CUTTING PLOTTER - Graphtec Corporation (08-9370... · FC4200-UM-251-9370 2 INTRODUCTION...

FC4200-UM-251-08-9370

CUTTING PLOTTER

SERVICE MANUALMANUAL NO. FC4200-UM-251

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CONTENTS

FC4200-UM-251-9370 ii

HISTORY OF REVISIONS

NO. Date issued Description of revision Page Edition1 01/10/23 First Printing 1 to 87 012 05/01/20 FC4210-60 information added. 1 to 101 023 05/03/22 The parts number for the writing panel of the FC4200-50 is corrected. 75 034 05/07/11 Procedure to change the displayed language added. 11 045 06/01/17 Procedure into the mark sensor-adjusting mode is corrected. 39 056 06/11/30 Correcponded to the RoHS directive. 51,72,86,87,104 067 07/02/28 The parts number for the main board was corrected. 72 078 08/02/26 Parts number for the LCD assembly was corrected. 72,83 08

FC4200-UM-251-9370 iii

CONTENTS

CONTENTS

1. INTRODUCTION ........................................................................................................................... 11.1 Specifications ........................................................................................................................................11.2 Options ..................................................................................................................................................31.3 External Dimensions .............................................................................................................................4

2. NAMES OF THE MAIN PARTS ..................................................................................................... 62.1 Plotter Nomenclature .............................................................................................................................62.2 Control Panel .........................................................................................................................................8

3. The Tree Structure of Menus ....................................................................................................... 10How to change the displayed language .................................................................................................... 11

4. DAILY MAINTENANCE AND STORAGE .................................................................................... 12

5. LIST OF TOOLS .......................................................................................................................... 13

6. REPLACEMENT PROCEDURES ............................................................................................... 146.1 Precautions .........................................................................................................................................146.2 Removing the Y Rail Cover .................................................................................................................156.3 Removing the Front and Rear Y End Covers ......................................................................................156.4 Removing the Corner Cover ................................................................................................................166.5 Removing the Right Side Cover ..........................................................................................................166.6 Removing the Interface Cover .............................................................................................................176.7 Removing the Rear Cover ...................................................................................................................176.8 Removing the Operation Panel ...........................................................................................................186.9 Removing the Operation Tray .............................................................................................................186.10 Changing Pen Blocks ........................................................................................................................196.11 Adjusting the Pen Block Height .........................................................................................................216.12 Adjusting the X Belt Tension ..............................................................................................................226.13 Adjusting Y Belt Tension ....................................................................................................................236.14 Adjusting the X and Y Motor Synchro Belt Tension ...........................................................................246.15 Setting the Origin Position (FC4200-50) ...........................................................................................256.16 Setting the Origin Position (FC4200-60) ...........................................................................................266.17 Setting the Origin Position (FC4210-60) ...........................................................................................276.18 About the Position of the Register Sensor Height .............................................................................286.19 Measure Seal Pasting Position (FC4200-50) ....................................................................................296.20 Measure Seal Pasting Position (FC4200-60) ....................................................................................306.21 Measure Seal Pasting Position (FC4210-60) ....................................................................................316.22 Pen Sense Rubber Pasting Position (FC4200-50 / -60 only) ............................................................326.23 Replacing the Main Board .................................................................................................................33

CONTENTS

FC4200-UM-251-9370 iv

7. ELECTRICAL SECTION ............................................................................................................. 347.1 List of DIP Switches ............................................................................................................................347.2 Writing to Flash Memory .....................................................................................................................357.3 Clearing Non-Volatile RAM ..................................................................................................................377.4 Setting Suffix .......................................................................................................................................387.5 Adjusting the Mark Sensor Level .........................................................................................................397.6 Adjusting the Pen Pressure .................................................................................................................407.7 Adjusting Pen Exchange (FC4200-50 / 60 only) .................................................................................417.8 Adjusting the Home Position ...............................................................................................................427.9 Adjusting the Distance Accuracy .........................................................................................................437.10 Adjusting the Mark Sensor Mechanical Position ...............................................................................457.11 Verifying the Carriage Check Position (FC4200-50 / 60 only) ...........................................................467.12 Adjusting the Gain .............................................................................................................................477.13 Recording Adjustment Data ...............................................................................................................487.14 List of Readjustment Items ................................................................................................................497.15 Location of Parts on the Main Board .................................................................................................507.16 Setting the Power Unit’s Supply Voltage (PS089B) ..........................................................................51

8. TEST MODES ............................................................................................................................. 528.1 Printing a List of the Currently Selected Conditions ............................................................................528.2 Running the SELF TEST .....................................................................................................................538.3 Using the Character Dump Mode ........................................................................................................54

9. TROUBLE SHOOTING ............................................................................................................... 559.1 The Plotter Doesn’t Operate After Being Turned On ...........................................................................559.2 The Cut Results Are Unsatisfactory ....................................................................................................569.3 The Coordinate Axes Cannot Be Correctly Aligned .............................................................................589.4 General Error Messages .....................................................................................................................599.5 Error Messages in GP-GL Command Mode .......................................................................................609.6 Error Messages in HP-GL Command Mode ........................................................................................61

10. SPECIFYING THE PEN CONDITIONS ..................................................................................... 6210.1 The Cutter Pen’s Conditions .............................................................................................................6210.2 Selecting a Set of Cutting Conditions ................................................................................................6410.3 Specifying the Cutting Conditions .....................................................................................................6510.4 Running a Cutting Test ......................................................................................................................70

11. PART LIST ................................................................................................................................. 7211.1 Recommended List of Parts ..............................................................................................................7211.2 External Casing .................................................................................................................................7311.3 Main Frame, X Slide Section, and X Drive Section ...........................................................................7511.4 Y Bar, Y Slide Section, Y Drive Section, and Pen Block Section .......................................................7811.5 Electrical Section ...............................................................................................................................8311.6 Accessories, and Others ....................................................................................................................8511.7 Option Stand for FC4200-60 and FC4210-60 (ST0032) ...................................................................85

FC4200-UM-251-9370 v

CONTENTS12. CIRCIT DIAGRAMS .................................................................................................................. 86

12.1 Wiring Diagram ..................................................................................................................................8612.2 Main Board ........................................................................................................................................9012.3 Control Panel Relay Board ..............................................................................................................10012.4 Y Motor Relay Board .......................................................................................................................10112.5 Pen Board .......................................................................................................................................10212.6 Power Relay Board (RoHS model) ..................................................................................................104

FC4200-UM-251-9370 1

INTRODUCTION

1. INTRODUCTIONThis plotter incorporates a digital servo drive to perform cutting and plotting operations at high speed and high precision. Besides being used to cut marking film and other media, this plotter can also be used as a pen plotter.

1.1 SpecificationsSpecifications for the FC4200-50 and the FC4200-60

FC4200-50 FC4200-60CPU 32-bit CPUConfiguration Flatbed cutting plotterDrive system Fully-digital servo driveMax. cutting area 590 × 430 mm 910 × 610 mmCompatible media width 500 mm 666 mmMax. cutting speed 65 cm/sSpecifiable cutting speeds 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60,65 cm/sCutting force 10 to 600 gfMin. character size about 5 mm for alphanumerics (varies with the medium and font used)Mechanical step size 0.005 mmProgrammable step size GP-GL: 0.1, 0.05, 0.025, 0.01 mm; HP-GL™: 0.025 mm*1

Repeatability precision*2 0.1 mm or lessDistance precision*2 [Travelling distance × ±0.2% or less] or ±0.1 mm, whichever is largerPerpendicular precision 0.3/430 mm or les 0.4/610 mm or lessRegistration mark reading precision*3 within 0.3 mmMax. no. of pens 2 pens can be concurrently mountedCompatible blade type Supersteel, ceramic, and sapphire bladesCompatible pen types Water- and oil-based ballpoint pensCompatible cutting media Marking film (polyvinyl, fluorescent, reflective)

Paper of 0.5-mm thickness or less (pattern paper, oilboard)*4

Compressed polystyrene sheets of 0.8-mm thickness or less*5

Sandblasting rubber of 1.5-mm thickness or less*5

High-luminance reflective film*6

Interfaces RS-232-C serial and Centronics-compatible parallel interfaces (automatic selection)

Buffer capacity 2 MbytesResident command sets GP-GL and HP-GL™ (selected at the control panel)LCD display 20 characters x 2 linesRated power 100 to 120 VAC, 50/60 Hz; 220 to 240 VAC, 50 Hz (specify when ordering)Power consumption 120 VA or lessOperating environment 10 to 35°C, 35 to 75% R.H. (non-condensing)External dimensions (WxDxH) approx. 857 x 780 x 200 mm approx. 1172 x 964 x 200 mmWeight (without stand) approx. 19 kg approx. 26 kg*1 HP-GL is a registered trademark of Hewlett-Packard Company.*2 The figure varies with the type of Graphtec-designated medium used and the currently selected cutting conditions.*3 Based on the precision when using the pen provided and high-grade paper to read this plotter’s resident pattern.*4 For use with the CB15U or CB15U-K30 cutter blade.*5 For use with the CB15U-K30 cutter blade.*6 For use with the CB15UA cutter blade.

FC4200-UM-251-9370 2

INTRODUCTIONSpecifications for the FC4210-60

FC4210-60CPU 32-bit CPUConfiguration Flatbed cutting plotterDrive system Fully-digital servo driveMax. cutting area 860 × 600 mmCompatible media width 666 mmMax. cutting speed 65 cm/sSpecifiable cutting speeds 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60,65 cm/sCutting force 0.098 to 5.88 N (10 to 600 gf)Minmum character size about 5 mm for alphanumeric characters (varies depending on the medium

and fonts used)Mechanical resolution 0.005 mmProgrammable resolution GP-GL: 0.1, 0.05, 0.025, 0.01 mm; HP-GL™: 0.025 mm*1

Repeatability precision*2 0.1 mm or lessDistance precision*2 Travelling distance × ±0.2% or less or ±0.1 mm, whichever is largerPerpendicular precision 0.4/610 mm or lessRegistration mark reading precision*3 within 0.2 mmMaximum number of tools 2Compatible blade type Supersteel bladeCompatible pen types Creasing/scoring tool, water- and oil-based ballpoint pensUsatible cutting media Marking film (polyvinyl, fluorescent, reflective)

Cardboard of a thickness of 0.5 mm or lessPaper of 0.5mm thickness or less (pattern paper, oilboard)*4

F, G grade microfluteClear sheet for packaging

Interfaces RS-232-C serial and Centronics (automatic selected)Buffer capacity 2 MBResident command sets GP-GL and HP-GL™ (selected at the control panel)LCD display 20 characters x 2 linesRated power-supply voltage 100 to 120 VAC, 50/60 Hz; 220 to 240 VAC, 50 Hz (specify when ordering)Power consumption 120 VA or lessOperating environment 10 to 35°C, 35 to 75% R.H. (no condensation allowed)External dimensions (WxDxH) approx. 1172 x 964 x 200 mmWeight (without stand) approx. 27 kg*1 HP-GL is a registered trademark of Hewlett-Packard Company.*2 Depends on Graphtec-designated medium used and the currently selected cutting conditions.*3 As determined by reading the plotter using the pen (included with the plotter) and high-grade paper.*4 For use with the CB15U or CB15U-K30 cutter blade.

FC4200-UM-251-9370 3

INTRODUCTION

1.2 OptionsName Part no. DescriptionStand ST0032 Dedicated stand for the FC4200-60 and FC4210-60

FC4200-UM-251-9370 4

INTRODUCTION

1.3 External Dimensions

The FC4200-50 Model

200

857

780

Unit: mmDimensional precision error: ±5 mm

FC4200-UM-251-9370 5

INTRODUCTIONThe FC4200-60 and FC4210-60 Model (Excluding the Optional Stand)

200

1172

964

Unit: mmDimensional precision error: ±5 mm

FC4200-UM-251-9370 6

NAMES OF THE MAIN PARTS

2. NAMES OF THE MAIN PARTS2.1 Plotter NomenclatureFC4200-50 / FC4200-60(1) Pen carriage : Drives the cutter/pen to the left/right.(2) Pen holder : Holds the cutter/pen and drives it up/down.(3) Pen station : Holds a pen for plotting.(4) Y bar : Holds the pen carriage; moves left/right.(5) Writing panel : Cutting/plotting is performed here.(6) Control panel : Used to set and use the plotter’s various functions.(7) Centronics parallel interface : Used to connect the plotter to a computer by cable via the Centronics-

connector compatible parallel interface.(8) RS-232C serial interface : Used to connect the plotter to a computer by cable via the RS-232C

connector serial interface.(9) AC line inlet : Connect one end of the power cord here and the other end to an

electri cal socket.(10) Power switch : Controls the on/off status of the power supply to the plotter.(11) CHART HOLD key (–50 only) : Used to hold the medium.

(8)

(7)

(10)

(9) (1)

(2)

(3)

(6) (11)Pen holder 1

Pen holder 2

Pen station

(4)

(5)

FC4200-UM-251-9370 7

NAMES OF THE MAIN PARTSFC4210-60(1) Pen carriage : Drives the cutter/pen to the left/right.(2) Pen holder : Holds the cutter/pen and drives it up/down.(3) Y bar : Holds the pen carriage; moves left/right.(4) Writing panel : Cutting/plotting is performed here.(5) Control panel : Used to set and use the plotter’s various functions.(6) Centronics parallel interface : Used to connect the plotter to a computer by cable via the Centronics-

connector compatible parallel interface.(7) RS-232C serial interface : Used to connect the plotter to a computer by cable via the RS-232C

connector serial interface.(8) AC line inlet : Connect one end of the power cord here and the other end to an

electri cal socket.(9) Power switch : Controls the on/off status of the power supply to the plotter.

(6)

(7)

(1)

(3)

(4)

(2)

(5)

Pen holder 1 Pen holder 2

(8)

(9)

FC4200-UM-251-9370 8

NAMES OF THE MAIN PARTS

2.2 Control Panel

POWERPROMPT

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

Indicator LampsPOWERPOWER The POWER lamp remains lit (green) while the plotter is on.

PROMPT The PROMPT lamp lights (red) when the plotter receives data that will cause the pen carriage to move outside the effective cutting area.

Function KeysThe four function keys F1 through F4 are used to select a menu or to select a function on a displayed menu.

F1 Press the F1 key to select a function during Menu mode, to select Cutter Conditions 1 during Online status, or to change the cutting FORCE setting after the CONDITIONS key has been pressed.

F2 Press the F2 key to select a function during Menu mode, to select Cutter Conditions 2 during Online status, or to change the cutting SPEED setting after the CONDITIONS key has been pressed.

F3 Press the F3 key to select a function during Menu mode, to select Cutter Conditions 3 during Online status, or to change the cutter OFFSET setting after the CONDITIONS key has been pressed.

F4 Press the F4 key to select a function during Menu mode, to select Cutter Conditions 4 during Online status, or to change the cutting QUALITY setting after the CONDITIONS key has been pressed.

POSITION KeysThese POSITION keys function differently according to the plotter’s operat-ing status. They are used to change a setting on a displayed menu during Menu mode, but are used to move the pen carriage at all other times. When a key is first initially pressed, the pen carriage moves slowly. When you con-tinue to hold down the key, the pen carriage starts moving more quickly.

FC4200-UM-251-9370 9

NAMES OF THE MAIN PARTS Menu Keys

PAUSE key: Press this key to enter Menu mode and light its green lamp. Press it again to cancel Menu mode and turn off the lamp. Press this key when you wish to proceed to set a function. If the plotter receives data after this key is pressed, it will temporarily store the data in its data buffer.

ENTER key: Press this key to register the selected setting when specifying a function. In Pause status, you can reset the plotter by concurrently pressing the ENTER and ORIGIN keys.

ORIGIN key: Used to change the position of the coordinate system’s origin point. When the automatic detection of registration marks is enabled, press this key to initiate automatic detection.

COPY key: Used to repeat the cutting operation defined by the data in the plotter’s buffer.

CONDITIONS key: Press this key to change any of the cutting conditions appearing on the plotter’s display panel.

TEST key: Press this key to run a test to check whether the currently selected cutting conditions are suitable for the medium loaded.

NEXT PAGE key: Press this key during Menu mode to proceed to the next menu page.

CANCEL/VIEW key: During a cutting operation, press this key to immediately stop cutting. While the Ready message is being shown on the plotter’s display panel, press this key to move the pen outside of the maximum cutting/plotting area. To return the pen to its original position, press this key again.

FC4200-UM-251-9370 10

THE TREE STRUCTURE OF MENUS

3. The Tree Structure of Menus In Menu mode for FC4200-50 and FC4200-60

Page Main Menu Submenu

MARK

INTERFACE STEP SIZE �(GP-GL mode only)

ORIGIN POINT �(HP-GL mode only)

ROTATE

OPTION1

L UNIT

FILM

FUNCTION

PEN WIDTH

UP SPEED

OPTION2

CLEAR

PEN U/D

SELECT PEN

RS-232CCOMMAND

AREA

MIRRORSORT

THICK

OFST FCEOFST ANGSTP PASS

DIST ADJTEST

NEXT PAGE

NEXT PAGE

NEXT PAGE

PAUSE

F1

F2

F2

F4

F3

F4

FC4200-UM-251-9370 11

THE TREE STRUCTURE OF MENUS In Menu mode for FC4210-60

INTERFACE

OPTION1

FILM

FUNCTION

PEN WIDTH

UP SPEEDOFST FCEOFST ANGSTP PASS

L UNITDIST ADJTEST

OPTION2

CLEAR

PEN U/D

SELECT PEN

NEXT PAGE

NEXT PAGE

NEXT PAGE

F1

F2

F2

F4

F3

F1

F4

F4

F4

F4

SPEEDLEVELCUT MARKT3 SENS STEP

DIST ADJ.ADJ.SENSOFFSETSENS OPT.

MODETYPE�SIZE�EXPAND�

MARK

PAUSE

Page Main Menu Submenu

ORIGIN POINT (HP-GL mode only)AREA

ROTATETHICKMIRRORSORT

PEN NO.PERF.

STEP SIZE (GP-GL mode only)RS-232CCOMMAND

�Only when the MARK mode is ON

How to change the displayed language

The menus of this plotter are displayed in English (Alphabet) by the factory setting.

If necessary, change the English display to Japanese (Kata-kana) display using the following procedure:

Turn the power on while pressing the F1 key : Display in Japanese (Kata-kana)

Turn the power on while pressing the F3 key : Display in English (Alphabet)

FC4200-UM-251-9370 12

DAILY MAINTENANCE AND STORAGE

4. DAILY MAINTENANCE AND STORAGE

Daily Maintenance During the course of daily plotter operation, be sure to observe the following precautions. Never lubricate the mechanisms of the plotter. If the plotter’s casing becomes dirty, wipe the soiled areas using a dry cloth or a cloth that has been moist-ened in a neutral detergent diluted with water.

Never use thinner, benzine, alcohol, or similar solvents; they will damage the casing’s finish. If the writing panel becomes dirty, wipe it using a dry cloth. In case of stubborn stains, use a cloth that has been moistened in a neutral detergent diluted with water.

Never use benzine, thinner, alcohol, or similar solvents to clean the panel.

Storing Your Plotter To store the plotter when it is not being used, be sure to observe the following points:

Remove the cutter and/or plotter pen attached to the pen holder and cover its tip with the protective cap provided.

To protect the plotter from dust and dirt, cover it with a cloth. Avoid storing the plotter in places subject to direct sunlight or high temperatures.

FC4200-UM-251-9370 13

LIST OF TOOLS

5. LIST OF TOOLS• Colex gauges (20g, 50g, 100g, 200g, 500g)

• Push-pull gauges (1kg, 2kg, 10kg)

• Ceramic Pen

• Cutter Pen Plunger

• Steal Scale (Up to 30mm)

• Personal Computer

• Centronics Interface Cable

• Gain Adjustment program

FC4200-UM-251-9370 14

REPLACEMENT PROCEDURES

6. REPLACEMENT PROCEDURES6.1 Precautions

6.1.1 Safety ConfirmationTo prevent the plotter from malfunctioning and to ensure the safety of operators, please follow the instructions below:

• Before turning on the power for the plotter, take care that your hands, hair, or clothing are not caught up in the pen carriage or sliding mechanism.

• Before performing any work, turn off the power switch and unplug the power cord to ensure electrical safety.

6.1.2 Confirmation Before and After OperationsBefore and after any operation, perform the following steps:

• Mark the part attachment positions with a pencil to ensure that parts can be restored to their proper positions.

• Confirm the order of parts assembly.

• Perform condition printing and self and cutting tests to check the plotter status before performing any operation. Confirm whether the plotter settings have changed and whether the plotter has trouble mov-ing smoothly.

FC4200-UM-251-9370 15


6.2 Removing the Y Rail CoverRemove the M3L6 binding head screws securing the Y Rail Cover at five locations (two locations on the pen block side and three locations on the opposite side), in addition to the Rail Cover. To replace the Rail Cover, reverse the above procedure.

M3L6 binding head screws


6.3 Removing the Front and Rear Y End CoversUnfasten the M3L8 binding head screws securing the Front and Rear Y End Covers at four locations each, and then remove the Front and Rear Y End Covers. To replace the Front and Rear Y End Covers, reverse the above procedure.


FC4200-UM-251-9370 16


6.4 Removing the Corner CoverRemove the two screws securing the Corner Cover 50L (left side) and Corner Cover 50R (right side) at the corners on the operation side (M3L10 tapping screw and M4L8 binding head screw, one pc. each), followed by the Corner Cover 50L and Corner Cover 50R. Remove the M4L8 binding head screws securing the Corner Cover A (on right back side) and Corner Cover B (on left back side) on the main unit’s rear side, followed by Corner Covers A and B. To replace the Corner Cover, reverse the above procedure.

Corner Cover BCorner Cover 50L

M4L8 binding head screw

M3L10 tapping screw


6.5 Removing the Right Side CoverRemove the four M4L8 binding head screws securing Panel R, and then Panel R. Remove Corner Cover A (on the right back side) and Corner Cover 50R. Remove the seven screws securing the Side Cover (three screws at the top and four TP screws at the bottom), followed by the Side Cover. To replace the Right Side Cover, reverse the above procedure.


FC4200-UM-251-9370 17


6.6 Removing the Interface CoverRemove the four M4L6 binding head screws securing Panel L, followed by Panel L. Remove Corner Cover A (on the right back side) and Corner Covers 50R and 50L. Remove the five screws securing the Interface Cover (three screws at the top and two TP screws at the bottom), followed by the Interface Cover. To replace the Interface Cover, reverse the above procedure.


6.7 Removing the Rear CoverRemove Corner Cover A (on the right back side) and Corner Cover B (on the left back side). Remove the seven screws securing the Rear Cover (2 x 2 screws on the corner cover side and three TP screws at the bottom), followed by the Rear Cover. To replace the Rear Cover, reverse the above procedure.


FC4200-UM-251-9370 18


6.8 Removing the Operation PanelRemove the two screws securing the Corner Cover 50L (left side) at the corner on the operation side (M3L10 tapping screw and M4L8 binding head screw, one pc. each), followed by Corner Cover 50L. Remove the four M3L6 binding head screws securing the Operation Panel, followed by the Operation Panel. To replace the Operation Panel, reverse the above procedure.


6.9 Removing the Operation TrayRemove the two screws securing the Corner Cover 50L (left side) at the corner on the operation side (M3L10 tapping screw and M4L8 binding head screw, one pc. each), followed by Corner Cover 50L. Remove the seven screws securing the Operation Tray (2 x 2 screws on the corner cover side and three TP screws at the bottom), followed by the Operation Tray. To replace the Operation Tray, reverse the above procedure.


FC4200-UM-251-9370 19


6.10 Changing Pen BlocksRemove the Y Rail Cover. Unfasten the two screws securing the Carriage Cover, and then remove the Carriage Cover.

FC4200-50 / FC4200-60

Unfasten the screws

FC4210-60

Unfasten the screws

FC4200-UM-251-9370 20

REPLACEMENT PROCEDURESRemove the flexible cable from the connector. Remove the two M4L8 binding head screws securing the Pen Block, followed by the Pen Block. To attach a Pen Block, reverse the above procedure after adjusting the Pen Block fitting height. The Pen Block height must be adjusted to within 10 mm (10.5 mm for FC4210-60) from the Writing Panel to the bottom of the Pen Block.

FC4200-50 / FC4200-60

M4L8�binding head screw

Remove the flexible cable�from the connector

FC4210-60

M4L8binding head screw

Remove the flexible cables from the connectors

FC4200-UM-251-9370 21


6.11 Adjusting the Pen Block HeightThe Pen Block height needs be adjusted when attaching a Pen Block. Position the Pen Block within 10 mm (10.5 mm for FC4210-60) from the Writing Panel to the bottom of the Pen Block.

FC4200-UM-251-9370 22


6.12 Adjusting the X Belt TensionMove the Y Rail toward the home side stopper (left side of the main unit). Press the belt downward at the middle part of the X Rail (where a screw hole is opened), and at the position where the belt is in contact with the X Rail, adjust the X belt tension to the following values: FC4200-50: 500 ± 25 gf FC4200-60 / FC4210-60: 300 ± 25 gfApply suitable quantity of the silicon grease to the X belt when you replace to new one.

FC4200-UM-251-9370 23


6.13 Adjusting Y Belt TensionMove the Y Slider toward the upper stopper. Press the rail-side belt at the middle part of the Y Rail, and at the position where the belt is in contact with the Y Rail, adjust the Y belt tension to the following values: FC4200-50: 600 ± 20 gf FC4200-60 / FC4210-60: 450 ± 20 gfApply suitable quantity of the silicon grease to the Y belt when you replace to new one.

FC4200-UM-251-9370 24


6.14 Adjusting the X and Y Motor Synchro Belt TensionFor both X and Y motors of the FC4200-50 / 60 and FC4210-60, adjust the synchro belt tension to 2.0 ± 0.2 kgf.

X motor

Y motor

FC4200-UM-251-9370 25


6.15 Setting the Origin Position (FC4200-50)Adjust the drawing origin to a position (7.5 mm, 24 mm) from the printing lines of the electrostatic adhesion panel.

To set the origin (or home position), follow the procedure in Section 7.8, “Adjusting the Home Position.”

FC4200-UM-251-9370 26


6.16 Setting the Origin Position (FC4200-60)Adjust the drawing origin to a position (87 mm, 20 mm) from the left edge of the XR rail.


FC4200-UM-251-9370 27


6.17 Setting the Origin Position (FC4210-60)Adjust the drawing origin to a position (13 mm, 20 mm) from the bottom left edge of the writing panel.


FC4200-UM-251-9370 28


6.18 About the Position of the Register Sensor HeightAdjust the sensor height from the sensor edge to the writing panel to 5 mm.

FC4200-UM-251-9370 29


6.19 Measure Seal Pasting Position (FC4200-50)Cut the measure to the length shown below and paste the cut measure into place.

Termination 435 mm

PastingX: Paste the measure at the position at which the 0 on the measure is set 7.5

mm from the honeycomb edge along the X-axis, and the measure is vertically aligned with the honeycomb edge.

Y: Paste the measure at the position at which the 0 on the measure is 24 mm from the honeycomb edge vertically, and distance along the X axis is 10 mm from the edge of Panel L.

Termination 595 mm

FC4200-UM-251-9370 30


6.20 Measure Seal Pasting Position (FC4200-60)Cut the measure to the length shown below, then paste it into place.

PastingX: Paste the measure at the position at which the 0 on the measure is 5 mm from

the left edge of the X Rail along the X-axis, and the measure is vertically aligned with the honeycomb edge.

Y: Paste the measure at the position at which the 0 on the measure is 20 mm from the honeycomb edge vertically, and the distance along the X-axis is 10 mm from the edge of Panel L.

Termination 915 mm

Termination 615 mm

FC4200-UM-251-9370 31


6.21 Measure Seal Pasting Position (FC4210-60)Cut the measure to the length shown below, then paste it into place.

PastingX: Paste the measure at the position at which the 0 on the measure is 13 mm from

the left edge of the honeycomb edge the X-axis, and the measure is vertically aligned with the honeycomb edge.

Y: Paste the measure at the position at which the 0 on the measure is 30 mm from the honeycomb edge vertically, and the distance along the X-axis is 5 mm from the edge of Panel L.

Termination 900 mm

Termination 620 mm

FC4200-UM-251-9370 32


6.22 Pen Sense Rubber Pasting Position (FC4200-50 / -60 only)Paste (1) Pen Sense Rubber at the position shown below.

32

2.5

25( 2

.5)

The pasting position is accepted if the pen is within the hatched section of the rubber.

FC4200-UM-251-9370 33


6.23 Replacing the Main BoardOpen the main control box.

Main Board

Disconnect all cables from the main board.Remove the all screws securing the main board.To replace the main board, reverse the above procedure.Execute the adjustment item of chapter 7-14.

FC4200-UM-251-9370 34

ELECTRICAL SECTION

7. ELECTRICAL SECTION7.1 List of DIP Switches

1. Normal mode (factory settings)

1

ONOFF

2 3 4 5FC4200-60 / FC4210-60

6 7 8 1

ONOFF

2 3 4 5FC4200-50

6 7 8

2. Adjustment mode

1

ONOFF

2 3 4 5FC4200-60 / FC4210-60

6 7 8 1

ONOFF

2 3 4 5FC4200-50

6 7 8

3. NOVRAM clear

1

ONOFF

2 3 4 5FC4200-60 / FC4210-60

6 7 8 1

ONOFF

2 3 4 5FC4200-50

6 7 8

4. Emergency gain adjustment mode If gain adjustment resulted in registering an inappropriate value, setting off a position alarm, use this mode to rewrite the gain value.

1

ONOFF

2 3 4 5 6 7 8

FC4200-UM-251-9370 35

ELECTRICAL SECTION

7.2 Writing to Flash MemoryTo update the system frmware you need to have the following files. In addition, you need to use a com-puter.Firmware :FC4200-50 / 60 or FC4210SEND.EXE :Utillity to transfer files using WindowsSENDB.EXE :Utillity to transfer files using DOS

1. Check that the power supply (J14) and control panel unit (J10) are connected to the main board. Connect a personal computer to the Centronics terminal (J18).

Caution: If you are writing to a new board for the first time, remove the motor and flex cable connectors before performing the write.

2. Set the DIP switch to “Normal mode” or “Adjustment mode.”

3. Hold down both the “Right” and “Left” POSITION keys while turning on the power. When you hear a short buzzer tone, release the keys. The LCD should display the following:

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

INPUT PASSWORD

4. Press the POSITION keys in the sequence “Up”, “Down”, “Right” and “Left”. A buzzer will sound, and the LCD will display the following:

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

SELECT SEND MODEGET-ACK ACK-GET

Press [F2] or [F4] depending on the type of computer you are using. (Normally, press [F2].)The display changes to display the following:

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

PLEASE SEND PROGRAM! PLOTTER (GET-ACK)

FC4200-UM-251-9370 36

ELECTRICAL SECTION5. Transfer firmware data from the personal computer.

Send frmware to the plotter from the computer.Drag and drop the frmware file onto the SEND.EXE icon when using Windows.For DOS mode, use SENDB.EXE as shown below.(For example: Firmware file name is "v2.40")>SENDB v.2.40The display changes to display the following:

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

PROGRAM RECEIVING ** KB COMPLETE

Number of bytes transferredAs the firmware data is successfully transferred, the number of transferred bytes shown on the LCD increases. When the transfer finishes, the display automatically changes to “FLASH MEMORY CLEAR” and “FLASH MEMORY WRITE,” and the system begins writing to flash memory.Note: If you are writing to a new board, the system will automatically perform a NOVRAM clear operation follow-ing the write.

6. Switch off power when you’re done.

FC4200-UM-251-9370 37

ELECTRICAL SECTION

7.3 Clearing Non-Volatile RAMCaution: Always perform the operation described here when using a new board for the first time. Note that this operation deletes all previously set settings.

A NOVRAM clear is executed automatically after you write firmware to a new board. To execute a sepa-rate NOVRAM (that is, not as part of this operation), follow the procedure given below.

Check that the operation unit (J14) and power supply (J10) are connected to the main board. Set the DIP switch as shown below and switch on power.

1

ONOFF

2 3 4 5FC4200-60 / FC4210-60

6 7 8 1

ONOFF

2 3 4 5FC4200-50

6 7 8

1. The LCD displays the following screen, and the system begins initializing the NOVRAM.

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

NOV RAM CLEAR MODE OK!!

(The PROMPT lamp flashes as initialization proceeds.)

2. The system proceeds to write the initial values to the NOVRAM.

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

SET SUFFIX STD[V2.10]

3. The following appears when initialization is complete.

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

SUFFIX SET MODE POWER OFF THEN ON!

4. Switch off power.

FC4200-UM-251-9370 38

ELECTRICAL SECTION

7.4 Setting SuffixWhen you first switch on power after performing a NOVRAM clear, a suffix setup screen opens.

1. Set the DIP switch to adjustment mode (or normal mode) and switch on power.

2. The LCD displays the following:

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

SET SUFFIX STD[V*.**]

Firmware version

3. Press the F4 key to change the suffix display. Adjust to the one specified upon shipment before pressing the Enter key.

4. The LCD displays the following. After confirming this display, switch off power.

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

SUFFIX SET MODE POWER OFF THEN ON!

FC4200-UM-251-9370 39

ELECTRICAL SECTION

7.5 Adjusting the Mark Sensor Level

Correctly connect the connectors for all wire materials before performing the operation described below.

1. Set the DIP switch to adjustment mode (or normal mode).

2. Hold down the POSITION keys “Left” and “Lower” while switching on power. The LCD displays the follow-ing:

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

0 0% MAX

3. Place white paper for adjustment use on the panel, making sure that no part of it is raised above the sur-face. Move the mark sensor by hand to the position exactly above the paper. The bar graph shown in the lower row of the LCD will indicate, as a percentage value, the amount detected of reflected sensor light. On the main board, turn VR1 clockwise or counterclockwise to adjust the indicated value in the range 27–30%.

4. Switch off power.

FC4200-UM-251-9370 40

ELECTRICAL SECTION

7.6 Adjusting the Pen Pressure

Required jigs and tools • Collet gauges (500 g, 300 g, 50 g) • Cutter plunger

1. Check that the carriage cover is in place. Fit the cutter plunger from which the blade has been removed into the cutter holder.

2. Set the DIP switch to adjustment mode and switch on power.

3. Hold down the [Next Page] key until the LCD displays the following:

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

PEN PRESS ADJUST PRESS ENTER KEY!!

4. Press the [Enter] key. The LCD display changes to display the following:

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

PEN PRESS SETTING 24[G]

Use F4 key to change

5. Press the [Enter] key. When the LCD screen changes to display the following, measure the pen pressure with a collet gauge. Use the [F1] through [F4] keys to adjust pen pressure until the pressure is within 24 ± 1 g. After adjustment, press the [Enter] key to go to the next step.Target pen pressure[F1] key: Increases pen pressure by a small amount. [F3] key: Reduces pen pressure by a small amount.

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

+1 24G -1+10 ***** -10

Correction value[F2] key: Increases pen pressure by a large amount. [F4] key: Reduces pen pressure by a large amount.

6. Next, when the LCD display changes to a 210 g setup screen, adjust the pen pressure to within 210 ± 10 g in the same way as described above.

7. Finally, on a 400 g setup screen, adjust the pen pressure to within 400 ± 20 g.

8. You will have the 2nd pen pressure adjustment menu when you are adjusting for the FC4210-60.Adjust the 2nd pen pressure by same as the 1st pen pressure adjustment manner.

9. Following adjustment, the LCD display returns to the 24 g screen. At this screen, press the [Next Page] key to make the next adjustment.

FC4200-UM-251-9370 41

ELECTRICAL SECTION

7.7 Adjusting Pen Exchange (FC4200-50 / 60 only)



FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

PEN EXCHANG ADJUST PRESS ENTER KEY!!

3. Attach pens to the pen station.

4. Press the [Enter] key. The LCD display changes to display the following: Modify the correction value Change pens

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

UP CHANGY=+000 H=+000

Move the cursor to the left Move the cursor to the right Thrust amount adjustment value Pen exchange height adjustment value

5. Press the [F3] key to prompt the plotter to perform a pen exchange and pen placement operations. Adjust the Y and H values until the plotter can execute pen exchange and pen placement operations normally.

To move in the reverse direction, decrement the Y value.To move in the thrust direction, increment the Y value. (Y is expressed in increments of 0.1 mm.)

To raise the pen holder, decrement the H value. To lower the pen holder, increment the H value. (H is expressed in increments of 0.1 mm.)

Note:Hold down the [F3] key as the plotter begins moving to get access to a pen. This causes the plotter to stop, allowing you to easily check the pen height.

6. If the plotter has no problems changing pens, press the [Enter] key to finish.

7. Switch off power, or proceed to the next adjustment.

FC4200-UM-251-9370 42

ELECTRICAL SECTION

7.8 Adjusting the Home Position



FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

HOME ADJ. PRESS ENTER KEY!!

3. Press the [Enter] key. The plotter starts reading the home sensor. The LCD screen will switch to display the following:

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

MOVE HOME POINT PRESS ENTER KEY!!

4. Attach a pen-type magnifier to the cutter holder, and move to the home position using the position key. After confirming the position, press the [Enter] key.

Note:For more information on the mechanical dimensions of the home position, see the mechanism manufac-turing specifications.

5. The plotter starts reading the home sensor again and returns to the display in 3. If the position is good, press the [Enter] key to finish.

6. Switch off power, or proceed to the next adjustment.

Reference:This adjustment does not affect the plotter’s pen exchange adjustment.

FC4200-UM-251-9370 43

ELECTRICAL SECTION

7.9 Adjusting the Distance Accuracy

1. Set the DIP switch to adjustment mode and set micro trace. Attach a ceramic pen to the cutter holder and switch on power.


FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

DISTANCE ADJUST PRESS ENTER KEY!!


FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

ORIGNAL CLEARADJ.DRAW INPUT

F1: Plots a distance adjustment pattern before distance adjustment. F2: Plots a distance adjustment pattern after distance adjustment. F3: Clears the set value for distance adjustment. F4: Goes to a distance adjustment value input screen.Select F1 to draw a distance adjustment pattern. After removing the paper, measure the lengths of X and Y reference lines and diagonal lines.

4. Select F4 to switch to a distance adjustment value input screen.

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

DISTANCE ADJUSTX =+10 Y =-10

Enter differences in increments of 0.1 mm relative to X = 500 mm and Y = 400 mm.F1: Increments the X axis difference value by 0.1 mmF2: Decrements the X axis difference value by 0.1 mmF3: Increments the Y axis difference value by 0.1 mmF4: Decrements the Y axis difference value by 0.1 mm* If the measured value is smaller than the reference value, enter a positive value.

5. After setting the values, press the [Enter] key. The LCD screen will switch to an X-Y length adjustment input screen.

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

+0.1 X-Y LENG -0.1+0.01 L=640.31 -0.01

Enter the measured values of diagonal lines using F1 through F4. Press the [Enter] key to confirm the values you’ve entered.

6. Attach the paper again and press the [F2] key to draw a post-adjustment pattern and verify distance ac-curacy.

FC4200-UM-251-9370 44

ELECTRICAL SECTION7. When the adjustment is complete, press the [Next Page] key to finish.

FC4200-UM-251-9370 45

ELECTRICAL SECTION

7.10 Adjusting the Mark Sensor Mechanical Position

1. Place a sheet of white paper on the panel, making sure that no part of it is raised above the surface.



FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

MARK ADJUST PRESS ENTER KEY!!


FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

MARK ADJUST MOVE POSITION

5. Mount a ceramic pen in the pen holder, move the carriage to a blank area of the paper, and press the [Enter] key. The plotter draws a square shape, reads it with a sensor, and corrects the position.

6. When done, switch off power, or perform the next adjustment.

FC4200-UM-251-9370 46

ELECTRICAL SECTION

7.11 Verifying the Carriage Check Position (FC4200-50 / 60 only)



FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

SET CARCHK POS PRESS ENTER KEY!!


FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

X= 0 1ST Y=+230 X=- 70 1ND Y=+230

The values shown here indicate the position to which the plotter moves as it performs carriage pen check operations. This is a two-step operation; after retracting to the “1st” position, the plotter performs a pen-down operation at the “2nd” position.

4. Press the [TEST] key to prompt the plotter to perform a carriage pen check operation. Check that the No. 1 and No. 2 pens both are placed almost at center of the rubber plate.If the pens are not at the center of the rubber plate, their positions can be adjusted as described below.(1) Select the item you want to modify, using keys [F1] through [F4].(2) Modify the value using the position keys [Up] or [Down]. The value here indicates a coordinate position

in increments of 0.1 mm.(3) Press the [Enter] key to confirm the value you’ve set.

5. Press the [Next Page] key to finish.

FC4200-UM-251-9370 47

ELECTRICAL SECTION

7.12 Adjusting the Gain

1. Set the DIP switch to normal mode.

2. Hold down the [Left] position key while switching on power.

3. After an initialization operation, execute a gain adjustment program from the personal computer. The LCD displays the following:

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

GAIN SETX= 65 Y= 60

4. Adjust the gain until MAX ERROR is equal to or less than 7.[F1]: Increases the X gain. [F3]: Increases the Y gain.[F2]: Reduces the X gain. [F4]: Reduces the Y gain.After adjusting the gains, press the [Enter] key and confirm that a beeper sounds.

5. If NG, check the X and Y motor belt tension and repeat the gain adjustment from the beginning.

6. If OK, switch off power.

FC4200-UM-251-9370 48

ELECTRICAL SECTION

7.13 Recording Adjustment DataAfter completing the adjustment work, record the adjusted values at the position in the electrical box shown below.

Power supply

Inlet SW

Record position

Main board

The contents of an example record are shown below.88, 308, 562 Pen pressure adjusted values84, 305, 559 2nd Pen pressure adjusted values (FC4210-60 only)Y = +4, H = 0 Pen exchange adjusted valuesX = +10, Y = 0 Distance accuracy adjusted valuesX = 65, Y = 60 Gain adjusted values

FC4200-UM-251-9370 49

ELECTRICAL SECTION

7.14 List of Readjustment ItemsIf you replaced one of the units listed in the table below or altered their sensor positions, be sure to read-just the corresponding items.

Unit name

Item

Flash memory write

NOVRAM clear

Mark sensor leveladjustmentPen pressureadjustmentPen exchangeadjustmentHome positionadjustment

Gain adjustment

Distance accuracyadjustment

Main board

Note 1

Pen relayboard

X homesensor

Mark sensor Pen block XY motor XY timingbeltreplacement

No mark: Unnecessary : Must always be adjusted : To be adjusted as necessary

Belt tension adjustment

Carriage check positionverificationMark sensor mechanicalposition adjustment

(Except FC4210-60)

(Except FC4210-60)

Note 1:The main board must have the latest version of firmware unless otherwise specified.

FC4200-UM-251-9370 50

ELECTRICAL SECTION

7.15 Location of Parts on the Main BoardTP4 DIP SWTP1 TP3 TP2 TP5

Centronics

Checking Voltage LevelsThe output voltage levelsMain BoardPin No. Output valtage Permissible range

TP1 +34V +33.5V to +34.5VTP2 +12V +11.5V to +12.5VTP3 -12V -11.5V to -12.5VTP4 +5V +4.9V to +5.1VTP5 GND 0V

FC4200-UM-251-9370 51

ELECTRICAL SECTION

7.16 Setting the Power Unit’s Supply Voltage (PS089B)If your plotter has the PS089B power supply board then perform following procedure.

The LEP100F-36 power supply board doesn’t need to set the power unit’s supply voltage.

(1) Check that the plotter’s POWER switch is off.(2) Open the chassis of the Main Control Box.

Power Unit

(3) Connect the power unit’s cable to the required connector.Voltage series Corresponding area Connector

100 V JAP 110T/K WGl117UL CN2200 V CEE SEV BS AS CN3

FC4200-UM-251-9370 52

TEST MODES

8. TEST MODES8.1 Printing a List of the Currently Selected Conditions

Caution: As soon as the F2 (COND. PAT.) key is pressed to select this function in Step (4) below, the pen carriage begins moving. Be sure to keep hands, hair, and so forth away from the plotter’s moving parts.

The PRINT CONDITION function prints a list of the plotter’s currently selected conditions so you can check them all at once.

Setting Procedure

1. Load a medium of A4 size or larger in the plotter.

2. Press the PAUSE key, then press the NEXT PAGE key until the menu below appears.

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2OPTION1 OPTION2

3. Press the F4 (OPTION2) key to display the menu below.

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

SELF TESTCOND. PAT. DUMP

4. When the F2 (COND. PAT.) key is pressed, the menu below appears and the plotter begins printing a list of its currently selected conditions.

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

PRINT CONDITION

5. After the conditions have been printed, the plotter resumes READY status.

FC4200-UM-251-9370 53

TEST MODES

8.2 Running the SELF TESTCaution:

As soon as the F3 (SELF TEST) key is pressed to select this function in Step (4) below, the pen carriage begins moving. Be sure to keep hands, hair, and so forth away from the plotter’s moving parts. The SELF TEST function prints a test pattern that allows you to check the plotter’s operation independent of its interface functions.

Setting Procedure



FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2OPTION1 OPTION2


FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2


4. When the F3 (SELF TEST) key is pressed, the menu below appears and the plotter begins plotting the self test pattern.

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

SELF TEST

5. The plotter repeatedly plots the self test pattern until it is turned off. To terminate the self test, therefore, turn off the plotter.

FC4200-UM-251-9370 54

TEST MODES

8.3 Using the Character Dump ModeCaution:As soon as the F4 (DUMP) key is pressed to select this function in Step (4) below, the pen carriage be-gins moving. Be sure to keep hands, hair, and so forth away from the plotter’s moving parts.

This CHAR DUMP function enables advanced users to check whether or not the plotter is properly receiv-ing the data sent from the computer. If the data printed by the CHAR DUMP function does not match the data actually sent from the computer, check your RS-232C interface conditions or COMMAND setting once more. These settings may be incorrectly set or may not match your software application’s settings.

Setting Procedure


FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2OPTION1 OPTION2


FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2



FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

CHAR DUMP

4. When the F4 (DUMP) key is pressed, the menu below appears and the plotter enters DUMP mode.

5. When you send data from the computer to the plotter, the plotter begins printing that data.

6. To exit the DUMP mode, turn off the plotter.

Note:

• In DUMP mode, the plotter prints the data it receives as ASCII codes. Control codes are printed in smaller characters as two-digit hexadecimal values.

• In response to the receipt of a READ-type command, the plotter sends back dummy data except when requested to output its current status.

FC4200-UM-251-9370 55

TROUBLE SHOOTING

9. TROUBLE SHOOTINGIf your plotter is not operating properly, try the solution(s) described in the following tables before contacting your sales representative or nearest Graphtec vendor to request a service call.

9.1 The Plotter Doesn’t Operate After Being Turned OnSymptom Cause Solution

The control panel’s POWER lamp does not light.The display panel is blank.The POWER lamp lights but the plotter doesn’t operate.

The plotter isn’t being supplied with power.

Check that the power cord is properly plugged into the plotter’s AC inlet and the electrical outlet.

The plotter has broken down. Replace the power supply unit.Replace the main board.

The control panel’s POWER lamp lights, but the plotter doesn’t operate.The control panel’s PAUSE lamp is flashing.The display panel is blank.

The ROM and RAM are defective. Replace the main board.

The control panel’s POWER lamp lights, but the plotter doesn’t operate.The “Sum-ck-ROM ERROR!!” message appears on the display panel.

The ROM and RAM are defective. Replace the main board.

FC4200-UM-251-9370 56

TROUBLE SHOOTING

9.2 The Cut Results Are UnsatisfactorySymptom Cause Solution

• The cut corners are too round• The cut corners are too pointed

The OFFSET setting is not suitable for the blade type being used.

Adjust the OFFSET setting.a Corners are too rounded: Raise the

OFFSET value.a Corners are too pointed: Lower the

OFFSET value The cutter blade wobbles only when

it starts to cutThe blade does not rotate smoothly in the holder.

Remove any foreign matter in the holder.

The OFFSET FORCE setting is too low.

Raise the OFFSET FORCE setting.* The cutter pen’s OFFSET FORCE

and the cutting FORCE are two different functions.

The spring has come loose from the CB09UA blade.

Replace the blade with a new one equipped with a spring.

• Solid lines are cut as dotted lines (the blade skips).

• The cutter blade seems to undulate when cutting solid lines.

The cutter’s blade is extended too far.

Adjust the extended length of the cutter’s blade.

The cutting speed is too fast. Lower the SPEED setting to reduce the cutting speed.

Curved lines become zigzagged. The software application’s cutting data is too coarse.

Rewrite the software application’s cutting data to specify more coordinate points for smoother curves.

The OFFSET ANGLE setting is too low.

Raise the OFFSET ANGLE setting.

• The medium’s corners peel off.• The medium peels off when cutting

small characters.

The cutter’s blade is extended too far.


The OFFSET setting is not suitable for the blade type being used.

Adjust the OFFSET setting.

The cutting speed is too fast. Lower the SPEED setting to reduce the cutting speed.

The cutter’s blade is too dull to cut the medium.

Replace the blade.

The QUALITY setting is too high. Lower the QUALITY setting.• The blade cuts even into the backing

sheet.The cutter’s blade is extended too far.


The cutting FORCE setting is too high.

Lower the FORCE setting.

• The blade falls out of the cutter plunger.

The cutter plunger’s diameter is too large for the blade being used.

Use a cutter plunger of the proper diameter for your blade.

• The medium is being cut but remaining scraps are hard to remove.

• The processed film cannot be picked up with a retack sheet.

The retack sheet’s adhesion is too weak.

Use a retack sheet with greater adhesive power.

The medium gets entangled where cutting has been performed.

• Retract the extended length of the cutter’s blade.

• Lower the cutting FORCE setting.After processing, the medium was left without promptly peeling off remaining scraps.

Peel off remaining scraps as promptly as possible.

FC4200-UM-251-9370 57

TROUBLE SHOOTINGSymptom Cause Solution

• The cutter unit generates an abnormal noise during operation.

• The medium becomes discolored wherever the blade passes.

The tip of the cutter plunger is rubbing against the medium.

Adjust the extended length of the cutter’s blade and the cutting FORCE setting.

• The resulting image is not the specified size.

The software application and plotter are not set to the same STEP SIZE setting.

Specify the same STEP SIZE setting for both your software application and for the plotter.

Scaling is enabled at your software application.

Check the scaling setting.

• The PROMPT lamp lights when data is output (an off-scale error has occurred)

• Certain areas of the medium cannot be cut.

The software application and plotter are not set to the same STEP SIZE setting.

Specify the same STEP SIZE setting for both your software application and for the plotter.

Computer output to the plotter contains data specifying coordinate points outside of the specified AREA setting.

Re-specify the AREA setting.

Computer output to the plotter specifies an image that exceeds the effective area.

Rewrite your data to specify a smaller image.

• Cutting conditions cannot be retained or changed.

The CONDITION PRIORITY setting is PROGRAM.

Switch the setting to MANUAL.

The ENTER key wasn’t pressed after changing a setting.

Check your setting procedure.

• Characters and lines become deformed when plotting.

The plotter is set to Cutter mode. At the CONDITIONS menu, switch the pen type setting from a blade type to PEN.

• The plotter does not cut/plot the specified length (slight error in distance precision).

The DIST. ADJ. function is improperly specified.

Adjust the distance precision.

• Characters become deformed.• Complex images become deformed.

The STEP PASS setting is too high.

Lower the STEP PASS setting.

• The starting and end points of an image do not match.

The cutting data has not been written so that the points meet.

Check your cutting data by plotting it with a pen.

The OFFSET FORCE setting is too weak.

Raise the OFFSET FORCE setting.

The medium’s backing sheet is too limp.

Switch to a medium with a stiff backing sheet.

The blade does not rotate smoothly.

Check if any foreign matter has adhered to the blade. If so, remove it.

FC4200-UM-251-9370 58

TROUBLE SHOOTING

9.3 The Coordinate Axes Cannot Be Correctly AlignedSymptom Cause Solution

During automatic registration mark alignment, the MARK SEARCH ERROR message is displayed or the coordinate axes cannot be properly aligned.

There is foreign matter or plotting on the area where the mark sensor passes.

Ensure that the detection area is free of foreign matter or plotting.

The medium is loose or wrinkled where the mark sensor passes.

• Firmly secure the medium so that it will not come loose.

• Use a medium without any wrinkles, creases, or folds.

The medium is not white. Use a white medium.The registration marks are not printed using black ink.

Print the registration marks using black ink.

The lines of the printed registration marks are too thin or are not cleanly printed.

Print clean registration marks with a line width of at least 0.3 mm.

Strong light is irradiating the vicinity of the mark sensor.

Ensure that no light from an external source irradiates the vicinity of the mark sensor.

If none of the above solutions are feasible, perform registration mark alignment manually.

FC4200-UM-251-9370 59

TROUBLE SHOOTING

9.4 General Error MessagesError message Cause Solution

[X POSITION ALARM POWER OFF THEN ON]or[Y POSITION ALARM POWER OFF THEN ON]

The cutting conditions specified for the medium to be cut are unreasonable.

Lower the SPEED setting. Lower the FORCE setting.

Something is obstructing the pen carriage’s movement.

After removing the obstacle, turn the plotter off then back on again.

An external load was applied to the pen carriage during operation.

After removing the obstacle, turn the plotter off then back on again.

Fragments of the cut medium have entered into the plotter’s moving parts and are impeding their movement.

After removing the obstacle(s), turn the plotter off then back on again.

• The beeper sounds.• The PROMPT lamp lights.

The table of acceleration rates is faulty.

Replace the X motor or the Y motor.Replace the main board.

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TROUBLE SHOOTING

9.5 Error Messages in GP-GL Command ModeError message Cause Solution

ERROR 1Command Error

The plotter received an unrecognizable command.

Press the plotter’s ENTER key.

When turning on the plotter to which your software application has output data, noise mixed into the data input.Your software application’s output device setting has changed.

Configure your software application menu to permit Graphtec plotter control.Re-specify the software application’s interface conditions.

The plotter’s interface conditions have changed.

Re-specify the plotter’s interface conditions.

ERROR 4Parameter Overflow

The numeric parameter of an input command exceeds its permissible range.

Configure your software application menu to permit Graphtec plotter control.Re-specify the software application’s interface conditions.Your software application’s output

device setting has changed.The plotter’s interface conditions have changed.


ERROR 5I/O Error

An error related to the receipt of data occurred within the interface.

Configure your software application menu to permit Graphtec plotter controlRe-specify the software application’s interface conditions..

Your software application’s output device setting has changed.The plotter’s interface conditions have changed.


FC4200-UM-251-9370 61

TROUBLE SHOOTING

9.6 Error Messages in HP-GL Command ModeIf any of the HP-GL command error messages listed in the following table is displayed, the cause can nearly always be traced to one of the causes below:(1) The software application’s output device setting has changed; or(2) The plotter’s interface conditions have changed.If a command error occurs while the COMMAND setting is HP-GL, therefore, first check the two corre-sponding points below.(1) Configure the software to drive your plotter and ensure that the software’s interface conditions are cor-

rectly set; and(2) Re-specify the plotter’s interface conditions.

Error message Cause SolutionERROR 1Instruction not recognized

An unrecognizable command was issued.

Issue a command that the plotter will recognize.

ERROR 2Wrong number of parameters

A command was issued with the wrong number of parameters.

Re-issue the command with the correct number of parameters.

ERROR 3Out of range parameters

A command containing an invalid parameter was issued.

Re-issue the command with its parameters specified within their permissible ranges.

ERROR 5Unknown character set

An unknown character set was specified.

Specify a character set that the plotter will recognize.

ERROR 6Position overflow

A command was issued with coordinate data that exceeds the effective cutting/plotting area.

Issue the command with its coordinate data specified within the effective cutting/plotting area.

ERROR 7Buffer overflow

The data being input exceed the capacity of the downloadable character buffer, polygon buffer, etc.

Increase the buffer size.

ERROR 10Invalid I/O output request

While executing an output command, the plotter received another output command.

Check the programmed data.

ERROR 11Invalid byte following ESC

Receipt of the ESC character was followed by an invalid byte.


ERROR 12Invalid byte in I/O Control

A device control command containing an invalid byte was received.


ERROR 13Out of range I/O parameter

An I/O control command was issued with parameter outside of the permissible numeric range.


ERROR 14Too many I/O parameters

An I/O control command was issued with too many parameters.


ERROR 15Error in I/O transmission

During data transfer, a framing error, parity error, or overrun error occurred.

Check the settings of the RS-232C interface conditions.

ERROR 16I/O buffer overflow

The I/O buffer received data faster than it could process the data.

Check the settings of the RS-232C interface conditions.

FC4200-UM-251-9370 62

SPECIFYING THE PEN CONDITIONS

10. SPECIFYING THE PEN CONDITIONSIn preparation for starting a cutting operation, this chapter provides instructions on achieving optimum cutting conditions by specifying the cutter pen’s blade type as well as the cutting FORCE, cutting SPEED, cutter OFFSET, and cutting QUALITY settings.The cutter pen conditions for cutting media consists of the following five elements.(1) Extended length of the cutter blade: See the table below to adjust the extended length of the cutter

blade to suit the thickness of the medium being used. For instructions, see Section 2.4, “Adjusting the Length of the Cutter Blade.”

(2) Cutting FORCE: Specify the FORCE setting based on the reference FORCE values listed in the table below.

(3) Cutting SPEED: Specify the SPEED setting based on the reference SPEED values listed in the table below.

(4) Cutter OFFSET: Specify the OFFSET setting based on the reference values listed in the table below.(5) Cutting QUALITY: Specify the QUALITY setting based on the reference values listed in the table

below.

10.1 The Cutter Pen’s ConditionsOptimum Cutting Conditions by Media Type

Medium Thickness (mm) Blade used FORCE SPEED QUALITYFilm for outdoor signs 0.05 to 0.08 CB09UA 10 to 14 30 or less 2 to 3Decorative film 0.08 to 0.1 CB09UA 14 to 17 30 or less 2 to 3Transparent orsemi-transparent film

0.08 to 0.1 CB09UA 14 to 20 30 or less 2 to 3

Reflective film 0.08 to 0.1 CB09UA 14 to 20 30 or less 2 to 3Fluorescent film 0.20 to 0.25 CB09UA, CB15U 20 to 24 10 to 20 2 to 3Rubber for sandblasting 0.5 to 1.5 CB15U-K30 17 to 36 10 to 20 1 to 3Thick paper 0.3 to 0.5 CB15U 28 to 40 10 to 20 1 to 2Compressed styrofoam 0.8 CB15U-K30 37 to 42 10 to 20 1 to 2High-luminance reflective film 0.25 to 0.3 CB15UA 23 to 24 5 to 25 1

Blade Part Nos., Displayed Blade Types, and OFFSET Values

Blade material Blade’s part no.Display indication Specifiable

rangeDefault

OFFSETBlade type Displayed OFFSET

Supersteel blades

CB09UA 09U 0 ±5 17CB15-10U 15-10U 0 ±5 18

CB15U 15U 0 ±5 28CB15U-K30 15U-K30 0 ±5 28

Ceramic blade CB15-10C 15-10C 0 ±5 18Sapphire blade CB15-05S 15-05S 0 ±5 9Other OTHER 1 1 to 45 1Plotting pen PEN None None 0When a blade type has been selected, the default OFFSET value can be adjusted within a ±5 range.Select OTHER when you will use a hard-to-cut medium that requires an OFFSET setting that is not listed under any of the blade types.Select PEN for a plotting pen.

FC4200-UM-251-9370 63

SPECIFYING THE PEN CONDITIONSReference Values for Plotting Conditions

Pen type FORCE SPEED QUALITYWater-based ballpoint pen 20 to 23 40 2 to 3Oil-based ballpoint pen 18 to 23 40 2 to 3To avoid unnecessary wear on the pen’s tip, specify the FORCE value to its lowest permissible setting. When speci-fying the SPEED value, check that the plotted results are not too faint or otherwise unsatisfactory.

Note:

• Raising the SPEED and QUALITY settings results in a coarser finish but shortens the overall cutting/plotting time.

• Lowering the SPEED and QUALITY settings results in a finer finish but lengthens the overall cutting/plotting time.

Precautions on Cutting Rubber for Sandblasting

1. The amount of rubber that can be cut in one session varies with the characteristics of the medium (thick-ness, hardness, and weight) and the pattern to be cut. Use the medium that will actually be cut to alter-nately adjust the cutting conditions and run a cutting test.

2. If the rubber tends to curl, rubber that has been cut may come loose and contact the travelling cutter blade, thereby preventing the starting and end points of cutting from accurately matching.

FC4200-UM-251-9370 64


10.2 Selecting a Set of Cutting Conditions

Four different sets of user-defined cutting conditions can be registered in the plotter’s memory as COND Nos. 1 through 4. To specify a set of cutting conditions, you must first select the destination COND No. By selecting a different COND No., you can easily switch between pre-defined cutting conditions for four types of media.

Procedure

1. Press a function key ( F1 , F2 , F3 , or F4 ) to select a pre-defined set of cutting conditions of the corresponding number.

2. The selected set of cutting conditions are loaded to the plotter and become the currently selected cutting conditions.

FC4200-UM-251-9370 65


10.3 Specifying the Cutting Conditions

This section describes how to specify the cutter pen’s blade type and its cutting FORCE, cutting SPEED, cut-ter OFFSET, and cutting QUALITY parameters.

Note:Before specifying the cutting conditions, first perform the setting procedure described in Section 5.6, “Specifying the Pen Conditions.”

10.3.1 Specifying the Cutter OFFSETThe OFFSET parameter lets you specify a corrective cutter offset value when required by the blade type being used. When the pen type is PEN, a plotting pen can be used. When it is a blade type or OTHER, a cutter pen can be used. Because the tip of the blade mounted in the cutter pen’s plunger is not positioned along the center line of the pen, the tip’s offset from the pen’s center must be corrected by setting the OFFSET parameter. With this plotter, the optimum OFFSET value for each blade type has been registered in advance and is automatically selected when a blade type is specified. In addition, fine adjustment of the pre-registered OFFSET value for each blade type is possible within a ±5 range.

Setting Procedure1. Press a function key from F1 to F4 to select the COND No. of the cutting conditions to be edited.

2. Press the CONDITIONS key to display the menu below for specifying the cutting conditions.

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

12 COND1 09U 0 30 CHANGE PEN1 4

3. Press the F3 (OFFSET) key to move the blinking cursor to the upper right position as shown

in the following figure. In this status, the blade type can be changed by pressing the or POSITION key. Select the blade type to match the currently mounted blade.

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2


4. If the pen type setting is a cutter blade, press the or POSITION key to finely adjust the OFFSET value for that blade type within a ±5 range.

5. When the displayed conditions are satisfactory, press the ENTER key. To exit this setting

operation without registering your new setting(s), press the NEXT PAGE key before pressing the ENTER key.

Caution:When PEN No. 2 is selected for a set of pen conditions at the SELECT PEN menu, you cannot switch the pen type from PEN to a blade type.

FC4200-UM-251-9370 66

SPECIFYING THE PEN CONDITIONS10.3.2 Specifying the Cutting/Plotting FORCE

The FORCE parameter is used to specify the pressure applied either by the cutter pen during cutting or by the plotting pen during plotting. Select the FORCE setting while referring to the optimum FORCE setting for both your pen type and the currently loaded medium.



FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2


3. Press the F1 (FORCE) key to move the blinking cursor to the upper left position as shown in the following figure.

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2


4. To change the FORCE setting, press the or POSITION key to specify a FORCE setting in a range from 1 to 48.



FC4200-UM-251-9370 67

SPECIFYING THE PEN CONDITIONS10.3.3 Specifying the Cutting SPEED

The SPEED parameter is used to specify the travelling speed of either the lowered cutter pen during cut-ting or the lowered plotting pen during plotting. Select the SPEED setting while referring to the optimum SPEED setting for both your pen type and the currently loaded medium.



FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2


3. Press the F2 (SPEED) key to move the blinking cursor to the lower left position as shown in the following figure.

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

12 COND1 09U 030 CHANGE PEN1 4

4. To change the SPEED setting, press the or POSITION key. Permissible SPEED values are: 1 through 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, and 65.



FC4200-UM-251-9370 68

SPECIFYING THE PEN CONDITIONS10.3.4 Selecting the Cutting QUALITY

The QUALITY parameter is used to specify the acceleration rate during cutting or plotting. Select the QUALITY setting while referring to the optimum QUALITY setting for both your pen type and the currently loaded medium.



FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2


3. Press the F4 (QUALITY) key to move the blinking cursor to the lower right position as shown in the following figure.

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2


4. To change the QUALITY setting, press the or POSITION key to specify the QUALITY setting in a range from 1 to 6. A lower value selects a slower acceleration rate which results in higher quality.



FC4200-UM-251-9370 69

SPECIFYING THE PEN CONDITIONS10.3.5 Setting Cutting Conditions in THICK MODE

Select the THICK MODE setting when you will be cutting either thick media (such as masking rubber for sandblasting or thick paper for apparel patterns) or thin but hard media (such as acrylic film).

Note:For more information about the THICK MODE parameter, see Section 6.4, “Enabling the THICK MODE Setting.”

Setting Procedure1. When the THICK MODE setting has been enabled for the currently selected COND No., the display

appears as follows.

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

12 COND1 09U 0 30 READY PEN1 4


FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2


3. Press the ENTER key to display the THICK MODE menu shown below.

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

*MODE1 THICK MODE2STR. 0MM END. 0MM

4. Press the F1 (MODE 1) or F3 (MODE 2) key to move the asterisk symbol and select MODE 1 or 2.

MODE 1 : Overcutting is performed at the starting and end points of cutting as well as at corners with a sharp angle in order to prevent incomplete cut areas of the medium. Moreover, because the blade is moved across the medium’s surface in one stroke when the cutter’s blade must rotate by a wide angle, this mode allows you to cut thicker media or perform more detailed cutting than is possible in MODE 2.

MODE 2 : Overcutting is only performed at the starting and end points of cutting. Because MODE 2 performs simpler blade control of the travelling cutter blade than MODE 1, the overall cut-ting time is shorter.

Press the F2 (STR.) or F4 (END) key to move the blinking cursor next to the STR. or END setting. In this status, press the or POSITION key to specify the overcut distance.



FC4200-UM-251-9370 70


10.4 Running a Cutting Test

After specifying the blade type, FORCE, and SPEED settings, run a cutting test to actually confirm the com-bined impact of your settings. Check how deeply the medium has been cut and the roundness of the cut cor-ners. If the cut results are not satisfactory, specify your cutting conditions once more and then run another cutting test. Repeat these two steps until the optimum cutting conditions are achieved.

Setting Procedure

1. Load the medium that will actually be used for cutting.

2. Press a function key from F1 to F4 to select the target COND No.

3. Press the TEST key to display the TEST menu below.

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

TEST1 TEST2CUTTING PRO

4. Using the , , , POSITION keys, move the carriage to the position on the medium from which you wish to start the cutting test.

Caution: The cutter pen will start moving as soon as the TEST function is selected, so be sure to keep your hands, hair, and so forth away from the plotter’s moving parts.

5. Press the F1 (TEST 1) key to cut a single test pattern, consisting of a triangle within a square, at the cutter pen’s current position. Press the F3 (TEST 2) key to cut three test patterns, each consisting of a triangle within a square, at the cutter pen’s current position. Among the three patterns, the first pattern is cut using the current FORCE setting minus 1, the second pattern is cut using the current FORCE setting, and the third pattern is cut using the current FORCE setting plus 1. Press the F2 (CUTTING PRO) key to display the CUTTING PRO prompt menu shown below.

FORCE

SPEED

OFFSET

QUALITY

F1 F3

F4F2

CUTTING PRO OK ?YES NO

While the above menu is displayed, press the F2 (YES) key to cut out the CUTTING PRO characters from the cutter pen’s current position. To return to Step (3) without running the CUTTING PRO test, press the F4 (NO) key.

FC4200-UM-251-9370 71

SPECIFYING THE PEN CONDITIONS6. Check the cut pattern(s). Peel off the four outside corners of the test pattern(s) that you cut by selecting

TEST 1 or 2, and then look at the corners of the inner triangle. If the corners are rounded, the OFFSET setting is too low. Conversely, if the corners are too pointed, the OFFSET setting is too high.

Insufficent offset�Raise the OFFSET value �

(+1 to +5)

Ideal offset Excessive offset�Lower the OFFSET value�

(-1 to -5)��

7. Next, peel off the corners of the triangle(s). Ideally, only slight traces of the cutter blade should remain on the medium’s base sheet. If the base sheet has been cut through, either the FORCE setting is too high or the cutter blade’s tip is extended too far. If the base sheet shows only a few traces of the cutter blade, either the FORCE setting is too low or the cutter blade’s tip is not sufficiently extended.

8. Press the CONDITIONS key to display the menu for specifying the cutting conditions, then adjust

the FORCE and OFFSET settings.

9. Repeat Steps (3) through (8) until you achieve satisfactory test results.

10. When satisfactory test results are achieved, press the ENTER or NEXT PAGE key to return the

plotter to READY status.

FC4200-UM-251-9370 72

PART LIST

11. PART LIST11.1 Recommended List of Parts

Part No. Description Name Remarks792420100 4200 Main Board772219530 4200 Pen Board FC4200-50, FC4200-60772121520 4210 Pen Board FC4210-60792219701 Pen Block FC4200-50, FC4200-60792121701 4210 Pen Block Assy FC4210-60772219510 4200 Relay772219520 4200 Mark Sensor Assy FC4200-50, FC4200-60772121530 4210 Mark Sensor Assy FC4210-60500050535 KR1228 Mark Sensor772219500 4200 X Sensor370801091 X Drive Belt Belt 120S2M160U622190411 Y Slide Belt 4250 Y Belt 4250 FC4200-50622191411 Y Slide Belt 4260 Y Belt 4260 FC4200-60, FC4210-60618122100 X Intermediate Pulley X Intermediate Pulley 60622190130 X Tension Pulley X Tension Pulley622190151 Pulley S2M-Z30 Pulley S2M-Z30622190401 X Belt 4250 X Belt 4250 FC4200-50622191401 X Belt 4260 X Belt 4260 FC4200-60, FC4210-60622190140 P4 Y Tension Pulley P4 Y Tension Pulley622190350 Inertia Pulley Z24 Inertia Pulley Z24500050538 4200 Fan TUDC24B4-602772219560 4200 Control Panel Relay Board Control Panel Relay Board772219600 4250 Elect-static Panel SW FC4200-50622190490 Pen Sense Rubber FC4200-50, FC4200-60772219550 Operation Sheet (domestic)622190420 Inertia Wheel Inertia 42771900580 LCD Assembly LCD GND2020B122527140 Y Flex Cable FCA2252014 FC32775421810 X Motor FP90775421830 Y Motor FP90691800520 X Flex Cable A1 FPC,06710 FC4200-60, FC4210-60,FP91691800530 X Flex Cable A2 FPC,67110 FC4200-50, FP92775421740 High Voltage Unit FC4200-50, FP90510000051 Power Supply Unit PS089B Non-RoHS Model682247530 Power Supply Unit LEP100F-36 RoHS Model772219660 Power Relay Board PN5042-04 RoHS Model054112100 20Z Pulley 14 FP61772160580 Y Drive Pulley FC21379500004 Y Drive Belt 100TN15-10W GX10035132220 P Deenergize Brush MP50054212140 Wiper FP80054212201 L Roller S FP80054212211 L Roller L FP80054212221 L Roller SC FP80054212231 L Roller LC FP80095013010 Roller BB13 GX10031009020 Positioning Seal MP30508000025 Power Supply SW JWA2120-0033 3120313068820 Roller B 688ZZNRAV2S

FC4200-UM-251-9370 73

PART LIST

11.2 External CasingNo. Part No. Description Name Remarks Q’ty1 022550180 Corner Cover 50L 12 022550190 Corner Cover 50R 13 054215240 Corner Cover -A FP80 14 054215250 Corner Cover -B FP80 15 622190490 Pen Sense Rubber FC4200-50, FC4200-60 only 16 622195061 Operation Tray 4250 FC4200-50 1

622195561 Operation Tray 4260 FC4200-60, FC4210-60 17 022550130 Front Cover 50H FC4200-50 1

622195540 Front Cover 4260 FC4200-60, FC4210-60 18 054225030 Front Cover A2 FC4200-50 1

622195551 Rear Cover 4260 FC4200-60, FC4210-60 19 622195121 Side Cover 50 FC4200-50 1

622195621 Side Cover 60 FC4200-60, FC4210-60 110 622195132 Interface Cover 50 FC4200-50 1

622195632 Interface Cover 60 FC4200-60, FC4210-60 111 622190250 Plate Nut12 308002001 Measure ST13-01BP 1

FC4200-UM-251-9370 74

PART LISTExternal Casing

FC4200-UM-251-9370 75

PART LIST

11.3 Main Frame, X Slide Section, and X Drive SectionNo. Part No. Description Name Remarks Q’ty1 775421810 X Motor X Motor FP80 12 691800530 X Flex Cable Section A2 FPC, 06711 FC4200-50, FP92 1

691800520 X Flex Cable Section A1 FPC, 06710 FC4200-60, FC4210-60, FP91 13 054220010 Honeycom board A2 Honeycom board FC4200-50, FP82 1

022552120 Honeycom board Honeycomb Panel 3260 FC4200-60, FC4210-60, 3260 14 771805000 Elect-static Adhesion Panel 92 Elect-static Panel FC4200-50, FP92 1

022552010 Writing Panel PV Panel 92x66 FC4200-60 1621210100 Writing Panel PV Panel 4210 FC4210-60 1

5 054112100 X Motor Pulley 20Z Pulley 14 FP61 16 313068820 Roller B 688ZZNRAV2S 57 618122100 X Intermediate Pulley 60 X Intermediate Pulley 60 18 622190130 X Tension Pulley X Tension Pulley 29 622190151 Pulley S2M-Z30 Pulley S2M-Z30 2

10 370801091 X Drive Belt Belt 120S2M160V 111 622190401 X Slide Belt X Belt 4250 FC4200-50 2

622191401 X Slide Belt X Belt 4260 FC4200-60, FC4210-60 212 035132220 Anti-static Brush P Anti-static Brush Brush MP50 113 054212140 Wiper Wiper FP80 414 054212201 Roller S Roller S 415 054212211 Roller L Roller L 216 054212221 Roller SC Roller SC 217 054212231 Roller LC Roller LC 118 308002001 Tape Measure Measure ST13-01BP 119 772219500 X Sensor Board Assy 4200X Sensor 1

19-1 508000005 X Home Sensor SW, GP1A52HR 120 621212000 X Rear Slider Base X Rear Slider Base RK FC4210-60 121 621212030 Applying Plate Applying Plate FC4210-60 122 621212020 Block Block FC4210-60 123 054212240 Vertical Tension Plate V Plate FC4210-60 124 054212120 Tension Plate Per-Tension Arm H3 FC4210-60 1

FC4200-UM-251-9370 76

PART LISTMain Frame, X Slide Section, and X Drive Section

FC4200-UM-251-9370 77

PART LISTX Rear Slide Section for FC4210-60

14

15

23

24

21

22

20

FC4200-UM-251-9370 78

PART LIST

11.4 Y Bar, Y Slide Section, Y Drive Section, and Pen Block SectionNo. Part No. Description Name Remarks Q’ty1 775421830 Y Motor Y Motor FP80 12 122527140 Y Flex Cable FCA2252014 3250 13 772160580 Y Drive Pulley Assembly FC21 14 379500004 Y Drive Belt 100TN15-10W GX10 15 622190140 P4 Y Tension Pulley 16 622190350 Inertia Pulley Z24 17 622190420 Inertia 42 18 095013010 Roller Roller BB13 GX10 59 621113010 BR Tension Plate FC4200-50, FC4200-60, CE10 1

621213000 Y Tension Plate FC4210-60 FC4210-60 110 035132220 Anti-static Brush 111 322195213 Y End Cover F 112 622145202 Y End Cover R 113 322190500 Stopper 8mm 114 622190091 Y Rail Y Rail FC4200-50 FC4200-50 1

622191091 Y Rail Y Rail FC4200-60 FC4200-60, FC4210-60 115 622195031 Y Rail Cover FC4200-50 FC4200-50 1

622195531 Y Rail Cover FC4200-60 FC4200-60, FC4210-60 116 622190411 Y Belt Y Belt FC4200-50 FC4200-50 1

622191411 Y Belt Y Belt FC4200-60 FC4200-60, FC4210-60 117 622192130 Mark Sensor Base Braket Mark Sensor Base FC4200-50, FC4200-60 1

621213100 Mark Sensor Base Braket Mark Sensor Base FC4210 FC4210-60 118 095004130 MC Insulating Collar FC4200-50, FC4200-60 2

095004130 MC Insulating Collar FC4210-60 419 095704040 Insulating Sheet B FC4200-50, FC4200-60 1

095704040 Insulating Sheet B FC4210-60 220 617363321 LB4YC Assembly FC4200-50, FC4200-60 1

621214000 LM6L Assembly FC4210-60 221 619003360 Bearing Roller Base BR Base FC4200-50, FC4200-60 1

621214051 Bearing Roller Base B BR Base Bracket FC4210-60 1621214060 Bearing Roller Base BR Base FC4210-60 2

22 617363351 Pen Encoder Strip FC4200-50, FC4200-60 1617363351 Pen Encoder Strip FC4210-60 2

23 619003371 Offset Pin Shaft FC4200-50, FC4200-60 Only 124 619004011 Carriage Cover FC4200-50, FC4200-60 1

621216000 Carriage Cover FC4210-60 FC4210-60 125 310068320 Bearing Roller 683ZZMC3PS2S FC4200-50, FC4200-60 2

310068320 Bearing Roller 683ZZMC3PS2S FC4210-60 426 617363390 Guide Shaft FC4200-50, FC4200-60 1

617363390 Guide Shaft FC4210-60 227 380205381 Tension Spring E-538 FC4200-50, FC4200-60 1

380205551 Tension Spring E-555 FC4210-60 2621214070 Spring Bracket FC4210-60 1

28 622192050 Moving Coil Base MC Base 42 FC4200-50, FC4200-60 1621214010 Moving Coil Base MC Base 4210 FC4210-60 1

29 622192040 Pen Arm 42 FC4200-50, FC4200-60 1621214020 Pen Arm 4210 FC4210-60 2

30 053203420 Magnet FC4200-50, FC4200-60 231 622192012 Cutter Holder A FC4200-50, FC4200-60 1

021500631 Cutter Holder FC4210-60 232 622192022 Cutter Holder B FC4200-50, FC4200-60 1

621214100 Cutter Pen Stopper FC4210-60 233 622192060 Pen Holder AP FC4200-50, FC4200-60 234 622192071 Lock Arm FC4200-50, FC4200-60 2

FC4200-UM-251-9370 79

PART LISTNo. Part No. Description Name Remarks Q’ty35 622192081 Arm Spring 1 FC4200-50, FC4200-60 136 622192091 Arm Spring 2 FC4200-50, FC4200-60 137 621113590 Thumb Screw L10 FC4200-50, FC4200-60 1

621113580 Thumb Screw L14 FC4210-6038 772219510 4200 Relay Board 139 772219520 4200 Mark Sensor Board FC4200-50, FC4200-60 1

772121530 4210 Mark Sensor Board FC4210-60 239-1 500050535 Mark Sensor KR1228 FC4200-50, FC4200-60 1

500050535 Mark Sensor KR1228 FC4210-60 240 772219530 4200 Pen Board FC4200-50, FC4200-60 1

772121520 4210 Pen Board FC4210-60 140-1 508000015 Y Home Sensor GP1A53HR 141 500050122 Encoder HEDS-9720#P50 142 792219701 FC4200 Pen Block Assy 1

792121701 FC4210 Pen Block Assy 143 621213000 Y Slider Pre-Tension Plate FC4210-60 144 622192200 Y Slider 145 792219702 Pen Holder AP Assy FC4200-50, FC4200-60 146 792219703 Pen Station AP Assy FC4200-50, FC4200-60 147 622190500 Stopper 8MM FC4210-60 248 621212010 Flexible Cable Guide K FC4210-60 149 621212020 Flexible Cable Guide B FC4210-60 1

FC4200-UM-251-9370 80

PART LISTY Bar, Y Slide Section, Y Drive Section, and Pen Block Section

46

45

FC4200-UM-251-9370 81

PART LISTY Slide Section for FC4210-60

43

44

8

40 10

Y Drive Section for FC4210-60

48

47

49

Pen Block Section for FC4210-60

31

42

32

37

24

FC4200-UM-251-9370 82

PART LISTRegistration Mark Sensor Section for FC4210-60

39

17

FC4200-UM-251-9370 83

PART LIST

11.5 Electrical SectionNo. Part No. Description Name Remarks Q’ty1 771900580 LCD (New) GMD2020B Assembly New LCD 12 122527110 Control Panel Cable CA2252-11 13 510000051 Switching Power Supply PS089B Non-RoHS Model 1

682247530 Switching Power Supply LEP100F-36 RoHS Model 1772219660 Power Relay Board PN5042-04 RoHS Model 1

4 772219560 Control Panel Relay Board 4200 Control Panel Relay Board 15 508000025 Power Supply SW JWA2120-0033 16 518000033 Inlet SUP-B3G-E 17 792420100 4200 Main Board 4200 Main Board 18 500050538 Fan TUDC24B4-602 19 772219550 FC4200 Control Panel Sheet FC4200 Control Panel Sheet 1

10 622191293 Chassis 60 (Non-RoHS Model) Chassis 60 FC4200-60/FC4210-60 1622191294 Chassis 60 (RoHS Model) Chassis 60 FC4200-60/FC4210-60 1622190293 Chassis 50 (Non-RoHS Model) Chassis 50 FC4200-50 1622190294 Chassis 50 (RoHS Model) Chassis 50 FC4200-50 1

11 775421740 High-voltage Unit 4250 High-voltage Board FC4200-50 112 772219600 4250 Elect-static Panel SW 4250 Elect-static Panel SW FC4200-50 113 692819010 Cable Power Supply to Main Board CA90500114 692819110 Cable, Switch to LEP100F-36 CA905011 RoHS Model 115 692819120 Cable, LEP100F-36 to Power Relay Board CA905012 RoHS Model 1

FC4200-UM-251-9370 84

PART LISTElectrical Section

10

FC4200-UM-251-9370 85

PART LIST

11.6 Accessories, and OthersNo. Part No. Description Name Remarks Q’ty1 957000029 Water Ball-Point Pen KB540-S1-1 12 972200641 Cutter Blade Holder PHP32-CB15N 13 972100250 Cutter Blade CB15U-2P 14 622190911 User’s Manul FC4200-UM-152 FC4200-50, FC4200-60 1

621219920 User’s Manul FC4210-UM-151 FC4210-60 15 500051720 Power code UL/CSA AC Power UL 2.5M 115V UL 1

500050024 Power code CEE YM0306B-0304B 2M 220V CEE 1520100103 Power code SUS PISEV-H05VV-F-1C 220V SEV 1520000022 Power code BS GRCK-B0 220/240V BS without plug 1520000005 Power code BS with Plug Z-VCTF-OR-BS 220/240V BS with plug 1520100099 Power code SAA SAA Code Set 240 AS 1

6 621219000 Creasing Tool Creasing Pen FC4210-60 17 621219010 Adhesive sheet Adhesive sheet FC4210-60 18 621219020 Application Sheet Application Sheet FC4210-60 19 622190810 Packing Box for FC4200-50 Packing Box FC4250 1

622190800 Packing Box for FC4200-60 Packing Box FC4260 1621219900 Packing Box for FC4210-60 Packing Box FC4210 1

11.7 Option Stand for FC4200-60 and FC4210-60 (ST0032)No. Part No. Description Name Remarks Q’ty1 772219400 ST0032 Stand Assy ST0032 Stand Assy 12 622193010 Stand Frame Frame 32 13 622193020 Sleeve Bracket 32 Sleeve 32 24 054211141 Right Side Foot Right Side Foot 15 054211070 Left Side Foot Left Side Foot 16 380000069 Adjustor Foot Adjustor 47 054211200 Spacer GT Spacer GT 58 054211181 Front Main Bar Front Main Bar 19 054211191 Rear Main Bar Rear Main Bar 1

10 054211000 Drawer Drawer 211 054211010 End Cap End Cap 612 391914201 Coin Screw Coin Screw 313 621219010 Right Side Leg Right Side Leg 114 621219020 Left Side Leg Left Side Leg 1

FC4200-UM-251-9370 86

CIRCIT DIAGRAMS

12. CIRCIT DIAGRAMS12.1 Wiring Diagram12.1.1 Wiring Diagram for FC4200-50 and FC4200-60 (Non-RoHS model)

CA3

260-

92

CA3

260-

91

CA2

1609

6A

POW

ER S

UPP

LYPS

089B

X M

OTO

R

CA0

6707

AJ1

1

J14

J16

Y FL

EX.

PR90

5004

A

FPC

6011

03

ENC

OR

ER

MC

CA9

0500

3

PR90

5005

J3

J4J2

J4

J4 J3

X FL

EX.

J2

J22 Y

MO

TOR

NC

J18

CEN

TRO

NIC

S

PR90

5001

MAI

N B

OAR

D

J9J1

0J2

J20

RS-

232C

J19

FC42

00-5

0 O

NLY

CA9

0500

4

J5J1J3

J2J4

PR90

5002

CA2

252-

11

PR06

704

CA9

0500

2

PR90

5006

MEM

BRAN

E SW

X H

OM

E SE

NSO

R

SW

LCD

GM

L202

0A

TW-V

F-14

-0.1

*0.6

-180

NC

J5FC

A225

2014

PR90

5003

A

F420

0-60

:

FPC

0671

0

F420

0-50

:

FPC

0671

1

J6

CA9

0500

1

CA3

260-

94C

A326

0-95

POW

ER S

W

CA6

150-

6A

PR31

003C

FC42

00-5

0 O

NLY

WR

ITIN

GPA

NEL

CA0

8917

B

AC IN

LET

FC4200-UM-251-9370 87

CIRCIT DIAGRAMS12.1.2 Wiring Diagram for FC4210-60 (Non-RoHS model)

CA3

260-

92

CA3

260-

91

CA2

1609

6A

POW

ER S

UPP

LYPS

089B

X M

OTO

R

J11

J14

J16

Y FL

EX.

PR90

5008

FPC

6011

03

ENC

OR

ER

MC

FPC

6011

03 ENC

OR

ER

MCCA9

0500

7

PR90

5005

PR90

5005 J3

J1

J4

J2

J4

J4 J3

X FL

EX.

J2

J22 Y

MO

TOR

NC

J18

CEN

TRO

NIC

S

PR90

5001

MAI

N B

OAR

D

J9J1

0J2

J20

RS-

232C

J19

J5J1J3

J2J4

PR90

5002

CA2

252-

11

PR06

704

CA9

0500

2

PR90

5006

MEM

BRAN

E SW

X H

OM

E SE

NSO

R

LCD

GM

L202

0A

TW-V

F-14

-0.1

*0.6

-180

NC

J5FC

A225

2014

PR90

5003

A

FPC

0671

0

J6

CA9

0500

1

CA3

260-

94C

A326

0-95

POW

ER S

WC

A089

17B

AC IN

LET

FC4200-UM-251-9370 88

CIRCIT DIAGRAMS12.1.3 Wiring Diagram for FC4200-50 and FC4200-60 (RoHS model)

CA3

260-

92

CA3

260-

91

CA9

0501

1PO

WER

SU

PPLY

LEP1

00F-

36

POW

ER R

ELAY

BO

ARD

PN50

42-0

4

X M

OTO

R

CA0

6707

AJ1

1

J14

J16

Y FL

EX.

PR90

5004

A

FPC

6011

03

ENC

OR

ER

MC

CA9

0500

3

PR90

5005

J3

J4J2

J4

J4 J3

X FL

EX.

J2

J22 Y

MO

TOR

NC

J18

CEN

TRO

NIC

S

PR90

5001

MAI

N B

OAR

D

J9J1

0J2

J20

RS-

232C

J19

FC42

00-5

0 O

NLY

CA9

0500

4

J5J1J3

J2J4

PR90

5002

CA2

252-

11

PR06

704

CA9

0500

2

PR90

5006

MEM

BRAN

E SW

X H

OM

E SE

NSO

R

SW

LCD

GM

L202

0A

TW-V

F-14

-0.1

*0.6

-180

NC

J5FC

A225

2014

PR90

5003

A

F420

0-60

:

FPC

0671

0

F420

0-50

:

FPC

0671

1

J6

CA9

0500

1

CA9

0501

2

POW

ER S

W

CA6

150-

6A

PR31

003C

FC42

00-5

0 O

NLY

WR

ITIN

GPA

NEL

CA0

8917

B

AC IN

LET

FC4200-UM-251-9370 89

CIRCIT DIAGRAMS12.1.4 Wiring Diagram for FC4210-60 (RoHS model)

CA3

260-

92

CA3

260-

91

CA9

0501

1

X M

OTO

R

J11

J14

J16

Y FL

EX.

PR90

5008

FPC

6011

03

ENC

OR

ER

MC

FPC

6011

03 ENC

OR

ER

MCCA9

0500

7

PR90

5005

PR90

5005 J3

J1

J4

J2

J4

J4 J3

X FL

EX.

J2

J22 Y

MO

TOR

NC

J18

CEN

TRO

NIC

S

PR90

5001

MAI

N B

OAR

D

J9J1

0J2

J20

RS-

232C

J19

J5J1J3

J2J4

PR90

5002

CA2

252-

11

PR06

704

CA9

0500

2

PR90

5006

MEM

BRAN

E SW

X H

OM

E SE

NSO

R

LCD

GM

L202

0A

TW-V

F-14

-0.1

*0.6

-180

NC

J5FC

A225

2014

PR90

5003

A

FPC

0671

0

J6

CA9

0500

1

POW

ER S

WC

A089

17B

AC IN

LET

POW

ER S

UPP

LYLE

P100

F-36

POW

ER R

ELAY

BO

ARD

PN50

42-0

4

CA9

0501

2

FC4200-UM-251-9370 90

CIRCIT DIAGRAMS

12.2 Main BoardMain Board (1/10)

CP

U

CP

U

IF

NV

_BU

SY

ZF

R_B

US

YZ

A[2

1 1]

D[1

5 0]

RD

DZ

WR

HZ

WR

LZR

AS

ZC

AS

HZ

CA

SLZ

RO

MC

SZ

CS

4ZC

S6Z

CLK

19.6

6MW

AT

ZR

ES

ET

ZR

ES

ET

SF

RE

EF

AN

_ON

ZA

DR

RG

ZO

FF

SLE

D

TX

D0

RT

S0Z

DT

R0Z

TX

D1

RD

ZA

[21

1]D

[15

0] A[2

1 1]

D[1

5 0]

RX

D0

CT

S0Z

DS

R0Z

RX

D1

RX

D1

DS

R0Z

CT

S0Z

RX

D0

C1

104

C2

104

C3

104

C4

104

C5

104

C6

104

C7

104

VC

C

TM

BLE

D

RE

SE

T

(Val

ue)

(Val

ue)

(Val

ue)

(Val

ue)

DR

IVE

RC

ON

NE

CT

CO

NN

EC

T

CO

NN

EC

T1

G_A

RR

AY

DR

AM

ME

MO

RY

(Val

ue)

INT

[2 0

]

TX

D1

DT

R0Z

RT

S0Z

TX

D0

CE

NC

SZ

A[2

1 1]

D[1

5 0]

RD

ZW

RLZ

CE

NIN

TZ

KE

YB

[7 0

]K

CO

NT

ZZ

XC

OM

AX

CO

MB

YC

OM

AY

CO

MB

PN

CO

MA

PN

CO

MB

SF

RZ

XC

OM

AX

CO

MB

YC

OM

AY

CO

MB

PN

CO

MA

PN

CO

MB

SF

RZ

XE

NA

XE

NB

YE

NA

YE

NB

PN

EN

AP

NE

NB

LOC

ALZ

SN

S6

SN

S5

SN

S1

SN

S4

LCD

B[6

0]

SN

S[8

0]

KE

YB

[7 0

]

CA

MIN

TZ

FA

N_O

NZ

INT

KE

YZ

LOC

ALL

ED

OF

FS

LED

KC

ON

T0Z

KC

ON

T1Z

LCD

B[6

0]

KE

YB

[7 0

]

YM

PY

MM

MC

PM

CM

TM

BLE

DT

OM

BO

PA

+X

PA

-XP

A+

YY

HO

ME

Z

YM

PY

MM

MC

PM

CM

SN

S5

SN

S6

SN

S3

SN

S4

SN

S2

SN

S0

SN

S1

PE

NF

B

XE

NA

XE

NB

YE

NA

YE

NB

PN

EN

AP

NE

NB

LOC

ALZ

PA

+X

PA

-XK

CO

NT

0ZK

CO

NT

1ZK

CO

NT

2ZLC

DB

[6 0

]

LOC

ALL

ED

PE

NF

BC

AM

INT

ZT

OM

BO

RA

SZ

CA

SH

ZC

AS

LZR

DD

ZW

RLZ

A[2

1 1]

D[1

5 0]

RO

MC

SZ

SR

AM

CS

ZK

RO

MC

SZ

NV

RA

MC

SZ

WR

HZ

WR

LZR

DZ

RE

SE

TZ

NV

_BU

SY

ZF

R_B

US

YZ

SR

AM

CS

ZN

VR

AM

CS

ZK

RO

MC

SZ

A[2

1 1]

D[1

5 0]

RD

DZ

WR

LZC

S4Z

CS

6ZC

LK19

.66M

WA

ITZ

RE

SE

TS

FR

EE

SR

VIN

TZ

LOC

ALI

NT

Z

CIN

TIN

ZC

INT

OU

TZ

INT

0IN

T1

INT

2

GA IOIO

CS

1ZC

EN

CS

ZA

DT

RG

Z

IOC

S1Z

CE

NC

SZ

AD

TR

GZ

A[2

1 1]

D[1

5 0]

RD

ZW

RLZ

IOC

S1Z

RE

SE

TY

HO

ME

CA

MZ

SN

S0

SN

S1

SN

S2

INT

1IN

T2

LOC

ALI

NT

ZC

EN

INT

Z

INT

KE

YZ

SR

VIN

Z

PA

+Y

SN

S3

INT

0

(Val

ue)

FC4200-UM-251-9370 91

CIRCIT DIAGRAMSMain Board (2/10)

C20

102

C21

102

1A 2A 3A 4A

1Y 2Y 3Y 4Y

XENB

XENA

104

C19

VCC

VCC

VCC

VCC

PA-X

PA+X

VR1

R1

R2

R4

R6

10K

100K

TOMBO

VCC

VCC

VCC

C17

681

C18

681

C9

104

RA1

470

FL3

FL4 FL5

FL6

C13

102

C14

102

C15

102

C16

102

U2

SN75189A

YMP

YMM

YM+

YM-

J3 J4B2B

-XH

SLD

30S-1

1 21A 2A 3A 4A

1Y 2Y 3Y 4Y

PNENA

PNENB

YENA

YENB

C1

C2

C3

C4

1 4 10 13

3 6 8 11

2 5 9 12

EXCCET102U

R3

10K

10K

150K

10K

MCP

MCM

PA+Y

YHOMEZ

FL10

FL11

FL12

FL17

J8

FL19

5566-02A

HEAT+

HEAT-

1 2

FBR07HA

FBR07HA

FL16

FL18

U4A 74LS

06

5597-14C

PB

12

J5

EXCCET102U

EXCCET103U

EXCCET102U

EXCCET102U

TMBLE

D

DF1B

-4P

+5V

GND

YENA

YENB

1 2 3 4

J7

EXCCET102U

GND

MC+

MC-

GND

+5V

YHOMEZ

YSNS

GND

TMBLE

DTMBSNS

GND

PNENA

PNENB

GND

GND

YM+

YM+

YM-

YM-

GND

MC+

MC+

MC-

MC-

GND

+5V

+5V

YHOMEZ

GND

TMBLE

DTMBSNS

GND

PNENA

PNENB

GND

YENA

YENB

GND

HEAT+

HEAT+

HEAT+

HEAT-

HEAT-

HEAT-

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1 2 3 4 5 6 7 8 9 10 11 12 13 14

C11

C10

C12

472

472

57

1

4 11

4 11

U1B

6

3 2

-+-+

472

R5

10K_V

RVCC

NJM

3403AM

NJM

3403AM

VCC

U1A

C8

104

VCC

FL14

FL15

FL13

FL9

FL8

FL7FL2

FL1

EXCCET102U

EXCCET102U

B4B

-PH-K

B3B

-PH-K

J2J1

EXCCET102U

R7

200_1/4W

EXCCET103U

EXCCET103U

EXCCET103U

EXCCET102U

J6 IL-G-4P

RA2

470

VCCGND

VCCGND

147

147

C1

C2

C3

C4

2 5 9 12

1 2 3 4

1 2 3 41 2 3

1 4 10 13

3 6 8 11

U3

SN75189A

FC4200-UM-251-9370 92


+34

V

C22

+

C25

104

R10

1K18

K

R11

MG

U6

8 7 6 5

1 2 3 4

CD

SI

VC

C

INV

IN

C24 68

1

MG

MG

MG

MG

MG

GN

D

U7A

74H

C14

VC

C

R14

47K

U8A

74LS

06

Q2

2SD

1286

-ZF

AN

_ON

Z

RC

S00

000C

001A

RC

S00

000C

001A

TP

1

5566

-10A

11

2

12

22

2

+

11

TP

2T

P3

TP

4

TP

5

1 2 3 4 5 6 7 8 9 10

J14

+34

V+

12V

-12V

C26

100U

F/1

6V

VC

C

12

CH

AR

T1

2

EX

CC

ET

103U

EX

CC

ET

103U

EX

CC

ET

103U

EX

CC

ET

103U

FL2

2 FL2

3

FL2

5

FL2

9

Q1

2SC

4112

J9 J11

1 2 3 1 2 3B3B

-EH

-A

IL-G

-3P

J12

1 2 B2B

-EH

-A

J13

1 2 B2B

-EH

-A

KC

ON

T1Z

CA

MIN

TZ

CH

AR

T

U7B

43

KC

ON

T0Z

OF

FS

LED

LOC

ALL

ED

11 13

10

74LS

06

74LS

06

LOC

ALZ

U4E

U4F

R12

430

VC

C RA

3

10K

*4

430

R13

12

U9B

4 5 9

6 810

U9C

74H

C32

U9B

1 23

74H

C32

U5B

5 64

74H

C02

U5A

U5C

U5D

2 3 8 9 11 12

1 10

KE

YB

5

KE

YB

6

KE

YB

713

74H

C02

74H

C02

74H

C02

74H

C14

FL3

2 EX

CC

ET

103U

FL2

0

J10

VC

C

EX

CC

ET

103U

INT

KE

YZ

10K

R9

VC

C

U4C

U4B 74

LS06

74LS

06

74LS

0689

65

43

U4D

FL3

1 EX

CC

ET

103U

FL2

7

FL2

8

FL3

0

NF

A8

DF

11-3

0DP

2D

SA

FL2

6

FL2

4

FL2

1

NF

A8

EX

CC

ET

102U

EX

CC

ET

102U

LCD

B[6

0]

KE

YB

[7 0

]

LCD

B0

LCD

B1

LCD

B2

LCD

B3

LCD

B4

LCD

B5

LCD

B6

1 2 3 4 5 6 7 8

1A 2A 3A 4A 5A 6A 7A 8A

1B 2B 3B 4B 5B 6B 7B 8B

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

GN

DG

ND

VC

CV

CC

KE

YB

0K

EY

B1

KE

YB

2K

EY

B3

KE

YB

4K

EY

B5

KE

YB

6K

EY

B7

PA

US

ELE

DP

RO

MP

TLE

DS

HIE

LDS

HIE

LDC

HA

RT

PA

US

EK

CO

NT

0K

CO

NT

1S

HIE

LDS

HIE

LDLC

DB

0LC

DB

1LC

DB

2LC

DB

3LC

DB

4LC

DB

5LC

DB

6C

AM

16 15 14 13 12 11 10 9

G G

KE

YB

0K

EY

B1

KE

YB

2K

EY

B3

KE

YB

4K

EY

B5

KE

YB

6K

EY

B7

1 2 3 4 5 6 7 8

1A 2A 3A 4A 5A 6A 7A 8A

1B 2B 3B 4B 5B 6B 7B 8B

16 15 14 13 12 11 10 9

G G 1717

1818

EX

CC

ET

102U

EX

CC

ET

102U

74H

C32

MG

MG

47U

F/3

5V

SF

PL-

62

+24

V

C23

+D

1L1LH

L08T

B22

1K

MC

3406

3A

CS

ES

CT

GN

D

220U

F/5

0V

R8

0 47

_2W

FC4200-UM-251-9370 93


VC

CV

CC

FL3

3C

30U

11

R15

U12

74X

TA

LE

XT

AL

MD

2M

D1

MD

0

RE

S*

NM

I

WA

IT*/

PA

3/C

S7*

AN

7/P

C7

AN

6/P

C6

AN

5/P

C5

AN

4/P

C4

AV

SS

AN

3/P

C3

AN

2/P

C2

AN

1/P

C1

AN

0/P

C0

AV

RE

FA

VC

C

A21

A20

A19

A18

A17

A16

A15

A14

A13

A12

A11

A10 A

9A

8A

7A

6A

5A

4A

3A

2A

1A

0

VCCVCCVCCVCCVCCVCCVCCVCCVSSVSSVSSVSSVSSVSSVSSVSSVSSVSS

154370757783849931222314052617296106

A21A20A19A18

A17A16A15A14

D15D14D13D12

D11D10D9D8

D7D6D5D4

D3D2D1D0

A13A12A11A10

A9A8A7A6

A3A2A1A0

A5A4

D15

D14

D13

D12

D11

D10 D

9D

8D

7D

6D

5D

4D

3D

2D

1D

0

CK

RD

*/P

A6

WR

H*/

LBS

*/P

A5

WR

L*/W

R*/

RA

4

RA

S*/

CS

5*/P

A1

CA

SH

*/C

S1*

CA

SL*

/CS

3*W

DT

OV

F*

CS

0*C

S2*

CS

4*/P

A0/

TIO

CA

0C

S6*

/PA

2/T

IOC

B0

TX

D0/

PB

9/T

P9

PB

1/T

P1/

TIO

CB

2P

B2/

TP

2/T

IOC

A3

TX

D1/

PB

11/T

P11

PB

3/T

P3/

TIO

CB

3

PA

7/B

AC

K*

PA

8/8R

EO

*P

A9/

AH

*/IR

QO

UT

*/A

DT

RG

*P

A10

/DP

L/T

IOC

A1

PA

11/D

PH

/TIO

CB

1

47 46 45 44 42 41 39 38 37 36 35 34 33 32 30 29 28 27 26 25 24 23

A21

A20

A19

A18

A17

A16

A15

A14

A13

A12

A11

A10

A9

A8

A7

A6

A5

A4

A3

A2

A1

RA

12

RA

18

RA

20

A0

RA

19

RA

13

RA

11

21 20 19 18 17 16 14 13 11 10 9 8 7 6 5 4

D15

D14

D13

D12

D11

D10

D9

D8

D7

D6

D5

D4

D3

D2

D1

D0

71 59 59 57 54 49 51 78 48 50 53 55 108

98 100

110

101

60 62 63 64 65

CLK

19 6

6M

RD

DZ

WR

HZ

WR

LZ

RA

SZ

CA

SH

ZC

AS

LZ

RO

MC

SZ

CS

4ZC

S6Z

TX

D0

RT

S0Z

DT

R0Z

TX

D1

SF

RE

EF

AN

_ON

ZA

DT

RG

Z

OF

FS

LED

FR

BZ

FR

_BU

SY

Z

PB

5/T

P5/

TIO

CB

4P

B0/

TP

0TIO

CA

2P

A12

/IRQ

0*/D

AC

K0*

/TC

LKA

PA

13/IR

Q1*

/DR

FQ

0*/T

CLK

BP

A14

/IRQ

2*/D

AC

K1*

PA

15/IR

Q3*

/DR

FQ

1*P

B12

/TP

12/IR

Q4*

/SC

K0

PB

13/T

P13

/IRQ

5*/S

CK

1P

B14

/TP

14/IR

Q6*

PB

15/T

P15

/IRQ

7*

RX

D1/

PB

10/T

P10

RB

4/T

P4/

TIO

CA

4

RX

D0/

PB

8/T

P8

TC

LKD

/PB

7/T

P7/

TO

CK

B4

TC

LKC

/PB

6/T

P6/

TO

CK

A4

PA

+Y

NV

_BU

SY

ZLO

CA

LIN

TZ RX

D0

CT

S0Z

DS

R0Z

RX

D1

SH

7032

SR

VIN

ZC

EN

INT

Z

73 79 76 5682 81 80 95 94 93 92 91 90 89 88 87 86 85 103 97 66 67 68 69 111

112 1 2

107

103

104

109

102

1M

CS

A19

66M

HZ

300

C27

C28

104

104

VC

CR

A4

22K

*4

RA

5

22K

*4

RA

6

22K

*4

RA

7

22K

*4

RA

8

22K

*4

RA

9

22K

*4

VC

C

A[2

1 0]

47*4

47*4

RA

1410

K*4

RA

1510

K*4

RA

1610

K*4

RA

17V

CC

D[1

5 0]

10K

*4

47*4

47*4

47*4

47*4

300

RE

SE

TZ

VC

C

RA

21

10K

*4

C32

C33

104

C35

103

C34

1UF

/50V

R10

INT

KE

YZ

20K

+

C

R17

1KR

1610

0

PE

NF

BT

OM

BO

RE

SE

T

WA

ITZ

VC

C

VC

C

RA

22

10K

*4F

RB

Z

C31

N20

12Z

121T

03R

A10

10K

*4

U7C

74H

C14

56

U7D

74H

C14

98

U7E

74H

C14

1110

U7F

J15

IL-G

-2P

1 2

74H

C14

1312

U8B

74LS

08

34

U10

PS

T59

2DM

T

VC

CV

OU

T

MR

GN

D

3 4

1 2

C29

104

CA

MIN

TZ

U8C

74LS

06

BZ

1M

EB

-12B

-12

+12

V

56

FC4200-UM-251-9370 94


A[2

1 1]

A[2

1 1]

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

VC

C

RA

23

1K*4

RA

SZ

CA

SH

ZC

AS

LZR

DD

ZW

RLZ

2 4 6 8 11 13 15 17 1 191G 2G 74

HC

244

U13

1A1

1A2

1A3

1A4

2A1

2A2

2A3

2A4

1Y1

1Y2

1Y3

1Y4

2Y1

2Y2

2Y3

2Y4

18 16 14 12 9 7 5 3

2 4 6 8 11 13 15 17 1 191G 2G 74

AC

244

RD

Z

U15

1A1

1A2

1A3

1A4

2A1

2A2

2A3

2A4

1Y1

1Y2

1Y3

1Y4

2Y1

2Y2

2Y3

2Y4

18 16 14 12 9 7 5 3

17 18 19 20 23 24 25 26 27 28 16 15 14 30 31 13 29

RA

SU

CA

SLC

AS

WE

OE

M5M

4181

60C

J

VC

CC

36 C37

10U

F/1

6V

D[1

5 0]

D[1

5 0]

104

+

U14A0

A1

A2

A3

A4

A5

A6

A7

A8

A9

NC

NC

DQ

0D

Q1

DQ

2D

Q3

DQ

4D

Q5

DQ

6D

Q7

DQ

8D

Q9

DQ

10D

Q11

DQ

12D

Q13

DQ

14D

Q15

VCCVCCVCCVSSVSSVSS

2 3 4 5 7 8 9 10 33 34 35 36 38 39 40 41

1621223742

D0

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

FC4200-UM-251-9370 95


PE

NF

B C54

1SS

352

U1D

NJM

3403

AM

D10

1412

R34

1K

R29 1K

R30

+12

V

U18

4050

C56

103

MG

I6 I5 I4 I3 I2 I1 VD

D

15 12 10 6 4 2 8

O6

O5

O4

O3

O2

O1

VS

S

14 11 9 7 5 3 1

+12

V

U17

4049

D2

+12

V

D3

1SS

352

1SS

352

D6

D7

C52

220U

F/5

0V

103/

50V

C48

C47

224

C44

153

R20

39_1

W

C45

153

C46

152

IN1

IN2

EN

A

SN

S

VR

EF

5 7 11 10 9

3 4 1 8

OU

T1

BO

OT

1

OU

T2

BO

OT

2

2

6GND

VS

C49

+

+

473

C53 47

3

R28

D11

D12R

32

100

100

1SS

352

R24

D5

100

C50

103/

50V

11 10 9 7 6 4 3 2

S4

D4

S3

D3

S2

D2

S1

D1

12G

4

G3

G2

G1

R33

MC

M

MC

P

YM

M

YM

P

0 47

_2W

MG

MG

8 5 1

1SS

352

QA

3

SM

A51

03

R27

D9

100

1SS

352

1SS

352

D8

R26

10K

R23

10K

D4

1SS

352

1SS

352

MA

1Z10

0

MA

1Z10

0

+34

V

QA

2L8

203

SF

RZ

+34

V

+34

V

C51

103

MG

MG

I6 I5 I4 I3 I2 I1 VD

D

15 12 10 6 4 2 8

O6

O5

O4

O3

O2

O1

VS

S

14 11 9 7 5 3 1

1K

C55

311

13- +

11 4

1UF

/50V

R31

30K

+

MG

MG

MG

220U

F/5

0V

103/

50V

C42

C41

224

C38

153

R19

39_1

W

J16

1 2 IL-G

-2P

C39

153

C40

152

IN1

IN2

EN

A

SN

S

VR

EF

5 7 11 10 9

3 4 1 8

OU

T1

BO

OT

1

OU

T2

BO

OT

2

2

6GND

VS

C43

QA

1L8

203

SF

RZ

SF

RZ

VC

C

1K*4

RA

24

74LS

07

U16

A

XC

OM

A

XC

OM

B

12

74LS

07

U16

B3

4

74LS

07

U16

C

YC

OM

A

YC

OM

B

56

74LS

07

U16

D9

8

NJM

3403

AM

U1C

10

9

R22

R21

+ -

74LS

07

74LS

07

R25

15K

U16

E

U16

F

11

1K_1

/4W

PN

CO

MA

PN

CO

MB

1K_1

/4W

10

1312

+12

V

114

8+

34V

MG

MG

MG

FC4200-UM-251-9370 96


VC

C

104C

60

U20S

FR

EE

CIN

TIN

Z

CLK

19 8

8M

VC

C

R35

2K

GA

-VC

C

GA

-GN

DG

A-G

ND

LOC

ALZ

XE

NA

XE

NB

YE

NA

YE

NB

PN

EN

AP

NE

NB

RD

DZ

WR

LZ

D[1

5 0]

A[2

1 1]

RE

SE

T

C59

C

EX

CC

ET

103U

VC

CF

L34

FL3

5

C57

104

N20

12Z

121T

03

C58

104

GA

-VC

CG

A-G

ND

RD

*W

R*

SY

SR

ST

92

U19

HA

<2>

HA

<1>

HA

<0>

A<

5>A

<4>

A<

3>A

<2>

A<

1>

A21

A20

A19

A5

A4

A3

A2

A1

31 32 33 23 24 25 26 27

SR

AM

CS

*K

RO

MC

S*

FD

DC

S*

CE

NC

S*

PE

NC

S*

NV

RA

MC

S*

IOC

S1*

IOC

S2*

OF

FC

S*

PS

AD

CS

*X

DA

L*Y

DA

L*

VDDVDDVDDVDD

VSSVSSVSSVSSVSSVSSVSSVSS

3285378

415294054657990

SR

AM

CS

ZK

RO

MC

SZ

TP

6T

HT

P7

TH

TP

8T

H

CE

NC

SZ

SR

VIN

T*

LOC

ALI

NT

*V

IEW

INT

*H

ISP

INT

*C

INT

OU

T*

SR

VIN

TZ

LOC

ALI

NT

Z

CIN

TO

UT

Z

LOC

ALL

ED

SD

AD

INS

DA

CLK

SD

ALD

XC

OM

AX

CO

MB

YC

OM

AY

CO

MB

PN

CO

MA

PN

CO

MB

HIS

INLE

DC

AR

LED

YLE

DLO

CA

LLE

DH

ISP

LED

CH

ALE

D2

CH

ALE

D1

PE

NLE

D13

PE

NLE

D24

AD

TR

G*

WA

IT*

OU

TD

IS*

CH

AR

TH

OLD

TS

TIN

TS

TIN

2T

ST

IN3

35 36 37 38 39 41 42 43 44 56 69 70 73 74 75 76 77 51 52 57 62 63 94 66 67 68

XC

OM

AX

CO

MB

YC

OM

AY

CO

MB

PN

CO

MA

PN

CO

MB

1 5 55 80 81 83 84 99 100

2 45 61 82

AD

TR

GZ

WA

ITZ

SF

RZ

U8D

74LS

06IL

-G-2

P

J17

1 2

98

6 7 8

D<

11>

D<

10>

D<

9>D

<8>

D<

7>D

<6>

D<

5>D

<4>

D<

3>D

<2>

D<

1>D

<0>

D11

D10

D9

D8

D7

D6

D5

D4

D3

D2

D1

D0

9 10 11 12 13 14 16 17 18 19 20 21

CS

4ZC

S6Z

CS

4*C

S6*

PE

NS

DS

AM

P

47 46 22 34 49 50 93 94 95 96 97 98 86 87 88 89 58 59 60 72 85 30 91

XE

NA

XE

NB

YE

NA

YE

NB

PN

EN

AP

NE

NB

LOC

ALK

EY

*V

IEW

KE

Y*

HIS

PK

EY

*C

HA

RT

KE

Y*

TS

NS

2*T

SN

S1*

SF

RE

EC

INT

INC

HA

RT

TIM

ER

CP

UC

LKC

LKIN

GR

C15

07

VC

C

OU

T

JXO

-7-5

0MH

Z

GN

D

1 2

3

FL3

6E

XC

CE

T10

3U

FL3

7

N20

12Z

121T

03

NV

RA

MC

SZ

IOC

S1Z

FC4200-UM-251-9370 97


RD

WR

CS

RE

SE

T

RX

D1

TX

D1

+12

V

MC

1454

06F

111131510121416

VD

D

DO

3D

O2

DO

1

DI3

DI2

DI1

VC

C

VC

CC

66

U25

104

R40

J20

1 2 3 4 5 IL-G

-5P

-S3T

2KE

YB

[7 0

]

KC

ON

T2Z

D13 D

14

1SS

352

1SS

352

1SS

352

1SS

352

1SS

352

1SS

352

1SS

352

1SS

352

KS

D08

RA

33

RA

29

10K

*4

10K

*4

RA

34

RA

30V

CC

CE

NIN

TZ

TM

BLE

D

74LS

14

U23

F13

12

74LS

14

U23

D9

8

74LS

14

U23

E11

10

74LS

14

U23

C5

6

74LS

14

U23

A2

1

74LS

14

JP2

U23

B

43

10K

*4

10K

*4

RA

31

1K*4

RA

32V

CC

CE

NT

RO

1K*4

910111213141516

KE

YB

7K

EY

B6

KE

YB

5K

EY

B4

KE

YB

3K

EY

B2

KE

YB

1K

EY

B0

KE

YB

0K

EY

B1

KE

YB

2K

EY

B3

KE

YB

4K

EY

B5

KE

YB

6K

EY

B7

14 15 16 18 19 20 21 2343 42 41 40 38 37 36 35 9 10 11 13 8 7 6 5

PB

0P

B1

PB

2P

B3

PB

4P

B5

PB

6P

B7

PA

0P

A1

PA

2P

A3

PA

4P

A5

PA

6P

A7

D0

D1

D2

D3

D4

D5

D6

D7

VCCVCCVCC

GND

241739

2

A0

A1

G DIR

32 31 30 29 28 27 26 25

A1

A2

A3

A4

A5

A6

A7

A8

B1

B2

B3

B4

B5

B6

B7

B8

18 17 16 15 14 13 12 11

DA

TA

0D

AT

A1

DA

TA

2D

AT

A3

DA

TA

4D

AT

A5

DA

TA

6D

AT

A7

DATA7DATA6DATA5DATA4

DATA3DATA2DATA1DATA0

DA

TA

7D

AT

A6

DA

TA

5D

AT

A4

DA

TA

3D

AT

A2

DA

TA

1D

AT

A0

9 8 7 6 5 4 3 2 18 13 10 1 11 32 14 15 12 16 17 19 20 21 22 23 24 25 26 27 28 29 30 31 33

D7

D6

D5

D4

D3

D2

D1

D0

+5V

SLC

AC

KS

TB

BU

SY

ER

RO

RO

PE

NO

PE

NG

ND

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

DG

ND

NC

GN

D

2 3 4 5 6 7 8 9

44 34 1 334 319 1

A2

A3

D0

D1

D2

D3

D4

D5

D6

D7

PC

0P

C1

PC

2P

C3

PC

4P

C5

PC

6P

C7

87654321

S1

D15 D

16D

17 D18

D19 D

20

RE

-H03

2TD

-113

0

RS

-232

C

RT

SD

TR

TX

DR

XD

CT

SD

SR

+5V

SH

ILE

DG

ND

4 20 2 3 5 6 9 1 7

J19

1K

8-1

2V

6427539

VS

S

RX

3R

X2

RX

1

TX

3T

X2

TX

1

GN

D

RX

D0

TX

D0

RT

S0Z

DT

R0Z

CT

S0Z

DS

R0Z

+12

V

MC

1454

06F

111131510121416

VD

D

DO

3D

O2

DO

1

DI3

DI2

DI1

VC

C

VC

C

VC

C

VC

CV

CC

C61

RA

2510

4

10K

*4

RA

26

10K

*4

U22

RA

27

1K*4

VC

C

J18

RA

28

DA

TA

[7 0

]

1K*4

JP1

74LS

245

C62

102

A[2

1 1]

D[1

5 0]

RD

Z

RE

SE

TC

EN

CS

ZW

RLZ

U21

MS

M62

C55

A

C63

C64

104

C65

R36

R37

R38

1K 1K 1K

JP3

R39

1K

104

U24

104

8-1

2V

6427539

VS

S

RX

3R

X2

RX

1

TX

3T

X2

TX

1

GN

D

FC4200-UM-251-9370 98


A0

A1

RD

WR

CS

RE

SE

T

D[1

5 0]

D0

D1

D2

D3

D4

D5

D6

D7

A2

A3

32 31 30 29 28 27 26 25

PA

0P

A1

PA

2P

A3

PA

4P

A5

PA

6P

A7

43 42 41 40 38 37 36 35

LCD

B0

LCD

B1

LCD

B2

LCD

B3

LCD

B4

LCD

B5

LCD

B6

PA

+X

PA

-XC

AM

ZY

HO

ME

Z

KC

ON

T0Z

KC

ON

T1Z

KC

ON

T2Z

14 15 16 18 19 20 21 23

1 2 3 4 5 6 7 8 9

9 10 11 13 8 7 6 5

PB

0P

B1

PB

2P

B3

PB

4P

B5

PB

6P

B7

PC

0P

C1

PC

2P

C3

PC

4P

C5

PC

6P

C7

4 3 44 34 1 33

D0

D1

D2

D3

D4

D5

D6

D7

A[2

1 1]

VC

C

VC

C

RA

3510

K*4

VC

CR

A39

10K

*4R

A40

10K

*4

RA

3610

K*4

VC

C

LCD

B[6

0]

RA

37

10K

*4

RA

38

10K

*4

J21

IL-G

-9P

U8E

74LS

06

1110

U8F

74LS

06

1312

U27

A

74LS

06

12

U27

C

74LS

06

56

U27

E

74LS

06

1110

U27

B

74LS

06

34

U27

D

74LS

06

98

U27

F

74LS

06

1312

C67

104

241719

VCCVCCVCC

2GND

C68

U26

MS

M82

C55

A

102

RD

ZW

RD

ZIO

CS

1ZR

ES

ET

FC4200-UM-251-9370 99


D[1

5 0]

A[2

15 0

]

R41

R42

R

0(1

chi

p)

(2 c

hips

)

A20

A19

RD

ZW

RLZ

VC

C

VC

C

VC

C

VC

C

RE

SE

TZ

U34

MB

M29

F80

0

FR

_BU

SY

Z

WR

LZW

RLZ

RD

Z

SR

AM

CS

Z

LOW

ER

MB

M29

F40

0

DE

BU

GZ

C74

104

VC

C

RE

SE

TZ

RE

SE

TZ

J22

8911

-050

-178

S-A

JP4

RE

-H03

2TD

-113

0

RO

MC

SZ

U31

74A

C13

8

U9D

74H

C32

12 1311

DE

BU

GZ

A B C G1

G2A

G2B

Y0

Y1

Y2

Y3

Y4

Y5

Y6

Y7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 16 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

25 24 23 22 21 20 19 18 8 7 6 5 4 3 2 1 48 17 16 26 28 11 47 12

DQ

0D

Q1

DQ

2D

Q3

DQ

4D

Q5

DQ

6D

Q7

DQ

8D

Q9

DQ

10D

Q11

DQ

12D

Q13

DQ

14D

Q15

/A-1

RT

/BY

VCC

VSSVSS

1 2 3 6 4 5

15 14 13 12 11 10 9 7

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

A0

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

NC

CE

OE

WE

BY

TE

RE

SE

T

25 24 23 22 21 20 19 18 8 7 6 5 4 3 2 1 48 17 16 26 28 11 47 12

10 9 8 7 6 5 4 3 25 24 21 23 2 26 1 20 27 22

7 5 4 3 2 63 62 61 56 55 54 53 50 49 48 47 46 60

11 12 13 15 16 17 18 19

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

SR

AM

CS

ZW

RH

ZR

DZ

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

10 9 8 7 6 5 4 3 25 24 21 23 2

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

D0

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

16 19 23 25 29 33 36 39 15 18 21 24 28 31 34 37

D0

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

D0

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

11 12 13 15 16 17 18 19

D0

D1

D2

D3

D4

D5

D6

D7

BU

SY

NC

D0

D1

D2

D3

D4

D5

D6

D7

A0

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

NC

CE

OE

WE

BY

TE

RE

SE

T

29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45 15

D0

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

37

2746

VC

CC

69

104

VCC

VSSVSS

VCC

VSSVSSVSS

VCC

GND

VCC

GND

37

2746

VC

C

SR

AM

CS

ZW

RH

ZR

DZ

U30

IDT

7125

6SA

KR

OM

CS

Z

NV

RA

MC

SZ

RD

ZW

RLZ

VC

C

VC

CC

73

104

U38

GR

C20

01F

P

C70

104

VC

CC

72

104

28

14

28

14

VC

CC

71

104

27

404112

D0

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

U29

UP

PE

R

MB

M29

F40

0

DQ

0D

Q1

DQ

2D

Q3

DQ

4D

Q5

DQ

6D

Q7

DQ

8D

Q9

DQ

10D

Q11

DQ

12D

Q13

DQ

14D

Q15

/A-1

RT

/BY

29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45 15

D0

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

A0

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

OE

WE

OE

10 9 8 7 6 5 4 3 25 24 21 23 2 26 1 20 27 22

11 12 13 15 16 17 18 19

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

D0

D1

D2

D3

D4

D5

D6

D7

D0

D1

D2

D3

D4

D5

D6

D7

VCC

GND

U32

IDT

7125

6SA

28

14

A0

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

OE

WE

OE

A0

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

CE

OE

BY

TE

U33

HN

58V

65

NV

_BU

SY

Z

A0

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

CE

OE

WE

1 2620 22 27

8 13 44

FC4200-UM-251-9370 100

CIRCIT DIAGRAMS

12.3 Control Panel Relay Board

GND

GND

VCC

VCC

KEYB0

KEYB1

KEYB2

KEYB3

KEYB4

KEYB5

KEYB6

KEYB7

PAUSELE

DPROMPTLE

DSHIELD

SHIELD

CHART

PAUSE

KCONTO

KCONT1

SHIELD

SHIELD

LCDB0

LCDB1

LCDB2

LCDB3

LCDB4

LCDB5

LCDB6

CAM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

J3

VCC

IL-S-4P

1 2 3 4J1

R1

VCC

D1

D2

1SS254

1SS254

DF11-30D

P-2DSA

VCC

R5 200

J6 1 2 3 4 B4B

-PH-K

CFP0114-0101

D4

D5

D6

D7

1 2 3 4 5 6 7 8 9 10 11 12 13 14

GND

VCC

VEE

RS

R/W

E

J582K

100

R3

R4

R2

VCC

J4 1 2 3 4 5 6

5597-06A

PB

5597-12A

PB

VCC

PAUSELE

DPOWERLE

DPROMPTLE

D

J2 1 2 3 4 5 6 7 8 9 10 11 12

PAUSE

KEYB2

KEYB1

KEYB0

KEYB3

KEYB6

KEYB4

KEYB7

KEYB5

KEYCONT0

KEYCONT1

GND

470

VCC

C1

104

200

TP1

FG

FC4200-UM-251-9370 101

CIRCIT DIAGRAMS

12.4 Y Motor Relay Board

HEAT-

HEAT-

HEAT-

HEAT-

HEAT-

HEAT-

+5V

PNENA

PNENB

YHOMEZ

GND

MC+

MC-

GND

1 2

YM+

YM-

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

GND

YM+

YM+

YM-

YM-

GND

MC+

MC+

MC-

MC-

GND

+5V

+5V

YHOMEZ

GND

TMBLE

DTMBSMS

GND

PNENA

PNENB

GND

YENA

YENB

GND

HEAT+

HEAT-

1 2 3 4 5 6 7 8 9 10 11 12 13 14

J1

VCC

VCC

VCC

VCC

IL-G-2P-S3L2E

J3J2

C1

151

5597-14A

PB

GND

HEAT-

TMBLE

DHEAT+

GND

TMBSNS

+5V

PNENA

PNENB

YHOMEZ

GND

MC+

MC-

GND

1 2 3 4 5 6 7 8 9 10 11 12 13 14

J4

5597-14A

PB

+5V

GND

YENA

YENB

1 2 3 4

J5 IL-G4P

-S3L2E

SLD

30R-1

FC4200-UM-251-9370 102

CIRCIT DIAGRAMS

12.5 Pen BoardPen Board for FC4200-50 and FC4200-60

HEAT-

HEAT-

HEAT-

HEAT+

HEAT+

HEAT+

+5V

PNENA

PNENB

YHOMEZ

GND

MC+

MC-

GND

14 13 12 11 10 9 8 7 6 5 4 3 2 1

J1

VCC

VCC

5597-14A

PB

GND

HEAT-

TMBLE

DHEAT+

GND

TMBSNS

+5V

PNENA

PNENB

YHOMEZ

GND

MC+

MC-

GND

14 13 12 11 10 9 8 7 6 5 4 3 2 1

J3 5597-14A

PB

VCC

C2

104

FG

MC+

MC-

FG

GND

GND

ENA

+5V

ENB

1 2 3 4 5 6 7 8

J4

J2

52044-0845

VCC

VCC

TP1

H-

TP2

H+

VCC

C1

104

C3

S4B

-PH-K

104

A K B C

1 2 3 4

SNS1

R1

200_1/4W

R2

140_1/4W

GP1A

53HR

GND

OUT

FC4200-UM-251-9370 103

CIRCIT DIAGRAMSPen Board for FC4210-60

GN

DH

EA

T-

TM

BLE

DH

EA

T+

GN

DT

MB

SN

S+

5VP

NE

NA

PN

EN

BY

HO

ME

ZG

ND

MC

+M

C-

GN

D

14 13 12 11 10 9 8 7 6 5 4 3 2 1

J3

VC

C

VC

C

R8

4.7K

1312

U1F

74H

C04

12

U1A

74H

C04

56

U1C

74H

C04

34

U1B

74H

C04

R4

J4 DF

11-8

OP

-2D

S

A K E C

1.2K

VC

C

C3

104

VC

CV

CC

U2

U1

C6

104

R1

200_

1/4W

VC

C

C1

104

SN

S1

VC

C

OU

T

GN

D GP

1A53

HR

TO

MB

O X

Q2

2SA

1015

VC

C

TO

MB

O Y

Q1

2SA

1015

R5

1.2K

R2

120_

1/4W

1110

U1E

74H

C04

9 108

&U2C

74LS

38

R6

1.2K

98

U1D

74H

C04

R7

1.2K

VC

CU

3

C4

103

R3

100

C5

103

R10

100

1 2 3

A K NC PS

710A

-1A

D2 S

D1

6 5 4

U4

1 2 3

A K NC PS

710A

-1A

D2 S

D1

6 5 4

R9

4.7K

0:P

EN

1

1:P

EN

2

0:T

OM

BO

X

1:T

OM

BO

Y

VC

C

5597

-14A

PB

MC

+M

C-

FG

GN

DG

ND

EN

A+

5VE

NB

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

J1

PE

N 1

VC

C

5204

4-08

45

MC

+M

C-

FG

GN

DG

ND

EN

A+

5VE

NB

1 2 3 4 5 6 7 8

J2

FG

C2

104

PE

N 2

5204

4-08

45

12 1311

&U2D

74LS

38

4 56

&U2B

74LS

38

1 23

&U2A

74LS

38

FC4200-UM-251-9370 104

CIRCIT DIAGRAMS

12.6 Power Relay Board (RoHS model)

J1

+36

V

+36

V

+36

V

GN

D

GN

D

GN

D

1 2 3 4 5 6

B6P

-VH

J2

-12V

+5V

+5V

+36

V

+36

V

+12

V

+36

V

GN

D

GN

D

GN

D

1 2 3 4 5 6 7 8 9 10

5566

-10A

U1

7 6 5 4

1 2 3

+V

IN

RC

-VIN

+V

OU

T

-VO

UT

TR

M

NC

C1

0.1u

INS

C2

0.1u

INS

CC

6-24

05S

F-E

U2

7 6 5 4

1 2 3

+V

IN

RC

-VIN

+V

OU

T

-VO

UT

TR

M

CO

M

CC

6-24

05S

F-E

PN

5042

-04

PO

WE

R R

ELA

Y B

OA

RD

Date post:	27-Nov-2018
Category:	Documents
Upload:	lyhanh
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CUTTING PLOTTER - Graphtec Corporation (08-9370... · FC4200-UM-251-9370 2 INTRODUCTION...

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