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Revision Dated 04/20/04 Page 1

DEVICENET ACTIVE IO BLOCK SLICE IN A BOX

Data Sheet-Rev 1.2 January 2004

1. INTRODUCTION The following product numbers are covered by the information presented in this booklet: PART NUMBER DESCRIPTION TDN-800-118-16B 16 Input/Output programmable PNP DeviceNet IO Block All products are designed to function as Group 2 Only Slaves on a DeviceNet network. These devices have been designed to version 2.0 of the DeviceNet specification. The SLICE family of products from Brad Harrison/Woodhead combines the best features of outside the box IP67 IO with inside the box modular IP20 IO in one family of simple to use products. The SLICE IO active block ports can be configured as either inputs or outputs (via ladder logic) so only one part number needs to be used to configure the system-whether it be input or output heavy. This parallels the advantages of the inside-the-enclosure IP20 systems where you buy “what you need”. The SLICE allows you to take advantage of the block’s industrial IP-67 ratings as well as the plug-play advantages of simple extensibility, simple diagnostics and troubleshooting as well as fast commissioning. The SLICE offers the installer several unique features including: • Patented iButton technology which “remembers” both the block IO parameters as

well as the node address. This allows the replacement of a damaged IO block to be simple. Simply remove the old block, take the iButton out of the block, remount the new block and install the old iButton into the new block. No special tools or skill level is required for this replacement.

• Connectors which allow you to easily get at any and all connectors. For instance, the auxiliary power connectors are placed far enough away from the last of the IO connectors to allow easy access-even when a splitter, which doubles up the number of inputs or outputs connected to each port, is used. All of the IO connectors are “raised” from the block surface such that you can easily get your fingers into the block top to unmate the coupling nut connection.

Other general features include: • Accommodation of up to any combination 16 discrete 24VDC sensors and/or

actuators


• 5 pin Mini-change Bus In and Bus Out connections allows use of the unit in a drop or pass-through network topology

• Each pair of input circuits (2 circuits/port) is short circuit-protected at 1.0A • Each input circuit has an LED (yellow) to indicate input status and (red) to indicate a

fault status • Output devices are driven via a 4-pin Mini-Change auxiliary power connection • Auxiliary power status LED (green) to indicate power present and (red) to indicate

power is reverse • Rotary switches to allow for the node address to be easily set. The most significant

digit sets the tens place and least significant digit defines the ones place • Module and Network status LEDs (green/red) provided • All units sealed to IP67 • Input and output devices are driven from Auxiliary power • Outputs are overload protected @ 1.0A per port. Each port can accommodate 2.4A

surges for 10ms before faulting. • Uses existing ArmourBlock™ and Turck Type “FDNP” mounting holes for painless

replacement of existing blocks 2. GETTING STARTED Mount the IO Block Install the block by mounting with 4 x 8/32 machine mount screws, supported by a washer using the drawing below as a template:

Mounting Dimensions

Attach the Cables 1. Attach the network and power cables to the connectors on the block:

The connectors are laid out with the following in mind:


A. The IO connectors on the block pay out at a 45 degree angle relative to the side of the block. This allows for visibility of each of the LEDs even when the splitter TEEs are used (For dual IO cordsets use Brad Harrison style 884030A09M0X0; for single IO cordsets use Brad Harrison type 883030A09M0X0)

2. Cover the IO connectors not being used with the caps provided in order to retain the

IP67 integrity of the product. Separate caps may be ordered under P/N 80013. 3. Set the MAC ID or Node Address Set the device node address by adjusting the two rotary switches located on the board or through the network configuration software. A device on a DeviceNet network must have a node address between 0 and 63. The factory default setting for the rotary switches is node address 63. To set node address with the rotary switches adjust the switches with a small screwdriver to the desired setting and then cycle the power to the device. The rotary switches are read at power-up:

LSD Least SignificantDigit

MSD Most SignificantDigit


Brad Harrison offers a full range of cable assemblies for use with these products. Refer to the Brad Harrison Designer’s Guide for details. BUS IN

1: Drain Recommended Mating Products 2: Vs+ DN10A-M0x0* (straight female) 3: Vs- DN90A-M0x0* (90 degree female) 4: CAN H 1A5000-34 (field attachable female) 5: CAN L *Replace “x” with length in meters ___________________________________________________________________

BUS OUT 1: Drain Recommended Mating Products 2: Vs+ DN01A-M0x0* (straight male) 3: Vs- DN09A-M0x0* (90 degree male) 4: CAN H 1A5006-34 (field attachable male) 5: CAN L *Replace “x” with length in meters ___________________________________________________________________

DUAL INPUT 1: VAUX + Unswitched Recommended Mating Products 2: Even # Input 884F30A05M0x0* (male to 2-female splitter) 3: VAUX + Unswitched *Replace “x” with length in meters 4: Odd # Input 5: PE ___________________________________________________________________

DUAL OUTPUT

1: No Connection Recommended Mating Products 2: VAUX + Switched Even # Output 884F30A05M0x0*(male to 2-female splitter) 3: VAUX - *Replace “x” with length in meters 4: VAUX + Switched Odd # Output 5: PE

___________________________________________________________________ AUX POWER IN (See note below)

__________________________________________________________________ AUX POWER OUT (See note below)

Note: Switched power is a commonly accepted methodology for wiring in an E-stop circuit to a device where both the inputs and outputs are fed off the same physical connection. On the DeviceNet Slice I/O block, Pin 2 of the Aux power connector is “Unswitched” and provides a constant supply to both the input and output ports. Pin 1 is “Switched” and can tie in to an e-stop circuit. The block monitors Pin 1 and if voltage is not detected, the

1: VAUX + Switched Recommended Mating Products 2: VAUX + Unswitched 104000A38MXXX** (straight female) 3: No Connection 104001A38MXXX** (90 degree female) 4: VAUX - **Replace “xx” with length in feet

1: VAUX + Switched Recommended Mating Products 2: VAUX + Unswitched 104006A38MXXX** (straight male) 3: No Connection 104007A38MXXX** (90 degree male) 4: VAUX - **Replace “xx” with length in feet


block drops power to the outputs, while leaving the power to the inputs unaffected. The default state of the block is to utilize the Switched Power function.

Using the iButton The purpose of the iButton is to “store” the IO Block’s EDS configuration parameters as well as the node address. The iButton is a dynamic memory device similar in size and shape to a large watch or camera battery which holds the EDS configuration parameters inside the block. This information is “stored” in the iButton and can simply be transferred with the block upon re-installation-no special tools or skill sets are required to get the replacement block operational. The iButton sits inside a holder underneath an IP-67 window in the block where two rotary MAC ID switches reside. This technology is used in Smart Cards and is designed to be kicked, dropped or scratched and can be used underwater for a period of 10 years. It is important to note that the iButton data overrides all configurable data within the I/O Block in which it is placed. This includes the DeviceNet Node Address (or MacID). Therefore the address number represented by the rotary switches will not necessarily reflect the actual operating Node Address of the Block. Writing Parameters and Node Address to the iButton For new blocks coming from the factory the rotary switches are factory set at the default 63 (MSD = 6, LSD = 3). Mount the IO Block and provide the proper IO, Bus IN/OUT and auxiliary power connections. Establish communications with the IO Block using the scanner configuration tool. Set the parameters and node address as desired. Disconnect the IO Block from the network and install a blank iButton. Reconnect the IO block to the network and re-establish communications. The configuration and node address are now stored in the iButton. Replacing an I/O Block Using the iButton Simply remove the iButton from the DAMAGED block. Now unmate the connectors and unmount this damaged block. Remount a REPLACEMENT block. Re-insert the iButton, reconnect bus and auxiliary power. Your replacement block is now operational with the previously-stored configuration parameters as well as node address!


For new IO blocks shipped from the factory the rotary switches are set at the factory default number of 63 (MSD = 6, LSD = 3). When the rotaries are in this position (or any position from 0-63) the configuration data is “read” from the iButton and “written” into non-volatile memory in the SLICE IO Block. The iButton operation is keyed off the MacID stored internally. If the MacID within the iButton is valid (0-63), then the Block’s parameters will be updated as discussed. If the iButton MacID is not valid (>63 and <99) or the iButton is not making good electrical contact with its receptacle, then the iButton will be ignored and the unit will operate as if the iButton were not present. Erasing the iButton Memory The iButton will not allow the Mode ID number (MACID) to be changed once a valid (0-63) has been written to the iButton. To change the MACID, the iButton must first be erased. To erase the existing configuration parameters and the node address stored in the iButton. Install the iButton and set the rotary switches to 99 (MSD = 9, LSD = 9). Connect the block through the BUS IN/OUT connectors to the network, then the Aux Power IN/OUT connectors. Apply Bus power. The iButton memory is cleared and the factory default configuration file settings are loaded into the IO block non-volatile memory. If the iButton failed to erase its contents, the Auxiliary Power LED will turn a solid YELLOW. If the iButton was successfully erased the Aux PWR LED will flash YELLOW. The iButton is shipped from the factory formatted with NO information stored upon it. Installing the iButton Into the Block


Using RA RSNetworks Tool to Configure the Block 1. RSNetworks -How the Block is Displayed in the GRAPH Mode

2. How Block Parameters Show up in RSNetworks

In the sample network on the left, the SLICE IO is configured as node address 3. This is how it will be displayed on the “GRAPH” tab of the network manager.

The Brad Harrison SLICE IO 16 IN/OUT (Part Number TDN-800-118-16B) is displayed here under the “General” tab of the parameters screen. Note that the VENDOR ID, Device Type and major revision level are shown on this screen. * RS-Networks is a trademark of Rockwell Automation


3. Parameter Setup in RS Networks

4. Selecting Parameter Options During Block Setup

The parameters that can be modified by the user can be accessed under the “parameters” tab. Each of the ID’s has a pull down menu of options that can be accessed by selecting the required value in the pulldown menu on the far right.

The “input” tab in RS-Networks on the left displays how the IO data is mapped inside the block. The first (4) bytes (line 1:I.Data[0]) of input data is produced by the block to determine both input and status information. One other byte (line 1.I.Data[1]) is produced as the Aux. Power status.


5. Typical Output Parameter Setup

6. I/O Data Setup

Under the “parameters” tab of the configuration tool, the action for each of the output fault setting can be set under a pull down menu. This is the type of information, that is stored inside of the iButton.

The IO data tab defines and confirms the types of implicit messaging supported by the SLICE block.


7. Selecting Parameter Options During Block Setup

8. Enabling ADR in RS-Networks

The baud rate can be set electronically using the pull-down tab found in the parameter section of this product’s set-up parameter information.

The iButton offers users several advantages. This memory “button” allows you to save both the node address as well as the parameter, greatly simplifying block replacement. In addition, to the iButton

function of saving the configuration parameters, the SLICE IO supports Automatic Device Replacement (ADR). The screen on the left demonstrates how the block would be enabled to support BOTH configuration recovery as well as Auto Address Recovery. These variables are stored inside the scanner for later quick recovery.


9. Configuring the IO in the Ladder

The SLICE architecture allows you to configure each of the IO ports as any combination of inputs or outputs (as long as the overall port or block specifications are adhered to). In the RSLogix ladder diagram sample above each of the individual inputs on the ports can be designated in ladder logic as inputs or outputs. In the sample ladder diagram above port 0 input point #1 is being used an input to drive port 0 as an output point numbered O:1. This demonstrates that a port can be configured as an input in one point and output in the other point. In the second rung (001) port #1 input point #2 is an input driving an output point located at port #5 output 10. CONNECTORS IO Connectors Female internally-threaded M12 connectors Auxilary Connectors 4P Male (power IN) Mini-change, Female (Power Out) Bus Connectors 5P Male (power IN) Mini-change, Female (Power Out)


INPUTS Number of inputs Up to 16 SW-configurable Inputs or Outputs Input Voltage 10-25VDC Input Circuit PNP-dedicated On-state current 1-8mA maximum Sensor current 250mA maximum Max off state current 300uA Max switching frequency min of 100Hz Overcurrent Protection Grouped in 2, overcurrent shut-off OUTPUTS Number of outputs Up to 16 SW-configurable Inputs or Outputs Output Voltage 10-25VDC Output Circuit Sourcing Output current, max 1A per port; 2.4A surge for 10ms before faulting Max switching Frequency min of 100Hz Overcurrent Protection Overcurrent shut-off at 1A SETTINGS Address 0-63 Network Comm Rate 125k, 250k and 500kbits/sec Autobaud Detection YES Address, Baud Rate Sel Rotary DIP Switches Config Mgmt, Add Mgmt iButton (optional P/N 67-0081) LED Indicators Module Status Flashing GREEN = autobauding GREEN = baudrate established, module operating RED = configuration error Flashing RED = I/O Short Network Status OFF = No Connection Flashing GREEN = Ready for Connection not allocated GREEN = Connection allocated Flashing RED = Connection Time-Out RED = Unrecoverable network error Auxiliary Power GREEN= Aux power ON Flashing Green = Switched Power Off

RED= Reverse Polarity OFF = Aux Power Off YELLOW = iButton did not erase successfully Flashing YELLOW = iButton successfully erased Inputs YELLOW = input ON (2 each) RED = input shorted OFF = no input and/or low/no Aux Power


Outputs YELLOW = output ON (2 each) RED = output current overload OFF = output not energized and/or low/no Aux Power DeviceNet Messaging Explicit YES Polled YES

COS YES Cyclic YES Bit Strobe NO ADR support-YES Environmental Temp-Storage 0-90 degrees C Temp-Operating 0-70 degrees C RH Operating 5-95% non-condensing Environmental IP-67 Input/Output Map

Produce assembly 55 (default)

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1 Input 0 1 Input 15 Input 14 Input 13 Input 12 Input 11 Input 10 Input 9 Input 8 2 Status 7 Status 6 Status 5 Status 4 Status 3 Status 2 Status 1 Status 0 3 Status 15 Status 14 Status 13 Status 12 Status 11 Status 10 Status 9 Status 8

Aux Power Status 4 Reserved Aux Pwr

Reversed Aux Pwr Present

Produce assembly 78

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1 Input 0 1 Input 15 Input 14 Input 13 Input 12 Input 11 Input 10 Input 9 Input 8

Aux Power Status 2 Group In

Status Group Out

Status Reserved Aux Pwr Reversed

Aux Pwr Present

Produce assembly 5

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1 Input 0 1 Input 15 Input 14 Input 13 Input 12 Input 11 Input 10 Input 9 Input 8

Consume 35

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Output 7 Output 6 Output 5 Output 4 Output 3 Output 2 Output 1 Output 0 1 Output 15 Output 14 Output 13 Output 12 Output 11 Output 10 Output 9 Output 8

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