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June 2014 I 1 Property of Valeo. Duplication prohibited
June 2014
Property of Valeo. Duplication prohibited
Enabling a standard multiphysics simulation
framework for improving the Design To Cost,
the lean development and the efficiency
Jean-François BISSON / VALEO / GEEDS - Simulation
ATC Munich 2014
June 2014 I 2 Property of Valeo. Duplication prohibited
Agenda
Valeo presentation
Needs analysis
Std multiphysics simulation framework
Requests and perspectives
1
2
4
3
3
12
16
20
June 2014 I 3 Property of Valeo. Duplication prohibited
Agenda
Valeo presentation
Needs analysis
Std multiphysics simulation framework
Requests and perspectives
1
2
4
3
3
12
16
20
June 2014 I 4 Property of Valeo. Duplication prohibited
Valeo in the automotive value chain
Service
Suppliers represent 75 %
of cars’ added-value*
*Source: CLEPA
June 2014 I 5 Property of Valeo. Duplication prohibited
Key figures 2013
51 Research &
Development centers
12 Distribution
platforms
124 Production sites
29 Countries
74,800 Employees
High order intake:
14.8 Bn €
Sales
12.1 Bn €
June 2014 I 6 Property of Valeo. Duplication prohibited
Worldwide presence
3,500 Employees
7 Production sites
5% of sales*
9,965 Employees
13 Production sites
19% of sales* 37,143 Employees
56 Production sites
50% of sales*
(including Africa)
24,192 Employees
48 Production sites
26% of sales*
end 2013 * In % of OE sales
June 2014 I 7 Property of Valeo. Duplication prohibited
4 balanced, coherent Business Groups with strong market positions
€3.4 billion Sales
(28% of Group total)
18,128 Employees
Thermal
Systems
€3.1 billion Sales
(26% of Group total)
23,012 Employees
Visibility
Systems
€3.4 billion Sales
(28% of Group total)
18,769 Employees
Powertrain Systems
€2.2 billion Sales
(18% of Group total)
13,431 Employees
Comfort &
Driving
Assistance
June 2014 I 8 Property of Valeo. Duplication prohibited
Valeo worldwide ranking
Transmission Systems
Electrical Systems
Climate Control
Driving Assistance
Interior Controls
Wiper Systems
Lighting Systems
Thermal Powertrain
end 2013
June 2014 I 9 Property of Valeo. Duplication prohibited
Our customers
June 2014 I 10 Property of Valeo. Duplication prohibited
CO2 emissions reduction and driving performance
Efficiency of auxiliary systems 4
Efficiency of Internal Combustion Engine
(Downsizing) 1
Downspeeding & Automation 3
Electrification 2
June 2014 I 11 Property of Valeo. Duplication prohibited
Intuitive driving for safe and connected mobility
Intuitive driving for safe and
connected mobility while
reducing CO2 emissions
Intuitive driving
2
InSync
InTouch (eCall)
Passive Entry
Passive Start (PEPS)
Connected car
Remote control and access
3
eSkin
Dome Control Module
Display, control & connect
Intuitive controls
Autonomous car 1
Park4U ® Remote 360 Vue® 3D
Lane keeping
Driving, parking and access
June 2014 I 12 Property of Valeo. Duplication prohibited
Agenda
Valeo presentation
Needs analysis
Std multiphysics simulation framework
Requests and perspectives
1
2
4
3
3
12
16
20
June 2014 I 13 Property of Valeo. Duplication prohibited
Needs analysis / Our projects
Our innovative products are mechatronics / multiphysics:
Coupling between physics is strong:
Mechanical / Rheology,
Mechanical / CFD,
CFD / Rheology,
CFD / Electrical / Electromagnetic,
…
Our future PLM will address mechatronics projects through:
The merge of ECAD and MCAD data
The bond between the simulation models (CAE data) and project
Multiphysics projects require heavy HPC resources
Stop Start System
June 2014 I 14 Property of Valeo. Duplication prohibited
Needs analysis / Current situation
Several GUI* for different physics > 6 pre/post: Mechanical, CFD, Electro-magnetic… Simulation engineers skilled with different environments < 10% simulation population
Many interface development requests for CAD, between
solvers (>20) for multiphysics, PLM Too many interfaces to develop and to maintain
The lack of transverse technical support: makes impossible to acquire and offer an expertise on > 6 pre/post
has a significant impact on the efficiency by:
slowing down the development and the use of metier / domain tools,
precluding the share and re-use of methodologies between BGs,
reducing the promotion of advanced simulations: multiphysics, optim.
Low visibility on tool providers’ roadmap / our needs
GUI*: Graphical User Interfaces
June 2014 I 15 Property of Valeo. Duplication prohibited
Needs analysis / Conclusion
An unique & well known environment for addressing all
physics / a standard multiphysics framework in order to:
enhance overall simulation efficiency (automation, advanced sim.),
provide metier / domain tools for E / M-CAD designer,
improve data exchanges between physics and the access to HPC
resources,
ease the collaborative exchanges between sites: a single PLM /
SLM* interface,
set a transverse technical support team: Training, methodologies,
best practices …
develop a collaboration program with the tool provider for
enhancing the visibility on both sides: roadmap / deployment
SLM*: Simulation Lifecycle Management
June 2014 I 16 Property of Valeo. Duplication prohibited
Agenda
Valeo presentation
Needs analysis
Std multiphysics simulation framework
Requests and perspectives
1
2
4
3
3
12
16
20
June 2014 I 17 Property of Valeo. Duplication prohibited
Std multiphysics simulation framework
Altair selected after a market analysis between our 4 main tool providers in Valeo on two years
Project started with Altair in January 2014
A transverse technical team allocated for skill improvement
Tracking service requests
Offering a relevant technical support (Altair engineer on site)
Easing development of new methodology within Hyperworks
Running innovative projects on advanced simulation project:
mesh morphing (Hypermorph) for the CFD optimization,
weight reduction with Optistruct,
multiphysics optimization with Hyperstudy
June 2014 I 18 Property of Valeo. Duplication prohibited
Std multiphysics simulation framework
No expensive massive deployment, Hyperworks will be
used for new projects on the following main axes:
Part & product optimization (Design to cost),
Automation of a simulation process (Lean development)
Knowledge capture and CAE process improvement (Efficiency)
Today / 10 Hyperworks projects identified and planned
2 Design to cost
3 Lean development
5 Efficiency
June 2014 I 19 Property of Valeo. Duplication prohibited
Std multiphysics simulation framework
Valeo - Altair roadmap defined and based on Proof of
Concepts (PoC): 23 items / 7 interfaces:
Interface with open sources code
CODE_ASTER,
CODE_SATURN,
OpenFOAM
3 innovative Working Groups:
advanced CFD,
volume weight optimization,
optimization workflow on electromagnetic devices
One working group on the Optimization with all BGs
June 2014 I 20 Property of Valeo. Duplication prohibited
Agenda
Valeo presentation
Needs analysis
Std multiphysics simulation framework
Requests and perspectives
1
2
4
3
3
12
16
20
June 2014 I 21 Property of Valeo. Duplication prohibited
Requests and perspectives
The improvement of the CFD and Mechanical profiles
ensuring the data generation for our standard solvers
The GUI enhancement for:
making it simpler and more intuitive
ensuring a tighter integration of solvers within a graphical
framework
The Hyperstudy extension to Mechatronics issues by the
addition of electro-magnetic capabilities
The convergence of Hypermesh and Simlab (single mesher)
June 2014 I 22 Property of Valeo. Duplication prohibited
Requests and perspectives
The availability of a tracking service covering the Valeo
worldwide requests
The SAO enhancement for the automatic broadcast of
HWU use monthly report
The documentation improvement with pdf documents
available off line
June 2014 I 23 Property of Valeo. Duplication prohibited
Requests and perspectives
With the perspective to have a Mechatronics simulation
framework tailored to:
Design to cost,
Lean development,
Efficiency
June 2014 I 24 Property of Valeo. Duplication prohibited