Features - Quality Assurance - Planning - Installation Principles - Fusion - Product Range Fusiotherm ¤ / climatherm - Pipe Systems Pipe System For the Application in Sanitary and Heating OIrd.-No.: E 10101 Edition 02/07 M A D E I N G E R M A N Y P I P E S Y S T E M S aquatherm GmbH Biggen 5 D-57439 Attendorn Phone: +49(0)2722 950-0 Fax: +49(0)2722 950-100 Wilhelm-Rönsch-Str. 4 D-01454 Radeberg Phone: +49(0)3528 4362-0 Fax: +49(0)3528 4362-30 E-mail: [email protected]www.aquatherm.de Fusiotherm ¤ climatherm climatherm
Transcript
Fusiotherm_Cover_E_2007 01.02.2007 8:53 Uhr Seite 1
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Features - Quality Assurance - Planning - Installation Principles - Fusion - Product Range
Fusi
othe
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limat
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- Pip
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s Pipe SystemFor the Application in Sanitary and Heating
aquatherm - successful worldwide in more than 70 countriesAustralia Aquatherm Australia Pty Ltd. 415 West Botany Street AU 2216 Rockdale NSW 0061295537199 0061295537899 [email protected] Sanitär-Heinze GmbHWholesalers: Fachgrosshandel Gradner Strasse 100 A 8055 Graz 0043316295581 0043316296630 [email protected]
HaselauerSanitärgrosshandel Ges.mbH Pummererstr. 13 A 4020 Linz [email protected] Gesellschaft mbH Znaimerstr. 57 A 2020 Hollabrunn 00432952202400 004329522024020 [email protected] Steiner Handelszentrum 4 A 5101 Bergheim 0043-6624-682218 [email protected]är-Heinze GmbHFachgrosshandel Rubensstraße 40 A 4050 Linz 00437323866510 0043732387706 [email protected]är-Heinze GmbHFachgrosshandel Franz-Sauer-Straße 40 A 5013 Salzburg 0043662449440 004366244944 168 [email protected]är-Heinze GmbHFachgrosshandel Mariazeller Straße 256 A 3100 St. Pölten 004327428811050 00432742881751 [email protected]
Advisor: Maximilian Köck Dorfstrasse 106 A A 6240 Radfeld 004369911169427 [email protected] Ets. A. Marchal & Cie. 4e Ave., Parc Industriel B 4040 Herstal 003242569360 003242480671 [email protected]
S.P.R.L. des Hauts SartsBosnia- Vokel d.o.o. Veleprodaja-Maloprodaja BiH 88240 Posusje 0038739693002 0038739693156 [email protected] Vinjani b.b.Botswana EuroDrain Technology (PTY) Ltd Private Bag X.9 ZA 2010 Benmore 00270117012201 00270117012223 [email protected]
Postnet Suit 688Canada Aquatherm CA, Inc. P.O. Box 2624 Cardston, 0014036534440 0014036534446 [email protected]
AB T0K 0K0China (P.R.) KDF. Distribution 908, 9th Floor, PRC 200030 Shanghai 00862164073666 00862164478801 [email protected]
(Shanghai) Co., Ltd. 1 Grand GatewayNo. 1 Hong Qiao Road
Croatia a q t d.o.o. Radnicka Cesta 1A HR 10000 Zagreb 0038516194030 0038516184592 [email protected] Rep. AEROFLEX Prazka 298, P.O.Box 28 CZ 25036 Brandys/ 00420326907288 00420326907288 [email protected]
Norremarksvej 84Egypt Hamza Bros. Supplying Co. 53 El Soudan St. EG GIZA Cairo 002023367832 002027613314 [email protected]
El MohandseenFaroer Islands P/F Demich Stidagota 1 FO 100 Torshavn 00298309310 00298309311 [email protected] Finaquatherm Oy Hatanpaanvaltatie 34 A FI 33100 Tampere 0035833469803 0035833469878 [email protected] "Hydrotherm" Ltd. 118, A. Tsereteli Ave. GEO 380019 Tbilisi 0099532940564 0099532940564 [email protected] Britain Aquatherm sales UK Ltd. Unit 23 Bolney GB RH17 Bolney West Sussex 00441444 250500 00441444 250456 [email protected]
Grange Business Park 5PAStairbridge Lane
Hellas Aquatherm Hellas A.B.E.E. Aerogefira GR TK Saloniki Polichni 00302310683869 00302310683871 [email protected] Str. 1 / Langada 56430
Hong Kong Chivas Corporation Ltd. Rm 1211, Technology Park HK Shatin, N.T. Hong Kong 0085225219768 0085225265310 [email protected] On Lai Street Siu Lek Yuen
Hungary aquatherm-hungaria kft. Hársfa sétány 13, fszt. 2 H 1203 Budapest 003614254095 003614254095 [email protected] aquatherm India C-4, Dhanraj Industrial IN 400013 Mumbai 009122-5660 5197/ 00912224983286 [email protected]
(Ex Area Dalmine)Japan Toyox Co. Ltd Toyama - pref. JP 4371 Maezawa Kurobe City 0081765525636 0081765524245 [email protected] EURO International Co., Ltd. #614 Life Combi B/D, Gu KR Seoul 0082278271612 008227827163 [email protected]
61-4 Yoido-Dong, 150732Youngdeungpo
Kuwait Al-Sahoo General Trading Safat, Zip Code 13033 KW 13033 Kuwait-City 009654910190/ 00965-4910194 [email protected]& Contracting Group Co., P.O. Box 32 10 4910192
Latvia SIA "RK Konsultants" Césu iela 29 LV 1012 Riga 003717375962 003717375964 [email protected] Kamaco S.A.L. Antelias Highway LE Antelias 009614402329 009614405210 [email protected] Ets.A.Marchal & Cie. S.P.R.L. 4e Ave., Parc Industriel B 4040 Herstal 003242646568 003242480671 [email protected] aquatherm (Malta) Ltd. Triq Dun Luret Callus MA ZBG 07 Zebbug 0035621462697 0035621462698 [email protected] DRAM Ltd. Aleksandra Aca Prijica b.b. 81000 Podgorica 0038181224 912 0038181224749 [email protected]: ADRIATIC SBS Kaliman bb 82000 Tivat 0038182673 980 0038182673980Namibia O. Behrens & Co. (Pty.) Ltd. P.O. box 5042 NA Windhoek 0026461238300 0026461238743 [email protected]
Fan Yoong RoadSlovenia Rep. Martin d.o.o. P.E. Hmeljarska SI 3310 Zalec 0038637132620 0038637132600 [email protected] Rep. S-Komplex Hrobonova 4 SK 81104 Bratislava 00421754788225 00421754788204 [email protected] aquatherm ibérica s.l. C/Torre de E 28031 Madrid 0034913806608 0034913806609 [email protected]
Don Miguel, n° 26Sri Lanka Tritech Marketing International (Pvt) Ltd. LK Colombo 0094115544233 0094114815201 [email protected]
No. 87, Makola South, Makola KiribathgodaSouth Africa EuroDrain Technology (PTY) Ltd Private Bag X.9 ZA 2010 Benmore 00270117012201 00270117012223 [email protected]
Postnet Suit 688Sweden R.E. Therm Rörprodukter Frillesasvägen 83 SE 43030 Frillesas 0046340657800 0046340650268 [email protected] SARA SYRIA P.O. Box 33073 SY Damascus 00963113734646 00963113734733 [email protected]
Malki - Bizem St.Tunisia Société de Distribution 29 bis, Rue Oum Kalthoum TN 1001 Tunis 00216-71 342 866 00216-71 342 857 [email protected]
de Quincaillerie /867Turkey Gelisim Teknik-Ticaret Sanayi ve Pazarlama Ltd.Sti. TR 7050 Antalya 00902423402575 00902423402577 [email protected]
UAE Al Sahoo Trading Est. P.O. Box 16742 UAE Dubai-Deira 0097142690156 0097142625459 [email protected] Street
Ukraina aquatherm-Ukraine Prospekt W. UA 79058 Lviv 00380322949310 00380322403187 [email protected] 4 Büro 15
USA aquatherm piping systems, llc. 2155 Bonie Brae Street USA 48309 Rochester Hills, 0012488307037 0012483758035 [email protected]
Vietnam Lotus Chemical Technology 393 Dien Bien Phu St. VN Ho Chi Minh City 008488327605 008488327730 [email protected] 4, Dist. 3
Albania, Algeria, Bulgaria, Brazil, Cuba, France, Kazakhstan, Lithuania, Moldavia: These countries are supplied with our products by different traders.Addresses are available from the aquatherm export department: +49 (0)2722 950 -121/-122/-123/-124/-125
Fusio_Inhalt_E 31.01.2007 14:13 Uhr Seite 2
Service
Training.
In addition to training service through the merchant network aquatherm offers its and customers training, free of charge, at itstraining centres at Attendorn and Radeberg.
Laboratory.
The aquatherm laboratory: from the testing of granulate through tothe finished article the customer can be assured of only the highestquality products.
Software-training.
The aquatherm-software service offers - in addition to various sys-tem specific data for customary planning programs and Datanorm-disc - an independent graphical program (Linear), and - of course -the corresponding training.
Field staff.
In addition to the regular training service at Attendorn andRadeberg aquatherm field staff are available to assist customers,on site, throughout Germany.
-A.02-
Trade fair.
aquatherm is represented on all important fairs relevant for thesanitation and heating sector in Germany or abroad with its own exhi-bition booth. For more information regarding fairs near to you, pleasecall +49 (0)2722 950-425 or visit internet page: www.aquatherm.de.
Documentation.
Different aquatherm-CD`s, literature, catalogues, poster, leaflets,mailings, calendars, a.s.m. are investigated and produced by theinternal advertising department. All information regarding the com-pany, the technology, the products, the various trainings and fairs aswell as all catalogues in pdf-form can be called and downloadedfrom the aquatherm-web side: www.aquatherm.de.
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Table of Contents
Chapter 1: Features
1.01 – Fields of application
1.02 – Potable water installations / Heating installations
1.03 – Fusiolen® PP-R (80)
1.04 – Material properties
1.05 – Ecology
1.06 – Permissible working pressuresfor potable water installations
1.07 – Permissible working pressuresfor heating systems or closed systems
6.44 – Accessories / General conditions of sale and delivery
6.45 – Legend
4.11 – Length of bending side with pre-stress
4.12 – Support intervals
4.13 – Thermal insulation of hot water pipes
4.14 – Insulation thickness of Fusiotherm®-pipe SDR 6 and Fusiotherm®-stabi-/faser-composite pipesSDR 7.4
4.15 – Insulation thickness of climatherm-pipe SDR 11 /Thermal insulation of cold water pipes
4.16 – Pressure test / Test control / Measuring of the test pressures /Test record
4.17 – Pressure test / Test control
4.18 – Test record Fusiotherm®-pipe installation(form)
4.19 – Flushing of pipes / Earth wire /Transport and storage
4.20 – Water point connections
4.21 – Distribution block:example of applications
4.22 – Fusiotherm®-distribution block:example of applications - potable water
4.23 – Insulation for distribution block /aquatherm®-distribution block
4.24 – aquatherm®-distribution block:example of applications - heating
Chapter 5: Planning
5.01 – DIN 1988 T 3 / Maximum flow rate / Principles of calculation / Calculation guide / Software
5.02 – Minimum flow pressure / Calculated flows of common water points
5.03 – Determination of the peak flow rate
5.05 – Fusiotherm®- and climatherm-pipe systems:Pipe friction factor R and calculated flow rate v in dependence on the volumetric current V
.
5.40 – Coefficient of loss ζ Fusiotherm®-fittings
5.43 – Coefficient of loss ζ Fusiotherm®-distribution block
Fusio_Inhalt_E 31.01.2007 14:13 Uhr Seite 5
CChhaapptteerr 11::Features
Fusiotherm®
Fields of application
Potable water installationHeating installations
Material properties
Ecology
Permissible working pressures
Hygienic suitabilityUV-resistanceSound insulation
Fire protection / Fire load
Advantages
Types of installationInstallation principles
System componentsChemical resistance
climatherm
Fields of application of the climatherm and Fusiotherm® -pipe systemThe water content per meterby comparision
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Registerblätter_engl 29.01.2007 11:18 Uhr Seite 1
Features 1111
-1.01-
Fields of application
Fusiotherm® - a pipe system with many applicationsdue to its special characteristics and versatility.
• Potable water pipe networksfor cold and hot water installations e.g. in residential buildings, hospitals, hotels, office and school buildings, shipbuilding, sports facilities etc.house connection boiler connectionwater distributionriserhigh rise (conventional or specially connected)water point connection
• Pipe networks for industry,e.g. for the transport of aggressive fluids (acids, leys, etc.) considering the chemical resistance
The Fusiotherm®-pipe system is applied in allfields of
➡ NEW INSTALLATION
➡ REPAIR
➡ RENOVATION.
Manifold construction with Fusiotherm®-fasercomposite pipe and big ball valve
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11Features
-1.02-
Potable water installations / Heating installations
From the house connection station, cold water distribution,boiler connection and hot water distributor…
Risers and distribution piping for heating supply should beplanned and installed with Fusiotherm®-faser composite pipes.
The connection of floor heating systems or the installationof radiator pipes up to the manifold can also be carriedout with Fusiotherm®.
Flange connections and transition joints enable the con-nection of all components to the central heating system andon the floor.
…to risers, installed with Fusiotherm®-composite pipe, with con-ventional high rise or high rise carried out with the Fusiotherm®-manifold system...
. . . up to the last tap, installed conventionally or with themanifold, concealed or surface installation - the Fusiotherm®-pipe system offers all possibilities of a complete installationwith only one non-polluting material.
IMPORTANT:
The aquatherm® SHT domestic water and radi-ator connection system is compatible withthe Fusiotherm® pipe system. ➡➡➡
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THE ADVANTAGES AT ONE SIGHT:
RESISTANT AGAINST CHEMICALS
SMELL- AND TASTE NEUTRALITY
PHYSIOLOGICAL SUITABILITY
HIGH ENVIRONMENTAL COMPATIBILITY
HIGH IMPACT RATE
LESS PIPE FRICTION
HEAT- AND SOUND INSULATING CHARACTERISTICS
VERY GOOD WELDING PROPERTIES
HIGH HEAT-STABILITY
EQUIPPED WITH METAL DEACTIVATION
Fusiolen® PP-R (80)All Fusiotherm®-pipes and fittings are made ofFusiolen® PP-R (80).
Special heat and extraction stability are onlytwo of the features of this material. Its physicaland chemical properties are well-suited to thetransfer of potable water and to the heatingfield. Above all, the good welding propertiesand fusion, resulting in a permanent connec-tion, have made the Fusiotherm®-system andthe raw material Fusiolen® PP-R (80) well knownworldwide.
Environment
The environmentally friendly material poly-propylen Fusiolen® PP-R (80) is recyclable andcan be ground, melted and reutilised for variousapplications e.g. motor-protections, wheel lin-ings, laundry baskets and other kinds of trans-port boxes. There are no polluting substanceswith PP-R (80) either in its processing or in its dis-posal.
Fusiolen® PP-R (80) - for the benefit of our envi-ronment!
Use of metal deactivators
By adding suitable food-approved additivesthe risk of a material damage caused by metalunder extreme conditions of application is sub-stantially reduced.
Higher long-term heat stabilization
The long-term heat stabilization has beenincreased to resist to the potential effects ofpeak temperatures within higher safety param-eters.
-1.03-
11Features
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-1.04-
11Features
Material properties
Potable water is one of the most controlledcommodity goods.
The domestic supply system should influencethe water on its way up to the taps as less aspossible. The choice of the right potable waterpipe system and its material is of decisive impor-tance.
Fusiotherm®-pipe systems are suitable for all dif-ferent qualities of potable water.
The environmentally friendly and hygienicallyenhanced potable water pipe system madefrom Fusiolen® is physiologically and microbio-logically harmless. The technical suitability ofthe Fusiotherm®-pipe system has been evidentworldwide for more than 20 years.
Numerous international certificates like
• DVGW, SKZ (Germany)
• AENOR (Spain)
• ÖVGW (Austria)
• WRAS (UK)
• SVGW (Switzerland)
• NSF (USA)
• KIWA (Netherlands)
• SAI-Global (Australia)
• CRECEP (France)
• SII (Israel)
• SIRIM (Malaysia)
• TIN (Poland)
• LNEC (Portugal)
• SITAC (Sweden)
• NSF, ICC (USA)
a.m.m.
testify to the high quality standard of the greenpipes.
The extrapolated service life of Fusiotherm®-pipes ismore than 50 years. Peak temperatures of 100° Carising from short disruptions are unproblematic.
Permanent temperatures from 70°C up to 90° Creduce the service life of the pipe (see table“Permissible Working Pressure”, page 1.06 / 1.07)
Using Fusiotherm® pipes for heating applicationsthe pressure- and temperature conditions ac-cording to table “Permissible Working Pressure”are valid.
The following table shows the operating condi-tions related to pressure and temperature as abasis for pipe and pipe connections.
These figures refer to potable water installationsbased on a theoretical service life of 50 years.
* Reference temperature for the creep rupture strength: 20°C (68°F)
Workingpressure
Tem-perature
Annualworking
hours
bar (psi) °C (°F) h/a
Cold water0 upto 10
(145) transientto 25 (77)* 8760
Hot water0 upto 10 (145)
transient
to 60 (140)to
85 (185)
8710
50
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Features 11Ecology
Environmental protection is taken seriously byaquatherm!
Products such as the Fusiotherm® pipe system fea-ture not only a long service life, but also excel-lent environmental and social compatibility.
From the origin of the company aquathermplaced emphasis on the fact that its productsand manufacturing processes should not polluteour sensitive ecosystems, and ensured develop-ment of fully recyclable materials which can thusbe added, problem-free, to new production.
Long before environmental protection wasrecognised as a global issue the Fusiotherm® pipesystem fulfilled ecological standards which aredemanded today.
For over 30 years aquatherm has underlined itsphilosophy that ecological and economic inter-ests should not be contradictory, neither duringproduction and sales, nor in the application ofproduct.
The environmentally friendly raw materialFusiolen® PP-R (80) is used for the manufacture ofthe Fusiotherm® pipe system. To ensure it environ-mental compatibility the basic material poly-propylene, as well as all contained additives(colour pigments and stabilizers) were extensive-ly tested, not only by aquatherm’s own labora-tory, but also by independent laboratories.
Their results show that the material Fusiolen® PP-R(80) and the Fusiotherm® pipe system from whichit is manufactured, comply with the highest eco-logical standards and are thus future-oriented.
Prime ecological advantages:
➟ PVC free➟ The additive share of the
Fusiolen® material is below 3%➟ Free from heavy metals hazardous to health
(e.g. Cu, Pb, N)➟ Longevity➟ Recyclable
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-1.06-
11Features
Permissible working pressure for potable water installations Fluid transported: water acc. to DIN 2000
* SD
R =
Sta
nda
rd D
ime
nsio
n Ra
tio (
dia
me
ter/
wa
ll th
ickn
ess
ratio
)SD
R =
2 x
S +
1 P
d
/s (
S =
Pip
e s
erie
s in
de
x fr
om
ISO
406
5)
30°C86°F
40°C104°F
50°C122°F
60°C140°F
70°C158°F
75°C167°F
Pota
ble
wa
ter (
co
ld)
Pota
ble
wa
ter (
wa
rm)
Permissible working pressure in bar and (psi)
20°C68°F
65°C149°F
Faser and Stabi composite pipe: high working stress at lowerwall thickness and higher flow rate
According to DIN 1988 T2 all installation partscoming directly in contact with potable waterare commodity goods acc. to the Law for Foodand Commodity Goods. Plastic pipes have tocomply with the KTW-recommendations of theFederal Public Health Department.
Material:
The hygienc suitability of the material used forthe Fusiotherm®-pipe system is independently veri-fied through test certificates from the HygieneInstitute Gelsenkirchen. The suitability for potablewater pipes in the field of cold and hot water isconfirmed by current tests (see chapter 1+2).
Processing:
The joining method requires no additives such as fluxes or solder. The connection is made by socketfusion.
Potable water - our most precious commodity good:
The increasing use of PP in the field of foodpack-ing confirms the hygienic qualities of the materi-al. This makes Fusiotherm® the optimal packing for our most precious commodity goods -potable water.
UV-resistance
Pipes made from Fusiolen® PP-R (80) and Fusiolen®
PP-R (80) C are normally not installed where sub-ject to UV-radiation.
All Fusiotherm®- and climatherm-pipes and -fittingshave UV-stabilizer to bridge transport and instal-lation times. Maximum storage time in the openair is 6 months.
For the application in open air aquathermoffers composite pipes with UV-protective layermade from polyethylene, which excludes dam-ages caused by sunlight.
Faser-composite pipes with UV-protection canbe ordered with art.-no. 70758 - 70774.
Sound insulation
The sound insulation qualities of the PP-R pipe system, related to water flow and hydraulic shockwithin a building, provide a sound proofing effecton noise transmission.
Therefore the sound transmission is much lowercompared to metallic pipes.
Fire protection
The Fusiotherm® -pipe system and the climathermpipes comply with the requirements of the fireclassification B2 DIN 4102 (normal inflammable).Compared to natural products like wood, corkor wool, Fusiotherm®- and climatherm-pipes do notproduce any gas toxicity. In case of fire, there is no risk of dioxin emissions. To avoid fire andsmoke transmission aquatherm advises the useof fire retardant seals. The fire resistance period isthe minimum period in minutes.
The extent of the preventive measures depends onthe type of installation. The determining of fire areasand fire classification has to be made in acc. withthe law of the country. Information is given by thePlanning Department and Building Control Officeor the Fire Protection Representative.
Basically fire walls and ceilings with pipe passages have to be installed to the same fireresistance classification. All fire protection systemswith a corresponding classification are suitable for Fusiotherm®- and climatherm-pipes.
aquatherm recommends the Rockwool®-Conlitfire retardant seals as ideal solution for both systems. Detailled information about the draft-guidelines 2000 will be given by our technical hotline +49 (0) 2722/950-111/116 or directly byRockwool GmbH.
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11Features
Fire load
The values required for determining the fire loadwithin a fire section are calculated from the totalof all flammable materials located within this area.
The calculation for establishing the combustionheat V [kWh / m] for a fire section in the eventof an outbreak is dependent on dimensionsand materials.
The basis used for the calculation of Fusiotherm®-and climatherm-pipes made of PP-R (80) is thelower calorific value Hu = 12.2 kWh/kg (as per DINV 18230 T1) in conjunction with the mass of materi-al mpipe [kg/m].
The integrated layers of aluminium or faser inFusiotherm®-/climatherm-stabi-composite or -faser-composite pipes also are considered.
Depending on the calculation procedure, thefire load is worked out with reference to theburn-up factor. This value is designated as m factor
and is taken as 0.8 for polypropylene.
Fire protection for Fusiotherm®- and climatherm-pipes
The latest pipe supply regulation draft determinesthe professional wall and ceiling duct and alsothe pipe insulation of escape and rescue routes.
The required pipe-insulation stipulated in thisdraft can be easily achieved by the Fusiotherm®-pipe system and climatherm-pipes.
Combustion values V [kWh/m] for Fusiotherm®- and climatherm-pipes
The system includes all necessary componentsfor a complete installation starting from water-meter up to the last tap. Mixed installations arethings of the past.
Assembly
Fusiotherm® stops corrosion damages. All materialsare corrosion resistant and - compared to metallicpipes - have less noise flow rate. Fusiotherm®-pipesare opaque - no danger of algae development.
Installation
Fusiotherm® offers an unique and unrivalled con-nection process: material union by fusion.Shortest connection times are convincing: e.g.outside diameter 20 mm = 8 sec. Fusiotherm®-connections can be hydraulic pressure tested orput into operation directly after their fusion.There are no extended waiting times.
Composite-technology
aquatherm developed a manufacturing method,realizing the integration of aluminium resp. a spe-cial faser mixture within the material polypropylene.The result of this innovative technology is the singu-lar compound of the different materials.
Price
Fusiotherm® is a perfected pipe system of high qual-ity material with an optimum cost-performance ratio.
Fusiotherm®-stabi composite resp. faser composite pipes - more advantages:
• The linear expansion is reduced by at least 75 % compared with standard PP-pipes
• The flow rate is increased by 20% due to smaller wall thickness.
• High stability• The coefficient of linear expansion is nearly
identical to that of metal pipes, so that compared with usual plastic pipes the support intervals can be enlarged and the number of clamps can be reduced.
• Optimum cost-performance ratio• Lower weight• High impact rate• Simply cut and weld
Important: No peeling on using faser composite pipe.
-1.10-
Quality
aquatherm - a guarantee for good quality.
This is reflected in national and international certificates, but above all in the satisfaction ofFusiotherm®-clients, installers and planners.
For more details regarding quality and certifica-tes see chapter 2.
Guarantee
As a statement to aquatherm quality standardsthe Fusiotherm®-pipe system carries a 10 yearguarantee for pipe and fittings with a productliability of 3.0 Mio. EUR per damage event.
Planning and software
A great number of planning documents andsubmission sheets facilitate the planning of theFusiotherm®-system. These documents give plan-ner and installer a complete survey about the fea-tures of Fusiotherm® and make their work easier.
They can plan graphically e.g. Fusiotherm® withthe liNear SHK trade 5.0 CAD software packagefor domestic technology:
• U-value calculation incl. material list• EnEV 2002• Heat requirement acc. to DIN EN 12831
up to 60 rooms• Radiator calculation for 5 products
up to 60 radiators• Under-floor heating calculation
acc. to EN 1264• Graphical supply network calculation
for heating (maximum 60 radiators)and for potable water acc. to DIN 1988 (maximum 60 water points).
• Program for offer (3 titles with 50 positions) incl. UGS- and ASD-cut
• AutoCAD OEM with drawing assistant for easy construction of supply networks
• Detailed manual and program protection adapter
For further information please call
+49 (0) 2722 950-0
11Features
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11Features
Manifold heating technique
Concealed installation Surface installation
Types of installation
The Fusiotherm®-pipe system is applicable for all common types of installation:
Front wall installation
It is also possible to prefabricate pipe and fittingsfor risers and high rise.
Fusiotherm® offers the perfect program for alltypes of installations.
With an extensive product range of pipe and fittings from Ø 16 -160, 200 and 250 mm externaldiameter and more than 450 fittings including fittings with brass threaded metal inserts,Fusiotherm® offers ideal solutions for all fields ofapplication.
Distribution network for domestic water and heating in residential buildings
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11Features
-1.12-
Installation principles
All risers and distribution pipes are planned and assigned as usual
1. Distribution piping with composite pipes
More dimensionally stable pipes are recom-mended for conventionally installed basementpipes, risers and multi story pipe-systems.
Multi-storey installation can be done with the distribution blocks for plumbing and heating:quick processing is guaranteed.
Due to the low demand in fittings, the number ofconnections is reduced and thus time for instal-lation.
High degree of pre-fabrication: the special con-struction allows floor or wall installation (e. g. be-hind skirting boards) as one compact fitting withall branches provided.
2. Floor distribution with distribution blocks
The distribution blocks also offer further installa-tion options: A simple opening of a side branchby drilling (18 mm borer) enables the connec-tion of an additional pipe. e.g. the circulationpipe.
For further information concerning the distribu-tion block plumbing and heating see chapter 4.
Fusio_Kapitel1_E 31.01.2007 14:49 Uhr Seite 12
-1.13-
11Features
System components
The Fusiotherm®-pipe system consists of:
• pipes in straight lengths and/or coils
• fittings
• flanged joints
• water point connections and accessories
• welding devices and machines
• weld-in saddles
• manifolds
• shut-off devices
• cutting and peeling tools
• installation guide and fastenings
• transition joints from PP-R (80) to metalor from metal to PP-R
Chemical resistance
Due to their special material properties Fusiotherm®-resp. climatherm-pipes and fittings are generally chemical resistant. However Fusiotherm®-transitionelements with brass inserts are not suitable for allmedia.
For industrial application of Fusiotherm®-pipes it isadvisable to use Fusiotherm®-flanges and/or cou-pling screws.
ADVICE:If required you get threaded inserts even of stain-less steel for Fusiotherm®-transition pieces.
Prices on demand!
Installer: Field of application:
Fluid transported
°C/°F Operating temperature
mbar/psi Working pressure
h/d Service life
% Concentration
Ambient medium:
°C/°F Ambient temperature
mbar/psi Ambient pressure
Data sheets
Fluid transported ■ ■
Ambient medium ■ ■
Company:
Contact
Street
PC / City
Phone
Fax
E-mail
Building project:
Street
City
Place, Date / Signature
Enquiry for the chemical resistance of the Fusiotherm®-/climatherm-pipe system
The climatherm-pipe system has been developedespecially for applications outside the potablewater installation.
In addition to the general advantages of the PP-Rpipe system (see 1.03) climatherm in comparisonwith the Fusiotherm®-system offers higher volume-tric current values due to smaller wall thickness.The dimensions range from 20 mm to 160 mm andalso 200 and 250 mm external diameter.
The system includes all elements for the pipesystem installation for chilled, hot fluid andvarious industrial applications.
Detailed advantages of climatherm and the material Fusiolen® PP-R(80) C:
• absolutely corrosion resistant
• resistant against chemicals
• reduced linear expansion in case of climatherm-faser composite pipe by 75%
• high environmental compatibility
• high impact rate
• less pipe roughness
• heat and soundinsulating characteristics
• very good welding properties
• high heat-stabilized
• noticeable less insulation - recommended are 10 mm of insulation for all pipe dimensions
System components
The climatherm-pipe system has to be installed incombination with the Fusiotherm®-fittings - andconsists of:
• pipes in length and/or coils
• fittings
• weldable flange adapterfor flange connections
• armature connections and accessories
• transition pieces from PP-R (80) to metal resp.metal to PP-R (80)
• weld-in saddles
• manifolds
• shut-off devices
• welding devices, welding tools
• cutting tools
• auxiliaries and mountings
Fusio_Kapitel1_E 31.01.2007 14:49 Uhr Seite 14
Potable water application ●
Heating system construction ❍ ●
Climate technology ❍ ●
Chilled water technology ❍ ●
Swimming-pool technology ● ●
Chemical transport due to high chemical resistance ● ●
Rainwater application ❍ ●
Irrigation ❍ ●
Compressed air systems ❍ ●
Under-floor-heating-systems ❍ ●
Fire protection sprinkler-systemsApplication in the field of ship building ● ●
Geothermal ● ●
-1.15-
11Features
System recommended due to its technical advantages: ●
Application of the system is suitable: ❍
Fields of application of the Fusiotherm®- and climatherm-pipe systems:
The conditions, regulations and recommendations, described in chapter 3 “fusion”, chapter 4 “installationprinciples” and chapter 5 “planning” are also valid for the climatherm-pipes.
The fittings applied with the climatherm-pipe are specified in chapter 6 “product range”.
In addition the same conditions of guarantee and delivery as for the other aquatherm-pipe systems arevalid for the climatherm-pipes.
Fusio_Kapitel1_E 31.01.2007 14:49 Uhr Seite 15
CChhaapptteerr 22::Quality Assurance
Regulations
Compliance with system standardsQuality management system
System controlInternal control
Test and acceptance of incoming goodsIn-process inspectionProcess control Final inspection
External controlStorage, packing, dispatch
Test certificates
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uuaa
tthhee
rrmm
Registerblätter_engl 29.01.2007 11:18 Uhr Seite 2
-2.01-
22Quality assurance
Systemspecific standards: Hygiene
• BfR Federal Institute for risk assignment
Health assessment of plastics and non-metallicmaterials within the framework of the law forfoods and commodity goods for potable water applications
• DVGW-working sheet W 270
Increase of Microorganism on Materials. Usedfor Potable Water Applications – Test and Evaluation
• BS 6920
“Suitability of non-metallic products for use incontact with water intended for human con-sumption with regard to their effect on thequality of water.”
Local regulations and codes of practice must beobserved. The same goes for regulations regar-ding the use of chemicals.
*(Additional regional decrees and recommendations aredisregarded.)
Laws / regulations / decrees
The following laws, decrees, guidelines and stan-dards have to be considered on planning anddesigning Fusiotherm® for potable water andheating installations:*
Planning:
• TrinkwV-2000 Regulation for Potable Water
• EnEV Decree for Energy Saving
• DIN 1988 Standard for Potable Water Installations
• DIN 4109 Standard for the Elimination of Noise in the Field of Structural Engineering
• DIN 18381 Installation of Gas, Water and VOB Part C Sewage Pipes inside Buildings
• DIN 16928 Pipe Connections, Fittings, Installation
• DVS 2207 Welding of Thermoplastics
• DVS 2208 Welding Machines and Devices for Thermoplastics
• DIN 8078 Polypropylene (PP) Pipes,General Quality Requirements
• DIN 16962ff Pipe Joint Assemblies and Fittings for Polypropylene Pressure Pipes
•DIN EN ISO 15874ff Plastic pipe systems for hot and cold water installation; polypropylene
• DVGW-Working sheets
• SKZ-Guidelines
• DIN EN ISO 9000 ff.
Fusio_Kapitel2_E 29.01.2007 10:36 Uhr Seite 1
-2.02-
22Quality assurance
aquatherm quality management systemSchematic
Compliance with the system standard
Various national and international independentauthorities and institutions confirm aquatherm’squality standard.
B 5174
Final inspection:- dimensional control- surface finish- melt flow index- impact bending test- heat reversion test- homogenity- hygienical and
toxicological test
System control:
Test and acceptance
In-processinspectionProcessmonitoring
Incoming goods:
raw material, vendor parts
In-process stock
StoragePackingDispatch
Extrusion pipe production
Injectionmoulding
Internal control
eg
.SKZ,KIWA
,TGM
,Hyg
iene
Institut
External supervision Do
cu
me
nte
d p
roc
ee
du
res,w
ork in
struc
tion
s
Quality management: Quality policy - Quality elements
Fusio_Kapitel2_E 29.01.2007 10:36 Uhr Seite 2
System control
The production of a quality controlled pipe sys-tem demands the supervision, regulation and con-trol of all work operations. All results and proces-ses have to be documented.
This requires
• test and acceptance of incoming goods
• process control
• in-process inspection and test
• final inspection and test
Relevant regulations for the quality control ofpotable water pipe systems are:
• DIN-guidelines
• DVGW-working sheets
• Supervisory Regulations of the SKZ(Süddeutsches Kunststoff-Zentrum)
These standards and guidelines detail the mini-mum requirements for internal control.
Conformance to the standards is verified by in-dependent institutes in form of internal auditsand laboratory tests.
aquatherm has many years of experience inextrusion and injection moulding and is the mar-ket leader and pioneer in the manufacture ofpolypropylene pipe systems.
This experience is reflected in internal qualitystandards and laid down procedures, which aretaken strongest note of and are documented bythe constant quality of our products.
-2.03-
22Quality assurance
Internal control
Trained and qualified employees and a modernequipped laboratory ensure that all tests arecarried out and regulations are complied within accordance with the quality control policy,which includes
• control of inspection, measuring and test equipment
• process and production control
• receiving inspection test
• in-process inspection
• final inspection
All internal quality controls are documented andrecorded in acc. with the quality control policy.
Fusio_Kapitel2_E 29.01.2007 10:36 Uhr Seite 3
-2.04-
22Quality assurance
Test and acceptance of incoming goods
All incoming goods are subject to a test. This ensu-res that incoming products conform to specifiedrequirements. Goods, which have not beentested are not released for production.
In-process inspection and test
The quality plan requires that tests and inspec-tions are carried out before and during produc-tion. At the start of production all quality rele-vant data are checked by the quality assurancedepartment. Preproduction samples are testedby the laboratory technicians for
• Surface finish
• Dimensional accuracy of the test samples
• Data from extrusion and injection moulding machines
The goods will be released for production only ifoptimal test results are achieved. These tests arecarried out at the beginning of each productionseries to ensure perfect system quality.
Process control
Ultrasonic measurement and process data recor-ding in the field of extrusion are only one exampleof the extensive quality control process.
This equipment enables constant observationand control of production.
Ultrasonics automatically measure and reportany deviations in tolerance to the cutting devi-ce on the extrusion machine so that the sizingplant automatically isolates a substandard pro-duct. This ensures that only perfect quality pro-ducts are packed and stored.
All data received during production is analyzedin detail.
Final inspection and test
The quality plan requires that inspections andtests are carried out on all finished products. Theresults are documented in test reports. Finishedproducts are only released to stock when alltests and inspections conform to the prescribedprocedures and specifications.
The final inspection and test includes time lapsetest procedures. This enables statements regar-ding the usability of the products in their laterfield of application.
These tests are the method for quality assuranceduring production and for design tests. This is todiscover and remove production weaknesses.The results document the system quality andoptimize the manufacturing processes. The finalinspection and test covers the following test pro-cedures:
• Dimensional control
• Surface finish
• Measurement of the melt flow index
• Impact bending test
• Heat reversion test
• Homogeneity of the material
• Internal pressure test
In addition to the tests mentioned above, dailyhygiene tests in accordance with KTW/DVGWGuidelines are carried out regularly in the com-pany’s own sensory analysis laboratory.
Fusio_Kapitel2_E 29.01.2007 10:36 Uhr Seite 4
-2.05-
22Quality assurance
External control
External supervision consists of tests of a definedscope and in defined intervals. The respectivesupervising institutions appoint authorized testorganizations to carry out these tests.
The external supervision includes external tests ofthe products and
a) internal audit of aquatherm’s quality assurance system and test procedures,
b) calibration of the test equipment and
c) hygienic and toxicity tests.
The results of the supervisory visits as well as exter-nal tests made on pipe and fitting samples areconfirmed to aquatherm in test certificates.
In Germany, the external supervision of theFusiotherm®-pipe system is carried out by the
• SKZ (Süddeutsches Kunststoffzentrum Würzburg)
• Institute for Hygiene, Gelsenkirchen (Hygieneinstitut Gelsenkirchen)
who are authorized by the DVGW (GermanInstitute for Gas and Water) as controlling orga-nization. The external supervision for certificatesfrom abroad is carried out in a similar way.
Storage/packing/dispatch
Upon successful release the products are storedin suitable warehouses.
Internal instructions control the method ofpacking, storage and dispatch of the products.The warehouse staff is responsible for control ofthe stored product.
Fusio_Kapitel2_E 29.01.2007 10:36 Uhr Seite 5
-2.06-
22Quality assurance
Test certificates
Fusio_Kapitel2_E 29.01.2007 10:36 Uhr Seite 6
-2.07-
22Quality assurance
Test certificates
Fusio_Kapitel2_E 29.01.2007 10:36 Uhr Seite 7
CChhaapptteerr 33::Fusion
Part A:
Mounting of the toolsHeating-up phaseHandlingGuidelines
Part B:
Checking of devices and toolsPreparation for the fusionHeating of the pipe and fittingSetting and alignment
Only use original Fusiotherm®-welding devicesand Fusiotherm®-welding tools.
2. Assemble and tighten the cold welding tools manually.
3. Before fusing the distribution block, in which two connections are fused simultaneously, the welding tools have to be placed into the respective holes as described in the adjoing table A and drawing B.
4. All welding tools must be free from impurities.Check if they are clean before assembling.If necessary clean the welding tools with a nonfibrous, coarse tissue and with methylated spirit.
5. Place the welding tools on the welding de-vice so that there is full surface contact bet-ween the welding tool and the heating plate. Welding tools over Ø 40 mm must always be fitted to the rear position of the heating plate.
Electric supply: The power supply must coincide with the dataon the type plate of the welding device andmust be protected according to the local regu-lations. To avoide high power loss, the conduc-tor cross-section of the used extension cablesmust be selected according to the power inputof the welding devices.
6. Plug in the welding device. Depending onthe ambient temperature it takes 10-30 minutesto heat up the heating plate.
Art.-No. Passage Hole Branch Hole
30115 Ø 25 mm A + E Ø 20 mm A + C
85123 Ø 20 mm A + B Ø 16 mm A + C
85124 Ø 20 mm A + B Ø 16 mm A + C
A
B
RIGHT
WRONG
Fusio_Kapitel3_E 29.01.2007 10:38 Uhr Seite 1
-3.02-
33Fusion
Temperaturkontrolleuchte
Ein-/Ausschalter
Part A: Heating up phase
7. During the heating up phase tighten the welding tools carefully with the Allan key.
Take care that the tools completely contactthe heating plate. Never use pliers or anyother unsuitable tools, as this will damagethe coating of the welding tools.
8. The temperature of 260° C is required for the welding of the Fusiotherm®-system.
Acc. to DVS-Welding Guidelines the tempe-rature of the welding device has to bechecked at its tool before starting the wel-ding process.
This has to be done with a fast indicating surface thermometer or alternatively with a Fusiotherm®-thermocolour pencil. (see “Fusion part B, item 2”)
Attention:First welding - soonest 10 minutes after rea-ching of the welding temperature. DVS 2207,Part 11.
Part A: Handling
9. A tool change on a heated device requiresanother check of the welding temperatureat the new tool (after its heating up).
10.If the device has been unplugged, e.g. du-ring longer breaks, the heating up processhas to be restarted (see item 6).
11.After use unplug the welding device and letit cool down. Water must never be used to cool the welding device, as this would des-troy the heating resistances.
12.Protect Fusiotherm®-welding devices and tools against impurities. Burnt particles may lead to an incorrect fusion. The tools may be cleaned with Fusiotherm®-cleansing cloths, Art.-No.50193.
Always keep the welding tools dry.
13.For a perfect fusion, damaged or dirty wel-ding tools must be replaced, as only impec-cable tools guarantee a perfect connection.
14.Never attempt to open or repair a defectivedevice. Return the defective device for repair.
15.Check the operating temperature of Fusio- therm®- welding devices regularly by means ofsuitable measuring instruments.
Welding tool
Operating lamp(green)
Temperature pilot lamp(orange)
Weldingtool
Heating plate
Fusio_Kapitel3_E 29.01.2007 10:38 Uhr Seite 2
-3.03-
33Fusion
Part A: Guidelines
16.For the correct handling of welding machines the following must be observed:
General Regulations for Protection of Labour and Prevention of Accidents
and particularly the
Regulations of the Employers’ Liability Insu-rance Association of the Chemical Industry regarding Machines for the Processing of Plastics, chapter: "Welding Machines and Welding Equipment".
17.For the handling of Fusiotherm®-welding ma-chines, devices and tools please observe General Regulations DVS 2208 Part 1 of theGerman Association for Welding Enginee-ring, Registered Society (Deutscher Verband für Schweißtechnik e. V.).
Part B: Checking of devices and tools
1. Check, if the Fusiotherm®-welding devices and tools comply with to the guidelines “Fusion Part A”.
2. All used devices and tools must have reached the necessary operating tempe-rature of 260 °C. This requires acc. to “Fusion Part A, item 8” a separate test, which is indis-pensable (DVS-Welding Guidelines):
Suitable measuring instruments have to measurea temperature of up to 350° C with a high accu-racy.
Alternatively it is also possible to check the weldingtemperature with the Fusiotherm®-temperaturepencil. The application of the special temperatureindicating in the aluminium pen to heated surfacesenables an exact reading with a tolerance of +/-5 K.
Application:
As soon as the temperature pilot lamp of thewelding device indicates the end of the hea-ting up period, put a chalk line on the heatedexternal surface of the welding tool. The colourmust change within 1 - 2 seconds.
If the temperature is too high, the colour willchange immediately and if it is below 260 °C itwill change after 3 or more seconds.
If the colour does not change within 1 - 2 se-conds the temperature has to be tested againresp. a check of the welding device is required.
Temperature control by chalk.
Temperature control with a thermometer
before after
It is possible, that the printed colour differs slightly from the original
Fusio_Kapitel3_E 29.01.2007 10:38 Uhr Seite 3
-3.04-
33Fusion
Part B: Preparation for the fusion
3. Cut the pipe at right angles to the pipe axis.Only use Fusiotherm®-pipe cutters or other sui-table cutting pliers. Take care that the pipe axis is free from burrs or cutting debris and remove where necessary.
4. Mark the welding depth at the end of the pipe with the enclosed pencil and template.
5. Mark the desired position of the fitting on thepipe and / or fitting.
The markings on the fitting and the uninter-rupted line on the pipe may be used as a guide.
6. If stabi composite pipe is used, peel off the aluminium-polypropylene layer completely before.
7. Only use original Fusiotherm®-peeling tools withundamaged peeling blades. Blunt peeling blades have to be replaced by original ones. It will be necessary to make trial pee-lings to check the correct setting of the new blade. It should not be easier than usual to push the peeled stabi composite pipe or PP-stabi pipe into the welding tool.
8. Push the end of the stabi composite pipe into the guide of the peeling tool. Peel off the alu-minium-PP-composite layer up to the stop of the peeling tool. It is not necessary to mark the welding depth as the stop of the peeling tool indicates the correct welding depth.
9. Before starting the fusion, check if the alumi-nium-PP-composite layer has been completely removed.
Cutting of the pipe
Marking of the welding depth
Peeling of the aluminium-PP-composite-layer
(Not necessary on applying Fusiotherm® andFusiotherm®-faser composite!)
Fusio_Kapitel3_E 29.01.2007 10:38 Uhr Seite 4
-3.05-
33Fusion
Part B: Heating of pipe and fitting
10.Push the end of the pipe, without turning, up to the marked welding depth into the welding tool.
It is essential to observe the above mentionedheating times.
Pipes and fittings of the dimensions Ø 75 to 125 mm can only be welded with welding deviceArt.-No. 50141 (or with machine Art.-No. 50147).On using the Fusiotherm®-welding machine Art.-No.50147 a separate operating instruction has tobe observed.
ATTENTION:The heating time starts, when pipe and fittinghave been pushed to the correct weldingdepth on the welding tool. NOT BEFORE!
Part B: Preparation for the fusion
The General Guidelines for Heated Tool Socket Welding acc. toDVS 2207 Part 11 are applied hereupon.
Weldingdepth
sec. AQE* min.
The fusion is subject to the following data
Weldingtime
sec. DVS
Pipe external-Ø
mm mm sec.
Heating time Coolingtime
16
20
25
32
40
50
63
75
90
110
125
13.0
14.0
15.0
16.5
18.0
20.0
24.0
26.0
29.0
32.5
40.0
5
5
7
8
12
18
24
30
40
50
60
4
4
4
6
6
6
8
8
8
10
10
2
2
2
4
4
4
6
8
8
8
8
8
8
11
12
18
27
36
45
60
75
90
Heating-up of pipe and fitting
*heating times recommended byaquatherm at ambienttemperatures below + 5 °C
Dimension 160, 200 + 250 mm:
The dimension 160, 200 + 250 mmare joined by butt-welding.
Detailed information in this chapter on page 14 + 15.
Fusio_Kapitel3_E 29.01.2007 10:38 Uhr Seite 5
-3.06-
33Fusion
Part B: Setting and alignment
11.After the required heating time quickly re-move pipe and fitting from the welding tools. Joint them immediately, and without turning, until the marked welding depth is covered by the PP-bead from the fitting.
ATTENTION:
Do not push the pipe too far into the fitting,as this would reduce the bore and in an extreme case will close the pipe.
12.The joint elements have to be fixed during thespecified assembly time. Use this time to correct the connection. Correction is restricted to the alignment of pipe and fitting. Never turn the elements or align the connection after the processing time.
13.After the required cooling time the fused joint is ready for use.
The result of the fusion of pipe and fitting is apermanent material joining of the system ele-ments. Connection technique with security for alife-time.
Part C: Weld-in saddles
Fusiotherm®-weld-in saddles are available forpipe outer diameter of 40, 50, 63, 75, 90,110, 125160, 200 and 250 mm.
Weld in saddles are used for• branch connections in existing installations• the substitution of a tee• branch connections in risers• sensor wells, etc.
The maximum sensor well diameter is specifiedin the following table
Joining, fixing and…
The result: a permanent connection!
…aligning
Fusio_Kapitel3_E 29.01.2007 10:38 Uhr Seite 6
33FusionPart C: Weld-in saddles
* o
nly
fo
r st
ab
i-co
mp
osit
e-p
ipe
s A
rt.-
No
. 708
06-7
0824
Art.-No. DimensionD d R h Sensorwels Borer Chamfering
4. The welding device/saddle welding tool musthave reached the required operating tem-perature of 260 °C (check with referenceto “Fusion Part B, item 2”).
5. The welding surfaces have to be clean and dry.
6. Insert the heating tool on the concaveside of the weld-in saddle tool into the holedrilled in the pipe wall until the tool iscompletely in contact with the outer wall ofthe pipe. Next the weld-in saddle tool is in- serted into the heating sleeve until the saddle surface is up against the convex side of the welding tool. The heating time of the elementsis generally 30 seconds.
7. After the welding tool has been removed, theweld in saddle tool is immediately insertedinto the heated, drilled hole. Then the weld-insaddle should be pressed on the pipe for about 15 seconds. After being allowed tocool for 10 minutes the connection can beexposed to its full loading. The appropriate branch pipe is fitted into the sleeve on the Fusiotherm®-weld-in saddle using conventio-nal fusion technology.
By fusing the weld-in saddle with the pipe outersurface and the pipe inner wall the connectionreaches highest stability.
Drilling through the pipe wall
…heating-up of the elements
The welding tool is inserted into the pipe wall …
Joining
Ready!
Fusio_Kapitel3_E 29.01.2007 10:38 Uhr Seite 8
-3.09-
33Fusion
Part D: Fusiotherm®-welding machine
One wooden transport box for the welding machine includes:
• One machine body with substructure, heating plate
• One set clamping jaws composed of 8 two-part jaws bars for pipes and fittings, outer diameter 25, 32, 40, 50, 63, 75, 90, 110, 125 mm
• One Fusiotherm®-welding tool diameter 50, 63, 75, 90, 110, 125 mm
• One welding device Art.-No.: 50341
• One Allan key and tool change clamp
• One Fusiotherm®-temperature pencil
• One Installation manual
The Fusiotherm®-welding machine was speciallydeveloped for stationary welding of pipe andfittings with an external diameter of 50 to 125mm. This machine is equipped with a hand crankto facilitate a precise pre-assembly of compli-cated installation parts.
The necessary operating instructions are enclosed.
The general guidelines for heated tool socket welding acc. to DVS 2207 part11 are applied hereupon.
The fusion is subject to the following data
min.
Weldingtime
sec. DVS
Pipeexternal-Ø
mm
Weldingdepth
mm sec.
Heating time Coolingtime
20.024.026.029.032.540.0
182430405060
6888
1010
468888
sec. AQE*
273645607590
50637590
110125
*heating times recommended byaquatherm at ambienttemperatures below + 5 °C
Dimension 160, 200 + 250 mm:
The dimension 160, 200 + 250 mmare joined by butt-welding.
Detailed information in this chapter on page 14 + 15.
Fusio_Kapitel3_E 29.01.2007 10:38 Uhr Seite 9
Fusiotherm®-peeling tool (Art.-No. 50558-70, up to 75mm) (from 90-160 mm: Art.-No. 50572/50574/50576/50580 (without picture))
-3.10-
33Fusion
Part E: Fusiotherm®-electrofusion device
The Fusiotherm®-electrofusion device was special-ly developed for electrofusion sockets from Ø 20 -160 mm.
Technical information:
• supply voltage: 230 V (nominal voltage)
• nominal capacity: 2.800 VA, 80 % ED• rated frequency: 50 Hz - 60 Hz• protection class: IP 54
General and inspection
Cleanliness is - besides correct workmanship -the most important precondition for a correctfusion. For keeping the sockets clean do not un-wrap them before processing.
The pipe surface must also be clean and unda-maged. Deformed pipe ends must be cut off.
All parts of the system to be fused as well thetemperature sensors shall have the same tem-perature (e.g. sun radiation or unadapted sto-ring may cause differences in temperature!) wit-hin the acceptable range of temperature (e.g.+5 °C to 40 °C according to DVS 2207).
Preparation
Follow carefully the order of working steps!
Preparation is one of the most important steps ofthe electrofusion process!
1. Cut the ends of the pipes rectangularly anddeburr them thoroughly
2. Clean and dry the ends of the pipes at the necessary length
3. Mark the depth of Fusiotherm®-electro-fusion-socket on the end of the pipe
4. Peel the surface of both pipes up to the marks thoroughly with a peeling tool (use the Fusiotherm®-peeling tool with the respective pipe diameter)
Cut, peel and clean the pipes to be welded carefully
Clean the inner surface of the electrofusion socket
Part E: Fusiotherm®-electrofusion device
Without complete peeling of the fusion surfacea homogeneous and tight welding connectionis not assured. Damages of the surface like axialgrooves and scratches are not accepted in thefusion zone. Never touch peeled surfaces andprotect them against dirt and grease. Start thefusion process within 30 mins after peeling.
Assembling the Fusiotherm®-electrofusionsockets
Avoid soiling and fix all parts securely!
1. Open the protective wrapping of the Fusiotherm®-electrofusion sockets (cut with knife along the edge of the bore), leaving the rest of the foil intact. Clean the inside of the fitting carefully with aquatherm®-cleaning wipes. Assemble the fitting within 30 mins after opening of the protective foil.
2. Push the Fusiotherm®-electrofusion sockets on the clean and dry end of the pipe (up to the marked depth). Use pressing clamps if necessary.
3. Remove the protective foil completely and push the other prepared pipe end into the Fusiotherm®-electrofusion sockets tighten in the fixation.
Leave the pipes, free from bending stress or ownweight, within the Fusiotherm®-electrofusionsocket. The socket is movable at both pipe endsafter assembling. The air gap has to be evenaround the circumference. A non stress-free,resp. displaced connection can effect an unac-ceptable melt-flow and a defective connectionwhile joining. The pipe ends and electrofusionsockets have to be dry when installed.
Fusio_Kapitel3_E 29.01.2007 10:38 Uhr Seite 11
Part E: Fusiotherm®-electrofusion device
Fusion process
1. Position the fitting with even air gap around the circumference.
2. Regulate fusion equipment for the right fusion parameter.
3. Compare the indications of the fusion equip-ment with the parameters of the label.
4. Start and watch the fusion process.
Do not move or stress pipe and fitting during thewhole fusion process and cooling time.
Cooling time and pressure test
A fused pipe-joint shall not be moved (no relea-se of the fixation) or stressed before completecooling. The minimum required cooling time is marked on each Fusiotherm®-electrofusionsocket. Ambient temperatures of more than 25 °C or strong sun-radiation need longer coolingtimes.
Working pressure
Fusiotherm®-electrofusion sockets correspond tothe pressure of PN 20. The relation betweenworking temperature, pressure load and service lifeis given in the tables “Permissible working pressure.”
For further information concerning electrofusionsocket and details about the Fusiotherm®-elec-trofusion device read the enclosed operatinginstructions.
Tension, bend, torsion of 20 minutesunpressurized pipes
Test- or working up to 0.1 bar (1.5 psi) 20 minutespressure of pipes 0.1 upto 1 bar (1.5-14.5 psi) 60 minutespressurized over 1 bar (145 psi) 120 minutes
Repeating of the 60 minuteswelding process
Kind of stress Compressivestress
Minimumwaiting period
-3.12-
33Fusion
Adjust the socket diameter on the welding device.Start and control welding process.Keep the cooling time. Finished!
Push the second pipe - also peeled and cleaned -into the socket
For a stable welding result it is important that bothpipe ends inside the electrofusion socket are withparallel faces! Follow the minimum welding depth -absolutely!
RIGHTWRONG
Fusio_Kapitel3_E 29.01.2007 10:38 Uhr Seite 12
-3.13-
33Fusion
Part E: Fusiotherm®-electrofusion device
Pipe repairs with the Fusiotherm®-electrofusionsocket
Cut squarely 3 to 4 lengths of a fitting out of thedefect pipe, symmetrically to the defect. Fit thenew pipe into this gap. Prepare the pipe ends ofthe existing pipe as in the case ofa new welding.
Peel the new piece of pipe on both sides withthe peeling tool on a length of more than thelength of one fitting.
Unwrap two fittings and carefully move the fit-tings over both ends of the new pipe.
Then place the repair-pipe into the gap andmove the fittings until they are aligned with themarkings on the existing pipes.
Take care, that the fittings are exactly alignedand completely free of stress before welding.
Part F: Additional possibilities ofrepair
Damaged pipes may be repaired - as alreadymentioned - by means of
• fusion (see Part B)• electrofusion socket (see Part E).
In addition to this the Fusiotherm®-system offersthe possibility of the
• pipe repair stick.
The necessary welding tool (Art.-No. 50307/11)and repair stick (Art.-No. 60600) are describedon page 6.15 and 6.37. The installation informa-tion is enclosed with the welding tool, but mayalso be ordered separately (Order-No. D 11450)from aquatherm.
Heat-up
Repair stick Cutting
Fusio_Kapitel3_E 29.01.2007 10:38 Uhr Seite 13
-3.14-
33Fusion
Butt-welding of pipe dimension 160, 200 and 250 mm
The range of plastic pipes made of Fusiolen PP-R(80) comprises from cold-water pipe up to thepatented faser composite pipe three differentpipe series with an outside diameter from 16 mmto 125 mm. Due to the increasing demand andthe thus resulting inquiries, aquatherm now offersits well-known plastic pipe system also in dimen-sion 160, 200 and 250 mm.
The following Fusiotherm®-pipes series are available:Fusiotherm®-pipe SDR 11 for cold waterFusiotherm®-faser-composite pipe SDR 7.4(Pat.-No. 10018324, trademark protection no.39926599 for green/dark green)climatherm-faser-composite pipe SDR 11
The new pipes are especially well suitable forthe transport of various media in the field ofindustrial or diverse chilled and hot applications.They also can be used for potable water instal-lations in hotels, hospitals, residential or com-mercial buildings and even in the shipbuildingindustry.
Pipes and fittings are fused, as explained below,by butt welding:
1. Protect your place of work from weather influences
2. Check, if welding machine works properlyand heat it up
3. Cut pipes into required length
4. Plastic pipes are aligned and fixed by meansof the clamping elements
5. Use the milling machine for planing the pipe end to be plane-parallel
6. Remove the debris and clean the pipe ends with methylated spirit
7. Check if pipes match (tolerance: max. 0.1 x wall thickness)
8. Check width of gap between the two pipes to be welded (tolerance: max. 0.5 mm)
9. Check the temperature of the heating element (210° C +/- 10° C)
10.Clean the heating element
Check performance ofthe welding machineand heat it up
The parts to be welded are fixed and aligned respectively, the milling machine is used
Before welding, the 160, 200 or 250 mm pipes arecut into the required lengths
Fusio_Kapitel3_E 29.01.2007 10:38 Uhr Seite 14
11.After the heating element has been positio-ned, the pipes are pushed onto the heating plate with a defined adjusting pressure.
12. After reaching the specified bead height (see table) the pressure is reduced. This process marks the beginning of the heating time. This time is for heating up the pipe ends up to the right welding temperature.
Specified bead height in mm:
13.When heating time has expired, divide the machine slide, remove heating element quickly and join the pipes (by putting both parts of the slide together).
14.The pipes are fused with the required weldingpressure and cooled down under pressure.
15.The welded connection can be unclamped - the welding process is finished.
Additionally please follow the instructions givenin the operating manual of the welding machi-ne and observe guideline DVS 2207, part 11.
Important Note
1.)The welding machines have to be suitable forthe welding of pipes with a diameter/wall thick-ness ratio of up to SDR 7.4
aquatherm recommends the following suitablewelding machines for butt welding:
Company Ritmo: DELTA „DRAGON“250Company Rothenberger: ROWELD P 250 BCompany Widos: WIDOS 4001/4002
2.)For hydraulically operated welding machines,the real manometer pressure has to be calcula-ted in consideration of the hydraulic piston area.
This value can be taken from the respectiveoperating manuals.
SDR 7.4 SDR 11160 mm 1.5 1.0200 mm 2.0 1.0250 mm 2.0 1.5
-3.15-
33Fusion
Positioning of heating element
Divide the machine slide, remove heating element
Join the pipes, cool down under pressure
Unclamp and work on...
Fusio_Kapitel3_E 29.01.2007 10:38 Uhr Seite 15
CChhaapptteerr 44::Installation Principles
Fastening technique
Fixed pointsSliding points
Installation in ductsOpen installationLinear expansion
Bending sideExpansion loop
Pre-stressBellow expansion joint
Length of bending sideLength of bending side with pre-stress
Support intervals
Thermal insulationof hot water pipesDecree for Energy Saving (EnEV)
Insulation thicknessThermal insulation of cold water pipes
Pressure test / Test controlMeasuring of test pressurePreliminary- and principal testFinal testTest record
Flushing of pipes / Earth wireTransport and storage
Water point connectionsDistribution block plumbing/heating aaqq
uuaa
tthhee
rrmm
Registerblätter_engl 29.01.2007 11:18 Uhr Seite 4
-4.01-
44Installation Principles
Fastening technique
Pipe clamps for Fusiotherm®-pipes must be dimen-sioned for the external diameter of the plasticpipe.
Take care, that the fastening material does notmechanically damage the surface of the pipe(Fusiotherm®-pipe clamps Art.-No.: 60516 - 60597).
The ideal fastening material for Fusiotherm®-pipes are rubber lined pipe clamps. The rubbercompound is especially made for applicationswith plastic pipes.
Basically it must be distinguished on pipe assem-bly, whether the fastening material is used as
•a fixed point or •a sliding point.
Fixed points
On locating fixed points the pipelines are divi-ded into individual sections. This avoids uncon-trolled movements of the pipe.
In principle fixed points have to be measuredand installed in a way, that the forces of expan-sion of Fusiotherm®-pipes as well as probable ad-ditional loads are accommodated.
On using threaded rods or threaded screws thedrop from the ceiling should be as short as pos-sible. Swinging clamps should not be used asfixed points.
Basically vertical distributions can be installed.Risers do not require expansion loops, providedthat fixed points are located immediately befo-re or after a branch.
To compensate the forces arising from the linearexpansion of the pipe there must be sufficientand stable clamps and mountings.
Fusiotherm®-pipe clamps meet all mentionedrequirements and - when considering the follo-wing installation instructions - are perfect forfixed point installations.
Sliding points
Sliding clamps have to allow axial pipe move-ments without damaging the pipe.
On locating a sliding clamp it has to be ensuredthat movements of the pipelines are not hinde-red by fittings or armatures installed next to theclamps.
Fusiotherm®-pipe clamps have an extra evenand sliding surface of the sound insulation insert.
Fusio_Kapitel4_E 29.01.2007 10:39 Uhr Seite 1
Installation advice
Fusiotherm®-pipe clamps are perfectly suited forfixed point and sliding point installations.
The application of distance rings depends onthe type of pipe.
Linear expansion
The linear expansion of pipes depends on thedifference of operating temperature to installa-tion temperatur: ΔT = Toperating temperature - Tinstallation temperature
Therefore cold water pipes have practically nolinear expansion.
Because of the heat dependent expansion ofthe material, the linear expansion must especi-ally be considered in case of hot and heatinginstallations. This requires a distinction of thetypes of installation, e.g.
•concealed installation
• installation in ducts
•open installation.
Fastening
2 distance rings1 distance ring
Fixed point
Fusiotherm®-pipeFusiotherm®-faser com-
posite pipe
no distance ring 1 distance ring
Sliding Point
-4.02-
44Installation Principles
Concealed installation
Concealed installations generally do not requirea consideration of the expansion of Fusiotherm®-pipes.
The insulation acc. to DIN 1988 or the EnEV (Ener-gieeinsparverordnung) provides enough expansi-on space for the pipe. In the case where theexpansion is greater than the room to move in theinsulation, the material absorbs any stress arisingfrom a residual expansion.
The same applies to pipes, which do not haveto be insulated acc. to current regulations.
A temperature induced linear expansion is pre-vented by the embedding in the floor, concreteor plaster. The compressive strain and tensilestress arising from this are not critical as they areabsorbed by the material itself.
Fusiotherm®-stabicomposite pipe
Fusio_Kapitel4_E 29.01.2007 10:39 Uhr Seite 2
-4.03-
44Installation Principles
Installation in ducts
Due to the different linear expansion of the Fusiotherm®-pipes with or without stabilization, theinstallation of pipe branches in risers has to bemade according to the selected type of pipe.
Fusiotherm®-stabi/faser composite pipe
The linear expansion of Fusiotherm®-stabi-com-posite pipes in vertical risers can be ignored.The positioning of a fixed point directly beforeeach branch-off point is sufficient.
In general it is possible to install risers rigidly, thatmeans without expansion joints. This directs theexpansion on the distance between the fixedpoints, where it is ineffective.
A maximum distance of 3.0 meters betweentwo fixed points must be regarded.
Fusiotherm®-pipe
The installation of risers of Fusiotherm®-pipes with-out stabilizing components (aluminium or faser)requires a branch pipe, which is elastic enoughto take the linear expansion of the riser.
•This can be ensured by a favourable fixing of the riser in the duct.
•An adequate large pipe liner also gives sufficient elasticity to the branch-off pipe.
•Furthermore the installation of a spring leg gives the appropriate elasticity.
Favourable fixing
Positioning of the fixed point clamp
Large diameter pipe liner
Installation of a spring leg
Fusio_Kapitel4_E 29.01.2007 10:39 Uhr Seite 3
44Installation Principles
Open installation
In case of open installed pipes (e.g. in the base-ment), excellent optical characteristics and formstability are important. Fusiotherm®-pipes for coldwater and Fusiotherm®-stabi composite/faser com-posite pipes for hot water and heating plantsmake this possible. The coefficient (α) of linearexpansion of Fusiotherm®- composite pipes is only
and therefore nearly identical with the linearexpansion of metal pipes.
The coefficient of linear expansion of Fusiotherm®-pipes without stabilizing components is
αα fusiotherm = 0.150 mm/mK
Fusiotherm®-stabi/-faser composite pipes must haveenough space to expand (see page 4.05). An ex-pansion control must is required for long and straightstabi composite/faser composite pipes (over 40 m).
Fusiotherm®-pipes without the stabilizing compoundshould have the expansion control after 10 mstraight pipelines. Risers of composite pipes may beinstalled rigidly without expansion compensation.The following formula, calculation examples, data-tables and diagrams help to determine the linearexpansion. The difference between working tem-perature and maximum or minimum installationtemperature is essential for the calculation of linearexpansion.
Calculation of the linear expansion
Calculation example: Linear expansionGiven and required values
Length expansion comparison: faser composite-to standard PP-pipe
The linear expansion Δl is calculated accor-ding to the following formula:
α 1 Coefficient of linear expansion 0.03 mm/mKFusiotherm®-stabi composite pipe
α 2 Coefficient of linear expansion 0.035 mm/mKFusiotherm®-faser composite pipe
α 3 linear expansion coefficient 0.15 mm/mK
L Pipe length 25.0 m
Tw Working temperature 60.0 °C
TM Installation temperature 20.0 °C
ΔT Temperature difference 40.0 Kbetween working and installation
temperature (ΔT = Tw – TM)
Fusio_Kapitel4_E 29.01.2007 10:39 Uhr Seite 4
-4.05-
44Installation Principles
Fusiotherm®-pipeThe linear expansion, described on the preceding pages, can be taken from the following tablesand graphs.
Linear expansion ΔL in [mm]: Fusiotherm®-pipe- α = 0,150 mm/mK
Fusiotherm®-pipe
25 m
20 m
15 m
10 m
5 m
10K 20K 30K 40K 50K 60K 70K 80K
30 m
35 m
40 m
50 m
45 m
300 mm
400 mm
500 mm
600 mm
200 mm
0 mm
100 mm
0K
Pip
e le
ng
th L
Difference in temperature ΔT [K]
Pipelength
Difference in temperature ΔT = Toperating temperature - Tinstallation temperature
10K 20K 30K 40K 50K 60K 70K 80K
Linear expansion ΔL [mm]
5 m 8 15 23 30 38 45 53 60
10 m 15 30 45 60 75 90 105 120
15 m 23 45 68 90 113 135 158 180
20 m 30 60 90 120 150 180 210 240
25 m 38 75 113 150 188 225 263 300
30 m 45 90 135 180 225 270 315 360
35 m 53 105 158 210 263 315 368 420
40 m 60 120 180 240 300 360 420 480
45 m 68 135 203 270 338 405 473 540
50 m 75 150 225 300 375 450 525 600
Fusio_Kapitel4_E 29.01.2007 10:39 Uhr Seite 5
-4.06-
44Installation Principles
Fusiotherm®-faser composite pipeDue to the integration and positive bond of the different materials, the Fusiotherm®-faser compositepipe offers much higher stability.
The linear expansion reduces its value to 1/5 of the mere PP-pipes.
Linear expansion ΔL in [mm]: Fusiotherm®-faser composite pipe - α = 0.035 mm/mK
Fusiotherm®-faser composite pipe
150 mm
200 mm
250 mm
300 mm
100 mm
0 mm
60 m
70 m
80 m
100 m
50 mm
Pip
e le
ng
th L
90 m
10K 20K 30K 40K 50K 60K 70K 80K0K
50 m
20 m
10 m
30 m
40 m
Pipe length
Difference in temperature ΔT = Toperating temperature - Tinstallation temperature
10K 20K 30K 40K 50K 60K 70K 80K
Linear expansion ΔL [mm]
10m 4 7 11 14 18 21 25 28
20m 7 14 21 28 35 42 49 56
30m 11 21 32 42 53 63 74 84
40m 14 28 42 56 70 84 98 112
50m 18 35 53 70 88 105 123 140
60m 21 42 63 84 105 126 147 168
70m 25 49 74 98 123 147 172 196
80m 28 56 84 112 140 168 196 224
90m 32 63 95 126 158 189 221 252
100m 35 70 105 140 175 210 245 280
Fusio_Kapitel4_E 29.01.2007 10:39 Uhr Seite 6
-4.07-
44Installation Principles
Fusiotherm®-stabi composite pipeDue to the integration and positive bond of the different materials, the Fusiotherm®-faser compositepipe offers much higher stability.
The linear expansion reduces its value to 1/5 of the mere PP-pipes.
Pipe length
Difference in temperature ΔT = Toperating temperature - Tinstallation temperature
10K 20K 30K 40K 50K 60K 70K 80K
Linear expansion ΔL [mm]
10m 3 6 9 12 15 18 21 24
20m 6 12 18 24 30 36 42 48
30m 9 18 27 36 45 54 63 72
40m 12 24 36 48 60 72 84 96
50m 15 30 45 60 75 90 105 120
60m 18 36 54 72 90 108 126 144
70m 21 42 63 84 105 126 147 168
80m 24 48 72 96 120 144 168 192
90m 27 54 81 108 135 162 189 216
100m 30 60 90 120 150 180 210 240
Fusiotherm®-stabi composite pipe
Pip
e le
ng
th L
Difference in temperature ΔT [K]
150 mm
200 mm
250 mm
100 mm
0 mm
50 mm
10K 20K 30K 40K 50K 60K 70K 80K0K
60 m
70 m
80 m
100 m
90 m
50 m
20 m
10 m
30 m
40 m
Linear expansion ΔL in [mm]: Fusiotherm®-stabi composite pipe - α = 0.030 mm/mK
Fusio_Kapitel4_E 29.01.2007 10:39 Uhr Seite 7
FP
FP SP
L
ΔL
LBS
Calculational determination of the bendingside length:
Expansion loop
If the linear expansion cannot be compensatedby a change in direction, it will be necessary toinstall an expansion loop with long and straightpipelines.
In addition to the length of the bending sideLBS the width of the pipe bend Amin must beconsidered.
-4.08-
44Installation Principles
Linear expansion due to temperature differencebetween operating temperature and installationtemperature can be compensated by differentinstallation techniques.
Bending side
In most cases direction changes can be used tocompensate for linear expansion in pipes.
The values of the bending side can be takendirectly from the tables and graphs on the follo-wing pages.
The width of the expansion loop Amin shouldbe at least 210 mm.
LBS = K x √ d x Δl
LBS
FP
FPFP SPSP
L L
Amin
SD
ΔL ΔL
The pipe bend Amin is calculated acc. to the fol-lowing formula:
Amin = 2 x Δl + SD
Symbol Meaning
LBS Length of the bending side [mm]
K Material specific constant 15.0
d Outside diameter [mm]
Δl Linear expansion [mm]
L Pipe Length [m]
FP Fixed point
SP Sliding point
Symbol Meaning
Amin Width of the expansion loop [mm]
SD Safety distance 150 mm
Fusio_Kapitel4_E 29.01.2007 10:39 Uhr Seite 8
Pre-stress
Where space is limited, it is possible to shorten thetotal width Amin as well as the length of the ben-ding side LBSV by pre-stressing.
Pre-stress installations, if planned and carried outcarefully, offer an optically perfect installation,as the linear expansion is hardly visible.
The side length LSV is calculated acc. to the fol-lowing calculation example:
The side length of expansion loops wih pre-stressis calculated acc. to the following example:
-4.09-
44
Measur-ing unit
LBSV Length of pre-stress - mm
Installation Principles
LBSV = K x √ d xΔl2
Meaning ValueSymbol
LBSV
FPFP SPSP
L L
A min
SD
FP
2ΔL
2ΔL
2ΔL
2ΔL
V
Bellow expansion joint
All bellow expansion joints for corrugated pipesdesigned for metal materials are unsuitable forFusiotherm®-pipes. When using axial expansionjoints observe the manufacturers instructions.
Length of bending side forFusiotherm®, Fusiotherm®-faser composite pipe and for Fusiotherm®-stabi composite pipe.
The length of the bending side LBS can be taken from the following tables and graphs in consideration ofthe applied pipe dimensions and determined linear expansion.
Length of bending side with pre-stress forFusiotherm®, Fusiotherm®-faser composite pipe and for Fusiotherm®-stabi composite pipe.
The length of the bending side with pre-stress LBSV can be taken from the following tables and graphs in con-sideration of the applied pipe dimensions and determined linear expansion.
2.00
1.60
1.40
1.20
1.00
0.80
0.00
0 10 20 30 40 50 60 70 80 90 100 110 120
250
200
160
125
110
907563
5040322520
Linear expansion Δ L [mm]
Len
gth
of
ben
din
g s
ide
[m]
0.60
0.40
0.20
1.80
Pip
e d
imen
sio
n
Fusio_Kapitel4_E 29.01.2007 10:39 Uhr Seite 11
0
20
30
40
50
60
70
-4.12-
44Installation Principles
Support intervals
Fusiotherm®-pipe SDR 6 & SDR 7.4
Table to determine support inter-vals in conjunction with tempera-ture and outside diameter.
Support intervals
Fusiotherm®-pipe SDR 11 &climatherm-pipe SDR 11
Table to determine support intervals forcold water application (temperature ofmedium: 20° C) in conjunction with outside diameter.
Support intervals
Fusiotherm®-stabi composite pipe
Table to determine support inter-vals in conjunction with tempera-ture and outside diameter.
Pipe clamp distances of vertically installed pipes can be increased by 20 % of the tabular values, e.g. to multiply thetabular value by 1.2.
Fusio_Kapitel4_E 29.01.2007 10:39 Uhr Seite 12
-4.13-
44Installation Principles
Thermal insulation
of
hot water pipes
The decree for energy saving thermal protectionand energy saving technique for buildings
Decree for Energy Saving (EnEV)
regulates the thermal insulation of pipes and fit-tings in Germany
Central heating pipes, line 1 - 4 installed in hea-ted rooms or building parts between heatedrooms of the one user, where heat output canbe controlled by open stop valves do not requi-re a minimum thickness of the insulation.
This even applies to hot water pipes up to aninner diameter of 22 mm in flats, which are neit-her in the circulation nor have an additionalelectric heating.
Applying material with thermal conductivities diffe-rent to 0.035 W/(mK) the minimum thickness of theinsulation has to be converted correspondingly.
For the conversion and the thermal conductivityof the insulation the ways and values of calcula-tion described in the technical regulations mustbe applied.
The minimum insulation acc. to the table forheating distributions and heating pipes can bereduced as far as the same limit of heat outputeven for further insulation requirements in consi-deration of the insulating effect of the pipe wallsare guaranteed.
Line Type of pipe/fitting minimum thickness of insulationreferred to thermal conductivity of0.035 W/(mK)
1 inner diameter up to 22 mm 20 mm
2 inner diameter more than 22 mm 30 mmup to 35 mm
3 inner diameter more than 35 mm same as inner diameterup to 100 mm
4 inner diameter more than 100 mm 100 mm
5 pipes and fittings after line 1 – 4 in 1/2 of the requirementswall- and ceiling openings, in of line 1 to 4crossing area of pipes, at pipe connections, at distributors
6 pipes of central heating after 1/2 of the requirementsline 1-4, which have been installed of line 1 to 4after introduction of this decree between heated rooms of varioususers
7 pipes after line 6 in floor construction 6 mm
Extract from § 12 addendum 5 of the EnEV
Fusio_Kapitel4_E 29.01.2007 10:39 Uhr Seite 13
** 250 mm 36.0 73.4 89.841.80 49.0 107.40
** 200 mm 35.7 73.8 90.943.0 50.7 155.2
-4.14-
44Installation Principles
6.1
25 mm 6.0
32 mm
50 mm
63 mm
110 mm 23.1
Thermal conductivity
0.030W/(mK)
0.035W/(mK)
0.040W/(mK)
13.1
90 mm
75 mm
9.3
9.4
40 mm
6.1
DimensionMinimum insulation thickness in mm
50 % 100 % 50 % 100 % 50 % 100 %
16 mm
12.920 mm
12.8
13.0
19.9
19.8
19.7
27.9
40.2
49.1
9.0
15.6
18.8
17.08.0
16.87.8
7.6 16.7
25.511.8
11.5 25.1
11.0 24.7
35.015.9
19.0
50.122.8
61.127.9
33.4
22.210.1
9.7 21.6
9.3 21.0
32.214.4
13.9 31.2
13.2 30.2
19.0 42.9
22.6 51.1
27.1 61.3
33.1 74.7
41.7
Insulation thickness acc. to Decreefor Energy Saving for
Fusiotherm®- pipeSDR 6
Insulation thickness* acc. toDecree for Energy Saving for
Fusiotherm®-stabi-/faser- composite pipeSDR 7.4
Acc. to this decree Fusiotherm®-pipes and fittingshave to be insulated against loss of heat. Theinsulation thickness depends on the respectiveinstallation.
The heat conductivity figure of Fusiolen® PP-R (80)is 0.15 W/(mK)
Fusiotherm®-pipes and fittings offer a significantly
higher degree of insulation compared to metalpipes.
Due to the high insulation values of theFusiotherm®-material PP-R (80) the insulationthickness - compared to metallic pipe systems -can be reduced acc. to the following minimuminsulation thickness.
6.4
25 mm 6.4
32 mm
50 mm
63 mm
110 mm 27.0
Thermal conductivity
0,030W/(mK)
0,035W/(mK)
0,040W/(mK)
15.0
90 mm
75 mm
9.9
9.9
40 mm
* The insulation thickness has to be calculated due to the thermal conductivity of polyproplene pipes acc. to test report no.: G.2 - 136/97 of FIW-Munic** only for faser-composite pipe
6.4
DimensionMinimum insulation thickness in mm
50 % 100 % 50 % 100 % 50 % 100 %
16 mm
13.320 mm
13.0
13.4
20.5
20.5
27.5
31.1
45.1
55.7
13.3
18.4
21.7
17.68.3
17.58.2
8.0 17.3
26.412.5
12.2 26.1
16.5 34.9
39.118.3
22.5
56.626.6
69.832.9
38.0
23.010.7
10.3 22.5
9.9 21.8
33.415.3
14.8 32.5
19.9 43.5
22.0 48.3
27.0 58.9
31.8 69.6
** 125 mm 63.630.8 79.037.3 44.6 97.3
39.2 85.8
47.8
** 160 mm 69.933.4 86.340.4 47.9 105.5
Fusio_Kapitel4_E 29.01.2007 10:39 Uhr Seite 14
-4.15-
44Installation Principles
Thermal insulation ofcold water pipes
As stipulated in
• DIN 1988, Part 2
potable water plants (cold) have to be protec-ted against heating-up and condensation.Standard values for the minimum insulation
thicknesses have to be taken from the followingtable. The given insulation thicknesses are applicable to all pipe materials and also toFusiotherm®-pipes.
The values correspond to the German IndustryStandard (DIN) and have to be adapted to therespective national regulations.
Standard values for the minimum insulation thicknes-ses for the insulation of potable water plants (cold)
Open installed pipe, in a not heated room (i. e. basement)
4 mm
4 mm
4 mm
Open installed pipe, in a heated room
13 mm
13 mm
Pipe in a duct,beside hot water pipes
Pipe in a pipe chase,beside hot water pipes
Pipe in a pipe chase riser
Pipe on a concrete floor
*) The insulation thicknesses, applied to a diameter of d = 20 mm, for other coefficients of thermal conduction have to be calculated correspondingly.
Type of the installationInsulation thicknessat λ = 0.040 (W/mK)*
Pipe in a duct,without hot water pipes
9 mm
4 mm
7.0
25 mm 7.0
32 mm
50 mm
63 mm
110 mm 32.7
18.4
90 mm
**125 mm
75 mm
10.7
10.7
40 mm
14.020 mm
14.2
21.6
21.6
29.4
36.9
63.7
73.2
66.9
14.7
22.1
26.9
36.5
18.28.9
8.9 18.3
27.613.4
13.2 27.3
18.2 37.7
46.522.7
27.2
68.0
92.4
33.0
44.7
83.340.1
44.3
11.2 23.6
10.9 23.1
35.216.4
16.1 34.2
22.1 47.1
27.4 58.3
32.8 69.7
39.8
53.6
84.4
114.4
48.2 103.3
**160 mm 36.2 73.5 91.543.9 52.2 111.7
**200 mm 36.7 73.8 90.943.0 50.7 109.9
**250 mm 36.0 73.4 89.841.8 49.0 107.4
56.1
Insulation thickness* acc. toDecree for Energy Saving for
climatherm-pipeSDR 11
* The insulation thickness has to be calculated due to the thermal conductivity of polyproplene pipes acc. to test report no.: G.2 - 136/97 of FIW-Munic** only for faser-composite pipe
Thermal conductivity
0.030W/(mK)
0.035W/(mK)
0.040W/(mK)
DimensionMinimum insulation thickness in mm
50 % 100 % 50 % 100 % 50 % 100 %
Fusio_Kapitel4_E 29.01.2007 10:39 Uhr Seite 15
44Installation Principles
Measuring of the test pressures
Measuring has to be done with a manometerallowing a perfect reading of a pressure changeof 0.1 bar. The manometer has to be placed atthe deepest point of the installation.
Test record
A record of the hydraulic pressure test has to beprepared and signed by the client and contrac-tor stating place and date (see page: 4.18)
Pressure test / Test control
Acc. to the
•Technical Rules for Potable Water Installations DIN 1988
have to be (while still visible) hydraulically pres-sure tested all pipelines. The test pressure has tobe 1.5 times of the operating pressure.
Due to the material properties of Fusiotherm®-pipes a pressurization causes an expansion ofthe pipe. Different temperatures of pipe and testmedium lead to alterations of pressure. A tem-perature change of 10 K corresponds to a pres-sure difference of 0.5 to 1 bar.
The pressure test of Fusiotherm®-pipe systemsshould be made with a constant temperature ofthe medium.
The hydraulic pressure test requires a preliminary,principal and final test.
In the preliminary test the system is pressurizedwith the 1.5 times of the maximum operatingpressure.
This test pressure has to be re-established twicewithin 30 minutes within an interval of 10 minutes.After a test time of a further 30 minutes the testpressure must not drop more than 0.6 bar. Noleakage may appear.
The preliminary test is to be followed directly bythe principal test. Test time is 2 hours. Now thetest pressure taken from the preliminary test maynot fall more than 0.2 bar.
Upon completion of the preliminary and princi-pal tests the final test must be conducted. In thefinal test the system is pressurized in a frequencyof 5 minutes with a changing test pressure of 10and 1 bar.
Between each test course the pressure has to bereleased.
No leakage must appear at any point of thetested installation system.
-4.16-
Fusio_Kapitel4_E 29.01.2007 10:39 Uhr Seite 16
5 min 5 min 5 min10 min 10 min 10 min
30 min 60 min
Δpmax = 0.6 bar
Δpmax = 0.2 bar
180 min
t in min
p in
ba
r
Final test
Preliminary- and principal test
44Installation Principles
-4.17-
Pressure test / Test control
Fusio_Kapitel4_E 29.01.2007 10:39 Uhr Seite 17
-4.18-
44Test Record Fusiotherm®-pipe Installation
Preliminary test
max. working pressure x 1.5 bar
Pressure drop after 30 minutes: bar(max. 0.6 bar)
Result preliminary test:
Principal test
Working pressure: bar(Result preliminary test)
Pressure after 2 hour: bar
Result principal test:
Final test*
1. Working pressure10 bar: barat least 5 minutes, then
Working pressure1 bar: barat least 5 minutes
2. Working pressure10 bar: barat least 5 minutes, then
Working pressure1 bar: barat least 5 minutes
3. Working pressure10 bar: barat least 5 minutes, then
Working pressure1 bar: barat least 5 minutes
* Unpressurize the pipe between each cycle.
Description of the installation
Place:
Object:
Pipe-lengths: Ø 16 mm mØ 20 mm mØ 25 mm mØ 32 mm mØ 40 mm mØ 50 mm mØ 63 mm mØ 75 mm mØ 90 mm mØ 110 mm mØ 125 mm mØ 160 mm mØ 200 mm mØ 250 mm m
Highest point: m(over manometer)
Start of the test:End of the test:Test period:
Client:
Contractor:
Place:
Date:
Stamp / Signature
Fusio_Kapitel4_E 29.01.2007 10:39 Uhr Seite 18
-4.19-
44Installation Principles
Flushing of pipes
The technical rule for potable water installations(TRWI)
•DIN 1988, Part 2
includes a paragraph about the flushing ofpipes, which has to be carried out with an air-water-mixture under pressure.
Basically all potable water plants, independentof their material, have to be flushed thoroughlyafter their installation. The following requirementshave to be complied with before the installationcan be put into service:
•protection of the potable water quality•avoidance of corrosion damage•avoidance of malfunctions of armatures and
apparatus.•cleanliness of the inner surface of the pipe
These requirements are met by
• flushing with water• flushing with air-water-mixture
On choosing the type of flushing required, theexperiences of the installer, the requirements ofthe client and the instructions of the systemmanufacturer have to be observed.
For potable water installations acc. to DIN 1988,the Fusiotherm®-pipe system complies with, “1 -flushing with water” is sufficient.
The Fusiotherm®-pipe system complies with DIN1988 for potable water installations. Thus, flushingwith water is sufficient, acc. to procedure 1 sti-pulated therein.
For this reason it is sufficient to flush the installa-tion with water only.
Earth wire
DIN VDE 0100, Part 701 contains safety measu-res for rooms containing baths or showers. Amongother aspects, this standard regulates the potentialbalance for such rooms.
The standard stipulates that all conductivecomponents such as metal baths and showertrays, metal outlet valves, metal stench trapsand metal pipe systems (e. g. drinking water andheating pipe systems) must be connected toeach other.
The connection to an earth conductor must be pro-vided, at a central point, e.g. in the building`s mini-distributors installation (power circuit distributors).
Information on renovating potable drinkingwater pipe systems using Fusiotherm®-pipes:
Where metal pipes are replaced by Fusiotherm®-pipes, the potential balance can not be crea-ted by the water pipes.
It should be ensured that the potential balance ischecked out by a qualified electrician.
Transport and storage
Fusiotherm®-pipes may be stored outside at anytemperature. A solid base for the pipe is veryimportant to avoid a deformation of the pipeswhile in transport and storage.
At temperatures below 0°C it is possible todamage the pipes through strong impacts. Thematerial has to be treated with caution at lowtemperatures.
In spite of its high resistance Fusiotherm®-pipesshould be treated with care.
UV-radiation has effects on all high polymer plastics. Do not store permanently outdoor.Maximum storage time (outdoor) is 6 months.
Fusio_Kapitel4_E 29.01.2007 10:39 Uhr Seite 19
-4.20-
44Installation Principles
Water point connections
Fusiotherm®-back plate elbow in sound insulationcover (Art.-No. 20120), e.g. in a pipe chase or forconcealed installation
Fusiotherm®-back plate elbow for dry constructioninstalled in a pipe chase
Mounting unit twin (gauge for bore holes 80 -100 -150 mm) incl. 2 Fusiotherm®-transition elbowsfemale/male with counternut, gasket and springwasher
The Fusiotherm®transition elbow with female/male thread is suitable for flushing box connections. This transition elbow is also available with a single mounting unit.
Fusiotherm®-transition elbow female / male for dryconstruction with 30 mm thread
Fusiotherm®-dry construction wall fitting with Fusio-therm®-transition elbow
Fusiotherm®-back plate elbow for twin water pointconnections with galvanized mounting plate andsound insulation plate (Art.-No. 79080) from the fixingprogram (gauge for bore holes 220-153-80 mm)
Fusio_Kapitel4_E 29.01.2007 10:39 Uhr Seite 20
-4.21-
44Installation Principles
Distribution block - Example of applications
The stamped numbers 1 and 2 indicate the pro-per connection of the Fusiotherm®-distributionblock. They provide assistance with the installation.
In case of the “heating” connection variant (top A),the return is connected to the supply channel mar-ked 1 and the flow to supply channel marked 2.The connections can also be used reverse.
In potable water connection variant (top B),supply channel 1 is intended for the cold waterpipe and supply channel 2 for the hot waterpipe connection. In as-delivered condition, thelower outlets are closed. The connection withsupply channel 2 is made by drilling out (18 mmdrill bit). Thus an additional pipe can be con-nected.
By turning the Fusiotherm®-distribution block a mir-ror-image connection can be made. These vari-ants are presented in the illustrations C and D.
The flow and return connections of the aquatherm®-distribution block heating are installed with Ø 20mm pipes. For radiator connections Ø 16 mmpipes have to be welded into the outflowsockets of the distribution block.
The Fusiotherm®-distribution block plumbing hasto be connected with Ø 25 mm pipes. For pipeconnections to the taps, Ø 20 mm pipes have tobe welded into the outflow sockets of the distri-bution block.
Heating
Heating
flow
flowflow
return
return return
hotwater
hotwater
hotwater
coldwater
coldwater
coldwater
hot water return
Plumbing
Plumbing
A
B
C
D hotwater
hotwater
hotwater
coldwater
coldwater
coldwater
hot water return
flow
flowflow
return
return return
Fusio_Kapitel4_E 29.01.2007 10:39 Uhr Seite 21
-4.22-
44Installation Principles
The connection pipes in the individual floors or risers are connected for hot and cold water with Fusiotherm®- or Fusiotherm®- composite pipes with an external diameter of 25 mm. The same applies foralso for the hot water return which can be led back from any Fusiotherm®-distribution block.
Reducers for further pipe systems can be welded directly onto the distribution block.
By turning the Fusiotherm®-distribution block anddrilling out the factory-sealed outlets, it is possi-ble to create compact connection arrange-ments even in areas of restricted space. Thisavoids the time-consuming operation of gui-ding under or over pipes and the associatedsealing work.
Example of applications - potable water
The supplied 25 mm end plug seals off a through-flow unit or, alternatively, the 16 mm end cap. By cutting the end of the plug, it can be used as 25 mm to 16 mm reducer or as 16 mm socket.
hot water return
hot water
cold water
hot water return
hot water
cold water
hot water return
hot water
cold water
circulationhot water
cold water
Fusio_Kapitel4_E 29.01.2007 10:39 Uhr Seite 22
aquatherm®-distribution block
If the radiator connection is not in the immedia-te vicinity of the pipe connection of the distribu-tion block, this supply can be arranged with a16 mm pipe by welding-in of two reducers 20/16mm (Art.-No. 11109).
-4.23-
44Installation Principles
Insulation for distribution block
It is also possible to install the compact distributi-on block by using a specially adapted insulati-on. In this case the green junction does not onlyavoid the crossing of pipes, but also the extrawork involved in the expensive insulation of thedouble tee-branch.
The insulation for the Fusiotherm®-distributionblock is made from high-quality PPO/PS rigidexpanded polyurethane. Thus, a fast, unproble-matic and safe insulation acc. to the currentDecree for the Installation of Heating Systems isprovided.
The accessories (1 plug, 2 fastening plugs) areintegrated in the insulation of supply unit Fusio-therm®-distribution block with insulation tray« (Art.-No. 30130, see picture).
hot water
return
hot water
cold water
Fusio_Kapitel4_E 29.01.2007 10:39 Uhr Seite 23
-4.24-
44Installation Principles
The flow and return connections of heating pipes to the aquatherm®-distribution block are with Fusiotherm®-or Fusiotherm®-composite pipes of an external diameter of 20 mm. Used in conjunction withthe aquatherm®-connecting bend (Art.-No. 85120) and the aquatherm®-radiator valves (Art.-No. 85102or 85106), the outgoing 16 mm pipe connections are ideal for radiator connections.
It is of no importance, where the heating flow or return is connected to the aquatherm®-distributionblock. A simply turning of the distribution block adapts it to the appropriate specification.
aquatherm®-distribution block: Example of applications - heating
return
flow
return
flow
Fusio_Kapitel4_E 29.01.2007 10:39 Uhr Seite 24
CChhaapptteerr 55::Planning
DIN 1988 T 3
Principles of calculationCalculation guide / software
Calculated flows
Peak flow rateMinimum flow pressure
Maximum flow rate
Pipe friction factor Fusiotherm® - and climatherm pipe system
Coefficient of loss ζ Fusiotherm®-fittingsCoefficient of loss ζ Fusiotherm®-distribution block
aaqq
uuaa
tthhee
rrmm
Registerblätter_engl 29.01.2007 11:18 Uhr Seite 5
DIN 1988 T3
Part 3 of the DIN 1988 (Technical Rules for PotableWater Installations) specifies the calculation princi-ples for the determining of the pipe diameter.
The determining of the pipe diameter is basedon the calculation of the pressure loss in pipes.
Beside the diameter the pressure loss depends onthe length of the pipe, the pipe material and onthe flow rate, dependent on the quantity andsize of the water points to which the pipe isconnected.
The basis for determining the maximum flow rateshould be calculated on the desired flow rate ofeach water point. The simultaneous use resp. thepeak pressure of flow of an installation part hasto be determined by taking the calculationvalues from DIN 1988 T 3 as a basis.
Maximum flow rate
A further criterion for the selection of the pipediameter is the maximum permissible flow rate.Because of sonic reasons and for the limitationof water hammer, the calculated flow rate maynot exceed the values of the table below.
Principles of calculation
To determine the pipe diameter in potable wa-ter networks of buildings numerous principles ofcalculation are necessary. The revised versionof DIN 1988 provides a simplified and differen-tiated method of calculation.
The simplified method is suitable for clearly ar-ranged pipes i. e. in residential buildings. The dif-ferentiated method includes all pipes and localresistances and offers the highest accuracy as
well as the most accurate approximation of realoperating conditions. The determining of thepipe diameter requires the following data:
• Minimum gauge pressure of supply or pressure in flow direction behindpressure reducing or boosting valve
• Head variations
• Pressure loss due to apparatus i. e.watermeter, filter, softening installations etc.
• Minimum flow pressure of the waterpoint applied
• Pipe friction factor of the used pipe material
• Coefficients of loss for fittings and pipeconnections
Calculation guide / Software
The potable water network calculation acc. to DIN1988 is normally made with the assistance of soft-ware.
aquatherm offers the independent and easy touse calculation programm “liNear”, which canbe ordered directly with – or without – training ataquatherm.
For our Dendrit-Customers:
aquatherm naturally still offers you qualified support with your Dendrit-Software.
For both, liNear and Dendrit, please call our information service:
+49(0)2722 950-111/116.
We like to help you!
-5.01-
55Planning
max. calculated flowrate at run
� 15 min. � 15 min.m/s m/s
Section of the
installation
Connecting pipes 2 2
Service pipes: Parts with poor dragreducing passage 5 2
armatures (� 2.5) *
Parts with passagearmatures with a higher 2,5 2correction value loss **)
*) i. e. piston valves acc. to DIN 3500. ball cock.inclined valves acc. to DIN 3502 (from DN 20)
**) i. e. screw-down stop globe valves acc. to DIN 3512
Software-Service
Fusio_Kapitel5_E 29.01.2007 10:51 Uhr Seite 1
Calculated flows of common water points
-5.02-
55Planning
Comment: All other water points and apparatus of the above type with larger armatu-re passages or minimum pressures of flow have to be considered with determining thepipe diameter acc. to the manifacturer`s instructions.
1) The calculated flows of mixed water points are based on 15 °C for cold potable water and 60 °C for hotpotable water.
2) In case of taps without air inlet (airator) and with hose screw. the loss of pressure in the hose pipe (up to 10 m length) and in the connected apparatus (i.e. lawn sprinkler) is considered over the minimum pressure of flow. The minimum pressure of flow is increased by 1.0 bar to 1.5 bar.
3) In case of fully opened flow control valve.
DN 15
Type of water point
Minimumflow
pressurepmin Fl
bar
0.5
0.5
0.5
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.2
1.2
0.4
1.0
1.0
1.0
1.0
Taps:
without air inlet (airator) 2)
without air inlet (airator) 2)
without air inlet (airator) 2)
with air inlet (airator)
with air inlet (airator)
Mixing battery for:
Shower-bathes
Bath-tubs
Kitchen sinks
Washstands
Bidets
Flush valves acc. toDIN 3265 Part 1
Flush valves urinals
DN 15
DN 20
DN 25
DN 10
DN 15
DN 15
DN 15
DN 15
DN 15
DN 15
DN 15
DN 20
DN 25
DN 15
–
–
–
–
–
0.15
0.15
0.07
0.07
0.07
0.15
0.15
0.07
0.07
0.07
–
–
–
–
–
–
–
–
–
–
–
0.30
–
–
–
–
–
–
–
–
–
–
–
0.30
0.30
0.50
1.00
0.15
0.15
0.70
1.00
1.00
0.30
0.20
0.15
0.25
–
Designation l/s l/s l/s
mixed water 1)
VRcold
VRwarm
only cold or heated potable
water
VR
Shower heads for purificati-on showers
Domestic dish washers
Domestic washing machine
DN 15
DN 15
0.5 – – 0.13
1.0 – – 0.10 3)Electro boiler DN 15
Calculated flow on taking:
DN 15 0.10 0.10
Mixing battery1.0
Flushing- box DIN 19542
DN 20
Fusio_Kapitel5_E 29.01.2007 10:51 Uhr Seite 2
Determination of the peak flow rate Vs from the total flow∑VR for buildings acc. to DIN 1988 Teil 3 VS = 0.682 · (∑VR)0.45 – 0.14 [l/s]
-5.03-
55Planning
This
tab
le is
va
lid,i
f th
e c
alc
ula
ted
flo
w V
Ro
f th
e re
spe
ctiv
e w
ate
r po
ints
is le
ss th
an
0.5
l/s.0.03
0.04
0.06
0.07
0.08
0.09
0.10
0.13
0.15
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
0.46
0.48
0.50
0.52
0.54
0.56
0.58
0.60
0.62
0.64
0.66
0.68
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
∑VR VS VS VS VS VS VS VS VS∑VR ∑VR ∑VR ∑VR ∑VR ∑VR ∑VR
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
1.54
1.56
1.58
1.60
1.62
1.64
1.66
1.68
1.70
1.72
1.74
1.76
1.78
1.80
1.82
1.84
1.86
1.88
1.90
1.92
1.94
1.96
1.98
2.00
2.02
2.04
2.06
2.08
2.10
2.12
2.14
2.16
2.18
2.20
2.22
2.24
2.26
2.28
2.30
2.32
2.34
2.36
2.38
2.40
2.42
2.44
2.46
2.48
2.50
2.52
2.54
2.56
2.58
2.60
2.62
2.64
2.66
2.68
2.70
2.72
2.74
2.76
2.78
2.80
2.82
2.84
2.86
2.88
2.90
2.92
2.94
2.96
2.98
3.00
3.02
3.04
3.06
3.08
3.10
3.12
3.14
3.16
3.18
3.20
3.22
3.24
3.26
3.28
3.30
3.32
3.34
3.36
3.38
3.40
3.42
3.44
3.46
3.48
3.50
3.52
3.54
3.56
3.58
3.60
3.62
3.64
3.66
3.68
3.70
3.72
3.74
3.76
3.78
3.80
3.82
3.84
3.86
3.88
3.90
3.92
3.94
3.96
3.98
4.00
4.02
4.04
4.06
4.08
4.10
4.12
4.14
4.16
4.18
4.20
4.22
4.24
4.26
4.28
4.30
4.32
4.34
4.36
4.38
4.40
4.42
4.44
4.46
4.48
4.50
4.52
4.54
4.56
4.58
4.60
4.62
4.64
4.66
4.68
4.70
4.72
4.74
4.76
4.78
4.80
4.82
4.84
4.86
4.88
4.90
4.92
4.94
4.96
4.98
5.00
5.10
5.20
5.30
5.40
5.50
5.60
5.70
5.80
5.90
6.00
6.10
6.20
6.30
6.40
6.50
6.60
6.70
6.80
6.90
7.00
7.10
7.20
7.30
7.40
7.50
7.60
7.70
7.80
7.90
8.00
8.10
8.20
8.30
8.40
8.50
8.60
8.70
8.80
8.90
9.00
9.10
9.20
9.30
9.40
9.50
9.60
9.70
9.80
9.90
10.00
10.10
10.20
10.30
10.40
10.50
10.60
10.70
10.80
10.90
11.00
11.10
11.20
11.30
11.40
11.50
11.60
11.70
11.80
11.90
12.00
12.10
12.20
12.30
12.40
12.50
12.60
12.70
12.80
12.90
13.00
13.10
13.20
13.30
13.40
13.50
13.60
13.70
13.80
13.90
14.00
14.10
14.20
14.30
14.40
14.50
14.60
14.70
14.80
14.90
15.00
15.10
15.20
15.30
15.40
15.50
15.60
15.70
15.80
15.90
16.00
16.10
16.20
16.30
16.40
16.50
16.60
16.70
16.80
16.90
17.00
17.10
17.20
17.30
17.40
17.50
17.60
17.70
17.80
17.90
18.00
18.10
18.20
18.30
18.40
18.50
18.60
18.70
18.80
18.90
19.00
19.10
19.20
19.30
19.40
19.50
19.60
19.70
19.80
19.90
20.00
0.00
0.02
0.05
0.07
0.08
0.09
0.10
0.13
0.15
0.19
0.21
0.22
0.23
0.24
0.26
0.27
0.28
0.29
0.30
0.31
0.32
0.33
0.34
0.35
0.36
0.37
0.38
0.39
0.39
0.40
0.41
0.42
0.43
0.43
0.44
0.45
0.46
0.46
0.47
0.48
0.48
0.49
0.50
0.50
0.51
0.52
0.52
0.53
0.54
0.54
0.55
0.55
0.56
0.57
0.57
0.58
0.58
0.59
0.59
0.60
0.61
0.61
0.62
0.62
0.63
0.63
0.64
0.64
0.65
0.65
0.66
0.66
0.67
0.67
0.68
0.68
0.69
0.69
0.70
0.70
0.71
0.71
0.72
0.72
0.73
0.73
0.74
0.74
0.74
0.75
0.75
0.76
0.76
0.77
0.77
0.77
0.78
0.78
0.79
0.79
0.80
0.80
0.80
0.81
0.81
0.82
0.82
0.82
0.83
0.83
0.84
0.84
0.84
0.85
0.85
0.86
0.86
0.86
0.87
0.87
0.88
0.88
0.88
0.89
0.89
0.89
0.90
0.90
0.90
0.91
0.91
0.92
0.92
0.92
0.93
0.93
0.93
0.94
0.94
0.94
0.95
0.95
0.95
0.96
0.96
0.96
0.97
0.97
0.97
0.98
0.98
0.98
0.99
0.99
0.99
1.00
1.00
1.00
1.01
1.01
1.01
1.02
1.02
1.02
1.03
1.03
1.03
1.04
1.04
1.04
1.05
1.05
1.05
1.06
1.06
1.06
1.06
1.07
1.07
1.07
1.08
1.08
1.08
1.09
1.09
1.09
1.09
1.10
1.10
1.10
1.11
1.11
1.11
1.12
1.12
1.12
1.12
1.13
1.13
1.13
1.14
1.14
1.14
1.14
1.15
1.15
1.15
1.16
1.16
1.16
1.16
1.17
1.17
1.17
1.17
1.18
1.18
1.18
1.19
1.19
1.19
1.19
1.20
1.20
1.20
1.20
1.21
1.21
1.21
1.22
1.22
1.22
1.22
1.23
1.23
1.23
1.23
1.24
1.24
1.24
1.24
1.25
1.25
1.25
1.25
1.26
1.26
1.26
1.26
1.27
1.28
1.29
1.30
1.32
1.33
1.34
1.35
1.36
1.38
1.39
1.40
1.41
1.42
1.43
1.44
1.45
1.47
1.48
1.49
1.50
1.51
1.52
1.53
1.54
1.55
1.56
1.57
1.58
1.59
1.60
1.61
1.62
1.63
1.64
1.65
1.66
1.67
1.67
1.68
1.69
1.70
1.71
1.72
1.73
1.74
1.75
1.76
1.76
1.77
1.78
1.79
1.80
1.81
1.82
1.82
1.83
1.84
1.85
1.86
1.87
1.87
1.88
1.89
1.90
1.91
1.91
1.92
1.93
1.94
1.95
1.95
1.96
1.97
1.98
1.99
1.99
2.00
2.01
2.02
2.02
2.03
2.04
2.05
2.05
2.06
2.07
2.07
2.08
2.09
2.10
2.10
2.11
2.12
2.12
2.13
2.14
2.15
2.15
2.16
2.17
2.17
2.18
2.19
2.19
2.20
2.21
2.21
2.22
2.23
2.23
2.24
2.25
2.25
2.26
2.27
2.27
2.28
2.29
2.29
2.30
2.31
2.31
2.32
2.33
2.33
2.34
2.35
2.35
2.36
2.36
2.37
2.38
2.38
2.39
2.40
2.40
2.41
2.41
2.42
2.43
2.43
2.44
2.44
2.45
2.46
2.46
2.47
2.47
2.48
2.49
Fusio_Kapitel5_E 29.01.2007 10:51 Uhr Seite 3
-5.04-
55Planning
Determination of the peak flow rate Vs from the total flow∑VR for buildings acc. to DIN 1988 Part 3 VS = 1.7 · (∑VR)0.21 – 0.7 [l/s]
This
tab
le is
va
lid,i
f th
e c
alc
ula
ted
flo
w V
Ro
f th
e re
spe
ctiv
e w
ate
r po
ints
is m
ore
tha
n 0
.5 l/
s.
10.10
10.20
10.30
10.40
10.50
10.60
10.70
10.80
10.90
11.00
11.10
11.20
11.30
11.40
11.50
11.60
11.70
11.80
11.90
12.00
12.10
12.20
12.30
12.40
12.50
12.60
12.70
12.80
12.90
13.00
13.10
13.20
13.30
13.40
13.50
13.60
13.70
13.80
13.90
14.00
14.10
14.20
14.30
14.40
14.50
14.60
14.70
14.80
14.90
15.00
15.10
15.20
15.30
15.40
15.50
15.60
15.70
15.80
15.90
16.00
16.10
16.20
16.30
16.40
16.50
16.60
16.70
16.80
16.90
17.00
17.10
17.20
17.30
17.40
17.50
17.60
17.70
17.80
17.90
18.00
18.10
18.20
18.30
18.40
18.50
18.60
18.70
18.80
18.90
19.00
19.10
19.20
19.30
19.40
19.50
19.60
19.70
19.80
19.90
20.00
1.00
1.05
1.10
1.15
1.20
1.25
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.65
1.70
1.75
1.80
1.85
1.90
2.00
2.10
2.20
2.30
2.40
2.50
2.60
2.70
2.80
2.90
3.00
3.10
3.20
3.30
3.40
3.50
3.60
3.70
3.80
3.90
4.00
4.10
4.20
4.30
4.40
4.50
4.60
4.70
4.80
4.90
5.00
∑VR VS VS VS VS VS VS VS VS∑VR ∑VR ∑VR ∑VR ∑VR ∑VR ∑VR
5.10
5.20
5.30
5.40
5.50
5.60
5.70
5.80
5.90
6.00
6.10
6.20
6.30
6.40
6.50
6.60
6.70
6.80
6.90
7.00
7.10
7.20
7.30
7.40
7.50
7.60
7.70
7.80
7.90
8.00
8.10
8.20
8.30
8.40
8.50
8.60
8.70
8.80
8.90
9.00
9.10
9.20
9.30
9.40
9.50
9.60
9.70
9.80
9.90
10.00
22.40
24.80
27.20
29.60
32.00
34.40
36.80
39.20
41.60
44.00
46.40
48.80
51.20
53.60
56.00
58.40
60.80
63.20
65.60
68.00
70.40
72.80
75.20
77.60
80.00
82.40
84.80
87.20
89.60
92.00
94.40
96.80
99.20
101.60
104.00
106.40
108.80
111.20
113.60
116.00
118.40
120.80
123.20
125.60
128.00
130.40
132.80
135.20
137.60
140.00
142.40
144.80
147.20
149.60
152.00
154.40
156.80
159.20
161.60
164.00
166.40
168.80
171.20
173.60
176.00
178.40
180.80
183.20
185.60
188.00
190.40
192.80
195.20
197.60
200.00
202.40
204.80
207.20
209.60
212.00
214.40
216.80
219.20
221.60
224.00
226.40
228.80
231.20
233.60
236.00
238.40
240.80
243.20
245.60
248.00
250.40
252.80
255.20
257.60
260.00
262.40
264.80
267.20
269.60
272.00
274.40
276.80
279.20
281.60
284.00
286.40
288.80
291.20
293.60
296.00
298.40
300.80
303.20
305.60
308.00
310.40
312.80
315.20
317.60
320.00
322.40
324.80
327.20
329.60
332.00
334.40
336.80
339.20
341.60
344.00
346.40
348.80
351.20
353.60
356.00
358.40
360.80
363.20
365.00
368.00
370.40
372.80
375.20
377.60
380.00
382.40
384.80
387.20
389.60
392.00
394.40
396.80
399.20
401.60
404.00
406.40
408.80
411.20
413.60
416.00
418.40
420.80
423.20
425.60
428.00
430.40
432.80
435.20
437.60
440.00
442.40
444.80
447.20
452.00
454.40
456.80
459.20
461.60
464.00
466.40
468.80
471.20
473.60
476.00
478.40
480.80
483.20
485.60
488.00
490.40
492.40
492.80
495.20
497.60
500.00
1.00
1.02
1.03
1.05
1.07
1.08
1.10
1.11
1.12
1.14
1.15
1.16
1.18
1.19
1.20
1.21
1.22
1.23
1.25
1.27
1.29
1.31
1.32
1.34
1.36
1.38
1.39
1.41
1.43
1.44
1.46
1.47
1.48
1.50
1.51
1.52
1.54
1.55
1.56
1.57
1.59
1.60
1.61
1.62
1.63
1.64
1.65
1.66
1.67
1.68
1.69
1.70
1.71
1.72
1.73
1.74
1.75
1.76
1.77
1.78
1.79
1.79
1.80
1.81
1.82
1.83
1.83
1.84
1.85
1.86
1.87
1.87
1.88
1.89
1.90
1.90
1.91
1.92
1.92
1.93
1.94
1.94
1.95
1.96
1.96
1.97
1.98
1.98
1.99
2.00
2.00
2.01
2.02
2.02
2.03
2.03
2.04
2.05
2.05
2.06
2.06
2.07
2.07
2.08
2.09
2.09
2.10
2.10
2.11
2.11
2.12
2.12
2.13
2.13
2.14
2.14
2.15
2.15
2.16
2.16
2.17
2.17
2.18
2.18
2.19
2.19
2.20
2.20
2.21
2.21
2.22
2.22
2.23
2.23
2.24
2.24
2.25
2.25
2.25
2.26
2.26
2.27
2.27
2.28
2.28
2.29
2.29
2.29
2.30
2.30
2.31
2.31
2.31
2.32
2.32
2.33
2.33
2.34
2.34
2.34
2.35
2.35
2.35
2.36
2.36
2.37
2.37
2.37
2.38
2.38
2.39
2.39
2.39
2.40
2.40
2.40
2.41
2.41
2.42
2.42
2.42
2.43
2.43
2.43
2.44
2.44
2.44
2.45
2.45
2.45
2.46
2.46
2.47
2.47
2.47
2.48
2.48
2.48
2.49
2.49
2.57
2.64
2.70
2.76
2.82
2.87
2.92
2.97
3.02
3.06
3.11
3.15
3.19
3.22
3.26
3.29
3.33
3.36
3.39
3.42
3.45
3.48
3.51
3.54
3.57
3.59
3.62
3.64
3.67
3.69
3.72
3.74
3.76
3.79
3.81
3.83
3.85
3.87
3.89
3.91
3.93
3.95
3.97
3.99
4.01
4.03
4.05
4.06
4.08
4.10
4.12
4.13
4.15
4.17
4.18
4.20
4.21
4.23
4.25
4.26
4.28
4.29
4.31
4.32
4.34
4.35
4.36
4.38
4.39
4.41
4.42
4.43
4.45
4.46
4.47
4.49
4.50
4.51
4.52
4.54
4.55
4.56
4.57
4.58
4.60
4.61
4.62
4.63
4.64
4.66
4.67
4.68
4.69
4.70
4.71
4.72
4.73
4.74
4.75
4.77
4.78
4.79
4.80
4.81
4.82
4.83
4.84
4.85
4.86
4.87
4.88
4.89
4.90
4.91
4.92
4.93
4.93
4.94
4.95
4.96
4.97
4.98
4.99
5.00
5.01
5.02
5.03
5.04
5.04
5.05
5.06
5.07
5.08
5.09
5.10
5.10
5.11
5.12
5.13
5.14
5.15
5.15
5.16
5.17
5.18
5.19
5.19
5.20
5.21
5.22
5.23
5.23
5.24
5.25
5.26
5.26
5.27
5.28
5.29
5.29
5.30
5.31
5.32
5.32
5.33
5.34
5.35
5.35
5.36
5.37
5.38
5.38
5.39
5.40
5.40
5.41
5.42
5.42
5.43
5.44
5.44
5.45
5.46
5.47
5.47
5.48
5.49
5.49
5.50
5.51
5.51
5.52
5.52
5.53
5.54
5.54
5.55
5.56
5.56
5.57
Fusio_Kapitel5_E 29.01.2007 10:51 Uhr Seite 4
Pipe friction factor R and calculated flow rate v in dependence on the volumetric current V
.
Fusiotherm®-pipe SDR 11Temperature: 20 °C Roughness: 0.0070 mm Density: 998.2 kg/m3 Viscosity: 1.004 x 10-6 m2/s
20°
-5.05-
55Planning
V.
= volumetric current [l/s] R = pressure gradient [mbar/m] v = flow rate [m/s]
acc. to DIN : DIN 8077/78/DIN EN ISO 15874-2Registr.-No. : DVGW DW-8501
AS2120/AU2224ÖVGW W 1.110
Form supplied: 4 m straight lengths also* in coilsPacking Unit : in meterColour : green
DVGW-System Certification:including fittings, connection pieces and connection technique
Fields of application: The relation between working temperature,pressure load and service years can be found inchapter 1.
di
d
s
10
12
15
20
25
32
40
50
60
65
16 mm1)
20 mm
25 mm
32 mm
40 mm
50 mm
63 mm
75 mm
90 mm
110 mm
16 mm
20 mm
25 mm
l/m kg/m
Weigth
0.088
0.137
0.216
0.353
0.555
0.876
1.385
1.963
2.826
4.229
0.088
0.137
0.216
2.7
3.4
4.2
5.4
6.7
8.3
10.5
12.5
15.0
18.3
2.7
3.4
4.2
Art.-No. Dimensiond
DiameterPipe Wallthickness
Internaldiameter
mm mm mms di
Watercontent
10006
10008
10010
10012
10014
10016
10018
10020
10022
10024
100
100
100
40
40
20
20
20
12
8
100
100
100
16
20
25
32
40
50
63
75
90
110
16
20
25
10.6
13.2
16.6
21.2
26.6
33.4
42.0
50.0
60.0
73.4
10.6
13.2
16.6
0.110
0.172
0.266
0.434
0.671
1.040
1.650
2.360
3.360
5.010
0.110
0.172
0.266
DN
10
12
15
10106
10108
10110
The following items * are supplied in coils:
Important! Only weld diameter 16 mm with application of pipe supporting sleeve Art.-No. 10186.
Packingunit
Fusio_Kapitel6_E 29.01.2007 10:57 Uhr Seite 1
-6.02-
66Product Range
Important! Only weld diameter 16 mm with application of pipe supporting sleeve Art.-No. 85110.
Fusiotherm®-pipe SDR 7.4
Material : Fusiolen® PP-R (80)
Pipe serie : SDR 7.4 / S 2.5
acc. to DIN : DIN 8077/78/DIN EN ISO 15874-2Registr.-No. : SKZ A 175
Form supplied : 4 m straight lengths also* in coils
Packing unit : in meterColour : green
Fields of application: The relation between working temperature,pressure load and service years can be found in chapter 1.
di
d
s
12
15
20
25
32
40
40
50
65
80
*16 mm
20 mm
25 mm
32 mm
40 mm
50 mm
63 mm
75 mm
90 mm
110 mm
16 mm
20 mm
l/m kg/m
Weight
0.106
0.163
0.254
0.423
0.660
1.029
1.647
2.323
3.358
4.999
0.106
0.163
2.2
2.8
3.5
4.4
5.5
6.9
8.6
10.3
12.3
15.1
2.2
2.8
Art.-No. Dimensiond
DiameterPipe Wallthickness
Internaldiameter
mm mm mms di
Watercontent
10806
10808
10810
10812
10814
10816
10818
10820
10822
10824
100
100
100
40
40
20
20
20
12
8
100
100
16
20
25
32
40
50
63
75
90
110
16
20
11.6
14.4
18.0
23.2
29.0
36.2
45.8
54.4
65.4
79.8
11.6
14.4
0.095
0.148
0.230
0.370
0.575
0.896
1.410
2.010
2.870
4.300
0.095
0.148
DN
12
15
10906
10908
The following items * are supplied in coils:
Packingunit
Fusio_Kapitel6_E 29.01.2007 10:57 Uhr Seite 2
-6.03-
66Product Range
Fusiotherm®-pipe SDR 11
Material : Fusiolen® PP-R (80)
Pipe serie : SDR 11 / S 5
acc. to DIN : DIN 8077/78, MP 52 (Spec 402)Registr.-No. : SKZ A 175
Form supplied : 4 m straight lengths also* in coils
Packing unit : LE in MeterColour : green/4 blue stripes
Fields of application:I.a.: cold water and rain water pipes.
The relation between working temperature,pressure load and service years can be found in chapter 1.
l/m kg/m
Weight
DimensionPacking
Unitd
Diameter Whallthickness
Internaldiameter
mm mm mms di
Watercontent
DNArt.-No.
Pipe
15
20
25
32
40
50
50
65
80
100
125
150
200
20 mm
25 mm
32 mm
40 mm
50 mm
63 mm
75 mm
90 mm
110 mm
125 mm
160 mm
200 mm
250 mm
0.206
0.327
0.539
0.835
1.307
2.075
2.961
4.254
6.362
8.203
13.437
21.010
32.861
1.9
2.3
2.9
3.7
4.6
5.8
6.8
8.2
10.0
11.4
14.6
18.2
22.7
10208
10210
10212
10214
10216
10218
10220
10222
10224
10226
10230
10234
10238
20
25
32
40
50
63
75
90
110
125
160
200
250
16.2
20.4
26.2
32.6
40.8
51.4
61.4
73.6
90.0
102.2
130.8
163.6
204.6
0.107
0.164
0.261
0.412
0.638
1.010
1.410
2.030
3.010
3.910
6.380
9.950
15.500
20 mm
25 mm
32 mm
0.206
0.327
0.539
1.9
2.3
2.9
100
100
50
20
25
32
16.2
20.4
26.2
0.107
0.164
0.261
15
20
25
The following items * are supplied in coils:
10308*
10310*
10312*
100
100
40
40
20
20
20
12
8
4
4
4
4
Fusio_Kapitel6_E 29.01.2007 10:57 Uhr Seite 3
-6.04-
66aquatherm-Faser Composite Pipe Technology
Fusiotherm®-faser composite pipe
Composed of Fusiolen® PP-R (80) and a specialfaser filling in the middle layer of the materialFusiolen® PP-R (80).
The advantages:
•Resistant against corrosion
•The linear expansion has been reduced by 75%
•The flow has been increased by 20% at same loading capacity due to biggerinner diameter
•High stability and carrying capacity
•High impact strength
•Easy processing: simply cut and weld
Various applications to:
•Cold and hot potable water application
•Heating systems
•Rainwater application
•Compressed air systems
•Swimming pool installations
•Pipelines for industrial use
The favourable, resistant and innovative pipetechnology has proven itself worldwide in morethan 70 countries.
Australia I Albania l Austria l AlgeriaBelgium I Bosnia Hercegovina I Botswana Brazil I BulgariaCanada I China l Corea l Croatia Cuba l Czech RepublikDenmark l Dominicain RepublicEgypt l Estonia Faroer Island I Finland l FranceGeorgia I Germany I Great Britain I GreeceHungaria l Hong KongIceland l India I Ireland l Israel l ItalyJapanKorea l Katar l Kuwait l KazachstanLatvia l Libanon l Luxembourg l LithuaniaMalta I Maroc l Moldavia I MontenegroNamibia I Netherlands I New Zealand I NorwayOman Poland I Portugal I PhilippinesQatarRomania I RussiaSaudi Arabia I Serbia I SingaporeSlovenia l Slovak Republic I Spain I South AfricaSri Lanka I Switzerland I Sweden I SyriaTurkey I Thailand I TunesiaUkraine I USA U.A.E.Vietnam
aquatherm-Faser Composite Pipe Technology
Fusio_Kapitel6_E 29.01.2007 10:57 Uhr Seite 4
-6.05-
66Product Range
di
d
s
Fusiotherm® -faser composite pipe SDR 7.4
Material : Fusiolen® PP-R (80)faser composite
acc. to : SKZSKZ-No. : A 314
Pressure ranking: PN 20 company standardForm supplied : 4 m straight lenghtsPacking unit : in meterColour : green / 4 moss-green stripes
mechanically stabilized through a faser mix inte-grated in the middle layer of the Fusiolen® PP-R (80)
Identification:4 moss-green stripes
Fields of application: The relation between working temperature,pressure load and service years can be found in chapter 1.
Weight
Art.-No. Dimension PackingUnti
d
DiameterPipe Wall thickness
Internal diameter
mm mm mms di
Watercontent
DNkg/ml/m
2.8
3.5
4.4
5.5
6.9
8.6
10.3
12.3
15.1
17.1
21.9
27.4
34.2
100
100
40
40
20
20
20
12
8
4
4
4
4
20
25
32
40
50
63
75
90
110
125
160
200
250
15
20
25
32
40
50
50
65
80
-
125
150
175
0.163
0.254
0.423
0.660
1.029
1.647
2.323
3.358
4.999
6.472
10.599
16.550
25.888
14.4
18.0
23.2
29.0
36.2
45.8
54.4
65.4
79.8
90.8
116.2
145.2
181.6
0.158
0.246
0.394
0.613
0.955
1.500
2.135
3.058
4.576
5.891
9.628
15.051
23.479
70708
70710
70712
70714
70716
70718
70720
70722
70724
70726
70730
70734
70738
20 mm
25 mm
32 mm
40 mm
50 mm
63 mm
75 mm
90 mm
110 mm
125 mm
160 mm
200 mm
250 mm
Fusio_Kapitel6_E 29.01.2007 10:57 Uhr Seite 5
-6.06-
66Product Range
Fusiotherm®--faser composite pipeSDR 7.4 UV
Material : Fusiolen® PP-R (80) faser composite
acc. to : SKZSKZ-No. : A 314
Pressure rating: PN 20 company standardForm supplied : 4 m straight lengthsPacking unit : in meterColour : outside black, inside green
Resistant against UV-rays: Mechanically stabilized through a faser mix inte-grated in the middle layer of Fusiolen® PP-R (80)
Identification:outside black, inside green
Fields of application: The relation between working temperature,pressure load and service years can be found in chapter 1.
sgs
dg
15
20
25
32
40
50
50
65
80
80
20 mm
25 mm
32 mm
40 mm
50 mm
63 mm
75 mm
90 mm
110 mm
125 mm
l/m kg/m
Weight
0.163
0.254
0.423
0.660
1.029
1.647
2.323
3.358
4.999
6.472
2.8
3.5
4.4
5.5
6.9
8.6
10.3
12.3
15.1
17.1
Art.-No. Dimension PUd
DiameterPipe Wallthickness
Internaldiameter
(d)total
(s)total
mm mm mm mms di sg
Watercontent
70758
70760
70762
70764
70766
70768
70770
70772
70774
70776
100
100
40
40
20
20
20
12
8
4
20
25
32
40
50
63
75
90
110
125
14.4
18.0
23.2
29.0
36.2
45.8
54.4
65.4
79.8
90.8
21.9
27.0
34.1
42.2
52.3
65.4
77.4
93.0
113.6
128.6
0.211
0.316
0.488
0.733
1.108
1.697
2.363
3.400
5.093
6.450
DNmm
3.7
4.5
5.4
6.6
8.0
9.8
11.5
13.8
16.9
18.9
Fusio_Kapitel6_E 29.01.2007 10:57 Uhr Seite 6
Fusiotherm®--stabi composite pipeSDR 7.4
Material : Fusiolen® PP-R (80)layer with aluminium
also * in coilsPacking unit : in meterColour : green
mechanically stabilized through integrated aluminium-layer
Identification:evenly perforated surface
DVGW-Certification for all nominal diameter (Ø 16-110 mm)
Fields of application: The relation between working temperature,pressure load and service years can be found in chapter 1.
-6.07-
66Product Range
sg
di
d
s
dg
100
dg
12
15
20
25
32
40
40
50
65
80
16 mm
20 mm
25 mm
32 mm
40 mm
50 mm
63 mm
75 mm
90 mm
110 mm
l/m kg/m
Weight
0.106
0.163
0.254
0.415
0.651
1.029
1.632
2.306
3.317
4.974
2.2
2.8
3.5
4.5
5.6
6.9
8.7
10.4
12.5
15.2
Art.-No. Dimensiond
DiameterPipe Wallthickness
internaldiameter
(d)total
(s)total
mm mm mm mms di sg
Watercontent
70806
70808
70810
70812
70814
70816
70818
70820
70822
70824
100
100
100
40
40
20
20
20
12
8
16
20
25
32
40
50
63
75
90
110
11.6
14.4
18.0
23.0
28.8
36.2
45.6
54.2
65.0
79.6
17.6
21.9
27.0
34.1
42.2
52.3
65.4
77.4
93.0
113.6
0.150
0.219
0.322
0.499
0.739
1.095
1.677
2.320
3.339
4.949
DN
The following item * is supplied in coils:
70856 16 mm 16 11.6 17.8 3.0 0.106 0.150 122.2
mm
3.0
3.6
4.4
5.4
6.6
7.9
9.7
11.4
13.5
16.7
Packingunit
Fusio_Kapitel6_E 29.01.2007 10:57 Uhr Seite 7
Product Range
Material : Fusiolen® PP-R (80) C
Pipe series : Art.-No. 2010208-2010310 = SDR 11
Form supplied: 4 m straight length also* in coils
Packing unit : PU in meterColour : blue/4 green stripes
Fields of application:For chilled/hot water and heating systems with amax. pressure of 10 bars and operating tempe-rature of -20°C up to +20°C. Temperatures up to90°C can be found in the table of permissibleworking pressures (chapter 1).
Form supplied: 4 m straight lengthPacking unit : PU in meterColour : blue/4 green stripes
Mechanically stabilized through a faser mixintegrated in the middle layer of the PP-R(80).
Fields of application:For chilled/hot water and heating systems with amax. pressure of 10 bars and operating tempe-rature of -20°C up to +20°C. Temperatures up to90°C can be found in the table of permissibleworking pressures (chapter 1).
Product Range
climatherm-faser composite pipe
did
s
15
20
25
32
40
50
65
80
80
100
125
150
200
l/m kg/m
Weight
0.163
0.254
0.539
0.834
1.307
2.074
2.959
4.252
6.359
8.199
13.430
21.01
32.861
2.8
3.5
2.9
3.7
4.6
5.8
6.8
8.2
10.0
11.4
14.6
18.2
22.7
Dia-meterSDR LE
d
Diameter Wallthickness
Internaldiameter
mm mm mms di
Water content
2070708
2070710
2070112
2070114
2070116
2070118
2070120
2070122
2070124
2070126
2070130
2070134
2070138
20
25
32
40
50
63
75
90
110
125
160
200
250
14.4
18.0
26.2
32.6
40.8
51.4
61.4
73.6
90.0
102.2
130.8
163.6
204.6
0.156
0.243
0.281
0.434
0.672
1.061
1.479
2.142
3.171
4.114
6.725
10.475
16.301
DN
100
100
40
40
20
20
20
12
8
4
4
4
4
Art.-No.
Pipes
20 mm
25 mm
32 mm
40 mm
50 mm
63 mm
75 mm
90 mm
110 mm
125 mm
160 mm
200 mm
250 mm
6.09
7,4
7,4
11
11
11
11
11
11
11
11
11
11
11
Fusio_Kapitel6_E 31.01.2007 15:26 Uhr Seite 9
-6.10-
66Fittings
Fusiotherm®-socket
Fusiotherm®-reducer
11006 16 mm 10 pc 1 0.008
11008 20 mm 10 pc 1 0.011
11010 25 mm 10 pc 1 0.018
11012 32 mm 5 pc 1 0.027
11014 40 mm 5 pc 1 0.043
11016 50 mm 5 pc 1 0.087
11018 63 mm 1 pc 1 0.125
11020 75 mm 1 pc 1 0.208
11022 90 mm 1 pc 1 0.332
11024 110 mm 1 pc 1 0.592
11026 125 mm 1 pc 1 0.809
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
11109 20/ 16 mm 10 pc 1 0.009
11110 25/ 16 mm 10 pc 1 0.012
11112 25/ 20 mm 10 pc 1 0.013
11114 32/ 20 mm 5 pc 1 0.016
11116 32/ 25 mm 5 pc 1 0.021
11118 40/ 20 mm 5 pc 1 0.026
11120 40/ 25 mm 5 pc 1 0.034
11122 40/ 32 mm 5 pc 1 0.035
11124 50/ 20 mm 5 pc 1 0.044
11126 50/ 25 mm 5 pc 1 0.042
11128 50/ 32 mm 5 pc 1 0.052
11130 50/ 40 mm 5 pc 1 0.057
11131 63/ 20 mm 1 pc 1 0.074
11132 63/ 25 mm 1 pc 1 0.069
11134 63/ 32 mm 1 pc 1 0.084
11136 63/ 40 mm 1 pc 1 0.092
11138 63/ 50 mm 1 pc 1 0.116
11143 75/ 20 mm 1 pc 1 0.110
11144 75/ 25 mm 1 pc 1 0.109
11145 75/ 32 mm 1 pc 1 0.131
11139 75/ 40 mm 1 pc 1 0.132
11140 75/ 50 mm 1 pc 1 0.156
11142 75/ 63 mm 1 pc 1 0.182
11151 90/ 50 mm 1 pc 1 0.207
11152 90/ 63 mm 1 pc 1 0.244
11153 90/ 75 mm 1 pc 1 0.288
11155 110/ 63 mm 1 pc 1 0.349
11157 110/ 75 mm 1 pc 1 0.404
11159 110/ 90 mm 1 pc 1 0.531
11161 125/ 75 mm 1 pc 1 0531
11163 125/ 90 mm 1 pc 1 0.531
11165 125/ 110 mm 1 pc 1 0.819
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusio_Kapitel6_E 29.01.2007 10:58 Uhr Seite 10
-6.11-
66Fittings
Fusiotherm®-reducing socket female/female
Fusiotherm®-elbow 90°
Fusiotherm®-elbow 90°female/male
11238 63/50 mm 1 pc 1 0.117
11242 75/63 mm 1 pc 1 0.181
11253 90/75 mm 1 pc 1 0.285
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-angle 90°
12106 16 mm 10 pc 1 0.011
12108 20 mm 10 pc 1 0.018
12110 25 mm 10 pc 1 0.025
12112 32 mm 5 pc 1 0.041
12114 40 mm 5 pc 1 0.071
12116 50 mm 5 pc 1 0.161
12118 63 mm 1 pc 1 0.277
12120 75 mm 1 pc 1 0.447
12122 90 mm 1 pc 1 0.802
12124 110 mm 1 pc 1 1.412
12126 125 mm 1 pc 1 1.964
12130 SDR 7.4 - 160 mm 1 pc 1 2.600
12131 SDR 11 - 160 mm 1 pc 1 1.650
12134 SDR 7.4 - 200 mm 1 pc 1 11.505
12135 SDR 11 - 200 mm 1 pc 1 8.093
12138 SDR 7.4 - 250 mm 1 pc 1 25.038
12139 SDR 11 - 250 mm 1 pc 1 17.57
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
12306 16 mm f/m 10 pc 1 0.011
12308 20 mm f/m 10 pc 1 0.018
12310 25 mm f/m 10 pc 1 0.025
12312 32 mm f/m 5 pc 1 0.041
12314 40 mm f/m 5 pc 1 0.071
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-reducer
11176 SDR 7.4 - 1 pc 1 0.809160/125 mm
11177 SDR 11 - 1 pc 1 0.709160/125 mm
11184 SDR 7.4 - 1 pc 1 1.590200/160 mm
11185 SDR 11 - 1 pc 1 1.122200/160 mm
11190 SDR 7.4 - 1 pc 1 3.206250/200 mm
11191 SDR 11 - 1 pc 1 2.255250/200 mm
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusio_Kapitel6_E 29.01.2007 10:58 Uhr Seite 11
-6.12-
66Fittings
12708 20 mm f/m 10 pc 1 0.014
12710 25 mm f/m 10 pc 1 0.018
12712 32 mm f/m 5 pc 1 0.036
12714 40 mm f/m 5 pc 1 0.057
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-elbow 45°
Fusiotherm®-elbow 45°female/male
Fusiotherm®-tee
12506 16 mm 10 pc 1 0.009
12508 20 mm 10 pc 1 0.014
12510 25 mm 10 pc 1 0.019
12512 32 mm 5 pc 1 0.035
12514 40 mm 5 pc 1 0.054
12516 50 mm 5 pc 1 0.115
12518 63 mm 1 pc 1 0.221
12520 75 mm 1 pc 1 0.343
12522 90 mm 1 pc 1 0.558
12524 110 mm 1 pc 1 0.995
12526 125 mm 1 pc 1 1.278
12530 SDR 7.4 - 160 mm 1 pc 1 1.898
12531 SDR 11 - 160 mm 1 pc 1 1.376
12534 SDR 7.4 - 200 mm 1 pc 1 8.522
12535 SDR 11 - 200 mm 1 pc 1 5.995
12538 SDR 7.4 - 250 mm 1 pc 1 19.277
12539 SDR 11 - 250 mm 1 pc 1 13.527
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
13106 16 mm 10 pc 1 0.015
13108 20 mm 10 pc 1 0.024
13110 25 mm 10 pc 1 0.033
13112 32 mm 5 pc 1 0.061
13114 40 mm 5 pc 1 0.089
13116 50 mm 5 pc 1 0.205
13118 63 mm 1 pc 1 0.368
13120 75 mm 1 pc 1 0.556
13122 90 mm 1 pc 1 0.968
13124 110 mm 1 pc 1 1.718
13126 125 mm 1 pc 1 2.671
13130 SDR 7.4 - 160 mm 1 pc 1 3.680
13131 SDR 11 - 160 mm 1 pc 1 2.780
13134 SDR 7.4 - 200 mm 1 pc 1 9.233
13135 SDR 11 - 200 mm 1 pc 1 6.495
13138 SDR 7.4 - 250 mm 1 pc 1 22.257
13139 SDR 11 - 250 mm 1 pc 1 15.548
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusio_Kapitel6_E 29.01.2007 10:58 Uhr Seite 12
-6.13-
66Fittings
Fusiotherm®-reducing tee
13506 20 x 16 x 16 mm 10 pc 1 0.026
13508 20 x 16 x 20 mm 10 pc 1 0.025
13510 20 x 20 x 16 mm 10 pc 1 0.025
13511 20 x 25 x 20 mm 10 pc 1 0.041
13512 25 x 16 x 16 mm 10 pc 1 0.043
13514 25 x 16 x 20 mm 10 pc 1 0.041
13516 25 x 16 x 25 mm 10 pc 1 0.038
13520 25 x 20 x 20 mm 10 pc 1 0.039
13522 25 x 20 x 25 mm 10 pc 1 0.036
13528 32 x 16 x 32 mm 5 pc 1 0.055
13532 32 x 20 x 20 mm 5 pc 1 0.082
13534 32 x 20 x 32 mm 5 pc 1 0.053
13540 32 x 25 x 32 mm 5 pc 1 0.064
13542 40 x 20 x 40 mm 5 pc 1 0.092
13544 40 x 25 x 40 mm 5 pc 1 0.089
13546 40 x 32 x 40 mm 5 pc 1 0.106
13547 50 x 20 x 50 mm 5 pc 1 0.184
13548 50 x 25 x 50 mm 5 pc 1 0.192
13550 50 x 32 x 50 mm 5 pc 1 0.184
13551 50 x 40 x 50 mm 5 pc 1 0.224
13552 63 x 20 x 63 mm 1 pc 1 0.334
13554 63 x 25 x 63 mm 1 pc 1 0.339
13556 63 x 32 x 63 mm 1 pc 1 0.344
13558 63 x 40 x 63 mm 1 pc 1 0.333
13560 63 x 50 x 63 mm 1 pc 1 0.400
13561 75 x 20 x 75 mm 1 pc 1 0.537
13562 75 x 25 x 75 mm 1 pc 1 0.527
13564 75 x 32 x 75 mm 1 pc 1 0.524
13566 75 x 40 x 75 mm 1 pc 1 0.537
13568 75 x 50 x 75 mm 1 pc 1 0.523
13570 75 x 63 x 75 mm 1 pc 1 0.550
13576 90 x 32 x 90 mm 1 pc 1 0.902
13578 90 x 40 x 90 mm 1 pc 1 0.892
13580 90 x 50 x 90 mm 1 pc 1 1.006
13582 90 x 63 x 90 mm 1 pc 1 0.915
13584 90 x 75 x 90 mm 1 pc 1 1.040
13586 110 x 63 x 110 mm 1 pc 1 1.673
13588 110 x 75 x 110 mm 1 pc 1 1.627
13590 110 x 90 x 110 mm 1 pc 1 1.647
13592 125 x 75 x 125 mm 1 pc 1 1.626
13594 125 x 90 x 125 mm 1 pc 1 1.647
13596 125 x 110 x 125 mm 1 pc 1 1.647
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusio_Kapitel6_E 29.01.2007 10:58 Uhr Seite 13
-6.14-
66Fittings
Fusiotherm®-cross
13708 20 mm 10 pc 1 0.026
13710 25 mm 10 pc 1 0.036
13712 32 mm 5 pc 1 0.067
13714 40 mm 5 pc 1 0.105
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-reducing tee
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
13600 SDR 7.4 - 1 pc 1 4.321160 x 75 x 160 mm
13601 SDR 11 - 1 pc 1 3.122160 x 75 x 160 mm
13602 SDR 7.4 - 1 pc 1 4.420160 x 90 x 160 mm
13603 SDR 11 - 1 pc 1 3.235160 x 90 x 160 mm
13608 SDR 7.4 - 1 pc 1 7.223200 x 75 x 200 mm
13609 SDR 11 - 1 pc 1 5.154200 x 75 x 200 mm
13610 SDR 7.4 - 1 pc 1 7.306200 x 90 x 200 mm
13611 SDR 11 - 1 pc 1 5.254200 x 90 x 200 mm
13612 SDR 7.4 - 1 pc 1 7.483 200 x 110 x 200 mm
13613 SDR 11 - 1 pc 1 5.457200 x 110 x 200 mm
13614 SDR 7.4 - 1 pc 1 7.652200 x 125 x 200 mm
13615 SDR 11 - 1 pc 1 5.649200 x 125 x 200 mm
13624 SDR 7.4 - 1 pc 1 16.715250 x 75 x 250 mm
13625 SDR 11 - 1 pc 1 11.804250 x 75 x 250 mm
13626 SDR 7.4 - 1 pc 1 16.784250 x 90 x 250 mm
13627 SDR 11 - 1 pc 1 11.894250 x 90 x 250 mm
13628 SDR 7.4 - 1 pc 1 16.784 250 x 110 x 250 mm
13629 SDR 11 - 1 pc 1 12.075250 x 110 x 250 mm
13630 SDR 7.4 - 1 pc 1 17.062250 x 125 x 250 mm
13631 SDR 11 - 1 pc 1 12.234250 x 125 x 250 mm
Fusio_Kapitel6_E 29.01.2007 10:58 Uhr Seite 14
-6.15-
66Fittings
Fusiotherm®-flange adapterwith gasket
15512 32 mm 1 pc 1 0.031
15514 40 mm 1 pc 1 0.044
15516 50 mm 1 pc 1 0.061
15518 63 mm 1 pc 1 0.100
15520 75 mm 1 pc 1 0.143
15522 90 mm 1 pc 1 0.252
15524 110 mm 1 pc 1 0.327
15526 125 mm 1 pc 1 1.310
15527 125 mm 1 pc 1 1.310
15530 SDR 7.4 - 160 mm 1 pc 1 1.163
15531 SDR 11 - 160 mm 1 pc 1 1.180
15534 SDR 7.4 - 200 mm 1 pc 1 -
15535 SDR 11 - 200 mm 1 pc 1 -
15538 SDR 7.4 - 250 mm 1 pc 1 -
15539 SDR 11 - 250 mm 1 pc 1 -
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
14106 16 mm 10 pc 1 0.009
14108 20 mm 10 pc 1 0.011
14110 25 mm 10 pc 1 0.009
14112 32 mm 5 pc 1 0.023
14114 40 mm 5 pc 1 0.042
14116 50 mm 5 pc 1 0.079
14118 63 mm 1 pc 1 0.145
14120 75 mm 1 pc 1 0.240
14122 90 mm 1 pc 1 0.379
14124 110 mm 1 pc 1 0.617
14126 125 mm 1 pc 1 0.857
14130 SDR 7.4 - 160 mm 1 pc 1 0.950
14131 SDR 11 - 160 mm 1 pc 1 0.752
14134 SDR 7.4 - 200 mm 1 pc 1 1.493
14135 SDR 11 - 200 mm 1 pc 1 1.020
14138 SDR 7.4 - 250 mm 1 pc 1 2.856
14139 SDR 11 - 250 mm 1 pc 1 1.946
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-end cap
*
* indicates: flange adapter made to insert into socket fitting
Fusio_Kapitel6_E 29.01.2007 10:58 Uhr Seite 15
15156 40/20 mm 5 pc 1 0.015
15158 40/25 mm 5 pc 1 0.017
15160 50/20 mm 5 pc 1 0.018
15162 50/25 mm 5 pc 1 0.019
15164 63/20 mm 5 pc 1 0.018
15166 63/25 mm 5 pc 1 0.019
15168 63/32 mm 5 pc 1 0.026
15170 75/20 mm 5 pc 1 0.018
15172 75/25 mm 5 pc 1 0.019
15174 75/32 mm 5 pc 1 0.027
15175 75/40 mm 5 pc 1 0.048
15176 90/20 mm 5 pc 1 0.019
15178 90/25 mm 5 pc 1 0.019
15180 90/32 mm 5 pc 1 0.027
15181 90/40 mm 5 pc 1 0.048
15182 110/20 mm 5 pc 1 0.019
15184 110/25 mm 5 pc 1 0.020
15186 110/32 mm 5 pc 1 0.028
15188 110/40 mm 5 pc 1 0.049
15189 110/50 mm 5 pc 1 0.029
15190 125/20 mm 5 pc 1 0.019
15192 125/25 mm 5 pc 1 0.021
15194 125/32 mm 5 pc 1 0.030
15196 125/40 mm 5 pc 1 0.051
15197 125/50 mm 5 pc 1 0.029
15198 125/63 mm 5 pc 1 0.029
15206 160/20 mm 5 pc 1 0.025
15208 160/25 mm 5 pc 1 0.026
15210 160/32 mm 5 pc 1 0.034
15212 160/40 mm 5 pc 1 0.057
15214 160/50 mm 5 pc 1 0.054
15216 160/63 mm 5 pc 1 0.054
15228 200-250/20 mm 1 pc 1 -
15229 200-250/25 mm 1 pc 1 -
15230 200-250/32 mm 1 pc 1 -
15231 200/40 mm 1 pc 1 -
15232 200/50 mm 1 pc 1 -
15233 200/63 mm 1 pc 1 -
15251 250/40 mm 1 pc 1 -
15252 250/50 mm 1 pc 1 -
15253 250/63 mm 1 pc 1 -
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
With weld-on surface and weld-insocket for the fusion with the inner wallof the pipe.
The necessary tools for the fusion of Fusiotherm®-weld-in saddles arelisted on page 6.41-42:
Welding tools for weld-in saddlesArt.-No. 50614 - 50680
Chamfering tool for stabi-compositepipe - onlyArt.-No. 50910, 50912, 50914
Mounting rail galvanized, to fix back plate elbows including 2 fixing plates and 4 screws
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
79090 length = 560 mm 1 pc 1 0.527
Fusio_Kapitel6_E 29.01.2007 10:58 Uhr Seite 19
-6.20-
66Armature Connections and Accessories
Fusiotherm®-transition piecewith counternut, gasket and tension washer
20204 20 mm x 1/2” f 10 pc 1 0.204x 3/4” m
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
50708 1/2” m 10 pc 1 0.021
50710 3/4” m 10 pc 1 0.027
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-transition elbowwith counternut, gasket and tension washer
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
20206 16 mm x 1/2” f 1 pc 1 0.204x 3/4” m
20208 16 mm x 1/2” f 1 pc 1 0.200x 3/4” AG
20209 16 mm x 1/2” f 1 pc 1 0.206x 3/4” m
Fusiotherm®-plug for pressure testswith gasket
60110 80/100/ 150 mm 1 pc 1 0.642
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Mounting unittwin
80
100
150
Fusiotherm®-metal compound fittings are manufactured from Fusiolen® PP-R (80) and DR Brass. Metal inserts with 1/2 “ and 3/4 “ female thread,without hex shaped threaded transition, are also available in stainless steel. Prices on demand.
Mounting unit with 1 Fusiotherm®-transition elbow (Art.-No. 20208)
20210 20 mm x 1/2” f 10 pc 1 0.221x 3/4” m
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-transition elbow for dry construction
with counternut, gasket and tension washer
with counternut, gasket and tension washer
with 30 mm thread, counternut, gasket and tension washer
Fusiotherm®-metal compound fittings are manufactured from Fusiolen® PP-R (80) and DR Brass. Metal inserts with 1/2 “ and 3/4 “ female thread,without hex shaped threaded transition, are also available in stainless steel. Prices on demand.
Fusiotherm®-metal compound fittings are manufactured from Fusiolen® PP-R (80) and DR Brass. Metal inserts with 1/2 “ and 3/4 “ female thread,without hex shaped threaded transition, are also available in stainless steel. Prices on demand.
Fusiotherm®-transition piece self-sealing, with hex shaped threaded transition
Fusiotherm®--transition piece self-sealing, with hex shaped threaded transition
21355 a 20 mm x 1/2” m 10 pc 1 0.106
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
21356 16 mm x 1/2” m 10 pc 1 0.111
21358 20 mm x 1/2” m 10 pc 1 0.111
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-metal compound fittings are manufactured from Fusiolen® PP-R (80) and DR Brass. Metal inserts with 1/2 “ and 3/4 “ female thread,without hex shaped threaded transition, are also available in stainless steel. Prices on demand.
selfsealing
Fusio_Kapitel6_E 29.01.2007 10:58 Uhr Seite 23
-6.24-
66Transition Pieces
23006 16 mm x 1/2” f 10 pc 1 0.082
23008 20 mm x 3/4” f 10 pc 1 0.108
23010 20 mm x 1/2” f 10 pc 1 0.081
23012 25 mm x 3/4” f 10 pc 1 0.106
23014 25 mm x 1/2” f 10 pc 1 0.087
23016 32 mm x 3/4” f 5 pc 1 0.110
23018 32 mm x 1” f 5 pc 1 0.260
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-transition elbow
23208 a 20 mm x 1/2” f 10 pc 1 0.080
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-transition elbowmale/female
23504 16 mm x 1/2” m 10 pc 1 0.107
23506 20 mm x 1/2” m 10 pc 1 0.109
23508 20 mm x 3/4” m 10 pc 1 0.128
23510 25 mm x 3/4” m 10 pc 1 0.124
23512 32 mm x 3/4” m 5 pc 1 0.133
23514 32 mm x 1” m 5 pc 1 0.260
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-transition elbow
Fusiotherm®-metal compound fittings are manufactured from Fusiolen® PP-R (80) and DR Brass. Metal inserts with 1/2 “ and 3/4 “ female thread,without hex shaped threaded transition, are also available in stainless steel. Prices on demand.
Fusio_Kapitel6_E 29.01.2007 10:58 Uhr Seite 24
-6.25-
66Transition Pieces
Fusiotherm®-threaded branch teewith female thread
25004 16 mm x 1/2” f 10 pc 1 0.090x 16 mm
25006 20 mm x 1/2” f 10 pc 1 0.088x 20 mm
25008 20 mm x 3/4” f 10 pc 1 0.120x 20 mm
25010 25 mm x 1/2” f 10 pc 1 0.093x 25 mm
25012 25 mm x 3/4” f 10 pc 1 0.116x 25 mm
25014 32 mm x 3/4” f 5 pc 1 0.118x 32 mm
25016 32 mm x 1” f 5 pc 1 0.272x 32 mm
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
25506 20 mm x 1/2” m 10 pc 1 0.115x 20 mm
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-threaded branch teewith male thread
Fusiotherm®-metal compound fittings are manufactured from Fusiolen® PP-R (80) and DR Brass. Metal inserts with 1/2 “ and 3/4 “ female thread,without hex shaped threaded transition, are also available in stainless steel. Prices on demand.
26608 20 mm x 1/2” m 1 pc 1 0.166
26610 25 mm x 3/4” m 1 pc 1 0.293
26612 32 mm x 1” m 1 pc 1 0.381
26614 40 mm x 11/4” m 1 pc 1 0.619
26616 50 mm x 11/2” m 1 pc 1 0.694
26618 63 mm x 2” m 1 pc 1 1.166
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-transition coupling with male threadDesign with union nut and welding socket
26638 20 mm x 1/2” f 1 pc 1 0.123
26640 25 mm x f 3/4” f 1 pc 1 0.205
26642 32 mm x f 1” f 1 pc 1 0.289
26644 40 mm x f 11/4” f 1 pc 1 0.425
26646 50 mm x f 11/2” f 1 pc 1 0.607
26648 63 mm x f 2” f 1 pc 1 0.933
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-transition coupling with female threadDesign with union nut and welding socket
Fusio_Kapitel6_E 29.01.2007 10:58 Uhr Seite 25
-6.26-
66Threaded Adapter and Counterparts
26808 20 mm x nut R 3/4” 1 pc 1 0.151
26810 25 mm x nut R 3/4” 1 pc 1 0.151
26812 32 mm x nut R 3/4” 1 pc 1 0.162
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
27010 20 mm x 10 pc 1 0.182nut R 1”
27011 25 mm x 10 pc 1 0.185nut R 1”
27012 25 mm x 10 pc 1 0.253nut R 11/4”
27013 32 mm x 5 pc 1 0.272nut R 11/4”
27014 32 mm x 5 pc 1 0.437nut R 11/2”
27015 40 mm x 5 pc 1 0.452nut R 11/2”
27016 40 mm x 5 pc 1 0.705nut R 2”
27017 50 mm x 5 pc 1 0.723nut R 2”
27018 50 mm x 5 pc 1 0.919 nut R 21/4”
27019 63 mm x 1 pc 1 0.951nut R 21/4”
27020 63 mm x 1 pc 1 1.236nut R 23/4”
27021 75 mm x 1 pc 1 1.260nut R 23/4”
27022 75 mm x 1 pc 1 1.832nut R 31/2”
Fusiotherm®-water meter nut adapterwith gasket
Fusiotherm®-nut adapterISO-Standard
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
26708 20 mm x 1 pc 1 0.083nut R 1”
26710 25 mm x 1 pc 1 0.117nut R 11/4”
26712 32 mm x 1 pc 1 0.160nut R 11/2”
26714 40 mm x 1 pc 1 0.256nut R 2”
26716 50 mm x 1 pc 1 0.436nut R 21/4”
26718 63 mm x 1 pc 1 0.541nut R 23/4”
26720 75 mm x 1 pc 1 0.918nut R 31/2”
26722 90 mm x 1 pc 1 1.238nut R 4”
Fusiotherm®-loose nut adapter, threadedLength: 100 mm, with gasket
Fusiotherm®-metal compound fittings are manu-factured from Fusiolen® PP-R (80) and DR Brass.Metal inserts with 1/2 “ and 3/4 “ female thread,without hex shaped threaded transition, arealso available in stainless steel.Prices on demand.
Fusio_Kapitel6_E 29.01.2007 10:58 Uhr Seite 26
-6.27-
66Threaded Adapter and Counterparts
Fusiotherm®-counterpartwith welding socket and male thread for ISO-threaded joints
brass counterpartwith female thread, for ISO-threaded joints / threaded connection
brass counterpartwith male thread, for ISO-threaded joints / threaded connection
27310 20 mm x 1” m 10 pc 1 0.149
27311 25 mm x 1” m 10 pc 1 0.150
27312 25 mm x 11/4” m 10 pc 1 0.222
27313 32 mm x 11/4” m 5 pc 1 0.226
27314 32 mm x 11/2” m 5 pc 1 0.404
27315 40 mm x 11/2” m 5 pc 1 0.409
27316 40 mm x 2” m 5 pc 1 0.604
27317 50 mm x 2” m 5 pc 1 0.630
27318 50 mm x 21/4” m 5 pc 1 0.665
27319 63 mm x 21/4” m 1 pc 1 0.694
27320 63 mm x 23/4” m 1 pc 1 1.071
27321 75 mm x 23/4” m 1 pc 1 1.095
27322 75 mm x 31/2” m 1 pc 1 1.442
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
27510 1” m x 1/2” f 10 pc 1 0.063
27512 11/4” m x 3/4” f 10 pc 1 0.120
27514 11/2” m x 1” f 5 pc 1 0.173
27516 2” m x 11/4” f 5 pc 1 0.257
27518 21/4” m x 11/2” f 5 pc 1 0.335
27520 23/4” m x 2” f 1 pc 1 0.508
27522 31/2” m x 21/2” f 1 pc 1 0.808
27524 4” m x 3” f 1 pc 1 0.946
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
27710 1” m x 1/2” m 10 pc 1 0.108
27712 11/4” m x 3/4” m 10 pc 1 0.190
27714 11/2” m x 1” m 5 pc 1 0.248
27716 2” m x 11/4” m 5 pc 1 0.442
27718 21/4” m x 11/2” m 5 pc 1 0.471
27720 23/4” m x 2” m 1 pc 1 0.808
27722 31/2” m x 21/2” m 1 pc 1 1.244
27724 4” m x 3” m 1 pc 1 1.404
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-metal compound fittings are manufactured from Fusiolen® PP-R (80) and DR Brass. Metal inserts with 1/2 “ and 3/4 “ female thread,without hex shaped threaded transition, are also available in stainless steel. Prices on demand.
Fusio_Kapitel6_E 29.01.2007 10:58 Uhr Seite 27
-6.28-
66Distributors and Accessories
Fusiotherm®-weld-in saddlewith hex shaped female thread, with weld-on surface and weld-insocket for fusion with the inner wall of the pipe
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
28214 40/25 mm x 1/2” f 5 pc 1 0.087
28216 50/25 mm x 1/2” f 5 pc 1 0.088
28218 63/25 mm x 1/2” f 5 pc 1 0.088
28220 75/25 mm x 1/2” f 5 pc 1 0.088
28222 90/25 mm x 1/2” f 5 pc 1 0.088
28224 110/25 mm x 1/2” f 5 pc 1 0.088
28226 125/25 mm x 1/2” f 5 pc 1 0.091
28230 160/25 mm x 1/2” f 5 pc 1 0.095
28232 200-250/25 mm 5 pc 1 -
28234 40/25 mm x 3/4” f 5 pc 1 0.108
28236 50/25 mm x 3/4” f 5 pc 1 0.111
28238 63/25 mm x 3/4” f 5 pc 1 0.110
28240 75/25 mm x 3/4” f 5 pc 1 0.109
28242 90/25 mm x 3/4” f 5 pc 1 0.110
28244 110/25 mm x 3/4” f 5 pc 1 0.111
28246 125/25 mm x 3/4” f 5 pc 1 0.112
28250 160/25 mm x 3/4” f 5 pc 1 0.120
28254 200-250/25 mm 5 pc 1 -
28260 75/32 mm x 1” f 5 pc 1 -
28262 90/32 mm x 1” f 5 pc 1 -
28264 110/32 mm x 1” f 5 pc 1 0.237
28266 125/32 mm x 1” f 5 pc 1 0.237
28270 160/32 mm x 1” f 5 pc 1 0.244
28274 200-250/32 mm 5 pc 1 -
x 1/2” f
x 3/4” f
x 1” f
T-Stück
30115 20/25 mm 1 pc 1 0.276
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-distribution block plumbingincluding 1 plug and 2 fastenings
The necessary tools for the fusion of Fusiotherm®-weld-in saddles arelisted on page 6.41-42:
Weld-in saddle toolsArt.-No. 50614 - 50674
Chamfering tool for stabi composite pipe, onlyArt.-No. 50910, 50912, 50914
Extension for Fusiotherm®-concealed valvechromium-plated for Art.-No. 40858 - 40862
Fusiotherm®-stop valve body
40900 Length: 92 mm 1 pc 1 0.137
40902 Length: 132 mm 1 pc 1 0.203
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
40908 20 mm x 3/4” f 1 pc 1 0.106
40910 25 mm x 3/4” f 1 pc 1 0.098
40912 32 mm x 1” f 1 pc 1 0.144
40914 40 mm x 11/4” f 1 pc 1 0.309
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-concealed valvechromium-plated, tamper proof, short design
40868 20 mm 1 pc 1 0.294
40870 25 mm 1 pc 1 0.344
40872 32 mm 1 pc 1 0.430
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
suitable for construction depths up to 30 mm
Fusio_Kapitel6_E 29.01.2007 10:58 Uhr Seite 31
-6.32-
66Shut-off Devices
41208 20 mm 1 pc 1 0.298
41210 25 mm 1 pc 1 0.286
41212 32 mm 1 pc 1 0.434
41214 40 mm 1 pc 1 0.842
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-non-return valvewithout drain
41308 20 mm 1 pc 1 0.280
41310 25 mm 1 pc 1 0.371
41312 32 mm 1 pc 1 0.593
41314 40 mm 1 pc 1 0.950
41316 50 mm 1 pc 1 1.585
41318 63 mm 1 pc 1 2.552
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-ball valve
41378 20/25 mm - 1 pc 1 0.120 Length = 35 mm
41382 32/40 mm - 1 pc 1 0.120Length = 35 mm
41386 50/63 mm - 1 pc 1 0.128Length = 46 mm
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Extension for Fusiotherm®-ball valve
DVGW DW-8511AS2078Art.-No. 41308 - 41318
Art.-No. 41378 suitable for Art.-No. 41308/41310 Art.-No. 41382 suitable for Art.-No. 41312/41314Art.-No. 41396 suitable for Art.-No. 41316/41318
41108 20 mm 1 pc 1 0.294
41110 25 mm 1 pc 1 0.282
41112 32 mm 1 pc 1 0.423
41114 40 mm 1 pc 1 0.820
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-inclined valvewithout drain
Fusio_Kapitel6_E 29.01.2007 10:58 Uhr Seite 32
-6.33-
66Radiator Connections
41408 20 mm 1 pc 1 0.098
41410 25 mm 1 pc 1 0.094
41412 32 mm 1 pc 1 0.115
41414 40 mm 1 pc 1 0.139
41416 50 mm 1 pc 1 0.201
41418 63 mm 1 pc 1 0.288
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-draining branchto weld in Fusiotherm® -valves
41400 75 mm 1 pc 1 6.100
41402 90 mm 1 pc 1 9.300
41404 110 mm 1 pc 1 11.300
41406 125 mm 1 pc 1 13.500
41407 160 mm 1 pc 1 27.600
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm® PP - ball valve
Design with flange connection on both sides.For connection with Fusiotherm®-weldable flange adapter (Art.-No. 15520-15531)as well as withFusiotherm®-plastic coated steel flange (Art.-No. 15720-15730)
41388 20 mm 1 pc 1 0.130
41390 25 mm 1 pc 1 0.200
41392 32 mm 1 pc 1 0.290
41394 40 mm 1 pc 1 0.470
41396 50 mm 1 pc 1 0.740
41398 63 mm 1 pc 1 1.170
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm® PP - ball valve
Design with union nut and welding socket
Fusio_Kapitel6_E 29.01.2007 10:58 Uhr Seite 33
-6.34-
66Radiator Connections
85123 20/16 mm 1 pc 1 0.091
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
aquatherm®-distribution blockfor skirting board or floor installation
Material: Fusiolen® PP-R (80)Colour: green double welding with aquatherm®-welding device (Art.-No. 50137)connection with two Ø 16 mm and two Ø 20 mm tools is possiblepassage 20 mm. 2 connections including 1 plug (20 mm)
85121 16 x 2.0 mm 1 pc 1 0.076
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
aquatherm®-connecting bend
Material: Fusiolen® PP-R (80)Colour: whiteconnection with two Ø 16 mm welding tools (Art.-No. 50206)welding device (Art.-No. 50137) is equipped with suitable distances to fix the toolsincluding 1 fastening plug
85120 16 x 2.0 mm 1 pc 1 0.083
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
aquatherm®-connecting bendto weld in Fusiotherm® -valves
Material: Fusiolen® PP-R (80)Colour: white.Connection with two Ø 16 mm welding tools (Art.-No. 50206) welding device (Art.-No. 50137) is equipped with suitable distances to fix the toolsincluding 2 supporting sleeves (Ø 11.7 mm) and 1 fastening plug
85119 16 x 2.0 mm 1 pc 1 0.083
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
aquatherm®-connecting bend
Length: 350 mm Material: Fusiolen® PP-R (80)Colour: white.connection with two Ø 16 mm welding tools (Art.-No. 50206)welding device (Art.-No. 50137) is equipped with suitable distances to fix the toolsincluding 2 supporting sleeves (Ø 11.7 mm) and 1 fastening plug
Fusio_Kapitel6_E 29.01.2007 10:58 Uhr Seite 34
-6.35-
66Radiator Connections
83006 16 mm with nut R3/4” 1 Set Set 0.145
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
aquatherm®-radiator connection set
82306 16 mm f /m 10 pc 1 0.011
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
aquatherm®-elbow 90°male/female , Material: Fusiolen® PP-R (80) / colour: white
Comprising:2 connection units (Lenght: 120 mm)
Material: Fusiolen® PP-R (80)Colour: white
2 metal tension ring2 nuts, chromium-plated2 adapter2 gaskets
82106 16 mm 10 pc 1 0.011
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
aquatherm®-elbow 90°Material: Fusiolen® PP-R (80) / colour: white
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
85125 for pipe 16 and 17 mm 10 pc 1 0.109
aquatherm®-protective sleeve
79550 for pipe 16 and 17 mm 5 pc 1 0.009
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
aquatherm®-double-cap rosettemade of PA / colour: white
to protect the connection pipes in case of a straight radiator connection (from the floor)Material: Fusiolen® PP-R (80)Colour: greenPipe distance: 50 mm
to cover the connection pipes coming out of the floorPipe distance: 50 mm
85115 1/2” m x 3/4” m 2 pc 1 0.133
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
aquatherm®-reduction nipple
to connect the radiator valves with compact valve radiators, connection 1/2“ f
Fusio_Kapitel6_E 29.01.2007 10:58 Uhr Seite 35
-6.36-
66Cutting and Welding Devices
50104 for pipe 16 - 40 mm 1 pc 1 0.593
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-pipe cutter
50102 for pipe 16 - 40 mm 1 pc 1 0.425
50105 for pipe 50 - 125 mm 1 pc 1 1.418
50106 for pipe 160 mm 1 pc 1 -
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-pipe cutter
83306 16 mm x 1/2“ m 10 pc 1 0.074
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
aquatherm®-radiator connection fittingwith hex shaped male thread
Material: Fusiolen® PP-R (80) Colour: white Nickle-plated brass thread
79566 for pipe 16 and 17mm 25 pc 1 0.241
79568 for pipe 20 mm 20 pc 1 0.332
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
aquatherm®-flexible support bend
Fusio_Kapitel6_E 29.01.2007 10:58 Uhr Seite 36
-6.37-
66Welding Devices
50341 for dimension 1 pc 1 9.30050-125 mm
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-manual welding device (1400 W)
50147 for dimension 1 pc 1 84.00050-125 mm
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-welding machine (1400 W)
fusiotherm
aquatherm
aquatherm
With base and case for tools
welding tools 50-125 mm (Art.-No.: 50216-50226) Fusiotherm®-manual welding device (1400 W) and wooden transport case
Small device for weldings up to 32 mm in hardly accessible installation parts.
fusiotherm
aquatherm
Important: Do not cut the Fusiotherm®- pipes with customary hack sawsIt is possible to cut Fusiotherm®- pipes with customary saws with sawblades suitable for plastic
Fusio_Kapitel6_E 29.01.2007 10:58 Uhr Seite 37
-6.38-
66Welding Devices
50163 for dimension 1 pc 1 101.00160-250mm
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-butt welding machinewith milling cutter and heating plate
50164 for dimension 1 pc 1 -160-250 mm
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-clamping elements for butt weldingwithout milling cutter and heating plate
incl. wooden transport box
incl. wooden transport box
50151 - 1 pc 1 2.741
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-base for Art.-No. 50149
incl. standby accumulator, charging station and metal caseSupport: Art.-No. 50151 on demand
aquatherm
50149 for dimension 1 pc 1 19.000 63-125mm
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-electric welding jig
Fusio_Kapitel6_E 29.01.2007 10:58 Uhr Seite 38
-6.39-
66Welding Tools
50190 - 1 pc 1 0.012
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-temperature pencil
50193 box á 100 towels 1 pc 1 1 0.347
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Cleaning wipes e.g. for electrofusion sockets
to check the correct welding temperature
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50175 for dimension 1 pc 1 20.50020-160mm
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-electrofusion device
for Fusiotherm®-electrofusion sockets Art.-No. 17208-17230
Fusio_Kapitel6_E 29.01.2007 10:58 Uhr Seite 39
-6.40-
66Peeling Tools
50506 16 & 20 mm 1 pc 1 0.434
50508 20 & 25 mm 1 pc 1 0.399
50512 32 & 40 mm 1 pc 1 0.668
50514 40 & 50 mm 1 pc 1 1.013
50518 63 & 75 mm 1 pc 1 1.505
50524 90 & 110 mm 1 pc 1 1.033
PricePackingunit
Price/Piece kg/pcArt.-No. Dimension Piece
Fusiotherm®-peeling toolfor PP-stabi and stabi composite pipes
