CPM company presentation

www.cpm-spa.com www.durr.com

COMPANY PRESENTATION

CPM S.P.A.

© CPM S.p.A., Paint and Final Assembly Systems, Company Presentation

DÜRR WORLDWIDE

Global presence in 23 countries

USA~ 590 employees

Mexico~ 220 employees

Brazil~ 320 employees

Russia~ 30 employees

South Africa~ 60 employees

India~ 420 employees

Singapore~ 10 employees

Thailand~ 10 employees

Japan~ 5 employees

South Korea~ 120 employees

China~ 1,300 employees

Europe~ 4850 employees

2


DÜRR IN ITALY

CPM S.p.A. Via San Luigi 4 10092 Beinasco (TO)Email: [email protected]

Foundation 1967

Employees 70

Global area: 10.000 m²

Covered area: 4.200 m²

Office premises: 1.400 m²

CPM S.p.A.

Board of Management

Mr Massimo Bellezza President & CEO

Ms Paola Bellezza Board Member

Mr Roberto Modini Board Member

Mr Jaroslaw Baginski Board Member

Mr Manfred Weil Board Member

3


MAIN FIELDS OF ACTIVITY

CPM S.p.A.CONVEYORS ASSEMBLY

PRODUCTSFINAL ASSEMBLY

PRODUCTSSERVICE

TTS® MARRIAGE ROLL TEST BENCHES Technical AssistanceModificationsSpare partsEMS FLEX DECKING WHEEL ALIGNMENT SYSTEM

UBS SHUTTLES MECH. PREPARATIONS TESTING SYSTEMS CONSULTING

SKID CONVEYORS FLEX BOLT FILLING EQUIPMENTS Feasibility studiesSystem-AssessmentsProcess-Optimization Quality-Management

Interface-ManagementSLAT & MCC CONVEYORS WATER TESTS

SCRAP CONVEYORS PRE-TESTING PLANNING

PALLET CONVEYORS SUCTION SYSTEMS Concept-, Detail planningPlant-, Manufacturing Planning

System / Equipment EngineeringProcess- / Logistics - Planning

Techn. Services Equipment Planning

P&FFRICTION CONVEYORS

VERTICAL ADJUSTABLE CARRIERS

SKILLET CONVEYORS MANAGING

Project Management ServicesPM for Planning, Installation

PM for sites, Ramp up PM Coaching / Training / Tools


The Quality Management System of

CPM S.p.A. is certified as for UNI EN

ISO 9001:2000 for engineering,

manufacturing, installation and

assistance of conveyor and turn key

process systems for the automotive

assembly industry

QUALITY MANAGEMENT SYSTEM CERTIFICATE

5


CPM’S HISTORY

Mr. Bellezza Sr. established IMCMHoisting Systems and Maintenance activities

Proposal for the national automotive industry of new product lines for floor conveyors Complete skid and slat conveyor engineering and modularization

1962

1967

1990

1992

1985

2007

CPM becomes Official Representative for the Italian market of FAP Products

Foundation of CPMConversion from a Limited Company into a Joint-stock Company

CPM starts the manufacturing of conveyor systems

CPM becomes Official Partner Supplier of FIAT Group

Beginning of study and prototyping of a new modular conveyor system, later called TTS®

TTS® becomes a Worldwide Patent

1997 First contacts and activities with the DÜRR Group

CPM joins the DÜRR Group1999

2006

CPM becomes General Contractor for Turn Key projects in FA

CPM designs for FIAT a NEW STANDARD for marriage and mechanical subassembly lines called FLEX DECKING

2011

2010July 1. 2010 - SAP Go Live

2013

At present 6 FLEX DECKING sold worldwide

CPM is awarded as Supplier of the Year 2013 for capital equipment from Fiat-Chrysler Group thanks to FLEX DECKING, innovative solution for the mariage of Body&powertrain” jointly developed with Fiat Chrysler

1995

1996

2014

FCA Convention ‘’Supplier Qualitas 2013’’

6


PININFARINA

GRUGLIASCO PS 1993-94 + 1999 / BIW 1997

BAIRO AS 1998 + 2006

DC - MERCEDES BENZ

SINDELFINGEN (D) PRESS 1994

BREMEN (D) PS 1999

RASTATT (D) BIW 2004

SINDELFINGEN (D) AS 2004

AUDI

INGOLSTADT (D) PS 1998

NECKARSULM (D) AS 2006

MAGNA STEYR

GRAZ (A) BIW 1998 / AS 2002-03

VOLKSWAGEN / BENTLEY

BRATISLAVA (SK) PS 1999 / 2000 / 2005

PUEBLA (MEX) PS 2000

NAVARRA (E) PS 2000

SHANGHAI (RC) PS 2002

CHANGCHUN (RC) PS 2002-03

BENTLEY

CREWE (GB) AS 2002 / 2010

FORD

ST. PETERSBURG (RUS) AS 2000-01+2008

IHSANIYE KOCAELI (TR) AS 2003

PEUGEOT

MULHOUSE (F) PS 2002-03

TOFAS

BURSA (T) PS 2005 + 2007

SOLLERS

NABEREZNYE CHELNY (RUS) AS 2008

JAGUAR

CASTLE BROMWICH (GB) AS 2005

KIA MOTORS

ZILINA (SK) AS 2005

NISSAN

ST. PETERSBURG (RUS) AS 2008

LAMBORGHINI

SANT’AGATA (I) AS 2009 / 2011

LOCKHEED MARTIN

FORT WORTH – (USA) AS 2009

G M - OPEL

ELLESMERE PT. (GB) PRESS 1999/2001-02

KAISERSLAUTERN (D) PRESS 1999

RÜSSELSHEIM (D) AS 2000-01

IBC LUTON (GB) AS 2000

SHANGHAI (RC) AS 2004

LAND ROVER

SOLIHULL (GB) AS 2002-03 / 2010 / 2012 / 2013

SOMACA CASABLANCA (MA)

AS 1997 – 1999

FIAT GROUP

FIAT AUTO RIVALTAPS 1994-96 / AS 1995

FIAT AUTO MIRAFIORIAS 1995 / PS 1998 + 2006 + 2014 / BIW 1998 + 2005-2006

FIAT AUTO T. IMERESE PS 1994-96 / 2005 + 2008 / AS 2008

SATA MELFI PRESS 1994-95 + 2005 / BIW 2005 / AS 2013-2014

SEVEL VAL DI SANGRO PS 1995-96 + 2004 + 2008 / BIW 2005 + 2007 + 2008

FIAT AUTO CORDOBA (RA)AS 1995-96

SEVEL PALOMAR ARGENTINA (RA)AS 1994-95 / PS 1995-96

FIAT AUTO BIELSKO BIALA (PL)AS 1996-97 / PWT 2001-02

ALFA ROMEO – F.I.P. POMIGLIANO PS 1999 / BIW 2003-04 / AS 2005 + 2008 + 2011

FIAT AUTO CASSINO AS 2000-01 2008 2014-2015 / BIW 2004 + 2007 PS 2006 + 2007 + 2008

FIAT AUTO TYCHY (PL)BIW 2002-03 + 2007-08 AS 2007-08 + 2009 + 2010 + 2012

FIAT AUTOMOBILI SRBIJA (SRB)PRESS 2011 / AS 2011-2012

GAC FIAT – CHANGSHA (CN)AS 2011-2012 2014-2015

FIAT AUTOMOVEIS – PERNAMBUCO (BR)AS 2013-2014

CHRYSLER – TOLEDO NORTH (USA)AS 2012-2013

IVECOSUZZARA BIW 1997-98VALLE UFITA PS 2005BRESCIA PS 2009MADRID PS 2010

FERRARIMARANELLO PS 2002-03 / EOL 2006

MASERATI MODENA AS 2006 / EOL 2008OMG – GRUGLIASCO PS 2011 / AS 2011-2012

ALENIA AERMACCHI

CAMERI (I) AS 2011-2012

REFERENCE LIST

TOYOTA

VALENCIENNES (F) AS 2005

ISRAEL AEROSPACE INDUSTRIES

BEN GURYON (IL) AS 2013

7


Within about 16 years the TTS ® has been installed in more than 30 plants

TTS® MAIN REFERENCES

Customer Object SOP Length

IVECO, Suzzara, I Light Truck 1997 220m

PININFARINA, Bairo, I Vehicle 1998 250m

FIAT, Mirafiori, I Vehicle 1998 120m

AUDI, Ingolstadt, D Vehicle 1998 300m

SOMACA, Casablanca, M Vehicle 1998 250m

Magna Steyr, Graz, A Vehicle 1999 400m

OPEL, Rüsselheim, D Vehicle 2001 1.760m

FIAT, Pomigliano, I Vehicle 2002 30m

Bentley, Crewe, GB Vehicle 2002 410m

FORD, St. Petersburg Vehicle 2002 220m

Peugeot, Mulhouse, F Vehicle 2002 920m

Ferrari, Maranello, I Vehicle 2003 200m

FORD, Otosan, T Light Truck 2003 475m

FIAT, Pomigliano, I Vehicle 2004 115m

DC, Sindelfingen, D Vehicle 2004 48m

GM, Shanghai, CN Vehicle 2004 660m

Customer Object SOP Length

Land Rover, Solihull, GB Vehicle 2004 1260m

Toyota, Valenciennes, F Vehicle 2006 42m

AUDI, Neckarsulm, D Vehicle 2006 120m

GM, St. Louis, Mexico Vehicle 2008 480m

FIAT, Termini I.se, I Vehicle 2008 200m

FORD, St. Petersburg Vehicle 2008 200m

Lockheed Martin, USA Aircraft 2009 1300m

Lamborghini, Sant'Agata, I Vehicle 2010 Marriage Area

Bentley, Crewe, GB Vehicle 2010from 410m to

500m

Alenia, Cameri, I Aircraft 2011 490m

FAS, Kragujevac, SRB Vehicle 2011 1650m

Embraer, Alverca doRibatejo, P

Aircraft 2012 50m

Land Rover, Solihull, GB Vehicle 2012-2013 100m

Israel AerospaceIndustries, Ben Guryon, IL

Aircraft 2013 200m

SATA, Melfi, I Vehicle 2014 1300m

FIAT AUTOMOVEIS, Pernambuco, BR

Vehicle 2014 1900m

8


Turn key project:• Assembly Line refurbishing • EOL relocation • No. 2 Water Tests• EOL - No. 4 X-roads No. 4 X-

wheels• Implementation Bravo model in

147 Line• Consulting• SOP: 2008

Fiat Auto S.p.A., Pomigliano

Ferrari S.p.A.

Turn key project:• New Final Assembly

Shop• No. 1 Water test • 900 cars / day• SOP: 2007

Fiat Auto Poland S.A.

• End of Line • X-wheel / X-Rattle machine• SOP: 2008

Maserati S.p.A.

• New Assembly Line• TTS® Line with hangers for

marriage• VAC with revolving and sliding

functions + fixed VAC• Contactless energy transfer

(MOVITRANS) for Assembly Line + no. 12 special trolleys

• SOP: 2010

Lamborghini S.p.A.

• Heavy TTS® for aircraft industryF35 Assembly Lines

• Line of 1300m length • SOP: 2010

Lockheed Martin, Fort Worth, TX

• End of Line • X-wheel / X-Rattle machine• No. 1 Water test• SOP: 2007

Fiat Auto S.p.A., Pomigliano

GAC Fiat, Changsha

Turn key project:• Mechanical subassembly

line and mechanical Flex decking line for General Assembly Shop

• SOP: 2011

Turn key project:• Mechanical

subassembly line and mechanical Flex decking line for General Assembly Shop

• SOP: 2011

Turn key project:• Scrap conveyance

MAJOR ORDER REFERENCES



• Paint Body Storage• Chassis 1 + 2• Glazing Line• Front-End Line• PIC Line• Wash and Water tests• Suction System • SOP: 2011

Fiat Automobili Srbija

9


GAC Fiat, Changsha

Turn key project:• Flex decking line and

Mechanical preparation Subassembly line modification for Fiat Viaggio and Ottimo

Chrysler, Toledo North, MI

Alenia Aermacchi, Cameri

SATA, Melfi

• Heavy TTS ® for aircraft industryF35 Wings Assembly Lines

• SOP: 2012


transfer line and mechanical Flex decking line for General Assembly Shop

• SOP: 2013

MAJOR ORDER REFERENCES



• Paint Body Storage• Chassis 1 + 2• Front-End Line• Pilot• Wash and Water tests• Suction System • End of Line equipment• SOP: 2014



• Chassis 1 + 2• Pilot• Wash and Water tests• Suction System • SOP: 2014

Fiat Automoveis, Pernambuco, BR

10



• Chassis 1 + 2• Pilot• Wash and Water tests• Suction System • SOP: 2014

Fiat Auto S.p.A., Cassino

• “Giulietta” model• Chassis Line

• Flex decking line and Mechanical preparation Subassembly line modification for Jeep Cherokee

• SOP: 2015


QUALITAS AWARD

Scott Garberding, CPO Fiat Chrysler GroupSergio Marchionne, CEO Fiat Chrysler GroupMassimo Bellezza, President&CEO - CPM S.p.A. – The Dürr GroupAlfredo Altavilla, COO Emea Region Fiat Chrysler GroupRoberto Morè – Vice President Purchasing Fiat Chrysler Group

From left to right:

Supplier Qualitas Convention – Turin Lingotto – November 13, 2013

11


QUALITAS AWARD

On the occasion of the Convention "Supplier Qualitas 2013" , prestigious event, where suppliers, who have excelled for the quality of their work within the Fiat Chrysler Group, are awarded, CPM S.p.A. was appointed

Capital Equipment Supplier of the Year 2013

The convention took place at the Auditorium of Lingotto in Turin on November 13 and CPM S.p.A. was one of the few EMEA suppliers awarded with the

Supplier of The Year Prize

with the following motivation:

"CPM jointly developed with Fiat Chrysler an innovative solution for the marriage of body & powertrain "flex decking", installed successfully in all the Regions”

FCA Convention ‘’Supplier Qualitas 2013’’

Supplier of the year award

Supplier Qualitas Convention – Turin Lingotto – November 13, 2013

12


FINAL ASSEMBLY PRODUCTS

CPM S.P.A.

Beinasco, July 2014


Slat conveyors

CONVEYORSFloor conveyors

Skillet conveyors Skid conveyors

Magna Steyr – Graz (A) FIAT – Cassino (I) FIAT – Tychy (PL)

FIAT – Tychy (PL) FIAT – Pomigliano d’Arco (I) FIAT – Pomigliano d’Arco (I)

Heavy EMSLight EMS Medium EMS

EMS conveyors

14


Heavy loads up to complete cars in final assembly

Payload max. 5000 Kg

Top speed 40 m/min

Alternative to skid conveyor

Payload max. 700 kg

Top speed 100 m/min

Components and light bodies

Payload max. 700 kg

Top speed 100 m/min

Combination of TTS® +skillet technology

Payload max. 5000 kg (carrier + work piece)

Top speed

CONVEYORSTTS® family overview

TTS® Heavy

TTS® Light TTS® Inverted

TTS® Skillet

15


CONVEYORSTTS® for the aircraft industry

TTS® conveyor for F35 Assembly Line

Lockheed Martin, Fort Worth – Texas (USA)Alenia Aermacchi, Cameri – Italy TTS® Overhead conveyor for F35 Assembly LineIsrael Aerospace Industries – Ben Guryon (Israel)

16


CONVEYORSVAC hangers

OPEL – Rüsselsheim (G) SGM – Shanghai (CH) Ferrari – Maranello (I)

17


CONVEYORSRotating hangers

Chassis Line – Fiat Automobiles Serbia

18


FGA Pomigliano d’Arco

Training centre

‘’Quattroruote’’ magazine

Issue of 06/2011

CONVEYORSRotating hangers

19


The Flex Decking is a modular

system designed for the vertical

assembly of the mechanical parts

with the car body (motor and / or

mechanical parts of the gearbox)

FINAL ASSEMBLY

Flex decking: vertical marriage

FIAT – Pomigliano d’Arco

Flex decking

20


Fiat Automobiles Serbia

FINAL ASSEMBLYFlex decking

21


DECKING AND FLEX DECKINGWorldwide installations


FINAL ASSEMBLY

Fiat – Kragujevac (SR) Automatic Marriage

Fiat – Pomigliano d’Arco (I) Implementation Bravo model in 147 Line

Sollers - Naberezhnye Chelny (RUS)

SKD Line – D200 model

Marriage and subassembly areas

23


FINAL ASSEMBLY

Fiat – Cassino (I)

Rear axle automaticpresetting station pallets and subpallets prototypes

Fiat – Mirafiori (I)

Subpallets modifications for new engine 1600cc

Fiat – Tychy (PL)

Automatic Marriage

Marriage and subassembly areas

24


FINAL ASSEMBLY

Fiat Automobiles SerbiaFRONTEND

CHASSIS

25


GOMP

FINAL ASSEMBLY

GOMA

Fiat Automobiles SerbiaFiat Automobiles Serbia

Fiat Automobiles Serbia

26


PBS

Fiat Automobiles SerbiaSUNROOF

FINAL ASSEMBLY

27


FINAL ASSEMBLY

Fiat –Tychy (PL) – No. 2 water tests – Year 2007-2008 an d 2009

Fiat – Pomigliano d’Arco (I) – No. 2 water tests – Year 2008

WATER TESTS

Fiat –O.A.G. Maserati (Grugliasco TO) : No. 1 Shower test +car wash. Production 80 car/shift – 2012

28


X-ROAD

FGA Pomigliano d’ArcoX-WHEEL

FINAL ASSEMBLY

29


APPLICATIONS IN PAINT SHOPFiat – Cassino Plant – Line 3 (2007-2009)

All Conveyor systems in Fiat Cassino Paint Shop have been realized by CPM

30


POWERTRAINOperations in PWT area

FIAT Auto Poland – Bielsko Biala Plant

Crankshaft Line

1300cc Multijet engine

Gantries, pallet conveyors, buffer storages

31


Brake / ABS

Radiator, power steering, windscreen washer system, Air-conditioner

Clutch, gearbox, engine

Fuel tank, diesel particulate filter

Off-road stabilizer

Suspension systems

Filling FASprofill Testing Systems FAStest

Break Leak Testing

Pedal Force & Way

Leak Testing AC

Pressure Test Equipment

Handbrake Setting

DÜRR SOMAC PRODUCTS

32


Laser Wheel Aligner

Vehicle positioning

Manual, semi- and fully automatic adjustment equipment

Headlamp Setting

Distance Sensor Adjusting

Driver Assistance Systems testing and adjusting

Multi Function Rolling Type Road

Acoustic vibration roll test stand

Comfort test stand

Calibration System

DAP PRODUCTS

Testing Systems FAStest

33


Automation for assembly and End-of-Line

Basic software and components

Networking and server connection

FAScontrol Electronics Testing and Server systems FAStronic

Server systems

Test stations

Module testing

Infotainment testing

Mobile ECU communication devices

Mobile Diagnostic Systems

Wireless Clamp-on Ammeter

Wireless Steering Wheel Balancer

Break Leak Test System

Exhaust gas tester

DAP PRODUCTS

34


Customer Support

Single point of contact for technical services / plant support:

Modifications Spare Parts Enhanced Service

New product introductionTo accomodate process changesFor energy / CPU reductionGeneral refurbishmentEquipment / system upgrades

Initial recommended Spare Parts identificationSpare Parts supplySupport in spare part selectionTechnial support to reduce premature failuresTechnical solutions for unique or obsolete parts

Enhanced technical services and solutions to support plant and facilities

Production / maintenance supportTechnical trainingPlant assessments/auditsEnergy studies and reduction solutionsOptimization studies Niche / unique solutions

Technical assistanceEmergency responseTroubleshootingOperational analysisRecommissioningSystem optimizationService contractsMan in plant antennas

Process and support systems, conveyors, controls and utilities:

Spare part service with technical support

TOTAL COVERAGE OF SERVICE GOALS

35


PROJECT MANAGEMENT

CPM Approach

Quotation

1

Planning

2

Engineering

3

Commissioning

6

Milestones 1)

M7

OK Start of Commissioning

Organization and Responsibilities

Controlling & Reporting

Change Order / Claim Management

Purchasing/Supplier Management

required optional 1) deviation possible 2) mandatory

M0

Quote

M00

Receipt ofRFQ

M8 M10

ClientAcceptanceProvisionalacceptance

SOP

Final Acceptance

FinalReport

Open issues completed

M9M1 M2 M3 M4

ExternalKick-Off

InternalKick-Off

Order intake

ConceptFreeze

Hand over phase

Phases 1)P0

Project 2)

managementrelatedissues

P1P1

P2P2

P3P3

P4P4

Installation

5

Manufacturing

4

M5

EngineeringFreeze

ProductFreeze byCustomer

OKStart of Installation

M6

Pre-acceptance(as required)

36


CONSULTING

Our team, which consists of Italian technicians with the technical support of the German parent company, is able to provide a competent service and to organize the management and the implementation of the consulting activities in the engineering field, according to the needs of the customer

CPM offers in particular:

Feasibility studies of conveyor systems, of equipment, of parts of production factories

Development of the consequent concept studies concerning plant, logistics, ergonomics, in following a logic of optimization of the production

Studies of critical work areas aimed at an ergonomic, environmental and safe optimization, allowing a EC certification

Management of consulting and assistance on behalf of the customer as well as supervision

37


CONSULTING

Activities of adaptations to the existing rules and EC recertification of the assembly lines

Preliminary offers and feasibility studies for the definition of the investments in the field of the automobile industry, of the commercial vehicles and of the heavy goods vehicles

Concept studies about logistics and material flow

Plant and environmental examinations of systems with critical aspects

Note:

For confidentiality reasons details of the developed projects will not be willfully provided

VerbaliAttività Planning

Documenti dei Workshop e delle riunioni

A: AttivitàA: Attività

I: InformazioneE: DecisioneI: InformazioneE: Decisione

38


Planning R&D Industrial Planning

CONSULTING – RANGE OF SERVICES

R&D-Test Centers

Test Stand Planning

Modernizations, Green Field

Layout

Project Management

Supply- & Disposal Systems

Environmental Simulation

Workflow Management

Feasibility Study – Production optimization

Plant Structure

Production systems

Process Equipment

Layout / Material Flow

Relocation

Logistic Consulting

Project Management

39


CONSULTING

solutions – process oriented – innovative – workable!

System partner

Master plan of carcass, paintshop and final assembly includingmeasuring systems

Interface management and system integration of materialshandling, construction- , installation-, process- and measuringsystems

technological knowledge of the worldwide Dürr groupwith specialists for material flow, process, logistics und IT

Benchmark knowledge for final assembly and sub assembly (doors, cockpit, bonding of car glass, wedding, filling, EoL – measuringsystems)

Project management to realize construction up to product start-up

40


Technique, costs, deadlines

Procedure – from the first idea up to SOP

Objectives Define basics

Processes

Optimize continuously

Overall system

Acceptance

Engineering / Manufacture

Assembly / Installation

Master plan Concept planning Detail planning Realization

Layout

Project management

Projectstart

Pre series

Procurement

Resources

Plan flexibility

Integrate systems

Manage changes

Clarify interfaces

SOP

CONSULTING

41


COMPANY PRESENTATION

CPM S.P.A.

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