Designers' manual- Insulated Roof Systems: Part 11€¦ · KS1000 SF Secret Fix 371 Insulated Roof...

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KS1000 RWTrapezoidal 163

KS500/1000 ZIPStanding Seam - Kingzip 229

KS1000 LP/CRLo-Pitch - Curved 255

KS1000 TSSlate & Tile Support 305

KS1000 RT Roof Tile 351

KS1000 SF Secret Fix 371

InsulatedRoof Systems

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For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info

http://www.barbourproductsearch.info/kingspan-insulated-panels-comp107529.html

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Product Data 165

Model Specifications 169

Fastener Selection 187

Construction Details 189

• Panel Dimensions 189• Fastener Locations 190• Side & End Lap 191• Ridge 192• Mono Ridge 193• Curved Mono Ridge 194• Eaves 195• Curved Eaves 199• Verge 200• Valley Gutter 209• Hip 209• Valley Hip 210• Lean-to Roof 211• Expansion Joint 213• Change in Roof Slope 214• Ridge Ventilator 215• Rooflight Ventilator 216• Barrel Type Ventilator 217• Velux Rooflight 218• Roof Extractor 219

KS1000 Safespan 80Rooflight System 221

Trapezoidal

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Insulated Roof System


Kingspan systems provide certainty of specification and construction performance

over the building’s lifetime

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KS1000 RW Roof SystemTrapezoidal

ApplicationThe KS1000 RW Roof system is suitable for building applicationswith roof slopes of 4° and above.

Cut back

Panel length

Panel End Cut BackAll panels are normally produced with a minimum cut back of10mm. Cut backs up to 175mm can also be manufactured.

If flush ended panels (no cut back) are required they can bemanufactured with one end flush and a 10mm cut back on theopposite end, based on panels exceeding 1.8m in length. The recommended cut back for panel end lapping is 150mm.Panels less than 1.8m long which require a cut back can beprovided, but will be charged at full 1.8m price, plus cutting cost.

Product Reference Application Description

KS1000 RW Standard trapezoidal roof panel.

KS1000 RW-FM Trapezoidal roof panel with Factory Mutual (FM) approval for roof applications.

KS1000 RW-LPCB Trapezoidal roof panel with LossPrevention Certification Board (LPCB) approval for roof applications.

Product Tolerance

Cut to Length -0.05% +0.1%

Liner Sheet Length -0.1% +0.1%

Cover Width -0mm +3mm

Thickness -2mm +2mm

End Square -3mm +3mm

Available LengthsStandard lengths 1.8 to 12 metres. 12 to 22 metres can besupplied but may be subject to a transport surcharge. Panels lessthan 1.8m long which require a cut back can be provided, but willbe charged at full 1.8m price, plus cutting cost.

*These panel thicknesses comply with Part L2 (England & Wales) and Part J (Scotland)† Aluminium faced panels are not LPCB and FM certified.

A - Core Thickness (mm) 40 50 60 70 80* 100*

B - Overall Dimension (mm) 75 85 95 105 115 135

Weight kg/m2 0.5/0.4 steel 9.9 10.3 10.7 11.0 11.5 12.3

Weight kg/m2 0.63/0.4 steel 11.8 12.2 12.6 12.9 13.4 14.2

Weight kg/m2 0.7/0.5 alum.† 5.6 6.0 6.4 6.7 7.2 8.0

1000mm cover width

333mm333mm 333mm

A B

Dimensions & Weight

Ref. No. 260a/06 to LPS 1181

Insurer Approved System


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Materials - SteelSubstrate

• HPS200/Celestia: ZA255 Galvalloy hot-dip zinc-aluminiumalloy coated steel (= 95% Zn/=5% Al) to BS EN 10214: 1995,Grade Fe E220G with a Z275 zinc coating.

• PVDF: Galvatite, hot-dipped zinc coated steel to BS EN 10147:1992. Grade Fe E220G with a Z275 zinc coating.

• Standard external sheet thickness 0.5mm, standard internalsheet thickness 0.4mm. Other thicknesses can be supplied tospecial order.

Coatings - External Weather Sheet

• HPS200 Plastisol: 200 micron thick high performance coatingapplied to the weatherside of the panel. Designed to achievehigh levels of durability and colour stability, is highly resistant todamage in transit and on-site.

• PVDF: 27 micron thick stoved fluorocarbon coating which hasexcellent colour stability even at temperatures as high as 120°C.

• Celestia: 120 micron thick Plastisol coating. 16 metalliccolours.

• Silicone Polyester: An economical coating with medium termlife for worldwide use.

• Reverse side of sheet coated with a light grey polyester coating.• The sheet is available in either plain or stucco embossed finish.

Coatings - Internal Liner Sheet

• Lining Enamel: 15 micron thick coating developed for use forthe internal lining of insulated panels. Standard colour is “brightwhite” with an easily cleaned surface.

• HPS200 Plastisol: 200 micron thick coating used in areaswhere there is high internal humidity, or a corrosive environment.

• Stelvetite Food & Hygiene Safe: This is a 120 micron thickchemically inert polymer film bonded to steel suitable forcladding the interior of cold stores, food processing buildingsand other hygiene applications.

• Reverse side of sheet coated with a light grey polyester coating.• The sheet is available in either plain or stucco embossed finish.

Materials - AluminiumSubstrate

• Aluminium substrate, Grades 3003/4/5 series.• Standard external sheet thickness 0.7mm, standard internal

sheet thickness 0.5mm.

Coatings - External Weather Sheet

• PVDF: 25 micron thick stoved fluorocarbon coating which hasexcellent colour stability even at temperatures as high as 120˚C.

• ARS Abrasion Resistant: 28 micron thick polyester orpolyurethane resin reinforced with polyamide high durabilitycoating with exceptionally good handling characteristics.

• Silicone Polyester: An economical coating with medium termlife for worldwide use.

• Alternatively the weather sheet can be supplied in mill finish,stucco embossed.

Coatings - Internal Liner Sheet

• Standard internal facing is white polyester coated, plain orstucco embossed.

Insulation Core• Polyisocyanurate (PIR): with zero ozone depletion (Zero ODP).

Available in LPCB and FM insurer approvedcertified product range, please contact Kingspan TechnicalDesign Bureau.

SealsFactory Applied Side Lap TapeAll side laps have a factory applied anti condensation tape.Additionally a specially developed side lap tape is factory appliedto panels for low-temperature chill stores at extra cost.

Factory Applied Side & End Lap ProtectionIf specifiers require additional under lap corrosion protection, thiscan be factory applied at extra cost.


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Quality & DurabilityKingspan Insulated Panels are manufactured from the highestquality materials, using state of the art production equipment torigorous quality control standards, complying with ISO 9001: 2000standard, ensuring long term reliability and service life.

Guarantees & WarrantiesKingspan will provide external coating and product warranties andguarantees on an individual project basis.

PackingStandard PackingKS1000 RW panels are stacked weather sheet to weather sheet(to minimise pack height). The top, bottom, sides and ends areprotected with foam and timber packing and the entire pack iswrapped in plastic.The number of panels in each pack depends on panel thicknessand length. The table below is shown as a guide. Quantities arereduced for exceptionally long panels. Typical pack height is1100mm. Maximum pack weight is 1500kg.

Sea FreightFully timber crated packs are available on projects requiringdelivery by sea freight shipping, at additional cost. Alternatively,steel containers can be used. Special loading charges apply.

DeliveryAll deliveries (unless indicated otherwise) are by road transport toproject site. Off loading is the responsibility of the client.

Site Installation Procedure Site assembly instructions are available from theKingspan Technical Design Bureau.

BiologicalKingspan panels are normally immune to attack from mould, fungi,mildew and vermin. No urea formaldehyde is used in theconstruction, and the panels are not considered deleterious.

FireSteel and aluminium outer and inner facings have Class 1 surfacespread of flame to BS 476: Part 7: 1987, and are Class 0, asdefined by Building Regulations. The panel surfaces are ratedFAA/SAA to BS 476: Part 3: 1975. KS1000 RW insurer approved

panels are available with FM and LPCB certification,with steel facings.

AcousticsKS1000 RW panels comply with Building Regulations Part E fornon-domestic buildings. For residential, domestic, educationand healthcare building applications, BB93 and HTM 2045solutions, consult Kingspan Technical Design Bureau.

All KS1000 RW panels have a single figure weighted soundreduction Rw = 25dB.

Building Regulations & StandardsKingspan insulated roof and wall systems conform to the followingBuilding Regulations and Standards (Non-domestic buildings):

i) Approved Document A: Structure (England & Wales)

ii) Approved Document B: Fire (England & Wales)

iii) Approved Document E: Resistance to the Passage of Sound (England & Wales)

iv) Approved Document Part L2: Conservation of Fuel & Power (England & Wales)

v) Building Standard Part D: Structural Fire Precautions (Scotland)

vi Building Standard Part H: Resistance to the Transmission of Sound (Scotland)

vii) Building Standard Part J: Conservation of Fuel & Power (Scotland)

viii) Building Standard Part L: Conservation of Fuel & Energy (Ireland)

PerformanceThermal Insulation

Panel Thickness (mm) U value W/m2k

40 0.43

50 0.35

60 0.30

70 0.26

80 0.25*

100 0.21*

U - Thermal transmittance W/m2K* U-Value calculated in accordance with the method required by the Building

Regulations Part L2 (England & Wales) and Building Standards Part J (Scotland)

Sound Reduction Index (SRI) Tested

Frequency Hz 125 250 500 1k 2k 4k

SRI dB 17.2 20.0 23.2 23.4 23.2 40.5

Panel Core Thickness 40 50 60 70 80 100

No. panel/pack (max.) 17 15 13 11 11 7


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StructuralUnfactored Load/Span Table (use calculated design windload values unfactored)

SPAN Core Load Uniformly Distributed Loads (kN/m2)CONDITION Thickness Type Span L in Metres

(mm) 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0

SINGLE SPAN 40 Downwards 3.55 3.01 2.58 2.23 1.89 1.50 1.19 0.94Suction 4.21 3.63 3.16 2.78 2.42 2.04 1.75 1.52

Outer Sheet 50 Downwards 4.04 3.47 3.01 2.63 2.31 1.95 1.58 1.280.5mm steel Suction 5.01 4.37 3.84 3.22 2.67 2.26 1.93 1.68Inner Sheet 60 Downwards 4.49 3.90 3.42 3.01 2.66 2.37 2.00 1.640.4mm steel Suction 5.82 5.13 4.29 3.49 2.90 2.45 2.10 1.83

70 Downwards 4.90 4.30 3.79 3.36 2.99 2.67 2.40 2.04Suction 6.64 5.78 4.58 3.73 3.10 2.63 2.26 1.96

L 80 Downwards 5.34 4.72 4.19 3.73 3.34 2.99 2.69 2.43Suction 7.48 6.08 4.83 3.94 3.28 2.78 2.39 2.08


DOUBLE SPAN 40 Downwards 3.55 3.01 2.58 2.23 1.94 1.70 1.50 1.33Suction 3.13 2.63 2.26 1.97 1.75 1.56 1.41 1.28

Outer Sheet 50 Downwards 4.04 3.47 3.01 2.63 2.31 2.04 1.81 1.620.5mm steel Suction 3.23 2.73 2.36 2.07 1.84 1.65 1.50 1.37Inner Sheet 60 Downwards 4.49 3.90 3.42 3.01 2.66 2.37 2.11 1.890.4mm steel Suction 3.30 2.81 2.44 2.15 1.92 1.73 1.57 1.44


L L 80 Downwards 5.34 4.72 4.19 3.73 3.33 2.94 2.62 2.34Suction 3.44 2.96 2.58 2.29 2.05 1.86 1.70 1.56


Notes:1. Values have been calculated using the limit state method described in the

“European Recommendations for the Design of Sandwich Panels”(ECCS document No.115 2001), taking imposed loads, temperature andcreep into account.

2. For each value individual and combined load cases with appropriate loadfactors and temperatures have been considered. These are detailed under“Structural Performance” in the Building Design Section.

3. The table is for medium and light coloured panels, as recommended byKingspan for roofs.

4. The following deflection limits have been used:

Downward loading L/200Suction loading L/150

5. For intermediate values linear interpolation may be used.

6. The standard fastener pattern is shown in the construction details. When thepanels are valley fixed to 1.6mm thick cold rolled steel purlins at 2m centresthe allowable suction load is 1.8kN/m2. For other fastener and purlinarrangements the allowable suction load can be calculated using theprocedure shown in the design example under “Structural Performance”in the Building Design Section.

7. The allowable steelwork tolerance between bearing planes of adjacentpurlins is L/600, where L is the purlin spacing.

8. Load span tables for panel specifications not shown are available from the Kingspan Technical Design Bureau.

9. FM approved panels spans must be limited to a maximum of 2 metres insingle or double span conditions.


Kingspan Insurer Approved Systems“ ”

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Construction ApplicationStandard Environment - Roof - LPS 1181 Grade B

Seals & FillersSide LapAll external side laps to be weather sealed along the full length byan unbroken bead of Scapa Tape 4mm diameter butyl rubbersealant tape, Ref: 0311.

In addition all side laps have a factory applied anti condensationtape.

End LapAll external end laps to be 150mm long, and weather sealed alongthe full width using three unbroken runs of Scapa Tape 4mmdiameter butyl rubber sealant tape Ref: 0311.

Profiled FillersWhere flashings are fixed across the profile of the insulated panel,EPDM faced closed cell polyethylene foam fillers should be usedto seal and close the profile. Seal the top, bottom and sides ofeach profiled filler with non-curing gun-grade sealant, Scapa Tapes,Ref: 0100.

JunctionsJunctions between the roof panel system and walls / penetrationsinsulated with PIR board insulation any gaps filled with AlfasbondFR fire rated gun applied canister urethane insulation.

Internal face of panel to be air sealed along the full length by anunbroken Scapa Tape 6mm diameter butyl rubber sealant tape.

FastenersPrimaryAll primary fasteners must be the high threaded typemanufactured from carbon steel, anti-corrosion coated, and fittedwith a 19mm diameter bonded stainless steel washer and integralcolour matched heads.

All fasteners to be located through every valley of the profile.

To comply with the requirements of BS 6399: Part 2: 1997, it maybe necessary to provide additional fixings in areas of high localsuction.

SecondarySide laps and flashings to be stitched at 450mm centres(maximum) with carbon steel stitching screws, complete with14mm diameter bonded stainless steel washers and integralcolour matched heads.

KS1000 RW/Zero ODP/LPCB Trapezoidal Roof System Ref No: 1/5.71/LPS-B

ApplicationThe following specification is for KS1000 RW/Zero ODP/LPCBcertified Trapezoidal Insulated Roof Panel used for buildings withroof slopes of 4° and above with internal humidity classenvironments 1-4 inclusive.

KS1000 RW is Loss Prevention Certification Board (LPCB) certifiedto LPS 1181 Grade B.

Materials & CoatingsExternal Weather SheetSubstrate to be 0.5mm thick steel S220GD+ZA eutectic Galvalloyhot-dip zinc coated steel to BS EN10214: 1992.

External coating to be Corus UK Limited Colorcoat HPS200Plastisol, 200 microns thick.

Colour – standard SC.

Reverse to have a light grey polyester coating.

Insulation CoreTo consist of 80mm thick, closed cell, with zero ozone depletion(Zero ODP) and LPCB certified polyisocyanurate (PIR) insulation.

The auto adhesive properties of the core bond the external andinternal sheets together, and control the panel thickness achievedduring manufacture.

Internal Liner SheetSubstrate to be 0.4mm thick hot-dip zinc coated Steel toBS EN10147: 1992.

Internal coating to be Lining Enamel, 15 microns thick.Colour - White.


PerformanceThermal InsulationThe panel must have a thermal transmittance (U value) of0.25 W/m2K calculated using the method required by the BuildingRegulations Part L2 (England & Wales) and Building StandardsPart J (Scotland).

FireThe external and internal faces of the panel to be Class 0 inaccordance with the Building Regulations when tested to BS 476:Parts 6: 1989 and Part 7: 1987.

The panel must be rated SAA when tested to BS 476: Part 3: 1975.

The system has passed all the requirements of LPS 1181: Issue 3ceiling Lining Test.

AirtightnessOverall airtightness for complete envelope less than 10m3/hr/m2

at 50Pa.


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Construction DetailsFlashingsAll external flashings to be made from 0.63mm thick coated steelto the same specification as the outer sheet of the panel. Colour -standard SC.

All flashings to be weather sealed at laps and along the full lengthby an unbroken bead of Scapa Tape 9mm wide x 3mm thick butylrubber sealant tape, Ref: 0311.

All flashings to have butt straps and sealed with two unbrokenruns of Scapa Tape 9mm wide x 3mm thick butyl rubber sealanttape, Ref: 0311.

All internal flashings to be made from 0.4mm thick steel substrate,to the same specification as the liner sheet of the panel.

All internal flashings to be air sealed at laps and along the fulllength by an unbroken bead of Scapa Tape 6mm diameter butylrubber sealant tape, Ref: 0311. End laps to be air sealed withVapourflex or gun-grade sealant.

Panel LengthsExact lengths to be determined by the cladding contractor fromthe steelwork drawing, but typically using 9000mm lengths.

Construction RequirementsSteelwork ToleranceThe steel frame must be made and assembled to an accuracy of L/600 between fixing planes of adjacent purlins, where L. is thepurlin spacing, and generally to BS 5950: Part 2: 1992.

InstallationAll fasteners, seals and fillers to be of correct specification andinstalled as indicated on the project construction drawings.

Site cut panels must provide accurate, true lines with no distortion. Panels to be cut with powered reciprocating type saw and allexposed site cut panels to be treated with a suitable edgeprotection lacquer.

Cut openings for outlets, vents, flues etc. to be the minimum size necessary.

Remove all swarf and any foreign matter immediately from theexternal surface of panels.

Fasteners to be checked and adjusted if necessary to ensure theyare weather tight and external panel facing is not distorted.

SafetyThe contractor is to determine and use a safe method of workingthroughout the installation and construction period, whichcomplies with HSE & CDM requirements.

NBS Format SpecificationH43 - Metal Composite Panels

Cladding/CoveringTo be read with Preliminaries/General conditions.

121S - Metal Composite Panels Roof Cladding

• Drawing reference(s): _________• Supports: Cold rolled purlins

Bearing width: 50mmPitch: minimum 4°

• Manufacturer and reference: Kingspan roof cladding systemfor standard internal and external environments and LossPrevention Certification Board certified to LPS 1181 Grade B.

• Test results: LPS 1181 Issue 3, ceiling lining tests: Passed allrequirements

• Panels:Profile reference: KS1000 RW/Zero ODP/LPCB - Trapezoidal Insulated Roof Panel.External facings:• Material: Galvalloy hot-dip ZA255 coated steel to BS EN

10214, Grade S220GD+ZA.• Thickness: 0.5mm• Finish/Colour: Colorcoat HPS200 Plastisol with Scintilla

finish, Standard colour.Internal facings:• Material: Hot-dip zinc coated steel to BS EN 10147.• Thickness: 0.4mm• Finish/Colour: Lining Enamel, colour White.

Core insulation: s and LPCB certified.Panel thickness: 115mm overall (80mm core)

• End laps: 150mm.• End lap sealant: Triple line of 4mm diameter Scapa Tapes,

Ref: 0311, site applied at lap in external facings.• Side lap sealant:

• Single line of 4mm diameter Scapa Tapes, Ref: 0311, site applied at lap in external facings.

• Anti-condensation tape, factory applied at butt joint between panels.

• Fasteners: As determined by Clause 220A.Number and location:• Primary fasteners: As determined by Clause 197A, but with

each panel fixed to each support using not less than threefastenings. Fix through every valley of profile, asrecommended by cladding manufacturer.

• Secondary fasteners: Stitch external side laps at 450mmmaximum centres.



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• Accessories: Profiled fillers as Clause 300A.• Thermal Transmittance (U Value) calculated using the method

required by the Building Regulations Part L2 (England & Wales)and Building Standards Part J (Scotland): 0.25 W/m2K

• Air leakage rate of 10m3/hr/m2 at 50 Pa.• Other requirements:

• Internal face of panel to be air sealed along the full length byan unbroken run of 6mm diameter Scapa Tapes, Ref: 0311.

197A - Attachment• Determine the number and location of cladding fasteners

recommended by the cladding manufacturer to resist windloads calculated in accordance with BS 6399: Part 2 StandardMethod and BS 5427: Part 1.

• Calculate wind loads on roof and wall cladding appropriate tolocation, exposure, roof height, building shape and size inaccordance with BS 6399: Part 2 Standard Method andBS 5427: Part 1.

Basic wind speed (Vb): ___ m/sAltitude factor (Sa): ___Direction factor (Sd): ___Seasonal factor (Ss): 1Probability factor (Sp): 1Terrain and building factor (Sb): ___External and internal size effect factors (Ca): 1External pressure coefficients (Cpe): As determined from BS 6399: Part 2, Clauses 2.4 and 2.5.Internal pressure coefficients (Cpi): As determined from BS 6399: Part 2, Clause 2.6.Dominant opening: _________

220A - Fasteners• Manufacturer: One of the following:

SFS Intec Ltd, tel. 0113 208 5500Ejot Ecofast Ltd, tel. 0113 247 0880

• Primary fasteners:High threaded screws with bonded washers.Type(s), size(s) and drilling capacity: As re-commended byfastener manufacturer to suit type and thickness of supports,and thickness of cladding panels.Screw material: Anti-corrosion coated carbon steel.Washer material: Grade 304 austenitic stainless steel.Washer size: 19mm diameter.Heads: Integral colour matched heads

• Secondary fasteners: Stitching screws with bonded washers.Screw/washer material: As primary fasteners.Washer size: 14mm diameter.Heads: As primary fasteners.

275 - Continuity Thermal Insulation• Junctions between the roof panel system and

walls/penetrations insulated with PIR board insulation any gaps filled with Alfasbond FR fire rated gun applied canisterurethane insulation.

• Placement: Secure and continuous with cladding/coveringinsulation

300A - Profiled Fillers• Drawing reference(s): _________• Manufacturer and reference: Hartington Conway 0730, type

to suit cladding profile.Material: EPDM faced polyethylene foam.Colour: Black.

• Fixing: Seal the top, bottom and sides of each profile filler witha non-setting gun-grade sealant, Scapa Tapes, Ref: 0100.

• Locate where shown on drawings and wherever necessary toclose off corrugation cavities from the inside and outside of thebuilding. Ensure a tight fit and leave no gaps.

310A - Purpose Made Cold Formed Metal Accessories -External

• Drawing reference(s): _________• Material/finish: As external face of cladding.

Thickness: 0.63mmColour: To match external face of cladding.Workmanship as section Z11.

• Fixing: Stitch to external face of panels at max. 450mmcentres using secondary fasteners as specified for the claddingsystem.

• Sealing: Single line of 6mm diameter butyl rubber sealant TapeRef: 0311, site applied between flashing and panel.

311A - Purpose Made Cold Formed Metal Accessories -Internal

• Drawing reference(s): _________• Material/finish: As internal face of cladding.

Thickness: 0.4mmColour: White.Workmanship as section Z11.

• Fixing: Stitch to internal face of panels at max. 450mm centresusing secondary fasteners as specified for the cladding system.

• Sealing: Single line of 6mm diameter Scapa Tapes, Ref: 0311butyl rubber, site applied between flashing and panel.

• End laps to be air sealed with Vapourflex or gun-grade sealant.


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Anti-condensation tape(Factory applied)

Stitching screws at450mm centres

4mm Ø butyl rubbersealant (site applied)

Detail 2 - End LapDetail 1 - Side Lap

Detail 3 - Fastener Locations

Note: Main fixing every valley

150mm

Nominal 10mm

Max. 20mm

Min.10mm

3 runs of 4mm Øbutyl rubber sealant

(Site applied)

Fixing screw

50mm


Detail 4 - Ridge Detail

Internal ridge flashing with150mm overlap sealedwith air seal, Vapourflex orgun-grade sealant

Purlin

Air seal - 8mm Øbutyl rubber sealant

KS1000 RW/LPCB insulated roof panel

Profiled filler sealed top andbottom with gun-grade sealant

Ridge flashing with 150mmsealed butt straps

Profiled filler set back 80 to100mm to prevent bird attack

Site applied Alfasbond fire rated (FR) canister insulation


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Construction ApplicationStandard Environment - Roof - Factory Mutual Certificate

KS1000 RW/Zero ODP/FM Trapezoidal Roof System Ref No: 1/5.71/FM

ApplicationThe following specification is for KS1000 RW/Zero ODP/FMcertified Trapezoidal Insulated Roof Panel used for buildings withroof slopes of 4° and above, internal humidity class environments1-4 inclusive and where a Factory Mutual (FM) insurer approved

certified system is required.

Materials & CoatingsExternal Weather SheetSubstrate to be 0.5mm thick steel S220GD+ZA eutectic Galvalloyhot-dip zinc coated steel to BS EN10214: 1992. External coatingto be Corus UK Limited Colorcoat HPS200 Plastisol, 200 micronsthick.

Colour – Standard.


Insulation CoreTo consist of 80mm thick, closed cell, with zero ozone depletion(Zero ODP) and FM insurer approved certifiedpolyisocyanurate (PIR) insulation.

The auto adhesive properties of the core bond the external andinternal sheets together, and control the panel thickness achievedduring manufacture.

Internal Liner SheetSubstrate to be 0.4mm thick hot-dip zinc coated Steel toBS EN10147: 1992.

Internal coating to be Lining Enamel, 15 microns thick.Colour - White.




The panel must be rated SAA when tested to BS 476: Part 3: 1975.The System has the following FM test results ASTM E-180 Spreadof Flame Test-Pass Class A, Class 1 Test (Calorimeter)-PassClass 1, Wind uplift Test-Pass 1-90.


at 50Pa.


In addition all side laps have a factory applied anti-condensationtape.

End LapAll external end laps to be 150mm long, and weather sealed alongthe full width using three unbroken runs of Scapa Tape 4mmdiameter butyl rubber sealant tape Ref: 0311.


JunctionsJunctions between the roof panel system and walls / penetrationsinsulated with FM approved board insulation any gaps filled withAlfasbond FR fire rated gun applied canister urethane insulation.

Internal face of panel to be air sealed along the full length by anunbroken Scapa Tape 6mm diameter butyl rubber sealant tape.

FastenersPrimaryAll primary fasteners must be the high threaded typemanufactured from carbon steel, anti-corrosion coated, and fittedwith a 19mm diameter bonded stainless steel washer and integralcolour matched heads.

All fasteners to be located through the every valley of the profile. To comply with the requirements of BS 6399: Part 2: 1997, andthose of Factory Mutual it may be necessary to provide additionalfixings in areas of high local suction.

SecondarySide laps and flashings to be stitched at 450mm centres(maximum) with carbon steel stitching screws, complete with14mm diameter bonded stainless steel washers and integralcolour matched heads.


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Construction DetailsFlashingsAll external flashings to be made from 0.63mm thick coated steelto the same specification as the outer sheet of the panel. Colour - Standard.

All flashings to be weather sealed at laps and along the full lengthby an unbroken bead of Scapa Tape 9mm wide x 3mm thick butylrubber sealant tape, Ref: 0311.

All internal flashings to be made from 0.4mm thick steel substrate,to the same specification as the liner sheet of the panel.



Purlin CentresThe maximum purlin centres for FM certification is 2000mm, for allpanel thickness.

RooflightsRooflights to be specified to suit project requirements andapproved by the FM Project Engineer and installed to themanufacturers details.



Site cut panels must provide accurate, true lines with no distortion.Panels to be cut with powered reciprocating type saw and allexposed site cut panels to be treated with a suitable edgeprotection lacquer. Cut openings for outlets, vents, flues etc. to bethe minimum size necessary.





NBS Format SpecificationH43 - Metal Composite Panel


121S - Metal Composite Panel Roof Cladding

• Drawing reference(s): _________• Supports: Cold rolled purlins. Maximum centres 2000mm.


• Manufacturer and reference: Kingspan roof cladding systemfor standard internal and external environments and FactoryMutual ìnsurer approved certified

• FM test results: ASTM E-108 spread of flame test: Pass, class A.Class 1 test (calorimeter): Pass, class 1.Wind uplift test: Pass, 1-90.

• Panels:Profile reference: KS1000 RW/Zero ODP/FM - Trapezoidal Insulated Roof Panel.External facings:• Material: Galvalloy hot-dip ZA255 coated steel to BS EN


finish, Standard colour.Internal facings:• Material: Hot-dip zinc coated steel to BS EN 10147.• Thickness: 0.4mm• Finish/Colour: Lining Enamel, colour White.

Core insulation: Zero ODP and FM insurer approved certified.

Panel thickness: 115mm overall (80mm core)• End laps: 150mm.• End lap sealant: Triple line of 4mm diameter Scapa Tapes,

Ref: 0311, site applied at lap in external facings.• Side lap sealant:

• Single line of 4mm diameter Scapa Tapes, Ref: 0311, site applied at lap in external facings.

• Anti-condensation tape, factory applied at butt joint between panels.













• Calculate wind loads on roof and wall cladding appropriate tolocation, exposure, roof height, building shape and size inaccordance with BS 6399: Part 2 Standard Method andBS 5427: Part 1 and Factory Mutual Project Engineer.

Basic wind speed (Vb): ___ m/sAltitude factor (Sa): ___Direction factor (Sd): ___Seasonal factor (Ss): 1Probability factor (Sp): 1Terrain and building factor (Sb): ___External and internal size effect factors (Ca): 1External pressure coefficients (Cpe): As determined fromBS 6399: Part 2, Clauses 2.4 and 2.5.Internal pressure coefficients (Cpi): As determined from BS6399: Part 2, Clause 2.6.Dominant opening: _________



• Primary fasteners:High threaded screws with bonded washers.Type(s), size(s) and drilling capacity: As re-commended byfastener manufacturer to suit type and thickness of supports,and thickness of cladding panels.Screw material: Anti-corrosion coated carbon steel.Washer material: Grade 304 austenitic stainless steel.Washer size: 19mm diameter.Heads: Integral colour matched heads







• Fixing: Seal the top, bottom and sides of each profile filler witha non-setting gun-grade sealant, Scapa Tapes, Ref: 0100.





• Fixing: Stitch to external face of panels at max. 450mmcentres using secondary fasteners as specified for the cladding system.








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Note: Maximum panel span 2000mmMain fixing every valley

150mm

Nominal 10mm

Max. 20mm

Min.10mm


(Site applied)

Fixing screw

Air seal - 8mm Øbutyl rubber sealant

KS1000 RW/FM insulated roof panel

Profiled filler sealed top and bottomwith gun-grade sealant

Ridge flashing with 150mmsealed butt straps

Profiled filler set back 80 to100mm to prevent bird attack


50mm


Purlin

Internal ridge flashing with150mm overlap sealedwith air seal, Vapourflex orgun-grade sealant


178

Construction ApplicationHigh Humidity - Roof - LPS 1181 Grade B


ApplicationThe following specification is for the KS1000 RW/Zero ODP/LPCBTrapezoidal Insulated Roof Panel used for buildings with roof slopesof 4° and above and internal humidity class environment of 5. i.e. swimming pools.


Materials & CoatingsOuter SheetSubstrate to be 0.5mm thick steel S220GD+ZA eutectic Galvalloy hot-dip zinc coated steel to BS EN10214: 1992. External coating to be Corus UK Limited Colorcoat HPS200Plastisol, 200 microns thick.Colour – Standard.



The auto-adhesive properties of the core bond the external andinternal sheets together and control the panel thickness achievedduring manufacture.

Liner SheetSubstrate to be 0.4mm thick steel S220GD+ZA eutectic Galvalloyhot-dip zinc coated steel to BS EN10214: 1992. Internal coatingto be Corus UK Limited Colorcoat HPS200 Plastisol, 200 micronsthick. Colour – white.


Additional TreatmentAll under side laps and under end laps to be factory treated with acorrosion edge protection lacquer.



The panel must be rated SAA when tested to BS 476: Part 3:1975.The system has passed all the requirements of LPS 1181: Issue 3ceiling Lining Test.


at 50Pa.


In addition all side laps to have a factory applied closed cell PVCfoam water seal.

All internal side laps to be vapour sealed along the full length withan unbroken bead of Scapa Tape 6mm diameter, Ref: 0311 butylrubber sealant tape.

End LapWhen required all external end laps to be 150mm long, andweather sealed along the full width using three unbroken runs ofScapa Tape 4mm diameter butyl rubber sealant tape, Ref: 0311.All end lap panels to be sealed using Alfasbond FR fire rated gunapplied canister urethane insulation and vapour sealed to thepurlins along the full width using one unbroken run of Scapa Tape38mm wide x 3mm thick butyl rubber sealant tape, Ref: 0311.

Intermediate SupportsAll internal intermediate purlin supports to be vapour sealed usingan unbroken run of Scapa Tape 38mm wide x 3mm thick butylrubber sealant, Ref: 0311.

Profiled FillersWhere flashings are fixed across the profile of the insulated panel,EPDM foam fillers should be used to seal and close the profile. Seal the top, bottom and sides of each profiled filler with non-curinggun-grade sealant, Scapa Tapes, Ref: 0100.

JunctionsJunctions between the roof panel system and walls / penetrationsinsulated with PIR board insulation any gaps filled with AlfasbondFR fire rated gun applied canister urethane insulation. Internal faceof panel to be air sealed along the full length by an unbrokenScapa Tape 6mm diameter butyl rubber sealant tape.

FastenersPrimaryAll primary fasteners must be the high threaded type,manufactured from Austenitic Grade 304 stainless steel fastenersand fitted with a 19mm diameter bonded stainless steel washerand integral colour matched head. All fasteners to be locatedthrough every valley of the profile.

To comply with the requirements of BS 6399: Part 2: 1997, it maybe necessary to provide additional fixings in areas of high localsuction.

SecondarySide laps and flashings to be stitched at 450mm centres(maximum) with stainless steel stitching screws, complete with14mm diameter bonded stainless steel washers and colourmatched lacquered heads.


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Construction DetailsRooflightsRooflights are not recommended to be fitted within a high humidityenvironment roof system.

FlashingsAll external flashings to be made from 0.63mm thick coated steelto the same specification as the outer sheet of the panel. Colour -standard.

All flashings to be weather sealed at laps and along the full lengthby an unbroken bead of Scapa Tape 9mm x 3mm thick butylrubber sealant tape, Ref: 0311.


All internal flashings to be made from 0.4mm thick coated bothsides to the same specification as the inner sheet of the panel.Colour – White.












121S - Metal Composite Panel Roof Cladding



• Manufacturer and reference: Kingspan roof cladding system for internal high humidity and standard external environmentsand Loss Prevention Certification Board certified to LPS 1181Grade B.

• Test results: LPS1181 Issue 3, ceiling lining tests: Passed allrequirements

• Panels:Profile reference: KS1000 RW/Zero ODP/LPCB - Trapezoidal Insulated Roof Panel.External facings:• Material: Galvalloy hot-dip ZA255 coated steel to BS EN


finish, Standard colour.Internal facings:• Material: Galvalloy hot-dip ZA255 coated steel to

BS EN 10214, Grade S220GD+ZA.• Thickness: 0.4mm• Finish/Colour: Colorcoat HPS200 Plastisol with

Scintilla finish, colour - White.Core insulation: Zero ODP and LPCB certified.Panel thickness: 115mm overall (80mm core)

• End laps: 150mm.• End lap sealant:

• Triple line of 4mm diameter Scapa Tapes, Ref: 0311, siteapplied at lap in external facings.

• Alfasbond FR fire rated gun applied canister insulation, siteapplied at butt joint between panels.

• Side lap sealant:• Single line of 4mm diameter Scapa Tapes, Ref: 0311, site

applied at lap in external facings.• Single line of 6mm diameter Scapa Tapes, Ref: 0311, site

applied at lap in internal facings.• Closed-cell PVC foam water seal, factory applied at butt joint

between panels.• Vapour sealant:

• Scapa Tapes, Ref: 0311, size 38mm x 3mm, site applied inone unbroken run between top face of all supports andunderside of panels.





180






• Coat the undersides of all end and side laps with factoryapplied corrosion protection lacquer.

• Coat both sides of internal flashings with the finish specifiedfor the internal facings.



• Calculate wind loads on roof and wall cladding appropriate tolocation, exposure, roof height, building shape and size inaccordance with BS 6399: Part 2 Standard Method and BS5427: Part 1.




• Primary fasteners:High threaded screws with bonded washers.Type(s), size(s) and drilling capacity: As re-commended byfastener manufacturer to suit type and thickness of supports,and thickness of cladding panels.Screw material: Grade 304 austenitic stainless steel.Washer material: Grade 304 austenitic stainless steel.Washer size: 19mm diameter.Heads: Colour matched lacquered heads








• Fixing: Seal the top, bottom and sides of each profiled fillerwith a non-setting gun-grade sealant, Scapa Tapes, Ref: 0100.





• Fixing: Stitch to external face of panels at max. 450mm centresusing secondary fasteners as specified for the cladding system.



• Drawing reference(s): _________• Material/finish: As internal face of cladding but to both sides.






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6mm Ø butylrubber sealant

38mm x 3mm butylrubber sealant tape

Fastener centredin purlin

Site applied alfasbondFR canister insulation

Ridge flashing

38mm x 3mm butyl rubbersealant tape



Panel fastener

150mm


38mm x 3mm butylrubber sealant tape

Internal ridge flashing



Detail 4 - Intermediate Support Detail 5 - Ridge Detail




182

Construction ApplicationHygiene - Roof - LPS 1181 Grade B


ApplicationThe following specification is for the KS1000 RW/Zero/ODP/LPCBTrapezoidal insulated Roof Panel used for buildings with roofslopes of 4° and above, internal humidity class environments 1-5inclusive and where food is processed or a high level of cleanlinesse.g. food manufacture, electronic component manufacture.


Materials & CoatingsOuter SheetSubstrate to be 0.5mm thick steel S220GD+ZA eutectic Galvalloyhot-dip zinc coated steel to BS EN10214: 1992. External coatingto be Corus UK Limited Colorcoat HPS200 Plastisol, 200 micronsthick.

Colour – Standard.



The auto-adhesive properties of the core bond the external andinternal sheets together and control the panel thickness achievedduring manufacture.

Liner SheetSubstrate to be 0.4mm thick Z275 Galvatite hot-dip zinc coatedSteel to BS EN10147: 1992. Internal coating to be Corus UKLimited, Colorcoat Stelvetite Foodsafe finish, 120 microns thick.

Colour - White.




The panel must be rated SAA when tested to BS 476: Part 3:1975. The system has passed all the requirements of LPS 1181:Issue 3 ceiling Lining Test.


at 50Pa.


All internal side laps to be dust sealed along the full length with anunbroken bead of Scapa Tape 6mm diameter, Ref: 0311 butylrubber sealant tape.

End LapWhen required all external end laps to be 150mm long, andweather sealed along the full width using three unbroken runs ofScapa Tape 4mm diameter butyl rubber sealant tape, Ref: 0311.All end lap panels to be dust sealed to the purlins along the fullwidth using two unbroken run of Scapa Tape 9mm x 3mm thick3154 PVC dust seal.

Intermediate SupportsAll internal intermediate purlin supports to be dust sealed using atwo unbroken runs of Scapa Tape 9mm x 3mm thick 3154 PVCdust seal.


JunctionsJunctions between the roof panel system and walls / penetrationsinsulated with PIR board insulation any gaps filled with AlfasbondFR fire rated gun applied canister urethane insulation. Internal faceof panel to be air sealed along the full length by an unbrokenScapa Tape 6mm diameter butyl rubber sealant tape.

FastenersPrimaryAll primary fasteners must be the high threaded type,manufactured from Austenitic Grade 304 stainless steel fastenersand fitted with a 19mm diameter bonded stainless steel washerand colour matched lacquered head. All fasteners to be locatedthrough every valley of the profile.

To comply with the requirements of BS 6399: Part 2: 1997,it may be necessary to provide additional fixings in areas of

high local suction.

SecondarySide laps and flashings to be stitched at 450mm centres(maximum) with stainless steel stitching screws, complete with14mm diameter bonded stainless steel washers and colourmatched lacquered heads.


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Construction DetailsFlashingsAll external flashings to be made from 0.63mm thick coated steel to the same specification as the outer sheet of the panel.Colour - standard.

All flashings to be weather sealed at laps and along the full lengthby an unbroken bead of Scapa Tape 9mm x 3mm thick butylrubber sealant tape, Ref: 0311.


All internal flashings to be made from 0.4mm thick specification asthe inner sheet of the panel.

Colour – White.











121S - Metal Roof Cladding Composite Panel



• Manufacturer and reference: Kingspan roof cladding system forstandard internal and external environments and Loss PreventionCertification Board certified to LPS 1181 Grade B.

• Test results: LPS 1181 Issue 3, ceiling lining tests: Passed allrequirements

• Panels:Profile reference: KS1000 RW/Zero ODP/LPCB - Trapezoidal Insulated Roof Panel.External facings:• Material: Galvalloy hot-dip ZA255 coated steel to

BS EN 10214, Grade S220GD+ZA.• Thickness: 0.5mm• Finish/Colour: Colorcoat HPS200 Plastisol with Scintilla

finish, Standard colour.Internal facings:• Material: Galvatite hot-dip ZA255 coated steel to

BS EN 10147, 1992.• Thickness: 0.4mm• Finish/Colour: Colorcoat Stelvetite Foodsafe finish,

colour - White.Core insulation: Zero ODP and LPCB certified.Panel thickness: 115mm overall (80mm core)

• End laps: 150mm.• End lap sealant:

• Triple line of 4mm diameter Scapa Tapes, Ref: 0311, siteapplied at lap in external facings.

• Side lap sealant:• Single line of 4mm diameter Scapa Tapes, Ref: 0311, site

applied at lap in external facings.• Single line of 6mm diameter Scapa Tapes, Ref: 0311, site

applied at lap in internal facings.• Dust sealant:

• Scapa Tapes 3154 PVC foam dust seal, size 9mm x 3mm,site applied in two unbroken runs between top face of allsupports and underside of panels.





184





• Internal face of panel to be air sealed along the full lengthby an unbroken run of 6mm diameter Scapa Tapes, Ref:0311.



• Calculate wind loads on roof and wall cladding appropriate tolocation, exposure, roof height, building shape and size inaccordance with BS 6399: Part 2 Standard Method and BS5427: Part 1.




• Primary fasteners:High threaded screws with bonded washers.Type(s), size(s) and drilling capacity: As re-commended byfastener manufacturer to suit type and thickness of supports,and thickness of cladding panels.Screw material: Grade 304 austenitic stainless steel.Washer material: Grade 304 austenitic stainless steel.Washer size: 19mm diameter.Heads: Colour matched lacquered heads








• Fixing: Seal the top, bottom and sides of each profiled fillerwith a non-setting gun-grade sealant, Scapa Tapes, Ref: 0100.





• Fixing: Stitch to external face of panels at max. 450mmcentres using secondary fasteners as specified for the cladding system.









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9mm x 3mm 3154 PVC

dust seal


Panel fastener

150mm

9mm x 3mm 3154 PVC dust seal

Detail 2 - End Lap


Detail 4 - Intermediate Support




Detail 1 - Side Lap


Ridge flashing

9mm x 3mm 3154 PVC

dust seal

Internal ridge flashing



186

Reducing energy usage costs and ClimateChange Levy (CCL) tax by up to 40%“ ”


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SFS Intec Fastener Selector Guide

Product: Steel - KS1000 RW Roof System - Crown Fixed (19mm diameter sealing washer)

Core Carbon Steel Fasteners Austenitic Stainless Steel Fasteners

Thickness (Building Classifications - Standard & Temperature Controlled) (Building Classifications - High Humidity, Low Temp, Hygiene)

(mm) Sela Moulded Head Irius Powder Coated Head Sela Moulded Head

Cold Rolled 40 SDTP5-T19-5,5x112xcolour SDT5-L12-A19-5,5x112xcolour SXTP5-S19-5,5x112xcolour1.2-5mm 50 SDTP5-T19-5,5x112xcolour SDT5-L12-A19-5,5x112xcolour SXTP5-S19-5,5x130xcolour

60 SDTP5-T19-5,5x137xcolour SDT5-L12-A19-5,5x137xcolour SXTP5-S19-5,5x130xcolour70 SDTP5-T19-5,5x137xcolour SDT5-L12-A19-5,5x137xcolour SXC5-S19-5,5x154+cap80 SDT5-A19-5,5x162+cap SXC5-S19-5,5x154+cap

100 SDT5-A19-5,5x182+cap

Hot Rolled 40 SDTP14-T19-5,5x113xcolour SDT14-L12-A19-5,5x113xcolour SXTP14-S19-5,5x114xcolour5-12mm 50 SDTP14-T19-5,5x132xcolour SDT14-L12-A19-5,5x132xcolour SXTP14-S19-5,5x134xcolour(14)

60 SDTP14-T19-5,5x132xcolour SDT14-L12-A19-5,5x132xcolour SXTP14-S19-5,5x134xcolour70 SDTP14-T19-5,5x160xcolour SXC12-S19-5,5x165+cap80 SDTP14-T19-5,5x160xcolour Consult SFS

100 SDT14-A19-5,5x186+cap Consult SFS

Timber Hexagonal Head Powder Coated (or + Cap)40 SDTP5-T19-5,5x137xcolour SDT5-L12-A19-5,5x137xcolour SXCW-S19-6,5x135xcolour50 SDT5-A19-5,5x162+cap SXCW-S19-6,5x135xcolour60 SDT5-A19-5,5x162+cap SXCW-S19-6,5x155xcolour70 SDT5-A19-5,5x162+cap SXCW-S19-6,5x155xcolour80 SDT5-A19-5,5x182+cap SXCW-S19-6,5x185xcolour

100 SDT5-A19-5,5x226+cap SXCW-S19-6,5x185xcolour

Stitching fasteners for side lap and general fixing of flashings

Sela Moulded Head Irius Powder Coated Head Sela Moulded Head Irius Powder Coated Head

SLP2-A14-4,8x20xcolour SDL3-L12-T15-5,5x25xcolour SLP2-S-A14-4,8x20xcolour SXL2-L12-A14-5,5x22xcolour

Core Carbon Steel Fasteners Austenitic Stainless Steel Fasteners

Thickness (Building Classifications - Standard & Temperature Controlled) (Building Classifications - High Humidity, Low Temp, Hygiene)

(mm) Sela Moulded Head Irius Powder Coated Head Sela Moulded Head

Cold Rolled 40 SDTP5-T19-5,5x67xcolour SDT5-L12-A19-5,5x67xcolour SXTP5-S19-5,5x77xcolour1.2-5mm 50 SDTP5-T19-5,5x77xcolour SDT5-L12-A19-5,5x77xcolour SXTP5-S19-5,5x87xcolour

60 SDTP5-T19-5,5x97xcolour SDT5-L12-A19-5,5x97xcolour SXTP5-S19-5,5x107xcolour70 SDTP5-T19-5,5x97xcolour SDT5-L12-A19-5,5x97xcolour SXTP5-S19-5,5x107xcolour80 SDTP5-T19-5,5x112xcolour SDT5-L12-A19-5,5x112xcolour SXTP5-S19-5,5x130xcolour

100 SDTP5-T19-5,5x137xcolour SDT5-L12-A19-5,5x137xcolour SXTP5-S19-5,5x154xcolour

Hot Rolled 40 SDTP14-T19-5,5x74xcolour SDT14-L12-A19-5,5x74xcolour SXTP14-S19-5,5x76xcolour5-12mm 50 SDTP14-T19-5,5x93xcolour SDT14-L12-A19-5,5x93xcolour SXTP14-S19-5,5x95xcolour(14)

60 SDTP14-T19-5,5x93xcolour SDT14-L12-A19-5,5x93xcolour SXTP14-S19-5,5x95xcolour70 SDTP14-T19-5,5x113xcolour SDT14-L12-A19-5,5x113xcolour SXTP14-S19-5,5x114xcolour80 SDTP14-T19-5,5x113xcolour SDT14-L12-A19-5,5x113xcolour SXTP14-S19-5,5x114xcolour

100 SDTP14-T19-5,5x132xcolour SDT14-L12-A19-5,5x132xcolour SXTP14-S19-5,5x134xcolour

Timber Sela Moulded Head Hexhead + Cap40 SDTP5-T19-5,5x97xcolour SDT5-L12-A19-5,5x97xcolour SXTP5-S19-5,5x107xcolour SXCW-S19-6,5x105+cap50 SDTP5-T19-5,5x112xcolour SDT5-L12-A19-5,5x112xcolour SXTP5-S19-5,5x130xcolour SXCW-S19-6,5x105+cap60 SDTP5-T19-5,5x137xcolour SDT5-L12-A19-5,5x137xcolour SXTP5-S19-5,5x130xcolour SXCW-S19-6,5x115+cap70 SDTP5-T19-5,5x137xcolour SDT5-L12-A19-5,5x137xcolour SXTP5-S19-5,5x130xcolour SXCW-S19-6,5x135+cap80 SDTP5-T19-5,5x137xcolour SDT5-L12-A19-5,5x137xcolour SXTP5-S19-5,5x154xcolour SXCW-S19-6,5x135+cap

100 SDT5-T19-5,5x162+cap SXTP5-S19-5,5x154xcolour SXCW-S19-6,5x155+cap

Stitching fasteners for side lap and general fixing of flashings

Sela Moulded Head Irius Powder Coated Head Sela Moulded Head Irius Powder Coated Head

SLP2-A14-4,8x20xcolour SDL3-L12-T15-5,5x25xcolour SLP2-S-A14-4,8x20xcolour SXL2-L12-A14-5,5x22xcolour

Product: Steel - KS1000 RW Roof System - Valley Fixed (19mm diameter sealing washer)

PurlinType & Thickness

PurlinType & Thickness


188

KS1000 RW Roof system is suitable for building applications

with a roof slope of 4° or above

“”


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Panel Dimensions

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110°

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30.5

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7010

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190

Recommended Fastener Locations

Note: Refer to Fastener Selector Guide on page 187 for correct type of fasteners for specific applications.It maybe necessary to provide additional fixings in areas of high local suction.

Crown Positions

Ridge

All Other Locations

Valley Positions

All Locations


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Side & End Lap Detail

Panel End Lap

Panel Side Lap

4mm Ø butyl rubbersealant (Site applied)

6mm Ø vapour seal whenrequired (Site applied)

Anti-condensation tape(Factory applied)

Stitching screw at 450mm max C/L

Directionof lay

Direction ofprevailing wind

Note: To ensure correct panel installation roof purlins must be correctly aligned prior to insertion of fixings

150mm

Nominal 10mmMax. 20mm

50mm

50mm

Min. 10mm

3 runs of 4mm Ø butyl rubbersealant (Site applied)

Purlin

Fixing screw

Tail stitch if required

KS1000 RW/LPCB roof panel


192

Ridge Detail

Standard Ridge

Internal ridge flashingwith 150mm overlapsealed with air seal,Vapourflex or gun-gradesealant

Purlin

Air seal - 8mm Ø butylrubber sealant



Ridge flashing with150mm sealed butt straps

Profiled filler set back 80 to 100mmto prevent bird attack

Mineral fibre insulation site applied

Building Regulations Part L2 Thermal Data

fmin = 0.97 Y = 0.004 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.



Cranked Ridge Detail


KS1000 RW/LPCBinsulated roof panel

Purlin


PIR board insulation with site applied Alfasbond firerated (FR) canister insulation to fill any gaps if required

to maintain continuity of insulation

Cranked single skin ridge sheet

Internal flashing with150mm overlap sealedwith air seal - Vapourflexor gun-grade sealant

Tail stitching if required

50mm

250mm

175mm max.

150mm min.

STANDARD

STANDARD ENHANCED



ENHANCED



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Mono Ridge Detail

Insulated Panel Roof to Wall

Insulated Panel Roof to Brickwork


Profiled filler sealed top and bottom withgun-grade sealant

Purlin

PIR board insulation withsite applied Alfasbond firerated (FR) canisterinsulation to fill any gaps ifrequired to maintaincontinuity of insulation



Maximum cantilevergenerally 300mm


Internal ridge flashing with 150mmoverlap sealed with air seal -Vapourflex or gun-grade sealant


KS1000 RW/LPCB vertically laid

Mono flashing with 150mmsealed butt straps

Air seal - 8mm Ø butyl rubber sealant


Purlin

PIR board insulationwith site appliedAlfasbond fire rated(FR) canisterinsulation to fill anygaps if required tomaintain continuityof insulation



Continuous bead ofgun-grade sealant

Internal ridge flashing with 150mmoverlap sealed with air seal -Vapourflex or gun-grade sealant

Air seal - continuous bead ofgun-grade sealant

Mono flashing with150mm sealed buttstraps





Maximum cantilevergenerally 300mm


194

Curved Mono Ridge Detail

150mm

Min. 250mm

Min

. 150

mm

100m

m

Required angle

Galv. steel supportwith sealed laps



Air seal - gun-grade sealant or Vapourflex tape

Air seal - gun-grade sealantor Vapourflex tape

3 number runs of 4mm dia butyl rubber sealant

Insulation to meet required U value by others

Curved outer sheet (crimped)

Flat sheet 0.63mm thick (self curving)

Note: Minimum length of sheet 900mm (uncurved)Maximum length of sheet 3000mm (uncurved)One crimp is 5˚ off the horizontal approximately

The maximum curved arc length is covered by the maximum lengthof uncurved sheet less top and bottom laps (i.e. 500mm)



Galv. steel support with sealed laps

Required radiusto outside ofsheet. Minimum450mm


195

KS

100

0 R

W R

oof

Con

stru

ctio

n D

etai

ls

Eaves Detail

333.3mm centres

333.3mm centres666.6mm centres gutter supports

Double sided Plastisol“Highline” type gutter

Gutter support

Eaves beam

9mm x 3mm butyl rubber sealant

Mineral fibre insulation

Double sided Plastisol“Highline” type gutter

Eaves beam


20mm

35mm

20mm

Gutter support 0.63mm thick doubledsided plastisol coated

75mm Approx

200mm fixing centres 20

0mm fixing centres

External Gutter

9mm x 3mm butyl rubber sealant





*



*Air seal - Vapourflex sealant is to be applied over any breaks in supporting secondary steelwork to give a continuous bearing face.

STANDARD

ENHANCED

Site applied Alfasbond firerated (FR) canister insulation


196

Eaves Detail

Boundary Wall Gutter





It is important that the edge of the panel isover the base of the gutter as shown

Purlin

Profiled filler sealed top andbottom with gun-grade sealant

Factory made thermally brokenmembrane lined gutter with PIRboard insulation to 0.25 or 0.35W/m2K U-value

Eaves beam gutter support

KS1000 RW/LPCBvertically laid

Parapet flashingwith 150mm sealedbutt straps

PIR board insulation with site appliedAlfasbond fire rated (FR) canisterinsulation to fill any gaps if required tomaintain continuity of insulation

Parapet Detail


Purlin

Air seal -continuous bead ofgun-grade sealant


Factory made thermallybroken membrane linedgutter with PIR boardinsulation to 0.25 or0.35 W/m2K U-value


Flashing (lead or similar)by building contractor


0.25 Gutter fmin = 0.89 Y = 0.12 W/mK0.35 Gutter fmin = 0.89 Y = 0.19 W/mKSole width 300mm, values for other widths available on request.


0.25 Gutter fmin = 0.89 Y = 0.13 W/mK0.35 Gutter fmin = 0.89 Y = 0.24 W/mKSole width 300mm, values for other widths available on request.The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.

It is important that the edge of the panel isover the base of the gutter as shown

100mm

minimum

100mm

minimum


197

KS

100

0 R

W R

oof

Con

stru

ctio

n D

etai

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Eaves Detail

Parapet Detail - Boundary Wall Gutter

35m

m

min

60mm

Parapet flashing with 150mm sealed butt straps


Parapet rail with air seal, Vapourflex tape to rail joints


Butyl rubber sealant

Profiled filler sealed top and bottom with gun-grade sealant

Sheeting rail



Purlin

Gutter outlet



0.25 W/m2K gutter fmin = 0.48 Y = 1.63 W/mK0.35 W/m2K gutter fmin = 0.48 Y = 1.72 W/mK0.35 sole width 300mm and depth 150mm, values for other

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Designers' manual- Insulated Roof Systems: Part 11€¦ · KS1000 SF Secret Fix 371 Insulated Roof...

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