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Design of Elastomeric Bearing

Date post: 27-Jan-2016
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Bearing
12
Bridge Bearing Bearing is a mechanical device placed between superstructure and substructure to transmit vertical and horizontal load allowing some translational and rotational movement. Translational and rotational movement of bridge superstructure may be due to Shrinkage of concrete Elastic shortening of concrete due to prestressing Creep of concrete Temperature expansion and contraction Movement due to external load Translational and rotational movement of bridge deck may be in longitudinal or transverse or other direction of bridge
Transcript
Page 1: Design of Elastomeric Bearing

Bridge Bearing

Bearing is a mechanical device placed betweensuperstructure and substructure to transmit vertical andhorizontal load allowing some translational and rotationalmovement.

Translational and rotational movement of bridgesuperstructure may be due to• Shrinkage of concrete• Elastic shortening of concrete due to prestressing• Creep of concrete• Temperature expansion and contraction• Movement due to external load

Translational and rotational movement of bridge deck may be inlongitudinal or transverse or other direction of bridge

Page 2: Design of Elastomeric Bearing

Types of Bridge Bearing

Bearing Fixed Bearing –Bearing, which allows rotational movement

Free Bearing (Expansion Bearing) –Bearing, which allows horizontal and rotational movement

Metalic Bearing –Bearing made up of Metal i.e. steel or cast iron

Elastomeric Bearing –Bearing made up of artificial rubber (Neoprene)

Page 3: Design of Elastomeric Bearing

Metalic Bearing Roller Bearing

Single RollerMultiple Roller

Rocker BearingLinear RockerPoint RockerRocker Cum Roller

Knuckle BearingCylindrical KnuckleSpherical KnucklePin KnuckleLeaf Knuckle

Sliding Plate Bearing

Elastomeric Bearing Pad Pot

Single Roller Bearing

Multiple Roller Bearing

Linear Rocker Bearing

Point Rocker Bearing

Cylindrical Knuckle Bearing

Spherical Knuckle Bearing

Pin Knuckle Bearing

Leaf Knuckle Bearing

Elastomeric Pad Bearing

Slide Plate Bearing

Elastomeric Pot Bearing

Page 4: Design of Elastomeric Bearing

• Elastomeric bearing is made of synthetic rubber. Elastomer is thetrade name of Neoprene. Elastomeric bearing is designed to besufficiently soft horizontally to allow translation and sufficientlystiff vertically to prevent appreciable changes in their heightunder variable loads.

• Bearing may be reinforced or unreinforced. In reinforced bearing,mild steel plates are embedded. Unreinforced bearing may onlybe used at support of slab culverts or slab bridges.

• Elastomeric bearings are not expensive, easy to install andmaintain.

• Life of bearing is about 25 years. So there should be provision ofreplacement of the elastomeric bearings after about 25 years.

ELASTOMERIC BEARING

Page 5: Design of Elastomeric Bearing

Elastomeric Bearing

Page 6: Design of Elastomeric Bearing

Loads on Bearing

Vertical load• DL from superstructure• LL from superstructure• Vertical load due to braking effort • Vertical Seismic load• Vertical wind load

Horizontal load• Wind load from superstructure• Load induced by creep, shrinkage and temperature effect• Braking load• Vertical load due to seismic effect

These loads are combined according to the loadcombinations specified by IRC 6 and bearing isdesigned for critical combination of loads

Page 7: Design of Elastomeric Bearing

Load Combination

Page 8: Design of Elastomeric Bearing

Design of Elastomeric Bearing

Find overall length (lo), breadth (bo) and thickness (h) of elastomeric pad. Find numberof internal layers of elastomer(n), thickness of internal layers of elastomer (hi), numberof steel plates (ns), thickness of steel plates (hs), effective cover to steel plate (he) andside cover (c). Approximate sizing of bearing is done on the basis guidelines provided byIRC 83 Pt. II (Refer Table Appendix. I)

Geometrical Design

hs

hi

he

bo

h

lo

c

cSteel plate

b

l

Cross Section of Bearing

Plan of Bearing

Page 9: Design of Elastomeric Bearing

Standard Plan Dimensions and Design Data of Elastomeric Bearing

Table Appendix I, IRC 83 Part II

Page 10: Design of Elastomeric Bearing

Check the geometrical dimensions of bearing as follows.

• h ≥ bo / 10 and h ≤ bo / 5

• Bearing stress in concrete below bearing ≤ Allowable bearing stress in concrete

Where, Allowable bearing stress = 0.25(fck)1/2

• Shape factor (S) >6≤12

Where, S = l x b / 2 ho(l + b )

• The thickness of the internal layer of elastomer hi, the thickness of the steel platehs, and the elastomer cover at the top and bottom he should correspond to thefollowing dimensions.hi (mm) 8 10 12 16hs (mm) 3 3 4 6he (mm) 4 5 6 6

• The side cover (c) of elastomer for the steel laminates is 6 mm.

Page 11: Design of Elastomeric Bearing

1. Check bearing for shear strain

Total shear strain in bearing ≤ 0.7

Where,Total shear strain (γd) = Strain due to creep, shrinkage andtemperature variation + shear strain due to horizontal load

2. Check bearing for rotationMaximum rotation of girder ≤ Permissible rotation

αd ≤ β n αbi,max

Where,

αd = maximum rotation, which may be taken as 400 Mmax L/(EcI) 10-3

n= number of internal elastomer layersβ = (σm/σm,max)σm = average compressive stress ; σm,max = 10N/mm2

αbi,max = (0.5 σm hi )/(bs2)M - Maximum BM at mid span L- span of girderEc – Modulus of elasticity of concrete [In short term loading ; Ec = 5000(fck)

1/2 ]I = Gross moment of inertia of main girder

bo

∆b

h

Translational Movementof Bearing

bo

αd

h

Rotational Movementof Bearing

Design

γd = ∆b /h ≤ 0.7

Page 12: Design of Elastomeric Bearing

3. Check bearing for friction

• Total Shear Strain (γd) ≤ 0.2 + 0.1 σm

• Normal stress ‘σm ‘ ≥ 2 N/mm2 and ≤ 10 N/mm2

4. Check bearing for Shear Stress

Total shear stress due to normal and horizontal loads and rotation ≤ 5 N/mm2

τc + τr + τα ≤ 5 N/mm2

Where, Shear stress due to normal load (τc )=(1.5 σm )/SShear stress due to horizontal load ( τr ) = Total shear strainShear stress due to rotation( τα )= 0.5(b/hi)

2 αbi max

Where, σm = Normal compressive stress σm,max = 10N/mm2


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