CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOOR
Revision: June 2013
PRODUCT MANUALDisclaimer: The right to make alterations is reserved
© 2013 Wispeco (Pty) Ltd, All Rights Reserved
crealco. C L I P 4 4O H D C
IndexLegal Disclaimer 3Profile Identification 4-6Profile Identification – Alternative Profiles With Woolpile 7Profile Identification 8-9Door Insert Hardware Identification 10-11Butterfly Gasket and Wedge Codes 12Door Leaf Size Limitation Guide 13Typical Configurations 14Door Fixing Details 15Single OHDC Door Cross Sectional Detail 16Single OHDC Door With Midrail Cross Sectional Detail 17Double OHDC Door Cross Sectional Detail 18Double OHDC Door With Midrail Cross Sectional Detail 19Component Assembly Detail 20Door Sill Machining Detail To Suit All Sill Combinations 21Sill Combinations 22Sill Floor Level Detail 23Swing Door Midrail Machining Detail To Suit All Combinations 24R4 Filler Adaptor Machining Detail 25Midrail Combinations 26Spigot Machining Detail <W26197> 27Door Stile Machining Detail 28Rod & Spigot Assembly Detail 29Door Handle Machining Detail <HNDD25300N> 30Meeting Stile Machining Detail For Lock <CL44640/25> 31Transom & Transom Cover Machining Detail <CC900>32 32Jamb Machining Detail <CC900> 33Head Machining Detail <CC900> 34Sill Machining Detail <CC900> 35Setting Block Location 36
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PAGE 2© 2012 Wispeco (Pty) Ltd, All Rights Reserved
crealco. C L I P 4 4O H D C
This manual must be read in conjunction with the Installation, Cleaning and Maintenance Document,BEE Certificates and the Performance Certificates for the relevant system. The manual must also beused in conjunction with the design and cutting list from the latest version of StarFront.
LEGAL DISCLAIMERAll information, recommendations or advice contained in this documentationis given in good faith to the best of Wispeco’s knowledge and is based oncurrent procedures in effect.
Since the actual use of this documentation by the user is beyond the control ofWispeco, such use is within the exclusive responsibility of the user. Wispecocannot be held responsible for any loss incurred through incorrect or faulty useof this documentation.
Great care has been taken to ensure that the information provided is correct.Wispeco will accept no responsibility for any errors and/or omissions, which mayhave inadvertently occurred.
All mechanical joints must be sealed with a Wispeco approved joint sealer.
Laminated glass must not stand in water.
All drawings in the Wispeco Documentation are shown NOT to scale.
Wispeco cannot accept responsibility for the use of standard products sinceWispeco does not know where these products are being installed.
The use of anti-magnetic stainless steel screws and pop rivets is recommendedto reduce galvanic corrosion in harsh environments.
The hardware recommended in this documentation is suitable for use in mostatmospheric environments. When hardware is used in severe costal environmentsthe manufacturer of the hardware must be consulted.
Fixing lugs on frames must be positioned as per the user manual and used inaccordance to the AAAMSA specifications. When profiles are screwed togetherthe screw centers must also be according to the user manual.
All glass used within Wispeco products must comply with SAGGA regulations.
All glazing above 10m from ground level must be signed off by a competent person(Glazing) in accordance with the national building regulations
By continuing to use this documentation you acknowledge that youunderstand and accept the legal disclaimer.
Disclaimer: The right to make alterations is reserved
PAGE 3© 2012 Wispeco (Pty) Ltd, All Rights Reserved
crealco. C L I P 4 4O H D C
CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORPROFILE IDENTIFICATION
75.00
CLIP44 26DRECESSED BACKW53365
75.00
CLIP44 26BRECESSED BACKW44084
75.00
CLIP44 26C JAMBOPEN BACKW26154
75.00
CLIP44 26EFLAT BACKW53194
95.00
CLIP44 95BRECESSED BACKW55365
105.00
CLIP44 105BRECESSED BACKW55364
CLIP44 130BRECESSED BACKW56084
130.00120.00
CLIP44 120BRECESSED BACKW55363
44.00
CLIP44 R6 SILLRAIL 150mmW44094
44.00
CLIP44 R4 HEAD/SILL RAIL 85mmW44088
44.00
CLIP44 R7 HEAD/SILL RAIL 50mmW44087
CLIP44 BOX SPIGOT4 X S/PORTW55456
62.30
CLIP44 150BRECESSED BACKW55362
150.00
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CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORPROFILE IDENTIFICATION
30.00
CLIP44 26 MULLIONW44083
75.00
CLIP44 CORNER MULLIONW53029
CLIP44 MULLION W95W44090
30.00
CLIP44 MULLION W105W44091
30.00
CLIP44 MULLION 116.4mmW53305
30.00
CLIP44 150mm MULLIONHEAVY DUTYW54043
30.00
CLIP44 W150 MULLIONW53151
30.00
CLIP44 MULLION W120W44092
30.00
CLIP44 MULLION W130W56083
30.00
W53033
30.00
CLIP44 MIDRAIL GLAZING BAR
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CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORPROFILE IDENTIFICATION
45.50
CLIP44 R12 SPECIALW44099
CLIP44 R12 DOUBLEDOOR JAMBW44086
44.00
CLIP44 R3 SPECIALDOOR JAMBW44093
44.00
CLIP44 R1DOOR JAMBW44085
44.00
CLIP44 R11WD/STILE 60mm W/PILEW53666
44.00
CLIP44 R11SPD/STILE 60mmW53566
44.00
CLIP44 R11DOOR JAMBW53099
44.00
CLIP44 R4-SPECIALMID RAIL 85mmW44089
44.00
CLIP44 R9WD/STILE 90mm W/PILEW53407
44.00
CLIP44 R9D/STILE 90mmW53406
44.00
CLIP44 R19 SPECIAL CLADDINGW27934
116.00
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CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORPROFILE IDENTIFICATION- ALTERNATIVE PROFILES WITH WOOLPILE
W55875 W55824W32877
75.0
30.0
75.0
W56012
30.0
75.0
W55913
30.0
CLIP44 W150 MULLIONWOOLPILE
CLIP44 150mm MULLIONHEAVY DUTYWOOLPILE
W56013
30.0
CLIP44 W150 MULLIONWOOLPILE
W56014
30.0
CLIP44 W105 MULLIONWOOLPILE
W56015
60.0
CLIP44 W95 MULLIONWOOLPILE
CLIP44 FLATBACK WOOLPILE
CLIP 44 RECESSEDBACK WOOLPILE
CLIP44 JAMBOPEN BACK WOOLPILE
CLIP44 MULLIONWOOLPILEW55891
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CLIP44 40mmCOVER PLATEW25025
40.05
CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORPROFILE IDENTIFICATION
CLIP44 COMPENSATINGCHANNELW23224
44.40
COLONIAL BARW29247
40.00
CLIP44 THRESHOLDW30289
75.00
CLIP44 PIVOT DOORHEAD ADAPTOR
44.00
W26207
CLIP44 UNIVERSALDOOR HANDLE
34.47
W26464
78.28
CLIP44 TRANSOM COVERW25029
97.00
CLIP44 TRANSOM
101.60
W25028
CLIP44 CORNERMULLION 1W28523
80.60
CLIP44 CORNERMULLION 2W28524
73.50
CLIP44 CURVED CLIPHAND RAILW27038
CLIP44 DOUBLEGLAZING BEAD
23.50
W27882
NEW CLIP44 ANGLEDGLAZING BEADW31142
18.15
CLIP44 ANGLEDGLAZING BEAD
18.30
W14108
CLIP44 ANGLEDGLAZING BEADW30468
21.10
CLIP44 DOOR ENDSTYLE FOR PIVOT
44.00
W26155
18.30
CLIP44 SQUAREGLAZING BEADW14109
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CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORPROFILE IDENTIFICATION
CLIP44 R4 FILLERADAPTOR
40.00
W26151
CLIP44 DOOR ADAPTOR
46.30
W26150
CLIP44 GLAZINGADAPTOR
46.30
W28643
CLIP44 R4 SILLEND FILLER
40.00
W26093
47.96
CLIP44 ASTRAGALWITH WOOLPILEW27921
38.58
CLIP44 DOORADAPTOR FOR W105W29366
CLIP44 DOORADAPTOR FOR W120
53.43
W29367
CLIP44 DOORADAPTOR FOR W95
31.08
W29368
42.00
CLIP44 SLIDING DOORSTOP ASTRAGALW25022
40.40
CLIP44 SPIGOT<W26197>
44.45
CLIP44 SILL ADAPTORW25048
CLIP44 DRAINAGESILL ADAPTOR
51.75
W27522
47.55
CLIP44 DRAINAGE SILLW53448
CLIP44 FRAME SPIGOT
71.00
<W26228>
26.00
CLIP44 FLOORTRACK<W26282>
CLIP44 CHANNELSPIGOT
21.00
<W26152>
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CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORINSERT HARDWARE IDENTIFICATION
POP RIVET4.8x12mm
4x10 C/SUNKRIVET
8.00
BUTTERFLY H13 WEDGE H2
8.00
EQUAL ANGLE 50.0 x 50.0 x 2.0W20423
8x40 P/HEAD POSIS/S SCREW
SPIGOTFRAME SPIGOTBOX SPIGOT 4 X S/PORTW53752 <W26228> <W26197>
NVT8MMTR8MMWSH8MM
CSKR410 CSKR4812
CLPIV4FG CLRIV65FG
STPPS840
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CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORINSERT HARDWARE IDENTIFICATION
O/SET TUBULAR HANDLE
DEAD LOCK 25mm
QS TRANSOM CONCEALEDDOOR CLOSER
HNDD25300N
CL44640/25
CC900
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CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORBUTTERFLY GASKET ANDWEDGE CODES
WEDGES
BUTTERFLY GASKET
B01O
W01G W02B W03R
CLIP 44 WITH W31142 BEAD
27
4
26
5
25
6
24.62
6.38
W31142 BEAD
W05P
W30468 BEAD
CLIP 44 WITH W30468 BEAD
2
8.38
8.79 2
10.38
6.792
12
5.1 2
12.38
4.79
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CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORLEAF SIZE LIMITATION GUIDE
WHEN USING 45mm DOOR JAMB (EG. - R1 DOOR JAMB)
MAXIMUM DOOR LEAF WIDTH: X1 = 1000mmMAXIMUM DOOR LEAF HEIGHT: Y1 = 2200mm
60 1W
14
90 9W
26
W44085
WHEN USING mm DOOR JAMB (EG. W53666 - R1 DOOR JAMB)
MAXIMUM DOOR LEAF WIDTH: X1 = 1 00mmMAXIMUM DOOR LEAF HEIGHT: Y1 = 2 00mm
WHEN USING mm DOOR JAMB (EG. W53407 - R DOOR JAMB)
MAXIMUM DOOR LEAF WIDTH: X1 = 1 00mmMAXIMUM DOOR LEAF HEIGHT: Y1 = 2 00mm
X1
Y1
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CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORTYPICAL CONFIGURATIONS
SINGLE OVERHEAD DOORCLOSER DOOR WITH MIDRAIL
DOUBLE OVERHEAD DOORCLOSER DOOR
SINGLE OVERHEAD DOORCLOSER DOOR
DOUBLE OVERHEAD DOORCLOSER DOOR WITH MIDRAIL
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CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORFIXING DETAILS
TYPICAL DOUBLE DOOR
150 Max. 750 Max. 750150150 150
C/L HINGE C/L HINGE
C/L HINGE C/L HINGE
C/L HINGEC/L HINGE
TYPICAL SINGLE DOOR
C/L LOCK
150 Max. 750 150
C/L HINGE
C/L HINGE
C/L HINGE
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CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORCROSS SECTIONAL DETAIL
B
B
A A
SECTION B - B
W25029
15.0030.00
3.00
60.0060.7065.00
SECTION A - A
W55364
W25028
W14108
W44088
W44091
W26155
W53666
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CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORWITH MIDRAILCROSS SECTIONAL DETAIL
B
B
A A
15.0030.00
3.00
60.0060.7065.00
SECTION A - A
SECTION B - B
W25029
W55364
W25028
W14108
W44088
W44089
W44091
W26155
W53666
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CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORCROSS SECTIONAL DETAIL
B
B
A A
2.002.004.00
60.00 60.0060.7060.70
65.00 65.00
SECTION B - B
W25029
15.0030.00
3.00
60.0060.7065.00
SECTION A - A
W55364
W25028
W14108
W44088
W44091W53099
W26155
W53666
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CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORWITH MIDRAILCROSS SECTIONAL DETAIL
B
B
A A
2.002.004.00
60.00 60.0060.7060.70
65.00 65.00
15.0030.00
3.00
60.0060.7065.00
SECTION A - A
SECTION B - B
W25029
W55364
W25028
W14108
W44088
W44089
W44091W53099
W26155
W53666
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CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORCOMPONENT ASSEMBLY DETAIL
1. W53666 - R11W D/STILE 60mm W/PILE2. W53566 - R11SP D/STILE 60mm3. W44088 - R4 HEAD/CILL RAIL 85mm4. W44089 - R4-SPECIAL MID RAIL 85mm5. W26155 - DOOR END STYLE FOR PIVOT6. W25028 - TRANSOM7. W25029 - TRANSOM COVER8. <W26197> - SPIGOT
9. NVT8MM - NUT GALV 8mm ROD10. WSH8MM - WASHER GALV 8mm ROD11. TR8MM - 8mm THREADED ROD GALV 3M12. HNDD25300N - O/SET TUBULAR HANDLE13. CL44640/25 - DEAD LOCK 25mm14. FBNAT - FLUSH BOLT NAT ALUFAB 150X19mm15. CC900 - QS TRANSOM CONCEALED
DOOR CLOSER
16. HANDLE MACHINING DETAIL SEE PAGE D2317. LOCK MACHINING DETAIL SEE PAGE D2418. CC900 MACHINING DETAIL SEE PAGE
D26 - D29
5
1
1
13
3
3
5
6
7
4
910
910
11
910
11
910
11
11
1213
14
14
15
16
8
8
8
888
8
8
8
888
17
14
14
1
4
3
15
14
14
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VIEW A
VIEW B
3.30
4.70
CUTOUT TO LOCATEHORIZONTAL STILES ONR1 DOOR JAMB ORMEETING STILE PROFILE
VIEW B
VIEW A
VIEW C
VIEW C
15.00
15.00
CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORSILL MACHINING DETAILTO SUIT ALL SILL COMBINATIONS
NOTE:FOR SILL COMBINATIONS PLEASEREFER TO PAGE D15 OF THIS MANUAL
W44088
W44088
W44088
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CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORSILL COMBINATIONS
R6(W44094)
R7(W44087)
R4(W44088)R7 + R7
(W44087+W44087)
R7 + R4(W44087+W44088)
R4 + R4(W44088+W44088)
R4 + R6(W44088+W44094)
R6 + R6(W44094+W44094)
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CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORSILL FLOOR LEVEL DETAIL
FINISHED FLOORLEVEL (OUTSIDE)
FINISHED FLOORLEVEL (INSIDE)
DAMP PROOF COURSE
SCREED
7mm
W44088
W44088
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VIEW B
VIEW A
VIEW C
VIEW C
15.00
15.00VIEW B
3.00
5.00
CUTOUT TO LOCATEVERTICAL STILES ONUPSTAND LEGOF CILL
NOTE: PLEASE SEE PAGE D19FOR ALL MIDRAILCOMBINATIONS
VIEW A
15.00
15.00
CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORMIDRAIL MACHINING DETAILTO SUIT ALL COMBINATIONS
W44089
W44089
W44089
W44089
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CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORR4 FILLER ADAPTORMACHINING DETAIL
VIEW B
VIEW A
VIEW C
VIEW B
3.00
5.00
CUTOUT TO LOCATEVERTICAL STILES ONUPSTAND LEGOF SILL
NOTE: PLEASE SEE PAGE D20FOR ALL MIDRAILCOMBINATIONS
VIEW A
VIEW C
15.00
15.00
W26151
W26151
W26151
W26151
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CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORMIDRAIL COMBINATIONS
W44(W53033)
R7 + R4 FILLER(W44087+W26151)
R4 + R4 FILLER(W44088+W26151)
R4SP(W44089)
R7 + R7 + R4 FILLER(W44087+W44087+
W26151)R7 + R4SP(W44087+W44089)
R6 + R6 + R4 FILLER(W44094+W44094+
W26151)
R6 + R4SP(W44094+W44089)
R6 + R4 FILLER(W44094+W26151) R4 + R4SP
(W44088+W44089)
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ø 8.0
ø 6.0
<W26197>
CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORSPIGOT MACHINING DETAIL<W26197>
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CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORDOOR STILE MACHINING DETAIL
VIEW A
VIEW B
VIEW B
VIEW A
ø 8mm
ø 6mm
ø 8mm
ø 6mm
THREADED ROD
W53666 W53666
W53666
<W26197>
CSKR4810
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CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORROD & SPIGOT ASSEMBLY DETAIL
W53666W53666
W53666 W53666
W44088
W44088
DETAIL TYPICAL TO HEAD AND SILL OF HINGED DOOR
1. ATTACH SPIGOTS TO STILES WITH NO 8 FIXING SCREWS (STPPS830)2. FASTEN STILES TO TOP AND BOTTOM RAILS WITH NUTS (NVT8MM)
AND THREADED RODS (TR8MM). USE WASHERS (WSH8MM).3. ENSURE ALL MATING JOINTS ARE BEDDED IN SEALANT BEFORE ASSEMBLY.
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VIEW A
VIEW B
ø 8mm
VIEW B
VIEW A W53099
W53099
W53099
HNDD25300N
CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORHANDLE MACHINING DETAILHNDD25300N
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VIEW B
VIEW A
VIEW C
FLAT BAR
VIEW B
22.00
VIEW A VIEW C
17.00
10.00
CL44640/25
W53566
W53566
W53566
CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORMEETING STILE MACHINING DETAILFOR LOCK CL44640/25
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VIEW B
W25029
VIEW A
VIEW B
318.009.00
W25029
14.0070.00
255.00 18.00
VIEW A W25029
W25028
W25028
W25028
CC900
CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORTRANSOM & TRANSOM COVERMACHINING DETAILCC900
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VIEW A
VIEW B
VIEW B
VIEW A
TOP OF DOOR
62.00
CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORJAMB MACHINING DETAILCC900
CC900
W44091
W44091
W25028
W44091
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VIEW A
VIEW A
VIEW B
VIEW C
VIEW A
ø 7mm
VIEW C
VIEW B
40.40
ø 3mm
54.85
VIEW C
ø 3mm
61.85
57.00
57.00 65.00
67.2566.7567.25
CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORHEAD MACHINING DETAILCC900 W44088
W44088
W44088
W53666
W53666
W53666
CC900
W44088
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VIEW B
VIEW A
VIEW A
VIEW B
VIEW C
VIEW C
54.50 22.50 22.50
19.00
W44088
W44088
W44088
CC900
CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORSILL MACHINING DETAILCC900
W53666
W44088
W53566
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CLIP44 SHOPFRONT SYSTEMOVERHEAD DOOR CLOSER DOORSETTING BLOCK LOCATION
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GLAZING
1. SELECTION OF GLAZING METHODS
1.1 SETTING AND LOCATION BLOCKS
Glass-to-metal contact must be avoided at all times by using setting and location blockshaving a hardness of 50° to 90° shore A durometer. Use only blocks made of Neoprene,EPDM, Silicone or other elastomeric material.
Setting blocks are to have a minimum thickness of 3mm and must be at least 27mm inlength per square metre of glass area.
The position of the setting and location blocks is illustrated in Figure 2.
SB over pivot
b) Vertically pivoted(hung off-centre)
a) Fixed Light
SB over pivot
c) Vertically pivoted(hung centrally)
d) Top Hung e) Bottom Hung f) Side Hung or door
g) Horizontally pivotedand reversible
h) Horizontally sliding;6 blocks to each pane
i) Vertically sliding
FIGURE 2 - POSITION OF SETTING AND LOCATION BLOCKS
