Insu
late
d R
oof
Syst
ems
KS1000 RWTrapezoidal 163
KS500/1000 ZIPStanding Seam - Kingzip 229
KS1000 LP/CRLo-Pitch - Curved 255
KS1000 TSSlate & Tile Support 305
KS1000 RT Roof Tile 351
KS1000 SF Secret Fix 371
InsulatedRoof Systems
161
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
http://www.barbourproductsearch.info/kingspan-insulated-panels-comp107529.html
162
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
KS
100
0 R
WTr
apez
oida
l R
oof
Syst
em
Product Data 165
Model Specifications 169
Fastener Selection 187
Construction Details 189
• Panel Dimensions 189• Fastener Locations 190• Side & End Lap 191• Ridge 192• Mono Ridge 193• Curved Mono Ridge 194• Eaves 195• Curved Eaves 199• Verge 200• Valley Gutter 209• Hip 209• Valley Hip 210• Lean-to Roof 211• Expansion Joint 213• Change in Roof Slope 214• Ridge Ventilator 215• Rooflight Ventilator 216• Barrel Type Ventilator 217• Velux Rooflight 218• Roof Extractor 219
KS1000 Safespan 80Rooflight System 221
Trapezoidal
163
Insulated Roof System
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
Kingspan systems provide certainty of specification and construction performance
over the building’s lifetime
“”
164
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
165
KS
100
0 R
W R
oof
Pro
duct
Dat
a
KS1000 RW Roof SystemTrapezoidal
ApplicationThe KS1000 RW Roof system is suitable for building applicationswith roof slopes of 4° and above.
Cut back
Panel length
Panel End Cut BackAll panels are normally produced with a minimum cut back of10mm. Cut backs up to 175mm can also be manufactured.
If flush ended panels (no cut back) are required they can bemanufactured with one end flush and a 10mm cut back on theopposite end, based on panels exceeding 1.8m in length. The recommended cut back for panel end lapping is 150mm.Panels less than 1.8m long which require a cut back can beprovided, but will be charged at full 1.8m price, plus cutting cost.
Product Reference Application Description
KS1000 RW Standard trapezoidal roof panel.
KS1000 RW-FM Trapezoidal roof panel with Factory Mutual (FM) approval for roof applications.
KS1000 RW-LPCB Trapezoidal roof panel with LossPrevention Certification Board (LPCB) approval for roof applications.
Product Tolerance
Cut to Length -0.05% +0.1%
Liner Sheet Length -0.1% +0.1%
Cover Width -0mm +3mm
Thickness -2mm +2mm
End Square -3mm +3mm
Available LengthsStandard lengths 1.8 to 12 metres. 12 to 22 metres can besupplied but may be subject to a transport surcharge. Panels lessthan 1.8m long which require a cut back can be provided, but willbe charged at full 1.8m price, plus cutting cost.
*These panel thicknesses comply with Part L2 (England & Wales) and Part J (Scotland)† Aluminium faced panels are not LPCB and FM certified.
A - Core Thickness (mm) 40 50 60 70 80* 100*
B - Overall Dimension (mm) 75 85 95 105 115 135
Weight kg/m2 0.5/0.4 steel 9.9 10.3 10.7 11.0 11.5 12.3
Weight kg/m2 0.63/0.4 steel 11.8 12.2 12.6 12.9 13.4 14.2
Weight kg/m2 0.7/0.5 alum.† 5.6 6.0 6.4 6.7 7.2 8.0
1000mm cover width
333mm333mm 333mm
A B
Dimensions & Weight
Ref. No. 260a/06 to LPS 1181
Insurer Approved System
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
166
KS1000 RW Roof SystemTrapezoidal
Materials - SteelSubstrate
• HPS200/Celestia: ZA255 Galvalloy hot-dip zinc-aluminiumalloy coated steel (= 95% Zn/=5% Al) to BS EN 10214: 1995,Grade Fe E220G with a Z275 zinc coating.
• PVDF: Galvatite, hot-dipped zinc coated steel to BS EN 10147:1992. Grade Fe E220G with a Z275 zinc coating.
• Standard external sheet thickness 0.5mm, standard internalsheet thickness 0.4mm. Other thicknesses can be supplied tospecial order.
Coatings - External Weather Sheet
• HPS200 Plastisol: 200 micron thick high performance coatingapplied to the weatherside of the panel. Designed to achievehigh levels of durability and colour stability, is highly resistant todamage in transit and on-site.
• PVDF: 27 micron thick stoved fluorocarbon coating which hasexcellent colour stability even at temperatures as high as 120°C.
• Celestia: 120 micron thick Plastisol coating. 16 metalliccolours.
• Silicone Polyester: An economical coating with medium termlife for worldwide use.
• Reverse side of sheet coated with a light grey polyester coating.• The sheet is available in either plain or stucco embossed finish.
Coatings - Internal Liner Sheet
• Lining Enamel: 15 micron thick coating developed for use forthe internal lining of insulated panels. Standard colour is “brightwhite” with an easily cleaned surface.
• HPS200 Plastisol: 200 micron thick coating used in areaswhere there is high internal humidity, or a corrosive environment.
• Stelvetite Food & Hygiene Safe: This is a 120 micron thickchemically inert polymer film bonded to steel suitable forcladding the interior of cold stores, food processing buildingsand other hygiene applications.
• Reverse side of sheet coated with a light grey polyester coating.• The sheet is available in either plain or stucco embossed finish.
Materials - AluminiumSubstrate
• Aluminium substrate, Grades 3003/4/5 series.• Standard external sheet thickness 0.7mm, standard internal
sheet thickness 0.5mm.
Coatings - External Weather Sheet
• PVDF: 25 micron thick stoved fluorocarbon coating which hasexcellent colour stability even at temperatures as high as 120˚C.
• ARS Abrasion Resistant: 28 micron thick polyester orpolyurethane resin reinforced with polyamide high durabilitycoating with exceptionally good handling characteristics.
• Silicone Polyester: An economical coating with medium termlife for worldwide use.
• Alternatively the weather sheet can be supplied in mill finish,stucco embossed.
Coatings - Internal Liner Sheet
• Standard internal facing is white polyester coated, plain orstucco embossed.
Insulation Core• Polyisocyanurate (PIR): with zero ozone depletion (Zero ODP).
Available in LPCB and FM insurer approvedcertified product range, please contact Kingspan TechnicalDesign Bureau.
SealsFactory Applied Side Lap TapeAll side laps have a factory applied anti condensation tape.Additionally a specially developed side lap tape is factory appliedto panels for low-temperature chill stores at extra cost.
Factory Applied Side & End Lap ProtectionIf specifiers require additional under lap corrosion protection, thiscan be factory applied at extra cost.
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
167
KS
100
0 R
W R
oof
Pro
duct
Dat
a
KS1000 RW Roof SystemTrapezoidal
Quality & DurabilityKingspan Insulated Panels are manufactured from the highestquality materials, using state of the art production equipment torigorous quality control standards, complying with ISO 9001: 2000standard, ensuring long term reliability and service life.
Guarantees & WarrantiesKingspan will provide external coating and product warranties andguarantees on an individual project basis.
PackingStandard PackingKS1000 RW panels are stacked weather sheet to weather sheet(to minimise pack height). The top, bottom, sides and ends areprotected with foam and timber packing and the entire pack iswrapped in plastic.The number of panels in each pack depends on panel thicknessand length. The table below is shown as a guide. Quantities arereduced for exceptionally long panels. Typical pack height is1100mm. Maximum pack weight is 1500kg.
Sea FreightFully timber crated packs are available on projects requiringdelivery by sea freight shipping, at additional cost. Alternatively,steel containers can be used. Special loading charges apply.
DeliveryAll deliveries (unless indicated otherwise) are by road transport toproject site. Off loading is the responsibility of the client.
Site Installation Procedure Site assembly instructions are available from theKingspan Technical Design Bureau.
BiologicalKingspan panels are normally immune to attack from mould, fungi,mildew and vermin. No urea formaldehyde is used in theconstruction, and the panels are not considered deleterious.
FireSteel and aluminium outer and inner facings have Class 1 surfacespread of flame to BS 476: Part 7: 1987, and are Class 0, asdefined by Building Regulations. The panel surfaces are ratedFAA/SAA to BS 476: Part 3: 1975. KS1000 RW insurer approved
panels are available with FM and LPCB certification,with steel facings.
AcousticsKS1000 RW panels comply with Building Regulations Part E fornon-domestic buildings. For residential, domestic, educationand healthcare building applications, BB93 and HTM 2045solutions, consult Kingspan Technical Design Bureau.
All KS1000 RW panels have a single figure weighted soundreduction Rw = 25dB.
Building Regulations & StandardsKingspan insulated roof and wall systems conform to the followingBuilding Regulations and Standards (Non-domestic buildings):
i) Approved Document A: Structure (England & Wales)
ii) Approved Document B: Fire (England & Wales)
iii) Approved Document E: Resistance to the Passage of Sound (England & Wales)
iv) Approved Document Part L2: Conservation of Fuel & Power (England & Wales)
v) Building Standard Part D: Structural Fire Precautions (Scotland)
vi Building Standard Part H: Resistance to the Transmission of Sound (Scotland)
vii) Building Standard Part J: Conservation of Fuel & Power (Scotland)
viii) Building Standard Part L: Conservation of Fuel & Energy (Ireland)
PerformanceThermal Insulation
Panel Thickness (mm) U value W/m2k
40 0.43
50 0.35
60 0.30
70 0.26
80 0.25*
100 0.21*
U - Thermal transmittance W/m2K* U-Value calculated in accordance with the method required by the Building
Regulations Part L2 (England & Wales) and Building Standards Part J (Scotland)
Sound Reduction Index (SRI) Tested
Frequency Hz 125 250 500 1k 2k 4k
SRI dB 17.2 20.0 23.2 23.4 23.2 40.5
Panel Core Thickness 40 50 60 70 80 100
No. panel/pack (max.) 17 15 13 11 11 7
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
168
KS1000 RW Roof SystemTrapezoidal
StructuralUnfactored Load/Span Table (use calculated design windload values unfactored)
SPAN Core Load Uniformly Distributed Loads (kN/m2)CONDITION Thickness Type Span L in Metres
(mm) 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0
SINGLE SPAN 40 Downwards 3.55 3.01 2.58 2.23 1.89 1.50 1.19 0.94Suction 4.21 3.63 3.16 2.78 2.42 2.04 1.75 1.52
Outer Sheet 50 Downwards 4.04 3.47 3.01 2.63 2.31 1.95 1.58 1.280.5mm steel Suction 5.01 4.37 3.84 3.22 2.67 2.26 1.93 1.68Inner Sheet 60 Downwards 4.49 3.90 3.42 3.01 2.66 2.37 2.00 1.640.4mm steel Suction 5.82 5.13 4.29 3.49 2.90 2.45 2.10 1.83
70 Downwards 4.90 4.30 3.79 3.36 2.99 2.67 2.40 2.04Suction 6.64 5.78 4.58 3.73 3.10 2.63 2.26 1.96
L 80 Downwards 5.34 4.72 4.19 3.73 3.34 2.99 2.69 2.43Suction 7.48 6.08 4.83 3.94 3.28 2.78 2.39 2.08
100 Downwards 6.02 5.37 4.81 4.32 3.89 3.51 3.17 2.88Suction 8.44 6.52 5.20 4.25 3.55 3.01 2.59 2.26
DOUBLE SPAN 40 Downwards 3.55 3.01 2.58 2.23 1.94 1.70 1.50 1.33Suction 3.13 2.63 2.26 1.97 1.75 1.56 1.41 1.28
Outer Sheet 50 Downwards 4.04 3.47 3.01 2.63 2.31 2.04 1.81 1.620.5mm steel Suction 3.23 2.73 2.36 2.07 1.84 1.65 1.50 1.37Inner Sheet 60 Downwards 4.49 3.90 3.42 3.01 2.66 2.37 2.11 1.890.4mm steel Suction 3.30 2.81 2.44 2.15 1.92 1.73 1.57 1.44
70 Downwards 4.90 4.30 3.79 3.36 2.99 2.67 2.40 2.15Suction 3.37 2.88 2.51 2.22 1.99 1.79 1.64 1.50
L L 80 Downwards 5.34 4.72 4.19 3.73 3.33 2.94 2.62 2.34Suction 3.44 2.96 2.58 2.29 2.05 1.86 1.70 1.56
100 Downwards 6.02 5.37 4.81 4.22 3.70 3.28 2.92 2.63Suction 3.52 3.04 2.67 2.38 2.14 1.95 1.78 1.65
Notes:1. Values have been calculated using the limit state method described in the
“European Recommendations for the Design of Sandwich Panels”(ECCS document No.115 2001), taking imposed loads, temperature andcreep into account.
2. For each value individual and combined load cases with appropriate loadfactors and temperatures have been considered. These are detailed under“Structural Performance” in the Building Design Section.
3. The table is for medium and light coloured panels, as recommended byKingspan for roofs.
4. The following deflection limits have been used:
Downward loading L/200Suction loading L/150
5. For intermediate values linear interpolation may be used.
6. The standard fastener pattern is shown in the construction details. When thepanels are valley fixed to 1.6mm thick cold rolled steel purlins at 2m centresthe allowable suction load is 1.8kN/m2. For other fastener and purlinarrangements the allowable suction load can be calculated using theprocedure shown in the design example under “Structural Performance”in the Building Design Section.
7. The allowable steelwork tolerance between bearing planes of adjacentpurlins is L/600, where L is the purlin spacing.
8. Load span tables for panel specifications not shown are available from the Kingspan Technical Design Bureau.
9. FM approved panels spans must be limited to a maximum of 2 metres insingle or double span conditions.
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
Kingspan Insurer Approved Systems“ ”
169
KS
100
0 R
W R
oof
Mod
el S
peci
fica
tion
s
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
170
Construction ApplicationStandard Environment - Roof - LPS 1181 Grade B
Seals & FillersSide LapAll external side laps to be weather sealed along the full length byan unbroken bead of Scapa Tape 4mm diameter butyl rubbersealant tape, Ref: 0311.
In addition all side laps have a factory applied anti condensationtape.
End LapAll external end laps to be 150mm long, and weather sealed alongthe full width using three unbroken runs of Scapa Tape 4mmdiameter butyl rubber sealant tape Ref: 0311.
Profiled FillersWhere flashings are fixed across the profile of the insulated panel,EPDM faced closed cell polyethylene foam fillers should be usedto seal and close the profile. Seal the top, bottom and sides ofeach profiled filler with non-curing gun-grade sealant, Scapa Tapes,Ref: 0100.
JunctionsJunctions between the roof panel system and walls / penetrationsinsulated with PIR board insulation any gaps filled with AlfasbondFR fire rated gun applied canister urethane insulation.
Internal face of panel to be air sealed along the full length by anunbroken Scapa Tape 6mm diameter butyl rubber sealant tape.
FastenersPrimaryAll primary fasteners must be the high threaded typemanufactured from carbon steel, anti-corrosion coated, and fittedwith a 19mm diameter bonded stainless steel washer and integralcolour matched heads.
All fasteners to be located through every valley of the profile.
To comply with the requirements of BS 6399: Part 2: 1997, it maybe necessary to provide additional fixings in areas of high localsuction.
SecondarySide laps and flashings to be stitched at 450mm centres(maximum) with carbon steel stitching screws, complete with14mm diameter bonded stainless steel washers and integralcolour matched heads.
KS1000 RW/Zero ODP/LPCB Trapezoidal Roof System Ref No: 1/5.71/LPS-B
ApplicationThe following specification is for KS1000 RW/Zero ODP/LPCBcertified Trapezoidal Insulated Roof Panel used for buildings withroof slopes of 4° and above with internal humidity classenvironments 1-4 inclusive.
KS1000 RW is Loss Prevention Certification Board (LPCB) certifiedto LPS 1181 Grade B.
Materials & CoatingsExternal Weather SheetSubstrate to be 0.5mm thick steel S220GD+ZA eutectic Galvalloyhot-dip zinc coated steel to BS EN10214: 1992.
External coating to be Corus UK Limited Colorcoat HPS200Plastisol, 200 microns thick.
Colour – standard SC.
Reverse to have a light grey polyester coating.
Insulation CoreTo consist of 80mm thick, closed cell, with zero ozone depletion(Zero ODP) and LPCB certified polyisocyanurate (PIR) insulation.
The auto adhesive properties of the core bond the external andinternal sheets together, and control the panel thickness achievedduring manufacture.
Internal Liner SheetSubstrate to be 0.4mm thick hot-dip zinc coated Steel toBS EN10147: 1992.
Internal coating to be Lining Enamel, 15 microns thick.Colour - White.
Reverse to have a light grey polyester coating.
PerformanceThermal InsulationThe panel must have a thermal transmittance (U value) of0.25 W/m2K calculated using the method required by the BuildingRegulations Part L2 (England & Wales) and Building StandardsPart J (Scotland).
FireThe external and internal faces of the panel to be Class 0 inaccordance with the Building Regulations when tested to BS 476:Parts 6: 1989 and Part 7: 1987.
The panel must be rated SAA when tested to BS 476: Part 3: 1975.
The system has passed all the requirements of LPS 1181: Issue 3ceiling Lining Test.
AirtightnessOverall airtightness for complete envelope less than 10m3/hr/m2
at 50Pa.
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
171
KS
100
0 R
W R
oof
Mod
el S
peci
fica
tion
s
Construction ApplicationStandard Environment - Roof - LPS 1181 Grade B
Construction DetailsFlashingsAll external flashings to be made from 0.63mm thick coated steelto the same specification as the outer sheet of the panel. Colour -standard SC.
All flashings to be weather sealed at laps and along the full lengthby an unbroken bead of Scapa Tape 9mm wide x 3mm thick butylrubber sealant tape, Ref: 0311.
All flashings to have butt straps and sealed with two unbrokenruns of Scapa Tape 9mm wide x 3mm thick butyl rubber sealanttape, Ref: 0311.
All internal flashings to be made from 0.4mm thick steel substrate,to the same specification as the liner sheet of the panel.
All internal flashings to be air sealed at laps and along the fulllength by an unbroken bead of Scapa Tape 6mm diameter butylrubber sealant tape, Ref: 0311. End laps to be air sealed withVapourflex or gun-grade sealant.
Panel LengthsExact lengths to be determined by the cladding contractor fromthe steelwork drawing, but typically using 9000mm lengths.
Construction RequirementsSteelwork ToleranceThe steel frame must be made and assembled to an accuracy of L/600 between fixing planes of adjacent purlins, where L. is thepurlin spacing, and generally to BS 5950: Part 2: 1992.
InstallationAll fasteners, seals and fillers to be of correct specification andinstalled as indicated on the project construction drawings.
Site cut panels must provide accurate, true lines with no distortion. Panels to be cut with powered reciprocating type saw and allexposed site cut panels to be treated with a suitable edgeprotection lacquer.
Cut openings for outlets, vents, flues etc. to be the minimum size necessary.
Remove all swarf and any foreign matter immediately from theexternal surface of panels.
Fasteners to be checked and adjusted if necessary to ensure theyare weather tight and external panel facing is not distorted.
SafetyThe contractor is to determine and use a safe method of workingthroughout the installation and construction period, whichcomplies with HSE & CDM requirements.
NBS Format SpecificationH43 - Metal Composite Panels
Cladding/CoveringTo be read with Preliminaries/General conditions.
121S - Metal Composite Panels Roof Cladding
• Drawing reference(s): _________• Supports: Cold rolled purlins
Bearing width: 50mmPitch: minimum 4°
• Manufacturer and reference: Kingspan roof cladding systemfor standard internal and external environments and LossPrevention Certification Board certified to LPS 1181 Grade B.
• Test results: LPS 1181 Issue 3, ceiling lining tests: Passed allrequirements
• Panels:Profile reference: KS1000 RW/Zero ODP/LPCB - Trapezoidal Insulated Roof Panel.External facings:• Material: Galvalloy hot-dip ZA255 coated steel to BS EN
10214, Grade S220GD+ZA.• Thickness: 0.5mm• Finish/Colour: Colorcoat HPS200 Plastisol with Scintilla
finish, Standard colour.Internal facings:• Material: Hot-dip zinc coated steel to BS EN 10147.• Thickness: 0.4mm• Finish/Colour: Lining Enamel, colour White.
Core insulation: s and LPCB certified.Panel thickness: 115mm overall (80mm core)
• End laps: 150mm.• End lap sealant: Triple line of 4mm diameter Scapa Tapes,
Ref: 0311, site applied at lap in external facings.• Side lap sealant:
• Single line of 4mm diameter Scapa Tapes, Ref: 0311, site applied at lap in external facings.
• Anti-condensation tape, factory applied at butt joint between panels.
• Fasteners: As determined by Clause 220A.Number and location:• Primary fasteners: As determined by Clause 197A, but with
each panel fixed to each support using not less than threefastenings. Fix through every valley of profile, asrecommended by cladding manufacturer.
• Secondary fasteners: Stitch external side laps at 450mmmaximum centres.
KS1000 RW/Zero ODP/LPCB Trapezoidal Roof System Ref No: 1/5.71/LPS-B
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
172
Construction ApplicationStandard Environment - Roof - LPS 1181 Grade B
KS1000 RW/Zero ODP/LPCB Trapezoidal Roof System Ref No: 1/5.71/LPS-B
• Accessories: Profiled fillers as Clause 300A.• Thermal Transmittance (U Value) calculated using the method
required by the Building Regulations Part L2 (England & Wales)and Building Standards Part J (Scotland): 0.25 W/m2K
• Air leakage rate of 10m3/hr/m2 at 50 Pa.• Other requirements:
• Internal face of panel to be air sealed along the full length byan unbroken run of 6mm diameter Scapa Tapes, Ref: 0311.
197A - Attachment• Determine the number and location of cladding fasteners
recommended by the cladding manufacturer to resist windloads calculated in accordance with BS 6399: Part 2 StandardMethod and BS 5427: Part 1.
• Calculate wind loads on roof and wall cladding appropriate tolocation, exposure, roof height, building shape and size inaccordance with BS 6399: Part 2 Standard Method andBS 5427: Part 1.
Basic wind speed (Vb): ___ m/sAltitude factor (Sa): ___Direction factor (Sd): ___Seasonal factor (Ss): 1Probability factor (Sp): 1Terrain and building factor (Sb): ___External and internal size effect factors (Ca): 1External pressure coefficients (Cpe): As determined from BS 6399: Part 2, Clauses 2.4 and 2.5.Internal pressure coefficients (Cpi): As determined from BS 6399: Part 2, Clause 2.6.Dominant opening: _________
220A - Fasteners• Manufacturer: One of the following:
SFS Intec Ltd, tel. 0113 208 5500Ejot Ecofast Ltd, tel. 0113 247 0880
• Primary fasteners:High threaded screws with bonded washers.Type(s), size(s) and drilling capacity: As re-commended byfastener manufacturer to suit type and thickness of supports,and thickness of cladding panels.Screw material: Anti-corrosion coated carbon steel.Washer material: Grade 304 austenitic stainless steel.Washer size: 19mm diameter.Heads: Integral colour matched heads
• Secondary fasteners: Stitching screws with bonded washers.Screw/washer material: As primary fasteners.Washer size: 14mm diameter.Heads: As primary fasteners.
275 - Continuity Thermal Insulation• Junctions between the roof panel system and
walls/penetrations insulated with PIR board insulation any gaps filled with Alfasbond FR fire rated gun applied canisterurethane insulation.
• Placement: Secure and continuous with cladding/coveringinsulation
300A - Profiled Fillers• Drawing reference(s): _________• Manufacturer and reference: Hartington Conway 0730, type
to suit cladding profile.Material: EPDM faced polyethylene foam.Colour: Black.
• Fixing: Seal the top, bottom and sides of each profile filler witha non-setting gun-grade sealant, Scapa Tapes, Ref: 0100.
• Locate where shown on drawings and wherever necessary toclose off corrugation cavities from the inside and outside of thebuilding. Ensure a tight fit and leave no gaps.
310A - Purpose Made Cold Formed Metal Accessories -External
• Drawing reference(s): _________• Material/finish: As external face of cladding.
Thickness: 0.63mmColour: To match external face of cladding.Workmanship as section Z11.
• Fixing: Stitch to external face of panels at max. 450mmcentres using secondary fasteners as specified for the claddingsystem.
• Sealing: Single line of 6mm diameter butyl rubber sealant TapeRef: 0311, site applied between flashing and panel.
311A - Purpose Made Cold Formed Metal Accessories -Internal
• Drawing reference(s): _________• Material/finish: As internal face of cladding.
Thickness: 0.4mmColour: White.Workmanship as section Z11.
• Fixing: Stitch to internal face of panels at max. 450mm centresusing secondary fasteners as specified for the cladding system.
• Sealing: Single line of 6mm diameter Scapa Tapes, Ref: 0311butyl rubber, site applied between flashing and panel.
• End laps to be air sealed with Vapourflex or gun-grade sealant.
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
173
KS
100
0 R
W R
oof
Mod
el S
peci
fica
tion
s
Construction ApplicationStandard Environment - Roof - LPS 1181 Grade B
Anti-condensation tape(Factory applied)
Stitching screws at450mm centres
4mm Ø butyl rubbersealant (site applied)
Detail 2 - End LapDetail 1 - Side Lap
Detail 3 - Fastener Locations
Note: Main fixing every valley
150mm
Nominal 10mm
Max. 20mm
Min.10mm
3 runs of 4mm Øbutyl rubber sealant
(Site applied)
Fixing screw
50mm
KS1000 RW/Zero ODP/LPCB Trapezoidal Roof System Ref No: 1/5.71/LPS-B
Detail 4 - Ridge Detail
Internal ridge flashing with150mm overlap sealedwith air seal, Vapourflex orgun-grade sealant
Purlin
Air seal - 8mm Øbutyl rubber sealant
KS1000 RW/LPCB insulated roof panel
Profiled filler sealed top andbottom with gun-grade sealant
Ridge flashing with 150mmsealed butt straps
Profiled filler set back 80 to100mm to prevent bird attack
Site applied Alfasbond fire rated (FR) canister insulation
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
174
Construction ApplicationStandard Environment - Roof - Factory Mutual Certificate
KS1000 RW/Zero ODP/FM Trapezoidal Roof System Ref No: 1/5.71/FM
ApplicationThe following specification is for KS1000 RW/Zero ODP/FMcertified Trapezoidal Insulated Roof Panel used for buildings withroof slopes of 4° and above, internal humidity class environments1-4 inclusive and where a Factory Mutual (FM) insurer approved
certified system is required.
Materials & CoatingsExternal Weather SheetSubstrate to be 0.5mm thick steel S220GD+ZA eutectic Galvalloyhot-dip zinc coated steel to BS EN10214: 1992. External coatingto be Corus UK Limited Colorcoat HPS200 Plastisol, 200 micronsthick.
Colour – Standard.
Reverse to have a light grey polyester coating.
Insulation CoreTo consist of 80mm thick, closed cell, with zero ozone depletion(Zero ODP) and FM insurer approved certifiedpolyisocyanurate (PIR) insulation.
The auto adhesive properties of the core bond the external andinternal sheets together, and control the panel thickness achievedduring manufacture.
Internal Liner SheetSubstrate to be 0.4mm thick hot-dip zinc coated Steel toBS EN10147: 1992.
Internal coating to be Lining Enamel, 15 microns thick.Colour - White.
Reverse to have a light grey polyester coating.
PerformanceThermal InsulationThe panel must have a thermal transmittance (U value) of0.25 W/m2K calculated using the method required by the BuildingRegulations Part L2 (England & Wales) and Building StandardsPart J (Scotland).
FireThe external and internal faces of the panel to be Class 0 inaccordance with the Building Regulations when tested to BS 476:Parts 6: 1989 and Part 7: 1987.
The panel must be rated SAA when tested to BS 476: Part 3: 1975.The System has the following FM test results ASTM E-180 Spreadof Flame Test-Pass Class A, Class 1 Test (Calorimeter)-PassClass 1, Wind uplift Test-Pass 1-90.
AirtightnessOverall airtightness for complete envelope less than 10m3/hr/m2
at 50Pa.
Seals & FillersSide LapAll external side laps to be weather sealed along the full length byan unbroken bead of Scapa Tape 4mm diameter butyl rubbersealant tape, Ref: 0311.
In addition all side laps have a factory applied anti-condensationtape.
End LapAll external end laps to be 150mm long, and weather sealed alongthe full width using three unbroken runs of Scapa Tape 4mmdiameter butyl rubber sealant tape Ref: 0311.
Profiled FillersWhere flashings are fixed across the profile of the insulated panel,EPDM faced closed cell polyethylene foam fillers should be usedto seal and close the profile. Seal the top, bottom and sides ofeach profiled filler with non-curing gun-grade sealant, Scapa Tapes,Ref: 0100.
JunctionsJunctions between the roof panel system and walls / penetrationsinsulated with FM approved board insulation any gaps filled withAlfasbond FR fire rated gun applied canister urethane insulation.
Internal face of panel to be air sealed along the full length by anunbroken Scapa Tape 6mm diameter butyl rubber sealant tape.
FastenersPrimaryAll primary fasteners must be the high threaded typemanufactured from carbon steel, anti-corrosion coated, and fittedwith a 19mm diameter bonded stainless steel washer and integralcolour matched heads.
All fasteners to be located through the every valley of the profile. To comply with the requirements of BS 6399: Part 2: 1997, andthose of Factory Mutual it may be necessary to provide additionalfixings in areas of high local suction.
SecondarySide laps and flashings to be stitched at 450mm centres(maximum) with carbon steel stitching screws, complete with14mm diameter bonded stainless steel washers and integralcolour matched heads.
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
175
KS
100
0 R
W R
oof
Mod
el S
peci
fica
tion
s
Construction ApplicationStandard Environment - Roof - Factory Mutual Certificate
Construction DetailsFlashingsAll external flashings to be made from 0.63mm thick coated steelto the same specification as the outer sheet of the panel. Colour - Standard.
All flashings to be weather sealed at laps and along the full lengthby an unbroken bead of Scapa Tape 9mm wide x 3mm thick butylrubber sealant tape, Ref: 0311.
All internal flashings to be made from 0.4mm thick steel substrate,to the same specification as the liner sheet of the panel.
All internal flashings to be air sealed at laps and along the fulllength by an unbroken bead of Scapa Tape 6mm diameter butylrubber sealant tape, Ref: 0311. End laps to be air sealed withVapourflex or gun-grade sealant.
Panel LengthsExact lengths to be determined by the cladding contractor fromthe steelwork drawing, but typically using 9000mm lengths.
Purlin CentresThe maximum purlin centres for FM certification is 2000mm, for allpanel thickness.
RooflightsRooflights to be specified to suit project requirements andapproved by the FM Project Engineer and installed to themanufacturers details.
Construction RequirementsSteelwork ToleranceThe steel frame must be made and assembled to an accuracy of L/600 between fixing planes of adjacent purlins, where L. is thepurlin spacing, and generally to BS 5950: Part 2: 1992.
InstallationAll fasteners, seals and fillers to be of correct specification andinstalled as indicated on the project construction drawings.
Site cut panels must provide accurate, true lines with no distortion.Panels to be cut with powered reciprocating type saw and allexposed site cut panels to be treated with a suitable edgeprotection lacquer. Cut openings for outlets, vents, flues etc. to bethe minimum size necessary.
Remove all swarf and any foreign matter immediately from theexternal surface of panels.
Fasteners to be checked and adjusted if necessary to ensure theyare weather tight and external panel facing is not distorted.
SafetyThe contractor is to determine and use a safe method of workingthroughout the installation and construction period, whichcomplies with HSE & CDM requirements.
KS1000 RW/Zero ODP/FM Trapezoidal Roof System Ref No: 1/5.71/FM
NBS Format SpecificationH43 - Metal Composite Panel
Cladding/CoveringTo be read with Preliminaries/General conditions.
121S - Metal Composite Panel Roof Cladding
• Drawing reference(s): _________• Supports: Cold rolled purlins. Maximum centres 2000mm.
Bearing width: 50mmPitch: minimum 4°
• Manufacturer and reference: Kingspan roof cladding systemfor standard internal and external environments and FactoryMutual ìnsurer approved certified
• FM test results: ASTM E-108 spread of flame test: Pass, class A.Class 1 test (calorimeter): Pass, class 1.Wind uplift test: Pass, 1-90.
• Panels:Profile reference: KS1000 RW/Zero ODP/FM - Trapezoidal Insulated Roof Panel.External facings:• Material: Galvalloy hot-dip ZA255 coated steel to BS EN
10214, Grade S220GD+ZA.• Thickness: 0.5mm• Finish/Colour: Colorcoat HPS200 Plastisol with Scintilla
finish, Standard colour.Internal facings:• Material: Hot-dip zinc coated steel to BS EN 10147.• Thickness: 0.4mm• Finish/Colour: Lining Enamel, colour White.
Core insulation: Zero ODP and FM insurer approved certified.
Panel thickness: 115mm overall (80mm core)• End laps: 150mm.• End lap sealant: Triple line of 4mm diameter Scapa Tapes,
Ref: 0311, site applied at lap in external facings.• Side lap sealant:
• Single line of 4mm diameter Scapa Tapes, Ref: 0311, site applied at lap in external facings.
• Anti-condensation tape, factory applied at butt joint between panels.
• Fasteners: As determined by Clause 220A.Number and location:• Primary fasteners: As determined by Clause 197A, but with
each panel fixed to each support using not less than threefastenings. Fix through every valley of profile, asrecommended by cladding manufacturer.
• Secondary fasteners: Stitch external side laps at 450mmmaximum centres.
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
Construction ApplicationStandard Environment - Roof - Factory Mutual Certificate
KS1000 RW/Zero ODP/FM Trapezoidal Roof System Ref No: 1/5.71/FM
• Accessories: Profiled fillers as Clause 300A.• Thermal Transmittance (U Value) calculated using the method
required by the Building Regulations Part L2 (England & Wales)and Building Standards Part J (Scotland): 0.25 W/m2K
• Air leakage rate of 10m3/hr/m2 at 50 Pa.• Other requirements:
• Internal face of panel to be air sealed along the full length byan unbroken run of 6mm diameter Scapa Tapes, Ref: 0311.
197A - Attachment• Determine the number and location of cladding fasteners
recommended by the cladding manufacturer to resist windloads calculated in accordance with BS 6399: Part 2 StandardMethod and BS 5427: Part 1.
• Calculate wind loads on roof and wall cladding appropriate tolocation, exposure, roof height, building shape and size inaccordance with BS 6399: Part 2 Standard Method andBS 5427: Part 1 and Factory Mutual Project Engineer.
Basic wind speed (Vb): ___ m/sAltitude factor (Sa): ___Direction factor (Sd): ___Seasonal factor (Ss): 1Probability factor (Sp): 1Terrain and building factor (Sb): ___External and internal size effect factors (Ca): 1External pressure coefficients (Cpe): As determined fromBS 6399: Part 2, Clauses 2.4 and 2.5.Internal pressure coefficients (Cpi): As determined from BS6399: Part 2, Clause 2.6.Dominant opening: _________
220A - Fasteners• Manufacturer: One of the following:
SFS Intec Ltd, tel. 0113 208 5500Ejot Ecofast Ltd, tel. 0113 247 0880
• Primary fasteners:High threaded screws with bonded washers.Type(s), size(s) and drilling capacity: As re-commended byfastener manufacturer to suit type and thickness of supports,and thickness of cladding panels.Screw material: Anti-corrosion coated carbon steel.Washer material: Grade 304 austenitic stainless steel.Washer size: 19mm diameter.Heads: Integral colour matched heads
• Secondary fasteners: Stitching screws with bonded washers.Screw/washer material: As primary fasteners.Washer size: 14mm diameter.Heads: As primary fasteners.
275 - Continuity Thermal Insulation• Junctions between the roof panel system and
walls/penetrations insulated with PIR board insulation any gaps filled with Alfasbond FR fire rated gun applied canisterurethane insulation.
• Placement: Secure and continuous with cladding/coveringinsulation
300A - Profiled Fillers• Drawing reference(s): _________• Manufacturer and reference: Hartington Conway 0730, type
to suit cladding profile.Material: EPDM faced polyethylene foam.Colour: Black.
• Fixing: Seal the top, bottom and sides of each profile filler witha non-setting gun-grade sealant, Scapa Tapes, Ref: 0100.
• Locate where shown on drawings and wherever necessary toclose off corrugation cavities from the inside and outside of thebuilding. Ensure a tight fit and leave no gaps.
310A - Purpose Made Cold Formed Metal Accessories -External
• Drawing reference(s): _________• Material/finish: As external face of cladding.
Thickness: 0.63mmColour: To match external face of cladding.Workmanship as section Z11.
• Fixing: Stitch to external face of panels at max. 450mmcentres using secondary fasteners as specified for the cladding system.
• Sealing: Single line of 6mm diameter butyl rubber sealant TapeRef: 0311, site applied between flashing and panel.
311A - Purpose Made Cold Formed Metal Accessories -Internal
• Drawing reference(s): _________• Material/finish: As internal face of cladding.
Thickness: 0.4mmColour: White.Workmanship as section Z11.
• Fixing: Stitch to internal face of panels at max. 450mm centresusing secondary fasteners as specified for the cladding system.
• Sealing: Single line of 6mm diameter Scapa Tapes, Ref: 0311butyl rubber, site applied between flashing and panel.
• End laps to be air sealed with Vapourflex or gun-grade sealant.
176
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
177
KS
100
0 R
W R
oof
Mod
el S
peci
fica
tion
s
Construction ApplicationStandard Environment - Roof - Factory Mutual Certificate
Stitching screws at450mm centres
4mm Ø butyl rubbersealant (site applied)
Detail 2 - End LapDetail 1 - Side Lap
Detail 3 - Fastener Locations
Detail 4 - Ridge Detail
Note: Maximum panel span 2000mmMain fixing every valley
150mm
Nominal 10mm
Max. 20mm
Min.10mm
3 runs of 4mm Øbutyl rubber sealant
(Site applied)
Fixing screw
Air seal - 8mm Øbutyl rubber sealant
KS1000 RW/FM insulated roof panel
Profiled filler sealed top and bottomwith gun-grade sealant
Ridge flashing with 150mmsealed butt straps
Profiled filler set back 80 to100mm to prevent bird attack
Site applied Alfasbond fire rated (FR) canister insulation
50mm
KS1000 RW/Zero ODP/FM Trapezoidal Roof System Ref No: 1/5.71/FM
Purlin
Internal ridge flashing with150mm overlap sealedwith air seal, Vapourflex orgun-grade sealant
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
178
Construction ApplicationHigh Humidity - Roof - LPS 1181 Grade B
KS1000 RW/Zero ODP/LPCB Trapezoidal Roof System Ref No: 1/5.41/LPS-B
ApplicationThe following specification is for the KS1000 RW/Zero ODP/LPCBTrapezoidal Insulated Roof Panel used for buildings with roof slopesof 4° and above and internal humidity class environment of 5. i.e. swimming pools.
KS1000 RW is Loss Prevention Certification Board (LPCB) certifiedto LPS 1181 Grade B.
Materials & CoatingsOuter SheetSubstrate to be 0.5mm thick steel S220GD+ZA eutectic Galvalloy hot-dip zinc coated steel to BS EN10214: 1992. External coating to be Corus UK Limited Colorcoat HPS200Plastisol, 200 microns thick.Colour – Standard.
Reverse to have a light grey polyester coating.
Insulation CoreTo consist of 80mm thick, closed cell, with zero ozone depletion(Zero ODP) and LPCB certified polyisocyanurate (PIR) insulation.
The auto-adhesive properties of the core bond the external andinternal sheets together and control the panel thickness achievedduring manufacture.
Liner SheetSubstrate to be 0.4mm thick steel S220GD+ZA eutectic Galvalloyhot-dip zinc coated steel to BS EN10214: 1992. Internal coatingto be Corus UK Limited Colorcoat HPS200 Plastisol, 200 micronsthick. Colour – white.
Reverse to have a light grey polyester coating.
Additional TreatmentAll under side laps and under end laps to be factory treated with acorrosion edge protection lacquer.
PerformanceThermal InsulationThe panel must have a thermal transmittance (U value) of0.25 W/m2K calculated using the method required by the BuildingRegulations Part L2 (England & Wales) and Building StandardsPart J (Scotland).
FireThe external and internal faces of the panel to be Class 0 inaccordance with the Building Regulations when tested to BS 476:Parts 6: 1989 and Part 7: 1987.
The panel must be rated SAA when tested to BS 476: Part 3:1975.The system has passed all the requirements of LPS 1181: Issue 3ceiling Lining Test.
AirtightnessOverall airtightness for complete envelope less than 10m3/hr/m2
at 50Pa.
Seals & FillersSide LapAll external side laps to be weather sealed along the full length byan unbroken bead of Scapa Tape 4mm diameter butyl rubbersealant tape, Ref: 0311.
In addition all side laps to have a factory applied closed cell PVCfoam water seal.
All internal side laps to be vapour sealed along the full length withan unbroken bead of Scapa Tape 6mm diameter, Ref: 0311 butylrubber sealant tape.
End LapWhen required all external end laps to be 150mm long, andweather sealed along the full width using three unbroken runs ofScapa Tape 4mm diameter butyl rubber sealant tape, Ref: 0311.All end lap panels to be sealed using Alfasbond FR fire rated gunapplied canister urethane insulation and vapour sealed to thepurlins along the full width using one unbroken run of Scapa Tape38mm wide x 3mm thick butyl rubber sealant tape, Ref: 0311.
Intermediate SupportsAll internal intermediate purlin supports to be vapour sealed usingan unbroken run of Scapa Tape 38mm wide x 3mm thick butylrubber sealant, Ref: 0311.
Profiled FillersWhere flashings are fixed across the profile of the insulated panel,EPDM foam fillers should be used to seal and close the profile. Seal the top, bottom and sides of each profiled filler with non-curinggun-grade sealant, Scapa Tapes, Ref: 0100.
JunctionsJunctions between the roof panel system and walls / penetrationsinsulated with PIR board insulation any gaps filled with AlfasbondFR fire rated gun applied canister urethane insulation. Internal faceof panel to be air sealed along the full length by an unbrokenScapa Tape 6mm diameter butyl rubber sealant tape.
FastenersPrimaryAll primary fasteners must be the high threaded type,manufactured from Austenitic Grade 304 stainless steel fastenersand fitted with a 19mm diameter bonded stainless steel washerand integral colour matched head. All fasteners to be locatedthrough every valley of the profile.
To comply with the requirements of BS 6399: Part 2: 1997, it maybe necessary to provide additional fixings in areas of high localsuction.
SecondarySide laps and flashings to be stitched at 450mm centres(maximum) with stainless steel stitching screws, complete with14mm diameter bonded stainless steel washers and colourmatched lacquered heads.
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
179
KS
100
0 R
W R
oof
Mod
el S
peci
fica
tion
s
Construction ApplicationHigh Humidity - Roof - LPS 1181 Grade B
Construction DetailsRooflightsRooflights are not recommended to be fitted within a high humidityenvironment roof system.
FlashingsAll external flashings to be made from 0.63mm thick coated steelto the same specification as the outer sheet of the panel. Colour -standard.
All flashings to be weather sealed at laps and along the full lengthby an unbroken bead of Scapa Tape 9mm x 3mm thick butylrubber sealant tape, Ref: 0311.
All flashings to have butt straps and sealed with two unbrokenruns of Scapa Tape 9mm wide x 3mm thick butyl rubber sealanttape, Ref: 0311.
All internal flashings to be made from 0.4mm thick coated bothsides to the same specification as the inner sheet of the panel.Colour – White.
All internal flashings to be air sealed at laps and along the fulllength by an unbroken bead of Scapa Tape 6mm diameter butylrubber sealant tape, Ref: 0311. End laps to be air sealed withVapourflex or gun-grade sealant.
Panel LengthsExact lengths to be determined by the cladding contractor fromthe steelwork drawing, but typically using 9000mm lengths.
Construction RequirementsSteelwork ToleranceThe steel frame must be made and assembled to an accuracy of L/600 between fixing planes of adjacent purlins, where L. is thepurlin spacing, and generally to BS 5950: Part 2: 1992.
InstallationAll fasteners, seals and fillers to be of correct specification andinstalled as indicated on the project construction drawings.
Site cut panels must provide accurate, true lines with no distortion.Panels to be cut with powered reciprocating type saw and allexposed site cut panels to be treated with a suitable edgeprotection lacquer. Cut openings for outlets, vents, flues etc. to bethe minimum size necessary.
Remove all swarf and any foreign matter immediately from theexternal surface of panels.
Fasteners to be checked and adjusted if necessary to ensure theyare weather tight and external panel facing is not distorted.
SafetyThe contractor is to determine and use a safe method of workingthroughout the installation and construction period, whichcomplies with HSE & CDM requirements.
KS1000 RW/Zero ODP/LPCB Trapezoidal Roof System Ref No: 1/5.41/LPS-B
NBS Format SpecificationH43 - Metal Composite Panel
Cladding/CoveringTo be read with Preliminaries/General conditions.
121S - Metal Composite Panel Roof Cladding
• Drawing reference(s): _________• Supports: Cold rolled purlins
Bearing width: 50mmPitch: minimum 4°
• Manufacturer and reference: Kingspan roof cladding system for internal high humidity and standard external environmentsand Loss Prevention Certification Board certified to LPS 1181Grade B.
• Test results: LPS1181 Issue 3, ceiling lining tests: Passed allrequirements
• Panels:Profile reference: KS1000 RW/Zero ODP/LPCB - Trapezoidal Insulated Roof Panel.External facings:• Material: Galvalloy hot-dip ZA255 coated steel to BS EN
10214, Grade S220GD+ZA.• Thickness: 0.5mm• Finish/Colour: Colorcoat HPS200 Plastisol with Scintilla
finish, Standard colour.Internal facings:• Material: Galvalloy hot-dip ZA255 coated steel to
BS EN 10214, Grade S220GD+ZA.• Thickness: 0.4mm• Finish/Colour: Colorcoat HPS200 Plastisol with
Scintilla finish, colour - White.Core insulation: Zero ODP and LPCB certified.Panel thickness: 115mm overall (80mm core)
• End laps: 150mm.• End lap sealant:
• Triple line of 4mm diameter Scapa Tapes, Ref: 0311, siteapplied at lap in external facings.
• Alfasbond FR fire rated gun applied canister insulation, siteapplied at butt joint between panels.
• Side lap sealant:• Single line of 4mm diameter Scapa Tapes, Ref: 0311, site
applied at lap in external facings.• Single line of 6mm diameter Scapa Tapes, Ref: 0311, site
applied at lap in internal facings.• Closed-cell PVC foam water seal, factory applied at butt joint
between panels.• Vapour sealant:
• Scapa Tapes, Ref: 0311, size 38mm x 3mm, site applied inone unbroken run between top face of all supports andunderside of panels.
• Fasteners: As determined by Clause 220A.Number and location:• Primary fasteners: As determined by Clause 197A, but with
each panel fixed to each support using not less than threefastenings. Fix through every valley of profile, asrecommended by cladding manufacturer.
• Secondary fasteners: Stitch external side laps at 450mmmaximum centres.
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
180
Construction ApplicationHigh Humidity - Roof - LPS 1181 Grade B
• Accessories: Profiled fillers as Clause 300A.• Thermal Transmittance (U Value) calculated using the method
required by the Building Regulations Part L2 (England & Wales)and Building Standards Part J (Scotland): 0.25 W/m2K
• Air leakage rate of 10m3/hr/m2 at 50 Pa.• Other requirements:
• Internal face of panel to be air sealed along the full length byan unbroken run of 6mm diameter Scapa Tapes, Ref: 0311.
• Coat the undersides of all end and side laps with factoryapplied corrosion protection lacquer.
• Coat both sides of internal flashings with the finish specifiedfor the internal facings.
197A - Attachment• Determine the number and location of cladding fasteners
recommended by the cladding manufacturer to resist windloads calculated in accordance with BS 6399: Part 2 StandardMethod and BS 5427: Part 1.
• Calculate wind loads on roof and wall cladding appropriate tolocation, exposure, roof height, building shape and size inaccordance with BS 6399: Part 2 Standard Method and BS5427: Part 1.
Basic wind speed (Vb): ___ m/sAltitude factor (Sa): ___Direction factor (Sd): ___Seasonal factor (Ss): 1Probability factor (Sp): 1Terrain and building factor (Sb): ___External and internal size effect factors (Ca): 1External pressure coefficients (Cpe): As determined from BS 6399: Part 2, Clauses 2.4 and 2.5.Internal pressure coefficients (Cpi): As determined from BS 6399: Part 2, Clause 2.6.Dominant opening: _________
220A - Fasteners• Manufacturer: One of the following:
SFS Intec Ltd, tel. 0113 208 5500Ejot Ecofast Ltd, tel. 0113 247 0880
• Primary fasteners:High threaded screws with bonded washers.Type(s), size(s) and drilling capacity: As re-commended byfastener manufacturer to suit type and thickness of supports,and thickness of cladding panels.Screw material: Grade 304 austenitic stainless steel.Washer material: Grade 304 austenitic stainless steel.Washer size: 19mm diameter.Heads: Colour matched lacquered heads
• Secondary fasteners: Stitching screws with bonded washers.Screw/washer material: As primary fasteners.Washer size: 14mm diameter.Heads: As primary fasteners.
KS1000 RW/Zero ODP/LPCB Trapezoidal Roof System Ref No: 1/5.41/LPS-B
275 - Continuity Thermal Insulation• Junctions between the roof panel system and
walls/penetrations insulated with PIR board insulation any gaps filled with Alfasbond FR fire rated gun applied canisterurethane insulation.
• Placement: Secure and continuous with cladding/coveringinsulation
300A - Profiled Fillers• Drawing reference(s): _________• Manufacturer and reference: Hartington Conway 0730, type
to suit cladding profile.Material: EPDM faced polyethylene foam.Colour: Black.
• Fixing: Seal the top, bottom and sides of each profiled fillerwith a non-setting gun-grade sealant, Scapa Tapes, Ref: 0100.
• Locate where shown on drawings and wherever necessary toclose off corrugation cavities from the inside and outside of thebuilding. Ensure a tight fit and leave no gaps.
310A - Purpose Made Cold Formed Metal Accessories -External
• Drawing reference(s): _________• Material/finish: As external face of cladding.
Thickness: 0.63mmColour: To match external face of cladding.Workmanship as section Z11.
• Fixing: Stitch to external face of panels at max. 450mm centresusing secondary fasteners as specified for the cladding system.
• Sealing: Single line of 6mm diameter butyl rubber sealant TapeRef: 0311, site applied between flashing and panel.
311A - Purpose Made Cold Formed Metal Accessories -Internal
• Drawing reference(s): _________• Material/finish: As internal face of cladding but to both sides.
Thickness: 0.4mmColour: White.Workmanship as section Z11.
• Fixing: Stitch to internal face of panels at max. 450mm centresusing secondary fasteners as specified for the cladding system.
• Sealing: Single line of 6mm diameter Scapa Tapes, Ref: 0311butyl rubber, site applied between flashing and panel.
• End laps to be air sealed with Vapourflex or gun-grade sealant.
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
181
KS
100
0 R
W R
oof
Mod
el S
peci
fica
tion
s
Construction ApplicationHigh Humidity - Roof - LPS 1181 Grade B
6mm Ø butylrubber sealant
38mm x 3mm butylrubber sealant tape
Fastener centredin purlin
Site applied alfasbondFR canister insulation
Ridge flashing
38mm x 3mm butyl rubbersealant tape
Stitching screws at450mm centres
4mm Ø butyl rubbersealant (site applied)
Panel fastener
150mm
4mm Ø butyl rubbersealant (site applied)
38mm x 3mm butylrubber sealant tape
Internal ridge flashing
Detail 2 - End LapDetail 1 - Side Lap
Detail 3 - Fastener Locations
Detail 4 - Intermediate Support Detail 5 - Ridge Detail
Site applied alfasbondFR canister insulation
KS1000 RW/Zero ODP/LPCB Trapezoidal Roof System Ref No: 1/5.41/LPS-B
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
182
Construction ApplicationHygiene - Roof - LPS 1181 Grade B
KS1000 RW/Zero ODP/LPCB Trapezoidal Roof System Ref No: 1/5.31/LPS-B
ApplicationThe following specification is for the KS1000 RW/Zero/ODP/LPCBTrapezoidal insulated Roof Panel used for buildings with roofslopes of 4° and above, internal humidity class environments 1-5inclusive and where food is processed or a high level of cleanlinesse.g. food manufacture, electronic component manufacture.
KS1000 RW is Loss Prevention Certification Board (LPCB) certifiedto LPS 1181 Grade B.
Materials & CoatingsOuter SheetSubstrate to be 0.5mm thick steel S220GD+ZA eutectic Galvalloyhot-dip zinc coated steel to BS EN10214: 1992. External coatingto be Corus UK Limited Colorcoat HPS200 Plastisol, 200 micronsthick.
Colour – Standard.
Reverse to have a light grey polyester coating.
Insulation CoreTo consist of 80mm thick, closed cell, with zero ozone depletion(Zero ODP) and LPCB certified polyisocyanurate (PIR) insulation.
The auto-adhesive properties of the core bond the external andinternal sheets together and control the panel thickness achievedduring manufacture.
Liner SheetSubstrate to be 0.4mm thick Z275 Galvatite hot-dip zinc coatedSteel to BS EN10147: 1992. Internal coating to be Corus UKLimited, Colorcoat Stelvetite Foodsafe finish, 120 microns thick.
Colour - White.
Reverse to have a light grey polyester coating.
PerformanceThermal InsulationThe panel must have a thermal transmittance (U value) of0.25 W/m2K calculated using the method required by the BuildingRegulations Part L2 (England & Wales) and Building StandardsPart J (Scotland).
FireThe external and internal faces of the panel to be Class 0 inaccordance with the Building Regulations when tested to BS 476:Parts 6: 1989 and Part 7: 1987.
The panel must be rated SAA when tested to BS 476: Part 3:1975. The system has passed all the requirements of LPS 1181:Issue 3 ceiling Lining Test.
AirtightnessOverall airtightness for complete envelope less than 10m3/hr/m2
at 50Pa.
Seals & FillersSide LapAll external side laps to be weather sealed along the full length byan unbroken bead of Scapa Tape 4mm diameter butyl rubbersealant tape, Ref: 0311.
All internal side laps to be dust sealed along the full length with anunbroken bead of Scapa Tape 6mm diameter, Ref: 0311 butylrubber sealant tape.
End LapWhen required all external end laps to be 150mm long, andweather sealed along the full width using three unbroken runs ofScapa Tape 4mm diameter butyl rubber sealant tape, Ref: 0311.All end lap panels to be dust sealed to the purlins along the fullwidth using two unbroken run of Scapa Tape 9mm x 3mm thick3154 PVC dust seal.
Intermediate SupportsAll internal intermediate purlin supports to be dust sealed using atwo unbroken runs of Scapa Tape 9mm x 3mm thick 3154 PVCdust seal.
Profiled FillersWhere flashings are fixed across the profile of the insulated panel,EPDM faced closed cell polyethylene foam fillers should be usedto seal and close the profile. Seal the top, bottom and sides ofeach profiled filler with non-curing gun-grade sealant, Scapa Tapes,Ref: 0100.
JunctionsJunctions between the roof panel system and walls / penetrationsinsulated with PIR board insulation any gaps filled with AlfasbondFR fire rated gun applied canister urethane insulation. Internal faceof panel to be air sealed along the full length by an unbrokenScapa Tape 6mm diameter butyl rubber sealant tape.
FastenersPrimaryAll primary fasteners must be the high threaded type,manufactured from Austenitic Grade 304 stainless steel fastenersand fitted with a 19mm diameter bonded stainless steel washerand colour matched lacquered head. All fasteners to be locatedthrough every valley of the profile.
To comply with the requirements of BS 6399: Part 2: 1997,it may be necessary to provide additional fixings in areas of
high local suction.
SecondarySide laps and flashings to be stitched at 450mm centres(maximum) with stainless steel stitching screws, complete with14mm diameter bonded stainless steel washers and colourmatched lacquered heads.
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
183
KS
100
0 R
W R
oof
Mod
el S
peci
fica
tion
s
Construction ApplicationHygiene - Roof - LPS 1181 Grade B
KS1000 RW/Zero ODP/LPCB Trapezoidal Roof System Ref No: 1/5.31/LPS-B
Construction DetailsFlashingsAll external flashings to be made from 0.63mm thick coated steel to the same specification as the outer sheet of the panel.Colour - standard.
All flashings to be weather sealed at laps and along the full lengthby an unbroken bead of Scapa Tape 9mm x 3mm thick butylrubber sealant tape, Ref: 0311.
All flashings to have butt straps and sealed with two unbrokenruns of Scapa Tape 9mm wide x 3mm thick butyl rubber sealanttape, Ref: 0311.
All internal flashings to be made from 0.4mm thick specification asthe inner sheet of the panel.
Colour – White.
All internal flashings to be air sealed at laps and along the fulllength by an unbroken bead of Scapa Tape 6mm diameter butylrubber sealant tape, Ref: 0311. End laps to be air sealed withVapourflex or gun-grade sealant.
Panel LengthsExact lengths to be determined by the cladding contractor fromthe steelwork drawing, but typically using 9000mm lengths.
Construction RequirementsSteelwork ToleranceThe steel frame must be made and assembled to an accuracy of L/600 between fixing planes of adjacent purlins, where L. is thepurlin spacing, and generally to BS 5950: Part 2: 1992.
InstallationAll fasteners, seals and fillers to be of correct specification andinstalled as indicated on the project construction drawings.
Site cut panels must provide accurate, true lines with no distortion.Panels to be cut with powered reciprocating type saw and allexposed site cut panels to be treated with a suitable edgeprotection lacquer. Cut openings for outlets, vents, flues etc. to bethe minimum size necessary.
Remove all swarf and any foreign matter immediately from theexternal surface of panels.
Fasteners to be checked and adjusted if necessary to ensure theyare weather tight and external panel facing is not distorted.
SafetyThe contractor is to determine and use a safe method of workingthroughout the installation and construction period, whichcomplies with HSE & CDM requirements.
NBS Format SpecificationH43 - Metal Composite Panel
Cladding/CoveringTo be read with Preliminaries/General conditions.
121S - Metal Roof Cladding Composite Panel
• Drawing reference(s): _________• Supports: Cold rolled purlins
Bearing width: 50mmPitch: minimum 4°
• Manufacturer and reference: Kingspan roof cladding system forstandard internal and external environments and Loss PreventionCertification Board certified to LPS 1181 Grade B.
• Test results: LPS 1181 Issue 3, ceiling lining tests: Passed allrequirements
• Panels:Profile reference: KS1000 RW/Zero ODP/LPCB - Trapezoidal Insulated Roof Panel.External facings:• Material: Galvalloy hot-dip ZA255 coated steel to
BS EN 10214, Grade S220GD+ZA.• Thickness: 0.5mm• Finish/Colour: Colorcoat HPS200 Plastisol with Scintilla
finish, Standard colour.Internal facings:• Material: Galvatite hot-dip ZA255 coated steel to
BS EN 10147, 1992.• Thickness: 0.4mm• Finish/Colour: Colorcoat Stelvetite Foodsafe finish,
colour - White.Core insulation: Zero ODP and LPCB certified.Panel thickness: 115mm overall (80mm core)
• End laps: 150mm.• End lap sealant:
• Triple line of 4mm diameter Scapa Tapes, Ref: 0311, siteapplied at lap in external facings.
• Side lap sealant:• Single line of 4mm diameter Scapa Tapes, Ref: 0311, site
applied at lap in external facings.• Single line of 6mm diameter Scapa Tapes, Ref: 0311, site
applied at lap in internal facings.• Dust sealant:
• Scapa Tapes 3154 PVC foam dust seal, size 9mm x 3mm,site applied in two unbroken runs between top face of allsupports and underside of panels.
• Fasteners: As determined by Clause 220A.Number and location:• Primary fasteners: As determined by Clause 197A, but with
each panel fixed to each support using not less than threefastenings. Fix through every valley of profile, asrecommended by cladding manufacturer.
• Secondary fasteners: Stitch external side laps at 450mmmaximum centres.
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
184
Construction ApplicationHygiene - Roof - LPS 1181 Grade B
• Accessories: Profiled fillers as Clause 300A.• Thermal Transmittance (U Value) calculated using the method
required by the Building Regulations Part L2 (England & Wales)and Building Standards Part J (Scotland): 0.25 W/m2K
• Air leakage rate of 10m3/hr/m2 at 50 Pa.• Other requirements:
• Internal face of panel to be air sealed along the full lengthby an unbroken run of 6mm diameter Scapa Tapes, Ref:0311.
197A - Attachment• Determine the number and location of cladding fasteners
recommended by the cladding manufacturer to resist windloads calculated in accordance with BS 6399: Part 2 StandardMethod and BS 5427: Part 1.
• Calculate wind loads on roof and wall cladding appropriate tolocation, exposure, roof height, building shape and size inaccordance with BS 6399: Part 2 Standard Method and BS5427: Part 1.
Basic wind speed (Vb): ___ m/sAltitude factor (Sa): ___Direction factor (Sd): ___Seasonal factor (Ss): 1Probability factor (Sp): 1Terrain and building factor (Sb): ___External and internal size effect factors (Ca): 1External pressure coefficients (Cpe): As determined from BS 6399: Part 2, Clauses 2.4 and 2.5.Internal pressure coefficients (Cpi): As determined from BS 6399: Part 2, Clause 2.6.Dominant opening: _________
220A - Fasteners• Manufacturer: One of the following:
SFS Intec Ltd, tel. 0113 208 5500Ejot Ecofast Ltd, tel. 0113 247 0880
• Primary fasteners:High threaded screws with bonded washers.Type(s), size(s) and drilling capacity: As re-commended byfastener manufacturer to suit type and thickness of supports,and thickness of cladding panels.Screw material: Grade 304 austenitic stainless steel.Washer material: Grade 304 austenitic stainless steel.Washer size: 19mm diameter.Heads: Colour matched lacquered heads
• Secondary fasteners: Stitching screws with bonded washers.Screw/washer material: As primary fasteners.Washer size: 14mm diameter.Heads: As primary fasteners.
KS1000 RW/Zero ODP/LPCB Trapezoidal Roof System Ref No: 1/5.31/LPS-B
275 - Continuity Thermal Insulation• Junctions between the roof panel system and
walls/penetrations insulated with PIR board insulation any gaps filled with Alfasbond FR fire rated gun applied canisterurethane insulation.
• Placement: Secure and continuous with cladding/coveringinsulation
300A - Profiled Fillers• Drawing reference(s): _________• Manufacturer and reference: Hartington Conway 0730, type
to suit cladding profile.Material: EPDM faced polyethylene foam.Colour: Black.
• Fixing: Seal the top, bottom and sides of each profiled fillerwith a non-setting gun-grade sealant, Scapa Tapes, Ref: 0100.
• Locate where shown on drawings and wherever necessary toclose off corrugation cavities from the inside and outside of thebuilding. Ensure a tight fit and leave no gaps.
310A - Purpose Made Cold Formed Metal Accessories -External
• Drawing reference(s): _________• Material/finish: As external face of cladding.
Thickness: 0.63mmColour: To match external face of cladding.Workmanship as section Z11.
• Fixing: Stitch to external face of panels at max. 450mmcentres using secondary fasteners as specified for the cladding system.
• Sealing: Single line of 6mm diameter butyl rubber sealant TapeRef: 0311, site applied between flashing and panel.
311A - Purpose Made Cold Formed Metal Accessories -Internal
• Drawing reference(s): _________• Material/finish: As internal face of cladding.
Thickness: 0.4mmColour: White.Workmanship as section Z11.
• Fixing: Stitch to internal face of panels at max. 450mm centresusing secondary fasteners as specified for the cladding system.
• Sealing: Single line of 6mm diameter Scapa Tapes, Ref: 0311butyl rubber, site applied between flashing and panel.
• End laps to be air sealed with Vapourflex or gun-grade sealant.
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
185
KS
100
0 R
W R
oof
Mod
el S
peci
fica
tion
s
Construction ApplicationHygiene - Roof - LPS 1181 Grade B
KS1000 RW/Zero ODP/LPCB Trapezoidal Roof System Ref No: 1/5.31/LPS-B
9mm x 3mm 3154 PVC
dust seal
4mm Ø butyl rubbersealant (site applied)
Panel fastener
150mm
9mm x 3mm 3154 PVC dust seal
Detail 2 - End Lap
Detail 3 - Fastener Locations
Detail 4 - Intermediate Support
6mm Ø butylrubber sealant
Stitching screws at450mm centres
4mm Ø butyl rubbersealant (site applied)
Detail 1 - Side Lap
Site applied alfasbondFR canister insulation
Ridge flashing
9mm x 3mm 3154 PVC
dust seal
Internal ridge flashing
Detail 5 - Ridge Detail
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
186
Reducing energy usage costs and ClimateChange Levy (CCL) tax by up to 40%“ ”
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
187
KS
100
0 R
W R
oof
Fast
ener
Sel
ecti
on
SFS Intec Fastener Selector Guide
Product: Steel - KS1000 RW Roof System - Crown Fixed (19mm diameter sealing washer)
Core Carbon Steel Fasteners Austenitic Stainless Steel Fasteners
Thickness (Building Classifications - Standard & Temperature Controlled) (Building Classifications - High Humidity, Low Temp, Hygiene)
(mm) Sela Moulded Head Irius Powder Coated Head Sela Moulded Head
Cold Rolled 40 SDTP5-T19-5,5x112xcolour SDT5-L12-A19-5,5x112xcolour SXTP5-S19-5,5x112xcolour1.2-5mm 50 SDTP5-T19-5,5x112xcolour SDT5-L12-A19-5,5x112xcolour SXTP5-S19-5,5x130xcolour
60 SDTP5-T19-5,5x137xcolour SDT5-L12-A19-5,5x137xcolour SXTP5-S19-5,5x130xcolour70 SDTP5-T19-5,5x137xcolour SDT5-L12-A19-5,5x137xcolour SXC5-S19-5,5x154+cap80 SDT5-A19-5,5x162+cap SXC5-S19-5,5x154+cap
100 SDT5-A19-5,5x182+cap
Hot Rolled 40 SDTP14-T19-5,5x113xcolour SDT14-L12-A19-5,5x113xcolour SXTP14-S19-5,5x114xcolour5-12mm 50 SDTP14-T19-5,5x132xcolour SDT14-L12-A19-5,5x132xcolour SXTP14-S19-5,5x134xcolour(14)
60 SDTP14-T19-5,5x132xcolour SDT14-L12-A19-5,5x132xcolour SXTP14-S19-5,5x134xcolour70 SDTP14-T19-5,5x160xcolour SXC12-S19-5,5x165+cap80 SDTP14-T19-5,5x160xcolour Consult SFS
100 SDT14-A19-5,5x186+cap Consult SFS
Timber Hexagonal Head Powder Coated (or + Cap)40 SDTP5-T19-5,5x137xcolour SDT5-L12-A19-5,5x137xcolour SXCW-S19-6,5x135xcolour50 SDT5-A19-5,5x162+cap SXCW-S19-6,5x135xcolour60 SDT5-A19-5,5x162+cap SXCW-S19-6,5x155xcolour70 SDT5-A19-5,5x162+cap SXCW-S19-6,5x155xcolour80 SDT5-A19-5,5x182+cap SXCW-S19-6,5x185xcolour
100 SDT5-A19-5,5x226+cap SXCW-S19-6,5x185xcolour
Stitching fasteners for side lap and general fixing of flashings
Sela Moulded Head Irius Powder Coated Head Sela Moulded Head Irius Powder Coated Head
SLP2-A14-4,8x20xcolour SDL3-L12-T15-5,5x25xcolour SLP2-S-A14-4,8x20xcolour SXL2-L12-A14-5,5x22xcolour
Core Carbon Steel Fasteners Austenitic Stainless Steel Fasteners
Thickness (Building Classifications - Standard & Temperature Controlled) (Building Classifications - High Humidity, Low Temp, Hygiene)
(mm) Sela Moulded Head Irius Powder Coated Head Sela Moulded Head
Cold Rolled 40 SDTP5-T19-5,5x67xcolour SDT5-L12-A19-5,5x67xcolour SXTP5-S19-5,5x77xcolour1.2-5mm 50 SDTP5-T19-5,5x77xcolour SDT5-L12-A19-5,5x77xcolour SXTP5-S19-5,5x87xcolour
60 SDTP5-T19-5,5x97xcolour SDT5-L12-A19-5,5x97xcolour SXTP5-S19-5,5x107xcolour70 SDTP5-T19-5,5x97xcolour SDT5-L12-A19-5,5x97xcolour SXTP5-S19-5,5x107xcolour80 SDTP5-T19-5,5x112xcolour SDT5-L12-A19-5,5x112xcolour SXTP5-S19-5,5x130xcolour
100 SDTP5-T19-5,5x137xcolour SDT5-L12-A19-5,5x137xcolour SXTP5-S19-5,5x154xcolour
Hot Rolled 40 SDTP14-T19-5,5x74xcolour SDT14-L12-A19-5,5x74xcolour SXTP14-S19-5,5x76xcolour5-12mm 50 SDTP14-T19-5,5x93xcolour SDT14-L12-A19-5,5x93xcolour SXTP14-S19-5,5x95xcolour(14)
60 SDTP14-T19-5,5x93xcolour SDT14-L12-A19-5,5x93xcolour SXTP14-S19-5,5x95xcolour70 SDTP14-T19-5,5x113xcolour SDT14-L12-A19-5,5x113xcolour SXTP14-S19-5,5x114xcolour80 SDTP14-T19-5,5x113xcolour SDT14-L12-A19-5,5x113xcolour SXTP14-S19-5,5x114xcolour
100 SDTP14-T19-5,5x132xcolour SDT14-L12-A19-5,5x132xcolour SXTP14-S19-5,5x134xcolour
Timber Sela Moulded Head Hexhead + Cap40 SDTP5-T19-5,5x97xcolour SDT5-L12-A19-5,5x97xcolour SXTP5-S19-5,5x107xcolour SXCW-S19-6,5x105+cap50 SDTP5-T19-5,5x112xcolour SDT5-L12-A19-5,5x112xcolour SXTP5-S19-5,5x130xcolour SXCW-S19-6,5x105+cap60 SDTP5-T19-5,5x137xcolour SDT5-L12-A19-5,5x137xcolour SXTP5-S19-5,5x130xcolour SXCW-S19-6,5x115+cap70 SDTP5-T19-5,5x137xcolour SDT5-L12-A19-5,5x137xcolour SXTP5-S19-5,5x130xcolour SXCW-S19-6,5x135+cap80 SDTP5-T19-5,5x137xcolour SDT5-L12-A19-5,5x137xcolour SXTP5-S19-5,5x154xcolour SXCW-S19-6,5x135+cap
100 SDT5-T19-5,5x162+cap SXTP5-S19-5,5x154xcolour SXCW-S19-6,5x155+cap
Stitching fasteners for side lap and general fixing of flashings
Sela Moulded Head Irius Powder Coated Head Sela Moulded Head Irius Powder Coated Head
SLP2-A14-4,8x20xcolour SDL3-L12-T15-5,5x25xcolour SLP2-S-A14-4,8x20xcolour SXL2-L12-A14-5,5x22xcolour
Product: Steel - KS1000 RW Roof System - Valley Fixed (19mm diameter sealing washer)
PurlinType & Thickness
PurlinType & Thickness
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
188
KS1000 RW Roof system is suitable for building applications
with a roof slope of 4° or above
“”
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
189
KS
100
0 R
W R
oof
Con
stru
ctio
n D
etai
ls
Panel Dimensions
Anti
cond
ensa
tion
tape
(Fac
tory
appl
ied)
Not
e:Ab
ove
dim
ensi
ons
are
nom
inal
, act
ual d
imen
sion
s w
ill
vary
due
to m
anuf
actu
ring
tole
ranc
es.
Exac
tly p
reci
se d
imen
sion
s m
ust a
lway
s be
mea
sure
d
from
act
ual s
ampl
es
All d
imen
sion
s in
milli
met
res.
333.
333
3.3
333.
3
1000
cov
er w
idth
30.5
10
20
115°
110°
30.5
75°
a11
5°11
5°
75°
30.5
30.5
2758
27
50.5
5616
433
.333
.333
.312
5
30.5
16.1
16.1
Ove
rall
wid
th
Exte
rnal
wea
ther
she
et
Inte
rnal
line
r she
et
31.
01.
0
35 Insu
latio
n co
re
Avai
labl
e P
anel
Thi
ckne
sses
Insu
latio
n O
vera
ll P
anel
Ove
rall
Pan
el
Cor
eTh
ickn
ess
Wid
th
4075
1075
5085
1077
6095
1080
7010
510
82
8011
510
85
100
135
1091
Not
e:Tw
o se
ts o
f con
stru
ctio
n de
tails
hav
e be
en p
rodu
ced
to g
ive
the
build
ing
desi
gner
flex
ibili
ty w
ithin
the
Par
t L2
calc
ulat
ion
for t
he to
tal b
uild
ing
heat
loss
Alp
ha (a
). Th
ede
cisi
on o
n th
e ch
oice
of
or
deta
ils is
take
n by
the
build
ing
desi
gner
and
is d
eter
min
edfro
m th
e P
art L
2 to
tal h
eat l
oss
met
hodo
logy
. A m
ixtu
re o
fbo
th s
tand
ard
and
enha
nced
det
ails
may
be
requ
ired
for
som
e pr
ojec
ts.
STA
ND
AR
DE
NH
AN
CE
D
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
190
Recommended Fastener Locations
Note: Refer to Fastener Selector Guide on page 187 for correct type of fasteners for specific applications.It maybe necessary to provide additional fixings in areas of high local suction.
Crown Positions
Ridge
All Other Locations
Valley Positions
All Locations
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
191
KS
100
0 R
W R
oof
Con
stru
ctio
n D
etai
ls
Side & End Lap Detail
Panel End Lap
Panel Side Lap
4mm Ø butyl rubbersealant (Site applied)
6mm Ø vapour seal whenrequired (Site applied)
Anti-condensation tape(Factory applied)
Stitching screw at 450mm max C/L
Directionof lay
Direction ofprevailing wind
Note: To ensure correct panel installation roof purlins must be correctly aligned prior to insertion of fixings
150mm
Nominal 10mmMax. 20mm
50mm
50mm
Min. 10mm
3 runs of 4mm Ø butyl rubbersealant (Site applied)
Purlin
Fixing screw
Tail stitch if required
KS1000 RW/LPCB roof panel
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
192
Ridge Detail
Standard Ridge
Internal ridge flashingwith 150mm overlapsealed with air seal,Vapourflex or gun-gradesealant
Purlin
Air seal - 8mm Ø butylrubber sealant
KS1000 RW/LPCB insulated roof panel
Profiled filler sealed top and bottomwith gun-grade sealant
Ridge flashing with150mm sealed butt straps
Profiled filler set back 80 to 100mmto prevent bird attack
Mineral fibre insulation site applied
Building Regulations Part L2 Thermal Data
fmin = 0.97 Y = 0.004 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Building Regulations Part L2 Thermal Data
fmin = 0.87 Y = 0.01 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Cranked Ridge Detail
Air seal - 8mm Ø butylrubber sealant
KS1000 RW/LPCBinsulated roof panel
Purlin
3 runs of 4mm Øbutyl rubber sealant
PIR board insulation with site applied Alfasbond firerated (FR) canister insulation to fill any gaps if required
to maintain continuity of insulation
Cranked single skin ridge sheet
Internal flashing with150mm overlap sealedwith air seal - Vapourflexor gun-grade sealant
Tail stitching if required
50mm
250mm
175mm max.
150mm min.
STANDARD
STANDARD ENHANCED
Building Regulations Part L2 Thermal Data
fmin = 0.98 Y = 0.001 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
ENHANCED
Site applied Alfasbond fire rated (FR) canister insulation
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
193
KS
100
0 R
W R
oof
Con
stru
ctio
n D
etai
ls
Mono Ridge Detail
Insulated Panel Roof to Wall
Insulated Panel Roof to Brickwork
Air seal - 8mm Ø butylrubber sealant
Profiled filler sealed top and bottom withgun-grade sealant
Purlin
PIR board insulation withsite applied Alfasbond firerated (FR) canisterinsulation to fill any gaps ifrequired to maintaincontinuity of insulation
KS1000 RW/LPCB insulated roof panel
Profiled filler set back 80 to 100mmto prevent bird attack
Maximum cantilevergenerally 300mm
Profiled filler sealed top and bottomwith gun-grade sealant
Internal ridge flashing with 150mmoverlap sealed with air seal -Vapourflex or gun-grade sealant
Air seal - 6mm Ø butylrubber sealant
KS1000 RW/LPCB vertically laid
Mono flashing with 150mmsealed butt straps
Air seal - 8mm Ø butyl rubber sealant
Profiled filler sealed top and bottomwith gun-grade sealant
Purlin
PIR board insulationwith site appliedAlfasbond fire rated(FR) canisterinsulation to fill anygaps if required tomaintain continuityof insulation
KS1000 RW/LPCB insulated roof panel
Profiled filler set back 80 to 100mmto prevent bird attack
Continuous bead ofgun-grade sealant
Internal ridge flashing with 150mmoverlap sealed with air seal -Vapourflex or gun-grade sealant
Air seal - continuous bead ofgun-grade sealant
Mono flashing with150mm sealed buttstraps
Building Regulations Part L2 Thermal Data
fmin = 0.95 Y = 0.01 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.04 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Maximum cantilevergenerally 300mm
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
194
Curved Mono Ridge Detail
150mm
Min. 250mm
Min
. 150
mm
100m
m
Required angle
Galv. steel supportwith sealed laps
Air seal - 8mm Ø butylrubber sealant
Air seal - 6mm Ø butyl rubber sealant
Air seal - gun-grade sealant or Vapourflex tape
Air seal - gun-grade sealantor Vapourflex tape
3 number runs of 4mm dia butyl rubber sealant
Insulation to meet required U value by others
Curved outer sheet (crimped)
Flat sheet 0.63mm thick (self curving)
Note: Minimum length of sheet 900mm (uncurved)Maximum length of sheet 3000mm (uncurved)One crimp is 5˚ off the horizontal approximately
The maximum curved arc length is covered by the maximum lengthof uncurved sheet less top and bottom laps (i.e. 500mm)
Building Regulations Part L2 Thermal Data
fmin = 0.97 Y = 0.01 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Galv. steel support with sealed laps
Required radiusto outside ofsheet. Minimum450mm
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
195
KS
100
0 R
W R
oof
Con
stru
ctio
n D
etai
ls
Eaves Detail
333.3mm centres
333.3mm centres666.6mm centres gutter supports
Double sided Plastisol“Highline” type gutter
Gutter support
Eaves beam
9mm x 3mm butyl rubber sealant
Mineral fibre insulation
Double sided Plastisol“Highline” type gutter
Eaves beam
Mineral fibre insulation site applied
20mm
35mm
20mm
Gutter support 0.63mm thick doubledsided plastisol coated
75mm Approx
200mm fixing centres 20
0mm fixing centres
External Gutter
9mm x 3mm butyl rubber sealant
Air seal - 8mm Ø butyl rubber sealant
Air seal - 8mm Ø butylrubber sealant
Air seal - 6mm Ø butylrubber sealant
Air seal - 6mm Ø butyl rubber sealant
*
Building Regulations Part L2 Thermal Data
fmin = 0.92 Y = 0.27 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
*Air seal - Vapourflex sealant is to be applied over any breaks in supporting secondary steelwork to give a continuous bearing face.
STANDARD
ENHANCED
Site applied Alfasbond firerated (FR) canister insulation
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
196
Eaves Detail
Boundary Wall Gutter
Air seal - 8mm Ø butylrubber sealant
Air seal - 6mm Ø butylrubber sealant
6mm Ø butylrubber sealant
KS1000 RW/LPCBinsulated roof panel
It is important that the edge of the panel isover the base of the gutter as shown
Purlin
Profiled filler sealed top andbottom with gun-grade sealant
Factory made thermally brokenmembrane lined gutter with PIRboard insulation to 0.25 or 0.35W/m2K U-value
Eaves beam gutter support
KS1000 RW/LPCBvertically laid
Parapet flashingwith 150mm sealedbutt straps
PIR board insulation with site appliedAlfasbond fire rated (FR) canisterinsulation to fill any gaps if required tomaintain continuity of insulation
Parapet Detail
Air seal - 8mm Ø butylrubber sealant
Purlin
Air seal -continuous bead ofgun-grade sealant
KS1000 RW/LPCBinsulated roof panel
Factory made thermallybroken membrane linedgutter with PIR boardinsulation to 0.25 or0.35 W/m2K U-value
Eaves beam gutter support
Flashing (lead or similar)by building contractor
Building Regulations Part L2 Thermal Data
0.25 Gutter fmin = 0.89 Y = 0.12 W/mK0.35 Gutter fmin = 0.89 Y = 0.19 W/mKSole width 300mm, values for other widths available on request.
Building Regulations Part L2 Thermal Data
0.25 Gutter fmin = 0.89 Y = 0.13 W/mK0.35 Gutter fmin = 0.89 Y = 0.24 W/mKSole width 300mm, values for other widths available on request.The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
It is important that the edge of the panel isover the base of the gutter as shown
100mm
minimum
100mm
minimum
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
197
KS
100
0 R
W R
oof
Con
stru
ctio
n D
etai
ls
Eaves Detail
Parapet Detail - Boundary Wall Gutter
35m
m
min
60mm
Parapet flashing with 150mm sealed butt straps
Air seal - 6mm Ø butyl rubber sealant
Parapet rail with air seal, Vapourflex tape to rail joints
Mineral fibre insulation site applied
Butyl rubber sealant
Profiled filler sealed top and bottom with gun-grade sealant
Sheeting rail
Air seal - 6mm Ø butyl rubber sealant
Mineral fibre insulation site applied
Purlin
Gutter outlet
Eaves beam gutter support
Building Regulations Part L2 Thermal Data
0.25 W/m2K gutter fmin = 0.48 Y = 1.63 W/mK0.35 W/m2K gutter fmin = 0.48 Y = 1.72 W/mK0.35 sole width 300mm and depth 150mm, values for other