Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
PUBLIC
PUBLIC - 5058-CO900G
CT533 - Discover the Functionality of the Rockwell Automation® Library of Process Objects
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC 2
PlantPAx® SystemModern DCS using Plant-Wide Technology
3
It’s a process automation system that gives you everything you want in a world-class, contemporary DCS plus. . . Plant-wide control capabilities Open, flexible architecture Integrated control, power, safety, and information Support by a global network of local expertise
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
PlantPAx…..a true PlantWide Control System
FBD Programming Functionality DCS PLC/SCADA PlantPAx
LL ProgrammingGlobal Tag DatabaseHigh Speed Processing (sub ms)Asset ManagementRange of HMI’s from PC to PanelAudit Trail CapabilityProcess HistorianSoftware Information LayerSeamless MCC/Drive IntegrationSeamless OEM/Skid IntegrationSelf Healing NetworkConfiguration vs ProgrammingAdvanced Process ControlPredictive Maintenance/ ERP IntegrationIntegrated Condition MonitoringIntegrated Process SafetySmart Field Device IntegrationMultitasking ControllersPartial DownloadBulk Programming ToolAlarm Management
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Reusable Library for Design Productivity
Suite of control and HMI objects to accelerate project engineering
Role-based feature set for Operation Maintenance Engineering
4
PlantPAx® Standard Library – “Out of the Box”
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Library Philosophy
5
Standard Applications
Control Strategies(Control Modules)
Library Hierarchy
Devices (valves, motors / drives, control algorithms, transmitters, etc.)
Logix5000™ function blocks, faceplates and graphic objects
Level control, temperature control, etc.
Mixer/Reactor, etc.
ExampleIncluded in base system
System Add-On
Custom Purchase
Logix Programming and Visualization Tools
Devices(Process Objects)
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Key Benefits
6
Improvements in: System “out-of-the-box” experience Engineering efficiency, plus tools, for solution providers Lets you focus on application engineering
rather than building base blocks
Consistency of application solutions from multipledelivery partners
Predictability of system behavior Library managed by Rockwell Automation® Consistent engineering library framework
In line with customer expectations TechConnectSM support
Ask for “PlantPAx® Support”
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Installing the Library: Logix Components
7
For Add-On Instructions (AOIs), import only the ones you need.
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
All Dependencies Are Imported
8
IMPORTANT: All dependencies are included in the AOI import file Embedded AOIs and all required data types (UDTs, STRINGs) Example: the P_Motor instruction uses P_Alarm and P_Mode
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Installing the Library: HMI Components
9
First, add the library components to your HMI application (FactoryTalk® View Site Edition or FactoryTalk® View Machine Edition)
1. Import the Images – all the .BMP and .PNG files2. Import the Global Objects – all the .GGFX files3. Import the Displays – only the .GFX files you need The order is important: each item depends on the previous items
Add any platform-required items (Tags, Macros,etc.) See Release Notes.
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Displays: Just the Ones You Need Each faceplate, Quick or Help popup counts as only one Display
… even though the faceplate has multiple tabbed views.
Many instructions useP_Mode, P_Alarm, P_Gate ...so don’t forget to include
their Help and ConfigurationDisplays.
Include common Displays Common Analog Edit (SE)
10
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Create an Instance: Logix
11
Add the instruction: in Ladder (LD),Function Block Diagram (FBD),or Structured Text (ST)
Create its backing tag Controller or
Program scope
You can do this online Actually, you can
do all of this,including importingAOIs, online
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Connect Its I/O
12
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Open your Display Drag and drop the graphic symbol
From the appropriate “… Graphics Library” GGFX file
3.x: Note the updated graphics, with .PNG images, throughout the library
Create an Instance: FactoryTalk® View
13
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Create an Instance: Link It Up
14
Just one global object parameter
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Default Configuration
IMPORTANT:Every instruction defaults to thesimplest, basic device configuration. Motors: outputs only
with no run feedback Valves: outputs only
with no limit switchfeedback
Additional features are usedif you configure / enable them
Defaults are listed in the ReferenceManual for each instruction
15
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Add Run Feedback
Link the run feedback input in the code Open the faceplate and enable Run Feedback checking Engineering tab: Has Run Feedback; Maintenance tab: Use Run Feedback
16
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
“HAS” and “USE”
17
Has: the function exists, is coded Under control of Engineering If an AOI does not have a function, it
is not visible to operators or maintenance
Use: the function should be used as intended Under control of maintenance Allows bypassing or disabling a
function temporarily
Maintenance Bypass Indicator Has but not Used
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Designed Around User Roles
18
Operation, maintenance, engineering tabs Predefined security model
User profiles for operator, operating supervisor, maintenance,maintenance supervisor, manager, engineer, administrator
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Operation:What Shut Us Down?
19
Interlocks with first-out Access to logic for complex interlocks
Snapshot when logic triggers shutdown
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Operation:Where Am I Right Now?
20
Quick access to detail displays
Highlight of current state
Available commands and data entries are obvious
Tooltips Help displays
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Operation and Maintenance:What Keeps Us from Running?
21
Several object faceplateshave a Diagnostics Tab In 3.0: PowerFlex® 755, 753
In 3.1: Any device with
“Sts_NotRdy”
New “Nrdy_xxxx”bits highlightindividual causes
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Maintenance:Find and Work Around Problems
22
Goal: no need to force I/O or change code to bypass typical issues Bypass run feedback, position feedbacks Substitute PV (discrete or analog input)
Maintenance bypass indicators Follow the trail of breadcrumbs
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Maintenance:Tools to Maintain Equipment
23
Bypass Interlocks / Permissives (as allowed by engineering) Maintenance data collection
Motor runtimes and start counts Valve stroke times and counts
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Engineering:Tools to Manage Configuration
24
Instantiation tools to speed development and roll-out
Restricted HMI configuration access for changes
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Library of Process Objects 3.0
25
Add-On Instructionsfor Logix V18 or later
Graphic Symbols and faceplates forFactoryTalk® View SE andFactoryTalk® View MEV7.0 or later
Manuals
• Motors:Single speed, two speed, reversing,
hand-operated (monitor)• Variable Speed Drives:
PowerFlex® 753, 755(PowerFlex® 523, 525 in Library 3.1)Generic VSD for PF4 / 40 / 70 / 700 / DC / 7000
• Valves:Solenoid-operated, motor-operated,
mix-proof, hand-operated (monitor)
• Analog inputs with scaling and threshold alarms:single, dual, multiple; input channel diagnostics
• Advanced analog input adds rate of change, square root extraction, anddeviation alarms
• Analog output (manual loading station)• Control valve (analog or pulse, with feedback)• Flowmeter or weigh scale dosing, with dribble and self-tuning preact• Simple sequencer, manual prompt• Continuous Control:
PIDE (wrapper AOI), Hi/Low Select, Fanout
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Library of Process Objects 3.0
26
• Updated graphics:Softer imagesEven grayer when normal
• Enhanced navigationBoth upstream and downstream
• Permissives with bypass• Interlocks with First-Out indication and Bypass• Motor runtime, Starts, Restart Inhibit• 2-state Valve Statistics
• Discrete Logic with snapshot• Discrete Input with alarm• Discrete 2-, 3- or 4-State Device• n-Position Device (up to 8)• Discrete Output (with Pulsing)• Tank Strapping Table• Logix Diagnostics
• CPU Utilization Monitor• Task Monitor• Controller Redundancy Monitor• Change Detector
• Faceplates for built-in instructions:• PIDE RMPS TOT• IMC CC MMC
• Standard Modes and Alarms (updated)Better alignment withANSI/ISA-18.2-2009 andFactoryTalk® View 7.0,including Operator Shelving
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
P_Seq
27
Simple Sequencer – a single Add-On Instruction Boolean Inputs (32) for transition condition checking Boolean (32) and Real (32) Outputs for actuation and setpoints Number of steps limited only by memory
Operator and maintenance features for ease of use Standard PlantPAx® library features (mode model, breadcrumbs, etc.) Visual and named references for all “waiting” conditions Forcing of input conditions or steps (with appropriate access)
Configure, edit and monitor via supplied Library graphics and faceplates Embedded fixed state machine with Pause, Branch, Hold capabilities Supplemental P_Prompt AOI provides for manual prompt steps P_Seq Backported to Release 2.0-10
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
P_Seq:Operating and Detail Displays
28
Detail – scrolls steps Shows Input, Output
states, Real Out values Manual Prompt capability
Shows “Waiting For” conditions
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
P_Prompt
29
Multiple capabilities Message to operator Data to operator Operator selection Data / text from operator
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
P_PIDE
30
“Wrapper” for PIDE PlantPAx® Modes, Alarms Hi-Hi deviation, Hi deviation,
Lo deviation, Lo-Lo deviation, Interlock Trip, Fail
PlantPAx® parameter naming All PIDE capabilities Latest release: End user
can enable Autotune
Plus: Powerup Loop Mode, CV, SP Interlock with CV and trip alarm Override Mode is a “full” owner
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
P_HiLoSel
31
For CV High-Select or Low-Select (CV Override) applications Up to 6 primaries (upstream CV sources – PIDE, P_PIDE) Kp * E offset calculation for each primary Avoids winding up due to noise on PVs Highest or Lowest CV is selected, others biased so error must change
sign on another loop before it can become selected. Uses “CVPrevious” input to PIDE / P_PIDE for reset feedback
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Graphics for APC Instructions
32
Symbols and faceplates for Advanced Process Control (APC) built-in instructions IMC (Internal Model Control) – 1 PV, 1 SP, 1 CV CC (Coordinated Control) – 1 PV, 1 SP, 3 CVs MMC (Modular Multivariable Control) – 2 PVs, 2 SPs, 3 CVs
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Operator “Quicks”
33
Simple operator-only faceplates for devices Call-up options:
Always shows Quick; always shows full faceplate Or set by login privileges: Quick for Operator, faceplate for Maintenance
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Enhanced Navigation
34
Enhanced navigation in faceplates Motor, Valve, etc.: to Interlocks, to Interlock logic, to logic inputs P_PIDE: back to PV source, forward to CV destination Analog Inputs: to source input channel for diagnostics
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Drives: Fault Code Lookup
35
Fault Code Description lookup in all Drives AOIs Read fault code from drive
Datalink from PF70 / PF700 / PF753 / PF755 /PFDC / PF525 / PF523
MSG get from PF4 / PF40 Fault code / description tables
in Controller Tag Linked to AOI instance via In/Out Parameter Populated by configuration spreadsheet tool Codes and descriptions for all PowerFlex®
Drive Families included in Template ACDs
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Enhanced Alarms
36
Release 3.0 of Library requires FTView 7.0 or later FactoryTalk® Alarms and Events support for ANSI/ISA 18.2-2009:
Suppression by Design (Program Suppress) Out of Service (Maintenance Disable) Shelving (Operator Shelve) with Shelf Time All with handshaking between P_Alarm
in Logix and FTAE Server New Alarm Configuration popup Shelf Timer, Auto Unshelve Program Unshelve
e.g., shift change Custom Alarm text
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Premier Integration – Instrumentation Objects for: HART
1756, 1794 inputs Others to follow
Foundation Fieldbus EN2FFR
PROFIBUS PA EN2PAR
Endress + Hauser Promag 53E Promass 83E Promass 100E on EtherNet/IP
Since Library Rel. 3.0-04
41
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Additional Libraries
38
Library of Steam Table Objects Given Temperature find P(sat) Given Pressure find T(sat) Given P, T find Enthalpy, Entropy, Specific Volume Properties given Enthalpy, Entropy Properties given Pressure, Enthalpy Properties given Pressure, Entropy
Library of Logix Diagnostic Objects Logix CPU Utilization, Task Monitor, Redundancy Monitor Logix Change Detector
64-bit Integer Math, Time and Date Math Libraries Added in 3.0: T_Sync – gets controller time from an NTP Server
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Color Change Tool
Export displays and global objects from FactoryTalk® View Studio Modify using the color change tool One color palette
Save yours By function
e.g., “Running”, “Energized”, “Fault”
Apply to all exporteddisplays and globalobjects at once
Import modified displays and global objects into FactoryTalk® View Studio
39
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
PlantPAx® Instance Configuration Tool
Microsoft Excel workbook Uses RSLinx® Classic to configure controller online Requires RSLinx® activation (Gateway, OEM); cannot use RSLinx® Lite
Preconfigured sheets (tabs) for PlantPAx® AOIs All configuration parameters, including local tags
Read configuration from controller Store as archive for disaster recovery Modify configuration using Excel (32-bit!) Tab for each AOI (class)
Write configuration to controller
40
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Where to Find More Information
Online Literature Library Rockwell Automation® Library of Process
Objects Product ProfilePub. PROCES-PP008
Rockwell Automation® Library of Process Objects Reference Manual
Pub. PROCES-RM002
Rockwell Automation® Library of LogixDiagnostic Objects Reference Manual
Pub. PROCES-RM003
Add-On Instruction Reference ManualsPub. SYSLIB-RMnnn
49
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
or email us at. . . [email protected]
www.rockwellautomation.com/trainingWant to learn more, visit us at. . .
Rockwell Automation Training Services
Save 10 %Maximize your knowledge and skills by registering for an Open Enrollment course online or through your local RA Distributor.
Minimize your course tuition: Stop by the Rockwell Automation booth for a Coupon to Save 10% on a future Open Enrollment Course!
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
PUBLIC
PUBLIC - 5058-CO900G
.Connect with us.
www.rockwellautomation.com
Thank you!