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SERVICE NOTES Unauthorized copying or transferral, in whole or in part, of this manual is prohibited. Copyright © 2003 ROLAND DG CORPORATION CX-24 / 12 5016-06 Printed in Japan Structure & Spare Parts Electrical Section Replacement of Main Parts Adjustment Supplemental Information Trouble Shooting Supplement 1 2 3 4 5 6 7 Seventh Edition CX-24/12 '03.Feb. 1 Structure & Spare Parts 1-1 COVERS ................................................................................... 1-1 1-2 FRAME ...................................................................................... 1-2 1-3 CARRIAGE ............................................................................... 1-4 1-4 CHASSIS .................................................................................. 1-5 1-5 ACCESSORIES ........................................................................ 1-6 1-6 STAND PNS-24 ........................................................................ 1-6 1- 2 Electrical Section 2-1 WIRING MAP ............................................................................ 2-1 2-2 MAIN BOARD ............................................................................ 2-2 2-3 OTHER CIRCUIT BOARDS ...................................................... 2-4 3 Replacement of Main Parts 3-1 TOOL CARRIAGE_REPLACEMENT ........................................ 3-1 3-2 MAIN BOARD_REPLACEMENT ............................................... 3-8 3-3 CARRIAGE MOTOR_REPLACEMENT ................................... 3-11 3-4 GRIT MOTOR_REPLACEMENT ............................................. 3-14 3-5 PINCH ROLLER_REPLACEMENT .......................................... 3-18 3-6 CUTTER PROTECTION_REPLACEMENT ............................. 3-19 4 Adjustment 4-1 Special Tool .............................................................................. 4-1 4-2 Service Mode ............................................................................ 4-2 4-3 Function Mode ........................................................................... 4-4 4-4 HOW TO UPGRADE FIRMWARE ............................................ 4-5 4-5 TOOL HEIGHT ADJUSTMENT ................................................. 4-6 4-6 TOOL PRESSURE ADJUSTMENT .......................................... 4-9 4-7 CALIBRATION ......................................................................... 4-12 4-8 CROP MARK SENSOR CHECK .............................................. 4-16 4-9 AUTO CROP MARK SENSOR ADJUSTMENT ....................... 4-18 4-10 MANUAL CROP MARK SENSOR ADJUSTMENT .................. 4-20 5 Supplemental Information 5-1 OPERATIONAL SEQUENCE ................................................... 5-1 5-2 SENSOR MAP .......................................................................... 5-2 6 Trouble Shooting 6-1 START & END POINTS DONÕT MATCH ................................ 6-1 6-2 STITCH CUT ............................................................................. 6-3 6-3 MEDIA SHIFTING ..................................................................... 6-4 6-4 PEN UP/DOWN ERROR .......................................................... 6-5 6-5 FAN REVOLUTION ................................................................... 6-6 7 Supplement 7-1 INSTALLATION CHECK LISTMAINTENANCE CHECK LIST .. 7-1 7-2 MAINTENANCE CHECK LIST .................................................. 7-5 7-3 SPECIFICATIONS .................................................................... 7-6 Contents Windows is registered trademark or trademark of Microsoft ¨ Corporation in the United States and/or other countries.
Transcript
Page 1: cx24

SERVICE NOTES

Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.Copyright © 2003 ROLAND DG CORPORATION

CX-24 / 12

5016-06Printed in Japan

Structure & Spare Parts

Electrical Section

Replacement of Main Parts

Adjustment

Supplemental Information

Trouble Shooting

Supplement

1

2

3

4

5

6

7

Seventh EditionCX-24/12 '03.Feb.

1 Structure & Spare Parts1-1 COVERS ................................................................................... 1-11-2 FRAME ...................................................................................... 1-21-3 CARRIAGE ............................................................................... 1-41-4 CHASSIS .................................................................................. 1-51-5 ACCESSORIES ........................................................................ 1-61-6 STAND PNS-24 ........................................................................ 1-61-2 Electrical Section2-1 WIRING MAP ............................................................................ 2-12-2 MAIN BOARD ............................................................................ 2-22-3 OTHER CIRCUIT BOARDS ...................................................... 2-4

3 Replacement of Main Parts3-1 TOOL CARRIAGE_REPLACEMENT ........................................ 3-13-2 MAIN BOARD_REPLACEMENT ............................................... 3-83-3 CARRIAGE MOTOR_REPLACEMENT ................................... 3-113-4 GRIT MOTOR_REPLACEMENT ............................................. 3-143-5 PINCH ROLLER_REPLACEMENT .......................................... 3-183-6 CUTTER PROTECTION_REPLACEMENT ............................. 3-19

4 Adjustment4-1 Special Tool .............................................................................. 4-14-2 Service Mode ............................................................................ 4-24-3 Function Mode ........................................................................... 4-44-4 HOW TO UPGRADE FIRMWARE ............................................ 4-54-5 TOOL HEIGHT ADJUSTMENT ................................................. 4-64-6 TOOL PRESSURE ADJUSTMENT .......................................... 4-94-7 CALIBRATION ......................................................................... 4-12

4-8 CROP MARK SENSOR CHECK .............................................. 4-164-9 AUTO CROP MARK SENSOR ADJUSTMENT ....................... 4-184-10 MANUAL CROP MARK SENSOR ADJUSTMENT .................. 4-20

5 Supplemental Information5-1 OPERATIONAL SEQUENCE ................................................... 5-15-2 SENSOR MAP .......................................................................... 5-2

6 Trouble Shooting6-1 START & END POINTS DONÕT MATCH ................................ 6-16-2 STITCH CUT ............................................................................. 6-36-3 MEDIA SHIFTING ..................................................................... 6-46-4 PEN UP/DOWN ERROR .......................................................... 6-56-5 FAN REVOLUTION ................................................................... 6-6

7 Supplement7-1 INSTALLATION CHECK LISTMAINTENANCE CHECK LIST .. 7-17-2 MAINTENANCE CHECK LIST .................................................. 7-57-3 SPECIFICATIONS .................................................................... 7-6

Contents

Windows is registered trademark or trademark of Microsoft¨ Corporation in the United States and/or other countries.

Page 2: cx24

Revision RecordRevision

No. Date Description of Changes Approval Issued by

0 2000.08.01 First Edition Inagaki Kaneko

1 2000.09.13 3-6 (p.29) CUTTER PROTECTION REPLACEMENT Inagaki Kaneko

2 2000.10.17 4-2, 4-3 Additional : Tool Pressure Control Command !FS Inagaki Kaneko

3 2001.01.15 1-2 Parts List : L-BEARING,RSR9ZMUUC1 Inagaki Kaneko

1-3 Parts List : STAY,CARRIAGE

4 2003.02.13 CROP MARK Sensor has been added. Inagaki Nakatani1-3 Parts List : STAY,CARRIAGE

2-1 WIRING MAP

3-1 TOOL CARRIAGE_REPLACEMENT

4-2 Service Mode

4-8 CROP MARK SENSOR CHECK

4-9 AUTO CROP MARK SENSOR ADJUSTMENT

4-10 MANUAL CROP MARK SENSOR ADJUSTMENT

5-1 OPERATIONAL SEQUENCE

5-2 SENSOR MAP

5 2003.02.18 1-3 CX-24 Serial Number for Crop Mark Sensor Inagaki Nakatani

6 2003.02.25 1-3 CX-24 Serial Number for Crop Mark Sensor Inagaki Nakatani

Page 3: cx24

To Ensure Safe Work

To Ensure Safe WorkAbout WARNING and CAUTION Notices

Used for instructions intended to alert the operator to the risk of death orsevere injury should the unit be used improperly.

Used for instructions intended to alert the operator to the risk of injury ormaterial damage should the unit be used improperly.* Material damage refers to damage or other adverse effects caused with

respect to the home and all its furnishings, as well to domestic animals orpets.

About the Symbols

The symbol alerts the user to items that must never be carried out (are forbidden). Thespecific thing that must not be done is indicated by the design contained within the circle.The symbol at left means not to touch.

The symbol alerts the user to things that must be carried out. The specific thing thatmust be done is indicated by the design contained within the circle. The symbol at leftmeans the power-cord plug must be unplugged from the outlet.

Turn off the power SW beforeservicing.

The symbol alerts the user to important instructions or warnings. The specific meaningof the symbol is determined by the design contained within the triangle. The symbol at leftmeans "danger of electrocution."

WARNING

CAUTION

WARNING

Page 4: cx24

-- MEMO --

Page 5: cx24

1 Structure & Spare Parts

1-1

1

PARTS LIST -Main Parts-Parts No. Parts Name

1 22805381 ASS'Y,LCD CX-24 * *22025409 COVER,FRONT CX-12 *22025408 COVER,FRONT CX-24 *22025428 COVER,GUIDE R2 CX-12 *22025427 COVER,GUIDE R2 CX-24 *

4 22025406 COVER,SIDE L CX-24 * *5 22025407 COVER,SIDE R CX-24 * *

22025411 COVER,Y RAIL CX-12 *22025410 COVER,Y RAIL CX-24 *

7 22495206 KEY TOP,CX-24 * *8 22475108 KNOB,CX-24 * *

9 22535235 LABEL,CORPORATE LOGOTYPE#LA97 * *

10 7501623020 PANEL BOARD ASS'Y * *11 12259222 SHIELD,E01S03-1YAMA *12 22255221 SHIELD,PANEL R CX-24 * *13 21395112 TAPE,FELT CX-24 *

2

3

6

1 Structure & Spare Parts1-1 COVERS

4

63

5

1

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S5

S5

S2

S3

S3

CX-12

CX-24

PARTS LIST -Supplemental Parts-Parts Name

S1 SCREW,BINDING HEAD M4x5 NiS2 SCREW,BINDING HEAD P-TIGHT M3x6BCS3 SCREW,BINDING HEAD P-TIGHT M3x8CS4 SCREW,BINDING HEAD WITH TEETH WASHER M3x8NiS5 SCREW,W-SEMS M3x8BC

Page 6: cx24

1-2

1 Structure & Spare Parts

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Page 7: cx24

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Page 8: cx24

1-4

1 Structure & Spare Parts

1

PARTS LIST -Main Parts-

Parts No. Parts Name1 21815101 BOLT,PENHOLDER * *

23475166 CABLE-CARD 8P 1030L BB HIGH-V *23475165 CABLE-CARD 8P 730L BB HIGH-V *

3 22805393 CARRIAGE ASS'Y CX-24 * *4 7501623040 CARRIAGE JUNCTION BOARD ASS'Y * *5 22025404 COVER,CARRIAGE CX-24 * *6 21655163 HOLDER,BELT CX-24 * *7 21655162 HOLDER,SENSOR BOARD CX-24 * *8 7501625000 MARK SENSOR BOARD ASS'Y * *9 22285503 NUT,PENHOLDER * *10 7501623030 PINCH SENSOR BOARD ASS'Y * *11 22155567 SPACER M3X5 * *12 22165198 SPACER,SENSOR CX-24 * *13 22715216 STAY,CABLE CX-24 * *14 22715265 STAY,CARRIAGE-2 CX-24 * *15 22715255 STAY,MARK SENSOR CX-24 * *

11929116 BELT,1526P2M6 *11929117 BELT,940P2M6 *

2

16

1-3 CARRIAGE2

S2

S3

S3S4

S8

S8

4

13

S7

1

9

5

S8

S5

S1

15

12

8

S6

S7

3

11

S8

S10

6

14

S11

10

7

S9

S1

S12

16

S12

CX-12

CX-24

Revised 3

Revised 3

Revised 3

Revised 3

Revised 4

CROP MARK SENSOR has been fixed to themachines with the following serial number.CX-24 : AQ87825 and aboveCX-12 : ZQ81680 and above

PARTS LIST -Supplemental Parts-

Parts No. Parts Name remarksS1 31379106 CLAMP,MINI MB-2 *20 pcs./setS2 31329601 CLAMP,INSULOK T-18S *100 pcs./setS3 31159110 CUSHION,GREEN FELT 3T*8*840 **cut off 14mmS4 31409702 SADDLE,LOCKING EDGE LES-1010 *20 pcs./setS5 31089103 SCREW,PAN M2.6*4 C *100 pcs./setS6 31229103 SCREW,TRUSS M2*6 BC *100 pcs./setS7 31239128 SCREW,W-SEMS M3*8 NI *100 pcs./setS8 31239127 SCREW,W-SEMS M3*6 NI *100 pcs./setS9 31679102 SCREW,C-SEMS M3*5.5 NIS10 31019103 SCREW,BINDING M3*6 C *100 pcs./setS11 31019701 SCREW,BINDING P-TIGHT 3*8 C *100 pcs./setS12 31019148 SCREW,BINDING M2.6*4 C *100 pcs./set * : These parts will be provided as set per quantity in remarks with P/N+AS.** : This part will be provided by roll. Please cut when using.

Revised 3

Revised 3Revised 3

Revised 4

Revised 4

Revised 4

Revised 4

Revised 4

Revised 3

Revised 5Revised 6

Page 9: cx24

1 Structure & Spare Parts

1-5

1

PARTS LIST -Main Parts-

Parts No. Parts Name1 13429746 AC INLET SUP-J3G-E+FILTER * *2 23505674 CABLE-ASSY JUNBI A CX-24 * *3 23505675 CABLE-ASSY JUNBI B CX-24 * *

23505634 CABLE-ASSY JUNBI D PC-600 *23505419 CABLE-ASSY JUNBIWIRE D FJ-50 *

5 23505640 CABLE-ASSY POWER 2 CX-24 * *6 23475125 CABLE-CARD 25P 150L BB HIGH-V * *

22815138 CHASSIS,CX-12 *22815137 CHASSIS,CX-24 *

8 11769106 CLAMP,CLAMP-B * *9 22465129 HEAT-SINK,CX-24 * *10 22535257 LABEL,CAUTION VOLTAGE #LA167 * *11 22505242 LABEL,EARTH MARK-1 NO.E-580 * *12 22505244 LABEL,FLASH-LIGHTING NO.E-582 * *13 7501623010 MAIN BOARD ASS'Y CX-24 * *14 22055418 PLATE,F-COVER CX-24 * *15 13129170 POWER SW AJ7201B * *16 22425109U0 POWER UNIT,SWITCHING CX-24 * *17 22355168 RUBBER FOOT PL-10J65 * *18 23505899 WIRE,C GRX-410 * *

4

7

S1

S3

S6

18

2

3

1S4

154

14

14

14S3

S3

S3

17

17

S2S2

7

S5

16

5

13

9

S5

8S5

S5

6

S2

S210

12

11

1-4 CHASSIS

CX-12

CX-24

PARTS LIST -Supplemental Parts-Parts Name

S1 CABLE TYE,PUSHMOUNT PT30SSF5S2 CLAMP,WIRE LWS-0711ZS3 SCREW,BINDING HEAD M4x5NiS4 SCREW,FLAT HEAD M3x10BCS5 SCREW,W-SEMS M3x6NiS6 WASHER,TEETH M4

Page 10: cx24

1-6

1 Structure & Spare Parts

1

PARTS LIST -Main Parts-Parts No. Parts Name

1 13499109 AC CORD SJT 117V 10A 3PVC * *2 23495124 AC CORD 3ASL/100 240VA 10A S * *3 13499111 AC CORD H05VV-F 240VE 10A S * *4 23495125 AC-CORD H05VV 230V 10A S * *5 13439801 CABLE-AC 3P CHINA 10A/250V S * *6 22355647 BASE,SHEET CM-24 * *

22605337 CARTON CX-12 *22605336 CARTON CX-24 *

8 22635379 PAD,SET CX-24 * *

7

1-5 ACCESSORIES

1-6 STAND PNS-24

8

6

7

1 2 3

4 5

CX-12

CX-24

5 6

1

3

4

CX-12

CX-24

2

PARTS LIST -Main Parts-

Parts No. Parts Name1 21985116 BRACKET,PNS-24 *2 22605279 CARTON,PNS-24 *3 22155121 PIPE,1 PNS-24 *4 22155122 PIPE,2 PNS-24 *5 22035126 STAND,L PNS-24 *6 22035127 STAND,R PNS-24 *

PARTS LIST -Supplemental Parts-

Parts NameS1 SCREW HEXAGONAL CAP UC 10X45S2 WASHER FLAT UC 10X21X2S3 CUSHION SK1912 RUBBERS4 BOLT PICK UC 5X20S5 TOOL HEXAGONAL NO.8S6 SHAFT STOPPER Ni 4.5X95

Page 11: cx24

2 Electrical Section

2-1

2

2-1 WIRING MAP 2 Electrical Section

NL

F R

CG

MA

IN B

OA

RD

CN

7

CN

9

CN

6

CN

8

CN

4

CN

3

Fron

t Pap

er S

enso

r

Rea

r Pa

per

Sens

or

Blu

e

Yel

low

CA

BL

E-A

SSY

PPS

EN

SOR

CX

-24

2350

5639

CA

BL

E-A

SSY

PO

WE

R 2

CX

-24

2350

5640

CN

2

POW

ER

UN

IT,S

WIT

CH

ING

CG

676

2242

5109

U0

CN

1

Gri

t Mot

orC

arri

age

Mot

orFa

n

Blu

e

Bro

wnC

X-1

2 : C

AB

LE

-ASS

Y J

UN

BI

D P

C-6

0023

5056

34C

X-2

4 : C

AB

LE

-ASS

Y J

UN

BI

D F

J-50

2350

5419

CA

BL

E-C

AR

D 2

5P 1

50L

BB

HIG

H-V

2347

5125

CN

10

CN

12

CN

11

PAN

EL

BO

AR

D

LC

D

CX

-24

CA

BL

E-C

AR

D 8

P 10

30L

BB

HIG

H-V

2347

5166

CX

-12

CA

BL

E-C

AR

D 8

P 17

30L

BB

HIG

H-V

2347

5165

Sole

noid

Pinc

h Se

nsor

CN

13

CN

14C

N15

CN

16

CA

RR

IAG

E B

OA

RD

Mar

k Se

nsor

CA

BL

E-A

SSY

JU

NB

I A

CX

-24

2350

5674 CA

BL

E-A

SSY

JU

NB

I B

CX

-24

2350

5675

POW

ER

SW

AJ7

201B

1312

9170

AC

IN

LE

TSU

P-J3

G-E

1342

9746

Bro

wn

Blu

e

Gre

en/Y

ello

w

JUN

BI

C G

RX

-410

2350

5899

Rev

ised

4

Page 12: cx24

2 Electrical Section

2-2

2

MA

IN B

OA

RD

MBM29F400BA

HD

6437

042

16M DRAM

74HC175

AD7305

5636

4-06

0-B

XE

Cab

le C

lam

p

74L

S245

74L

S14

74H

C12

3

74H

C37

374

HC

7474

LV

08A

7.17

5NH

z

74H

C13

8

MA

DE

IN

JA

PAN

53014-0510

53014-0410

R80

R81

MT

D20

05M

TD

2005

MT

D20

05

B4P

-VH

100u

/16v

47u/

50V

74H

C13

8

12

1 2

3

4

5

6

7

8

9

0

1

2

3 4

5

6

7

8

9

C

X-2

4/12

BL

02R

N2

BL

02R

N2

BL

02R

N2

BL

02R

N2

BL

02R

N2

BL

02R

N2

BL

02R

N2

BL

02R

N2

BL

02R

N2

BL

02R

N2

Grit

MA

X23

8CW

G

C30

114

R5

R55

SW

2

EC

16

B2

42

04

SW

6

EV

Q2

13

05

RE

VQ

21

30

5R

EV

Q2

13

05

RE

VQ

21

30

5R

EV

Q2

13

05

R

EV

Q2

13

05

R

EV

Q2

13

05

R

EV

Q2

13

05

R

EN

1

RA16EX

BA

10

E1

03

J

14

FP

Z-S

M-T

F

CN

12

74HC04

SW

5S

W1

SW

8

SW

7S

W3

SW

4

CP

45

IC2

7

R8

5

R8

6

R8

7

R8

4

IC25

CP4310

5

74

LS

24

5

MA

DE

IN JA

PAN

Carriage

CN

16C

N15

CN

14

CN13

IL-S2P-S2L

IL-FPC-8SL

Red B

lue

Whi

te

Bla

ckG

reen

MA

DE

IN J

APA

N

IC28

RA

2R

A1

RA

3D

1

CN

1

R43

19 136 18

C5

IC1

CP8

mon

itor

mod

el

ON S1

IC8

IC6

IC10 IC3

IC9

IC7C29 R76

Paper Sensor

x1

CN7

C3

C48R35

R38R18

R2

IC24

IC22

USB

uni

t

Non

Non

08

Mai

n

SubJP1

TP4

112

C42

TP3

IC5

RA

8T

P5

TP1TP2

TP6

IC16IC17

IC4

7516

2300

0 1

/5

RA

11

IC2

Vcc

93LC46

GND

C15

R4

IC14

C13

RA

9R

A10

C41

R45

R67

Vm

m

CN9

R83

IC21

R60

R59

C44 R

6IC

13

47u/

50V

C12

NJU

7032

C16

RA

4

RA

6

R69

IC20

R58

R73 C45

R28

R53

C22

R54

R29

C21

C19

R25

R52

R63

C23

C20

D8

D9

D10

D11 D2

D3

D4

D5

C11

47u/

50V

R75

R74

C46

R57

IC19

R3

C14C17

R24

R36

C47

R37

R23

C18

R56

FL24

FL27FL26FL25FL33FL32FL31

FL30

CN4 CN3

CN

8

to F

AN

Carriage to Motors

R61

IC51

D7

D6

Q2

D13

CN

5

RA

13R

A14

RA

15

X2

IC18

DB

LC

-J25

SAF-

20L

9

11425

3

CN

2

V-C

UT

LIN

E

FL23

FL21

FL19

FL17

FL15

FL13

FL29

C39

FL28

RA

12

C24 C25

IC23IC11

CN6

Blue5 15 25

10 20

R15 RA7RA5

C26

R13

R72

Q1

D12

C40

L1

R82

IC12

MA

DE

IN J

APA

N

2-2 MAIN BOARD MAIN BOARD COMPONENT DIAGRAM_COMPONENT SIDE

DIP SW

This Jumper SW should be set to the MAIN side.

No. Function OFF ON1 Model Selection CX-24 CX-122 Reserved ALWAYS OFF

Electric Maintenance PartIC.No. Parts No. Description Function

IC 12 15189105 MTD2005 Grit Motor DriverIC 13 15189105 MTD2005 Carriage Motor DriverIC 14 15189105 MTD2005 Solenoid Driver

Page 13: cx24

2 Electrical Section

2-3

2

MAIN BOARD_Circuit Diagram

/RE

SE

T

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A[1

..18]D[0

..15]

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

D0

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

Vcc

Vcc

Vcc

Vcc

Vcc

Vcc

Vcc

Vcc

R1

10K

C1 27

pC

2 27p

X1

7.17

5MH

z

CP

1 1u

CP

21u

CP

3N

onC

P4

Non

CP

5N

on

CP

61u

Vcc

1

Gnd

2ou

t3

IC1

PS

T57

2CM

T

R2

22K

R18

1KC

31u

SK

2C

S1

DI

3

VC

C8

DO

4

GN

D5

IC2

93LC

46

9108

IC3C

74LV

08A

A0

11

A1

10

A2

9

A3

8

A4

7

A5

6

A6

5

A7

4

A8

42

A9

41

A10

40

A11

39

A12

38

A13

37

A14

36

A15

35

A16

34

A17

3

D0

15

D1

17

D2

19

D3

21

D4

24

D5

26

D6

28

D7

30

D8

16

D9

18

D10

20

D11

22

D12

25

D13

27

D14

29

D15

31

VCC23

Vss13

CE

12

OE

14R

ES

ET

44

Vss32

WE

43

RY

/BY

2

BY

TE

33

IC4

MB

M29

F40

0BA

D0

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

JP1

DS

P03

-003

-432

T

MA

INS

UB

R35

10K

R38

220K

D0

70D

169

D2

68D

367

D4

66D

564

D6

63D

762

D8

60D

959

D10

58D

1157

D12

56D

1354

D14

53D

1552

CS

041

CS

140

CS

245

CS

344

RD

/WR

28

RD

34

RA

S24

CA

SL

25

CA

SH

26

WR

H36

WR

L38

PF

0/A

N0

91

PF

1/A

N1

92

PF

2/A

N2

93

PF

3/A

N3

94

PF

4/A

N4

95

PF

5/A

N5

96

NM

I76

TC

LKD

42T

CLK

C43

A0

4

A1

5

A2

6

A3

7

A4

8

A5

9

A6

10

A7

11

A8

12

A9

13

A10

14

A11

15

A12

16

A13

17

A14

18

A15

19

A16

20

A17

22

A18

29

RE

SE

T84

PLL

CA

P81

PLL

VC

C80

PLL

VS

S82

XT

AL

72

EX

TA

L74

PA

15/C

LK83

MD079MD1

78 MD275

MD373

WD

TO

VF

35

Vss27

RX

D0

51

TX

D0

50

Vcc21

Vcc37

Vcc65

Vcc77

Vcc103

Vss3

Vss 23

Vss33

Vss 39

Vss55

Vss 61

Vss71

Vss90

Vss 101

Vss109

RX

D1

48

TX

D1

47

PE

1311

2

PE

710

5

PE

8(T

IOC

3A)

106

PE

1211

1

PF

6/A

N6

98

PF

7/A

N7

99

PE

5(T

IOC

1B)

102

PE

9(T

IOC

3B)

107

PE

10(T

IOC

3C)10

8

PE

11(T

IOC

3D)

110

PE

141

PE

152

AV

CC

100

AV

SS

97

PB

831

PB

932

PA

5(D

SR

)46

PA

2(R

TS

)49

PE

4(D

TR

)89

DR

EQ

085

PE

186

DR

EQ

187

PE

388

IRQ

530

PE

610

4

IC5

HD

6437

042

Vcc

Vcc

R15

0

A1A2A3A4A5A6A7A8A9A10

CP

7

1u

CP

8

1u

C4

470p

R39

3.3K R

46 220

CP

91u

D0

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

46

5 IC3B

74LV

08A

56

IC6C

74LS

14

1312

IC6F

74LS

14

/CR

D

/CR

DY

D0

D1

D2

D3

D4

D5

D6

D7

BU

SY

/AC

K

DA

TA

0D

AT

A1

DA

TA

2D

AT

A3

DA

TA

4D

AT

A5

DA

TA

6D

AT

A7

/ST

BV

cc

Vcc

Vcc

Vcc

Vcc

Vcc

Vcc

D2

3

D4

4

D6

7

D8

8D

713

D5

14

D3

17

D1

18

OC

1

G11

Q2

2

Q4

5

Q5

6

Q7

9Q

612

Q5

15

Q3

16

Q1

19

Vcc20

GND10

IC7

74H

C37

3

R47

33

R48

33

R20

1KR

211K

R40

3.3K

R50

3.3K

R41

3.3K

R42

3.3K

1 2 3 4 5678910

RA

1

10K

x8

81

72

63

54

RA

2

33x4

81

72

63

54

RA

3

33x4

A1

2

A2

3

A3

4

A4

5

A5

6

A6

7

A7

8

A8

9

G19

DIR

1

B1

18

B2

17

B3

16

B4

15

B5

14

B6

13

B7

12

B8

11

Vcc20

GND10

IC874

LS24

5

D1

D1F

L20U

R22

1K

R49

33

12

IC6A

74LS

14

34

IC6B

74LS

14

C5

1000

p

R43

3.3K

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

E1E2

CN

156

364-

060-

BX

ED

2

CLK

3

Q5

Q6

Vcc

14P

R4

GN

D7

CL

1

IC9A

74H

C74

D12

CLK

11

Q9

Q8

PR

10

CL

13

IC9B

74H

C74

extC

14

extC

R15

A1

B2

CLR

3

Q13

Q4

Vcc

16

GN

D8

IC10

A74

HC

123

123

IC3A

74LV

08A

FL1

FL2

FL3

FL4

FL5

FL6

FL7

FL8

FL9

FL1

0

EX

C3B

B60

1H FL1

1

CD

0C

D1

CD

2C

D3

CD

4C

D5

CD

6C

D7

1110

IC6E

74LS

14

98

IC6D

74LS

14

Vcc

TX

DA

RX

DA

/RT

SA

RX

DB

/DT

RA

/DS

RA

TX

DB

Vcc

C1+

10

C1-

12

C2+

13

C2-

14

V+

11

V-

15

out

2

in7

out

1

in3

out

24

in23

out

20

in16

in5

out

6

in18

out

4

in19

out

22

in21

out

17

VC

C9

GN

D8

T1

T2

T3

T4

R1

R2

R3

R4

IC11

MA

X23

8

13251224112310229218207196185174163152141

E1 E2

CN

2D

BLC

-J25

SA

F-2

0L9

extC

6

extC

R7

A9

B10

CLR

11

Q5

Q12

IC10

B

74H

C12

3

Vcc

CP

10

1u Vm

m

Vcc

Vcc

FL2

4B

L02R

N2

FL2

5B

L02R

N2

FL2

6B

L02R

N2

FL2

7B

L02R

N2

+ C11

47u/

50V

CP

111u

Vcc

25

ALM

3

PhA

5

PhB

23

EA

6

EB

22

Vre

fA2

Vre

fB26

CR

4

VsA

1

RsA

11R

sB17

PG

13

VsB

27

Vm

mA

8

Vm

mB

20

Out

A10

Out

A12

Out

B14

Out

B18

LG A

7

LG B

21

Dec

ay24

IC12

MT

D20

05

R3 10

kC

1439

00p

D2

D1FL20U

D3

D1FL20U

D4

D1FL20U

D5

D1FL20U

TX

DA

RX

DA

/RT

SA

RX

DB

/DT

RA

/DS

RA

TX

DB

R36

2.7K

R37

2.7K C17

2200

p

C18

2200p

PhGA

PhGB

Vre

fGA

Vre

fGB

Gm

A+

Gm

A-

Gm

B-

Gm

B+

1 2 3 4

CN

3

5267

-04A

Vm

m

Vcc

Vcc

FL2

8B

L02R

N2

FL2

9B

L02R

N2

+

C12

47u/

50V

CP

121u

Vcc

25

ALM

3

PhA

5

PhB

23

EA

6

EB

22

Vre

fA2

Vre

fB26

CR

4

VsA

1

RsA

11R

sB17

PG

13

VsB

27

Vm

mA

8

Vm

mB

20

Out

A10

Out

A12

Out

B14

Out

B18

LG A

7

LG B

21

Dec

ay24

IC14

MT

D20

05

R4

15k

C15

3900

p

D6 D

1FL2

0UD

7D

1FL2

0U

R52

8.2K

C19

0.01

u

Vre

fSO

L

R23 1k

R24

1k

R25

1K

R55

39K

R56

0.68

1W

R57

0.68

1W

R26

1K

R27

1KC

6

1000

p

C7

1000

p

R5 10

K

Vcc

CP

421u

R61

No

Mou

nt

/RD

/WR

Dra

m

/CA

SH

/CA

SL

/RA

S

/Ena

bleM

TD

Dec

ayM

OT

C20

0.01

u

81

72

63

54

RA

4

33x4

81

72

63

54

RA

5

33x4 8

17

26

35

4

RA

6

33x4

81

72

63

54

RA

7

33x4

A0

17

A1

18

A2

19

A3

20

A4

23

A5

24

A6

25

A7

26

A8

27

A9

28

D0

2

D1

3

D2

4

D3

5

D4

7

D5

8

D6

9

D7

10

D8

33

D9

34

D10

35

D11

36

D12

38

D13

39

D14

40

D15

41

Vcc6

Gnd 22

Gnd37

OE

29

WE

13

UC

AS

30

LCA

S31

RA

S14

Gnd42

Vcc1

Vcc21

IC15

16M

DR

AM

CP

131u

CP

141u

CP

151u

CP

161u

CP

17

1u

Vcc

CP

18

1u

A18

CP

19

1u

CP

20

1u

CP

21

1u

CP

22

1u

CP

23

1u

81

72

63

54

RA

8

22K

x4

Vcc

CP

241u

81

72

63

54

RA

9

22K

x4

A4A5A6

A1

B2

C3

G1

6

G2A

4

G2B

5

Y0

15

Y1

14

Y2

13

Y3

12

Y4

11

Y5

10

Y6

9

Y7

7

VCC16 GND 8IC1674

HC

138

Vcc

Vcc

Vcc

Vcc

Vcc

Vcc

CP

251u

CP

261u

Vm

m

Vcc

Vcc

FL3

0B

L02R

N2

FL3

1B

L02R

N2

FL3

2B

L02R

N2

FL3

3B

L02R

N2

+ C13

47u/

50V

CP

271u

Vcc

25

ALM

3

PhA

5

PhB

23

EA

6

EB

22

Vre

fA2

Vre

fB26

CR

4

VsA

1

RsA

11R

sB17

PG

13

VsB

27

Vm

mA

8

Vm

mB

20

Out

A10

Out

A12

Out

B14

Out

B18

LG A

7

LG B

21

Dec

ay24

IC13

MT

D20

05

R6

10k

C16

3900

p

D8

D1FL20U

D9

D1FL20U

D10

D1FL20U

D11

D1FL20U

R53

5.6KR

545.

6K

C21 22

00p

C22

2200

p

PhCA

PhCB

VrefCA

VrefCB

Cm

A+

Cm

A-

Cm

B-

Cm

B+

1 2 3 4

CN

4

5267

-04A

R28 1k

R29

1k

R58

0.68

1W

R59

0.68

1W

R30

1K

R31

1KC

8

1000

pC

910

00p

DQ

11

DQ

02

WR

3

RD

4

A0

5

S0

6

IBF

07

OB

F0

8

CNVss9

RE

SE

T10

Tou

t/XC

out

11

XC

in12

Vss13

Xin

14

Xou

t15

Vcc16

AVcc 17

LPF18AVss19

INT

122

INT

023

ED

MA

24

RT

S1

25

CT

S1

26

UR

XD

127

UT

XD

128

RD

B33

WR

B34

SY

NC

out

35

SY

SC

LKou

t36

DM

Aou

t37

P32

38

P31

39

RD

Y40

AB

1541

AB

1442

AB

1343

AB

1244

AB

1145

AB

1046

AB

947

AB

848

AB

749

AB

650

AB

551

AB

452

AB

353

AB

254

AB

155

AB

056

DB

757

DB

658

DB

559

DB

460

DB

361

DB

262

DB

163

DB

064

OB

F1

65IB

F1

66S

167

HO

LD68

SO

F69

USB D+ 70

USB D-71

XcvrPower/Ext.Cap72

Vss73

Vcc74

DQ

775

DQ

676

DQ

577

DQ

478

DQ

379

DQ

280

US

BC

CN

TR

120

CN

TR

021

RT

S2/

ST

XD

29

CT

S2/

SR

XD

30

UR

XD

2/S

CLK

31

UT

XD

2/S

RD

Y32

IC18

Non

A1

B2

C3

G1

6

G2A

4

G2B

5

Y0

15

Y1

14

Y2

13

Y3

12

Y4

11

Y5

10

Y6

9

Y7

7

VCC16 GND 8IC1774

HC

138

/CS

2

/CR

D

/LC

DE

n/K

eyR

D

/LC

DE

n

R60

0.68

1W

R32

1KC

10

1000

p

VoA 2VoB

1VoC20

VoD19

A017

A116

LDAC6

DB014 DB113

DB212DB3

11 DB410

DB59 DB68

DB77

Gnd5

WR15

Vref4

Vdd18

Vss 3

IC19

AD

7305

D14D2

5D312D4

13

CLK9 CLR1

Q12

Q2 7

Q3 10

Q415

Vcc16

Gnd8

Q13

Q26

Q311

Q4 14

IC20

74H

C17

5

D0D1D2D3D4D5D6D7

D0D1D2D3

/PhaseWR

/uStepWR

567

8 4

IC21

A

NJU

7032

3

21

IC21

BN

JU70

32

A1

A2

/Res

et

R63

47K

C23

0.01

u

DirS

OL

Dec

ayS

OL

8 17 26 35 4

RA11

10Kx4

Chk

Vfa

n

81

72

63

54

RA

10

22K

x4

/CR

D

A0

10A

19

A2

8A

37

A4

6A

55

A6

4A

73

A8

25A

924

A10

21A

1123

A12

2A

1326

A14

1D

011

D1

12

D2

13

D3

15

D4

16

D5

17

D6

18

D7

19

OE

22

W27

CE

20

Vcc28

Vss14

IC22

Non

VC

C1

-Dat

a2

+Dat

a3

Gro

und

4

Cas

e1A

5A

Cas

e2B

6B

Cas

e1B

5B

Cas

e2A

6A

CN

5N

onC

P28

Non

CP

29N

on

FL34 Non

FL35Non

R33

Non

R64

Non

R65

Non

R66

Non +

C30

Non

C31

Non

CP

30N

on

FL3

6N

onFL3

7N

on

C32

Non

C33

Non

C34

Non

C35

Non

FL38Non F

L39

Non

C36

Non

C37

Non

C38

Non

R17

Non

X2

Non

1 2 3 4 5678910

RA

13N

on

1 2 3 4 5678910

RA

14

Non

1 2 3 4 5678910

RA

15

Non

R7

Non

R8

Non

D0

D1

D2

D3

D4

D5

D6

D7

/RD

/WR

A1

A1

/RD

/WR

/Res

et

R9

10K

R10

Non

R11

10KR

12N

on

123456789

10111213141516171819202122232425

CN

6IL

-FP

C-2

5ST

-N

CR

Sen

s

C39

2200

p

Vcc

CP

311u

FL13FL14

FL15

FL16FL17

FL18FL19

FL20FL21

FL22

Vcc C

P32

1u

FL23

8 17 26 35 4

RA12

10Kx4

/Key

RD

A2

A1

ELC

D

D0D1D2D3D4D5D6D7

C24

0.01

u

C250.

01u

Pap

Sen

sFP

apS

ensR

Vcc

123456

CN

753

014-

0610

+C

4010

u/50

V

L1R

CH

895-

181K

D12

D1F

L20U

Q1

2SK

2796

S

Vm

m

R51 10

0

R34

1K

Vcc

Fan

PW

M

Q2

DT

A11

4E

D13

D1F

L20U

C26

0.01

u

CP

331u

R13

10K

R67

33K

R45

3.3K

C27

0.01

u

12

CN

852

67-0

2A

CP

34

1u

Chk

Vm

m

JogA

JogB

E2C

SE

2CLK

E2D

inE

2Dou

t

1 2 3 4

CN

9

B4P

-VH

+C

4110

0u/1

6v

Vm

m

Vcc

Vcc14

Gnd7

IC6G

74LS

14V

cc

CP

35

1u

Vcc C

P36

1u

Vcc

CP

371u

Vcc

CP

381u

Vcc14

Gnd7

IC3E

74LV

08A

CP

39

1u

CP

40 1u

TP

1T

P2

TP

3

TP

4

1 24 3

S1

SW

DIP

-2

Vcc

Mon

itor

Mod

el

Vfan

TP

5T

P6

/WR

SOL+

SOL-

CP

41 1u

R71

33K

R70

3.3K

C42

0.01

u

R72

1.2

1W

FanVmm

R16

22K

R62

22KV

cc

R691.2K

R73

1.2k

R74

1.2k

R75

1.2k

C44 0.

068u

C45

0.06

8u

C46

0.06

8u

C47

0.06

8u

R76

10K

R77 10

K

R78 22

K

R79

22K

A2

24

5 3

IC23

TC

7S04

F

C48 1u

FL12EXC3BB601H

A1

B2

G3

Y0

7

Y1

6

Y2

5

Vcc8

Gnd4

IC24

Non

A4

A5

/CS

2

A4

A5

Vcc

/CS

2/C

S3

1311

12IC

3D

74LV

08A

C28

2200

p

C29

2200

p

/LC

DE

n

R82

100K

R83

100K

Sel

Sen

sor

FL40EXC3BB601H

R14

1.2k

Page 14: cx24

2 Electrical Section

2-4

2

2-3 OTHER CIRCUIT BOARDS OTHER CIRCUIT BOARDS_1/2 Circuit Diagram

1 2 3 4 5678910

RA

16

10K

x8

R44

Non

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

CN

10

IL-F

PC

-25S

T-N

CP

431u

CP

441u

SW

1S

W K

EY

SW

2S

W K

EY

SW

3S

W K

EY

SW

4S

W K

EY

SW

5

SW

KE

Y

SW

6S

W K

EY

SW

7S

W K

EY

SW

8S

W K

EY

A B C

EN

1JO

G E

NC

OD

ER

1 2 3 4 5 6 7 8 9 10 11 12 13 14CN

12

14F

PZ

-SM

-TF

PN

-VC

C

PN

-VC

C

PN

-VC

C

PN

-VC

C

PN

-GN

D

PN

-GN

D

PN

-GN

D

PN

-GN

D

PN

-GN

D

PN

-GN

DP

N-G

ND

PN

-GN

DP

N-G

ND

PN

-GN

DP

N-G

ND

PN

-GN

DP

N-G

ND

R68

0

CP

45

1u

OR

IGIN

EN

TE

R

ME

NU

TE

ST

A1

2

A2

3

A3

4

A4

5

A5

6

A6

7

A7

8

A8

9

G19

DIR

1

B1

18

B2

17

B3

16

B4

15

B5

14

B6

13

B7

12

B8

11

Vcc20 GND 10IC

2574

LS24

5P

N-/

Key

RD

PN

-Jog

AP

N-J

ogB

PN

-A2

PN

-A1

PN

-ELC

D

PN

-CR

Sen

sP

N-S

OL-

PN

-SO

L+

Orig

inE

nter

Rig

htU

pD

own

Left

Men

uT

est

VC

ont

PN

-D0

PN

-D1

PN

-D2

PN

-D3

PN

-D4

PN

-D5

PN

-D6

PN

-D7

98

IC27

D

74H

C04

56

IC27

C

74H

C04

1110

IC27

E

74H

C04

34

IC27

B

74H

C04

12

IC27

A

74H

C04

1312

IC27

F

74H

C04

Vcc14

Gnd 7

IC27

G74

HC

04

R84

33 R85

33

R86

33 R87

33

PN

-Opt

-AP

N-O

pt-B

R19

47K

C43

2200

p

C49

2200

p

PN

-GN

D

12345678

CN

11IL

-FP

C-8

ST

PANEL BOARD

Page 15: cx24

2 Electrical Section

2-5

2

12

CN14

IL-S2P-S2L

c-Sol+c-Sol-

R80

220

R81

220

c-Sens

c-Opt-A

c-Opt-B

12345

CN15

53014-0510

1234

CN16

53014-0410

R90Non

R91Non

R880

R890

C-GND

12345678

CN13

IL-FPC-8SL

CARRIAGE BOARD

12

34

IC26GP1L57

sp-LedAN

sp-TrE

sp-TrC

SP1

SP3

SP2

SP4

sp-LedKA

sm-LedAN

sm-TrE

sm-TrC

SM1

SM3

SM2

SM4

sm-LedKA

41

32

IC28NJL5265KL

S-GndM-Gnd

Mark Sensor Pinch Sensor

OTHER CIRCUIT BOARDS_2/2 Circuit Diagram

SENSOR BOARD

Page 16: cx24

3 Replacement of Main Parts

3-1

3

3 Replacement of Main Parts

Following table describes the necessary adjustment after the replacement of each parts.

3-1 TOOL CARRIAGE_REPLACEMENT (Referential Time : 10 min.)

1

Remove the FRONT COVER by disconnecting the flatcables from the Panel Board.

Remove the FRONT COVER.

(CX-24 : W SEMS M3X8 BC / 6pcs.)(CX-12 : W SEMS M3X8 BC / 4pcs.)

(RIGHT SIDE)

(FRONT VIEW)

(CX-24 Only)

Revised 4

Replacement Parts Necessary AdjustmentMain Board 1. Upgrade Firmware

2. Initialize3. Tool Pressure Adjustment4. Calibration5. Crop Mark Sensor Adjustment

Replacement Parts Necessary AdjustmentTool Carriage 1. Tool Height Adjustment

2. Tool Pressure Adjustment3. Crop Mark Sensor Adjustment

Replacement Parts Necessary AdjustmentDrive Gear 1. Motor Backlash Adjustment

Replacement Parts Necessary AdjustmentMotor 1. Motor Backlash Adjustment

Revised 4

Revised 4

CROP MARK SENSOR has been fixed to themachines with the following serial number.CX-24 : ZQ81680 and aboveCX-12 : ZQ81680 and above

Page 17: cx24

3 Replacement of Main Parts

3-2

3

2 Remove the Y RAIL COVER.

(BINDING HEAD WITH TEETH WASHER M3X8 Ni /4pcs.)

3 Disconnect the 3 cables.

(REAR VIEW)

(CARRIAGE JUNCTION BOARD)

4

5

Unhook and remove the screws for fixing the TOOLCARRIAGE.

(W SEMS M3X6 Ni / 2pcs.)

Remove the CARRIAGE COVER and the TOOLCARRIAGE.

(CARRIAGE COVER : W SEMS M3X6 Ni / 1pce.)(TOOL CARRIAGE : W SEMS M3X8 Ni / 2pcs.)

(TOOL CARRIAGE)

SCREWS

HOOK (WHITE)

SCREWS

Page 18: cx24

3 Replacement of Main Parts

3-3

3

6

7

8

9

Remove the INSULOCK TIE for fixing the cables.

Fix the CROP MARK SENSOR CABLE and TOOLCARRIAGE CABLE with the INSULOCK TIE.

Fix the (New) CROP MARK SENSOR to the NewTOOL CARRIAGE.

(BINDING M2.6X4 C / 2pcs.)

Remove the screws for fixing the CROP MARKSENSOR.

(BINDING M2.6X4 C / 2pcs.)

SCREWS

SCREWS

INSULOCK TIE

INSULOCK TIE

(CARRIAGE_BOTTOM)

(CARRIAGE_BOTTOM)

C R O P M A R KSENSOR CABLE

TOOL CARRIAGECABLE

Page 19: cx24

3 Replacement of Main Parts

3-4

3

10

11

(TOOL CARRIAGE)

12

13

SCREWS

SCREWS

(REAR VIEW)

HOOK(White)

Pass the Sensor Cable through the hole of the TOOLCARRIAGE and fix the TOOL CARRIAGE by pushingit upwards.Then, fix the CARRIAGE COVER.

(TOOL CARRIAGE : W SEMS M3X8 Ni / 2pcs.)(CARRIAGE COVER : W SEMS M3X6 Ni / 1pce.)

(CARRIAGE JUNCTION BOARD)

Fix the Y RAIL COVER.

(BINDING HEAD with TEETH WASHER M3X8 Ni /4pcs.)

Connect the 3 cables.

Fix the screws for fixing the TOOL CARRIAGE.And then, fix the cables with the hook.

(W SEMS M3X6 Ni / 2pcs.)

SENSORCABLE

Page 20: cx24

3 Replacement of Main Parts

3-5

3

Carry out the following adjustments.

1. Tool Height Adjustment2. Tool Pressure Adjustment3. Crop Mark Sensor Adjustment

14

(FRONT VIEW)

(CX-24 Only)

15

(RIGHT SIDE)

Connect the flat cables to the Panel Board.

Make sure that the blue line on the big cable facesupwards and the blue line on the small cable facesleft when connecting them.

Fix the FRONT COVER.CX-24 : Fix the screws at the center first and them

both sides.CX-12 : Fix the screws from the left side.

(CX-24 : W SEMS M3X8 BC / 6pcs.)(CX-12 : W SEMS M3X8 BC / 4pcs.)

Page 21: cx24

3 Replacement of Main Parts

3-6

3

3-2 MAIN BOARD_REPLACEMENT (Referential Time : 10min.)

2

3 Remove the GUIDE COVER R.

(BINDING HEAD with TEETH WASHER M3X8 Ni /4pcs.)

Remove the FRONT COVER by disconnecting the 2flat cables from the Panel Board.

Remove the FRONT COVER.

(CX-24 : W SEMS M3X8 BC / 6pcs.)(CX-12 : W SEMS M3X8 BC / 4pcs.)

Remove the Y RAIL COVER.

(BINDING HEAD WITH TEETH WASHER M3X8 Ni /4pcs.)

(FRONT VIEW)

(CX-24 Only)

(RIGHT SIDE)

(REAR VIEW)

(REAR VIEW)

Page 22: cx24

3 Replacement of Main Parts

3-7

3

4

6

Remove the screws of the Parallel Cable and nuts ofthe Serial Cable.

Disconnect all the cables (5 pcs.) from the MAINBOARD.

7

5

Remove the screws from the MAIN BOARD and theHeat Sink. And disconnect the Cable on the MAINBOARD.

(W SEMS M3X6 Ni / 6pcs.)

Remove the RIGHT SIDE COVER.

(BINDING HEAD M4X5 Ni / 4pcs.)

(RIGHT SIDE)

HOOK (White)

PARALLELSERIAL

MAIN BOARD

CABLE

Page 23: cx24

3 Replacement of Main Parts

3-8

3

Connect the cables (5pcs.) to the MAIN BOARD.

Make sure connect the wirings to the right place.Carriage Motor Cable CN4Grit Motor Cable CN3Fan Cable (Red and Black) CN8Paper Sensor Cable (Yellow and Blue) CN7Switching Power Cable CN9

Remove the MAIN BOARD.8

10

Fix the new MAIN BOARD and connect the CABLE onthe MAIN BOARD.

(W SEMS M3X6 Ni / 6pcs.)

9

Fix the screws of the Parallel Cable and nuts of theSerial Cable.

PARALLELSERIAL

MAIN BOARDCABLE

Page 24: cx24

3 Replacement of Main Parts

3-9

3

12

13

14

15

(RIGHT SIDE)

(REAR VIEW)

Fix the RIGHT SIDE COVER.

(BINDING HEAD M4X5 Ni / 4pcs.)

Fix the Y RAIL COVER.

(BINDING HEAD with TEETH WASHER M3X8 Ni /4pcs.)

(REAR VIEW)

Fix the cables with the hook and put the hook to theRight Side Frame. HOOK (White)

Fix the GUIDE COVER R.

(BINDING HEAD with TEETH WASHER M3X8 Ni /4pcs.)

Page 25: cx24

3 Replacement of Main Parts

3-10

3

Carry out the following adjustments.

1. Upgrade Firmware2. Initialize3. Tool Pressure Adjustment4. Calibration5. Crop Mark Sensor Adjustment

17

16

(FRONT VIEW)

(CX-24 Only)

(RIGHT SIDE COVER)

Connect the flat cables to the Panel Board.

Make sure that the blue line on the big cable facesupwards and the blue line on the small cable facesleft when connecting them.

Fix the FRONT COVER.CX-24 : Fix the screws at the center first and them

both sides.CX-12 : Fix the screws from the left side.

(CX-24 : W SEMS M3X8 BC / 6pcs.)(CX-12 : W SEMS M3X8 BC / 4pcs.)

Revised 4

Page 26: cx24

3 Replacement of Main Parts

3-11

3

3-3 CARRIAGE MOTOR_REPLACEMENT (Referential Time : 5 min.)

1

2

3 Disconnect the CARRIAGE MOTOR WIRE from CN4of the MAIN BOARD.

(RIGHT FRONT)CN4

Remove the FRONT COVER.

(CX-24 : W SEMS M3X8 BC / 6pcs.)(CX-12 : W SEMS M3X8 BC / 4pcs.)

(CX-24 Only)

(FRONT VIEW)

Remove the FRONT COVER by disconnecting the flatcables from the Panel Board.

(RIGHT SIDE COVER)

Remove the RIGHT SIDE COVER.

(BINDING HEAD M4X5 Ni / 4pcs.)

(RIGHT SIDE )

Page 27: cx24

3 Replacement of Main Parts

3-12

3

4

Fix the new CARRIAGE MOTOR together with theSPACER to the FRAME so that there won't be anylooseness or to much load.

(W SEMS PRECOATING LOCK AGENT M3X8 C /2pcs.)

5

Connect the CARRIAGE MOTOR WIRE to the CN4on the MAIN BOARD.

6

7

Remove the CARRIAGE MOTOR.

(W SEMS PRECOATING LOCK AGENT M3X8 C /2pcs.)

The position of the screws fixing the CX-24CARRIAGE MOTOR is different from CX-12.

SCREWS

CN4

The position of the screws fixing the CX-24SPACER is different from CX-12.

(RIGHT SIDE )

(RIGHT FRONT)

(RIGHT REAR)

SCREWS(CX-24) (RIGHT REAR)

SPACER

Fix the RIGHT SIDE COVER.

(BINDING HEAD M4X5 Ni / 4pcs.)

SCREWS(CX-12)

Page 28: cx24

3 Replacement of Main Parts

3-13

3

8

(RIGHT SIDE)

(FRONT VIEW)

(CX-24 Only)

Connect the flat cables to the Panel Board.

Make sure that the blue line on the big cable facesupwards and the blue line on the small cable facesleft when connecting them.

Fix the FRONT COVER.CX-24 : Fix the screws at the center first and them

both sides.CX-12 : Fix the screws from the left side.

(CX-24 : W SEMS M3X8 BC / 6pcs.)(CX-12 : W SEMS M3X8 BC / 4pcs.)

Page 29: cx24

3 Replacement of Main Parts

3-14

3

3-4 GRIT MOTOR_REPLACEMENT (Referential Time : 5 min.)

1

Remove the Y RAIL COVER.

(BINDING HEAD WITH TEETH WASHER M3X8 Ni /4pcs.)

Remove the FRONT COVER by disconnecting the flatcables from the Panel Board.

Remove the LEFT SIDE COVER.

(BINDING HEAD M4X5 Ni / 4pcs.)

Remove the FRONT COVER.

(CX-24 : W SEMS M3X8 BC / 6pcs.)(CX-12 : W SEMS M3X8 BC / 4pcs.)

(FRONT VIEW)

(CX-24 Only)

(RIGHT SIDE COVER)

(LEFT SIDE )

(REAR VIEW)

Page 30: cx24

3 Replacement of Main Parts

3-15

3Remove the GRIT MOTOR WIRE from the CN3 onthe MAIN BOARD.

CN3

Remove the GRIT MOTOR.

(W SEMS PRECOATING LOCK AGENT M3X8 C /2pcs.)

(LEFT SIDE)

GRIT MOTOR

SCREWS

6

Fix the GRIT MOTOR so that there won't be anylooseness or too much load.

(W SEMS PRECOATING LOCK AGENT M3X8 C /2pcs.)

7

Remove the COVER GUIDE R.

(BINDING HEAD WITH TEETH WASHER M3X8 Ni /4pcs.)

(REAR VIEW)

(RIGHT FRONT)

GRIT MOTOR

(LEFT SIDE)SCREWS

The GRIT MOTOR CABLE should be thefront side when fixing the ASS'Y MOTOR Y.

GRIT MOTORCABLE

Page 31: cx24

3 Replacement of Main Parts

3-16

3

Connect the GRIT MOTOR WIRE to the CN3 on theMAIN BOARD.

CN3

Fix the Y RAIL COVER.

(BINDING HEAD with TEETH WASHER M3X8 Ni /4pcs.)

(RIGHT FRONT)

Fix the COVER GUIDE R.

(BINDING HEAD WITH TEETH WASHER M3X8 Ni /4pcs.)

(REAR VIEW)

(REAR VIEW)

Fix the LEFT SIDE COVER.

(BINDING HEAD M4X5 Ni / 4pcs.)

(LEFT SIDE )

Page 32: cx24

3 Replacement of Main Parts

3-17

3

Connect the flat cables to the Panel Board.

(RIGHT SIDE)

(FRONT VIEW)

(CX-24 Only)

Make sure that the blue line on the big cable facesupwards and the blue line on the small cable facesleft when connecting them.

Fix the FRONT COVER.CX-24 : Fix the screws at the center first and them

both sides.CX-12 : Fix the screws from the left side.

(CX-24 : W SEMS M3X8 BC / 6pcs.)(CX-12 : W SEMS M3X8 BC / 4pcs.)

Page 33: cx24

3 Replacement of Main Parts

3-18

3

3-5 PINCH ROLLER_REPLACEMENT (Referential Time : 5min.)

1 Lower the SHEET LOADING LEVER to raise thePINCH ROLLER.

Remove the SHAFT.

Remove one of the E-RING with the Flat Head driver.

Fix the new PINCH ROLLER with washers by passingthe SHAFT through the PINCH ROLLER.

E-RING

Set the Sheet to prevent the washer from droppingduring the replacement.

Be careful with the direction of the PINCH ROLLER. The marked side should be outside.

SHAFT

Page 34: cx24

3 Replacement of Main Parts

3-19

3

Fix the E-RING with pincers.

Put the CUTTER PROTECTION fully from the left edgeof the APRON and along the MARK on theFRAME,CENTER.There would be space at the right edge.

3-6 CUTTER PROTECTION_REPLACEMENT (Referential Time : 5 min.)

(FRONT VIEW)

E-RING

0 ~ 1mm

CUTTER PROTECTION

MARKThe machines with the following serialnumber have been carved the MARK.CX-24 : ZN92130 and aboveCX-12 : ZO 00370 and above

Revised 1

Page 35: cx24

4-1

4 Adjustment

4

Tool No. ST-002

Tool Name TENSION GAUGE 3N (300gf)

Purpose Tool Pressure Adjustment

Tool No. ST-006

Tool Name WHITE DUMMY PEN

Purpose Tool Height Adjustment

Tool Pressure Adjustment

Tool No. ST-012

Tool Name DIAL TENSION METER DT-50 0.5N (50gf)

Purpose Tool Pressure Adjustment

4 Adjustment4-1 Special Tool

Table shows a list of special tools recommended by Roland DG Corp.

Page 36: cx24

4-2

4 Adjustment

4

4-2 Service Mode

[ ], [ ], [ ] + POWER ON

VERSION A100 Display the version of Firmware.

[Clockwise]

Turn the dial to selectthe menu.

[Counterclockwise]

KEY START This menu is for checking the Panel Keys. It will be checked [MENU/PARAM], [ENTER], [TEST], [ORIGIN] ,[ ], [ ], [ ], [ ] in order.

SENSOR F1 R1 C1

FAN OFF This menu is for checking the FAN.ON/OFF will be changed by pressing the [ENTER] key.

KEY

This menu is for checking the ON / OFF status of Sensor.F : Front Pepare Sensor R : Rear Paper SensorC : Carriage Sensor

1 : ON 0 : OFF

SENSOR F1 R1 C1

FAN OFF[MENU/PARAM]

[MENU/PARAM]

[MENU/PARAM] ********

F-35g U < 33> This menu is for adjusting the MIN Tool Pressure. Refer to section 4 [TOOL PRESSURE ADJUSTMENT] for details.

F-200g U <155>

F-35g U < 33>

F-200g U <155>

[MENU/PARAM]

[MENU/PARAM]

CALIB-G < 0.11>

Select the Calibration Checking DATA by turning the dial and press the [ENTER] key to draw a figure.

This menu is for Calibration of the Grit Roller side. The value is %.CALIB-G < 0.11>

DATA1 DATA2

[TEST]

[MENU/PARAM]

[MENU/PARAM]

CALIB-C < 0.11> This menu is for Calibration of the Carriage Moving. The value is %.CALIB-C < 0.11>

DATA1 DATA2

[MENU/PARAM]

[MENU/PARAM]

[TEST]

Service Mode

Go toNext Page.

[Counterclockwise]

[Clockwise]

[Clockwise]

[Clockwise]

[Clockwise]

[Clockwise]

[Clockwise]

[Clockwise]

[Counterclockwise]

[Counterclockwise]

[Counterclockwise]

[Counterclockwise]

[Counterclockwise]

[Counterclockwise]

This menu is for adjusting the MAX Tool Pressure. Refer to section 4 [TOOL PRESSURE ADJUSTMENT] for details.

Select the Calibration Checking DATA by turning the dial and press the [ENTER] key to draw a figure.

CROP START [MENU/PARAM] CROP START

[Clockwise]

This menu is for Crop Mark Sensor Auto Calibration.

Revised 4

Page 37: cx24

4-3

4 Adjustment

4

AGING STARTThis menu is for AGING.AGING starts after pressing the [MENU/PARAM] key and it will be stop after turning the power off.

PENWAIT < 0>This menu is for setting the time from going the Pen or the Cutter down until moving. The range of the time is 0 ~ 99 (msec).Ending menu of the Service Mode.

AGING START

PENWAIT < 0>

[MENU/PARAM]

[MENU/PARAM]

EEROM START

DRAM START

This menu is for checking the EEROM.Either [OK] or [NG] will be indicated after the check

EEROM check OK!

DRAM check OK!

[MENU/PARAM]

[MENU/PARAM]

[ ], [ ], [MENU/PARAM] + POWER ON

KEY Dir <Forw.>

EXIT

COMMAND <AUTO>

This menu is for setting the COMMAND.AUTO : AUTO (Default)MODE2 : COMMAND CAMM-GL3 MODE 2 FixedMODE1 : COMMAND CAMM-GL3 MODE 1 Fixed

MARK <OFF> Always OFF.

[MENU/PARAM]

[MENU/PARAM]

[MENU/PARAM] KEY Dir <Forw.>

MARK <OFF>

COMMAND <AUTO>

This menu is for setting the media feeding direction when pressing the [ ], [ ].Forw : The media feeds forward with [ ] key. (Default)Rev : The media feeds backward with [ ] key.

Movement Mode

[Clockwise]

Fromlast Page.

[Counterclockwise]

[Counterclockwise]

[Clockwise]

[Counterclockwise]

[Clockwise]

[Counterclockwise]

[Clockwise]

This menu is for checking the DRAM.Either [OK] or [NG] will be indicated after the check

[Counterclockwise]

[Clockwise]

Turn the dial to selectthe menu.

Turn the dial to selectthe menu.

[Counterclockwise]

[Clockwise]

[Counterclockwise]

[Clockwise]

[Clockwise]

Press the [ENTER] key to reset and go back to the general menu.

!FScmd <ON>This menu is for setting the Tool Pressure Control Command (!FS).ON : EnableOFF : Disable (Default)

[MENU/PARAM] !FScmd <OFF>

Turn the dial to selectthe menu.

Turn the dial to selectthe menu.

[Counterclockwise]

CROP G < -31>

CROP C < 416>

CROP AD 468

[MENU/PARAM]

[MENU/PARAM]

[MENU/PARAM]

CROP G < -31>

CROP C < 416>

CROP AD 468

[Clockwise]

[Clockwise]

[Clockwise]

[Counterclockwise]

[Counterclockwise]

[Counterclockwise]

This menu is for checking the movement of the Crop Mark Sensor.This value will change depending on the media.

This menu is used when Auto Calibration cannot be done. This menu shows the distance in Grid direction between the center of the Sensor and the center of the cutter.This value will change by Jog Dial. (1 step = 0.05mm)

This menu is used when Auto Calibration cannot be done. This menu shows the distance in Carriage direction between the center of the Sensor and the center of the cutter.This value will change by Jog Dial. (1 step = 0.05mm)

Revised 2

Page 38: cx24

4-4

4 Adjustment

4

4-3 Function Mode

SERIAL INTERFACE CHECK

SYSTEM REPORT

Turn on the power while pressing the [ ] key.

SYSTEM REPORTMODEL : CX-24MAIN : A100BOOT : B100

--- PARAM ---CALIB. : C=0.00% G = 0.00%FORCE DA : MAX= 170 MIN= 45CROP ENABLE: OFFCROP OFFSET: X= 430 Y= -29 LANGUAGE : ENGLISH

--- SAVE MENU --- No \ ITEM FORCE[g] SPEED[cm/s] OFFSET WEIGHTCURRENT : 100 40 0.250 LIGHTSAVE1 : 50 40 0.250 LIGHTSAVE2 : 50 40 0.250 LIGHTSAVE3 : 50 40 0.250 LIGHTSAVE4 : 50 40 0.250 LIGHTSAVE5 : 50 40 0.250 LIGHTSAVE5 : 50 40 0.250 LIGHTSAVE6 : 50 40 0.250 LIGHTSAVE7 : 50 40 0.250 LIGHTSAVE8 : 50 40 0.250 LIGHT

--- OTHER PARAMETER ---AREA : 1.0 [m] , ROTATE: OFFSAVE : USER1 , PRESET: USER1 SMOOT : ON , I/O : AUTOBAUD : 9600 , DATA : 8STOP : 1 , PARITY : NONEHAND : H-WIRE , U-CROP : OFF

UNIT : Metric , CURSOR: Forw. COMMAND: AUTO , PENWAIT: 0[msec]!FScmd : OFF-- END ---

Displayed Language and Unit

LINGUA <ITAL.>

[MENU/PARAM]

[ENTER]

[ENTER]

[MENU/PARAM]

Languages : English, Japanese, German, French, Spanish, Italian and Portuguese

Unit : Metric (mm), Inch

LINGUA <ITAL.>

LINGUA ENGLIS

LANG. <ENGLIS>

[ENTER]

INITIALIZE EEROM

[ENTER]

ENTER ->START INT

COMPLETED

LIMITED INITIALIZE

All data inside the EEPROM will be initialized.

ALL INITIALIZE

Init ALL EEROM

[ENTER]

ENTER ->ALL INIT

FINISH

RTS-DSR errorDTR-CTS errorTxD-RxD errorSTxD-SRxD error

Connection2 (TxD) 3 (RxD)4 (RTS) 6 (DSR)5 (CTS) 20 (DTR)14 (STxD) 16 (SRxD)

Error bit = 1111

RS232C check

EXIT

UNIT <Metric>

Turn on the power while pressing the [MENU/PARAM] key.

UNIT <Metric>

UNIT Inch

UNIT <Inch>

Turn on the power while pressing the [ ], [ ], [ORIGIN] keys.

Turn on the power while pressing the [ ] key.

Turn on the power while pressing the [ENTER] key.

The data which the customer sets inside the EEPROM

will be initialized.

Revised 2

Page 39: cx24

4-5

4 Adjustment

4

4-4 HOW TO UPGRADE FIRMWARE (Referential Time : 5 min.)

1 Connect PC and CX-24/12 with the PARALLELCABLE.

2 Turn on the power while pressing [ ], [ ], [ ]keys.It is ready to receive data when [Send new program]is displayed.

3 Open the download.BAT from MS-DOS.

4 Turn off the power when the upgrade is completed.

It is necessary to prepare the followings toupgrade the FIRMWARE.

1. FIRMWARE DISK2. PC with MS-DOS3. PARALLEL CABLE

Some PCs can not use the BAT FILE.Please refer to the ReadMe File in theFIRMWARE DISK.

COMPLETE

POWER OFF

[ENTER]

[ ] [ ] [ ] + POWER ON

VERSION UP SURE?

Send new program

CX-XX V.A 100 %

ERASE %

WRITE %**

**

**

Page 40: cx24

4-6

4 Adjustment

4

4-5 TOOL HEIGHT ADJUSTMENT (Referential Time : 20min.)

1

2

TOOL HEIGHT ADJUSTMENT is designed to cut the whole media equally and ensure cuttingquality by eliminating tool-bouncing as the tool traverses the media.This adjustment must be performed after replacement of the TOOL CARRIAGE.Roland Special Tool ST-006, Thickness Gauge and 1mm Hexagonal wrench are used for thisadjustment.

Remove the Carriage Cover.

(W SEMS M3X6 Ni / 1pce.)

Make sure not to disconnect the flat cables from thePanel Board.

Screw

Remove the screws fixing the FRONT COVER.

(CX-24 : W SEMS M3X8 BC / 6pcs.)(CX-12 : W SEMS M3X8 BC / 4pcs.)

(FRONT VIEW)

(CX-24 Only)

(RIGHT SIDE COVER)

Page 41: cx24

4-7

4 Adjustment

4

Put the WHITE DUMMY PEN (ST-006) to the TOOLCARRIAGE. Make sure to insert until the collar of theblade holder touches the rim of the hole.

5

3

CX-24 : Make sure to cover the FRONT /REAR PAPER SENSOR with paper and turnon the power.

4 Put the PINCH ROLLER down at the both ends ofGRIT ROLLER

Turn on the power and press the [ENTER] key.

6

Remove the Y RAIL COVER.

(BINDING HEAD WITH TEETH WASHER M3X8 Ni /4pcs.)

(REAR VIEW)

Page 42: cx24

4-8

4 Adjustment

4 8 Adjusting Screw

7 Move the TOOL CARRIAGE to the positions shown inthe right figure with the [ ], [ ] keys.Carry out Adjustment 8 at the position where theclearance between the pen tip and the BED is thelowest.

Adjust the Adjusting Screw so that the clearancebetween the pen tip and the BED will be more than2.4 / less than 2.6 with 1mm Hexagonal wrench.

Thickness Gauge

Make sure to adjust the Adjusting Screw sothat the 2.4mm thickness gauge can insertbetween the pen tip and the BED and 2.6mmthickness gauge can not insert.

Page 43: cx24

4-9

4 Adjustment

4

1 Make sure to carry out TOOL HEIGHT ADJUSTMENTbefore this adjustment.

4-6 TOOL PRESSURE ADJUSTMENT (Referential Time : 15 min.)

Driver IC [MTD2005] supplies voltage,corresponds to the pen pressure, to thesolenoid of the Carriage. Tool Pressure couldbe set by adjusting the OFFSET with "MIN"adjustment and GAIN with "MAX" adjustmentof the TOOL PRESSURE ADJUSTMENT.

2

TOOL PRESSURE ADJUSTMENT is for adjusting the voltage supplied to the solenoid of theTOOL CARRIAGE to ensure that correct pressure would be added to the blade when cutting.This adjustment must be performed after replacement of the TOOL CARRIAGE.It is necessary to enter PEN PRESSURE MODE to perform this adjustment.Roland Special Tool ST-002, ST-006 and ST-012 are used for this adjustment.

Move the TOOL CARRIAGE to the position where theTOOL HEIGHT ADJUSTMENT has been carried out.

[Actual Pen Pressure]

[Pressure set from Panel]

200 g

20 g

20 g 200 g

Offset

Gain

Correct

Offset is not adjusted.

Gain is not adjusted.

Page 44: cx24

4-10

4 Adjustment

4

3

4

5

Move the PEN down by pressing the [ ] key.Make sure to touch the pen tip to the BED.

Turn on the power while pressing [ ], [ ], [ ]keys to enter the Service Mode.Select [F-35g] menu and press [MENU/PARAM] keyto enter the Adjusting Mode.

0.3N ~ 0.4N(30gf ~ 40gf)

[MENU/PARAM]

VERSION A100

F-35g U < 33>

F-35g U < 33>

[ ] [ ] [ ] + POWER ON

Pull up the TOOL CARRIAGE with the DIAL GAUGE(ST-012) and measure the tool pressure when pen tipleaves the BED.

F-35g D <36>

[ENTER]

F-35g D < 33>

F-36g U <36>

Adjust the parameter in the menu with the dial so thatthe pressure will be 0.3N ~ 0.4N (30gf ~ 40gf).Press the [ENTER] key to save the settings.

Make sure to check the pressure with the DIALGAUGE (ST-012) again.

6

Page 45: cx24

4-11

4 Adjustment

4

7

8

10

9

Select the [F-200g] menu and press the [MENU/PARAM] key to enter the adjusting mode.

F-200g U <155>

[MENU/PARAM]

F-35g U < 36>

F-200g U <155>

1.9N ~ 2.0N(195gf ~ 205gf)

[ ]

F-200g D <155>

F-200g D 157

F-200g U 157

Move the PEN down by pressing the [ ] key.Make sure to touch the pen tip to the BED.

Pull up the TOOL CARRIAGE with the TENSIONGAUGE (ST-002) and measure the tool pressurewhen pen tip leaves the BED.

Adjust the parameter in the menu with the dial so thatthe pressure will be 1.9N ~ 2.0N (195gf ~ 205gf).Press the [ENTER] key to save the settings.

Make sure to check the pressure with the TENSIONGAUGE (ST-002) again.

Page 46: cx24

4-12

4 Adjustment

4

Turn on the power while pressing [ ], [ ], [ ]keys to enter the Service Mode.Select [CALIB -*] menu and press the [TEST] key.Then, select the [DATA2] with the dial.

4-7 CALIBRATION (Referential Time : 20 min.)

1 Put the 0.25mm Standard Ceramic Pen to the TOOLCARRIAGE.

2

3

Set A1 size paper on CX-24 and A3 size paper onCX-12.Make sure to set the edge of the paper to the Guideline.

[TEST]

VERSION A100

DATA1 DATA2

CALIB-G < 0.11>

[ ] [ ] [ ] + POWER ON

[CALIB - *] menu is used either [CALIB-G] or[CALIB -C].

CALIBRATION is designed to ensure the distance accuracy by adjusting the media-feedingrate. This adjustment must be performed after the MAIN BOARD or in case you like to improvethe distance accuracy.It is necessary to enter the CALIBRATION MODE to perform this adjustment.

Page 47: cx24

4-13

4 Adjustment

4

Measure the length of CARRIAGE DIRECTION /GRIT ROLLER DIRECTION by using the figure.

If the measured length is within the following range, itdoes not need to calibrate.

[CX-24]Grit Direction : 748.5mm ~ 751.5mmCarriage Direction : 548.9mm ~ 551.1mm[CX-12]Grit Direction : 349.3mm ~ 350.7mmCarriage Direction : 249.5mm ~ 250.5mm

If the measured length is beyond the range, carry outthe 7 ~ 12 .

7

6

CX-24/12 will start drawing a figure when pressingthe [ENTER] key.

4

550mm

100mm

50mm

750mm

100mm

50mm

CX-24 AI SIZE

250mm

100mm50mm

350mm

100mm

50mm

CX-12 A3 SIZE

CARRIAGECARRIAGE

GRIT

GRIT

Lower the sheet loading lever and remove the sheet.

750 (350) mm - Measured Length (mm)

Measured Length (mm)X 100 = Calibrating

Amount (%)

[FOR EXAMPLE]

Calculate the amount to be calibrate by using the rightformula.

5

( FORMULA for the Grit Direction )

750mm - 752mm

752mmX 100 = - 0.3 (%)

Page 48: cx24

4-14

4 Adjustment

4

Press the [MENU/PARAM] key to enter the menu andchange the Calibrating Amount with the dial.

Select the directions, GRIT ROLLER DIRECTION orCARRIAGE DIRECTION.

9

10

(Carriage Direction)

(Grit Direction)

8

CALIB-G < 0.11>

CALIB-C < 0.13>

[MENU/PARAM]

CALIB-G < 0.13>

CALIB-G -0.3

Press the [ENTER] key to save the settings.

If the both directions are needed to calibrate, pressthe [MENU/PARAM].Select another direction and carry out the 9 .

Enter the Calibrating Amount which is the amountcalculated at 7 .Calibrating range is -0.60% ~ +0.60%.

[MENU/PARAM]

CALIB-G < -0.3>

CALIB-G -0.3[ENTER]

CALIB-C < 0.13>

550 (250) mm - Measured Length (mm)

Measured Length (mm)X 100 = Calibrating

Amount (%)

[FOR EXAMPLE]

( FORMULA for the Carriage Direction )

550mm - 547mm

547mmX 100 = 0.5 (%)

Page 49: cx24

4-15

4 Adjustment

4Measure the length of CARRIAGE DIRECTION orGRIT ROLLER DIRECTION by using the figure.

Make sure that the measured length is within thefollowing range.

[CX-24]Grit Direction : 748.5mm ~ 751.5mmCarriage Direction : 548.9mm ~ 551.1mm[CX-12]Grit Direction : 349.3mm ~ 350.7mmCarriage Direction : 249.5mm ~ 250.5mm

If the measured length is beyond the range, carry outthe 7 ~ 12 again.

11 Set the paper again and press the [TEST] key.Then, select the [DATA2] with the dial and CX-24/12will start drawing a figure when pressing the [ENTER]key. [TEST]

CALIB-G < -0.3>

DATA1 DATA2

DATA1 DATA2

[ENTER]

12

Page 50: cx24

4-16

4 Adjustment

4

4-8 CROP MARK SENSOR CHECK (Referential Time : 20 min.)

This is for checking the sensitivity of the CROP MARK SENSOR with using the internaldata of the machine. It can be done without the influence of Application / Driver.

1

2

3

[MENU/PARAM]

SELECT I ROLL

SELECT I ROLL

1.5cm

2cm

5.7cmA4 size

Crop Mark(Diameter : 1cm) Printing Area

Prepare the followings.1. Sheet which the Crop Marks are printed.2. Blade3. Blade Holder

Set the Sheet and fix the Blade Holder with a blade tothe Carriage.

Set the Right & Left Pinch Rollers at the outsideof the Crop Marks.

Pinch Roller

Cutter ProtectionSet the sheet so that theCrop Marks are on theCutter Protection.

Power on the machine and press the [MENU/PARAM]key to enter the User's Mode.

Make sure that there is no illustration and stain onthis area.

Revised 4

Page 51: cx24

4-17

4 Adjustment

4

MARK TEST

SELECT ROLL

[ENTER]

[ TEST ] + POWER ON

SELECT PIECE

CROPMARK I <AUTO>

SELECT I ROLL

CROPMARK I <OFF>

SELECT I ROLL

[MENU/PARAM]

CROPMARK I <OFF>

CROPMARK I <AUTO>

[ENTER]

6

4

5

Make sure that the [CROP MARKS] menu is set to[AUTO].

Factory Default : [OFF]In order to set to [AUTO], press the [MENU/PARAM]key to enter the Setting Mode and change it by theJog Dial.Then, press the [ENTER] key to save it.

<Confirmation> <Setting>

Power off the machine and power on again whilepressing the [TEST] key.Select [PIECE] and press the [ENTER] key.

The machine cuts around the Crop Marks.

Make sure that the Crop Marks are in the cut squares.If not, carry out the Crop Mark Sensor Adjustment.

Page 52: cx24

4-18

4 Adjustment

4

4-9 AUTO CROP MARK SENSOR ADJUSTMENT (Referential Time : 20 min.)

This adjustment is for calibrating the distance from the center of the sensor to the tip of the pen.This adjustment can be performed by adjusting the cutting position to the Crop Marks which areprinted on the sheet with [CROP START] menu in the Service Mode.

Revised 4

1

2

3

Prepare the followings.1. Vinyl Sheet Size : A4

Color : Black (Backing should be white.)

2. Blade3. Blade Holder4. Tweezers

Turn on the power while pressing [ ], [ ], [ ]keys to enter the Service Mode.Select [CROP START] menu and press [MENU/PARAM] key to carry out the AUTO CROP MARKSENSOR ADJUSTMENT.

VERSION A100

PAUSE -> ENTER

CROP START

[MENU/PARAM]

[ ] [ ] [ ] + POWER ON

Set the Right & Left Pinch Rollers with 10cminterspace.Set the Sheet and fix the Blade Holder with a blade tothe Carriage.

Page 53: cx24

4-19

4 Adjustment

4

6

4

5

Peel off this area.

Peel the sheet off leaving 2 squares after cutting.

Please carry out this without taking the sheet off.

Press [ENTER] key to continue the adjustment.

Sensor detects the center of the left square firstly anddetects the center of the right square.Then, the machine cuts inside of the right square.

Peel off the inside part of the right square and checkthat the line of the right square is not cut.

If it is cut, carry out the [4-10 Manual Crop MarkSensor Adjustment].

Page 54: cx24

4-20

4 Adjustment

4

4-10 MANUAL CROP MARK SENSOR ADJUSTMENT (Referential Time : 20 min.) Revised 4

1 Turn on the power while pressing [ ], [ ], [ ]keys to enter the Service Mode.Select [CROP - *] menu and press [MENU/PARAM]key to enter the setting mode.

Select [CROP G] when adjusting the gritdirection.Select [CROP C] when adjusting the carriagedirection.

This adjustment can be done more precisely than the Auto Crop Mark Sensor Adjustment.This adjustment can be performed from [CROP G] & [CROP C] menus in the Service Mode.

VERSION A100

[ ] [ ] [ ] + POWER ON

[MENU/PARAM]

CROP < -29>

CROP < -29>*

*

[ENTER]

CROP G < -40 >

CROP G < -50 >

[ENTER]

CROP C < 25 >

CROP C < 45 >

When adjusting the cutting position to the right/ up, the parameter is [+].When adjusting the cutting position to the left/ down, the parameter is [-].

Change the parameter with the Jog Dial and press[ENTER] key to save it.

Parameter 1step = 0.05mm(Parameter 20 steps = 1mm)

In case of moving the Cutting Position down_about 0.5mm.

In case of moving the Cutting Position tothe right_about 1mm.

+ 20 steps

- 10 steps

Page 55: cx24

4-21

4 Adjustment

4

3 Carry out [4-8 CROP MARK SENSOR CHECK].

Page 56: cx24

5-1

5 Supplemental Information

5

5-1 OPERATIONAL SEQUENCE 5 Supplemental Information

DRAM CHECK

Power SW ON

NG

OK

Stop the movement.

Copy Firmware to DRAM.

Carriage moves to origin.

Ready to cut.

Motor Voltage

Detects origin

SHEET UNLOADED

NG

OK

Initialize Hardware.NG

OK

EEPROM ErrorEEROM CHECKNG

OK

Display Error Message

Roland DG Corp.Displays Opening Message.

Sensor ErrorNG

OKOrigin Error

Fan Error

Detects Media

SELECT RollDisplays Sheet Selection Menu.

ENTER

NG

OK

Err:Bad Posit ionDetects

PINCH ROLLER position.

NG

OK

Err:Sheet SetDetects Media length.NG

OK

When selecting PIECE

or

or

Display Error Message

Display Error Message

Display Error Message

Display Error Message

Display Error Message

Stop the movement.

OK

MARK1 NOT FOUNDDetects Crop Mark.

NGWhen CROP MARK isenable Display Error Message

Revised 4

Page 57: cx24

5-2

5 Supplemental Information

5

5-2 SENSOR MAP

FRONT PAPER SENSOR (CX-24 ONLY)This sensor detects whether the Media is setor not. And also, it detects the front edge ofthe Media.Media has to be on this sensor when SETUP.

REAR PAPER SENSOR (CX-24 ONLY)This sensor detects whether the Media is set or not.And also, it detects the rear edge of the Media.Media has to be on this sensor when SETUP.

CARRIAGE LIMIT & PINCH ROLL SENSORThis sensor detects the Carriage Limit and thePinch Roller Position.

CROP MARK SENSORThis sensor detects the Crop Mark.

Revised 4

Page 58: cx24

6-1

6 Troubleshooting

6

6 Troubleshooting6-1 START & END POINTS DON'T MATCH

Backlash Adjustment

Secure the Tool Carriage

Replace the Tool Carriage

Holder part of Tool Carriage is loose

Replace the Blade Holder

Bearing inside Blade Holder doesn't rotate smoothly

Blade tip is wearing out

Replace the blade

Match Offset

Blade Offset doesn't match with offset set in CX.

Motor Gear is meshed too tight or too loose

Tool Height is not correct Tool Carriage is loose

START & END POINTS DON'T MATCH

Tool Height Adjustment

Tool Pressure is not correct

Tool Pressure Adjustment

Blade Holder is set loose on Tool Carriage

Secure the Blade Holder

: Symptom : Check Points

: Action Number : Checking order

1

2 3

4

5

67

8

9

NO CHECKING POINT ACTION REFERENCE OUTLINE

1Blade Offset doesn't

match with offsetset in CX

Match Offset User's Manual

Blade used on the CX has offset and therefore, tip is shifted from itscenter. When the offset setting done on CX doesn't match with theblade offset, offset correction won't be done. Therefore, the startingand ending points won't match because the direction of the bladeslightly shifts from the correct direction.

2Blade Holder is setloose on ToolCarriage

Secure the BladeHolder User's Manual When Blade Holder is set loose on Tool Carriage, the blade tip

becomes very shaky when cutting and results in distorted figure.

3Blade tip is wearing

outReplace theBlade User's Manual

When blade tip wears out, offset will be changed. Therefore, as samesa1, the starting and ending point won't match especially whencutting circles.

4

Bearing insideBlade holderdoesn't rotatesmoothly

Replace theBlade holder

There are bearings inside the Blade Holder. When the bearings don'trotate smoothly, direction of the blade slightly shifts form the correctdirection and therefore, starting and ending points doesn't match.

5Holder part of ToolCarriage is loose

Replace the ToolCarriage

When holder part of Tool Carriage is loose, direction of the bladeslightly shifts from the correct direction and therefore, the startingand ending points won't match.

6Tool Carriage isloose

Secure the ToolCarriage

Section3 [ToolCarriage_Replacement]

When the Tool Carriage is loose, direction of the Tool Carriage slightlyshifts form the correct direction and therefore, the starting and ending pointswon't match.

7Tool Height is notcorrect

Tool HeightAdjustment

Section4 [ToolHeightAdjustment]

When Tool Height is not adjusted, blade hits the Bed strongly andbounces. Therefore, the cutting at the very beginning won't be doneand cause the starting and ending points to be shifted.

Page 59: cx24

6-2

6 Troubleshooting

6

NO CHECKING POINT ACTION REFERENCE OUTLINE

8Tool Pressure is notcorrect

Tool pressure isnot

Section4 [ToolPressureAdjustment]

When Tool height is not adjusted, blade hits he Bed strongly andbounces. Therefore, he cutting at the very beginning won't be doneand cause the starting and ending points to be shifted. And also,when the Tool Pressure is set too high by the user, the blade offsetchanges because the blade tip goes deep into the sheet. Therefore,the starting and ending points will be shifted.

9Motor Gear ismeshed too tight ortoo loose

BacklashAdjustment

When Motor Gear is meshed too tight or too loose, Tool Carriageand Grit Roller will be driven unstable and results in starting andending points to shift.

Page 60: cx24

6-3

6 Troubleshooting

6

6-2 STITCH CUT

Solenoid Driver IC on Main Board is broken STITCH CUTReplace IC14 on

Main Board

Replace the Blade

Blade tip is wearing out / cracks

Bearing inside Blade Holder doesn't rotate smoothly

Replace the Blade Holder

Tool doesn't move up/down smoothly

Replace the Tool Carriage

Scratch in Cutter Protection

Replace the Cutter Protection

Holder part of Tool Carriage is loose

Replace the Tool Carriage

Tool Carriage is set loose

Secure the Tool Carriage

Tool Height is not correct

Tool Height Adjustment

Tool Pressure is not correct

Tool Pressure Adjustment

1

2 3

4

5

67

8

9

NO CHECKING POINT ACTION REFERENCE OUTLINE

1Blade tip is wearing

out / cracksReplace theBlade

When blade wears out and cracks, it will be caught by the sheet andresults in stitch cut.

2

Bearing insideBlade holderdoesn't rotatesmoothly

Replace theBlade Holder

There are bearing s inside the Blade Holder. When the bearingsdon't rotate smoothly, direction of the blade slightly shifts from thecorrect direction and therefore, it will be caught by the sheet whichresults in stitch cut.

3Tool doesn't moveup/down smoothly

Replace the ToolCarriage

Section3 [ToolCarriage_Replacement

When Tool doesn't move up and down smoothly, blade sometimeshits the Bed strongly and bounces which results in stitch cut. In mostcases, stitch cut at the beginning is caused by this reason.

4Scratch in CutterProtection

Replace theCutter Protection

Section3 [CutterProtection_Replacement

Cutter Protection is where the blade lands for cutting. If there isscratch in the Cutter Protection, blade is caught by the sheet becauseit sticks deeper into the sheet and results in stitch cut.

5Holder part of ToolCarriage is loose

Replace the ToolCarriage

Section3 [ToolCarriage_Replacement

When holder part of Tool Carriage is loose, direction the bladeslightly shifts from the correct direction and therefore, it will becaught by the sheet which results in stitch cut.

6Tool Carriage is

looseSecure the Tool

CarriageWhen the Tool Carriage is loose, the blade tip becomes shaky and itwill be caught by the sheet which results in stitch cut.

7Tool Height is notcorrect

Tool HeightAdjustment

Section4 [ToolHeightAdjustment]

When Tool Height is not adjusted, blade hits the Bed strongly andbounces which results in stitch cut. In most cases, stitch cut at thebeginning is caused by this reason.

8Tool Pressure is notcorrect

Tool PressureAdjustment

Section4 [ToolPressureAdjustment]

When Tool Pressure is not adjusted, blade hits the Bed strongly andbounces which results in stitch cut.

9Solenoid Driver ICon Main Board isbroken

Replace IC14 onMain Board

When Solenoid Driver IC breaks, sometimes high pressure will begenerated. In this case, blade hits the Bed strongly and bounceswhich results in stitch cut.

Page 61: cx24

6-4

6 Troubleshooting

6

6-3 MEDIA SHIFTING

Grit Roller is dirty

Sheet is not set correctly

Screw fixing the Plate Shaft is loose

MEDIA SHIFTING

Fan revolution

Refer to Troubleshooting FAN REVOLUTION 6-5

Secure the screw fixing the Plate Shaft

Set the sheet again and explain to user

Pieces of Media

Cleaning

Clean the Grit Roller

Pinch Roller is wearing out /broken

Replace the Pinch Roller

12

Driver IC on Main Board is broken

Replace IC12/13 onMain Board

7

65

4

3

NO CHECKING POINT ACTION REFERENCE OUTLINE

1Sheet is not set

correctly

Set the sheetagain and

explain to user

The most effective measure against media shifting is to set the mediastraight to the machine. Small tilting of the media when setting it upcould result in big shifting especially doing long print. It isrecommended to setup the media by adding tension towards front andcheck the shifting by prefeed function before actually start cutting.

2Pinch Roller iswearing out /

broken

Replace thePinch Roller

Section 3 [PinchRoller_Replacement]

When pinch rollers wear out, power to hold the media will beweakened and results in media shifting.

3 Pieces of Media CleaningWhen dust such as pieces of media is stick to the feeding place,making contact with the dust during the cutting and results in mediashifting.

4 Grit Roller is dirty Clean the GritRoller

When dust such as pieces of Media is stick to the grit roller, power tohold the sheet will be weakened and results in media shifting. Usebrush to clean the Grit Roller.

5Screw fixing the

Plate Shaft is loose

Secure the screwfixing the Plate

Shaft

When the screw fixing the Plate Shaft is loose, the pinch rollerdoesn't push the grit roller with the correct pressure and results inmedia shifting.

6 Fan revolution

Refer toTroubleshooting

FAN REVOLUTION6-5

When Fan is not rotate correctly, it doesn't suck the media to theApron and the media lifts up at the Bed and results in media shifting.

7Driver IC on MainBoard is broken

Replace IC12/ 13on Main Board

Motor Driver IC is a chip to supply the current to drive the motor.When it is broken, motor doesn't supply the correct current and themotor doesn't move correctly and results in media shifting.

Page 62: cx24

6-5

6 Troubleshooting

6

6-4 PEN UP/DOWN ERROR

Cut-line in solenoid coil

Cut-line in Carriage Cable

Cable is not connected correctly

PEN UP/DOWN ERROR

Tool Pressure is not correct

Tool Pressure Adjustment

Load on the carriage up/down movement

Solenoid Driver IC on Main Board is broken

Replace the Carriage Cable

Replace the Tool CarriageConnect the cable again

1 2

3

45

6

Replace IC14 on Main Board

Replace the Tool Carriage

NO CHECKING POINT ACTION REFERENCE OUTLINE

1Cut-line in

Carriage CableReplace the

Carriage CableWhen there is cut-line in the carriage cable, the current is notsupplied from Main Board to Solenoid and the carriage doesn't move.

2Load on the

carriage up/downmovement

Replace the ToolCarriage

Section3 [ToolCarriage_Replacement

When the media is jammed, the carriage hits the jammed media andresults in the position of the solenoid shifting. The mechanical loadby rubbing the coil and bobbin cause the tool up/down error.

3Solenoid Driver ICon Main Board is

broken

Replace IC14 onMain Board

When the Solenoid Driver IC is broken the current is not supplied tosolenoid and result in tool up/down error.

4Cut-line in solenoid

coilReplace the Tool

Carriage

Section3 [ToolCarriage_Replacement

When there is cut-line in solenoid coil, there is no function aselectrical magnet because of no current and results in tool up/downerror.

5Cable is not

connected correctlyConnect thecable again

When there is a bad contact on the connector or cable, the signal isnot sent and cause tool up and down error.

6Tool Pressure is not

correctTool PressureAdjustment

Section4[Tool PressureAdjustment]

When Tool Pressure Adjustment is not done correctly (the value ofthe MIN pressure is lower that the correct one), there is a case thetool doesn't down.

Page 63: cx24

6-6

6 Troubleshooting

6

6-5 FAN REVOLUTION

Fan Motor is broken

Replace the Main Board

CPU and Q1/Q2 on Main Board is broken

Replace the Fan Motor

FAN REVOLUTION

1 2

3

Bad contact in connector

Connect the connector again

NO CHECKING POINT ACTION REFERENCE OUTLINE

1Bad contact in

connectorConnect the

connector againWhen there is bad contact in connector, the signal doesn't passand results Fan Motor doesn't rotate.

2CPU and Q1/Q2 on

Main Board isbroken

Replace theMain Board

Fan Motor is controlled by CPU on the Main Board and sendthe signal to Q1/Q2. If the CPU or Q1/Q2 is broken, it doesn'tcontrol correctly and cause the Fan Motor rotation error.

3Fan Motor is

brokenReplace the Fan

Motor

Fan Motor used CX doesn't need to replace normally, howeverthere is a possibility the motor doesn't rotate because wearingout. Therefore, if there is no problem in the above 1 or 2,replace the Fan Motor to check.

Page 64: cx24

7-1

7 Service Activities

7

7-1 INSTALLATION CHECK LIST 7 Service Activities

CX-24/12 INSTALLATION CHECK LIST

Power cord: 1 Roland Software Package CD-ROM: 1

Roller base: 1 Blade : 1

Blade holder(XD-CH3) : 1

Startup manual: 1 To Ensure Safe Use: 1

* CX-24 only

Pin

Accessories

Connection

Cables are available separately.One which you are surematches the model of computerbeing used should be selected.

For IBM PC or PC compatibles

Serial (RS-232C) cable

Parallel (Centronics) cable

Printer connector on the computerRS-232C connector on the computer

Serial (RS-232C) InputConnector

Parallel (Centronics)Input Connector

Model Serial Number User Date CX-24 / CX-12

ClassificationPurchase Loan Unit Demo Unit Replacement

CX-24 : 950mm (W) x 500mm (L) x 300mm (H)CX-12 : 650 (W) x 500mm (L) x 300mm (H)

Minimum Space Required

Page 65: cx24

7-2

7 Service Activities

7

For Macintosh

Crossover serial cable

Cables are available separately.

Printer Port

Modem Port

Connect to either port.

Serial Input Connector

Preparation

Power connector

Power cord

Power outlet

Connecting the Power Cord

Installing Blade (User's Manual 4-1)

Loading the Matelial (User's Manual 4-2)

Acceptable material widths

Width(horizontal dimension)

Length(vertical direction)

CX-2450 to 700 mm (1-15/16 to 27-3/4 in.)

For flat material, 100 mm or more; for roll material,no restrictionNo other restrictions (* Accuracy assured within arange of up to 1,600 mm (63 in.))

CX-1250 to 395 mm (1-15/16 to 15-1/2 in.)

No restrictions (* Accuracy assured within arange of up to 1,600 mm (63 in.))

Installing the Driver / Software (User's Manual 3-3 / Startup Manual)

Putting the Machine in the Setup State (User's Manual 4-3)

Page 66: cx24

7-3

7 Service Activities

7

Making Menu Setting with the Control Panel (User's Manual 4-3)

Checking Material Feed (User's Manual 4-4)

Setting the Origin Point (User's Manual 4-6)

Port Setting (User's Manual 3-4)

Setting

Cutting Test (User's Manual 4-7)¥ Adjusting the Blade Force¥ Adjusting the Blade extension

Test

Performing a Self-test (User's Manual 5)

Operation

Downloading Cutting Data (User's Manual 4-8)

Removing the Material (User's Manual 4-9)

Apply the Completed Cut out (User's Manual 4-9)

When Cutting is Completed (User's Manual 4-10)

Plotting on Paper Media (User's Manual 6)

¥ Explain to the customer that since the design of the CX-24/12 differs inherently from that of dedicated plotters, it does notaccommodate functions such as high-speed plotting, automatic pen changes, pen dry protection, or the like.

Repeating the Same Cutting (User's Manual 7)¥ Preparing the Cutting Data¥ Getting Ready for Recutting

Repeating cutting without replacing the material.Repeating cutting on different material

¥ Performing Recutting

Model

CX-24

CX-12

Material shape selected from the menu

[ROLL]

[EDGE][PIECE]

There is no material-selection menu.

Location of the origin point

- Near the left pinch roller- Near the right pinch roller when the [ROTATE] menu

item is set to ON- At the front lower left of the material- Near the front lower right of the material when the

[ROTATE] menu item is set to ON- Near the left pinch roller- Near the right pinch roller when the [ROTATE] menu

item is set to ON

Page 67: cx24

7-4

7 Service Activities

7

Others

Blade

ZEC-U1005

ZEC-U5025

ZEC-U1715

Material

General Signage Vinyl

General Signage VinylReflective VinylFluorescent Vinyl

Rubber material forsandblasting stencil

Tool-force

50 to 150 gf

30 to 100 gf120 to 200 gf100 to 200 gf

100 to 200 gf

Speed

40 cm/sec.

40 cm/sec.40 cm/sec.40 cm/sec.

10 cm/sec.

Amount of cutterblade extension

0.25 mm (0.01 in.)

0.25 mm (0.01 in.)0.25 mm (0.01 in.)0.25 mm (0.01 in.)

0.25 mm (0.01 in.)

Life of a blade(General guide)

8000 m (314960 in.)

4000 m (157480 in.)4000 m (157480 in.)4000 m (157480 in.)

Varies according tomaterial type

¥ The values for lifespan are intended to serve as a general guide when cutting materials of identical type.

Blade and Material Combinations (User's Manual 8-1)

Cutting Area (User's Manual 8-2)

Description of Display Menu (User's Manual 9-2)

Pinch roller (Right) Pinch roller (Right)

Cutting Area

Material

Pinch roller (Left) About 1 mm(about 0.04in.)

Initial cutting coordi-nate origin point (0,0)

Abou

t 15

mm

(abo

ut 9

/16

in.)

Max.584 mm (23 in.)

Max.280 mm (11in.)

Max

.24,

998

mm

(984

-1/8

in.)

(Acc

urac

y as

sure

d w

ithin

a ra

nge

ofup

to 1

,600

mm

(63

in.))

Max

. 24,

998

mm

(984

-1/8

in.)

(Acc

urac

y as

sure

d w

ithin

a ra

nge

ofup

to 1

,600

mm

(63

in.))

<CX-24> <CX-12>

Page 68: cx24

7-5

7 Service Activities

7

MECHANICAL PARTS

LUBRICATION

FUNCTION CHECK

Date : . . .

7-2 MEINTENANCE CHECK LIST

CX-24/12 MAINTENANCE CHECK LIST

Model Serial No.CX-24CX-12

ConfirmationCarriage Driving Part 1. Drive Gear Dirt / Crack

2. Backlash LoosenessGrit Driving Part 1. Drive Gear Dirt

2. Backlash Looseness3. Grit Roller Foreign substance

Bed/Guide Rail 1. Pinch Roller Rotation 2. Cutter Protection Dirt / Scratch

(Replacement depend on the scratch.)Carriage 1. Carriage Looseness

2. Cutter Holder LoosenessCutter Pen 1. Bearing Rotation of the Bearing

Check Points

ConfirmationFloil G-474C Carriage Drive Gear

Grit Drive Gear

Check Points

Confirmation1. Firmware Version Replace the Firmware to the latest version2. Carriage & Grit Compensation3. Cutting Test Wavy line

Distorted figurePen BouncingNoiseTool PresureMedia ShiftingQuality of corners

4. Connection check with Customer's PC.

Check Points

Page 69: cx24

7-6

7 Service Activities

7

7-3 SPECIFICATION

*..... CX-24 only

Driving methodMaximum cutting area

Acceptable media widthsAcceptable paper widthsAcceptable paper typesTools

Max. cutting speed

Blade forceMechanical resolutionSoftware resolutionDistance accuracyRepetition accuracy

InterfaceBuffer sizeInstruction systemSwitchesControl switchesDisplayPower consumptionAcoustic noise level

Dimensions

WeightOperating temperatureOperating humidityAccessories

Width: 584 mm (22-15/16 in.)Length: 24,998 mm (984-1/8 in.)50 to 700 mm (1-15/16 to 27-1/2 in.)50 to 700 mm (1-15/16 to 27-1/2 in.)

Media-movement method Stepping motor (Micro-step)

Width: 280 mm (11 in.)Length: 24,998 mm (984-1/8 in.)50 to 395 mm (1-15/16 to 15-1/2 in.)50 mm to 395 mm (1-15/16 to 15-1/2 in.)

High-quality paperCutters: Special cutter for CAMM-1 seriesPens: Water-based fiber-tipped pens, and Thick water-based fiber-tipped pens (options)During cutting: 400 mm/sec. (15-11/16 in./sec.) (45-degree direction)(when [HEAVY] is selected on the display menu: 100 mm/sec.(3-7/8 in./sec.))30 to 200 gf0.05 mm/step (0.00197 in./step)0.025 mm/step (0.000984 in./step)Error of less than +/- 0.2% of distance traveled, or 0.1 mm (0.00394 in.), whichever is grater0.1 mm (0.00394 in.) or less (Excluding stretching/contraction of the material,and provided that material length is under 1600 mm (62-15/16 in.))Parallel (Centronics compatible), Serial (RS-232C)1 Mbyte (800 Kbyte for replot buffer)CAMM-GLIII (mode1 and mode2)Power switchDial, TEST, ORIGIN, , , , , ENTER, MENU/PARAMLiquid crystal display unit: 16-character by 1 lineMaximum: 0.9 A /100 to 240 V ± 10 % 50/60 Hz[Cutting mode] : less than 70 dB (A) [Standby mode] : less than 40 dB (A)(According to ISO 7779)850 mm (W) x 300 mm (D) x 240 mm (H)(33-1/2 in. (W) x 11-13/16 in. (D) x 9-1/2 in. (H))14 kg (30.9 lb.)

545 mm (W) x 300 mm (D) x 240 mm (H)(21-1/2 in. (W) x 11-13/16 in. (D) x 9-1/2 in. (H))10 kg (22 lb.)

5 to 40¡C (41 to 104¡F)35 to 80% (non-condensing)Power Cord x 1, Blade (ZEC-1005) x 1, Blade Holder XD-CH3 (Cutter holder and pin) x 1,Startup Manual x 1, To Ensure Safe Use x1, Roland Software Package CD-ROM x 1, Roller base x1*

CX-24 CX-12

Page 70: cx24

7-7

7 Service Activities

7

1

19

18

36

3.3K

+5 V

=*

Signal Terminal Signal Pin Connectionnumber number number

NC 36 18 HIGH*HIGH* 35 17 GNDNC 34 16 GNDGND 33 15 NCHIGH* 32 14 NCNC 31 13 HIGH*

30 12 GND29 11 BUSY28 10 ACK27 9 D726 8 D6

GND 25 7 D524 6 D423 5 D322 4 D221 3 D120 2 D019 1 STROBE

ParallelStandard In compliance with the specifications of CentronicsInput signals STROBE (1 BIT), DATA (8 BITS)Output signals BUSY (1 BIT), ACK (1 BIT)Level of input/output signals TTL levelTransmission method Asynchronous

SerialStandard RS-232C specificationsTransmission method Asynchronous, duplex data transmissionTransmission speed 4800, 9600 (Selected using panel keys.)Parity check Odd, Even, or None (Selected using panel keys.)Data bits 7 or 8 bits (Selected using panel keys.)Stop bits 1 or 2 bits (Selected using panel keys.)Handshake Hardwire (power on) or XON/XOFF (Selected using panel keys.)

Parallel connector (in compliance with specifi-cations of Centronics)

Serial connector (RS-232C)

1

14

13

25

Signal Terminal Signal Pin Connectionnumber number number

NC 25 13 NCNC 24 12 NCNC 23 11 NCNC 22 10 NCNC 21 9 NCDTR 20 8 NCNC 19 7 SGNC 18 6 DSRNC 17 5 CTSNC 16 4 RTSNC 15 3 RXDNC 14 2 TXD

1 FG

Page 71: cx24

CX-24 / 12


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