ISBN: 978-3-9820591-0-5 VAL4
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DVM
e.V
., G
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2020
VAL4 Fourth International Conference on Material and Component Performance under Variable Amplitude Loading
Editors: M. Decker, R. Heim, C. M. Sonsino
Planned from 30 March to 01 April 2020 in Darmstadt, Germany, VAL4 didn´t take place due to unforeseen circumstances in connection with the worldwide new Coronavirus outbreak (COVID-19) in springtime 2020.
German Association for Materials Research and Testing e.V.
Deutscher Verband für Materialforschung und -prüfung e.V.
Planned from 30 March to 01 April 2020 in Darmstadt, Germany, VAL4
didn´t take place due to unforeseen circumstances in connection with
the worldwide new Coronavirus outbreak (COVID-19) in springtime 2020.
Executive Chairs: M. Decker, AUDI AG, Ingolstadt, DE
R. Heim, Fraunhofer LBF, Darmstadt, DE
C. M. Sonsino, Fraunhofer LBF, Darmstadt, DE
VAL4
Fourth International Conference on
Material and Component Performance
under Variable Amplitude Loading
ISBN 978-3-9820591-0-5
© All rights reserved – DVM, 2020
German Association for Materials Research and Testing e.V.
Schloßstraße 48, Gutshaus | 12165 Berlin | www.dvm-berlin.de
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Content
Plenary Lectures
Vibration Fatigue – lifetime of systems subject to shocks and vibration (#96)
M. DECKER
New Data Sources and Data Analytics Methods for Durability Engineering
(#98)
M. BURGER, K. DRESSLER, M. SPECKERT
Fatigue of Engineered Metallic Materials under Constant- and Variable-
Amplitude Loading (#12)
J. C. NEWMAN, JR.
Covering the Effect of Loading Modes and Their Sequence in Numerical
Simulation of Variable Amplitude Durability (#101)
J. PAPUGA, M. RŮŽIČKA, M. NESLÁDEK
Variable amplitude multiaxial fatigue behavior of Additive Manufactured
Metals (#95)
R. MOLAEI, A. FATEMI
A - Vibration fatigue
Vibration fatigue at impact excitation: time vs frequency domain (#19)
P. OGRINEC, J. SLAVIČ, M. ČESNIK, M. BOLTEŽAR
Using The Experimental Data In Form Of Gasser Curve To Compare The
Methods For Longevity Estimation (#30)
I. V. GADOLINA, A. V. ERPALOV
The role of uncertainty of power spectral density data in estimating the
fatigue damage of random uniaxial loadings through frequency-domain
methods (#38)
D. BENASCIUTTI
Fatigue damage assessment model in frequency domain for non-Gaus-
sian strain energy density parameter (#37)
M. BÖHM, D. BENASCIUTTI
B - Welding and Riveting
Linear damage accumulation of self-pierce riveted joints (#107)
L. MASENDORF, M. WÄCHTER, A. ESDERTS, M. OTROSHI, G. MESCHUT
Application of an Integral Treatment of Butt Joints for the Fatigue Life
Assessment under Variable Amplitude Loading (#68)
B. MÖLLER
123
Deutscher Verband für Materialforschung und -prüfung e.V. xiii
Analysis of the notch effect components of weld joint (#85)
V. CHMELKO, M. HARAKAĽ, P. ŽLÁBEK
125
Extremely low cycle fatigue assessment model for structural steel and its
application to welded joints (#122)
T. HANJI, K. TATEISHI
131
C – Load Spectra (1) 141
Assessment of non-stationary random vibration loading (#27)
A. TRAPP, P. WOLFSTEINER
143
A review on the methods for modelling loading spectra and their scatter
(#34)
M. NAGODE, J. KLEMENC
155
Impact of the kurtosis parameter of the load on the fatigue life of a struc-
ture (#66)
A. NIESŁONY, M. BÖHM, R. OWSIŃSKI
165
Extrapolation of load spectra using Kernel Density Estimators (#108)
V. SCHRÖDER, C. MÜLLER, A. ESDERTS
175
E – Load Spectra (2) 185
Derivation and categorization of road quality in view of operation loads
to consider customer requirements for customer-focused sales (#119)
M. STÄDELE, B. MUNDL, A. RUPP, R. GROSSKOPF, M. STREICHER
187
Fatigue load spectra: model and identification proposals for the automo-
tive (#120)
M. L. FACCHINETTI, C. DOUDARD, E. BELLLEC, M. PAZ SILVESTRI
201
Decomposition of non-stationary random vibration loading into Gaussian
portions using the trispectrum (#53)
A. TRAPP, P. WOLFSTEINER
211
Drivers influence on wheel load spectra (#110)
S. MA, J. KÄSGEN, R. HEIM
223
D - Commercial Vehicles & Transport 233
The influence of stiffness and road profile on stress proportionality of
axle trailers (#84)
V. CHMELKO, E. SCHÄFER, M. MARGETIN
235
Load assumption for structural components of agricultural machines
(#106)
S. STELLMACH, L. BRAUN, M. WÄCHTER, A. ESDERTS, S. DIEKHAUS
241
xiv Deutscher Verband für Materialforschung und -prüfung e.V.
Review of experience from development of buses: service stresses, labo-
ratory fatigue tests and fatigue life calculations (#71)
M. KEPKA, M. KEPKA JR.
251
Load Spectra for the Design of Railway Car-Bodies (#77)
R. RENNERT
261
F - Fatigue Assessment 271
Definition of simplified fatigue tests using numerical fatigue simulation
methods (#14)
R. SCHRANK
273
Fatigue assessment of cast iron components under variable amplitude
loading considering overloads (#31)
J. HESSELER, C. BLEICHER, J. BAUMGARTNER
283
Response of the structural materials to fatigue loads at bending block
load with an mean value (#32)
R. PAWLICZEK
291
Simulation studies on the influence of cyclic stress-strain curve parame-
ters on the degree of fatigue failure of material under block load condi-
tions with the mean value (#33)
T. ŁAGODA, R. PAWLICZEK
301
G - Fracture Mechanics 311
The U-Concept: A simple add-on to the Local Strain Approach for the frac-
ture fatigue life calculation of structures under constant and variable
amplitude loading (#42)
M. FIEDLER, M. VORMWALD
313
Concepts for crack propagation under variable mechanical and thermal
loadings based on the effective cyclic J-Integral (#48)
A. BOSCH, M. VORMWALD
323
Fatigue crack growth in the structural elements of the RRJ-95 aircraft
under bench testing and service conditions (#52)
A. A. SHANYAVSKIY, A. P. SOLDATENKOV, A. A. TOUSHENTSOV
333
H - Welding 343
Fatigue assessment of welded gear components under variable ampli-
tude loading and multiaxial loading conditions (#10)
R. WATERKOTTE, J. BAUMGARTNER, J. HESSELER
345
Fatigue Simulation of Welds Using the 'Total Life' Method (#72)
A. HALFPENNY, S. VERVOORT, P. ROBERTS
353
Deutscher Verband für Materialforschung und -prüfung e.V. xvv
Damage Assessment In A Welded Tubular Joint Under Random Loading
(#86)
C. RONCHEI, S. VANTADORI, A. CARPINTERI, F. GIORDANI, G. GIORDANI,
I. ITURRIOZ, R. I. RODRIGUES, S. DANIELA, A. ZANICHELLI
363
Comparison of Different Assessment Methods of Weld Seams Applied to
Automotive Suspension Components (#117)
H. DANNBAUER, K. HOFWIMMER, W. HÜBSCH
373
I - Integrity Concepts 375
Structural health monitoring for damage detection and fatigue life esti-
mation: a frequency-domain approach (#87)
D. MARQUES, D. VANDEPITTE, V. TITA
377
Estimation of Road Roughness Based on Vehicle Measurements (#90)
M. BURGER, M. SPECKERT, K. DRESSLER
387
A metro rail axle multi-level integrity concept combining safe life and
damage tolerance approach (#113)
R. HEIM, K. LIEDGENS
389
Fatigue Life Estimation under Variable Amplitude Loading including a
Consideration of Size Effects (#104)
M. HELL, R. WAGENER, T. MELZ
403
J - Multiaxial Loading (1) 405
Operating loads on Electrically Power Assisted Cycles (EPAC) (#121)
E. GROSS
407
New modern materials in design for high speed freight wagon bogies and
their components: laboratory tests and track measurements (#137)
J. CHVOJAN, J. VACLAVIK
423
A transient method for nonproportionality under random loading condi-
tions (#47)
X. SUN, S. SHI, X. CHEN
433
N - Multiaxial Loading (2) 435
Multiaxial block programs: A new method for the efficient testing of the
durability of elastomeric bearings (#57)
T. THÜRINGER, K. BÜTTNER, G. PROKOP
437
New modelling method with the focus on high dynamic loads, hydraulic
damping and multi-axial excitation for use in load data determination
using multi-body simulation (#63)
S. ERNST, K. BÜTTNER, G. PROKOP
447
xvi Deutscher Verband für Materialforschung und -prüfung e.V.
Development of models for life estimation for LSI exhaust manifolds (#75)
M. WENDT, W. REHM
457
Life dependent material parameters applied to lifetime calculation under
multiaxial variable-amplitude loading (#83)
A. KAROLCZUK, J. PAPUGA, K. KLUGER
473
K - Influences on Fatigue 475
Behavior of magnesium alloy AZ31 under variable thermomechanical
conditions (#18)
D. ŠERUGA, T. BEŠTER, M. NAGODE, J. KLEMENC
477
Cut edge influence on the fatigue behavior of sheet metals under con-
stant and variable amplitude loading (#54)
M. THUM, P. HAEFELE
487
Evaluation of Spectrum Loaded Components by the Damage Equivalent
Method of Required Fatigue Strength (RFS) through the Example of
Passenger Car Wheels (#114)
C. M. SONSINO, M. BREITENBERGER, S. SCHRÖDER, K. JÜRGENS
497
Modelling load history effects on steel fatigue properties using self-
heating measurements (#129)
J. LOUGE, S. MOYNE, S. CALLOCH, C. DOUDARD, B. WEBER, B. LEVIEIL
511
L - Probabilistic and Energy Based Methods 521
Energy based model for fatigue damage cumulation in materials under
random loading (#40)
T. ŁAGODA, M.KUREK
523
A strain energy density approach to fatigue crack growth under spectrum
block loading (#123)
E. AMSTERDAM
533
PhyBaLSL – short-time procedure for the determination of the fatigue life-
time of metallic materials (#11)
B. BLINN, T. BECK, B. JOST, M. KLEIN, D. EIFLER
535
Probabilistic Fatigue and Reliability Simulation (#73)
A. HALFPENNY, A. CHADBOD, M. BONATO
543
M - New Materials 553
Influence of Variable Amplitude Loading on Cyclic Material Behavior of
AM Structures (#74)
M. SCURRIA, R. WAGENER, T. MELZ
555
Deutscher Verband für Materialforschung und -prüfung e.V. xvii
Fatigue strength values for components manufactured in the Wire Arc
Additive Manufacturing process (#105)
M. WÄCHTER, M. LEICHER, C. LEISTNER, M. HUPKA, L. MASENDORF,
K. TREUTLER, S. KAMPER, A. ESDERTS, V. WESLING, S. HARTMANN
557
Energy based method for fatigue damage prediction of rubber fibre
composites and the influence of different modelling techniques on the
method results (#25)
S. OMAN, M. NAGODE, J. KLEMENC
567
Behaviour of a grain refined low carbon bainitic TRIP steel under cyclic
loading (#13)
I. BURDA, R. KOLLER, C. AFFOLTER, A. ARABI-HASHEMI, K. ZWEIACKER, L.
OBERLI, H. ROELOFS
577
O - Fracture Mechanics and Defects 581
Evaluation of influences of materials processing on the fatigue life of
quenched and tempered SAE 4140 (#46)
R. ACOSTA, T. BILL, T. EYRISCH, T. HIELSCHER, M. MAGIN, P. STARKE
583
Cyclic material behavior of aluminium wrought alloys (#65)
A. MACIOLEK, R. WAGENER, T. MELZ
593
Fatigue performance and modelling of a cast aluminium alloy under vari-
able amplitude loading (#128)
A. NOURIAN-AVVAL, A. FATEMI
603
Probabilistic Simulation of the fatigue strength of case hardened compo-
nents under special consideration of residual stresses (#144)
J.-A. MEIS, V. ISS, A. RAJAEI, C. BROECKMANN
613
P - Overloads 623
The effect of overloads on fatigue crack propagation measured by DIC,
BEMI and synchrotron (#55)
M. MARX, M. THIELEN, C. MOTZ
625
Determining the influence of overloads on the cyclic material behaviour
of nodular cast iron (#17)
C. BLEICHER, H. KAUFMANN, T. MELZ
627
Lifetime extension due to initial quasi-static tension overloads of speci-
mens under reversed and repeated cyclic load (#43)
R. SZLOSAREK, A. RUDOLPH, J. KÖCKRITZ, M. KRÖGER
637
The influence of rigid obstacles on fatigue life-time of critical part of axle
trailers (#112)
J. STEINHÜBL, M. ŠULKO
647
xviii Deutscher Verband für Materialforschung und -prüfung e.V.
Q - Digitization 653
Early detection of damages in aircraft structures using Machine Learning
and FEM-based methods (#82)
A. CUGNIERE, O. TUSCH, A. MÖSENBACHER
655
Digital twin as solution for time latency in connected Hardware-In-The-
Loop test benches (#78)
R. BARTOLOZZI, E.-M. STELTER, D. NICKEL, C. SCHYR, C. SÜLTROP, R. MÖLLER
665
About a material model and properties as basis for a digital twin for the
fatigue approach (#67)
R. WAGENER, H. KAUFMANN, T. MELZ
675
R - Special Loading Conditions 685
Comprehensive description and evaluation of a multi-physical testing
process to simulate real conditions of batteries for electric vehicles (#79)
A. KARTHIKEYAN, R. ZINKE, A. SCHÖNEMANN, R. HEIM
687
Relevance of strong motion of a synthesized time-history for strength and
functional validation in earthquake simulation (#103)
F. BÖSL, A. MÖSENBACHER
697
Ringing conditions, durability life and sound quality of church bells (#139)
A. RUPP, D. SPIESS, M. PLITZNER
707
Author Index 717
Deutscher Verband für Materialforschung und -prüfung e.V. xix
Note: The Chapter Letters A-R refer to the Session Names of the Conference, the # Numbers to the Contributions as published in the Conference Programme on the Conference Website www.val4.de..
xx Deutscher Verband für Materialforschung und -prüfung e.V.
Author Index
Deutscher Verband für Materialforschung und -prüfung e.V. 717
718 Deutscher Verband für Materialforschung und -prüfung e.V.
Author Page
Acosta, Ruth 583
Affolter, Christian 577
Amsterdam, Emiel 533
Arabi-Hashemi, Aryan 577
Bartolozzi, Riccardo 665
Baumgartner, Jörg 283, 345
Beck, Tilmann 535
Bellec, Enora 201
Benasciutti, Denis 91, 101
Bešter, T. 477
Bill, T. 583
Bleicher, Christoph 283, 627
Blinn, Bastian 535
Böhm, Michał 101, 165
Bösl, Florian 697
Boltežar, Miha 81
Bonato, Marco 543
Bosch, Alexander 323
Braun, Lars 241
Breitenberger, Marco 497
Broeckmann, Christian 613
Büttner, Kay 437, 447
Burda, Iurii 577
Burger, Michael 19, 387
Calloch, Sylvain 511
Carpinteri, Andrea 363
Chabod, Amaury 543
Chen, Xu 433
Chmelko, Vladimir 125, 235
Chvojan, Jan 423
Cugniere, Arnaud 655
Daniela, Scorza 363
Dannbauer, Helmut 373
Decker, Matthias 3
Diekhaus, Stephan 241
Doudard, Cédric 201, 511
Dreßler, Klaus 19, 387
Eifler, Dietmar 535
Ernst, Steven 447
Erpalov, Aleksey 83
Esderts, Alfons 113, 175, 241, 557
Eyrisch, T. 583
Facchinetti, Matteo 201
Fatemi, Ali 65, 603
Fiedler, Melanie 313
Gadolina, Irina 83
Giordani, Felipe 363
Giordani, Gustavo 363
Groß, Eric 407
Großkopf, Rainer 187
Haefele, Peter 487
Halfpenny, Andrew 353, 543
Hanji, Takeshi 131
Harakaľ, Michal 125
Hartmann, Stefan 557
Heim, Rüdiger 223, 389, 687
Hell, Matthias 403
Hesseler, Jan 283, 345
Hielscher, Torsten 583
Hofwimmer, Klaus 373
Hübsch, Wolfgang 373
Hupka, Moritz 557
Iss, Victor 613
Iturrioz, Ignacio 363
Jost, Benjamin 535
Jürgens, K. 497
Käsgen, Johannes 223
Kamper, Svenja 557
Karolczuk, Aleksander 473
Karthikeyan, Ashwin 687
Kaufmann, Heinz 627, 675
Kepka, Jr., Miloslav 251
Kepka, Miloslav 251
Deutscher Verband für Materialforschung und -prüfung e.V. 719
Klein, Marcus 535
Klemenc, Jernej 155, 477, 567
Kluger, Krzysztof 473
Köckritz, Jenny 637
Koller, Roland 577
Kröger, Matthias 637
Kurek, Marta 523
Łagoda, Tadeusz 301, 523
Leicher, Marcel 557
Leistner, Chris 557
Levieil, Bruno 511
Liedgens, Klaus 389
Louge, Julien 511
Ma, Shuang 223
Maciolek, Andreas 593
Magin, Michael 583
Margetin, Matúš 235
Marques, D. 377
Marx, Michael 625
Masendorf, Lukas 113, 557
Meis, Jean Andre 613
Melz, Tobias 403, 555, 593,
627, 675
Meschut, Gerson 113
Molaei, R. 65
Möller, Benjamin 123
Möller, Riccardo 665
Mösenbacher, Andreas 655, 697
Motz, Christian 625
Moyne, Sylvain 511
Müller, Christian 175
Mundl, Benedikt 187
Nagode, Marko 155, 477, 567
Nesládek, M. 49
Newman, Jr., James C. 33
Nickel, David 665
Niesłony, Adam 165
Nourian-Avval, Ahmad 603
Oberli, Linda 577
Ogrinec, Primož 81
Oman, Simon 567
Otroshi, Mortaza 113
Owsiński, Robert 165
Papuga, Jan 49, 473
Pawliczek, Roland 291, 301
Plitzner, Michael 707
Prokop, Günther 437, 447
Rajaei, Andre 613
Rehm, Wolfgang 457
Rennert, Roland 261
Roberts, Paul 353
Rodrigues, Roberto I. 363
Roelofs, Hans 577
Ronchei, Camilla 363
Rudolph, Anna 637
Rupp, Andreas 187, 707
Růžička, M. 49
Schäfer, E. 235
Schönemann, Artur 687
Schrank, Ronald 273
Schröder, Sven 175
Schröder, Volker 497
Schyr, Christian 665
Scurria, Matilde 555
Šeruga, Domen 477
Shanyavskiy, Andrey A. 333
Shi, Shouwen 433
Silvestri, M. P. 201
Slavič, Janko 81
Soldatenkov, Alexey, P. 333
Sonsino, Cetin Morris 497
Speckert, Michael 19, 387
Spiess, D. 707
Städele, Michael 187
720 Deutscher Verband für Materialforschung und -prüfung e.V.
Starke, Peter 583
Steinhübl, Jozef 647
Stellmach, Sebastian 241
Stelter, Eva-Maria 665
Streicher, Manfred 187
Sültrop, Christian 665
Šulko, Miroslav 647
Sun, Xingyue 433
Szlosarek, Robert 637
Tateishi, Kazuo 131
Thielen, Matthias 625
Thüringer, Thomas 437
Thum, Markus 487
Tita, Volnei 377
Toushentsov, Alexandr A. 333
Trapp, Arvid 143, 211
Treutler, Kai 557
Tusch, Olaf 655
Vaclavik, Jaroslav 423
Vandepitte, Dirk 377
Vantadori, Sabrina 363
Vervoort, Stephan 353
Vormwald, Michael 313, 323
Wächter, Michael 113, 241, 557
Wagener, Rainer 403, 555, 593,
675
Waterkotte, Ralf 345
Weber, Bastien 511
Wendt, Mareike 457
Wesling, Volker 557
Wolfsteiner, Peter 143, 211
Zanichelli, Andrea 363
Zinke, Rüdiger 687
Žlábek, Pavel 125
Zweiacker, Kai 577
Deutscher Verband für Materialforschung und -prüfung e.V. 721
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