CNC turning center for bar stock work up to Ø 95 mm and chucking work up to Ø 360 mm.

That’s E[M]CONOMy:[ ]

Design to Cost.EMCOTURN E-SERiE

Machine fitted with optional equipment

EMCOTURN E65

The EMCOTURN E65 gives you the finest European technology at the best possible price. You don’t have to go without

anything: the EMCOTURN E65 has driven tools with a mighty 5 kW of drive performance, C-axis, bar loader package, your

choice of Siemens or Fanuc control unit, and much, much more. All equipment is of the highest quality, guaranteeing accurate

parts and a long machine life.

[Tool turret]- 12 stations VDI 30 axial- 12 stations driven on request- Polygonal turning- Synchronized tapping

[Main spindle]- High drive performance- Thermostable design- Large speed range- A2-6 spindle connection- Bar capacity Ø 65 mm

[Control unit]- Cutting-edge digital

control technology - LCD color monitor- Sinuermik 828D or Fanuc

0i TD includes ShopTurn or ManualGuide i[Work area]

- Straight chip fall- Top ergonomics- Guideways fully covered

[Machine base]- Easy to transport - Large coolant reservoir- Easy to clean

[Bar loader package]- Short bar loader- Parts catcher- Interface- Warning light- Adaptor sleeves

End piece(Carbon steel)

Fan wheel(Brass)

Screw fitting for hydraulic unit

(Tempering steel)

Tool holder (Tool steel)

Hydraulic piston (Case-hardened steel)

EMCOTURN E65 - Big Bore

The EMCOTURN E65 - Big Bore is specially designed for manufacturing steel, aluminum, and plastic workpieces with a

diameter of up to 95 mm. This bar capacity provides high levels of machining flexibility combined with extreme accuracy.

The EMCO LM 1200 short bar loader permits the fully automated feeding and processing of bar stock measuring up

to 1200 mm in length.

Machine fitted with optional equipment

[Tool turret]- 12 stations VDI 30 axial- If required, all 12 stations

can be driven- Polygonal turning- Synchronized tapping

[Main spindle]- Extra large bar capacity of Ø 95 mm- Thermo-symmetrical design- A2-8 spindle nose- Speed range 0 – 3200 rpm- Increased torque 267 Nm- Spindle length 1200 mm

[Control unit]- Cutting-edge digital control technology - LCD color monitor- Siemens or Fanuc includes ShopTurn or

ManualGuide i

[Bar loader]- Fully automated loading of bar stock of up to 1200 mm- Adapted to the machine’s spindle length- Dry - no need to top up the oil- Simple to operate and program- Longitudinal displacement approx. 500 mm

[ Work area]- Straight chip fall- Top ergonomics- Completely covered

guide rails

[Machine stand ]- Easy to transport - Large coolant reservoir- Easy to clean

Winch(Brass)

Adjustment sleeve(Aluminium)

Drive hub (Gray cast iron)

[Engineering]

Performance and torque diagram for main spindleEMCOTURN E65

Power

The finished parts catcher automatically transports the parts cut from the bar stock out of the work area and into a container.

The “M” version of the EMCOTURN E65 ena-bles you to machine workpieces with drilling and milling tools. Polygonal turning and synchronized tapping are also possible.

The pull-down tool gauge is mounted in the work area and can be manually swung in to measure the tools.

0

25

50

75

100

125

150

175

200

225

250

300

325

275267

250 500 1000 1500 2000 2500 3000

320087

4

0

2

4

6

8

10

12

14

16

18

20

22

2424,4

26

M [Nm] S6-40%P [kW]

M P

n [rpm]

Performance and torque diagram for main spindleEMCOTURN E65 - Big Bore (Siemens)

1000 2000 3000 4000 50000

896

0123456789

1011121314151617181920

0

20

40

60

80

100

120

140

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n [rpm]

18 kW192 Nm

M [Nm] P [kW]

EMCOTURN E65EMCOTURN E65 Big Bore

� Extremely solid machine base, optimum thermostability

� Extreme machining precision

� Cutting-edge control technology with Sinumerik 828D or Fanuc 0i TD

with ShopTurn or ManualGuide i

� Made in the Heart of Europey

Highlights

[Validated quality]

Roundness and surface quality

Material: Brass (Cu Zn 40 Pb 2 )Cutting tool: Carbide insert CCGX 09 T3 04-ALTurning diameter: ø 55 mmCutting speed: 300 m/minFeed rate: 0.025 mm/revCutting depth: 0.03 mm

Repeat accuracyMaterial: Steel - 16 Mn Cr 5Turning diameter: ø 50 h6 Tolerance: 16 µmSpindle speed: 2000 min-1Feed rate: 0.08 mm/revCutting depth: 0.2 mm Long term machining accuracy: 4 µm

As measured:Roundness 0.45 µmSurface finish: Ra = 0.15 µm

As measured:Range: 4 µmCm value: 2.70

[Tool changer]- 12 positions VDI 16 axial- With 6 driven positions on request- Polygonal turning- Synchronised tapping

[Main spindle]- High power- Thermostable construction- Large range of speeds- Bar capacity Ø 25 mm (1")

[Work area]- Free chip fall- Best ergonomics- Total protection from flying chips - Large safety-glass door

[Machine stand]- Small footprint- Easy transport- Large coolant reservoir- Easy to clean

[Control unit]- Cutting-edge digital control technology - Colour LCD monitor- Sinumerik 828D or

Fanuc 0i TD includes ShopTurn or ManualGuide i

Uncompromising quality right down to the last detail at a very reasonable price. With an extremely solid machine base, a

thermosymmetric spindle headstock, high-precision spindle bearings, preloaded roller guideways in all axes, a fast tool turret

and your choice of Sinumerik 828D or Fanuc 0i TD – with dialogue programming.

EMCOTURN E25

Machine with optional equipment

Fitting(Stainless steel)

Tensile test (Brass)

Valve cap (Stainless steel)

Plug (Stainless steel)

Ring (Gold)

[Bar loader package]- Short bar loader- Parts catcher- Interface- Warning light- Adaptor sleeves

[Engineering]

� Extremely solid machine base, highest thermostability

� Best machining precision

� Most compact machine construction

� Cutting-edge control technology with Sinumerik 828D or

Fanuc 0i TD with ShopTurn or ManualGuide i

� Made in the Heart of Europe

Highlights

0

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35

40

500 1000 2000 3000 4000 5000 6000

6300

1500

0

1

2

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7

8M [Nm] P [kW]

n [rpm]

M (S6-40%ED)

P (S6-40%ED)

Performance and torque diagram main spindleEMCOTURN E25

With 12 stationary and up to 6 driven tools, the EMCOTURN E25 offers an astonishing cutting performance – with top precision.

Long workpieces can be precisely turned with the support of a tailstock.

With a bar capacity of 25 mm (1") the EMCOTURN E25 is the ideal turning center for machining small parts.

[Validated Quality]

Repeat accuracyMaterial: Steel – 16 Mn Cr 5Turning diameter: ø 35 g6 Tolerance: 16 µmSpindle speed: 2000 rpmFeedrate: 0,08 mm/revCutting depth: 0,2 mm Long term machining accuracy: 4 µm

As measured:Variation: 4 µmCm-value: 2,62

Roundness and surface quality

Material: Brass (Cu Zn 40 Pb 2 )Cutting tool: Carbide insert CCGX 09 T3 04-ALTurning diameter: ø 35 mmCutting speed: 300 m/minFeedrate: 0,025 mm/revCutting depth: 0,03 mm

As measured:Roundness: 0,5 µmSurface finish: Ra = 0,177 µm

Turret clearance EMCOTURN E65 / E65 - Big Bore

EMCOTURN E65 - Big BoreEMCOTURN E65

Specifications in millimeters

Work area EMCOTURN E65 / E65 - Big Bore

Specifications in millimeters

installation plan EMCOTURN E65

installation plan EMCOTURN E65 Big Bore EMCOTURN E65 - Big Bore

1 ......Option

235 170844

818

7213

4612

7210

96

210

1200

55

1827

515

1583 3157577

1705500

552

1708

640

(500) 6355

34622516

1

1

11

Specifications in millimeters

Specifications in millimeters

Work area EMCOTURN E25

Turret clearance EMCOTURN E25

44

24

24

24

26

75

46

9018

85

2

211,5

256

12

85

12

66

25,5

200 120

4129,5LA7

max

. M8 max.105

8300

100

100

256

260

212

156

176

max.61

max

. 16

5120

22,5

61,5

max

.29,

57 M6

58

68,542

max

. M6

max.36,5LA7

58 70

25,5

¯95

30

43

93,5

329

29

36

176

30

87,5

44

24

225,5

270

85

12

25,5

66

120200

29,5LA7

max

. M8 max.105

41

max

. ¯16 max.61

25,5

95

30

270300

100

100

212

176

260

93,5

343

29

36

176

30

87,5

43

Arbeitsraum E25 TC

Arbeitsraum E25 TCM

44

24

24

24

26

7546

9018

85

2

211,5

256

12

85

12

66

25,5

200 120

4129,5LA7

max

. M8 max.105

8300

100

100

256

260

212

156

176

max.61

max

. 16

5120

22,5

61,5

max

.29,

57 M6

58

68,542

max

. M6

max.36,5LA7

58 70

25,5

¯95

30

43

93,5

329

29

36

176

30

87,5

44

24

225,5

270

85

12

25,5

66

120200

29,5LA7

max

. M8 max.105

41

max

. ¯16 max.61

25,5

95

30

270300

100

100

212

176

260

93,5

343

29

36

176

30

87,5

43

Arbeitsraum E25 TC

Arbeitsraum E25 TCM

Specifications in millimeters

Specifications in millimeters

installation plan EMCOTURN E25

1200

1583

163 1420

1103

16842950

1522

1025

45,3

715

1266

250

1812

1123

1130

1812

1323

Specifications in millimeters

[Technical data]

EMCO MAIER Ges.m.b.H.

Salzburger Str. 80 . 5400 Hallein-Taxach . Austria

Phone +43 6245 891-0 . Fax +43 6245 869 65 . info@emco.at

www.emco-world.com

EN

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EMCOTURN E25 / E65 / E65 - Big BoreWork area E25 E65 E65 - Big BoreSwing over bed Ø 250 mm Ø 540 mm Ø 600 mm Swing over cross slide Ø 85 mm Ø 360 mm Ø 360 mm Maximum distance between centers 405 mm 680 mm 669 mm Maximum turning diameter Ø 85 mm Ø 310 mm Ø 310 mm Maximum turning length 255 mm 520 mm 520 mm Maximum bar-stock diameter Ø 25.5 mm Ø 65 mm Ø 95 mm TravelTravel in X 100 mm 210 mm 210 mm Travel in Z 300 mm 610 mm 610 mm Main spindle Speed range 60 – 6300 rpm 60 – 4200 rpm 60 – 3200 rpmDrive performance (Siemens / Fanuc) 5,5 kW (7.4 hp) 18 kW (24.1 hp) 24.4 / 22 kW (32.7 / 29.5 hp)Spindle torque (Siemens / Fanuc) 35 Nm (25.8 ft·lbs) 192 Nm (141.5 ft·lbs) 267 / 242 Nm (197 / 178.5 ft·lbs)Spindle nose DIN 55026 Ø 70 h5 A2-6 A2-8Spindle bearing (inner diameter at front) 50 mm Ø 100 mm 160 mm Spindle bore 30 mm Ø 73 mm Ø 106 mm C axisResolution 0.001° 0.001° 0.001°Rapid motion speed 1000 rpm 1000 / 100 rpm 1000 / 100 rpmSpindle indexing 3° 0.01° 0.01°Tool turret Number of tool positions 12 12 12Tool holding shaft in accordance with VDI (DIN 69880) 16 30 mm 30 mm Tool cross-section for square tools 12 x 12 mm 20 x 20 mm 20 x 20 mm Shank diameter for boring bars Ø 16 mm Ø 32 mm Ø 32 mm Driven tools DIN 5480 Number of stations 6 12 12Drive performance 1.2 kW (1.6 hp) 5 kW (6.7 hp) 5 kW (6.7 hp)Maximum torque 4 Nm (2.95 ft·lbs) 20 Nm (14.7 ft·lbs) 20 Nm (14.7 ft·lbs)Speed range 0 – 6000 rpm 0 – 5000 rpm 0 – 5000 rpmFeed drives Rapid traverse X / Z 15 / 24 m/min (590.55 / 944.9 ipm) 24 / 24 m/min (944.9 / 944.9 ipm) 24 / 24 m/min (944.9 / 944.9 ipm)Feed force in the X / Z axis 3000 / 3500 N (674.4 / 786.8 lbs) 5000 / 7000 N (1124 / 1573.6 lbs) 5000 / 7000 N (1124 / 1573.6 lbs)Position variation Ps in accordance with VDI 3441 in X / Z 0.003 / 0.004 mm 0,003 / 0,0035 mm 0,003 / 0,0035 mm Tailstock Tailstock travel – 500 mm 500 mm Quill stroke 120 mm – –Max. Quill thrust 2500 N (562 lbs) 8000 N (1798.4 lbs) 8000 N (1798.4 lbs)Quill bore taper integrated Tailstock MT 4 MT 4Coolant systemTank volume 140 liters (37.03 gal) 230 liters (60.7 gal) 230 liters (60.7 gal)Pump performance 0.57 kW (0.76 hp) 0.57 (2.2) kW (0.76 (3) hp) 0.57 (2.2) kW (0.76 (3) hp) Dimensions and weight Height of spindle center 1131 mm 1100 mm 1100 mm Machine height 1820 mm 1880 mm 1880 mm Required space for machine L x D 1700 x 1270 mm 2852 x 1722 mm 3160 x 1725 mm Total weight 1100 kg (2425.06 lb) 4300 kg (9460 lb) 4500 kg (9921 lb)

ZERTIFIZIERT

TÜV AUSTRIA CERT GMBH

EN ISO 9001

ZERTIFIKAT NR. 20 100 20419