switches with guard lockinghave the function to keep moving protective equipmentsuch as protective grating, protective guard and othercovers closed as long as a dangerous state is present.The safe AS-i door switches are safety switches withseparate actuators and guard locking which allow theuser to implement interlocking devices according toEN 1088.

Normally closed or normally openoperation

Rotatable actuating head made of metal

Mechanical release on the front

Lean design (40 mm)

Suited for applications up to PL d

Safe and sound

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AS-Interface Safety at Work

The products

Description Orderno.

Operating voltage (AS-i) [V DC] 22.5...31.6

Total current consumption [mA] ≤ 45

Locking force ≤ 2500 N

Life 106 switching operations

Safety-related inputs 2

AS-i profile S-7.B.E

Ambient temperature [°C] -20...55

Protection IP 67

Connection via connectorM12 x 1

Dimensions (H x W x D) [mm] 190 x 40 x 45

Auxiliary voltage [V DC]guard locking solenoid 24

Common technical dataAC901S / AC902S

Accessories

Type Description Orderno.

safety bar,metal E7901S

safety bar,plastic E7902S

actuator, straight E7903S

actuator, angled E7904S

hinged actuator, left / right E7905S

hinged actuator, top / bottom E7906S

Safe AS-i door switch

Normally closed principle, supply:via AS-i / solenoid supply ext. 24V DC AC901S

Normally open principle, supply:via AS-i / solenoid supply ext. 24V DC AC902S

Normally closed principle, supply:via AS-i / solenoid supply from AS-i AC903S

Normally open principle, supply:via AS-i / solenoid supply from AS-i AC904S

Connection technology

Type Description Orderno.

Distribution of the AS-i voltage / external24 V supply to M12 socket E70481

Distribution of the AS-i voltage toM12 socket E79998

FunctionsThe safe AS-i door switches with guard locking andguard lock monitoring are mechanical safety switcheswith 2 inputs and 3 outputs.Via the AS-i inputs, the door monitoring and solenoidmonitoring contacts are monitored. The AS-i outputsallow to trigger the guard locking solenoid and theadditional LEDs (green / red). Evaluation is made via anAS-Interface safety monitor.The safe AS-i door switch is connected via M12 plug. Thesafety switches can be supplied completely via AS-i orby connecting an additional external 24 V DC auxiliaryvoltage.There are two principles for guard locking:principle of normally closed operation: guard lockingby spring resistance. Release by triggering the AS-i out-put bit D0.principle of normally open operation: guard lockingby triggering the AS-i output bit D0. Release by springresistance.The mechanical release is used for releasing the guardlocking with the aid of a tool. To protect against tamper-ing, the mechanical release is sealed with sealing lacquer.As process protection a simple connection to the AS-interface system is sufficient. For operator protectionthe 24 V connection can be switched safely.Depending on the application 4 different actuators areavailable.

Advantages and customer benefitsDue to the extension of Safety at Work safe and nonsafe I /O signals can be transmitted via the same AS-ibus. The safety-related extension is fully downward com-patible and can be retrofitted on existing installations.All masters, power supplies and bus components canstill be used.

ApplicationWherever a decentralised safety technology is important,safe AS-i door switches can be used. In the traditionalmachine and plant construction, the special-purposemachines /handling, they have gained a strong position.

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Safe ClassicLine module for toolless quick mounting.

New, safe AS-i module withquick mounting technology

Safe ClassicLine moduleWith the new, safe input module, safety-related com-ponents can be connected to the AS-i system withoutintegrated AS-i interface.

For components without AS-i interfaceSo, 2-channel e-stops up to performance level e to EN 13849-1 can be connected.Also, the connection of safe 3-wire sensors such as thefail-safe inductive sensor GG712S is possible.

Toolless quick mountingThe tried-and-tested quick mounting technology nowalso helps to prevent wiring faults in safety technology.A high protection rating and the flexible cable configu-ration provide a wide range of applications.

Safe digital inputs and non safe outputs

Connection of safe mechanical contactsand safe 3-wire sensors

Toolless and secure mounting and highprotection rating

3 freely selectable directions of rotation ofthe flat cable

Certification to EN 62061 / SIL3 and EN ISO 13849-1 / PL e

Play it safe!

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Orderno.

Quick mounting technology The new safe ClassicLine modules for field applicationsare now easier to use with their novel assembly tech-nology. This technology guarantees fast, toolless and atthe same time very secure mounting.

Special features• quick mounting of upper and lower parts• very safe mounting• easy addressing• flat cable can be inserted from three different

directions• high protection rating• powerful LEDs for status and diagnosis

Advantages and customer benefitsThe flat cable can be inserted from three different directions. The upper and lower parts are no longermounted by four screws but by a slide.Quick and safe mounting are guaranteed.

Set-upThe modules can be addressed either without voltagebefore mounting or when mounted and wired via theaddressing socket.Only the AC1154 addressing unit plus the E70213 addressing cable are required.

Operating voltage (AS-i) [V DC] 26.5...31.6

Total current consumption [mA] ≤ 280

Sensor supply inputs [V DC] via AS-i

Current rating [mA] 200

AS-i profile S-7.B.0

AS-i specification 2.11 + 3.0

Extended addressing mode –

Ambient temperature [°C] -25...55

Protection IP 67

Dimensions (H x W x D) [mm] 103 x 45 x 45

Safe inputs AC505S 2

Safe inputs AC506S 4

Safe AS-i input modulesAC505S, AC506S

Technical data

Type Description Orderno.

Safe AS-i input module

2 safe inputs and2 non-safe LED outputs AC505S

4 safe 1-channel inputs,2 non safe LED outputs and2 non safe transistor outputs

AC506S

AS-Interface Safety at Work

Dimensions

For further technical data please go to: www.ifm.com

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FieldModuleDP – compactfieldbus module for ProfibusDP with IO-Link

New product family for direct connectionWith the compact fieldbus module, IO-Link sensors and other ifm sensors can be connected directly to Profibus DP. Configuration and diagnosis comply withProfibus standard IEC 61158 (DP V1), which allows acyclic data transmission. Further members of the product family have digital or analogue inputs and outputs. Offering maximum flexibility, the FieldModuleDP is the ideal solution for manufacturing and process automation applications.

Quick integrationCompact, sturdy and – using standardised M12 connections for sensors and actuators – quickly inte-grated into the machine, with no need for a control cabinet, this module is the top choice. Moreover, thecorresponding GSD file provides a full and unambiguousdescription of the unit type characteristics in a preciselydefined format.

Thanks to IO-Link: process data, configuration and diagnosis via Profibus DP

Direct integration into the machine without control cabinet

Full potting for greater mechanical resistance

Compact

Easy set-up via GSD file

Connecting IO-Link sensors to Profibus DP

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Products

Orderno.

Inputs / outputs Description Order no.

FieldModuleDP

4 IO-Link ports AC2625

8 digital inputs

IO-Link v1.0

4 x 2 DI AC2630

4 digital inputs and outputs AC2631

4 analogue inputs

2 x 2DI, 2 x 2DO

0...10 V AC2638

4 analogue inputs AC2636

4 analogue inputs

4...20 mA

PT100 AC2634

4 analogue outputs 4...20 mA AC2637

Fieldbus componentsIO-Link components

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5115

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Capacitive sensors KQ60...

IO-Link sensors (extract)

Type of sensor Designation

Pressure sensors PI22..., PI27..., PI28…

Pressure sensors PN20…, PN22...,PN70…

Pressure sensors PP…

Pressure sensors PQ3809, PQ3834

Flow sensors / flow metersSD2000, SD5000,SD6000, SD8000,

SD9000

Flow sensors / flow meters SM9000, SM2000,SM9100, SM2100

Level sensors LMT121

Level sensors LR…

Temperature sensors TAD…

Temperature sensors TD28..., TD29...,TD25...

Temperature sensors TN2531, TN7531

Temperature sensors TR2432, TR7432

Measured signal converterfor temperature sensors TP9237, TP32…

Profibus terminating resistor M12 connector,4-pole, B-coded

E12315

Profibus cable, M12 connector / M12 socket, 2 m, PUR cable

E12316

Profibus cable, M12 connector / M12 socket, 10 m, PUR cable

E12317

Accessories

Type Description Order no.

Further cable lengths on request

M12 jumper, M8,0,3 m, orange, PVC cable EVT196

M12 jumper, M8,0,6 m, orange, PVC cable EVT197

M12 jumper, M8,2 m, orange, PVC cable EVT199

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Evaluation unit and antennasfor production and conveying

RFID evaluation unitThe RFID evaluation unit DTE102 with Ethernet/IP inter-face has been optimised for use in quality assurance. Incombination with antennas and transponders, the RFIDsystem can be used in the production process like anelectronic route card. With the IP 67 protection rating,it can be widely used in conveying, in rugged industrialenvironments as well as in assembly and handling inthe automotive industry.

RFID antennasThe industrially compatible, robust antennas in the M12 housing can be used in applications where spaceis restricted, which is often the case in automation andhandling technology. Also, they are suited for the foodindustry, as long as they are not in direct contact withthe medium. Industrially compatible M12 plugs and ifm electronic connection technology guarantee simpleand quick connection of antennas and sensors withoutcomplicated wiring.

RFID DTE102 with web server for devicesetup, diagnosis and monitoring

Connection of RFID antennas, sensors oractuators up to 1 A

RFID antennas for conveying and thefood industry

Simple connection of the antennas cablesup to 20 m

Robust, industrially compatible antennasin M12 design

RF identification with web server

Identification systems

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RFID 125 kHz / RFID 13.56 MHz

Further information about the RFID evaluationunitThe RFID evaluation unit DTE102 with Ethernet/IP inter-face is the ideal choice for systems using controllersfrom Schneider Electric or Rockwell Automation. Thedevice is an addition to the already existing evaluationunit DTE100 with integrated Profibus DP interface,which is in particular intended for customers with a Siemens controller.

Integrated web serverThe web server is part of the evaluation unit. The usercan log in via an http address and can set the evaluationunit’s parameters online from his desk (device setup).Advantages: For parameter setting, the evaluation unitneither has to be connected to a fieldbus, nor does acontroller already have to be present in the system. Thismeans the system can be tested prior to installation.

Socket assignmentThe DTE102 evaluation unit has a total of four socketsfor connection of up to four RFID antennas. Optionally,unused RFID antenna inputs can also be used for thecontrol of outputs or the detection of digital input sig-nals.Two digital sensors can be connected to each socket set as an input; and an actuator to each output. So, asimultaneous “mixed operation” of antennas, digitalsensors and actuators is possible. The sensors and actuators are supplied directly from the RFID evaluationunit DTE102. No further wiring is required.

Identification systems

Description Order no.

DTE102RFID evaluation unit, EtherNet/IP interface

ANT512RFID antenna 125 KHz

ANT513RFID antenna 13.56 MHz,ISO 15693

E80360ID tag/30X2.5/05 – 125 KHz 256 bits

E80361ID tag/30X2.5/05 – 125 KHz 2048 bits

E80370ID tag/30X2.8/03–13.56 MHz 16 Kbits –FRAM

E80371ID tag/30X2.5/06 – 13.56 MHz 896 bits

RFID evaluation unit

RFID antennas

Products

DTE100RFID evaluation unit, Profibus DP interface

RFID transponders for ANT512

ANT410RFID antenna 13.56 MHz,M12, flush

ANT411RFID antenna 13.56 MHz,M12, non flush

RFID transponder for ANT513, ANT410, ANT411Connection technology

Type Description Order no.

M12 jumper,1 m, black, PUR cable EVC012

M12 jumper,5 m, black, PUR cable EVC059

Ethernet, cross-over patch cable,2 m, PVC cable, M12 / RJ45 E11898

Ethernet, screened patch cable,2 m, PUR cable, M12 / RJ45 E12090

Accessories DTE102

Type Description Order no.

Ethernet switch, 5 ports, M12,10/100Base-TX, 10...30 V DC EC2095

Ethernet jumper, M12 plug / M12 plug 2 m, PVC cable

E21138

Ethernet jumper, M12 plug / M12 plug 5 m, PVC cable

E21139

Ethernet jumper, M12 plug / M12 plug 10 m, PVC cable

E21137

Profibus terminating resistor M12 connector,4-pole, B-coded

E12315

Profibus cable, M12 connector / free cable end 10 m, PUR cable

E12319

Profibus cable, M12 socket / free cable end, 10 m, PUR cable

E12321

Accessories DTE100

Type Description Order no.

Further cable lengths on request

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The UHF system withintegrated Ethernet/ IP

Identification of parcels in a packaging line.

The new RFID evaluation unitAs further component of the UHF system platform theRFID readers DTE 810 for Europe and DTE 910 for theUSA are equipped with an Ethernet / IP interface.With this standard fieldbus the RFID units can be easilyintegrated into automated environments.

The UHF antenna conceptThe ultra low and low range antennas are ideal for sen-sing in the near field. In order to achieve high selectivity,small designs are used as they allow short reading ranges.The mid range antenna is chosen for applications in thenear / far field with reading ranges of up to 2 m.The wide range antennas with a 70° angle of aperturehave been developed for applications in the far fieldwhere reading ranges of up to 10 m are required.

Ethernet/ IP interfacefor data transmission to the controller

UHF write/read unit with 4 antennaterminals and digital I /Os

Ultra low, low, mid range and wide rangeantennas for every application

Ethernet TCP/IP interface for parametersetting

Industrially compatible protection ratingIP 65 / IP 67

Systematic transparency – forproduction and logistics

Identification systems

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RFID UHF

ApplicationsOwing to its application-specific antennas, the newUHF system platform from ifm electronic is widely usedin automation technology, e.g. in the fields of produc-tion, logistics and conveyor technology.Goods, packaging or pallets but also individual productscan be identified without contact.The UHF RFID has been optimised for applications in• production control• asset management• material flow control• track & traceThe standardised Ethernet / IP interface with M12 connection enables quick and easy integration into thehigher level automation or process control.Current is supplied directly via an M12 connection.The connected sensors or actuators to be triggered aresupplied via two additional M12 sockets.A robust housing with protection rating IP 65 and awide temperature range ensure the use of the readersin harsh industrial environments.

Description Orderno.

The products

Type Description Orderno.

Accessories

DTE810RFID UHF reader, Ethernet/IP,4 DI / 4 DO, EU/ETSI

DTE910RFID UHF reader, Ethernet/IP,4 DI / 4 DO, US/FCC

ANT805RFID UHF ultra low range antennaEU/ETSI/US/FCC

ANT810RFID UHF low range antennaEU/ETSI

ANT820RFID UHF mid range antenna100°/100° EU/ETSI

ANT830RFID UHF wide range antenna70°/70° EU/ETSI

ANT910RFID UHF low range antennaUS/FCC

ANT930RFID UHF wide range antenna70°/70° US/FCC

RFID UHF reader, dimensions 270 x 234 x 68 mm

RFID UHF antennas, dimensions 90 x 60 x 18 mm

DTE800RFID UHF reader, Ethernet TCP/IP,2 DI / 2 DO, EU/ETSI

DTE900RFID UHF reader, Ethernet TCP/IP,2 DI / 2 DO, US/FCC

RFID UHF antennas, dimensions 150 x 122 x 35 mm

RFID UHF antennas, dimensions 270 x 270 x 45 mm

Common technical dataRFID UHF reader

Operating voltage [V] 24 DC ± 10 %

Current rating outputs [mA] 500 (per switching output)

Current consumption [mA] < 700

Ambient temperature [°C] -25...55

Protection rating, protection class IP 65

Material metal housing with plastic cover

Switching inputs 2 or 4

Switching outputs 2 or 4

Frequency range EU/ETSI [MHz] 865...870

Frequency range US/FCC [MHz] 902...928

Air interface ISO 18000-6C

Range [m] 10, depending on the tag

Antenna concept external

Antenna terminal, external 4 x TNCreverse 50 Ω

Ethernet, cross-over patch cable,2 m, PUR cable, M12 / RJ45 E11898

Ethernet, cross-over patch cable,10 m, PUR cable, M12 / RJ45 E12204

RFID UHF transponderID tag/D50X3.3/04 E80350

RFID UHF on metal transponderID tag/D55X13/04 E80351

RFID UHF transponderID tag/R30X10/04 E80353

RFID UHF transponderID tag/R40X10/04 E80354

Installation kit for wide range antenna E80340

Jumper for antennas RG58, 3 m E80330

Jumper for antennas RG58, 6 m E80331

Jumper for antennas RG58, 10 m E80332

Jumper for antennas RG58, 15 m E80333

For further technical data please go to: www.ifm.com

Identification systems

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Vibration monitoring in ATEX zones 1G and 1D

Intrinsically safe VSP vibration sensor monitors theATEX zone category 1D / 1G.

ApplicationThe VSP acceleration sensor is used to detect measure-ment values in atmospheres with a highly explosive potential as in the chemical, pharmaceutical and miningindustries.

FunctionWorn-out rolling element bearings need to be detectedas early as possible since they cause high temperaturesexceeding the acceptable range. Due to unbalance ormisalignment, machine vibration can quickly exceed apermissible level. Result: high risk potential. The VSPsensor receives vibrations up to ± 80 g and transmitsthem via a splitter box (within the ATEX zone) and anintrinsically safe isolated barrier (outside the ATEX zone)to the IEPE input (= Integrated Electronics Piezo Electric= charge amplifier) of the VSE evaluation electronics(outside the ATEX zone). These evaluation electronicsmonitor, analyse and document the incoming measured values.

Protection against permanent machineoverloads and unexpected standstills

Extended measuring range up to 80 g

For connection to VSE diagnostic electronics

Optimum price / performance ratio

System comprising sensor and evaluation unit for monitoring, analysisand documentation

Vibration sensor for potentiallyexplosive atmospheres

Condition monitoring systems

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Products

Approval Marking of the unit Order no.

Baseefa12ATEX0248XIECEx BAS 12.0133 X VSP01A

Baseefa12ATEX0247IECEx BAS 12.0132 VSP02A

Ex I M1Ex ia IMa

Ex ia IIC T4 GaEx ia IIIC T130°C IP65 DaEx ia IIC T6 GaEx ia IIIC T80°C IP65 Da

VSP vibration sensor with ATEX approvalgroup II, category 1D / 1G

Vibration monitoring systems

Condition monitoring systems

Measuring range [g] ± 80

Connection PUR cable,10 m

Further technical data

Housing material stainless steel

Shock resistance [g] 5000

Accessories

Type Description Order no.

Safety barrier ZB0633

Diagnostic electronics for vibration sensors VSE100

Parameter setting software for VSE diagnostic electronics VES003

Operating voltage [V DC] 10...12

Frequency range [Hz] 2...10000

Sensitivity [mV/g] 100

Protection IP 68,for 1D applications: IP 65

Dimensions

23,5

64,725

,547,5

37

305

M6x1

Wiring diagram

white: sensor supply / signalblack: 0 Vscreen: housing over drain wire

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32-bit SmartController withhigh protection rating IP 67

High performance at low costifm electronic has launched the SmartController in re-sponse to market demand for a low-cost mini control-ler for mobile applications. As well as being used as themain controller for small machines or applications, the32-bit SmartController is also suited for use as an intel-ligent I/O module for decentralised preprocessing ofsensor signals in complex control systems.

Flexible networkingNetworking of the modules with the CANopen protocolon the powerful CAN bus allows quick implementationof the application. Two integrated CANopen interfacesserve for the flexible and powerful extension of the system with further I/O or control modules. Also, theexchange of SAE J 1939 engine data and CANopendata is easy to carry out via these interfaces.

Analogue and digital I/Os with diagnosticfunction for mobile applications

For use as intelligent I/O module with integrated control function

2 CAN interfaces with CANopen and SAE J1939 protocol

Freely programmable with CODESYS 2.3 to IEC 61131

E1 type approval from the Kraftfahrtbun-desamt (German Federal Motor TransportAuthority)

Cost-optimised mini controllerfor mobile applications

Systems for mobile machines

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Mobile controllers

Description Order no.

SmartController, 32 bits, 16 I / 16 O CR2530

Technical data

SmartControllerCR2530

Products

Housing closed metal housing withflange fastening

Device connectionAMP connector

55 poles latched, protectedagainst reverse polarity

Protection IP 67

Operating voltage [V DC] 8...32

Functions and advantages

• Mechanical designAll necessary connections for the inputs and outputs,communication and programming can be made viathe reverse-polarity protected central plug in the con-troller integrated into the compact metal housing

• Powerful electronicsThe integrated 32-bit processor and the electronicsare optimised for mobile applications. The inputs andoutputs can be configured to the application via theuser program. The two-colour status LED displays themost important system messages.

• Configurable inputs/outputsThe inputs / outputs can be freely configured by theuser. Digital inputs, analogue inputs for current orvoltage, inputs with diagnostic capability and fastpulse inputs are available. The outputs can be set asdigital outputs, PWM and current-controlled outputs.

• Programming to IEC 61131-3The CODESYS software enables clear and easy crea-tion of the application software. The SmartControllersupports all common CODESYS programming languages. Simple and clearly structured function libraries are available for communication and specialdevice functions.

• CAN communication interfacesThe SmartController is equipped with two CAN inter-faces to ISO 11898. Using these, data can for examplebe exchanged with a display, further I/O modules oran engine controller. Among others, the interfacessupport the CANopen protocol and the J1939 protocol.The CAN interfaces are also used for programming.To do so, the device electronics are directly and con-veniently activated via the powerful PC interfaceCANfox. Using this, operating system and applicationprogram can be loaded or parameters changed.

Applications:• complex construction machines• attachable units• mini vehicles

Current consumption [mA] ≤ 45 mA

Temperature range operation [°C]storage [°C]

-40...85-40...85

Processor PowerPC 5517E50 MHz

Indicators LED red / green

Inputs (total)digitaldigital, analogue (0...10/32 V, 0...20 mA)digital, frequency (≤ 30 kHz)digital, resistance measurement

166442

Outputs (total)digital, PWM (2 A)digital, PWM, current-controlled (2 A)digital, PWM / analogue 0...10 V, (2 A)digital, PWM (4 A)

1610222

Supported CAN protocolsCANopen

(DS 301 V4.1)SAE J 1939

Standards and tests (extract) CE,E1 (UN/ECE R10)

Systems for mobile machines

Connector, 55 poles (wirable) EC2013

Cable with connector 55 poles, 1.2 m EC2086

Cable with connector 55 poles, 2.5 m, sealed EC2097

Programming software CODESYS, German V2.3 CP9006

Programming software CODESYS, English V2.3 CP9008

Data memory SRAM [kB] 592

Data memory Flash [kB] 1536

Data memory (retain), FRAM [kB] 1

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32-bit controller with up to40 multifunctional inputs and40 outputs

Controller used in a sweeper.

Controller for mobile machinesMobile controllers meet the requirements of modernelectronics. They are able to simultaneously performcomplex and proportional functions with a large numberof inputs and outputs.The controller was developed particularly for use in off-highway and mobile vehicles on the basis of the currentstandards and long-term experience.

Connection and interfacesBesides the multifunctional inputs and outputs eachcontrol module is equipped with 4 CAN interfaces.They support all important bus protocols, differentbaud rates and also the transparent and preprocesseddata exchange. Programming to IEC 61131-3 ensuresthat all control functions can be easily integrated in theapplication program.

Analogue and digital I /Os with diagnosticfunction for mobile applications

Usable for complex control functions inmobile vehicles

4 CAN interfaces with CANopen and SAEJ1939 protocol

Freely programmable with CoDeSys 2.3 toIEC 61131E1 type approval of the Kraftfahrt-bundesamt (German Federal MotorTransport Authority)

Robust controllers - for moremobility on chains and wheels

Systems for mobile machines

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Mobile controllers

Description Orderno.

ClassicController, 32 bits, 16 I / 16 O CR0033

ExtendedController, 32 bits, 40 I / 40 O CR0233

Connector, 55 poles (wirable) EC2013

Cable with connector 55 poles, 1.2 m EC2086

Programming cable with USB adapter, 2 m EC2096

Programming software CoDeSys, German version CP9006

Programming software CoDeSys, English version CP9008

Common technical data

ClassicController / ExtendedController

The products

Housing closed metal housing withflange fastening

Device connectionAMP connector 55 poles,latched, protected against

reverse polarity

Protection IP 67

Operating voltage [V DC] 8...32

Functions and advantages

• Mechanical structureBesides a reverse-polarity protected central plug formobile applications the control electronics integratedin a compact metal housing provides all the necessaryconnections for the inputs and outputs, communica-tion and programming. The RGB status LED displaysthe most important system messages.

• The electronicsThe core of the controller designed according to theapplicable standards for electronics for mobile appli-cations is a modern 32-bit processor. Monitoring andprotection functions enable safe operation evenunder extreme operating conditions.

• Configuration of the inputs and outputsBy means of the application software the inputs andoutputs can be configured to adapt to the respectiveapplication.Depending on the type of input, a configuration asdigital, frequency or analogue input with diagnosticfunction or as digital input or input for resistancemeasurement is possible. In addition some of theinputs support the evaluation of positive and negativedigital input signals. The analogue inputs enable bothcurrent and voltage measurement.Most outputs provide a configuration as digital orPWM output with diagnostic capabilities with andwithout current control.

• Programmable to IEC 61131-3 with CoDeSysProgramming with the standardised IEC 61131-3languages enables the user to create clear and easyapplication software. In addition, libraries are availablefor special functions of the controller.

• CAN interfaces with CANopen protocolAll controllers are equipped with four CAN interfacesto ISO 11898. The data is exchanged with all connectedbus participants via these interfaces. The CANopenprotocol enables quick and flexible connection to thebus. For communication with the motor and thepower train all interfaces can be reconfigured to theJ1939 protocol.

Current consumption [mA](CR0033 / CR0233) ≤ 160 / 320

Temperature range [°C] -40...85

Display RGB LED

Controller Infineon TriCore 1796

Number of inputs(configurable)digital (positive / negative sensor signals)analogue (0...10 / 32 V, 0...20 mA,ratiometric)frequency (≤ 30 kHz)digital (positive sensor signals)resistance measurement(3...690 Ω / 16...30 kΩ)

CR0033

12

4

CR0233

36

4

Number of outputs(configurable)digital, positive / negative switchingPWM output (2/4 A, 3 A, H-bridge)current-controlled (2/4 A, 3 A)digital, positive-switching (2 A)

CR0033

16

CR0233

32

8

Voltage output5 / 10 V DC, 400 mA 1

Interfaces4 x CAN

1 x RS 2321 x virt. COM port (USB)

Supported CAN protocolsCANopen

(CiA DS 301 V4)SAE J 1939

Program memory [MB] 1.2

Data memory RAM [kB] 256

Data memory FRAM [kB] 48

Data memory non-volatile [kB] 4

Data memory auto-save [kB] 4

Programming software CoDeSys V2.3

Standards and tests (extract)CE,

E1 (UN/ECE R10),EN 50 155

For further technical data please go to: www.ifm.com

Systems for mobile machines

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SmartModule with 4 H-bridges, 7 outputs and 15 inputs

SmartModule in a fire engine to control the cannonmotors.

SmartModule with power outputsThe SmartModule, a decentralised I /O module, allowsconnection to the CAN bus exactly at the required posi-tion. The integrated power outputs allow direct controlof motors and other consumers with a high operatingcurrent.

Fast connectionThe networking of the modules via the powerful CANbus with CANopen protocol allows fast connection tothe application. The wiring complexity is reduced. TheSmartModules are fitted with a central plug which isused for connecting all sensors, actuators, the CAN busand voltage supply.

For harsh environmentsDue to the high protection rating IP 67 dirt and splashwater cannot affect the modules.

Power outputs with parameterisableH-bridges

Robust metal housing with IP 67protection rating

Central plug for quick integration into thecable harness

CAN interface with CANopen protocol

E1 type approval of the Kraftfahrt-bundesamt (German Federal MotorTransport Authority)

Powerful – CAN module for direct motor control

Systems for mobile machines

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I /O modules

SmartModule with H-bridge function Orderno.

SmartModule with power outputs CR2520

Connector, 55 poles (wirable) EC2013

Cable with connector 55 poles, 1.2 m(individually sealed cores) EC2084

Connection cable, plug 55 poles, 1.2 m EC2086

Technical data

SmartModule with H-bridge function

The products

Housing closed metal housing withflange fastening

Device connectionAMP connector 55 poles,latched, protected against

reverse polarity

Protection IP 67

Operating voltage [V DC] 10...32

Functions and advantagesThe decentralised SmartModules of the ecomat mobilesystem allow direct integration of binary and analoguesignals and actuators to a controller via the CAN bus.This reduces the number of cables considerably.CANopen is used as the communication protocol. Inaddition to the data exchange with other networkparticipants CANopen provides the device configura-tion as well as the setting of the baud rate and thenode number via an object directory.

• Mechanical structureThe compact and robust metal housing allows useof the modules in almost all mobile applications. Thehigh IP 67 protection rating and comprehensivemechanical and climatic tests prove this.A central plug protected against reverse polarity formobile applications provides all thenecessary connec-tions for the inputs and outputs and communication.A two-colour LED indicates the operating status andthe CANopen communication.

• ConfigurabilityThe configurable inputs and outputs ensure a highflexibility of the module. Use in different applicationsis possible.The user can select between analogue and digitalinputs. The function of the analogue inputs can beset as current input 0...20 mA or as voltage input0...10 V and 0...32 V. Digital outputs, H-bridges andPWM outputs with current intensities of 5 /30 A or15/70 A are available.This allows for example the direct control of motors.

• Parameter setting via CoDeSysParameters of the device functions and CAN interfaceare directly set in the application programmed withCoDeSys.To do so, the “Electronic Data Sheet” (EDS) isembedded via the CoDeSys network configurator.The status of the inputs and outputs is immediatelyvisible in the application.

Applications:• complex construction machines• agricultural machines• municipal vehicles

Current consumption [mA](without external load) ≤ 50 mA

Temperature range [°C] -40...85

Displays LED red/green

Inputsdigital (positive sensor signals), 50 Hzdigital (positive sensor signals), 1 kHz

analogue (0...10/32 V, 0...20 mA,ratiometric), digital (negative sensorsignals)

92

4

Outputsdigital, PWM output (2 A)digital, current measurement (5 A)

H-bridge (outputs can also be controlledindividually) (5 A / inrush current 30 A)

H-bridge (outputs can also be controlledindividually) (15 A / inrush current 70 A),with current measurement up to 10 A

52

2

2

Interfaces 1 x CAN

Supported CAN protocolsCANopen

(CiA DS 301 V4)profile DS 401

Standards and tests(extract)

CE,E1 (UN/ECE R10)

For further technical data please go to: www.ifm.com

Systems for mobile machines

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Resistive 7.0" TFT touch display with a resolution of800 x 480 pixels

Dialogue module with touch screenIn almost any mobile machinery a powerful process anddialogue unit is needed for machine operation and forindication of system messages.With its high-resolution graphic display, the powerful32-bit controller and the flexible programming accordingto IEC 61131-3, the PDM360 NG Touch is such a userinterface.The resistive touch display allows easy and intuitivehandling. Its robust housing with protection rating IP 65 / IP 67 enables mounting inside or outside the cabin. Ithas been designed for surface and panel mounting.

ConnectionFour CAN interfaces, Ethernet, USB and video inputtogether with the Linux operating system form a uni-versal platform for networking and communicationwith other vehicle components.As an option, analogue cameras can be connected tohave a view of unmanageable machine areas.

Backlit function keys withtactile feedback

Rocker switch for easy menu navigation

Internal mass storage, USB interface,interfaces for analogue cameras

4 CAN interfaces with CANopen andSAE J1939 protocol

Programmable to IEC 61131-3 withCODESYS 2.3

Dialogue module PDM360 NGTouch for mobile machines

Systems for mobile machines

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Description Orderno.

Mounting frame for panel mounting EC2110

USB adapter cable, M12 / RJ45 socket, 1.5 m EC2099

Ethernet, cross-over patch cable, 2 m, PUR cable,M12 connector / RJ45 connector E11898

Programming software CODESYS, German version CP9006

Programming software CODESYS, English version CP9008

Technical data

Dialogue module PDM360 NG TouchCR1082

Products

Housing closed,diecast aluminium

Device connection M12

Protection IP 65, IP 67

Operating voltage [V DC] 10...32

Functions and advantages

• High-resolution displayProtected by a scratch-resistant glass pane, the moderntouch display, which can even be read in sunlight,provides a resolution of 800 x 480 pixels with anaspect ratio of 15:9. Images and graphics can beshown with a colour depth of up to 18 bits.

• Mechanical structureThe PDM360 NG Touch has a fully sealed diecast alu-minium housing with protection rating IP 65 / IP 67.The integrated M12 connectors provide all importantconnections for supply, inputs /outputs and commu-nication. It can be used as surface mount devicesusing the tried-and-tested RAM® mount system orcan be mounted in a wall. The service lid on the backallows the exchange of the battery for the real-timeclock as well as access to the USB 2.0 service inter-face.

• The powerful electronicsThe integrated 32-bit controller and the operating sys-tem Embedded Linux are the basis for the visualisationof the high-resolution graphics, the processing of theapplication program and the unit functions. Embedded Linux furthermore provides many possibili-ties as regards communication and networking withother systems and networks.

• Programming to IEC 61131-3The CODESYS software enables a clear and easy crea-tion of the application software for the user. Functionlibraries are available for the special functions of thetouch display.The graphic elements are created via the integratedvisualisation editor and can be selected by touchingthe screen.

• The communication interfacesThe PDM360 NG Touch is equipped with four CAN interfaces to ISO 11898. They support the CANopenand the J1939 protocol among others. The integratedUSB 2.0 interfaces provide easy data exchange withmodern storage media.The Ethernet interface cannot only be used for pro-gramming but also for communication with othernetwork participants.

• VersionsOther PDM 360 NG variants without touch functionare also available, for example with an encoder fordata entry or with an analogue video input for directconnection to a camera.

Applications:• Complex construction machines• Agricultural machines• Municipal vehicles

Current consumption [mA] ≤ 300

Temperature range operation [°C]storage [°C]

-30...65-30...80

7" TFT LCD colour display 800 x 480 pixels18-bit colour depth

Indication RGB LED

Processor MPC5121/ PPC, 400 MHz

Data memory Flash / SRAM [MB] 128 / 128

Internal mass storage [GB] 1

Operating elements pushbuttons(backlit) rocker switch

91

Inputs 1 x digital / analogue

Inputs with special functions:Internal temperature sensorsPhotoelectric sensor

11

Outputs 1 x digital, 1 x buzzer

Interfaces4 x CAN

1 x Ethernet 100 Mbits2 x USB 2.0

Camera interfacesCR1083, CR1084, CR1085

2 x video input foranalogue camera

Supports CAN protocols CANopen (DS 301 V4)SAE J 1939

Programming software CODESYS V2.3

Standards and tests(extract)

CE,E1 (UN/ECE R10),

EN 50 155

Dialogue modules / displaysSystems for mobile machines

PDM360 NG touch display with rocker switch, 9 function keys and video input CR1082

Touch screen5-wire, resistive

Input tool: stylus pen or finger

Page 101: ifm innovations catalogue 2013

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The low-cost alternative foruse in factory automation

ecolink –a new dimension in connection technology.

ecolink M12 for standard applicationsMost applications require special solutions. Only assuredproduction processes and faultless assembly lead tosuccess in the long run.The integrated end stop protects the O-ring against destruction caused by over-tightening the nut. No toolsneeded for installation and removal.The asymmetrically acting vibration protection holdsthe nut tight in its position, guaranteeing an optimumand permanent seal.

Connection technology meets the M12standard (EN 61076)

The mechanical end stop protects the O-ring against destruction

Permanent vibration protection with saw tooth contour

LEDs clearly visible even under brightlighting

ecolink M12, the secure connectionfor standard applications

Connection technology

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SocketsConnection technology

Technical data:Operating voltage:without LED: 250 V AC / 300 V DCwith LED: 10...36 V DCNominal current: 3 AProtection: IP 65, IP 67

in locked condition with the matching counterpart.

Tightening torque nut: 0.6...1 Nm(note the maximum value of the counterpart!)Ambient temperature:-25...70 °C, firmly laid5...70 °C, movedCable characteristics:conditionally suitable for drag chains

Materials:Housing / moulded body: TPUContact carrier: TPUCoupling nut: diecast zinc, nickel-platedContacts: gold-platedSealing ring: VitonCable: PVC, 3 x 0.25 mm2, Ø 4.5 mm

Approvals:cRUus in preparation

Dimensions

15,5

M12x1 45

14

Example EVS001

15,5

M12x1 36,5

26,5

14

Example EVS004

15,5

M12x1 36,5

26,5

143 LED

Example EVS007

Type Description Order no.

NEW

LED

M12 sockets

2.0 m EVS001

5.0 m EVS002

10.0 m EVS003

2.0 m EVS004

5.0 m EVS005

10.0 m EVS006

2.0 m EVS007

5.0 m EVS008

10.0 m EVS009

Page 103: ifm innovations catalogue 2013

104

Compact low-profile M8 splitters for confined spaces

ecolink –a new dimension in connection technology.

Small design – maximum protectionIn particular where space is at a premium, e.g. in robotics,handling and assembly technology, most applicationsrequire special solutions. Here the new, lean and flatM8 splitter with the tried-and-tested safe ecolink technology is a convincing solution. Only high-qualitymaterials, safe production processes and fault-free in-stallation ensure high machine uptime in the long run.

ecolink technologyThe new ecolink technology prevents incorrect moun-ting. An integrated mechanical end stop protects theO-ring from destruction. So, rapid and secure installa-tion is possible without an expensive torque wrench.

O-ring protection by a mechanical end stop

Perfect ingress resistance even whenmounted without tools

High-quality materials for permanent reliability

Connection technology meets the M8 standard (EN 61076)

Little space required due to lean and flat design

Small but effective – M8 splitterswith secure ecolink connection

Connection technology

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Splitter boxes

Technical data:Operating voltage: with LED 10...30 V DCNominal current:total max. current rating 6 Amax. 2 A per locationwith M12 connectiontotal max. current rating 2 Amax. 2 A per locationProtection: cable connection IP 65, IP 67, IP 68

connector IP 65, IP 67in locked condition with the matching counterpart.

Tightening torque M8 connector: 0.3...0.6 Nm,adhere to the maximum value of the counterpartAmbient temperature: -25...80 °C

Materials:Housing: PURContact carrier: PAFitting: CuZn/NiContacts: gold-platedSealing ring: VitonCable: PUR, halogen-free

Applications:Factory automation, machine tools, hydraulics

M8x1

17

20

4,5

4,5

30

16

129,

5 101

4,3

1122

Dimensions

Example EBC066

Splitter with cable connection · LED · PNP

Splitter with M12 connection · LED · NPN

4

Splitter with M16 connection · LED · NPN

2 and 4

44

2 and 42 and 4

44

2 and 42 and 4

4

Type Signals on pin

Order no.

NEW

Connection/Cable[m]

Connection technology

Splitter with M12 connection · LED · PNP

2 and 4

Splitter with M16 connection · LED · PNP

Splitter with cable connection · LED · NPN

44

2 and 42 and 4

44

2 and 42 and 4

Type Signals on pin Order no.

NEW

Connection/Cable[m]

M12x1

17

23,7

4,5

4,5

3016

85,4

574,

3

M8x1

1122

Example EBC050EBC060

EBC063

EBC048

EBC051EBC049

EBC052

510510

EBC054

EBC056EBC055

EBC057

510510

EBC050

EBC053

EBC058

EBC061EBC059

EBC062

EBC064

EBC066EBC065

EBC067

510510

510510

Page 105: ifm innovations catalogue 2013

106

From factory automation tomachine tool industry

ecolink –a new dimension in connection technology.

Splitter with ecolink technology for demandingapplications.Most applications require special solutions. Only high-quality materials, assured production processes andfaultless assembly lead to success in the long run.

ecolink technology:The new ecolink technology prevents incorrect mounting.An integrated mechanical end stop protects the O-ringfrom destruction. So rapid and secure installation ispossible without an expensive torque wrench.

The mechanical end stop protectsthe O-ring from destruction

Optimum sealing even when mountedwithout tools

Connection technology meetsthe M12 standard (EN 61076)

High-quality materials for a high plantuptime

Splitter with ecolink technology,the secure connection

Connection technology

Page 106: ifm innovations catalogue 2013

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Splitter boxes

Technical dataOperating voltage:without LED 30 V AC / DCwith LED 10...30 V DCNominal current:total max. current rating 12 Amax. 4 A per locationProtection rating: IP 65, IP 67, IP 68

in locked condition with the matching counterpart

Tightening torque M12 connector: 0.6...1.5 Nm,Note the maximum value of the connectorAmbient temperature: -25...80 °C, -5...60 °C for flexible cablingCable characteristics: drag chain > 2 million cyclesBending radius for flexible use:min. 10 x cable diameter

Materials:Housing: PAM12 connector: CuZn / NiContacts: gold-platedSealing ring: VitonCable: PUR, halogen-free

Applications:Factory automation, machine tools, hydraulics

Dimensions

Example EBC017

Splitter with cable connection

Splitter with M23 connection

EBC001

EBC003

M23EBC002M23

M23EBC004

EBC009

EBC011EBC010

EBC012

M23

Type Signalson

contact

Connection Orderno.

44

2 and 42 and 4

LED

–•–•

EBC005

EBC007

M23EBC006M23

M23EBC008M23

44

2 and 42 und 4

–•–•

M23M23M23M23

44

2 and 42 and 4

–•–•

EBC013

EBC015

5EBC02510

5EBC02710

4444

––••

EBC014

EBC016

5EBC02610

5EBC02810

2 and 42 and 42 and 42 and 4

––••

EBC017

EBC019

5EBC02910

5EBC03110

4444

––••

EBC018

EBC020

5EBC03010

5EBC03210

2 and 42 and 42 and 42 and 4

––••

EBC021

EBC023

5EBC03310

5EBC03510

4444

––••

EBC022

EBC024

5EBC03410

5EBC03610

2 and 42 and 42 and 42 and 4

––••

Type Signalson

contact

Connection/Cable[m]

Orderno.

LED

Connection technology

1 2

43

65

18

4,7

7310

0

22

54,

5

3339

54

M12x132,7

27

1 2

43

18

4,7

7312

7

22

54,

5

3339

54

M12x1

5

32,7

2734

6

8

5

7

Example EBC024

Page 107: ifm innovations catalogue 2013

108

*Some offered information is available country-specific.

www.ifm.comInformation around the clock andaround the globe in 23 languages on the internet.

• Information- product innovations- company news- exhibition info- locations- jobs

• Documentation- data sheets- operating instructions- manuals- approvals- CAD data

• Communication*- request for documents- recall service- live advice- newsletter

• Selection- interactive product selection aids- configuration tools- data sheet direct

• Animation- virtual product animations- flash movies (video sequences)

• Application- applications- product recommendations- calculation aids

• Transaction*- e-shop processing- e-procurement catalogues

Page 108: ifm innovations catalogue 2013

109

Convenient order processingvia the e-shop** on the internet.

Secured authentication

Customer-related priceindication

Real time availability check

Personal product favourites

Online parcel tracking

Individual order history

Convenient quick input form

Simple order processing

Management of shippingaddresses

Confirmations by e-mail

**Already available in many countries.

Page 109: ifm innovations catalogue 2013

Visit our website:

www.ifm.com

ifm electronic gmbhFriedrichstraße 145128 EssenTel. +49 / 201 / 24 22-0Fax +49 / 201 / 24 22-1200E-mail [email protected]

Position sensors

Sensors formotion control

Industrial imaging

Safety technology

Process sensors

Condition monitoringsystems

Industrialcommunication

Identification systems

Systems formobile machines

Connectiontechnology

Overviewifm product range:

Accessories

Over 70 locations worldwide –at a glance at www.ifm.com

ifm a

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le n

o. 7

5115

39 ·

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Cert no. IMO-COC-027827


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