Delta Hybrid Energy Saving System HES Seriesgearmotor-china.com/upload/20160919150422151.pdf · 3 4...

DELTA_IA-MDS_HES_C_EN_20150309

Delta Hybrid Energy Saving System

Automation for a Changing World

www.deltaww.com

HES Series

Industrial Automation HeadquartersDelta Electronics, Inc. Taoyuan Technology Center18, Xinglong Road, Taoyuan District, Taoyuan City 33068, Taiwan (R.O.C.)TEL: 886-3-362-6301 / FAX: 886-3-371-6301

AsiaDelta Electronics (Jiangsu) Ltd.Wujiang Plant 31688 Jiangxing East Road, Wujiang Economic Development ZoneWujiang City, Jiang Su Province, P.R.C. 215200TEL: 86-512-6340-3008 / FAX: 86-769-6340-7290

Delta Greentech (China) Co., Ltd.238 Min-Xia Road, Pudong District, ShangHai, P.R.C. 201209TEL: 86-21-58635678 / FAX: 86-21-58630003 Delta Electronics (Japan), Inc.Tokyo Office 2-1-14 Minato-ku Shibadaimon, Tokyo 105-0012, JapanTEL: 81-3-5733-1111 / FAX: 81-3-5733-1211

Delta Electronics (Korea), Inc.1511, Byucksan Digital Valley 6-cha, Gasan-dong, Geumcheon-gu, Seoul, Korea, 153-704TEL: 82-2-515-5303 / FAX: 82-2-515-5302

Delta Electronics Int'l (S) Pte Ltd.4 Kaki Bukit Ave 1, #05-05, Singapore 417939TEL: 65-6747-5155 / FAX: 65-6744-9228

Delta Electronics (India) Pvt. Ltd.Plot No 43 Sector 35, HSIIDC Gurgaon, PIN 122001, Haryana, India TEL : 91-124-4874900 / FAX : 91-124-4874945

AmericasDelta Products Corporation (USA)Raleigh OfficeP.O. Box 12173,5101 Davis Drive, Research Triangle Park, NC 27709, U.S.A.TEL: 1-919-767-3800 / FAX: 1-919-767-8080

Delta Greentech (Brasil) S.A.Sao Paulo OfficeRua Itapeva, 26 - 3° andar Edificio Itapeva One-Bela Vista

01332-000-São Paulo-SP-BrazilTEL: 55 11 3568-3855 / FAX: 55 11 3568-3865

EuropeDeltronics (The Netherlands) B.V.Eindhoven OfficeDe Witbogt 20, 5652 AG Eindhoven, The Netherlands TEL: 31-40-2592850 / FAX: 31-40-2592851

*We reserve the right to change the information in this catalogue without prior notice.

11 2

Delta Electronics' mission is "to provide innovative, clean and efficient

energy solutions for a better tomorrow". With this goal always in mind,

we are committed to developing AC motor drives and technologies that

ensure greater energy-savings for our customers.

Plastic products are around us everywhere, from electronic devices to

personal care items to auto accessories and countless more. These

products are all made with injection molding machines using a series of

injection and molding processes.

There are four major energy consuming units in a traditional injection

machine: the hydraulic pump, the heating unit, the cooling system, and

the system & components control unit. Among these the hydraulic pump

consumes the most energy; it accounts for more than 75% of an injection

molding machine's total energy consumption.

The amount of pressure and flow required for clamping, injection, holding

pressure, cooling and ejection stages are all different. However the motor

runs only at a steady speed providing an equal amount of flow and

pressure. The overflow valve and the ratio valve adjust the excess

pressure and flow that occurs at each stage. This process is also known as

"high-pressure throttle" and it accounts for of the energy lost. 40%~75%

To address this problem, Delta introduces an integrated solution that

features outstanding pressure and flow control, low energy consumption,

precision molding, and increased productivity: the Hybrid Energy

System (HES).

1

Traditional Hydraulic System Consumption 80%

5%

Heating Unit

5% Cooling Unit

Control Unit5%

Delta HES system

saves 75% of energy

Cooling Unit

Control Unit5%Delta HES System Consumption 20%

Heating Unit

5% 5%

Energy Consumption Analysis of Traditional Hydraulic Systems

Energy Consumption Analysis of the Delta HES System

System Features

Low Electricity Cost

High Precision

High Productivity

Competitive Advantages

(1) Superior Energy-Saving Results:

Lower energy consumption rate at the clamping and cooling stage while maintaining high productivity

and high precision,

40% less energy consumption than variable displacement pump hydraulic systems.

60% less energy consumption than traditional fixed displacement pump hydraulic systems.

Oil temperature reduced by 5~10°C; oil usage reduced by 50~60%; (2) Low Oil Temperature: 50% less oil tank volume; lower cooler specifications required or even no cooler required.

(3) High Duplication Accuracy: Precise flow and pressure control featuring

duplication of products with less than 0.09%

difference.

(4) Long Holding Pressure: Keeps mold

halves securely closed for a longer period for

thick plastic products formation.

(5) Fast Frequency Response: Delta HES with permanent magnetic servo

motor (PMSM) speeds up frequency

response to 50ms.

(6) Suitable for Harsh Environments: Resolver is resistant to vibration, oil and dust.

(7) Old Machine Replenishment: Supports analog command 0~10V and 3-point adjustment for

analog inputs. The computer in the injection molding machine does not need to be replaced.

(8) Flow Convergence: Saves cost on tubes, large flow capacity, enhances energy-savings.

Delta Hybrid Energy Saving System HES Series

11 2

Delta Electronics' mission is "to provide innovative, clean and efficient

energy solutions for a better tomorrow". With this goal always in mind,

we are committed to developing AC motor drives and technologies that

ensure greater energy-savings for our customers.

Plastic products are around us everywhere, from electronic devices to

personal care items to auto accessories and countless more. These

products are all made with injection molding machines using a series of

injection and molding processes.

There are four major energy consuming units in a traditional injection

machine: the hydraulic pump, the heating unit, the cooling system, and

the system & components control unit. Among these the hydraulic pump

consumes the most energy; it accounts for more than 75% of an injection

molding machine's total energy consumption.

The amount of pressure and flow required for clamping, injection, holding

pressure, cooling and ejection stages are all different. However the motor

runs only at a steady speed providing an equal amount of flow and

pressure. The overflow valve and the ratio valve adjust the excess

pressure and flow that occurs at each stage. This process is also known as

"high-pressure throttle" and it accounts for of the energy lost. 40%~75%

To address this problem, Delta introduces an integrated solution that

features outstanding pressure and flow control, low energy consumption,

precision molding, and increased productivity: the Hybrid Energy

System (HES).

1

Traditional Hydraulic System Consumption 80%

5%

Heating Unit

5% Cooling Unit

Control Unit5%

Delta HES system

saves 75% of energy

Cooling Unit

Control Unit5%Delta HES System Consumption 20%

Heating Unit

5% 5%

Energy Consumption Analysis of Traditional Hydraulic Systems

Energy Consumption Analysis of the Delta HES System

System Features

Low Electricity Cost

High Precision

High Productivity

Competitive Advantages

(1) Superior Energy-Saving Results:

Lower energy consumption rate at the clamping and cooling stage while maintaining high productivity

and high precision,

40% less energy consumption than variable displacement pump hydraulic systems.

60% less energy consumption than traditional fixed displacement pump hydraulic systems.

Oil temperature reduced by 5~10°C; oil usage reduced by 50~60%; (2) Low Oil Temperature: 50% less oil tank volume; lower cooler specifications required or even no cooler required.

(3) High Duplication Accuracy: Precise flow and pressure control featuring

duplication of products with less than 0.09%

difference.

(4) Long Holding Pressure: Keeps mold

halves securely closed for a longer period for

thick plastic products formation.

(5) Fast Frequency Response: Delta HES with permanent magnetic servo

motor (PMSM) speeds up frequency

response to 50ms.

(6) Suitable for Harsh Environments: Resolver is resistant to vibration, oil and dust.

(7) Old Machine Replenishment: Supports analog command 0~10V and 3-point adjustment for

analog inputs. The computer in the injection molding machine does not need to be replaced.

(8) Flow Convergence: Saves cost on tubes, large flow capacity, enhances energy-savings.

Delta Hybrid Energy Saving System HES Series

3 4

Energy-saving Comparison

Every injection molding machine in the

Delta Thailand Plant produces an average

of power supply components211,000

a month.

Before After

Traditional SystemMax. Flow: 63L/minMotor: Induction motor 15kwOil Pump: Yuken 65cc/revMax. Revolutions: 978 rpm

The Delta HES system attains an outstanding energy savings of up to 79%

6375 kW-hr of electricity are saved per year for one injection molding machine

Saves NT$44,625 (US$1485) for lowering electricity consumption by 6375kW-hr

Wide use of Delta HES systems in a plant with 60 injection molding machines saves up to

annually ( ) in electricity costsNT$2,677,500 US$ 89,250

Delta HES SystemMax. Flow: 100L/minMax. Pressure: 140barControl Mode: Built-in PQC control

Power Consumption Test Results

Starting Time End TimeAverage Power Consumption

Total Watts in 4 Hours

kWh

16:51 20:50 2092W 4 8368 2.09

Starting Time End TimeAverage Power Consumption KWh

17:30 21:29 431W 4 1724 0.43

Power consumption of traditional system(kWh)

Power consumption of Delta HES system(kWh)

Energy Consumption Curve of the Injection Molding Machine

3000

2500

2000

1500

1000

500

-500

0

-100023 24 25 26 27 28 29 30 31 32

rpm

HES Multi speed response

200

180

160

140

120

80

40

60

0 5 10 15 20

ba

r

HES Multi pressure-hold response

100

20

0

A: HES Multi-step Speed Response Curve

B: HES Multi-step Holding Pressure Response Curve

Substantial energy saving

with the HES system

Substantial energy saving with the

HES system

Traditional injection molding machine with fixed displacement pump

Delta HES System

Cla

mp

ing

Plastic Injection

Pressure Holding CoolingMold open

EjectMold Feeding

Total Time (Hour)

Total Time (Hour)


Implementation of Delta HES system saves 1.66 kW of power per hour

Return

3 4

Energy-saving Comparison

Every injection molding machine in the

Delta Thailand Plant produces an average

of power supply components211,000

a month.

Before After

Traditional SystemMax. Flow: 63L/minMotor: Induction motor 15kwOil Pump: Yuken 65cc/revMax. Revolutions: 978 rpm

The Delta HES system attains an outstanding energy savings of up to 79%

6375 kW-hr of electricity are saved per year for one injection molding machine

Saves NT$44,625 (US$1485) for lowering electricity consumption by 6375kW-hr

Wide use of Delta HES systems in a plant with 60 injection molding machines saves up to

annually ( ) in electricity costsNT$2,677,500 US$ 89,250

Delta HES SystemMax. Flow: 100L/minMax. Pressure: 140barControl Mode: Built-in PQC control

Power Consumption Test Results

Starting Time End TimeAverage Power Consumption


kWh

16:51 20:50 2092W 4 8368 2.09

Starting Time End TimeAverage Power Consumption KWh

17:30 21:29 431W 4 1724 0.43

Power consumption of traditional system(kWh)

Power consumption of Delta HES system(kWh)

Energy Consumption Curve of the Injection Molding Machine

3000

2500

2000

1500

1000

500

-500

0

-100023 24 25 26 27 28 29 30 31 32

rpm

HES Multi speed response

200

180

160

140

120

80

40

60

0 5 10 15 20

ba

r

HES Multi pressure-hold response

100

20

0

A: HES Multi-step Speed Response Curve

B: HES Multi-step Holding Pressure Response Curve

Substantial energy saving

with the HES system

Substantial energy saving with the

HES system

Traditional injection molding machine with fixed displacement pump

Delta HES System

Cla

mp

ing

Plastic Injection

Pressure Holding CoolingMold open

EjectMold Feeding

Total Time (Hour)

Total Time (Hour)


Implementation of Delta HES system saves 1.66 kW of power per hour

Return

System Structure

Pressure

cmd

0~10V

Flow cmd0~10V

Injection Molding Machine Controller

Pressure Feedback 0~10V

Pressure Sensor

PMSM

Multiple Pumps Convergent Flow Control

Pressure cmd

Flow cmd

Pump ON

Injection MoldingMachine Controller

Pressure Feedback

Oil Outlet

PMSM

Pressure cmd

Flow cmd

Convergent/Divergent Signal

Pressure Feedback

Outlet 1

PMSM PMSM

Convergent Flow/ Divergent Flow

Hybrid Energy Saving System

Hybrid control AC servo drive + AC servo motor+ fixed displacement pump + pressure sensor With PID

control mode, this system provides you with precise pressure and speed control to enable fast response

and high duplication accuracy

Outlet 2

5 6

HES 100 G 43 A

Series Pressure :G:140barH:175barZ:175bar

Version type : Standard

Flow :063 : 63L/min080 : 80L/min100 : 100L/min125 : 125L/min

Input voltage :23 : 230V 3-phase43 : 460V 3-phase

160 : 160L/min200 : 200L/min250 : 250L/min

1 2

4 5 6

7 8 9

3

Z

X

C

V

B

N

M

A

S

D

F

G

H

J

K

Q

W

E

R

T

Y

U

O

P

@

$% &

+

-

Z X

C V

BN M

A

S

D

E R

T Y

U

Hydraulic Pump

Encoder Signal

RSTPower Input

Braking Resistor/Braking Unit

1 2

4 5 6

7 8 9

3

Z

X

C

V

B

N

M

A

S

D

F

G

H

J

K

Q

W

E

R

T

Y

U

O

P

@

$% &

+

-

Z X

C V

BN M

A

S

D

E R

T Y

U

PMSM PMSM

IN.PWR.SINK

IN.PWR.SINK

1 2

4 5 6

7 8 9

3

Z

X

C

V

B

N

M

A

S

D

F

G

H

J

K

Q

W

E

R

T

Y

U

O

P

@

$% &

+

-

Z X

C V

BN M

A

S

D

E R

T Y

U

Pressure Feedback

Pressure cmd

Flow cmd

System Structure

Pressure

cmd

0~10V

Flow cmd0~10V

Injection Molding Machine Controller

Pressure Feedback 0~10V

Pressure Sensor

PMSM

Multiple Pumps Convergent Flow Control

Pressure cmd

Flow cmd

Pump ON

Injection MoldingMachine Controller

Pressure Feedback

Oil Outlet

PMSM

Pressure cmd

Flow cmd

Convergent/Divergent Signal

Pressure Feedback

Outlet 1

PMSM PMSM

Convergent Flow/ Divergent Flow

Hybrid Energy Saving System

Hybrid control AC servo drive + AC servo motor+ fixed displacement pump + pressure sensor With PID

control mode, this system provides you with precise pressure and speed control to enable fast response

and high duplication accuracy

Outlet 2

5 6

HES 100 G 43 A

Series Pressure :G:140barH:175barZ:175bar

Version type : Standard

Flow :063 : 63L/min080 : 80L/min100 : 100L/min125 : 125L/min

Input voltage :23 : 230V 3-phase43 : 460V 3-phase

160 : 160L/min200 : 200L/min250 : 250L/min

1 2

4 5 6

7 8 9

3

Z

X

C

V

B

N

M

A

S

D

F

G

H

J

K

Q

W

E

R

T

Y

U

O

P

@

$% &

+

-

Z X

C V

BN M

A

S

D

E R

T Y

U

Hydraulic Pump

Encoder Signal

RSTPower Input

Braking Resistor/Braking Unit

1 2

4 5 6

7 8 9

3

Z

X

C

V

B

N

M

A

S

D

F

G

H

J

K

Q

W

E

R

T

Y

U

O

P

@

$% &

+

-

Z X

C V

BN M

A

S

D

E R

T Y

U

PMSM PMSM

IN.PWR.SINK

IN.PWR.SINK

1 2

4 5 6

7 8 9

3

Z

X

C

V

B

N

M

A

S

D

F

G

H

J

K

Q

W

E

R

T

Y

U

O

P

@

$% &

+

-

Z X

C V

BN M

A

S

D

E R

T Y

U

Pressure Feedback

Pressure cmd

Flow cmd

8

System Specifications System Specifications

7

Model HES____23A

Pump Capacity

Flow

Linearity

Hysteresis

Max. Pressure

Min. Pressure

Linearity

Hysteresis

Power

Insulation Class

Cooling Method

Ambient Temperature

Ambient Humidity

Weight of Pump and Motor

Model VFD-___VL23A-J

Operation Voltage

Rated Output Capacity

Braking Unit

Working Fluid

230V

C °　

@40 °C

@100 °C

cc/rev

L/min

%

%

Mpa

Mpa

%

%

kW

kg

kg

KVA

Model VFD-___VL43 A ( )

460Vcc/rev

L/min

%

%

Mpa

Mpa

%

%

kW

kg

kg

KVA

HES____43A

063G

25

63

063H 080G 080H 100G 100H 125G 125H 160G

32

80

40

100

14 18 14 18 14 18 1414

0.1

20 11

82 83 108 110 144

110 A(06GA)

19

10

25

13

29

13

46

36

56

36

100Z 125H 160G 160H 200G

50

125

64

160

80

200

14 18 18

15

95

34

13

32

80

40

100

50

125

Lower than 1% F.S.

Lower than 1% F.S.

0.1

15 11

82 83 95 108 110

110(06HA)

150(08HA)

19

10

25 29

13

34 46

36

HES____23A

063H

25

63

080G 080H 100G 100H 100Z 125G 125H 160G 160H 200G

64

160

80

200

14 18 14 18 18 14 18 1418 18 14

20

144

110(08GA)

150(10GA)

185(10HA)

220(12GA)

220(10ZA)

300(12HA)

370(16HA)

300(16GA)

370(20GA)

56

Brake ResistorΩ

W 15001000

8.3 5.8

150 B(06HA)

HL-HLP DIN51 524 Part1/2　R68,R46

-20 to 100

67.83

8.62

150 B(08GA)

185 B(08HA)

185 B(10GA)

220 A(10HA)

220 A(10ZA)

220 A(12GA)

300 B(12HA)

300 B(16GA)

370 B(16HA)

370 B(20GA)

Ω

W 15001000

20 1425 13

Oil

Pre

ssu

reF

low

AC

Mo

tor

Dri

ve

Mo

tor

Weight

Speed Detector

Pressure Input

Flow Input

Others

Viscosity

Operation Temperature

Multi-function Input Terminal

Multi-function Output Terminal

Analog Output Voltage

Cooling Method

Ambient Temperature

Ambient Humidity

Lower than 1% F.S.

Lower than 1% F.S.

UL: Class A

Fan cooling

0 ~ 40 ℃

20 ~ 90 RH (Non-condensation)

3-phase voltage: 200~240V, 50/60Hz

External: VFDB2022Built-in

Resolver

0~10V support 3-point adjustment for analog inputs


5 ch DC24V 8mA

2 ch DC24V 50mA, 1 ch relay output

1 ch dc 0~10V

Fan cooling

-10 ~ 45 ℃

Available upon purchase: safety valve, reactor and EMI filters

Over current, over voltage, low current, overload or overheating of AC drive, overload or overheating of motor, operation speed error

Protections

Lower than 90RH (Non-condensation)

Model HES____43A

Pump Capacity

Flow

Linearity

Hysteresis

Max. Pressure

Min. Pressure

Linearity

Hysteresis

Power

Insulation Class

Cooling Method

Ambient Temperature

Ambient Humidity


Pre

ssu

reF

low

AC

Mo

tor

Dri

ve

Mo

tor

Operation Voltage


Braking Unit

Brake Resistor

Weight

Speed Detector

Pressure Input

Flow Input




Cooling Method

Ambient Temperature

Ambient Humidity

Resolver



5 ch DC24V 8mA


1 ch dc 0~10V

Fan cooling

0~10-10 ~ 45 ℃


Working Fluid

C °　

@40 °C

@100 °C


-20 to 100

67.83

8.62O

il

Others

Viscosity




Protections


Lower than 1% F.S.

Lower than 1% F.S.

Lower than 1% F.S.

Lower than 1% F.S.

UL: Class A

Fan cooling

0 ~ 40 ℃



8

System Specifications System Specifications

7

Model HES____23A

Pump Capacity

Flow

Linearity

Hysteresis

Max. Pressure

Min. Pressure

Linearity

Hysteresis

Power

Insulation Class

Cooling Method

Ambient Temperature

Ambient Humidity


Model VFD-___VL23A-J

Operation Voltage


Braking Unit

Working Fluid

230V

C °　

@40 °C

@100 °C

cc/rev

L/min

%

%

Mpa

Mpa

%

%

kW

kg

kg

KVA

Model VFD-___VL43 A ( )

460Vcc/rev

L/min

%

%

Mpa

Mpa

%

%

kW

kg

kg

KVA

HES____43A

063G

25

63

063H 080G 080H 100G 100H 125G 125H 160G

32

80

40

100

14 18 14 18 14 18 1414

0.1

20 11

82 83 108 110 144

110 A(06GA)

19

10

25

13

29

13

46

36

56

36

100Z 125H 160G 160H 200G

50

125

64

160

80

200

14 18 18

15

95

34

13

32

80

40

100

50

125

Lower than 1% F.S.

Lower than 1% F.S.

0.1

15 11

82 83 95 108 110

110(06HA)

150(08HA)

19

10

25 29

13

34 46

36

HES____23A

063H

25

63

080G 080H 100G 100H 100Z 125G 125H 160G 160H 200G

64

160

80

200

14 18 14 18 18 14 18 1418 18 14

20

144

110(08GA)

150(10GA)

185(10HA)

220(12GA)

220(10ZA)

300(12HA)

370(16HA)

300(16GA)

370(20GA)

56

Brake ResistorΩ

W 15001000

8.3 5.8

150 B(06HA)


-20 to 100

67.83

8.62

150 B(08GA)

185 B(08HA)

185 B(10GA)

220 A(10HA)

220 A(10ZA)

220 A(12GA)

300 B(12HA)

300 B(16GA)

370 B(16HA)

370 B(20GA)

Ω

W 15001000

20 1425 13

Oil

Pre

ssu

reF

low

AC

Mo

tor

Dri

ve

Mo

tor

Weight

Speed Detector

Pressure Input

Flow Input

Others

Viscosity





Cooling Method

Ambient Temperature

Ambient Humidity

Lower than 1% F.S.

Lower than 1% F.S.

UL: Class A

Fan cooling

0 ~ 40 ℃




Resolver



5 ch DC24V 8mA


1 ch dc 0~10V

Fan cooling

-10 ~ 45 ℃



Protections


Model HES____43A

Pump Capacity

Flow

Linearity

Hysteresis

Max. Pressure

Min. Pressure

Linearity

Hysteresis

Power

Insulation Class

Cooling Method

Ambient Temperature

Ambient Humidity


Pre

ssu

reF

low

AC

Mo

tor

Dri

ve

Mo

tor

Operation Voltage


Braking Unit

Brake Resistor

Weight

Speed Detector

Pressure Input

Flow Input




Cooling Method

Ambient Temperature

Ambient Humidity

Resolver



5 ch DC24V 8mA


1 ch dc 0~10V

Fan cooling

0~10-10 ~ 45 ℃


Working Fluid

C °　

@40 °C

@100 °C


-20 to 100

67.83

8.62

Oil

Others

Viscosity




Protections


Lower than 1% F.S.

Lower than 1% F.S.

Lower than 1% F.S.

Lower than 1% F.S.

UL: Class A

Fan cooling

0 ~ 40 ℃



10

System Overload Capability

9

Hybrid Energy Saving System HES_ _ _ _23A

High overload capability fulfills all kinds of production requirements


0 50 100 150 200 250

70

60

50

40

30

20

10

0

Pressure (bar)

Flo

w (

L/m

in)

HES63H23AP/Q Characteristic

20sec

60sec

Continuous

0 50 100 150 200 250

Pressure (bar)

90.0

80.0

70.0

60.0

50.0

40.0

30.0

20.0

10.0

0

Flo

w (

L/m

in)

HES080G23A/HES080H23AP/Q Characteristic

0 50 100 150 200 250

Pressure (bar)

120

100

80

60

40

20

0

Flo

w (

L/m

in)

HES100G23A/HES100H23A/HES100Z23AP/Q Characteristic

20sec (Z)

60sec (Z)

Continuous (Z)

20sec (H)

60sec (H)

Continuous (H)

20sec (G)

60sec (G)

Continuous (G)

Pressure (bar)

0 50 100 150 200 250

180.0

160.0

140.0

120.0

100.0

80.0

60.0

40.0

20.0

0

Flo

w (

L/m

in)


20sec (H)

60sec (H)

Continuous (H)

20sec (G)

60sec (G)

Continuous (G)

0 50 100 150 200 250

Pressure (bar)

180.0

160.0

140.0

120.0

100.0

80.0

60.0

40.0

20.0

0

Flo

w (

L/m

in)


0 50 100 150 200 250

Pressure (bar)

250.0

200.0

150.0

100.0

50.0

0.0

Flo

w (

L/m

in)

HES200G23AP/Q Characteristic

0 50 100 150 200 250

70

60

50

40

30

20

10

0

Pressure (bar)

Flo

w (

L/m

in)


0 50 100 150 200 250

Pressure (bar)

90.0

80.0

70.0

60.0

50.0

40.0

30.0

20.0

10.0

0

Flo

w (

L/m

in)


0 50 100 150 200 250

Pressure (bar)

120

100

80

60

40

20

0

Flo

w (

L/m

in)


0 50 100 150 200 250

Pressure (bar)

180

160

140

120

100

80

60

40

20

0

Flo

w (

L/m

in)


0 50 100 150 200 250

Pressure (bar)

180

160

140

120

100

80

60

40

20

0

Flo

w (

L/m

in)


0 50 100 150 200 250

Pressure (bar)

250

200

150

100

50

0

Flo

w (

L/m

in)


1. The recommended safety coefficient for the green line (continuous) is 95%, the blue line (60sec) is 90% and the red line (20sec) is 85%.2. Model selection: a) Verify the system flow requirement. b) Verify the maximum system pressure requirement, for example the holding pressure time. c) Verify the injection molding operation requirement, calculate the average pressure by using the equation: actual pressure*work time(sec)/total cycle time; if the average pressure lies within the green line, the drive or the motor is in the normal operation zone and there will not be an overheating or over load problem. 3. For more detailed information, please contact Delta personnel.

20sec

60sec

Continuous

20sec (H)

60sec (H)

Continuous (H)

20sec (G)

60sec (G)

Continuous (G)

20sec (H)

60sec (H)

Continuous (H)

20sec (G)

60sec (G)

Continuous (G)

20sec (Z)

60sec (Z)

Continuous (Z)

20sec (H)

60sec (H)

Continuous (H)

20sec (G)

60sec (G)

Continuous (G)

20sec (H)

60sec (H)

Continuous (H)

20sec (G)

60sec (G)

Continuous (G)

20sec (H)

60sec (H)

Continuous (H)

20sec (G)

60sec (G)

Continuous (G)

20sec (H)

60sec (H)

Continuous (H)

20sec (G)

60sec (G)

Continuous (G)

20sec (H)

60sec (H)

Continuous (H)

20sec (G)

60sec (G)

Continuous (G)

20sec

60sec

Continuous

10

System Overload Capability

9


High overload capability fulfills all kinds of production requirements


0 50 100 150 200 250

70

60

50

40

30

20

10

0

Pressure (bar)

Flo

w (

L/m

in)

HES63H23AP/Q Characteristic

20sec

60sec

Continuous

0 50 100 150 200 250

Pressure (bar)

90.0

80.0

70.0

60.0

50.0

40.0

30.0

20.0

10.0

0

Flo

w (

L/m

in)


0 50 100 150 200 250

Pressure (bar)

120

100

80

60

40

20

0

Flo

w (

L/m

in)


20sec (Z)

60sec (Z)

Continuous (Z)

20sec (H)

60sec (H)

Continuous (H)

20sec (G)

60sec (G)

Continuous (G)

Pressure (bar)

0 50 100 150 200 250

180.0

160.0

140.0

120.0

100.0

80.0

60.0

40.0

20.0

0

Flo

w (

L/m

in)


20sec (H)

60sec (H)

Continuous (H)

20sec (G)

60sec (G)

Continuous (G)

0 50 100 150 200 250

Pressure (bar)

180.0

160.0

140.0

120.0

100.0

80.0

60.0

40.0

20.0

0

Flo

w (

L/m

in)


0 50 100 150 200 250

Pressure (bar)

250.0

200.0

150.0

100.0

50.0

0.0

Flo

w (

L/m

in)


0 50 100 150 200 250

70

60

50

40

30

20

10

0

Pressure (bar)

Flo

w (

L/m

in)


0 50 100 150 200 250

Pressure (bar)

90.0

80.0

70.0

60.0

50.0

40.0

30.0

20.0

10.0

0

Flo

w (

L/m

in)


0 50 100 150 200 250

Pressure (bar)

120

100

80

60

40

20

0

Flo

w (

L/m

in)


0 50 100 150 200 250

Pressure (bar)

180

160

140

120

100

80

60

40

20

0

Flo

w (

L/m

in)


0 50 100 150 200 250

Pressure (bar)

180

160

140

120

100

80

60

40

20

0

Flo

w (

L/m

in)


0 50 100 150 200 250

Pressure (bar)

250

200

150

100

50

0

Flo

w (

L/m

in)


1. The recommended safety coefficient for the green line (continuous) is 95%, the blue line (60sec) is 90% and the red line (20sec) is 85%.2. Model selection: a) Verify the system flow requirement. b) Verify the maximum system pressure requirement, for example the holding pressure time. c) Verify the injection molding operation requirement, calculate the average pressure by using the equation: actual pressure*work time(sec)/total cycle time; if the average pressure lies within the green line, the drive or the motor is in the normal operation zone and there will not be an overheating or over load problem. 3. For more detailed information, please contact Delta personnel.

20sec

60sec

Continuous

20sec (H)

60sec (H)

Continuous (H)

20sec (G)

60sec (G)

Continuous (G)

20sec (H)

60sec (H)

Continuous (H)

20sec (G)

60sec (G)

Continuous (G)

20sec (Z)

60sec (Z)

Continuous (Z)

20sec (H)

60sec (H)

Continuous (H)

20sec (G)

60sec (G)

Continuous (G)

20sec (H)

60sec (H)

Continuous (H)

20sec (G)

60sec (G)

Continuous (G)

20sec (H)

60sec (H)

Continuous (H)

20sec (G)

60sec (G)

Continuous (G)

20sec (H)

60sec (H)

Continuous (H)

20sec (G)

60sec (G)

Continuous (G)

20sec (H)

60sec (H)

Continuous (H)

20sec (G)

60sec (G)

Continuous (G)

20sec

60sec

Continuous

1211

Wiring

HES063H23A ~ HES125G23AHES063G43A ~ HES160G43A

HES125H23A ~ HES200G23AHES160H43A ~ HES200G43A

RC

RA

RB

MO1

MO2

SON

RES

MI3

MI4

MI5

COM

PI

ACM

QI

ACM

Output terminal

input terminal

Controller

Ma

lfu

nct i

on

Ind

ica

tor

Start OilPump

Reset

U

V

W

PG Card EncoderConnector

1

2

+24V

ACM

3PO

Pre

ss

ure

Se

ns

or

Unused

ACFAN

220V

PressureCommand

Flow Rate Command

M3~

U

V

WMCM

Blow

air

to

the

electro

moto

r

AFM

ACM

Set as output frequency as manufactured

0~10Vdc/2mA

FeedbackSignal

+1 +2/B1 B2

Brake Resistor (optional)

-

L1

L2

L3

R

S

T

Correct Wiring Method

If wiring is conducted before setting parameters, error message will be displayed

COM

EMG Protectionswitch for

electromotoroverheating

Note 2*

Please use the enclosed clips

Unused

AFM1

ACM

0~10Vdc

FeedbackSignal

It is only about pressure feedback output signal

RC

RA

RB

MO1

MO2

SON

RES

MI3

MI4

MI5

COM

PI

ACM

QI

ACM

L1

L2

L3

RB

S

T

U

V

W

PG Card

1

2

+24V

ACM

3PO

ACFAN

220V

M3~

U

V

WMCM

AFM

ACM

0~10Vdc/2mA

+

+2/B1 B2

-

COM

EMG

註*2

AFM1

ACM

0~10Vdc

VFDB

-RC

B2

B1

+1

Output terminal

input terminal

Controller

Ma

lfu

ncti

on

Ind

ica

tor

Start OilPump

Reset

EncoderConnector

Pre

ssu

re

Se

ns

or

Unused

PressureCommand

Flow Rate Command

Blow

air

to

the

electro

moto

r


FeedbackSignal

Brake Resistor



Protectionswitch for



Unused

FeedbackSignal


Brake Unit

1211

Wiring

HES063H23A ~ HES125G23AHES063G43A ~ HES160G43A

HES125H23A ~ HES200G23AHES160H43A ~ HES200G43A

RC

RA

RB

MO1

MO2

SON

RES

MI3

MI4

MI5

COM

PI

ACM

QI

ACM

Output terminal

input terminal

Controller

Ma

lfu

nct i

on

Ind

ica

tor

Start OilPump

Reset

U

V

W

PG Card EncoderConnector

1

2

+24V

ACM

3PO

Pre

ss

ure

Se

ns

or

Unused

ACFAN

220V

PressureCommand

Flow Rate Command

M3~

U

V

WMCM

Blow

air

to

the

electro

moto

r

AFM

ACM


0~10Vdc/2mA

FeedbackSignal

+1 +2/B1 B2

Brake Resistor (optional)

-

L1

L2

L3

R

S

T



COM

EMG Protectionswitch for


Note 2*


Unused

AFM1

ACM

0~10Vdc

FeedbackSignal


RC

RA

RB

MO1

MO2

SON

RES

MI3

MI4

MI5

COM

PI

ACM

QI

ACM

L1

L2

L3

RB

S

T

U

V

W

PG Card

1

2

+24V

ACM

3PO

ACFAN

220V

M3~

U

V

WMCM

AFM

ACM

0~10Vdc/2mA

+

+2/B1 B2

-

COM

EMG

註*2

AFM1

ACM

0~10Vdc

VFDB

-RC

B2

B1

+1

Output terminal

input terminal

Controller

Ma

lfu

ncti

on

Ind

ica

tor

Start OilPump

Reset

EncoderConnector

Pre

ssu

re

Se

ns

or

Unused

PressureCommand

Flow Rate Command

Blow

air

to

the

electro

moto

r


FeedbackSignal

Brake Resistor



Protectionswitch for



Unused

FeedbackSignal


Brake Unit

13 14

WW1

H1 H

DimensionsUNIT:mm[inch]

D

S1S1

Frame

mm

W H1W1 H

235

9.25

337

13.27

204

8.03

350

13.78inchC

D

146 6.5

5.75 0.26

VFD110VL23AxxxxVFD110VL43AxxxxVFD150VL43BxxxxVFD185VL43Bxxxx

S1

Frame E

W1W D

H1

H2

S2

H

D1

S1

D2S3

Dimensions UNIT:mm[inch]

Frame

mm

W H1W1 H2H D

280.0

11.02

500.0

19.69

235.0

9.25

475.0

18.70

S1 S2

inch

18.0

0.71E0

D1

94.2 16.0

3.71 0.63

251.7

9.91

11.0

0.43

D2

mm 370.0

14.57

589.0

23.19

335.0

13.19

560.0

22.05

18.0

0.71inch

13.0

0.51E2

132.5 18.0

5.22 0.71

260

10.24

13.0

0.51-

595.0

23.43

Frame D

DW1W

H1 H

S1S1


Frame

mm

W H1W1 H

255

10.04

384

15.12

226.0

8.90

403.8

15.90

3

inchD

D

168.0 8.5

6.61 0.33

VFD150VL23Axxxx

VFD185VL23Axxxx

VFD220VL23Axxxx

VFD220VL43Axxxx

VFD300VL43Bxxxx

S1

E0: VFD370VL43Bxxxx

516.0

20.31

H3

442.0

17.40

-

-

22.0

0.87

Ø1 Ø2 Ø3

34.0

1.34

62.7

2.47

-

-

-

-

-

-

S3

-

-

The RC and RB wiring terminals are for overheating protection.

S1S1

DETAIL A(MOUNTING HOLE)

DETAIL B(MOUNTING HOLE)

1

2332

1

WW1

HH1

H2

SEE DETAIL A

SEE DETAIL B

D

D1

S2

D2

H3

E2:

xVFD300VL23A xxxVFD370VL23Axxxx

Applicable to drive models that are 30kW or above.

Wiring

Note*1

Note*2.

U/T1

V/T2

W/T3Motor

U/T1

V/T2

W/T3

Motor

Applicable to drive models with capacity of 22kW or below. Please wrap the wire through the zero phase reactor at least three times before connecting to the motor.

Hybrid Controller Dimensions

Frame C


13 14

WW1

H1 H


D

S1S1

Frame

mm

W H1W1 H

235

9.25

337

13.27

204

8.03

350

13.78inchC

D

146 6.5

5.75 0.26

VFD110VL23AxxxxVFD110VL43AxxxxVFD150VL43BxxxxVFD185VL43Bxxxx

S1

Frame E

W1W D

H1

H2

S2

H

D1

S1

D2S3

Dimensions UNIT:mm[inch]

Frame

mm

W H1W1 H2H D

280.0

11.02

500.0

19.69

235.0

9.25

475.0

18.70

S1 S2

inch

18.0

0.71E0

D1

94.2 16.0

3.71 0.63

251.7

9.91

11.0

0.43

D2

mm 370.0

14.57

589.0

23.19

335.0

13.19

560.0

22.05

18.0

0.71inch

13.0

0.51E2

132.5 18.0

5.22 0.71

260

10.24

13.0

0.51-

595.0

23.43

Frame D

DW1W

H1 H

S1S1


Frame

mm

W H1W1 H

255

10.04

384

15.12

226.0

8.90

403.8

15.90

3

inchD

D

168.0 8.5

6.61 0.33

VFD150VL23Axxxx

VFD185VL23Axxxx

VFD220VL23Axxxx

VFD220VL43Axxxx

VFD300VL43Bxxxx

S1

E0: VFD370VL43Bxxxx

516.0

20.31

H3

442.0

17.40

-

-

22.0

0.87

Ø1 Ø2 Ø3

34.0

1.34

62.7

2.47

-

-

-

-

-

-

S3

-

-

The RC and RB wiring terminals are for overheating protection.

S1S1

DETAIL A(MOUNTING HOLE)

DETAIL B(MOUNTING HOLE)

1

2332

1

WW1

HH1

H2

SEE DETAIL A

SEE DETAIL B

D

D1

S2

D2

H3

E2:

xVFD300VL23A xxxVFD370VL23Axxxx

Applicable to drive models that are 30kW or above.

Wiring

Note*1

Note*2.

U/T1

V/T2

W/T3Motor

U/T1

V/T2

W/T3

Motor

Applicable to drive models with capacity of 22kW or below. Please wrap the wire through the zero phase reactor at least three times before connecting to the motor.


Frame C


50

150

200

250

350

85

20

119

164160434

150

307

3.5 THRU

INLET1-1/4" PT

OUTLET3/4" PT

350

250

129

174160434

768

150

50

150

200

307

20

85 3.5 THRU

INLET1-1/4" PT

OUTLET3/4" PT

150

50

200

307

150

25085

350

185160434

779

20

140

3.5 THRU

INLET1-1/4" PT

OUTLET1" PT

265

365

85

185

783

165433

170

100

200

250

347

20

140

3.5 THRU

INLET1" PT

OUTLET1" PT

265

365

777

200

250

347

165 179433

100

170

20

85

INLET1-1/4" PT

OUTLET1" PT

3.5 THRU

265

365

85

20

124

169175433

777

170

347

200

100

250

3.5 THRU

INLET2" PT

OUTLET

15 16

HES063H23A

HES063G43A

HES063H43A

HES100Z43A

HES080G23A

HES080H23A

HES080G43A

HES080H43A

HES100G23A

HES100H23A

HES100G43A

HES100H43A

HES125G23A

HES125H23A

HES125G43A

HES125H43A

HES160G23A

HES160G43A

4Ø

4Ø

4Ø

4Ø

4Ø

4Ø

Pump Dimensions

50

150

200

250

350

85

20

119

164160434

150

307

3.5 THRU

INLET1-1/4" PT

OUTLET3/4" PT

350

250

129

174160434

768

150

50

150

200

307

20

85 3.5 THRU

INLET1-1/4" PT

OUTLET3/4" PT

150

50

200

307

150

25085

350

185160434

779

20

140

3.5 THRU

INLET1-1/4" PT

OUTLET1" PT

265

365

85

185

783

165433

170

100

200

250

347

20

140

3.5 THRU

INLET1" PT

OUTLET1" PT

265

365

777

200

250

347

165 179433

100

170

20

85

INLET1-1/4" PT

OUTLET1" PT

3.5 THRU

265

365

85

20

124

169175433

777

170

347

200

100

250

3.5 THRU

INLET2" PT

OUTLET

15 16

HES063H23A

HES063G43A

HES063H43A

HES100Z43A

HES080G23A

HES080H23A

HES080G43A

HES080H43A

HES100G23A

HES100H23A

HES100G43A

HES100H43A

HES125G23A

HES125H23A

HES125G43A

HES125H43A

HES160G23A

HES160G43A

4Ø

4Ø

4Ø

4Ø

4Ø

4Ø

Pump Dimensions

Product Packaging

Accessories

1. Properly fix the motor and hydraulic unit onto the machine to prevent shifting. 2. Check that the hydraulic oil, inlet/outlet oil tube size and filter all conform with specifications. 3. Check that the AC motor drive and servo motor are properly installed. 4. Check if oil leakage occurs at low pressure, low displacement, open/close mold and injection/ ejection stages. 5. Extract all air from inside the system so pressure can be released.

Installation Precautions

Pump Dimensions

Please refer to HES user manual for accessories specifications.

265

365

85

20

124

169175552

896

200

100

250

170

347

3.5 THRU

INLET2" PT

OUTLET1" PT

85 265

365

20

136

181175552

908

100

200

250

170

347

3.5 THRU

INLET2" PT

OUTLET1-1/4" PT

HES160H23A

HES160H43A

HES063H23A

HES080G23A

HES080H23A

HES100G23A

HES100H23A

HES125G23A

HES125H23A

HES160G23A

HES063G43A

HES063H43A

HES080G43A

HES080H43A

HES100G43A

HES100H43A

HES125G43A

HES125H43A

HES160G43A

HES160H43A

HES200G43A

VFD110VL23A06HASpec: please refer to frame C

HSP-025-110-23ASpec: refer to frame 1

HESP-063-H-N-23Items: A,C,D*1,E

VFD110VL23A08GASpec: please refer to frame C

VFD150VL23A08HASpec: please refer to frame D

VFD150VL23A10GASpec: please refer to frame D



VFD300VL23A12HASpec: please refer to frame E

VFD300VL23A16GASpec: please refer to frame E


VFD150VL43B06HASpec: please refer to frame D

VFD150VL43B08GASpec: please refer to frame C

VFD185VL43B08HASpec: please refer to frame C




VFD300VL43B12HASpec: please refer to frame E

VFD300VL43B16GASpec: please refer to frame E





















HESP-080-G-N-23Items: A,C,D*1,E





HESP-125-H-B-23Items: A,B,C,D*3,E

HESP-160-G-B-23Items: A,B,C,D*3,E












17 18

HES200G23A

HES200G43A

HES100Z23AVFD220VL23A10ZA

Spec: please refer to frame DHSP-040-150-23ASpec: refer to frame 4

HESP-100-Z-N-23Items: A,C,D*1,E

HES160H23AVFD370VL23A16HA

Spec: please refer to frame EHSP-064-200-23ASpec: refer to frame 7


HES200G23AVFD370VL23A20GA






4Ø

4Ø

A. Brake Resistor B. Brake Unit C. Encoder Cable D. Magnetic Ring of PowerCable

E. Sensor Clamp

ModelHybrid Controller Pump Accessories

Package Items

Product Packaging

Accessories

1. Properly fix the motor and hydraulic unit onto the machine to prevent shifting. 2. Check that the hydraulic oil, inlet/outlet oil tube size and filter all conform with specifications. 3. Check that the AC motor drive and servo motor are properly installed. 4. Check if oil leakage occurs at low pressure, low displacement, open/close mold and injection/ ejection stages. 5. Extract all air from inside the system so pressure can be released.

Installation Precautions

Pump Dimensions

Please refer to HES user manual for accessories specifications.

265

365

85

20

124

169175552

896

200

100

250

170

347

3.5 THRU

INLET2" PT

OUTLET1" PT

85 265

365

20

136

181175552

908

100

200

250

170

347

3.5 THRU

INLET2" PT

OUTLET1-1/4" PT

HES160H23A

HES160H43A

HES063H23A

HES080G23A

HES080H23A

HES100G23A

HES100H23A

HES125G23A

HES125H23A

HES160G23A

HES063G43A

HES063H43A

HES080G43A

HES080H43A

HES100G43A

HES100H43A

HES125G43A

HES125H43A

HES160G43A

HES160H43A

HES200G43A

VFD110VL23A06HASpec: please refer to frame C








VFD300VL23A12HASpec: please refer to frame E

VFD300VL23A16GASpec: please refer to frame E


VFD150VL43B06HASpec: please refer to frame D


VFD185VL43B08HASpec: please refer to frame C












































17 18

HES200G23A

HES200G43A




HES160H23AVFD370VL23A16HA



HES200G23AVFD370VL23A20GA






4Ø

4Ø

A. Brake Resistor B. Brake Unit C. Encoder Cable D. Magnetic Ring of PowerCable

E. Sensor Clamp

ModelHybrid Controller Pump Accessories

Package Items

DELTA_IA-MDS_HES_C_EN_20150309

Delta Hybrid Energy Saving System

Automation for a Changing World

www.deltaww.com

HES Series

Industrial Automation HeadquartersDelta Electronics, Inc. Taoyuan Technology Center18, Xinglong Road, Taoyuan District, Taoyuan City 33068, Taiwan (R.O.C.)TEL: 886-3-362-6301 / FAX: 886-3-371-6301

AsiaDelta Electronics (Jiangsu) Ltd.Wujiang Plant 31688 Jiangxing East Road, Wujiang Economic Development ZoneWujiang City, Jiang Su Province, P.R.C. 215200TEL: 86-512-6340-3008 / FAX: 86-769-6340-7290

Delta Greentech (China) Co., Ltd.238 Min-Xia Road, Pudong District, ShangHai, P.R.C. 201209TEL: 86-21-58635678 / FAX: 86-21-58630003 Delta Electronics (Japan), Inc.Tokyo Office 2-1-14 Minato-ku Shibadaimon, Tokyo 105-0012, JapanTEL: 81-3-5733-1111 / FAX: 81-3-5733-1211

Delta Electronics (Korea), Inc.1511, Byucksan Digital Valley 6-cha, Gasan-dong, Geumcheon-gu, Seoul, Korea, 153-704TEL: 82-2-515-5303 / FAX: 82-2-515-5302

Delta Electronics Int'l (S) Pte Ltd.4 Kaki Bukit Ave 1, #05-05, Singapore 417939TEL: 65-6747-5155 / FAX: 65-6744-9228

Delta Electronics (India) Pvt. Ltd.Plot No 43 Sector 35, HSIIDC Gurgaon, PIN 122001, Haryana, India TEL : 91-124-4874900 / FAX : 91-124-4874945

AmericasDelta Products Corporation (USA)Raleigh OfficeP.O. Box 12173,5101 Davis Drive, Research Triangle Park, NC 27709, U.S.A.TEL: 1-919-767-3800 / FAX: 1-919-767-8080

Delta Greentech (Brasil) S.A.Sao Paulo OfficeRua Itapeva, 26 - 3° andar Edificio Itapeva One-Bela Vista

01332-000-São Paulo-SP-BrazilTEL: 55 11 3568-3855 / FAX: 55 11 3568-3865

EuropeDeltronics (The Netherlands) B.V.Eindhoven OfficeDe Witbogt 20, 5652 AG Eindhoven, The Netherlands TEL: 31-40-2592850 / FAX: 31-40-2592851

*We reserve the right to change the information in this catalogue without prior notice.

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