CSCS Rods & Brackets

8/12/2019 CSCS Rods & Brackets

1/66

Rod-2410

1. Identify critical appearance aspects based on drawing study. (RESP:-DESIGNER/ DQA )

Sl.No.

2

2. Identify critical dimensions for fitment and function based on drawing study. (RESP:-DESIGNER/ DQA

Sl.No.

12

3

4

Component Specification Control

1 Visual -1. No harmful cracks, dents,damages, black spots dust, dirtetc.

Poor appearance / Cracking

Description Control Specification Effect of non-conformance /

Dimensions Control Specification Effect of non-conformance /

Surface Treatment Galvanised Iron ( Zinc ) black spots, Pitting mark etc

Centre distance 85.4 0.50Fitment / operation with the mati. Door sealing poor

Diameter 3.00 0.08 Fitment with the mating part tig

Angle 2 X 90 2 Fitment with the mating part NG

Dimension 15.9 0.5 Fitment with the mating part NG

These dimensions may be qualified 100% in cheking gauge

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Rod-2410

3. Identify critical Performance Tests based on drawing / Standard study. (RESP:-DESIGNER/ DQ

S No

S No Part Name

Test Description Specification Effect of non-conformance /

4. Raw Material Source / Sub vendor detail for child parts. (RESP:- VDD / SQA / VENDOR)

RM Spec. / Grade RM SourceIn-house / KD / Sub

Vendor Re

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5. Process Flow chart (RESP:- VDD / VENDOR)

BOP Pre Dispatch Audit

Incomming Inspection Dispatch

)

Final Inspection

Packing

Sl.No.

1

2

Model: YP-8LHD LOCALIZATION

Related StandardsVendor Name

Vendor Contact Person:(Name & Mobile No. )

heet

Part No. 116572-2410

Part control codePart Name: ROD

Remarks

Remarks

ng part tightt /Loose

Process Name Equipment Detail C

6. Identify critical Manufacturing Processes based on drawing study (Casting, Forging, MoldinHeat Treatment...etc) .(RESP:- P&F / VENDOR)

Incomming Inspection MM, DVC/HG ,GAUGEDia 3.0,dim 85.

Final Inspection MM, DVC/HG ,GAUGE A

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Rod-2410

7. History of Defects / Warranty problems in similar components (RESP:- DQA / SQA / VENDO

Sl. No.

12

)

8. Legal, environmental and other requirements (RESP:-DESIGNER/ DQA )

S.No.

Inform to supplier,Visual Inspection

Deformation

Defect Details Countermeasures


Creck

Remarks

1. Proucerement of material from st2. Material test from approved lab fometals

Description Countermeasu

marks

1Conformance to the restrictions on use ofenvironmental impact substances specfied in SESN 2402

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Rod-2410

Prepared : Mr. Mahesh Checked: Mr. A.S.Shaik Approved :Mr. E.Ogata

DQA VDD

Design SQA

9. Tool / Mould / Die Source details (RESP:- VENDOR / TOOL ROOM )

S.No.No. ofTools

1 BOP

10. Test Equipment / Checking Fixture / Other checking Aids (RESP:- P&F/

S.No.

11. Traceability detail of main part & child parts. (RESP:- VENDOR )

S.No. Shift Day

1ChalanNo.

DescriptionIn-house /

Sub vendor

BDesign Centre NPD Group

ROD-116572-2410 OUT SIDE

The quality requirements enlisted in the comp. Spec. Control Sheet and thequality Standard shall be fulfilled in development of the part / product

Description Manufacturing Sou

Description Manufacturing So

ontrol Points

g, Extrusion, Machining,

,angle 90,Dim 15.9 & VisualInspection

s per Standard

ROD Vendor

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Rod-2410

R) 12. Packaging details (RESP:- VENDOR )

Resp. Target Dt. S.No.

Q.A 1Q.A

13. Documents to be submitted as per Subros formats (RESP:- VENDOR )

Document Name Document Name

14. Important notes (RESP:- VENDOR )

1200 Nos (Bin size 450x300x120)

PDescription

1. Process Flow Diagram 2. Procese FMEA 3. Control Plan4. Inspection Standard 5. Inspection Gauge / Fix. Drgs. 6 Jigs/ Fixtures Drgs. 7. Insp.Gauge/Fix./MSA report

8. Jigs / fixtures Validation Report 9. Parts Appearance / Dimensional

Inspection & Fitment Report10 Prcoess Capability Evaluatiom report11 List of Pokayoke12 Material (chem./ physical) test report13 Perfromance test report

ndard sourcesr presence of heavy

1. Define the quality target and monitor at each step of development.2. Traceability of parts / child parts should be maintained up to Raw Material stage.3. Any standard parts / raw mwterials used in the product shall be procured from subros4. Fasteners, 7 T grade and above or used for Maru A applications, should be KD (or 105. Poka Yoke should be implemented at all critical stages and list to be submitted to Sub6. Vendor should specify equivalent indian grade in case the rawmaterial specified in drg7. Any material & processes used by vendor should conform to applicable legal, environ8. Performance, durability, reliability, quality etc. tests to be conducted as per the quality

res

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Rod-2410

Date :

Develop.

Quality

SQA /VENDOR )

Month Batch

IQIR No.

DOC NO:- 116572-241-X-0

Vendor

Sandeep Sharma

Vinod Arya

Sign off Date :

rce Remarks

rce Remarks

Remarks

Page 10


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Rod-2410

Document Name

ot / Sketch Remarks

14 DurabilityTest Report15 Enviromental Test (ELV) Report16 Surface Treatment Test Report17 Design FMEA(OEM parts only)

approved source only..% eddy current sorted)

ros/ DC. is not available locally.

ental and safety regulationsstandard and report the results

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Rod-2400


Sl.No.

2


Sl.No.

12

3









Centre distance 87.7 0.50Fitment / operation with the mati. Door sealing poor


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Rod-2400


S No

S No Part Name




Vendor Re

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Rod-2400

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Rod-2400




)

Final Inspection

Packing

Sl.No.

1

2




heet

Part No. 116572-2400


Remarks

t /Loose

Remarks


ng part tight


Incomming Inspection MM, DVC/HG ,GAUGE Dia 3.0,dim 87.7


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Rod-2400


Sl. No.

12

)


S.No.


Deformation



Creck

Remarks



marks


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Page 17


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Rod-2400


DQA VDD

Design SQA


S.No.No. ofTools

1 BOP


S.No.


S.No. Shift Day

1ChalanNo.







ontrol Points

,angle 90 & Visual Inspection

s per Standard DescriptionIn-house /

Sub vendor

ROD Vendor

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Rod-2400



Q.A 1Q.A




1200 Nos (Bin size 450x300x120)

PDescription






res

Page 19


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Rod-2400

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Rod-2400

Date :

Develop.

Quality

SQA /VENDOR )

Month Batch

IQIR No.

Sandeep Sharma

Vinod Arya

DOC NO:- 116572-240-X-0

Vendor

Sign off Date :

rce Remarks

rce Remarks

Remarks

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Rod-2400

Document Name

ot / Sketch Remarks





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Rod-2390


Sl.No.

2


Sl.No.

12

3









Centre distance 78 0.50Fitment / operation with the mati. Door sealing poor


Page 23


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Rod-2390


S No

S No Part Name




Vendor Re

Page 24


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Rod-2390




)

Final Inspection

Packing

Sl.No.

1

2




heet

Part No. 116572-2390


Remarks

t /Loose

Remarks


ng part tight


Incomming Inspection MM, DVC/HG ,GAUGE Dia 3.0,dim 78.0


Page 26


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Rod-2390


Sl. No.

12

)


S.No.


Deformation



Creck

Remarks



marks


Page 27


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Rod-2390


DQA VDD

Design SQA


S.No.No. ofTools

1 BOP


S.No.


S.No. Shift Day

1ChalanNo.







ontrol Points

,angle 90 & Visual Inspection

s per Standard DescriptionIn-house /

Sub vendor

ROD Vendor

Page 29


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Rod-2390



Q.A 1Q.A




1200 Nos (Bin size 450x300x120)

PDescription






res

Page 30


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Rod-2390

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Rod-2390

Date :

Develop.

Quality

SQA /VENDOR )

Month Batch

IQIR No.

Sandeep Sharma

Vinod Arya

DOC NO:- 116572-239-X-0

Vendor

Sign off Date :

rce Remarks

rce Remarks

Remarks

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Rod-2390

Document Name

ot / Sketch Remarks





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BKT-3100


Sl.No.

2


Sl.No.

1

2

3Center Distance 57 0.2

4Center Distance 11.5 0.2

5Center Distance

6 Center Distance

7Center Distance


1 Visual -1. No harmful cracks, deformation,dents, damages, black spots dust,dirt etc.



Part identification stamp Part no-'310' to be stamp in theindicated position Mixing of similar parts


Slot 4.0 +0.2/-0 Fitment with mating part NG

Diameter 4.5 +0.3/-0 Fitment with mating part NG

5.8 0.2 Fitment with mating part NG

Fitment with mating part NG




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BKT-3100

8 Center Distance

9Dimension

10


S No

S No

1

2


Vendor Re

Bracket 1.2mm / SECC-C20 Bhushan ,Good Luck Vendor

Bracket MFZn SC Technoshine Vendor

30 0.3 Fitment with mating part NG



Thickness 1.20.12Vendor to ensures no mix up ofwith different thicknessees


Surface Treatment( Salt spray test)

MFZn SC black spots, Pitting mark etc.1


Part Name

1

1

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BKT-3100


Blanking Incomming Inspection

Chanal Bending Final Inspection

Bending Packing

)

Piercing Pre Dispatch audit

Plating Dispatch

Sl.No.

1

2

3

Vendor Name


heet

Part No. 146541-3100

Part control code

Part Name: BRACKETModel: YP-8LHD- LOCALISATION

Related Standards

Remarks

Remarks

Blanking MM Sheet Thick



Bending DVC / HGDim 30.0,25.4

Chanal Bending DVC / HG Dim

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BKT-3100

4

5

6


Sl. No.

) 1

2

3


S.No.

marks

Incomming Inspection(Plating) PTT / Third Party Plating Thick

Piercing DVC / HG & Gauge All Hole & Slot

raw materialFinal Inspection MM,DVC/HG,PTT,GAUGE A

Remarks Creck

Dent

Defect Details

Deformation P.M of Tool,Visual Inspection

P.M of Tool,Visual Inspection


Countermeasures




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DQA VDD

Design SQA


S.No.No. ofTools

1 04 Nos


S.No.


S.No. Shift Day

1 Job Card


Bracket,146541-3100 Out Side




ness,Burr & Visual Defect


ontrol Points

In-house /Sub vendor

(Cal) & 35.10(Cal.) & VisualDefect Bracket In-house

.6 & Visual Defect Description

Page 40


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BKT-3100

12. Packaging details (RESP:- VENDOR )

S.No.

1

R)

Resp. Target Dt.

T.R/Q.A

T.R/Q.A 13. Documents to be submitted as per Subros formats (RESP:- VENDOR )

T.R/Q.A Document Name Document Name


ess & SST & Visual Defect

Size, All C.D & Visual Defect

Description P

600 Nos (Bin size 450x300x200)

s per Standard





res


Page 41


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BKT-3100

Date :

Develop.

Quality

SQA /VENDOR )

Month Batch

IQIR No.

DOC NO:- 146541-310-X-0

Vendor Sandeep Sharma

Vinod Arya

Sign off Date :

rce Remarks

rce Remarks

Remarks

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BKT-3100

Document Name

ot / Sketch Remarks





Page 44


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BKT-3990


Sl.No.

2


Sl.No.

12

3

4Center Distance 85.7 0.2

5Center Distance

6 Center Distance

7Center Distance

8 Center Distance

9Center Distance







Diameter 2X 4.0 +0.2/-0 Fitment with mating part NG



Diameter 2 +0.1/ +0.02 Fitment with mating part NG






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10Center Distance

11 Center Distance

12Center Distance

13 Center Distance

14Center Distance

15 Center Distance

16 Dimension

17

18



S No


S No

1

8.1 0.2 Fitment with mating part NG42.8 0.2 Fitment with mating part NG


45 03 Fitment with mating part NG


Slot 2+0.1/0.02 Fitment with mating part NG




Thickness 1.20.12 Vendor to ensures no mix up ofwith different thicknessees

RM SourceIn-house / KD / Sub

Vendor RePart Name

Bracket 1.2mm / SECC-C20 Bhushan ,Good Luck Vendor

RM Spec. / Grade

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BKT-3990

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BKT-3990


Blanking Packing

Chanal Bending+Embosing Pre Dispatch audit

) Bending Dispatch

Piercing

Final Inspection

Sl.No.

1

2

3

4

Model: YP-8LHD- LOCALISATION


heet

Part No. 146541-3990

Part control codePart Name: BRACKET

Remarks


Remarks




Chanal Bending+Embosing DVC / HG Dim 3.6,1.2 E

Bending DVC / HGDim 34.0,20.8(


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BKT-3990

5


Sl. No.

1

2

3

)


S.No.




Countermeasures

Final Inspection MM,DVC/HG,PTT,GAUGE A

Deformation

Creck

Defect Details

Remarks

raw material Dent

marks




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DQA VDD

Design SQA


S.No.No. ofTools

1 04 Nos


S.No.


S.No. Shift Day

1 Job Card

B Design Centre NPD Group






ontrol Points

ness,Burr & Visual Defect DescriptionIn-house /

Sub vendor mb Height & Visual Defect Bracket In-house

al) & 12.10(Cal.) 12.0(Cal) &Visual Defect

Size, All C.D & Visual Defect

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BKT-3990

12. Packaging details (RESP:- VENDOR )

S.No.

1

R)

Resp. Target Dt.

T.R/Q.A 13. Documents to be submitted as per Subros formats (RESP:- VENDOR )

T.R/Q.A Document Name Document Name

T.R/Q.A


120 Nos (Bin size 450x300x200)

s per Standard

Description P






res

Page 52


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BKT-3990

Date :

Develop.

Quality

SQA /VENDOR )

Month Batch

IQIR No.

Sandeep Sharma

Vinod Arya

DOC NO:- 146541-399-X-0

Vendor

Sign off Date :

rce Remarks

rce Remarks

Remarks

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BKT-3990

Document Name

Remarksot / Sketch





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BKT-4580


Sl.No.

2


Sl.No.

1

2

3

4

5

6 Center Distance

7Center Distance







Diameter 2X 4 +0.2/-0 Fitment with mating part NG


Diameter 3 +0.2/-0

Diameter 2+0.1/+0.02

Diameter 4.2+0.2/-0

5.8 0.2

3 0.3

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BKT-4580

8 Center Distance

9Center Distance

7Center Distance

8Center Distance

9Center Distance

7Center Distance

8Center Distance

9Center Distance

8Center Distance

9 Center Distance

10Center Distance

11



S No

S No

1

2


63.4 0.2

58.8 0.3

11.8 0.2

9.3 0.2

76.5 0.2

28 0.2

9.3 0.2

20.5 0.2

Thickness 1.60.16Vendor to ensures no mix up ofwith different thicknessees

82.7 0.245 0.3

9 0.3


In-house / KD / SubVendor RePart Name

Bracket

Bracket

1Surface Treatment( Salt spray test)

MFZn SC black spots, Pitting mark etc.

MFZn SC Technoshine Vendor

1.6 mm / SECC-C20 Bhushan ,Good Luck Vendor


RM Spec. / Grade RM Source

1

1

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BKT-4580


Blanking Final Inspection

Piercing Packing

Pre Dispatch audit

)

Plating Dispatch

Incomming Inspection

Sl.No.

1

2

3

Model: YP-8LHD- LOCALISATION



heet

Part No. SB146541-4580

Part control code

Part Name: BRACKET

Remarks

Remarks




Incomming Inspection(Plating) PTT / Third Party Plating Thick


Page 59


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4


Sl. No.

1

2

3

)


S.No.

Final Inspection MM,DVC/HG,PTT,GAUGE A

Deformation

Creck

Dent





raw material

Remarks

marks




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BKT-4580


DQA VDD

Design SQA


S.No.No. ofTools

1 02 Nos


S.No.


S.No. Shift Day

1 Job Card






ontrol Points


In-house /Sub vendor

ness,Burr & Visual Defect

ess & SST & Visual Defect Bracket In-house

Size, All C.D & Visual Defect Description

Page 62


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BKT-4580



T.R/Q.A 1

T.R/Q.A

T.R/Q.A




s per Standard

Description P

1200 Nos (Bin size 450x300x200)

1. Process Flow Diagram 2. Procese FMEA 3. Control Plan

4. Inspection Standard 5. Inspection Gauge / Fix. Drgs. 6 Jigs/ Fixtures Drgs. 7. Insp.Gauge/Fix./MSA report


Inspection & Fitment Report

10 Prcoess Capability Evaluatiom report11 List of Pokayoke12 Material (chem./ physical) test report13 Perfromance test report



res

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BKT-4580

Date :

Develop.

Quality

SQA /VENDOR )

Month Batch

IQIR No.

DOC NO:- 146541-458-X-0

Vendor Sandeep Sharma

Vinod Arya

Sign off Date :

rce Remarks

rce Remarks

Remarks

Page 65


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BKT-4580

Document Name

Remarksot / Sketch

14 DurabilityTest Report15 Enviromental Test (ELV) Report16 Surface Treatment Test Report

17 Design FMEA(OEM parts only)


/ DC

Date post:	03-Jun-2018
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