CRANKCASE VENT HEATER KIT INSTRUCTIONS — REV. #0 (08/14/14) — PAGE 1 DCA70SSJU4i, DCA125SSJU4i, and DCA150SSJU4F Series Crankcase Vent (CCV) Heater Kit Installation The following instructions are intended to assist the user in the installation of the Crankcase Vent (CCV) Heater Kit on the DCA70SSJU4i, DCA125SSJU4i, and DCA150SSJU4F Series generators. Please read all assembly instructions before installing the kit. REQUIRED TOOLS 15 mm socket wrench PARTS Verify that all parts are accounted for. See Figure 1 and Table 1. Figure 1. CCV Heater Kit 4 5 6 7 WORK SAFELY! Only a qualified service technician with proper training should perform this installation. Follow all shop safety rules when performing this installation. PREPARATION 1. Make sure generator is turned off and engine is cool. 2. Place the generator in an area free of dirt and debris Make sure it is on secure level ground. 3. Disconnect negative battery cable from the battery. 4. Remove the enclosure door to gain access to the CCV Heater filter and hose. 5. Locate the CCV Heat filter and hose. Table 1. Crankcase Vent Heater Kit Item No. Part No. Description QTY. Remarks 1 MQPCCVHEAT70J4I Kit, CCV Heater, DCA70SSJU4i 1 Includes items 4, 5 & 8 2 MQPCCVHEAT125J4I Kit, CCV Heater, DCA125SSJU4i 1 Includes items 4, 6, & 8 3 MQPCCVHEAT150J4F Kit, CCV Heater, DCA150JU4F 1 Includes items 4, 7 & 8 4 EE57853 Insulation Blanket, With Heating Element, CCV Filter 1 5 EE57854 Insulation Blanket, Hose, 7"ID X 34" LG W/ Velcro, DCA70J 1 6 EE57958 Insulation Blanket, Hose, 7"ID X 38"LG W/ Velcro, DCA125J 1 7 EE58038 Insulation Blanket, Hose, 7"ID X 30"LG W/ Velcro, DCA150 1 8 N/A Tie Wrap 2
DCA70SSJU4i, DCA125SSJU4i, and DCA150SSJU4F Series Crankcase Vent (CCV) Heater Kit Installation
The following instructions are intended to assist the user in the installation of the Crankcase Vent (CCV) Heater Kit on the DCA70SSJU4i, DCA125SSJU4i, and DCA150SSJU4F Series generators. Please read all assembly instructions before installing the kit.REQUIRED TOOLS
� 15 mm socket wrench
PARTS
Verify that all parts are accounted for. See Figure 1 and Table 1.
Figure 1. CCV Heater Kit
4
5
6
7WORK SAFELY!Only a qualified service technician with proper training should perform this installation. Follow all shop safety rules when performing this installation.
PREPARATION
1. Make sure generator is turned off and engine is cool.
2. Place the generator in an area free of dirt and debris Make sure it is on secure level ground.
3. Disconnect negative battery cable from the battery.
4. Remove the enclosure door to gain access to the CCV Heater filter and hose.
Figure 2 shows the orginal configuration of the CCV Heat filter and hose without the insulation blankets.
Figure 2. CCV Heat Kit without Insulation Blankets
CAUTION
The CCV Heat filter and hose insulation blankets are made of carbon fiber filaments which may cause itch when handled with bare hands or exposed skin. Rubber gloves are recommended before working with insulation blankets to avoid itch and possible allergic reaction.
NOTICE
Before installing the insulation blankets, it may be necessary to remove the two 15mm bolts (Figure 3) connecting the filter to the engine in order to install the blankets. This may be more applicable to the DCA150SSJU4F generator than the DCA70SSJU4i and DCA125SSJU4i generators.
1. Use a 15mm socket wrench tool to remove the two 15mm bolts connecting the CCV Heat filter to the engine if neccessary. See Figure 3.
Figure 3. 15mm Connecting Bolts
2. Wrap the insulation blanket with heating element (P/N EE57853) around the CCV filter (Figure 4). Make sure the insulation blanket covers the CCV filter before securing with the Velcro strips at the front and bottom.
3. Once secured, pull the draw-string tie tight around the clamp bolt at the top of the filter (Figure 5) to provide further insulation blanket support.
Figure 5. Draw-String Tie Around Clamp Bolt
4. Secure the loose heating element cord around the top of the CCV filter hose using a plastic tie wrap. See Figure 6.
Figure 6. Secured Heating Element
DRAW STRING
CLAMP BOLT
SECURED HEATING ELEMENT WITH TIE
WRAP
5. Wrap or coil the remaining heating element length around the hose (Figure 7) and secure it to the bottom using a plastic tie wrap similar to Step 4.
Figure 7. Coiled Heating Element
6. Wrap the hose insulation blanket (P/N EE57854 for DCA70SSJU4i, P/N EE57958 for DCA125SSJU4i, P/N EE58038 for DCA150SSJU4F) around the coiled heating element and hose, and secure with the Velcro strips (Figure 8).
Figure 8. Wrapped Hose Insulation Blanket
COILED HEATING ELEMENT
HOSEINSULATION
BLANKET
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UNITED STATES Multiquip Corporate Offi ce MQ Parts Department
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The information and specifi cations included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this document are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifi cations, design or the information published in this publication at any time without notice and without incurring any obligations.
DCA70SSJU4i, DCA125SSJU4i, and DCA150SSJU4F Series Crankcase Vent (CCV) Heater Kit Installation
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Gonneville Inc 211 Calle Pintoresco Suite A San Clemente, CA 92672 877-246-8015 [email protected]
