CoventorWare Overview
Coventor, Inc.
2012
MEMS Means Multi-Physics
Sensing MechanicalElectrical Transduction
Actuation ElectricalMechanical Transduction
Hybrids: Actuation and Sensing ElectricalMechanicalElectrical Transduction
Accelerometers Microphones Micro mirrors Relays, switches
and varactors
Angular rate
(gyroscopes)
Resonators
(Quartz replacement & RF)
Micro mirrors
CoventorWare: Coventor’s MEMS
Multi-Physics Platform for 10+ Years
Sensing MechanicalElectrical Transduction
Actuation ElectricalMechanical Transduction
Hybrids: Actuation and Sensing ElectricalMechanicalElectrical Transduction
Accelerometers Microphones Micro mirrors Relays, switches
and varactors
Angular rate
(gyroscopes)
Resonators
(Quartz replacement & RF)
Micro mirrors
Multi-Physics Simulations
• Structural response
• Electrostatic fields
• Thermal sensitivity
• Gas damping
Application Example: Capacitive
Accelerometers
Performance Specs
• Sensitivity (C/a)
• Bandwidth
• Linearity
• Damping
• Shock response
• Stress and reliability
• Self-test capability
Mechanical solver:
Mode shapes & frequencies
Single-axis accelerometer
fabricated with IMEC’s monolithic
CMOS MEMS process
0 20 40 60 80 1000
0.05
0.1
0.15
0.2
0.25
Input g level
No
rma
lize
d
C
MEMS+ Simulation Result
CoventorWare Simulation Result
Electrostatics solver:
Differential capacitance vs. accel.
Stokes solver:
Gas damping of comb drives
Reynolds solver:
Gas damping of proof mass
More Application Examples
FBAR (Piezoelectric, Mechanical, Thermal-Elastic
Damping, Anchor Loss Damping)
RF Switch (Coupled Electro-Mechanics, Contact,
Gas Damping)
Pressure Sensor (Mechanics,
Piezo-Resistive Sensing)
Accelerometer (Coupled Electro-Mechanics,
Gas Damping)
Recent Successes
“Thank you for developing MEMS
tools that support our needs for
composite piezo materials”
– Harmeet Bhugra,
Managing Director,
MEMS Product Line
The first piezo MEMS
timing solution,
announced in 2011
TDCA, the first RF
MEMS varactor to
ship in cell phones,
Samsung phone
tear down, 2011
CoventorWare: Layout Results
DESIGNER ANALYZER
Materials & Process
Create 2D Layout
Build 3D Model
Automatically
Generate Mesh Simulate, Visualize, and Analyze
Process-Centric
Design Entry
Preprocessing and Mesh Generation
Optimized for MEMS Geometry
Hybrid FEM/BEM Suite
of Multi-Physics Field Solvers
BEM solver for electrostatic force due to bias voltage - uses surface mesh
RF switch
FEM/BEM Solution for Coupled
ElectroMechanics
"Pull-in" Result -- find last stable voltage
Pull-in Point
FEM solver for solid mechanics displacement - uses volume mesh
Repeat until
convergence
V
-
+
Benefits of Hybrid FEM/BEM
Solution
• No mesh required in “air” around moving parts
– Smaller mesh, faster solutions
– No need to morph mesh as part moves, especially challenging if gap
closes
• Fully captures 3D electrostatic fringing fields that others neglect,
critical for derived quantities such as
– Electrostatic force
– Pull-in / Lift-off voltage
– Electrostatic spring softening effect
CoventorWare 2012 Highlights
Full 64-bit support for solving BIG meshes • Layout, Solid Model Builder, Preprocessor (including meshing), all MEMS
solvers (MemMech, MemElectro, CoSolveEM, HarmonicEM, Stokes) and
Visualizer
Hex-dominant extrude meshing
New user interface: CoventorWare console • Unified access to all Designer functionality and MEMS solvers
• Co-exists with classic UI for easy migration
Python scripting console for Analyzer • Automatically generate scripts for MEMS analysis
• Set up and manage simulations, post-process results
MEMS solver enhancements
Full 64-bit Support:
Higher Throughput
• Simulate complex designs
more accurately with finer
meshes
• Full 64-bit support includes – Layout Editor
– Solid Modeler*
– Preprocessor & Meshing
– All MEMS Solvers**
– Visualizer
• Single installation includes
32-bit and 64-bit support – Automatically runs in 64-bit mode
on 64-bit OS
64-bit MemMech Test
DoF Max RAM
(GB)
100,485 0.3
547,029 3.0
2,669,733 25.0
64-bit MemElectro Test
Panels Max RAM
(GB)
282,509 1.2
1,110,452 4.1
4,402,784 15.6
* Solid Modeler is 64-bit on Windows only
** Excluding MemPZR, MemHenry
Hex-Dominant Mesher:
Higher Efficiency
Before: CW2010 quad paver • Too many elements, because it required
at least 2 mesh edges per model edge
• Some low-quality areas
After: CW2012 hex-dominant extrude • Fewer elements:
2587 hexes + 150 prisms versus 4959 hexes
• No low-quality areas
New Console:
Improved User Experience
All simulation management
functionality in one window
New cockpit for accessing all
Designer and MEMS Analyzer functionality
Double click on any
entity to open it
Right click to create
new designs and
simulations
Scripting: Automation and
Improved Ease of Use
Enables multi-dimensional parametric studies
and automation of simulations after design changes – Generates script for commonly used MEMS solvers
– Combine scripts to perform a sequence of analyses
– Script can wait for an analysis to complete or submit to Job Queue
– Full capabilities of Python language are available
Select results and right click to save a script
MEMS Solver Enhancements
MemMech • harmonic analysis now allows angular acceleration BC (for gyros),
may include electrostatic elements, and can display anchor loss energy
• New “general contact” option eliminates requirement to specify faces that
contact and detects contact on “suppressed” parts
CoSolveEM and HarmonicEM • New, tabbed solver setup UI provides access to MemElectro and MemMech
settings as well as CoSolveEM/HarmonicEM settings – “one stop shopping”
• All possible BCs are accessible during the setup sequence
HarmonicEM • Outputs current vs. frequency
DampingMM Stokes solver • Supports wedge symmetry for more efficient simulation of devices, such as
microphones and pressure sensors, that have axi-symmetric or angular
symmetry