Diesel Generator Solutions Brochure

Secure Power Series Generator Solutions

YOUR POWER IN SAFE HANDS

Secure Power Generator Solutions

Secure Power Seriesfrom Dale Power Solutions

Your power in safe hands.


Contents 1 Introduction

2 General Product Matrix

3 Generator Solutions

4-5 Secure 7.5 – 3000kVA

6-7 Secure+ 500 – 2500kVA

8-9 Key Features 10 Secure∞ 500 – 3300kVA

11 Case Studies 12 Bespoke Generator Projects 14 Generator Refurbishment 15 Generator Exchange 16-17 Control Systems 18-21 Marine and Oil & Gas Solutions

22 Manufacturing Excellence

23 Dale Demand Response

24 Total Power Solutions

25 Worldwide Service & Support

26 Corporate & Social Responsibility

27 Settings New Standard

28 Dale Power Solutions Overview

www.dalepowersolutions.com 01

Generator solutions for everyoneThe Secure Power Series features standard open and canopied Secure Power diesel generators, the premium, super silent Secure+ Power containerised generator for high specifi cation applications such as for generator rental markets and the fully confi gurable Secure∞ Power projects for all industrial applications demanding a variety of features. Whether you require a standard cost eff ective generator or synchronising capabilities for power station applications the Secure Power Series is the solution for you.

User-friendly designBuilt with the end user in mind, The Secure Power Series can be controlled and monitored externally, off ering improved health and safety benefi ts.

Design with service and maintenance in mindThe Secure Power Series has been designed to allow effi cient servicing, including dual side door access and coupled with longer periods between oil changes, equates to a higher level of service and usability.

Outstanding effi ciencyUsing modern, fuel effi cient diesel engines, the Secure Power Series off ers low fuel consumption and reduced exhaust emissions combined with high power output.

Exceptional noise protectionDale Power Solutions provides superior heavy-duty low noise generators for sensitive areas where low noise is of paramount importance.

High ambient coolingThe Secure+ models are available with a high ambient cooling option for operation in extreme temperature environments.

Modern control systems expertly installedDale Power Solutions control panel design and manufacturing, combined with Dale’s software expertise, ensures that a new, bespoke control system exactly matches your requirements.

The Dale Secure Power Series

Unmatched company pedigreeDale Power Solutions gives you the confi dence of excellence in design, manufacturing and testing products built up since 1935.

Worldwide warranty and supportDale’s superb Secure Power Series of generator solutions is backed by our global warranty and service support giving you total peace of mind.

Access to the fi nest componentsDale’s ability to design and build world-class products is aided by a worldwide supply chain for all major components.

Reliable Secure Power solutions for every applicationFrom concept and design, right the way through to manufacture and installation, delivering turnkey power solutions, covering all aspects of our customer’s precise power requirements.

The Secure Power Series sets the benchmark for the most comprehensive range of standard and specially designed diesel generator and gas turbine solutions.


02

Standby Power (kVA)

8.2511

16.522

27.5333844556690

110150175200220250275300330350400440500550700875

10151110141516601660209522603000

Standby Power (kVA)

7701035115512851595194018202545

Secure Canopied Range

Secure Canopied Range

Secure Open Range

Secure Open Range

Secure+ Containerised Range

Secure+ Containerised Range

Prime Power (kVA)

7.510152025303540506082

100136158182200227250275300320360400450500640800910

1000126013901540189020352750

Prime Power (kVA)

695930

103511601400171516152300

50Hz

Generator Product MatrixAt a glance

60Hz


Our range of generator solutions provides you with dependable power no matter what business you are in. We also provide a comprehensive range of elective accessories and supply ancillary items as standard or custom designed to meet your specifi c site requirements. We design and supply a full collection of generator control systems with guaranteed fl exibility providing total control of your installations.

Secure Power when you need itDale Power Solutions Secure Power Series off ers a full range of diesel generators with power output ranging from 7.5 kVA to 3,300 kVA and beyond and gas turbine repackaging capabilities.

Secure+ off ers a pre-designed range of containerised diesel generators from 500kVA to 2500kVA applicable to both permanent and temporary applications.

For endless custom-designed generator solutions Secure∞ is a range of innovative engineering solutions that meets the most challenging application requirements. With open and containerised diesel generators from 500kVA to 3300kVA and beyond and gas turbine repackaging projects our team of expert engineers are with you every step of the way working to your specifi c requirements.

Secure+ off ers a pre-designed range of containerised diesel generators from 500kVA to 2500kVA

Secure is a range of diesel generators with open and canopied options from 7.5kVA to 3000kVA. Available with rapid product availability, proven reliability, operational fl exibility and low lifecycle costs.


04

Secure Generator SetsOpen & Canopied Diesel Generators

Power Range 7.5kVA – 3000kVA

FEATURES

3 Heavy-Duty Engine – Rugged 4-cycle industrial diesel delivers reliable power, low emissions and fast response to load changes.

3 Optional Excitation Boost System (EBS) – Off ers enhanced motor starting and fault clearing short circuit capability.

3 Alternator – Several alternator sizes off er selectable motor starting capability with low reactance 2/3 pitch windings, low waveform distortion with non-linear loads and fault clearing short-circuit capability.

3 Control system – Microprocessor-based generator set monitoring and control system provides a simple operator interface to the generator set, manual and remote stop/start control and shutdown fault indication.

3 Cooling system – Standard radiator system, designed and tested for rated ambient temperatures, simplifi es facility design requirement for rejected heat.

3 Enclosures – Weather-protective and sound-attenuated enclosure.

3 Rapid product availability

3 Proven reliability and low life-cycle costs

3 High effi ciency and operational fl exibility

3 Optional factory-integrated exhaust after treatments reduce emissions for high-hour use in environmentally sensitive locations.

3 Durable and effi cient diesel engines giving fuel economy and low exhaust emissions.

3 Fully fl exible multifunction digital controllers

3 Bunded base mounted fuel tanks to minimise the risk of environmental damage due to fuel spillage and compliant to the DEFRA PPG2 (pollution prevention guidelines).

3 Automatic mains failure build specifi cation including fully automatic controls panels, engine starting battery charger and engine water heater to ensure improved starting and load acceptance in the event of a failure in the mains supply.

3 All systems are backed by the Dale Power Solutions warranty package with optional maintenance agreements including 24/7 product support.


APPLICATION

Healthcare, Financial & Data Centres, Rental, Oil & Gas, Industrial, Telecommunications, Utilities, Power Generation, Server, Networking, IT, Emergency Services, Defence, Retail, Transportation, Broadcasting and Communications, Leisure and Sport, Government, Education

* 60Hz rating - model available 60Hz only

Model Nominal Standby Nominal Prime Ratings at 50Hz Ratings at 50Hz Engine Alternator Optional Frequency

kVA kW kVA kW Model Alternator Hz

C8 D5 8.25 6.6 7.5 6 X1.3G2 PI044D - 50

C11 D5 11 8.8 10 8 X1.3G3 PI044E - 50

C17 D5 16.5 13.2 15 12 X2.5G2 PI044G - 50

C22 D5 22 17.6 20 16 X2.5G2 PI144D - 50

C28 D5 27.5 22 25 20 X2.5G2 PI144F - 50

C33 D5 33 26.4 30 24 X3.3G1 PI144G - 50

C38 D5 38 30.4 35 28 X3.3G1 PI144H - 50

C44 D5 44 35.2 40 32 S3.8G4 UC224C - 50

C55 D5 55 44 50 40 S3.8G6 UC224D - 50

C66 D5 66 52.8 60 48 S3.8G7 UC224F - 50

C90 D5 90 72 82 65.6 6BTA5.9G5 UCI224G - 50

C110 D5 110 88 100 80 6BTA5.9G5 UCI274C - 50

C150 D5 150 120 136 108.8 6BTA5.9G2 UCI274E - 50

C175 D5e 175 140 158 126.4 QSB7G5 UCI274F - 50

C200 D5e 200 160 182 145.6 QSB7G5 UCI274H - 50

C220 D5e 220 176 200 160 QSB7G5 UCI274H - 50

C250 D5 250 200 227 181.6 6CTAA8.3G2 UCDI247J - 50

C275 D5 275 220 250 200 QSL9G5 UCDI247K - 50

C300 D5 300 240 275 220 QSL9G5 HCI4D - 50

C330 D5 330 264 300 240 QSL9G5 HCI4D - 50

C350 D5 350 280 320 256 NT855G6 HCI4E - 50

C400 D5 400 320 360 288 NT855G4 HCI4F - 50

C440 D5 440 352 400 320 NTA855G7 HCI4F - 50

C500 D5e 500 400 450 360 QSX15G8 HCI5C - 50

C550 550 440 500 400 QSX15G8 ECO40-3S HCI534D 50/60

C700 700 560 640 512 VTA28G5 ECO40-2L HCI534F 50/60

C850 875 700 800 640 QSK23G3 ECO43-1SN HCI634G 50/60

C1000 1015 812 910 728 QST30G3 ECO43-2SN HCI634H 50/60

C1100 1110 888 1000 800 QST30G4 ECO43-1LN HCI634J 50/60

C1430 1415 1132 1260 1008 KTA50G3 ECO43-2LN PI734B 50/60

C1675 1660 1328 1390 1112 KTA50G8 ECO43-VL/4 PI734C 50

C1700 1660 1328 1540 1232 QSK50G4 ECO46-1S PI734C 50/60

C1875 1820* 1456* 1615* 1290* KTA50G9 ECO43-VL/4 PI734B 60

C2000 2095 1676 1890 1512 QSK60G3 ECO46-2S/4 PI734F 50/60

C2250 2260 1808 2035 1628 QSK60G4 ECO46-1L/4 PI734F 50/60

C2500 2545* 2036* 2300* 1840* QSK60G6 ECO46-1L/4 PI734G 60

SPECIFICATIONS


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Secure+Containerised Diesel GeneratorsContainerised Diesel Generators

FEATURES

3 Fully bunded, CSC plated 20ft or 40ft ISO high cube container

3 Multifunction digital controller incorporating engine and alternator protections with LCD metering display

3 Corner fi xings to ISO1161 designed to provide a four point lift

3 Walk round design and weather protected

3 Single compartment design for engine driven radiators

3 Dual compartment design for high ambient remote radiators

3 Removable acoustic chevron louvres with bird grilles and internal baffl es

3 Double/single folio access doors on each side of the container to provide outstanding access for maintenance

3 External lockable access door to generator control panel and circuit breaker mounted recessed on the outside of the container complete with stainless steel door hinges & locks, control panel viewing window with weather-proof seal, access to DC isolator switch, engine static battery charge, alternator AVR and engine governor controller

3 Recessed external fuel fi ll point cabinet

3 Radiators designed for cooling in high ambient temperatures or confi ned spaces

3 Internally mounted & insulated box type exhaust silencer

3 24 hour capacity bunded fuel tank

3 Container shot blasted and fi nish painted white RAL1013

3 Dual frequency, switchable 50/60Hz

3 Available in Silent, Critical, Super Silent enclosures

500kVA to 2500kVA


The Secure+ Power Series sets new parameters for fl exible, off -the-shelf containerised generators. Power options off er greater variety of application and use, breaking the mould for a fully confi gurable range of 20ft or 40ft high cube containerised generators. Outstanding power output, compact size and ease of transportation make the series perfect for infi nite applications worldwide.

The Secure+ Power Series models are available with a 55°C ambient cooling option for operation in extreme temperature environments.

The Secure+ Power Series generators are supplied in fully bunded containers, protected against any leakage of diesel or lubricants. The high capacity fuel tank is also fully bunded within the container, with all bunding complying to PPG2 DEFRA guidelines. Engine exhaust emissions comply with the very latest standards.

3 Genuine 55°C high ambient cooling

3 Noise levels: Silent 85dBA, Critical 80dBA, and Super Silent 73dBA at 1 metre

3 Large fully bunded fuel tank, 8 or 24 hour capacity

3 Synchronised capabilities generator – generator or generator – mains

Nominal Standby Nominal Prime Nominal Standby Nominal Prime Engine Alternator Model Ratings at 50Hz Ratings at 50Hz Ratings at 60Hz Ratings at 60Hz Model Alternator option

kVA kW kVA kW kVA kW kVA kW

Secure+550 550 440 500 400 - - - - QSX15G8 ECO40-3S HCI534D

Secure+700 700 560 640 512 770 616 695 556 VTA28G5 ECO40-2L HC1534F

Secure+850 875 700 800 640 1035 828 930 744 QSK23G3 ECO43-1SN HCI634G

Secure+1000 1015 812 910 728 1155 924 1035 828 QTS30G3 ECO43-2SN HCI634H

Secure+1100 1110 888 1000 800 1285 1028 1160 928 QTS30G4 ECO43-1LN HCI634J

Secure+1430 1415 1132 1260 1008 1595 1276 1400 1120 KTA50G3 ECO43-2LN PI734B

Secure+1675 1660 1328 1390 1112 - - - - KTA50G8 ECO43-VL/4 PI734C

Secure+1700 1660 1328 1540 1232 1940 1552 1715 1372 QSK50G4 ECO46-1S PI734C

Secure+1875 - - - - 1820 1456 1615 1292 KTA50G9 ECO43-VL/4 PI734B

Secure+2000 2095 1676 1890 1512 - - - - QSK50G3 ECO46-2S/4 PI734F

Secure+2250 2260 1808 2035 1628 - - - - QSK50G4 ECO46-1L/4 PI734F

Secure+2500 - - - - 2545 2036 2300 1840 QSK60G6 ECO46-1L/4 PI734G


Key Features

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Double access doors for ease of maintenance

Stainless steel door furniture Removable acoustic double chevron louvres with bird grilles and internal baffl es

Inverter start variable speed cooling fans in the radiator and engine compartments. Temperature/ load controlled to minimise noise emissions

8 or 24 hour capacity double skinned fuel tank to comply with the most stringent environmental legislation

External control panel access Engine governor controller located in the main control panel with external access

Double rated busbar connections with external access and microswitch protection shroud


Triple Racor fuel water separator fi lters for online fi lter change without generator shutdown

Container fully bunded for retention of oil, fuel and water with a steel durbar fl oor

Low noise dual skinned box type exhaust silencers and exhaust lagging

Recessed, external emergency stop buttons

Optional Powerlock connectors provide fast and easy connectivity

Dual external fi ll point from both sides of the container providing constant access for refi ll and replenishment including level gauges, leakage protection and alarm warning

Push fi t fuel connectors for external fuel tank use

Tough, resilient double insulated alternator winding protection for harsh environments


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Secure Infi nityGround Breaking Containerised Diesel Generator Solutionsbuilt to your specifi cation 500kVA to 3300kVA

OPTIONS INCLUDE:

3 Power range 500 – 3000kVA 50Hz, 550 – 3300kVA 60Hz

3 Voltage options 380 – 480V, 6-11kV

3 Engineered acoustic solutions down to 65dBA at 1 metre

3 Genuine 55°C high ambient cooling

3 Remote radiator cooling packages

3 A60 fi re rated and blast-proof containerised oil and gas applications

Scan me with your smartphone to view our

Bespoke Generator Video


Case Studies

STORAn NHS Trust responsible for a busy hospital wanted to take advantage of the revenue from STOR, provided by the National Grid to get an income from their installed standby generators.

Dale Power Solutions were able to design a bespoke controls upgrade to allow their generators to run in parallel when demanded by STOR and export unused capacity to the grid.

A pre tested and engineered control solution was designed, manufactured and installed by the Dale on-site team, carefully project managed to insure the least amount of disruption to the day to day running of the Hospital. Temporary generators also managed by the Dale team ensured that should a power failure occur during the upgrade, reliable generators were in place to provide life critical power to the Hospital.

The revenue from STOR enabled the CAPEX required to be paid back within 24 months and continuing payments used to fund other critical projects on site.

The generators were being utilised and run on load for up to 50 hours per year, this ensured that they were always ready to take the Hospital load should a power failure occur.

Data CentreA major fi nancial institution required new standby generator units for one of it’s data centre sites.

The existing generator units had come to the end of their useful working life and the load connected to the units had continued to increase. The requirements were to install 3 x 1250 kVA generator units externally of the existing building.

The solution was provided by three Dale Secure Infi nity generators each rated at 1250 kVA.

The generators needed to meet a low noise level of 65 dBA at 1 metre, and needed to incorporate a local control panel, daily fuel tank and fi re suppression system.

The acoustic enclosures had to be designed for either mounting on a pre-formed concrete plinth or on a steel support structure, to enable two generator units to be mounted within the same footprint, to increase the total standby system power density.

Each generator container was suitably handed for both the power cable connection and with the external exhaust arrangement diff ering on all three units to meet the space and location requirements.

The units were fully tested at our factory test bay, prior to installation and commissioning at site against the full site generator open protocol control system supplied by Dale Power Solutions.


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Bespoke generator projects for every applicationTailored products to meet your exact specifi cation.

Trusted for the most demanding applicationsDale’s bespoke generator packages are built for the mostdemanding of applications including both onshore andoff shore, marine, oil & gas and healthcare applications.

Design excellence since 1935Our qualifi ed engineers draw on years of experience in meeting and exceeding customers’ expectations.

Global capability from design to commissioningDale has vast, global experience in design, project management, testing, installation and commissioning.

Meeting the highest standardsOur products comply with the highest international specifi cations, including ISO 9001, and global health and safetyand environmental requirements.

Purpose-built manufacturing facilityDale’s purpose-built manufacturing facility has 60-tonne material handling capability for even the largest project requirements.


Expert project management, installation and commissioningYour system is in expert hands. Project managers work with you to plan, control and co-ordinate everything from order placement, design and manufacture to installation. Our engineers join you on site to install and commission your equipment.

Reliable Secure Power solutions for every applicationFrom concept and design, right the way through to manufacture and installation, delivering turnkey power solutions, covering all aspects of our customer’s precise power requirements

Upgrade and refurbishment

3 Dale provides engineered solutions to upgrade and refurbish your existing standby generator systems to meet your immediate and future operating requirements.

Plant room design and installation

3 Standby generator units selected and designed to meet your specifi c plant room and operational requirements

3 Tailored generating set fuel supply systems integrated with the daily service fuel and bulk fuel tanks.

3 Ventilation system including essential noise attenuation, duct work and fans to meet the most demanding environmental constraints.

3 Engine exhaust silencers integrated with building fl ue systems, including emission optimised solutions.

Open and containerised diesel generator and gas turbine repackaging projects from Dale Power Solutions provide the complete professional secure power solution.


Generator ProjectsGas Turbine Repackaging

Before Refurbishment

14

hment

A typical 'zero hours' refurbished gas turbine generator package from Dale Power Solutions would include:

3 'Zero hours' refurbished gas turbine and reduction gearbox

3 12 months warranty on all refurbished units

3 Refurbished alternator

3 New/refurbished fuel skid

3 New/refurbished generating set enclosure

3 New/refurbished generator skid

3 Air fi ltration system

3 Lubrication system

3 Upgraded or new controls

3 Factory acceptance testing

3 Site and system integration testing

After Refurbishment

www.dalepowersolutions.com

Zero hours and exchange Gas Turbine GeneratorsA zero hour gas turbine generator will off er the same features and specifi cations as a new manufactured turbine with up to 40% cost saving on a brand new gas turbine.**

Shortened lead times mean that your site can be operational in less time when compared to a typical new machine. Dale Power Solutions factory 2 is a purpose built packaging and refurbishment facility with over 60 tonne lifting capacity and gas turbine generator testing capability. ** Cost saving based on typical like for like machines.

Improved capacity & environmental complianceAn upgraded and refurbished gas turbine generator provided by Dale off ers increased capacity and complies with the latest environmental standards.

Faster generator power availabilityOur refurbished gas turbine generators off er a shorter operational lead time compared to ‘new’ machines.

Fuel systems

3 Fuel system upgrades including conversion from gas only fuel systems to dual fuel with both gas and liquid.

3 These can be incorporated onto the existing skid or a replacement skid can be engineered into the existing housing.

Packaging

3 The gas turbine generator acoustic housing can be refurbished, replaced or upgraded.

3 Lower noise levels for residential areas.

3 Paint system upgrade for severe environments.

3 ATEX approved.

3 All generator skid components can be either repaired or replaced with new parts.

Cost saving against ‘as new’ productAn overhauled ‘zero hours’ gas turbine generator off ers the same features and specifi cation as new but with a 40% cost saving.

TYPICAL ZERO HOURS REFURBISHED GAS TURBINES: NOMINAL CONTINUOUS RATINGS AT ISO CONDITIONS

Nominal Power kW 1200 3500 4600 5600 9500 10700

Heat Rate kJ/kWh 14795 12916 122266 11427 11296 11092

Fuel Input kW 4948 12611 15673 17998 29655 32922

Effi ciency % 24.33 27.87 29.35 31.50 31.87 32.46

Exhaust Gas Flow kg/s 6.54 18.99 19.08 21.77 40.16 41.77

Exhaust Gas Temp. °C 5.06 443 509 511 465 487

In house control panel design and manufacturing capabilities together with software engineers mean that all Dale Power Solutions control systems are matched exactly to the gas turbine.

Our upgrades will meet your need to increase capacity and to comply with the latest environment standard. Site visits are made before a cost eff ective and future proof solution is off ered.

New controls

3 Dale design and manufacture bespoke control systems specifi cally designed for gas turbines.

3 Upgrade of relay logic controls.

3 Our team of software engineers are able to engineer PLC based replacement or new controls.

3 PLC control options include Mitsubishi, Siemens, Allen Bradley and metso platforms.

Up to 20 MW Units

3 New control systems

3 Control system upgrades

3 Fuel system upgrades – Dual fuel – Fuel conversions – DLE

3 Acoustic packaging

3 Air fi ltration

3 Remote coolers

Gas turbines expertiseAll units can be confi gured as required. We also have exchange power turbines, accessory and reduction gearboxes, as well as ancillary package parts such as fuel controls, pumps, motors and PLC control cards.

15


Secure Generator Control Systems

16

FEATURES INCLUDE:

3 Key start – for basic and off prime power requirements

3 Auto/ remote start – for standby and emergency power applications

3 Generator synchronisation capabilities – for load sharing with other generators

3 Mains synchronisation – used for precise load requirements and/or export of the national grid mains supply

3 Fuel transfer systems – for managing the critical fuel supply to generators

3 Remote monitoring – users can monitor multiple systems, alarms, fault signals and fuel systems from a single PC. Connected PCs display continuously updated information from the generator or system controller about each generators operating condition. Input values and operational parameters can be easily viewed. Valuable information such as generator usage data, alarm history and predictive maintenance reminders are easily accessible.


Guaranteed controlAs the specialist for all products and systems, Dale Power Solutions guarantees the long term functionality and safe operation of the system, providing services, spare parts, troubleshooting and product updates.

Dale control systemsOur control systems are designed and manufactured incorporating the latest intelligent microprocessor generator controllers and optional Dale programmable logic controllers (PLC) system to meet more complex operational functions.

All design is in-house by our electrical and software design team.

Core competencies

3 Design and engineering

3 Manufacturing and procurement

3 Programming

3 Site integration testing and commissioning

3 Support and troubleshooting

3 Service and maintenance support

Dale Power Solutions understand that control systems are essential to the effi cient operation of our generator sets.

Our control systems are designed to be fl exible enough to handle the variable demands required for applications such as data centres, hospitals and in support of vital utilities such as gas, water and power.

Dale Power Solutions range of diesel powered generator sets have been developed with our user in mind. Our generator control systems are easy to use and deliver unrivalled functionality. If it’s a simple manual start control module or a complex controller with an advanced PLC functionality, Dale Power Solutions have the right tools and engineering expertise to design the perfect system for your diesel generator.

Complete supportWhether a new installation or a retrofi t, Dale Power Solutions has the dedicated professionals with profi ciency in power engineering to make even the most challenging operating systems simple.

Total control at your fi ngertipsBespoke integrated power management systems are built and tested to your exact specifi cation at our purpose built facility.

Flexible controlDale Power Solutions generator control systems are modular and can be easily scaled up to suit various applications.


Marine and Oil & Gas Generator Solutions

18

We manufacture generator systems suitable for virtually every marine and off shore application including the following:

3 Floating Production, Storage and Offl oading Vessels (FPSO)

3 Off shore Platforms – Mobile

3 Off shore Platforms – Fixed

3 Commercial Vessels

3 Naval Vessels

3 Low Magnetic Signature applications

3 Bespoke design applications

3 Enclosed and sound attenuated enclosure systems and harsh off shore environment applications including wave resistant designs.

3 Base-frame and enclosure designs certifi ed to DNV 2.7-1-3 where required.


Providing power to marine vessels and naval operators, Dale Power Solutions diesel generators and integrated control systems play a pivotal role in providing reliable operations and safety to these operators. We are focused on providing auxiliary and emergency power solutions to the commercial marine industry and naval customers, where dependability is of vital importance. We provide suitable generator systems for virtually every application.

All of our power solutions are designed to meet the relevant requirements of:

3 Client specifi cations and design engineering practise specifi cations

3 Site conditions and environment

3 Emissions legislations onshore and marine

3 Area classifi cation including rig-safe and zone specifi cations

3 Marine classifi cation societies applicable rules and standards

3 Special features including: fi re detection, water fog and gaseous fi re suppression, electrical switchgear, expanded control, power manage-specifi c application requirements

Dale Power Solutions has in-house engineering capability in order to provide you with a generator confi guration to best suit your specifi c application and budget.

Dale Power Solutions combines over 78 years of power generation experience with a commitment to high quality generator solutions making it the ultimate safe and reliable choice for demanding Marine and Oil & Gas applications, worldwide.


20

CO2 fi re and gas system Access to controller from outside of the container

Local control panel MTU diesel engine – V20

Lube oil centrifuge ASME fl anged cooling pipework connections

Fire and gas system claxon Gas detection


A global oil and gas exploration company required additional electrical power generation on one of their off shore platforms in the Middle East.

The challengeThe main electrical power supply to the platform is provided via a 33kV subsea cable link of over 40km. The requirement was to install two new generators of 2MW each, to cater for the additional power requirement.

The SolutionDale Power Solutions provided two bespoke generator sets, designed and built to suit the customer’s specifi c requirements, with both units rated for continuous operation providing an output of 2500kVA, 2000kW at 0.8 power factor at 6600 volts.

The sets were designed by Dale to provide optimal power quality and to operate in harsh off shore environmental conditions including temperatures of up to 50 degrees centigrade and in the corrosive saline atmosphere.

During this project, Dale Power Solutions faced several key challenges in order to install the two diesel generators on the platform. The fi rst was the limited footprint area available on deck that required us to engineer the generator sets to fi t within the tight space constraints of 13.5m (L) x 2.4m (W) x 5.7m (H). Our solution was to mount the radiator and fuel tank externally on to the roof of each generator to ensure that we met our customer’s exacting requirements.

The second challenge to overcome was the weight of the units which exceeded the capabilities of the platform’s crane which would be manoeuvring the generators into their fi nal position. Our solution was to apply a modular system design, allowing for the removal of fuel tanks and radiators from the roof of the generators, thereby reducing the single-lift weight to 36,000kg in order to comply with the lifting limit.

Prior to dispatch, the sets were tested at our factory, witnessed by a team of engineers from the client. Testing included: protections system, control system, loaded operation, voltage regulation, speed governing and parallel operation in order to fully demonstrate the system in accordance with the project specifi cation.

Engineered Solutions for the Marine and Oil & Gas Industry

Coolant pipework and valvesEase of maintenanceAir fi ltersLink box

Multiple double access doorsInterior cooling fan and isolatorsHMI screen – remote control panelFire and gas control panel


22

Secure Power Series

Manufacturing ExcellenceSince 1935 Our extensive purpose built manufacturing facility has a 60 tonne material handling capability, qualifi ed and experienced production and test engineers and integrated facilities for both resistive and reactive loadbank testing. We are experts in the manufacture and test of low and medium voltage generators.

Our tailor made manufacturing facilities, together with forward management and stocking of major components allows Dale Power Solutions to respond to high volume demands.


3 Generate Revenues3 Improve Grid Reliability3 Help the Environment

Make money from your generator

Dale Demand ResponseGenerating income from your diesel generator

Dale Power Solutions Short Term Operating Reserve (STOR) programme creates revenue from your standby generating capacity.

With Dale Power Solutions STOR programme, you provide the National Grid access to your standby generators, and get money in return. In fact, you’ll get paid twice - one regular amount for being on standby, and then extra revenue whenever your electricity is needed.

How does STOR work?Dale Power Solutions communicates directly with your diesel generator or electrical consuming equipment, enabling the National Grid to start standby generators and turn down your electrical consumption at short notice and for short periods across the UK. This helps to keep the UK’s power supply stable in times of stress.

When the electrical demand spikes, the national grid fi nds it much easier to manage these through calling upon a small scale local supply instead of bringing in a major power station. A consistent payment is made to you for having your power generating capacity available to the national grid. The implementing payments are made when your generator is called upon to help with this electrical demand.

How will STOR benefi t me?

3 Enjoy a new revenue stream utilising an existing asset

3 Earn more money and reduce your maintenance costs

3 Guarantee your generator will work when you need it and earn revenue when you don’t

3 Eliminate the need for expensive and time consuming load bank testing

3 Improve your green credentials

3 No costs, no obligation, no risk

3 Multiple payments for multiple generators

Get started now by reducing your energy usage and you could receive your fi rst payment within a few weeks.

Don’t have a generator yet?Speak to a member of our generator sales team to talk about your power requirements & start earning money +44 (0)1723 583511.

Maintenance costs down

£££££ Earn

Making energy more aff ordable

Energy Performance Partnership

Identifying the right strategy for you

Helping you use less energy

Reducing the cost of your energy

Low cost maintenance and peace of mind

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The Total Secure Power SolutionSince 1935, Dale Power Solutions has been providing customers around the world with technical excellence in providing technologically advanced product solutions, expertly project managed and supported by tailored service packages.

UPS and generator together – true ‘no break’ solutionOur total secure power solution integrates UPS and generator together where the UPS supports critical loads without interruption until the generator kicks in.

With our “no-break” power solution we can ensure your business continuity without costly downtime.

Remote monitoring – users can monitor multiple systems, alarms, fault signals and fuel systems from a single PC or mobile device.


Worldwide Service & Support

Gas turbine servicingGas turbine technology is a continuous process for industries demanding high availability. Dale Power Solutions can supply fully trained fi eld service engineers and technicians who have many years of hands on experience to look after all aspects of the operation and maintenance of a wide range of turbine power and gas engine generators.

The installation and operation of data collection equipment enables preventative maintenance procedures to be applied.

Our services include:

3 Start-up and commissioning

3 Customised maintenance inspection programmes

3 Monthly, quarterly, semi-annual or annual inspections

3 Relay logic and PLC control systems

3 Compressor and power generation packages

3 Work on all associated on skid equipment

3 25 years’ experience of gas turbine packaging

3 Independent inspections of most types of gas turbines and ancillary equipment

3 Vibration surveys

3 Boroscope inspections

3 Laser alignment and equipment balancing

3 Remote monitoring and trending

3 Fuel control system upgrades

3 Strip down inspection reports

Local support worldwide – setting the benchmark in customer support

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Diesel generator servicingRegardless of the number, manufacture and location of your generators you can rely on Dale Power Solutions to provide peace of mind and ensure your generator will be available when required.

3 Planned preventative maintenance – minor and major scheduled maintenance inspections

3 Predictive maintenance – ensuring normal operation with oil sampling helping to reduce quantities of waste

3 Fleet management – multi-site, multi-set management of your fl eet of generators anywhere

3 Waste disposal – providing environmentally ethical and compliant disposal and recycling services

3 Exhaust treatment equipment – helps reduce emissions

3 OFTEC qualifi ed fuel tank inspections – all of our engineers are qualifi ed to inspect and recommend replacement where required

3 Assistance with environmental awareness – we support your business in meeting its environmental obligations

3 Coolant cleaning and recycling – to keep your equipment running smoothly

3 Radiator cleaning and refurbishment – increase the effi ciency of your equipment without complete replacement

3 Fuel management including sampling and polishing – ensuring maximum effi ciency of your equipment

3 Control system management – ensuring your equipment meets the latest technology

3 System enhancements and upgrades – prolonging the life of your equipment


Dale Power Solutions

Corporate & Social Responsibility

EnvironmentWe recognise the importance of understanding the impact of our activities on the environment and we are developing an Environmental Programme to demonstrate and benchmark our commitment. Our company is accredited to ISO 14001 and we are continually looking at ways to improve our effi ciency across our sites. We promote energy and water effi ciency, waste reduction, and reduction of potentially dangerous, volatile or environmentally damaging chemicals. We also have an ongoing commitment to reducing our carbon footprint.

Health & SafetyWe shall provide, and strive to maintain, a clean, healthy and safe working environment. Providing a workplace where our employees feel safe is not only a legal obligation, but a fundamental factor in building their engagement with the company. Through management intervention, awareness campaigns and a culture that encourages employees to raise concerns about the workplace safety, we aim to reduce the frequency of accidents.

Our SHE Team promotes and develops cooperation between all employees to ensure health and safety management is embedded into management and business processes. This is supported by our Health & Safety Policy.

CommunityWe are committed to making a sustainable positive impact on the communities in which we operate. We aim to make a distinctive contribution to equality and social development through the establishment of eff ective partnerships and programmes that make best use of the energies and skills of our employees. We support our employees in fundraising for charities and voluntary work, recognising both the benefi t to the community and to the employees themselves.

Dale Power Solutions believes that maintaining and improving the longevity of our technical excellence can only be achieved by a successful apprenticeship programme. Dale is therefore committed to the annual recruitment and development of apprentices and graduates to meet the future needs of the business. In doing so Dale will work with our local community, schools and colleges to promote and encourage students to undertake an apprenticeship.

Operating in a responsible and sustainable manner is important to Dale Power Solutions. Whilst we run our business in line with the expectations of our stakeholders, we also see corporate responsibility as a discipline that helps us to manage risks and maximise on the opportunities presented to us in a changing world.

We take our corporate responsibility seriously across the Company as an employer, manufacturer, investor and a consumer. We are committed to understanding, monitoring and managing our social, environmental and economic impact to enable us to contribute to society’s wider goal of sustainable development. We aim to demonstrate these responsibilities through our actions and within our corporate policies.

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Setting new standards…Dale has put its immense experience of providing bespoke generating sets for a diverse global market into the design and production of the Secure Power Series.

At-a-glance benefi ts

3 More power and fl exibility

3 Genuine high ambient cooling for 55°C temperatures

3 International service network

3 Dual frequency and multi-voltage

3 Tremendous 800 kW step load power handling

3 Outstanding noise protection

3 Environmentally friendly

3 Total portability

3 Remote monitoring for ease of use and optimum performance

3 User-friendly design

The Dale brand provides the benchmark in power solutions for diverse global markets including:

3 Data Centres

3 Financial

3 Commercial

3 Retail

3 Medical

SECURE

Standby Transportable Power

Excellence in Design

Compact Power Density

Unmatched Service Coverage

Reliable, Robust and Rugged

Ethical and Environmentally Friendly

Secure Power Solutionsfrom Dale Power Solutions

An unmatched history of continued supply of secure power solutions for the most demanding requirements worldwide, providing total customer satisfaction.

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Dale Power Solutions – Delivering secure back-up power across the globe

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Established since 1935, Dale Power Solutions has become a global leader in bringing technology and engineering together to create innovative solutions, protecting critical power supplies for customers through our standby power systems.

With an annual turnover in excess of £30million, it is through Dale Power Solutions commitment to excellence, combined with our mission to deliver outstanding client service has earned Dale Power Solutions its prestigious reputation it enjoys today as one of the world’s most trusted providers of standby power solutions.

Dale Power Solutions provides a comprehensive and bespoke design capability service to our customers, taking initial concepts through design, project management, manufacturing, installation and commissioning processes, followed by complete maintenance and servicing on a worldwide basis to more than 8,000 generators and UPS systems. Our professional structure, fi nancial strength and the necessary quality assurance, health and safety, and product accreditations meet the demands of the world’s most discerning clients. These accreditations include:

Proud of our pedigree…proud to be your partner.

Supplier No.: 061134


Dale Power Solutions Ltd.

Generator solutions for everyone


Dale Power Solutions Ltd reserves the right to make changes in specifi cation without notice or liability. All information is subject to Dale Power Solutions Ltd own data & is considered accurate at time of publishing.


Your power in safe hands

MIDDLE EAST BRANCH

Tel: +971 4 364 1228

HEAD OFFICE, FACTORY 1, SCARBOROUGH

Salter RoadEastfi eld Industrial Estate

ScarboroughNorth Yorkshire

YO11 3DU

Tel : + 44 (0) 1723 583511

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Dale Power Solutions Ltd

FACTORY 2, FILEY

Tel : + 44 (0) 1723 583511

SCOTLAND BRANCH

Tel: + 44 (0) 1224 270 391

UK SOUTHERN BRANCH

Tel: +44 (0) 1442 255197

Date post:	15-Jul-2015
Category:	Engineering
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