Dynamix™ Integrated Vibration Protection System Integrated Vibration Protection System on...

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Rev 5058-CO900E

PUBLIC INFORMATION

Dynamix™ Integrated Vibration Protection System on EtherNet/IP

Roberto Fornez

Solution Architect Integrated Architecture

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION

Dynamix and the Integrated Architecture

Questions?

2

Agenda

Functional Summary

Introducing the Dynamix 1444 Series

Applications


The XM architecture1 provides many modules2,

each designed to serve a specific application /

requirement.

XM is a Machinery Protection system that is also

capable of serving “some” condition monitoring

data3.

While XM can be integrated into a control

environment, because it is DeviceNet based, the

integration can be difficult and throughput

performance is limited. 1 And most competitive products

2 The XM-124, with the coming Version 7 firmware, will help address this problem

3 API-670 5th Edition will specifically allow for protection systems that also provide condition monitoring data

Existing architecture was designed

for another time…

Introducing the Dynamix 1444 SeriesWhy Build a Next Generation…

3


Introducing the Dynamix 1444 SeriesNext Generation Requirements…

4

Design Goals:

Simplify system design

Reduce costs for spares, training, support

Reduce costs for engineering, manufacturing and inventory

Focus investment on the functionality of the product rather than the quantity of part numbers

An architecture that offers a single

core module that:

Can be applied to any Machinery

Protection application

Can serve any Condition Monitoring

Application

Applies a native EtherNet/IP backplane

Is a component of Rockwell

Automation’s Integrated Architecture


Machine Protection

Machine Condition Monitoring


5

Intelligent, Distributed, Rugged, Safe

High Performance Dual Processors, Ethernet, Integrated, Rated to +70 °C and Marine standards for Shock & Vibration, Hazardous Area Approved


Introducing the Dynamix 1444 Series(just) 6 Catalog Numbers

6

Three Optional Expansion Modules+ one common terminal base for all expansion modules.

A Single Main Module+ a single main module terminal base


Introducing the Dynamix 1444 SeriesIn a new, innovative package

7

Removable terminal connectors

Connectors are angled for improved access and visibilityEthernet connections located

for easy, uncluttered access

Both screw and spring version connectors available

Three Optional Expansion Modules+ one common terminal base for all expansion modules.

A Single Main Module+ a single main module terminal base

Integrated BNC connectors

Recessed frame designed for easy gripping

Innovative DIN mount design with tension and leveling control Soldered together card

stack construction


Dynamix 1444 Series1 Main Module

8

Dynamic Measurement Module(requires the 1444-TB-A terminal base)

4 Dynamic Inputs

2 Speed Inputs (TTL)

4 Buffered Outputs (BNC & Terminal Pins)

2 Digital Inputs

Function is user programmable

2 Digital Outputs


2 Ethernet ports

Single or Device Level Ring (DLR)

1 SPDT Relay

Many, perhaps most, applications will require only one or more Dynamic Measurement (Main) Modules


Dynamix 1444 Series1 Tachometer Expansion Module

9


4 Dynamic Inputs



2 Digital Inputs


2 Digital Outputs


2 Ethernet ports


1 SPDT Relay

Tachometer Signal Conditioner Expansion Module

(requires the 1444-TB-B terminal base)

2 Speed Inputs

any common speed sensors

2 Speed Outputs (TTL)

to Local Bus & Terminal Pins

2 Buffered Outputs (BNC)

6 Dynamic Measurement Modules

served per

Tachometer

Expansion

Module

1 per Dynamic

Measurement

Module

When (non TTL) speed signals must be monitored, a single Tachometer Signal Conditioner Expansion Module (TSCX) must be added. The TSCX is hosted by one

Main Module but can serve its TTL output signals 6 Main Modules.


Dynamix 1444 Series1 Relay Expansion Module…

10


4 Dynamic Inputs



2 Digital Inputs


2 Digital Outputs


2 Ethernet ports


1 SPDT Relay



2 Speed Inputs






served per

Tachometer

Expansion

Module

1 per Dynamic

Measurement

Module

When more than one relay is needed, up to three Relay Expansion Modules may be added.Relay function is specific to the host Main

Module.

Relay Expansion Module(requires the 1444-TB-B terminal base)

4 Singe Pole Double

Throw (SPDT) Relays

5A, 250VAC/30VDC

3 per Dynamic Measurement Module


Dynamix 1444 Series1 Analog Output Expansion Module…

11


4 Dynamic Inputs



2 Digital Inputs


2 Digital Outputs


2 Ethernet ports


1 SPDT Relay



2 Speed Inputs






served per

Tachometer

Expansion

Module

1 per Dynamic

Measurement

ModuleRelay Expansion Module


4 Singe Pole Double

Throw (SPDT) Relays

5A, 250VAC/30VDC


When proportional analog outputs are required, one 4-20mA Output Expansion Module may be added.

4-20mA Output Expansion Module(requires the 1444-TB-B terminal base)

4 Channels

Proportional to any

measured value




4 Dynamic Inputs



2 Digital Inputs


2 Digital Outputs


2 Ethernet ports


1 SPDT Relay



2 Speed Inputs






served per

Tachometer

Expansion

Module

1 per Dynamic

Measurement

ModuleRelay Expansion Module


4 Singe Pole Double

Throw (SPDT) Relays

5A, 250VAC/30VDC


4-20mA Output Expansion Module(requires the 1444-TB-B terminal base)

4 Channels

Proportional to any

measured value


1444-TB-A Use with the 1444-DYN04-01RA Dynamic Measurement Module

Includes last octets Ethernet address selection

Precision module / base alignment guides

DIN mount tension / leveling screws

Local Bus ribbon connectors

1444-TB-B Use with:

1444-TSCX02-02RB Tachometer Signal Conditioner

Expansion Module

1444-RELX00-04RB Relay Expansion Module

1444-AOFX00-04RB 4-20mA Output Expansion Module

Includes address selection for Relay Modules

(addressing for other expansion modules is automatic)

Precision module / base alignment guides

DIN mount tension / leveling screws

Local Bus ribbon connectors

Dynamix 1444 Series2 Terminal Bases…

12


4-20mA Output Expansion Module

4 Channels

Dynamix 1444 Series(just) 6 Catalog Numbers!

13

Dynamic Measurement Module

4 Dynamic Inputs

2 TTL Speed Inputs

Terminal Bases

1 Main Module Base

1 Expansion Module

Base


2 Speed Inputs

2 TTL Speed Outputs

Relay Expansion Module

4 SPDT Relays

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION 14

Dynamix 1444 SeriesEthernet

Ethernet Connector (2): RJ45, shielded 1

Speed: 10MB / 100MB

Modes: Half/full duplex

Operation: Auto-switching

Auto negotiation

Auto mitigation

Protocol ODVA Conformance Tested

EtherNet/IP Industrial Protocol

Connectivity Single Ethernet (IEEE 802.3)

Device Level Ring (ODVA)

IP Address Set by hardware switch on the terminal base,

Set in configuration 2

Concurrent Access Controller (owner)

Up to 3 additional sessions

Time Synchronization IEEE-1588 Standard Ver. 2

CIP Sync (ODVA)1 Allen-Bradley 1585 Ethernet Media recommend

2 IP address retained in nonvolatile memory


XM®

54.7 mm 2.15 in

103.5 mm4.1 in

Dynamix 1444 SeriesA Compact, Distributed I/O Architecture

116

mm

/ 4.

.5 in

155

mm

/ 6.

1 in

90.2

mm

3.

55 in

93.8

mm

/ 3.

69 in

94.0 mm3.7 in

2 Channels + 1 Tach Input

4 Channels + 2 TTL Speed Inputs

100.

7 m

m /

3..9

6 in


Dynamix 1444 SeriesA Compact, Distributed I/O Architecture (still)

Includes 1 Tachometer Signal

Conditioner Expansion

module per 6 Main modules

Includes only Main modules

4 Channels + 2 TTL Speed Inputs


Dynamix 1444 SeriesPower, Environment, Certifications & Approvals

17

PowerRedundant Supplies Integral redundant power supply inputs with supply fault detection and status available on I/O

Supply Voltage +24VDC (18V to 32V wide range input) – designed to accommodate battery backed systems

Electrical SafetyCE, CSA & UL

Hazardous AreaIECex-Zone 2 & ATEX – Zone 2, cUL – Class 1 Div 2 Groups A,B,C,D

Region & Country MarksCE, C-Tick, Russia*, Brazil*, Korean*

Marine Certifications*DNV, BV, ABS, Lloyds, RINA, GL, KRS

Functional Safety**TUV certified to SIL 2***

* May not be available at initial release

** Will not be available at initial release

*** When used with local, expansion module, relays

EnvironmentOperating temperature -25°C to +70°C

Conformal coating All circuit cards are conformal coated


ArchitectureNetwork Connections on Main Module

Insert / Remove Under Power

Interconnect via included ribbon cable between terminal bases

Dynamix 1444 SeriesArchitecture & Local Bus

Power

Host / Expansion Module Network

TTL Signal & TX OK

Power

TTL Signal & TX OK

TTL Signal & TX OK

TTL Signal & TX OK

Host / Expansion Module Network

Local BusHost / Expansion Module Communications

Speed Signal Distribution

Power Distribution


Configuration from any Logix controller

Support included in

Studio 5000 V20+

Standard assemblies for

Configuration

Input

Output

1444 Series & the Integrated ArchitectureFully Supported by Logix

19



Further Detail…

Questions?

20

Agenda

Functional Summary


Applications


The only architecture

capable of serving the

Machinery Protection &

Condition Monitoring

requirements of

any application in

any industry!

21

Dynamix 1444 SeriesDesigned to Serve Industry


Machinery Protection

General Protection Applications

Provide alarm indication / annunciation via local relays

and/or RA Visualization solutions

API-670 (5th Edition) Compliant Applications

Can satisfy all the requirements of the standard

While the controller is required for (initial) configuration, it

is not required for a 1444 Series system to perform its

function

1444 Series modules include nonvolatile memory.

At power up the system will load its saved configuration, if or until its controller serves it another one

Safety (SIL-2) Applications

Requires use of local relays (expansion module)

All safety related attributes in the configuration assembly

are hidden


Machinery Condition MonitoringLogix™ Integrated Solutions

Apply simple rule based logic for Fault Diagnostic

Trend fault indicators in Process Historian

Implement advanced Monitoring Solutions for any

class of machine or for any complexity of

application…

Implement least cost per channel multiplexed* solutions

Monitor machine tools and other cyclic applications with

Profiles to detect deviant behavior relative to position or time

Apply alarm limits based on process considerations (fluid

type, material, speed, etc.)

* Multiplexed systems are available as an SSB Solutions offering


Machinery Condition MonitoringPart of an Integrated Predictive Maintenance System

Connect the 1444 Series to

Rockwell Automation’s

Emonitor™ Software

Emonitor is scalable software that

provides the industry’s most

comprehensive suite of tools for

establishing and executing a

condition-based predictive

maintenance program.

Connect* any number of 1444 Series

systems to Emonitor servers

Consolidate all of your machinery

condition information into a single

plant or enterprise wide database

* Data is harvested by the controller where it is read either on schedule or trigger by Emonitor



Further Detail…

Questions?

25

Agenda

Functional Summary


Applications


Dynamix 1444 SeriesCapabilities

26

Machine Protection

Machine Condition Monitoring

Real Time, Continuous, Surveillance

Real Time Processing of Critical Parameters, Continuous Processing of Diagnostic Data, Demand Processing of Infrequent Measures

Relays

4-20mA Outputs

Event Capture

Event Log

Trend / Alarm

Startup /

Coastdown

Vibration

Acceleration

Velocity

Displacement

Absolute Shaft Vibration

Spike Energy (gSE)

Speed

Pressure

Thrust

Case Expansion

Differential Expansion

Rod Drop


1444 Series Functional SpecificationsMeasurements Summary

Dynamic (AC) Measurements

Discrete Measurementso Per Channel Pair

• SMAX Magnitude

• Shaft Absolute Vibration

o Per Channel

• Overall (2)

• Order Magnitude & Phase (4)

• FFT Band (8)

• Not 1x (1)

• Bias / Gap (1)

• gSE Overall (1)

Complex Measurementso TWF and FFT (to 1600 lines)

o Asynchronous or Synchronous

Demand Measurements

Synchronous, Asynchronous

TWF and FFT (to 12,800 lines)

Simultaneous Cross Module

Measurements

Static (DC) Measurements

Single DC Channelso Axial Position

• Thrust

• Valve Position

o Eccentricity

o Rod Drop

o Proportional Voltage

Paired DC Channelso Differential Expansion

Speed Measurements

SpeedRetains maximum speed measured

Rate of change of speed


1444 Series Functional SpecificationsAlarms & Relays Summary

Alarms & Relays

Measurement Alarms

Apply limits to measured parameter

24 measurement alarms may be defined

Voted Alarms Apply voting logic to Measurement Alarms

13 voted alarms may be defined

Relays

Associate with any voted alarm, or…

Leave unassigned to actuate only on fault.

Main modules include a single onboard physical relay. With

expansion modules this can be expanded to 5, 9 or 13 relays


1444 Series Functional SpecificationsEvent Capture

Startup

Running

Coastdown

no load

high load

Startup / Coastdown buffers

o 4 buffers, each containing 640 discrete

data records & 64 dynamic data records

• Allows for a potential “single buffer” of

up to 2560 discrete and 256

dynamic records

o Trigger on ΔRPM and Δtime

• Include a post startup sample period

Alarm / Trend buffers

o Trend: 640 discrete data records & 64

dynamic data records

o Alarm: Trend buffer (copy) + 260 discrete

data records @ 100 ms sample rate

Trigger on:

• Any alarm, or

• Controller I/O

control bit

Event log

Records occurrences of:

• Configuration Change

• Alarm Set / Clear

• Startup / Coastdown Begin /

End

• more….



Further Detail…

Questions?

30

Agenda

Functional Summary


Applications


Configuration Assembly

Large Configuration Assembly

Requires Logix V20+

Basic application, channel input

types, I/O, and compliance

requirement defined in Module

Definition…

…allows Guided Configuration

of low level parameters

Assembly is fully exposed and

programmatically accessible…

…unless a SIL-2 application, in

which case all Safety related

assembly attributes are hidden

Dynamix 1444 SeriesController I/O: The Usual 3 Assemblies

31

I/O is provided and managed the same way as for any IA product. It’s just bigger!

Controller Output

Controller Input

Input Assembly parameters selected

in Module Definition.

Control Bits Data

Trip Inhibit

Set Point Multiply (2)

Gate Controls (2)

Alarm Reset

Alarm Buffer Trigger

Alarm Buffer Reset

Transient Buffer Resets (4)

Speeds (2)

Alarm Limits (16)


Rockwell Automation’s Network StrategySeamless, Secure Communications Everywhere

Rockwell Automation follows a

strategy of using open network

technology for seamless, top-

floor to plant level

integration. These open

networks speak a common

language and share a universal set

of communication services. As a

result, information can be

communicated seamlessly,

safely and securely throughout

the plant, from shop floor to top

floor, even if the top floor is a

world away.


Rockwell Automation’s Network StrategyWith Dynamix Integrated into the Architecture

Dynamix™

Condition

Monitoring

Dynamix™

Protection

CBM Applications,

Asset Management

ApplicationsCBM,

From the beginning the Dynamix

1444 Series was designed and

developed to execute this core Rockwell Automation

strategy.

Native dual port Ethernet, the

EtherNet/IP protocol, Device

Level Ring, an integrated Logix solution, and all of the products

and capabilities of Rockwell

Automation’s Integrated

Architecture…

These are what makes the

Dynamix 1444 Series the

industries most open yet

secure, integrated and

capable solution for

machinery monitoring and

protection available today.


1444 Series System ArchitecturesDedicated Condition Monitoring System

34

A single controller might manage

an entire condition monitoring

architecture for an entire plant...

http://epub1.rockwellautomation.com/images/web-proof-large/GL/42669.jpg







1444 Series System ArchitecturesCondition Monitoring within an Integrated Architecture

Or a plants monitoring

solutions might be split

based on criticality into sub

networks, each managed by

its own controller.














The Dynamix 1444 Seriesand the Integrated Architecture…

36

An architecture with a

single core module that:

Can be applied to any

Machinery Protection

application

Can serve any Condition

Monitoring Application

Applies a native EtherNet/IP

backplane

Is a component of Rockwell

Automation’s Integrated

Architecture

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Rev 5058-CO900E

PUBLIC INFORMATION

Questions?

Date post:	21-Mar-2018
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