EGEMET PRESENTATIONEGEMET PRESENTATION

•• Egemet Egemet is at İZMİR, third is at İZMİR, third biggest city and biggest city and 2nd largest2nd largestexport gateexport gate of TURKEYof TURKEY..

•• İZMİR is connected to all major İZMİR is connected to all major destinationdestinationss with with daily flightsdaily flightsdirectly or via İstanbul.directly or via İstanbul.

INTRODUCTIONINTRODUCTION

directly or via İstanbul.directly or via İstanbul.

•• LogisticallyLogistically well well connected, daily connected, daily road road shipments to Europe and shipments to Europe and Middle East and Middle East and frequentfrequent sea sea shipments to all major shipments to all major destinations are destinations are availabavailable.le.

•• EGEMET is family owned private companyEGEMET is family owned private company

•• EGEMET has been operating since 1998 on a 3000 mEGEMET has been operating since 1998 on a 3000 m2 2 of open of open

and and 252500 m00 m2 2 closed areaclosed area

INTRODUCTIONINTRODUCTION

•• We are forging 5000 tons of forgings from 0,2 kg up to We are forging 5000 tons of forgings from 0,2 kg up to 445 kgs5 kgs

•• EGEMET employs EGEMET employs 15 15 white collar white collar 75 75 blue collar employeeblue collar employee

When safety and reliability are required there is no alternative When safety and reliability are required there is no alternative to forged steel and EGEMET has been dedicated to satisfy to forged steel and EGEMET has been dedicated to satisfy It’s customer’s needs since the beginning.It’s customer’s needs since the beginning.

EGEMET has been serving fEGEMET has been serving foollowingllowing major groups:major groups:

-- AUTOMOTIVE AUTOMOTIVE -- AUTOMOTIVE AUTOMOTIVE

-- AGRICULTUREAGRICULTURE

-- MACHINE INDUSTRIES MACHINE INDUSTRIES

INTRODUCTIONINTRODUCTION

0,861,71

4,454,29

4,83

6,577,81

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0,180,78 1,32

3,152,2

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2

4

6

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2002 2003 2004 2005 2006 2007 2008 2009 2010 2011

Mil

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Turnover-Export

Ciro / Turnover

İhracat / Export

TURNOVERTURNOVER

Egemet has Egemet has achievedachieved a a steadysteady growthgrowth overover thethe yearsyears tilltill 2008 2008 byby thethe helphelpof of steadysteady growthgrowth of of exportsexports byby yearyear 2011 2011 Egemet has done 50% of Egemet has done 50% of it’sit’sturnoverturnover fromfrom exportexport productsproducts..

GermanyGermany--FranceFrance--SwedenSweden--HungaryHungary andand AustriaAustriaareare thethe mainmain exportexport countriescountries of Egemet of Egemet

2002 2003 2004 2005 2006 2007 2008 2009 2010 2011

All material which is All material which is required for production is;required for production is;

--Supplied Supplied stricklystrickly according according to the customer to the customer

specificationsspecifications

MATERIAL HANDLINGMATERIAL HANDLING

specificationsspecifications

--Stocked according to the Stocked according to the grades and heatsgrades and heats

--Traced trough all the Traced trough all the processes and recordsprocesses and recordsareare keptkept

All the forging processes are designed by All the forging processes are designed by

the help ofthe help of CAD/CAM CAD/CAM programs.programs. CATIACATIA andand

CADKEYCADKEY are used asused as CAD/CAMCAD/CAM programprogramss..

PREPRODUCTIONPREPRODUCTION

All the dies are produced by most up to dateAll the dies are produced by most up to date

CNCCNC machinery. Dies are fully tested prior to machinery. Dies are fully tested prior to

be used in be used in forgingforging shop.shop.

EEGGEMET is aEMET is a LVHMLVHM plant. There are aroundplant. There are around

5500 different00 different parts forged in small volumes. To parts forged in small volumes. To

attain efficient andattain efficient and quality productionquality production lean lean

productionproduction methods are applied.methods are applied. EGEMET’s EGEMET’s

best advantage is it’sbest advantage is it’s flexibleflexible production line.production line.

0.2 kg up to 0.2 kg up to 445 kgs of parts with various complexity 5 kgs of parts with various complexity

is forged in is forged in

55 different forging lines.different forging lines.

EGEMET’s Forging Line Contains ;EGEMET’s Forging Line Contains ;

••1 drop hammer MPM 63001 drop hammer MPM 6300

••1 drop hammer MPM 100001 drop hammer MPM 10000

••22 maxi pressmaxi presseses of 1600 tonsof 1600 tons&1000 tons&1000 tons

••1 screw press of 630 tons1 screw press of 630 tons

••5 units of eccentric presses between 1005 units of eccentric presses between 100--160 tons160 tons

FORGINGFORGING

••Egemet has capability ofEgemet has capability of normalizingnormalizing it’s it’s

productsproducts

••Egemet usesEgemet uses ISTASISTAS as heat treatas heat treaterer for for

other heat treating processesother heat treating processes

ISOTHERMAL ANNEALINGISOTHERMAL ANNEALING

HARDENINGHARDENING AND TEMPERINGAND TEMPERING

••ISTAS is the Turkey’sISTAS is the Turkey’s largestlargest heat heat

treatment group. It hastreatment group. It has 6 branches6 branches all all treatment group. It hastreatment group. It has 6 branches6 branches all all

through in Turkeythrough in Turkey

ISTAS FACILITIES IN TURKEYISTAS FACILITIES IN TURKEY

OUTSOURCED ACTIVITIES / HEAT TREATMENTOUTSOURCED ACTIVITIES / HEAT TREATMENT

www.istasas.com.tr

In order to attain required level of quality In order to attain required level of quality

periodic controls are held during andperiodic controls are held during and

afterafter the forging process by the help of the forging process by the help of

modern quality assurance methodsmodern quality assurance methods

((FMEA, SPCFMEA, SPC, GR&R, GR&R etc.)etc.)

In EGEMET quality control departmentIn EGEMET quality control department

QUALITY CONTROL

In EGEMET quality control departmentIn EGEMET quality control department

•• For the safety parts 100%For the safety parts 100% MMagneticagnetic

ParticuleParticule testing and hardness testing is testing and hardness testing is

applied .applied .

•• Prior to be heat treatment and after the Prior to be heat treatment and after the

heat treatment samples from all parts areheat treatment samples from all parts are

metallographicallymetallographically investigated.investigated.

•• SpectrometricSpectrometric testing is applied for the testing is applied for the

materials forged in EGEMET.materials forged in EGEMET.

EgemetEgemet has vast capability of machining and has vast capability of machining and

assembly by the help of well skilled and equipped assembly by the help of well skilled and equipped

partners.partners.

Machining partners which we are in cooperation Machining partners which we are in cooperation

with mainly serving for :with mainly serving for :with mainly serving for :with mainly serving for :

AutomotiveAutomotive--MachineMachine--Agriculture and Defense Agriculture and Defense

industries . Therefore we have capability of industries . Therefore we have capability of

having cooperation for many types of having cooperation for many types of machinmachinining g

and assemblyand assembly

OUTSOURCED ACTIVITIES / MACHINING AND ASSEMBLYOUTSOURCED ACTIVITIES / MACHINING AND ASSEMBLY

EgemetEgemet has many cooperation opportunities has many cooperation opportunities

with many coating companies which have with many coating companies which have

been serving for automotive industry with been serving for automotive industry with

the capability of :the capability of :

--Various Coating and surface treatment Various Coating and surface treatment

procesesproceses

Zinc PlatingZinc Plating

Zinc and Manganese Phosphate PlatingZinc and Manganese Phosphate PlatingZinc and Manganese Phosphate PlatingZinc and Manganese Phosphate Plating

CopperCopper--NickelNickel--Chrome PlatingChrome Plating

Brass PlatingBrass Plating

ZincZinc ChromeChrome

ARCORARCOR

DeltatoneDeltatone

--Testing of these coatings Testing of these coatings uptoupto EU normsEU norms

OUTSOURCED ACTIVITIES / COATINGOUTSOURCED ACTIVITIES / COATING

ISO 9001:2008

As the main quality management system, Egemet has the

certification and QMS approach within every department of

company since 2003.

ISO/TS 16949:2009

Egemet has customers in automotive business and acts as Tier 2

and Tier 3 supplier for OEM’s. Such as

QUALITY MANAGEMENTQUALITY MANAGEMENT

and Tier 3 supplier for OEM’s. Such as

MAN-FORD –MERCEDES – IVECO - SCANIA

This certificate is achieved by July 2011

AD 2000 W0 / W13

Certification as a manufacturer of pressure purpose equipments.

This certificate achieved by December 2010