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PS-PTP-FR-116-E Rev. 1 Released:

Proprietary and Confidential PS-PTP-FR-116-E Rev 01

Revision Release Date Concise Description of Changes

1 2015-mm-dd Initial Release

Prepared Released

Title/Role S!pplier "!ality Engineer Title/Role PS #$S Doc!%ent Coordinator

&pprovals

Master files are stored electronicall. Electronic co!ies valid "it#o$t si%nat$re. Printed co!ies are for reference onl.

This form is to identify what is required from a supplier for PPAP submission.

'(0 SC$PE Region/Country Region(s) Included

US x

Mexico xBrazil xColombia xEurope xMiddle East -India -China xKorea xPlace an X in each applicable box. Attributes for scope definition may be customized as needed.

*Excludes consolidated joint ventures and affiliates here !"# does not have mana$ement control.

)(0 RESP$*S+#+,T

Document NameSupplier Part Approval PS-PTP-PR-58-E Electronic

.(0 REFERE*CES

Document Type Document Name Document Reference #

Reference Standard AIAG PPAP Reference Manual N/A

6(0 DEF+*+T+$*S See Definitions Tab

PP&P/&P"P Re!ire%ents CheclistFor%

*a%e Christine c"!een

*a%e Da2n 3inna%on

*a%e 4eff 4entschTitle/Role Director of #!siness Transfor%ation PTP

*a%e Eric C( ,i!Title/Role Dir 8lo9al S!pplier "!ality : S!staina9ility

*a%e ,ily DengTitle/Role gr S!pplier Develop%ent; China P!rchasing

*a%e Peter or(0 REC$RDS/,$8S

, ote: )ll recordslo%s listed #ere are in com!liance "it# t#e Records Retention Polic /P-E-RR-01-E and PS Records Retention Sc#ed$le "#ic# s!ecifies t#ere*$ired retention !eriod for eac# record.

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Instr$ctions

1 Select t#e "or+s#eet t#at a!!lies - com!onents or &$l+ materials.

2 (om!lete t#e ello" &o3es.

T#e form "ill ta+e t#e information o$ entered and determine t#e s$!!lier PP)P re*$irements.

4 Ta+e t#e "or+s#eet o$ com!leted and save it as a se!arate file. Send t#at file to t#e s$!!lier.

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Supplier Part Approval Process Reuest

Supplier Na!eSupplier "ocation

#$PS Material Nu!%er

Re&ue'ted Su%!i''ion (ate

Su%!it to

containerMaterial Type $o!ponent

Rea'on for Su%!i''ion

(e'in Re'pon'i%le

&+&8 PP&P Section These section n!%9ers correspond 2ith the &+&8 reference 9oolets7

Co%ponent PP&P Re!ire%ents #!l PP&P Re!ire%ents +ss!e &ctions

Co%ponent Co%ponentChoose column whose cell on lef

)*)*+ (e'in Record S S

)*)*) Aut,oried Enineerin $,ane (ocu!ent' T.( T.(

)*)* $u'to!er Enineerin Approval T.( T.(

)*)*0 (e'in 1ailure Mode and E2ect' Analy'i' 3(1MEA4 S NR

)*)*5 Proce'' 1lo (iara!3'4 S S

)*)*6 Proce'' 1ailure Mode and E2ect' Analy'i' 3P1MEA4 S NR

)*)*7 $ontrol Plan S S

)*)*8 Mea'ure!ent Sy'te! Analy'i' Studie' 3MSA4 S S

)*)* (i!en'ional Studie' S NR)*)*+9 Record' of Material / Perfor!ance Te't Re'ult' S S

)*)*++ Initial Proce'' Studie' S S

)*)*+) Quali:ed "a%oratory (ocu!entation S S

)*)*+ Appearance Approval Report 3AAR4 NR NR

)*)*+0 Sa!ple Production Part' S S

)*)*+5 Ma'ter Sa!ple R R

)*)*+6 $,ec;in Aid' S S

)*)*+7 $u'to!er-Speci:c Re&uire!ent' S S

)*)*+8 Part Su%!i''ion Prod$ction Tool ?$ilds )PP PRIR T P7

)PP-20 Pre-a$nc# (ontrol Plan (ontainment Plan )PP PRIR T P7

)PP-21 Prod$ction Trial Plan )PP PRIR T P7

)PP-22 Tool $alification )PP PRIR T P7

)PP-24 Pac+a%in% S!ecifications and S#i!!in% Plan )PP PRIR T P7

)PP-29 SPS: oc$mentation Revie" )PP PRIR T P7

)PP-25 SPS: S$!!lier Process Si%n-ff )PP PRIR T P7

!omponent (ommodit ame

Section*o?s

Delivera9lesclic on cell corner for definition of ite%7

&P"P Section These section n!%9ers do not correspond to any reference %an!als( They are only for this do

Section*o?s

Delivera9lesclic on cell corner for definition of ite%7

@ Co%plete!se An/aA for not applica9le7

!reated by= .o% "aneno,l

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AIAG PPAP 0t, Edition Re&uire!ent'

"evel + "evel ) "evel

)*)*+ (e'in Record R S S

)*)*) Aut,oried Enineerin $,ane (ocu!ent' R S S

)*)* $u'to!er Enineerin Approval R R S

)*)*0 (e'in 1ailure Mode and E2ect' Analy'i' 3(1M R R S)*)*5 Proce'' 1lo (iara!3'4 R R S

)*)*6 Proce'' 1ailure Mode and E2ect' Analy'i' 3P1M R R S

)*)*7 $ontrol Plan R R S

)*)*8 Mea'ure!ent Sy'te! Analy'i' Studie' 3MSA4 R R S

)*)* (i!en'ional Studie' R S S

)*)*+9 Record' of Material / Perfor!ance Te't Re'ult' R S S

)*)*++ Initial Proce'' Studie' R R S

)*)*+) Quali:ed "a%oratory (ocu!entation R S S

)*)*+ Appearance Approval Report 3AAR4 S S S

)*)*+0 Sa!ple Production Part' R S S)*)*+5 Ma'ter Sa!ple R R R

)*)*+6 $,ec;in Aid' R R R

)*)*+7 $u'to!er-Speci:c Re&uire!ent' R R S

)*)*+8 Part Su%!i''ion

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"evel 0 "evel 5

> R

> R

> R

> R> R

> R

> R

> R

> R

> R

> R

> R

> R

> R> R

> R

> R

S R

or docu!entation ite!' at appropriate location'

t,e cu'to!er upon re&ue't

to!er upon re&ue't

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#$PS Re&uire!ent' S@.MISSI?N "ECE"' $o!

(e'i

nRecord

Aut,oriedEnineerin$,ane(ocu!ent'

$u'to

!erEnineerinApproval

PPAP "evel )*)*+ )*)*) )*)*

.ul; S NR NR

"evel + R R NR

"evel ) S S NR

"evel S S NR

"evel 0a S R NR

"evel 0% ct S R oct S R o NR

"evel 5 R R NR

Rea'on for Su%!i''ion (efault PPAP "evel

8 $,ane in Part Proce''in "evel 0a

6 $,ane to ?ptional $on'truction or Material "evel 0%

0 $orrection of (i'crepency "evel 0%

) Enineerin $,ane3'4 "evel 0a

+ Initial Su%!i''ion "evel

+9 ?t,er - plea'e 'pecify "evel 0%

Part' Produced at Additional "ocation "evel

7 Supplier or Material Source $,ane "evel 0a

5 Toolin Inactive B + year "evel 0a Toolin= Tran'fer Replace!ent Refur%i',!ent "evel 0a

$o!!odity Na!e PPAP Material $la''i:catio

AGM Cent Seal $o!ponent

.u',in' $o!ponent

$,are Eye' $o!ponent

Electronic'-"it,iu!-Ion $o!ponent

1la!e Arre'tor' $o!ponent

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Ga';et' $o!ponent

Gla'!at $o!ponent

Dot Sta!p 1oil $o!ponent

"a%el' $o!ponent

"it,iu!-Ion $ell $o!ponent' $o!ponent

Mec,anical-"it,iu!-Ion $o!ponent

Pa'tin Paper $o!ponentPoly $o!ponent' $o!ponent

Poer Sport .atterie' $o!ponent

Purc,a'ed .atterie' $o!ponent

Scri! $o!ponent

Separator 3AGM ?pti!a4 $o!ponent

Separator 3AGM4 $o!ponent

Separator 3"i-Ion4 $o!ponent

Separator 3PE4 $o!ponent

S,rin; .a' $o!ponent

Acid .ul;

.ariu! Sulfate .ul;

.ron 1la;e' .ul;

$ar%on .lac; .ul;

$au'tic Soda .ul;

$,e!ical'-"it,iu! Ion .ul;

$olorant .ul;

Epoy / Dot !elt lue .ul;

1i%er .ul;

Du!ic Acid .ul;

"ead .ul;

"ead ?ide .ul;

Mane'iu! Dydroide .ul;

Recycled Re'in .ul;

Re'in .ul;

S!elter Material' .ul;

Sodiu! Per%orate .ul;

Sodiu! Sulfate .ul;

Cani'per'e .ul;

)*)*(e'in Record

)*)*Aut,oried Enineerin $,ane (ocu!ent'

)*)*$u'to!er Enineerin Approval

)*)*(e'in 1ailure Mode and E2ect' Analy'i' 3(1MEA4

)*)*Proce'' 1lo (iara!3'4

)*)*Proce'' 1ailure Mode and E2ect' Analy'i' 3P1MEA4

)*)*$ontrol Plan S?P In'pection Plan ?pe

)*)*Mea'ure!ent Sy'te! Analy'i' Studie' 3MSA4 Need to (i'cu'' Cariation

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)*)*(i!en'ional Studie'

)*)*Record' of Material / Perfor!ance Te't Re'ult'

)*)*Initial Proce'' Studie'

)*)*Quali:ed "a%oratory (ocu!entation

)*)*Appearance Approval Report 3AAR4

)*)*Sa!ple Production Part'

)*)*Ma'ter Sa!ple)*)*$,ec;in Aid'

)*)*$u'to!er-Speci:c Re&uire!ent' $?A 1or!at IS? $ert Pac

)*)*Part Su%!i''ion

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onent Material Type'

(e'i

n1ailureModeandE2ect'Analy'i'3(1MEA4

Proce

''1lo5(iara!3'4

Proce

''1ailureModeandE2ect'

Analy'i'3P1MEA4

$ontrolPlan

Mea'

ure!entSy'te!A

naly'i'Studie'3MSA4

(i!e

n'ionalStudie'

Record'ofMaterial/Perfor!anceTe'tRe'ult'

InitialProce''Studie'

Quali

:ed"a%oratory(ocu!entation

Appe

aranceApprovalReport3AA

R4

)*)*0 )*)*5 )*)*6 )*)*7 )*)*8 )*)* )*)*+9 )*)*++ )*)*+) )*)*+

NR S NR S NR NR S NR S NR

R R R R R R R R R NR

R R R R R S S R S NR

S S S S S S S S S NR

R S R R R S S S R NR

ct S R oct S R oct S R oct S R oct S R oct S R oct S R oct S R oct S R o NR

R R R R R R R R R NR

S T,e oraniation ',all 'u%!it to t,e cu'to!er and retain a copy of record' or

R T,e oraniation ',all retain at appropriate location' and !a;e availa%le to t,

NR T,e oraniation i' not re&uired to co!plete t,e ele!ent

n

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ator

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;ain Special letter #pe Pic Quality Record' $?$

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Sa!p

leProductionPart'

Ma'terSa!ple

$,ec;inAid'

$u'to

!er-Speci:cRe&uire!ent'

PartS

u%!i''ion Error 8 Mista+e Proofin% Stat$s of s$!!lier revie" to Po+e Jo+e t#eir !rocess to !rod$ce t#is material

40 Process (a!a&ilit st$dies $! to and into com!letion of PP)P

41 imensional St$dies For mec#anical com!onents. imensional st$dies $! to and into com!letion of PP)P

42 SPS: oc$mentation Revie" Revie" of Process Si%n ff re!ort "it# (I SE

44 SPS: S$!!lier Process Si%n-ff Stat$s of Process Si%n ff from (I SE

49 )!!earance )!!roval Re!ort

45 Prod$ct 7alidation Testin%

46 Part S$&mission )!!roval PSH re!ort to &e s$!!lied as !art of PP)P

4; Master Sam!les Master sam!le/s of !rod$ct to &e retained at s$!!lier.

) commitment & t#e s$!!lier t#at t#e desi%n can &e man$fact$redA assem&ledA testedA!ac+a%edA and s#i!!ed in s$fficient *$antit at an acce!ta&le costA and on sc#ed$le

Revie" of !art dra"in% or material s!ecification "or+in% to"ards an a%reement &et"een!arties.

Das s$!!lier revie"ed t#eir !rocess/s to ass$re all t#e (I *$alit re*$irements can &eac#ieved

Process Flo" (#art 8 Man$fact$rin%Floor Plan

S$!!lier !rovides a co! of t#e Process Flo" ia%ram for !rod$ct %oin% t#ro$%# PP)P!rocess. ) co! of t#e floor !lan "#ere t#is !rod$ct is &ein% made is to &e !rovided as"ell..

S$!!lier to !rovide a Process Fail$re Mode 8 Effects )nalsis re!ort. PFME) m$stidentif re*$ired !rocess control Po+e Jo+e for s!ecial c#aracteristics /((S(s.

For mec#anical com!onents. S$!!lier s$&mits Prod$ction tool desi%n/s to (IEn%ineerin% for a!!roval

(ertification for %a%in% s!ecial to t#is !ro%ram and @a%e R8R for all %a%es $sed toc#ec+ (( and S( c#aracteristics of t#is !rod$ct.

S$!!lier s$&mits desi%n of s!ecial e*$i!ment $sed to !rod$ce t#is material to (I fora!!roval.

Pac+a%in% S!ecifications and S#i!!in%Plan

Master e3am!les $sed for cosmetic reasons or ot#er test reasons "#en eit#er color ora!!earance is re*$ired to determine com!osition. Safet concerns ma also &e a reasonfor t#is re*$irement.

Pre-a$nc# (ontrol Plan (ontainmentPlan

) "ritten !lan for someone ot#er t#an !rod$ction to sam!le revie" material !rior tos#i!ment tom (I.

Preliminar /S#ort Term Process(a!a&ilit St$d

Re!ort for cosmetic reasons or ot#er test reasons "#en eit#er color or a!!earance is

re*$ired to determine com!osition. Safet concerns ma also &e a reason for t#isre*$irement.

Das s$!!liers !rod$ct !erformed as e3!ected d$rin% (I Process 7alidation testin%T#is is a (I in!$t item.

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4= S!ecial (#aracteristics

S!ecial (#aracteristics /S((( Revie" t#e c$stomer s!ecial c#aracteristics to ens$reFME)APFME)A (ontrol PlanA Material S!ecfificationA andor ra"in%s meet s!ecifiedre*$irements.