Engenius Erectors Private Limited
….A Brief outline
Engenius Erectors Private Limited.
Formation
•Founded in 1978, as a Partnership firm Engenius Enterprises, the Firm focused it‟s
activities to cater to the growing need of Power.
•The dearth for a qualified construction group in power plants, by then, gave impetus
for expanding the organisation.
• With the participation of like minded engineers the Firm was converted to a Private
Limited Company “Engenius Erectors”.
•With „Quality in Service‟ as the motto, the company steadily grew to become a reliable
organisation in the Power Plant Industry.
.
Growth
The reputation built around by the team and the confidence of the clientele
towards the company made it possible to become a main contractor for
•BHEL, the leading power plant equipment supplier in India, for the
construction of Turbo-generator sets & auxiliaries of 200MW to 1000MW
capacity power plants.
•Siemens, a multinational power plant equipment supplier in India for the
construction of Turbo-generator sets & auxiliaries of 25MW to 60MW
capacity power plants.
•Nuclear Power Corporation of India, for the construction of 220MW to
500MW condensers and plant piping. Overhauling of their TG sets at
MAPS, RAPS, KGS and KAPS.
•Jaiprakash Associates Limited for the construction of Turbo-generator
sets & auxiliaries including air cooled condensers for their captive power
plants in India.
•Thermal power stations all over the country for maintenance and
renovation works.
THE ORGANISATION …..
THE ORGANISATION……
Meeting challenging quality requirements
•The intention was to grow and form a very stable and strong nucleus
comprising of professionals in the trade
•The consistent and regular orders from clients such as Nuclear Power
Corporation, BHEL etc where quality and safety are the bye-words speaks
about the organizations quality commitments
Current Status
•The projects executed so far and the present assignments on hand give
testimony to the skills of the highly experienced field personnel
.
•A team consisting of 70 highly experienced engineers and field personnel
qualified in their respective trades.
• A team excellently trained to meet stringent quality control and safety
requirements.
First in the field
•Construction of the largest capacity axial flow turbo-blowers in
India, for Vishakapatnam Steel Plant at Visakhapatnam
•Construction of the first combined cycle gas based power station in
India for Ahmedabad Electricity Company Ltd. at Vatva
•Execution of the first Life Extension Programme in India, for Power
Plant Equipment at Neyveli Lignite Power Corporation’s Thermal
Station I, Neyveli, Tamilnadu.
•First BHEL 600 MW Stator lifted in very short time at North Chennai
Thermal Power station, North Chennai, Tamilnadu.
THE ORGANISATION …..
Some challenging assignments...
At Neyveli Thermal Station- 1 in association with Technoprom Exports,
Russia
1. In-situ rewinding of 50 MW turbo-generator rotor,
2. In-situ repair, replacement of stator core packets for 100 MW generator stator
at Neyveli Thermal Station- 1,
3. Repair of rotor discs and re-blading of 100 MW HP Turbine rotor in-situ.
At Karnafauli Hydro Station, Bangladesh, in association with ABB Sae Sadelmi,
Italy
1. Complete changing of generator core & rewinding in-situ for 50 MW hydro-
generator
THE ORGANISATION …..
Key Members…..
A. H. Mohajir, Managing Director
An electrical engineer with 40 years of experience in Power
Plant Erection and Maintenance.
P. V. Sai, Director
A mechanical engineer with considerable experience in
engineering and design of plant rotating parts.
Javeed Mehkri,Director
A commerce graduate with wide experience in marketing
Heavy Electrical Equipment.
K.Ramalingam, General Manager
A diploma engineer in electrical with 37 years of experience in
Power Plant Erection & Maintenance .
Key Members…..
G. Balasubramanium, Senior Deputy Manager
A Graduate with 26 years of experience in Power Plant Erection and
Maintenance at various projects sites.
Imran Mohajir, Sr.Executive Management
A Post-Graduate with 15 years of experience in planning and
execution.
D. Easter Raj, Manager (F & A)
A Post Graduate with 16 years of experience in Finance and
Administrative Operations.
Key Members…..
R. Nanthakumaran,Manager (Constructions)
A Graduate with 22 years of experience in Power Plant
Erection and Maintenance at various projects sites.
Dexter Horne, Manager (Constructions)
A Post-Graduate with 15 years of experience in planning and
execution.
R. Anandakrishnan, Manager (Constructions)
A Diploma in Engineering with 20 years of experience in
Power Plant Erection and Maintenance.
S.Upendra Kumar, Manager (Constructions)
A Diploma in Engineering with 18 years of experience in
Power Plant Erection and Maintenance.
.
Key Members…..
Akshay Kumar Ojha, Manager (Constructions)
A Graduate with 12 years of experience in Power Plant
Erection and Maintenance.
K.V.Abraham, Manager (Constructions)
A Diploma in Engineering with 34 years of experience in
Power Plant Construction.
K. Tholkappian, Manager (Constructions)
A Diploma in Engineering with 16 years of experience in
Power Plant Erection and Maintenance.
.
Our Current Assignments …
• Erection of 800 MW STG at Gadarwara STPS of NTPC, Madhya Pradesh.
• Material Unloading & Erection of FR 5 GTG, 100 TPH HRSG & 150 TPH UB
at CPCL Manali, Tamilnadu.
• Erection of 660 MW STG including TG Cycle Piping at Bara Unit 2, Allahabad.
• Erection of 660 MW STG including TG Cycle Piping at Bara Unit 3, Allahabad.
•Erection of 500 MW Piping at BHAVINI Nuclear PFBR, Kalpakkam, Tamilnadu.
• Erection of 150 MW STG of Unit VI at Lapanga, Sambalpur, Orissa.
Quality Policy
Towards this end following are our objectives:
To offer services that fulfills the customer’s requirements first time, on time, every
time.
• To continuously review and maintain an effective Quality Assurance Programme
• To standardized all our internal activities.
• To deploy qualified and trained personnel.
• To inculcate Safety and Quality consciousness by the total involvement of all the
employees.
Health Safety & Environment Policy
EEPL Management is committed to the following safety aspects:
• Management of EEPL is committed for Better Health, Safety & Environmental in all
facts of Business and Project activities.
• Compliance to legislation and regulations.
• Setting objectives and targets to eliminate control or minimize risks due to occupational
hazards.
• Erection To develop HSE awareness, the management provides information, instructions,
training and education to employees to achieve better in HSE.
• Selecting proper personnel equipments.
List of Erection Works Executed
LIST OF ERECTION WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
1. Erection, Testing & Commissioning of TG set & Auxiliaries including Piping at MAPS, Kalpakkam
235 MW GE / BHEL
BHEL for DAE Jan ’79 Jul ’81
2. Erection, Testing & Commissioning of TG sets & Auxiliaries including Piping at Bhilai Steel Plant
2 x 30 MW SIEMENS /
BHEL
BHEL for BSP
Feb ’80 Sep ’83
3. Erection , Testing & Commissioning of TG set & Auxiliaries including Piping at Bhilai Steel Plant
18MW SIEMENS /
BHEL
BHEL for BSP May ’81 Nov ’83
4. Erection, Testing & Commissioning of TG set & Auxiliaries including Piping Unit I, VI at Talcher, Thermal Station
110 MW BHEL
BHEL for OSEB
Nov ’81 Feb ’83
5. Erection, Testing & Commissioning of TG set & Auxiliaries incl. Piping & Inst. Unit I at RTPS, Raichur.
210 MW KWU / BHEL
BHEL for KPCL
Oct ’83 Mar ’85
6 Erection, Testing & Commissioning of TG sets & Auxiliaries at TNPL, Karur
8 & 18 MW SIEMENS
TNPL Jun ’84 Oct ‘84
LIST OF ERECTION WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
7. Erection, Testing & Commissioning of TB set & Auxiliaries including Piping at Bhilai Steel Plant
3063 Nm3 / Minute
MAN-GHH
BHEL for BSP Sep ’85 Mar ’87
8. Erection, Testing & Commissioning of Electrical & Instrumentation for TB Set & Aux. at BSP Bhilai
3063 Nm³ / Minute
MAN-GHH
BHEL for BSP
Sep ‘85 Mar ’87
9. Erection, Testing & Commissioning of TB sets & Auxiliaries including Piping Unit I & II, at Vizag Steel Plant
2 x 6067 Nm³/ Min. DEMAG
BHEL for VSP Jul ’87 Mar ’89
10. Erection, Testing & Commissioning of 7 Nos. BFP & Auxiliaries at Vizag Steel Plant
330 Tonne / Hrs. each
BHEL
BHEL for VSP Jul ’87 Dec ‘89
11. Erection, Testing & Commissioning of Power Cycle Piping Unit I at Ramagundam Super Thermal Station
500 MW KWU / BHEL
BHEL for NTPC
Sep ’87 Sep ’88
12. Erection, Testing & Commissioning of TG set & Auxiliaries including Piping for Unit III, MTPS Mettur
210 MW RUSSIAN /
BHEL
BHEL for TNEB
Oct ’87 Mar ‘89
LIST OF ERECTION WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
13. Erection, Testing & Commissioning of 6 Nos. Cooling Water Pump at MTP, Mettur
BHEL BHEL for TNEB
Sep ’88 Feb ’90
14. Erection, Testing & Commissioning of TG set & auxiliaries for Unit IV at MTPS Mettur
210 MW RUSSIAN /
BHEL
BHEL for TNEB
Nov ‘88 Feb ’90
15. Erection, Testing & Commissioning of TB set incl. Piping and Insulation of Unit III, at Vizag Steel Plant, Vizag
6067 Nm3/ Minute. DEMAG
BHEL for VSP Apr ‘89 Sep ’90
16. Erection, Testing & Commissioning of BFP, CEP & Piping for Unit IV at TS-II, NLC, Neyveli
BHEL BHEL for NLC May ’89 Sep ’90
17. Erection, Testing & Commissioning of Unit III TG set and auxiliaries including Piping at RTPS, Raichur
210 MW KWU / BHEL
BHEL for KPCL
Sep ’89 Mar ‘91
18. Erection, Testing & Commissioning of GTG sets & STG set at AECO, Vatwa, Ahmedabad
2 x Fr. 6 GTG & 1 X
33 MW STG
BHEL for AECO
Nov ’89 Oct ’91
LIST OF ERECTION WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
19. Erection, testing & Commissioning of 40 TPH Thermax Boiler at SPB, Erode
40 TPH Babcock
SPB-PC Dec ’89 Apr ’90
20. Erection, Testing & Commissioning of Unit – IV TG set & Aux. Equip-ment incl. Piping at TTPS. Tuticorin
210 MW KWU / BHEL
BHEL for TNEB
Feb ’90 Feb ’92
21. Erection, Testing & Commissioning of 3 MW TG at Ponni sugars, Erode
3 MW TRIVENI
EMCONS for SPB
May ‘90 Jun ’90
22. Erection, Testing & Commissioning of Unit-VI & VII TG set & Aux. Equipment including Piping at TS II, NLC, Neyveli.
210 MW KWU/ BHEL
BHEL for NLC Oct ’90 Sep ’92
23. Erection Testing & Commissioning of GTG sets & STG set at Utran, Surat
3 x Fr. 6 GTG &
45MW STG
BHEL for GEB May ‘91 Dec ’93
24. Erection, Testing & Commissioning of Unit-II TG set & Aux. Equipment incl. Piping at NMTPS, Madras
210 MW KWU / BHEL
BHEL for TNEB
Jan ’93 Jun ’95
LIST OF ERECTION WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
25. Erection, Testing & Commissioning of Unit-IV TG set & Aux. Equip-ment incl. Piping at RTPS, Raichur
210 MW MHI, Japan
BHEL / MHI for KPCL
Jun ’93 Sep ‘94
26. Supply of Manpower for CBPS / PGPP Malaysia
2 x Fr. 6 GTG sets
BHEL
BHEL for TENEGA
Jul ’93 Jan ’94
27. Erection, Testing & Commissioning of Generator, Condenser & Aux. Incl. Piping at TATA Power Ltd. Trombay
80 MW BHEL
BHEL for Tata Power
Nov ’93 Mar ’95
28. Erection, Test & Commissioning of Unit-I TG set & aux. Equipment incl. Piping at KAIGA
235 MW BHEL
BHEL for NPC Apr ‘94 Sep ’00
29. Erection of Sulphur smelter Agitator, IAT & DT Acid Circulation pumps at Coromandel Fertilizers Ltd., Visakhapatnam
Sulphuric Acid Plant
NICCO for CFL
Apr ’94 May ’94
30. Erection of Structures & Mechanical works for Induration Plant at ESSAR Pelletisation Plant, Vizag
Lurgi Pelletisation
Plant
Onaway for ESSAR Ltd.
Jul ’94 Jul ’95
LIST OF ERECTION WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
31. Erection, Testing & Commissioning of GTG set, Chimney & Piping at Reliance Industries Patalganga
1x Fr. 6 GTG GE /
BHEL
BHEL for RIL Sep ’94 Apr ’95
32. Erection, Testing & Commissioning of TG set & Aux. Equipment incl. Piping at KAGITHAPURAM
10.5 MW BHEL
BHEL for TNPL
Dec ’94 Jan ‘96
33. Fabrication & Erection of Unit I & II Condensers at NPC, KAIGA
2 x 235 MW BHPV
BHPV for NPC Dec ’94 Mar ’99
34. Erection, Testing & Commissioning of Unit II TG set & Aux. Equipment including piping at NPC. KAIGA
235 MW BHEL
BHEL / IPCL for NPC
Apr ’95 Oct ’99
35. Erection, Testing of Compressors, Static Equipment, LP Pre-heater & Chimney at CSU Project, Phase II, ONGC Gandhar Petro Complex
DEMAG & BHPV
BHPV for ONGC
May ‘95 May ’97
36. Erection & Commissioning of MEA pump with drive Turbine & Aux. At Coromandel Fert. Ltd, VIZAG
2 MW CFL May ‘95 May ‘95
LIST OF ERECTION WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
37. Erection & Commissioning of Main Steam Piping at JK Corporation, Rayagada, Orissa
12 MW J.K. Corp. Ltd. Jun ’95 Dec ’95
38. Erection, Testing & Commissioning of Unit I TG set & Aux. Equipment incl. Piping at Suratgarh
250 MW KWU / BHEL
BHEL for RESB
Sep ’95 Jun ’98
39. Erection of Ball mill for Phosphoric Acid Plant at CFL, Vizag
Phosph. Plant
CFL Sep ‘95 Nov ’95
40. Erection, Testing & Commissioning of GTG set and STG set at ONGC-CPF, Gandhar
1 x Fr. 6 1 x 12 MW
BHEL for ONGC
Sep’ 96 Dec ’97
41. Erection, Testing & Commissioning of Unit VII TG set, Auxiliaries & piping at WTPS Wanakbori
210 MW KWU / BHEL
BHEL for GEB Sep ’96 Mar ’99
42. Erection, Testing & Commissioning of STG sets Auxiliaries. & Piping at GAIL UPPC, Pata (UP)
1x 15.5 MW 1x 25.6 MW
BHPV for BHEL/GAIL
Sep ’96 Jun ’98
LIST OF ERECTION WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
43. Erection, Testing & Commissioning of GTG sets & auxiliaries at Reliance Industries Ltd., Jamnagar
6 x 30 MW Frame 6
BHEL for RIL Feb ‘97 Dec ’98
44. Erection, Testing & Commissioning of Unit I & II TG sets & auxiliaries at JTPCL, Bellary, Karnataka
2 x 130 MW BHEL for JTCPL
Jun ’97 Jun ’99
45. Erection, Testing & Commissioning of 27 MW Combined Cycle Power Plant at Santej, Gujarat
2 x 10 MW 1 x 7 MW
THERMAX for Arvind Mills
Sep ’97 Dec ’98
46. Erection, Testing & Commissioning of 27 MW Combined Cycle Power Plant at Naroda, Gujarat
2 x 10 MW 1 x 7 MW
THERMAX for Arvind Mills
Nov ’97 Mar ’99
47. Erection, Testing & Commissioning of GTG sets & auxiliaries at Kayankulam CCPP, Kerala
2 x 110 MW Frame 9
BHEL for NTPC
Apr ’98 Feb ’99
48. Erection, Alignment, Welding and Testing of control valves at JTPCL, Bellary, Karnataka for Energy Overseas International Inc.
2 x 130 MW EOIL for JTPCL
Mar ‘98 Mar ’99
LIST OF ERECTION WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
49. Erection and Commissioning of 80P Blower, Drive Turbine and Aux. Incl. Piping and Electrical at Coromandel Fertilisers Ltd., Vizag
4 MW Elliot Make
CICB For CFL
Sep ’98 Oct ’98
50. Erection, Testing & Commissioning of Unit 2 TG set & Aux. Equipment incl. Piping at Suratgarh
250 MW KWU / BHEL
BHEL for RESB
Jan ’99 Mar ’00
51. Erection, Testing & Commissioning of 1 No. GTG Fr-6, 2 Nos. Gas compressors & their aux. Incl. Piping at Kovilkalappal CCPP, Mannargudi, Tamilnadu
GTG Frame-6 And Gas
compressor
BHEL for TNEB
Jun ’00 Mar ’01
52. Erection, Testing & Commissioning of 1 No. 38, MW STG & its Aux. Incl. Piping at Kovilkalappal CCPP, Mannargudi, Tamilnadu.
38 MW STG
BHEL for TNEB
Jun ’00 Mar ’01
53. Erection, Testing & Commissioning of 24.62 MW STG at TNPL, Karur, Tamilnadu
24.62 MW STG
BHEL for TNPL
Oct ‘00 Apr ’01
LIST OF ERECTION WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
54. Erection, Testing & Commissioning of Unit 3 & 4 TG sets & Aux. Equipments incl. Piping at Suratgarh TPS, Rajasthan
2 x 250 MW BHEL for RSEB
Sep ’00 Unit 3 Mar ’02 Unit 4 May ’02
55. Erection, Testing & Commissioning of Unit 2 TG set & Auxiliaries Equipment Incl. Piping at Simhadri TPS, Visakhapatnam, A P
500 MW BHEL for NTPC
Feb ’01 Sep ’02
56. Material Handling, Fabrication, Erection & commissioning of Secondary Steam Piping at Tarapur Atomic Power Project, Tarapur
500 MW Unit- 3&4
BHEL for NTPC
Feb ‘01 Mar’06
57. Fabrication, Erection, Assy. & Testing of Steam Condensers 2 Nos. at Tarapur Atomic Project
500 MW Unit- 3
BHPV for NPCIL
Feb ’01 Jan’06
58. Supply, Erection of Power Cycle Piping and 12.5 MW STG Sets & Aux. Equipment at Grasim Industries Ltd., Ariyalur, Tamil Nadu
12.5 MW BSES for GIL Dec ’02 May ‘03
59. Erection, Testing & Commissioning of Unit-3 TG set & Aux. Equipment Piping at Rihand STPP, UP
500 MW BHEL for NTPC
May ’03 Feb ‘05
LIST OF ERECTION WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
60. Erection, Testing & Commissioning of Unit-6 TG set & Aux. Equipment incl. Piping at Kaniha Super Thermal Power Plant, Orissa
500 MW BHEL for NTPC
May ’03 Feb ‘05
61. Revamping & Commissioning of Unit 1, 2 & 3 Turboblowers & Unit 2 STG at Mideast Integrated Steel Ltd., Jajpur, Orissa
3 x 4 MW DEMAG & 4.8 MW TG
Kirloskar
MISL, Orissa Nov ‘04 Dec ’07
62. Supply of pipes, fabrication, erection and welding of ASDV piping including supports in Unit 4 at Tarapur Atomic Power Plant
500 MW Nuclear Power Corp. Ltd.
Jan’ 05 May’05
63. Erection of 27 MW Turbogenerator Set at Birla Corp. Chanderia Cement Plant, Chittaurgarh, Rajasthan
27 MW Siemens
Siemens for Birla Corp.
Jan ‘05 Jul ‘05
64. Erection of 27 MW Turbogenerator Set at Birla Corp. Satna Cement Plant, Madhya pradesh
27 MW Siemens
Siemens for Birla Corp.
Mar ‘05 Sep‘05
LIST OF ERECTION WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
65. Fabrication, Erection, Testing & Commissioning of 2 Nos. Steam Condensers with air Evacuation System & LP extraction Piping of Unit 5 & 6 at Rajasthan Atomic Power Project, Kota, Rajasthan
2x 220 MW Nuclear Power Corp. Ltd.
Feb’ 05 Unit 5- Nov’ 09 & Unit 6 – Mar’
10
66. Erection of Turbogenerator set with Air cooled & Water cooled Condenser for Captive Power Plant- III at Jaypee Cement Rewa, Madhya Pradesh
38.5 MW Jayaprakash Enterprises
Ltd.
Oct’05 Sep’06
67. Erection, Testing and commissioning of TG set & Auxiliaries at Navdurga Fuels Pvt. Ltd., Raigarh, Chattisgarh.
4 MW Triveni
Navdurga Fuels Pvt. Ltd.
Oct’05 Mar’06
68. Erection, Testing & Commissioning of Unit-3 & 4 TG set & Aux. Equipment incl. Piping at Kaiga Atomic Power Plant, Karnataka
2x 235 MW BHEL for Nuclear Power
Corp. Ltd.
Oct’05 Unit-3 : Apr’07 Unit-4: Dec’10
LIST OF ERECTION WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
69. Supply of pipes, fabrication, erection and welding of ASDV piping including supports in Unit 3 at tarapur Atomic power Plant
500 MW Nuclear Power Corp. Ltd.
Nov’ 05 Jan’06
70. Erection, Testing & Commissioning of 2 Nos. of Turbogenerator Set at SISCOL, Mecheri, Salem Dist., Tamilnadu
2x 30 MW Siemens
JSW Power Pvt. Ltd.
Jan’06 Dec’06
71. Erection, Testing & Commissioning of Turbogenerator Set at Aryan Coal Plant site, Chakabura, Korba Dist., Chattisgarh
30 MW Siemens
Siemens for Aryan Coal
Pvt. Ltd.
Feb ‘06 Dec ‘06
72. Erection, Testing & Commissioning of Turbogenerator Set at Vandana Global Ltd., Raipur Dist., Chattisgarh
33 MW Siemens
Vandana Global Ltd.
Feb’06 Jan’07
73. Erection, Testing & Commissioning of Unit-1 & 2 TG set & Aux. Equipment incl. Piping at Jindal Stainless Ltd., Duburi, Orissa
2x 125 MW BHEL for JSL May’06 Nov’08
LIST OF ERECTION WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
74. Erection & commissioning of 2 x 4 Nos. of Deck Cranes on Hull No. 11115 & 11116 (MV Good Providence & MV Good Princess) at Hindustan Shipyard Ltd., Visakhapatnam
30,000 T Bulk
Carriers
HSL for Good Earth Maritime Ltd., Chennai
Sep’ 06 Aug’07
75. Erection, Testing & Commissioning of Unit-1 & 2 TG set & Aux. Equipment incl. Piping at NTPC-SAIL Power Pvt. Ltd., Bhilai, Chattisgarh
2x 250 MW
BHEL for NTPC SAIL
Pvt. Ltd.
Jan’07 UNIT-1: Apr’08 UNIT-2: Mar’09
76. Erection & commissioning of 4 Nos. of Deck Cranes on Hull No. 11117 (MV Good Pacific) at Hindustan Shipyard Ltd., Visakhapatnam
30,000 T Bulk Carrier
HSL for Good Earth Maritime Ltd., Chennai
Jan’ 07 Mar ‘07
77. Erection, Testing & Commissioning of Turbogenerator Set with associated Auxiliaries, piping, Aircooled & water cooled condensers at Captive Power Plant, Jaypee Cement Ltd., Sidhi, Madhya Pradesh
35MW Siemens
Jaiprakash Enterprises
Ltd.
Jan’08 Dec’08
LIST OF ERECTION WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
78. Erection, Testing & Commissioning of Unit-1 & 2 Motor Driven Turbo-Blowers & Aux. Equipment at JSW Steel Ltd., Bellary, Karnataka
2x 40 MW MAN Turbo
& ABB Motor
JSW Steel Ltd Apr’08 Sep’08
79. Erection, Testing & Commissioning of Turbogenerator Set with associated Auxiliaries, piping, Aircooled & water cooled condensers at Captive Power Plant, Jaypee Cement Ltd., Dalla, Uttar Pradesh
27MW Siemens
Jaiprakash Enterprises
Ltd.
Apr’08 Feb’09
80. Erection, Testing & Commissioning of Turbogenerator Set with associated Auxiliaries, piping, Aircooled & water cooled condensers at Captive Power Plant, Jaypee Cement Ltd., Chunnar Uttar Pradesh
38MW Japrakash Enterprises
Ltd.
May’08 Mar’09
81. Erection, Testing & Commissioning of Unit 1 & 2 Turbogenerator Set with Auxiliaries & associated piping at TPS-II , Neyvelli Lignite Corporation Ltd., Neyvelli, Tamilnadu
2x 250 MW BHEL for NLC Ltd.
Jul’08 Both the Units Commissioned
LIST OF ERECTION WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
82. Transportation, Erection, Testing & Commissioning of Piping with associate hangers and supports, static equipment and its auxiliaries of Unit 2 at Kudankulam Nuclear Power Plant, Tiruneveli Dist. Tamilnadu
2 x 1000 MW
Nulcear
BHEL for NPCIL
Oct ’08 Completed Feb’15
83. Transportation, Erection, Testing & Commissioning of HP/PCP & LP Piping incl. supply and application of protective wrapping, coating for CW piping, anti-corrossive painting etc. for Unit 1 & 2 Turbogenerator at TS-II Expansion of Neyveli Lignite Corp. Ltd., Tamilnadu
2 x 250 MW BHEL for NLC Oct’08 Unit 1-Mar’11 Unit 2- Mar’15
84. Erection & commissioning of VMFN Project at National Aeronautical Lab., Bengaluru, Karnataka
L & T Powai for NAL
Jan’09 Feb’09
LIST OF ERECTION WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
85. Erection & commissioning of 4 Nos. of Deck Cranes on Hull No. 11118 (MV Good Piligrim) at Hindustan Shipyard Ltd., Visakhapatnam
30,000 T Bulk Carrier
HSL for Good Earth Maritime Ltd., Chennai
Feb’ 09 Jul’09
86. Erection, Testing & Commissioning of Steam Turbine, Generator, Pumps, Piping & Other Auxiliaries of Unit-3 & 4 At NTPC, Simhadri, Visakhapatnam (AP)
2 x 500 MW BHEL for NTPC Ltd.
Mar’09 Unit 3-Mar 10 Unit 4-Dec’11
87. Erection, Testing & Commissioning of Piping of 1x 27 MW Steam Turbine-Generator at Dalmia Cements Ltd., Ariyalur (TN)
Piping of 1 x 27 MW
Siemens for Dalmia
Cement Ltd.
Aug’09 Mar’10
88. Erection, Testing & Commissioning of 2 x 25 MW Steam Turbine-Generator & Auxiliaries at Empee Sugars Ltd., Ambasamudram (TN)
2 x 25 MW Siemens for Empee
Sugars Ltd.
Sep’09 June’10
89. Receipt, Unloding, Storing & Stacking at Storage yard materials & Component of 1 x 500 MW TG Set in Main Plant at FBRT Site, Bhavani, Kalpakkam (Tamilnadu)
1 x 500 MW
BHEL For DAE
Jan’ 10 Dec’13
LIST OF ERECTION WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
90. Erection, Testing & Commissioning of Steam Turbine, Generator, Pumps, Piping & Other Auxiliaries of Unit-2 at RTPS, Bellary, Karnataka
1 x 500 MW BHEL for KPCL
May’10 Jan’12
91. Erection, Testing & Commissioning
of 22.5 MW Turbogenerator Set with associated Auxiliaries, piping, Air cooled Condenser at Captive Power Plant-II, Jaypee Cement Ltd., Bhuj, Gujarat
22.5 MW Siemens
Jaiprakash Enterprises
Ltd.
May’10 Apr’11
92. Erection, Testing & Commissioning
of 22.5 MW Turbogenerator Set with associated Auxiliaries, piping, Air cooled Condenser at Captive Power Plant-II, Jaypee Cement Ltd., Wanakbori, Gujarat
22.5 MW Siemens
Jaiprakash Enterprises
Ltd.
June’10 Mar’11
93. Erection, Testing & Commissioning of Unit-1 (BF#4) Motor Driven Turbo-Blowers & Aux. Equipment at JSW Steel Ltd., Bellary, Karnataka
1x 40 MW MAN Turbo
& ABB Motor
JSW Steel Ltd Jul’10 Mar’11
94. Erection, Testing & Commissioning
of 2X60 MW Turbogenerator Set with associated Auxiliaries, piping, Air cooled Condenser at Captive Power Plant, Jaypee Cement Ltd., Sidhi, Madhya Pradesh
2X60 MW BHEL
Jaiprakash Enterprises
Ltd.
Aug’10 Unit1-Jun’12 Unit2-Aug’12
LIST OF ERECTION WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
95 Erection, Testing & Commissioning of Steam Turbine, Generator, Part of CW Piping, CW Pumps & Other BOI of Unit-2 at North Chennai TPS, Athipattu, Tamil nadu.
1 x 600 MW BHEL for TNEB
Sep’11 Unit 2 synchronized
on Dec’12
96 Erection, Testing & Commissioning
of 30 MW Steam Turbine, Generator with associated Auxiliaries at Chettinadu Cements Ltd, Kallur, Chincholi, Karnataka.
30 MW Siemens
Chettinadu Cements Ltd.
Jul ’10 Jul’12.
97 Erection, Testing & Commissioning
of 19 MW Steam Turbine, Generator with associated Auxiliaries at Ponni Sugars Erode Ltd, Erode, Tamil nadu
19 MW Siemens
Ponni Sugars Erode Ltd
Oct’11 Jul’12
98 Erection, Testing & Commissioning of Steam Turbine, Generator, auxiliaries & Other BOI at BHAVINI Kalpakkam PFBR, Kalpakkam Nuclear Power Project, Tamil nadu.
500 MWe
BHAVINI Dec’11 In progress.
99 Erection, Testing & Commissioning of Piping & Insulation work including supply & application of final painting at BHAVINI Kalpakkam PFBR, Kalpakkam Nuclear Power Project, Tamil nadu.
500 MW BHEL
BHAVINI May’12 In progress
LIST OF ERECTION WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
100 Handling at site stores, transportation, erection, alignment, welding, testing & commissioning including final painting of Steam turbine, Generator and its Aux and other BOI for UNIT 1 of 2X500 MW at NTPL, Tuticorin, Tamilnadu.
500 MW BHEL for NTPL
Jun’12 Completed Mar’15
101 Handling at site stores,
transportation, erection, alignment, welding, testing & commissioning including final painting of PART Circulating Water (CW) system for Unit 1 & 2 at 2X500 MW at NTPL, Tuticorin, Tamilnadu.
500 MW BHEL for NTPL
Aug’12 Synchronized Apr’15
102 Erection, Testing & Commissioning of Steam Turbine, Generator, auxiliaries & Other BOI of Unit 2 at Aditya Aluminium Plant, Lapanga, Sambalpur, Orissa.
150 MW BHEL for AAP
Feb’13 Completed Jul’14
103 Erection, Testing & Commissioning of Steam Turbine, Generator, auxiliaries & Other BOI of Unit 1 at Aditya Aluminium Plant, Lapanga, Sambalpur, Orissa.
150 MW BHEL for AAP
Jul’13 Completed Dec’14
LIST OF ERECTION WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
104
Erection, Testing & Commissioning of Steam Water Seprators for 1X500 Mw set at Bhavini Kalpakkam PFBR, Tamilnadu.
500 MW BHEL for Bhavini
Sep’12 Completed
105 Erection, Testing & Commissioning of Steam Turbine, Generator, auxiliaries & Other BOI of Unit-2 at Jindal India Thermal Power Ltd, Derang, Angul, Orissa.
600 MW BHEL for JITPL
Sep’13 Completed Feb’15
106 Erection, Testing & Commissioning of Steam Turbine, Generator, auxiliaries & Other BOI including TG cycle piping of Unit 2 at Prayagraj Power Generation Company Ltd., Bara , District-Allahabad (Uttar Pradesh).
660 MW BHEL for PPGCL
Jul’13 In Progress
107 Erection, Testing & Commissioning of Steam Turbine, Generator, auxiliaries & Other BOI including TG cycle piping of Unit 3 at Prayagraj Power Generation Company Ltd., Bara , District-Allahabad (Uttar Pradesh).
660 MW BHEL for PPGCL
Jan’14 In Progress
LIST OF ERECTION WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
108 Erection, Testing & Commissioning of Steam Turbine, Generator, auxiliaries & Other BOI of Unit 6 at Aditya Aluminium Plant, Lapanga, Sambalpur, Orissa.
150 MW BHEL for AAP
Aug’ 14 In Progress
109 Erection, Testing & Commissioning of Steam Turbine, Generator, auxiliaries & Air Cooled Condenser package with auxilliaries for New CPP at Balaji, Andhra Pradesh.
22.5 MW (Siemens)
Jaiprakash Enterprises
Ltd.
Sep’14 Completed Aug’15
110 Erection, Testing & Commissioning of Steam Turbine, Generator, auxiliaries at 2X800 MW Gadarwara STPS, NTPC Project Madhya Pradesh.
800 MW
BHEL for NTPC.
Oct’15 In progress
111 Material Unloading & Erection, of Frame 5 GTG, 100 TPH HRSG and 150 TPH UB at CPCL Manali, Tamilnadu.
FR-V GTG
BHEL for CPCL.
Mar’16 In progress.
List of Maintenance Works Executed
LIST OF MAINTENANCE WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
1. Replacement of Boiler Airheaters Economisers for Unit I at ETPS, Ennore
60 MW TNEB Oct ’79 Dec ’79
2. Replace of Boiler Airheaters, Economisers for Unit III at ETPS, Ennore
110 MW TNEB Mar ‘80 May ‘80
3. Replacement of Boiler Airheaters, Economisers for Unit V at ETPS, Ennore
110 MW TNEB Jan ’81 Mar ’81
4. Capital Maintenance of Unit I TG set & BFP at TTPS, Tuticorin.
210 MW BHEL for TNEB
Sep ’83 Nov ’83
5. Overhauling of TG Set Unit III at ETPS, Ennore
110 MW BHEL for TNEB
Jan ’84 Mar ’84
6. Replacement of TG Rotor at TNPL, Kagithapuram, Tamilnadu
18 MW TNPL Feb ’86 Feb ’86
7. Overhauling of TG set Unit VII at TS-1, NLC, Neyveli
100 MW NLC Aug ’87 Nov ’87
E0524
LIST OF MAINTENANCE WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
8. Overhauling of TG set Unit I at MAPS, Kalpakkam
235 MW NPCIL Nov ’87 Jan ’88
9. Capital Maintenance of TG set Unit I at MTPS, Mettur
210 MW BHEL for TNEB
Dec ’87 Jan ’88
10. Capital Maintenance of TG set Unit II, at MAPS, Kalpakkam
235 MW MAPS Jan ’88 Apr ’88
11. Overhauling of TG set Unit IX at TS-I, NLS, Neyveli
100 MW NLC Feb ‘89 Oct ’89
12. Capital Maintenance of TG set Unit II, at MTPS, Mettur
210 MW BHEL for TNEB
Aug ’89 Oct ’89
13. Overhauling of TG set Unit III at NLC, TS-1, Neyveli
50 MW NLC Aug ’89 Nov ’89
14. Overhauling to TG set Unit I at MTPS, Mettur
210 MW BHEL for TNEB
Oct ’89 Nov ’89
15. Repair & Replacement of TB II Rotor at VSP, Vizag Steel Plant
6067 Nm³/ minute
BHEL for VSP Apr ’90 May ‘90
LIST OF MAINTENANCE WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
16. Overhauling of TG set at TNPL, Kagithapuram
8 MW TNPL Oct ’90 Nov ’90
17. Overhauling of TG set Unit I at MAPS, Kalpakkam
235 MW NPCIL Jan ’91 Apr ’91
18. Overhauling of Boiler Grates at TNPL, Kagithapuram, Tamilnadu
TNPL May ‘91 May ‘91
19. Capital Maintenance of 210 MW TG set Unit III at MTPS, Mettur
210 MW BHEL for TNEB
Oct ’91 Nov ’91
20. Overhauling of TB Unit III at VSP, Vizag
6067 Nm³/min
BHEL for VSP Sep ’91 Sep ’91
21. Inspection of Blower Rotor TB III at Visakhapatnam Steel Plant
6067 Nm³/Min. Blower
BHEL for VSP Sep ’91 Sep ’91
22. Capital Maintenance of TG set & Aux. At TNPL, Kagithapuram
18 MW TNPL Oct ’91 Oct ’91
23. Repair works of Unit IV Generator at TS II NLC, Neyveli
210 MW BHEL for NLC Nov ’91 Nov ’91
LIST OF MAINTENANCE WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
24. Capital Maintenance of Turbo Blowers 1 & 2 at Visakhapatnam Steel Plant.
6067 Nm³ / min.
VSP Dec ’91 Jan ’92
25. Capital Maintenance of Turbo Blowers 3 at Visakhapatnam Steel Plant
6067 Nm³ / min.
VSP Jun ’92 Jun ’92
26. Overhauling of TG set Unit II at MAPS, Kalpakkam
235 MW NPCIL Jul ’92 Nov ’92
27. Renewal of HP module of Unit- V TG set at NALCO, Angul, Orissa
120 MW BHEL-SAS for NALCO
Aug ’92 Oct ’92
28. Overhauling of TG set Unit - II at RTPS, Raichur, Karnataka
210 MW BHEL- SAS for KPCL
Nov ’92 Jan ’93
29. Capital Maintenance of 210 MW TG set Unit II at RTPS, Raichur.
210 MW BHEL for KPCL
Nov ’92 Jan ’93
30. Replacement of Ammonia converter cartridge & loading of catalyst at CFL Visakhapatnam (AP)
300 TPD CFL May ‘93 Jun ’93
31. Overhauling of IP & LP modules & Aux. of TG Unit- I at NALCO, Angul
120 MW BHEL for NALCO
Jul ’93 Oct ’93
LIST OF MAINTENANCE WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
32. Overhauling of TG set Unit-I at MAPS, Kalpakkam, Tamilnadu
235 MW NPCIL Jul ’93 Jan ’94
33. Capital Maintenance of 120 MW TG set Unit- I HP module at NALCO, Angul, Orissa
120 MW BHEL for NALCO
Aug ‘93 Oct’ 93
34. Overhauling of TG set 210 MW Unit-I at MTPS, Mettur, Tamilnadu
210 MW BHEL for TNEB
Aug ’93 Oct ’93
35. Capital Maintenance of TG set Unit-III & Aux. at Vizag Steel Plant, Visakhapatnam, Andhra Pradesh
60 MW VSP Sep ’93 Oct ’93
36. Overhauling of Turbo Blower at CFL, Visakhapatnam
4 MW Elliot Make
NICCO for CFL
Jan ’94 Mar ’94
37. Capital Maintenance of TG set Unit- I & Aux. at Vizag Steel Plant, Visakhapatnam, Andhra Pradesh
60 MW VSP Feb ’94 Mar ’94
LIST OF MAINTENANCE WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
38. Overhauling of Cargo Oil Pumps & drive Turbines of MT Visveswar-ayya at Chokhani Dry Dock
3 x 300 HP Chokani Intl. For SCI
Apr ’94 May ‘94
39. Overhauling of LP Turbine Unit-II at MAPS, Kalpakkam
235 MW NPCIL Jun ’94 Sep ’94
40. Overhauling of 210 MW TG set Unit-II at MTPS, Mettur,
210 MW BHEL for TNEB
Aug ’94 Nov ’94
41. Unit V Generator Field Balancing work at TTPS, Tuticorin
210 MW BHEL for TNEB
Aug ’94 Sep ’94
42. Overhauling of TG set Unit-I at NALCO, Damanjodi.
18.5 MW NALCO Aug ’94 Sep ‘94
43. Overhauling Grate of Boiler No.2 at TNPL, Kagithapuram
TNPL Nov ’94 Dec ’94
44. Inspection & Overhauling of TG set Unit II at MAPS, Kalpakkam
235 MW MAPS Apr.’95 Sep.’95
LIST OF MAINTENANCE WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
45. Overhauling of Cargo Oil pump & Turbine of MT Sarojini Naidu at Chokani International Limited Shipyard, Chennai
3 x 300 HP Chokhani Intl. For SCI
May ‘95 Jun ’95
46. Inspection & repair of Unit-IV Generator Rotor at RTPS, Raichur
210 MW MHI
BHEL for KPCL
Jun ’95 Sep ’95
47. Inspection & Overhauling of 5.4 MW TG set at J.K. Paper, Rayagada, Orissa
5.4 MW J. K. Corp. Oct ’95 Dec ’95
48. Overhauling of TG set Unit-III and Aux.. at NALCO, Damanjodi
18.5 MW NALCO Dec ’95 Jan ’96
49. Inspection & Overhauling of Unit-I LP Turbine at MAPS, Kalpakkam
235 MW NPCIL Apr ’96 Jun ’96
50. Overhauling of Generator, Exciter & Aux. Of Unit-I at VSTPP, Vindyachal
210 MW BHEL for NTPC
Jul ’96 Aug ’96
LIST OF MAINTENANCE WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
51. Overhaul of TG set Unit IV at MTPS, Mettur
210 MW BHEL for TNEB
Sep ’96 Oct ’96
52. Overhauling of TG set & Pumps Unit- IV at RTPS, Raichur,
210 MW MHI
BHEL for KPCL
Sep ’96 Oct ’96
53. Overhauling of TG set Unit-II at Madras Refinery Ltd.,
20 MW BHEL-SR for MRL
Sep ’96 Oct ’96
54. Overhauling of TG Set Unit – VI at Korba TPS, Chattisgarh
500 MW BHEL-SAS for NTPC
Nov ’96 Dec ’96
55. Overhauling of TG- II Unit and its accessories at TPP, Visakhapatnam Steel Plant
60 MW VSP Nov ’96 Dec ’96
56. Overhauling of TG set Unit – III at Mettur TPS, Tamilnadu
210 MW BHEL-SAS for TNEB
Nov ’96 Dec ’96
57. Generator repair works of Unit – IV at Tuticorin TPS, Tamilnadu
210 MW BHEL-SAS for TNEB
Sep ’97 Sep ’97
LIST OF MAINTENANCE WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
58. Overhauling of HP, LP Turbines of Unit-I at Karkarpara APS, Gujarat
235 MW NPCIL Oct ’97 Oct ’97
59. Overhauling of TG set of Unit-I at Kalpakkam APS, Tamilnadu
235 MW NPCIL Nov ’97 Mar ’98
60. Overhauling of TG set of Unit – IV at Mettur TPS, Tamilnadu
210 MW BHEL-SAS for TNEB
Dec ’97 Jan ’98
61. Inspection of Condensing Turbine at JK Corporation, Rayagada
12 MW JK Corp. Ltd. Apr ’98 Apr ’98
62. Overhauling of 5 Nos. of Cargo Oil Pumps & Turbines of MT J.N. Vyas for Hindustan shipyard Ltd.
5x 500 HP HSL for SCI Jan ’99 Feb ’99
63. Overhauling of 5 Nos. of Cargo Oil Pumps & Turbines of MT R. A. Kidwai for Hindustan Shipyard Ltd.
5x 500 HP HSL for SCI Mar ’99 Apr ’99
64. Overhauling of TG set of Unit – II at Kalpakkam APS, Tamil nadu
235 MW NPCIL Mar ’99 May ‘99
LIST OF MAINTENANCE WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
65. Preservation, restoration & re-assembling of Unit – 1 TG at Kaiga APS, Karnataka
235 MW NPCIL Nov ’99 Jun ’01
66. Hot gas path inspection of GTG- 1 & 2 at Spectrum Godavari Combined Cycle Power Plant, Kakinada, Andhra Pradesh
2 x 48 MW Westing-
house
Rolls Royce for Spectrum
GCCP
Jul ‘99 Aug ‘99
67. Overhauling of TG set of Unit-I at Kalpakkam APS, Tamilnadu
236 MW NPCIL Jan ’00 Jun ’00
68. Mechanical maintenance of main plant, Aux. & Offsite at NTPC, Kayamkulam, Kerala
Frame-9 GTG
NTPC Feb ’00 Dec ’00
69. Attending to High Vibrations & Overhauling of Unit- 2 at Kaiga APS, Karnataka
235 MW NPCIL Feb ’00 Mar ’00
70. Overhauling of Emergency core cooling Pumps and PHT pumps of Unit 1 & 2 at KGS
Nuclear Reactor
NPCIL Mar ’00 Mar ’00
71. AMC for Routine maintenance of Pumps in Turbine areas at Suratgarh TPS, Rajasthan
250 MW RSEB Jun ’00 Jun ‘03
LIST OF MAINTENANCE WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
72. Hot gas path inspection of GT- 1 at Godavari CCPP, Kakinada
48 MW Westing-
house
Rolls Royce for Spectrum
GCCP
Oct ‘00 Oct ‘00
73. Replacement of Rotary Dryers of A & B Trains at Coromandel fertilizers Ltd., Visakhapatnam
Complex Fertiliser
Plant
L &T for CFL Nov ’00 Mar ‘01
74. Insitu Inspection of Unit – I HP & LP Turbine Rotors at Kalpakkam APS, Tamilnadu
235 MW NPCIL Aug ’01 Aug ’01
75. Repair of HP Turbine & Generator Rotors & overhauling of TG set Unit-I at Kaiga APS, Karnataka
235 MW NPCIL Sep ’01 Oct ’01
76. Overhauling of Cargo Oil Pumps and Drive Turbines on MT Basveshwara at Hindustan Shipyard Ltd.
4 x 600 HP HSL for SCI Dec ‘01 Jan ‘02
77. Overhauling of HP, LP Turbines and blade replacement in Unit-2 at Kaiga Atomic Power Plant, Karnataka
235 MW NPCIL Mar ‘02 Apr ‘02
LIST OF MAINTENANCE WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
78. Overhauling of Valves in reactor and TG Areas of Unit 2 at Madras Atomic Power Station, Kalpakkam
235 MW NPCIL Jun ‘02 Jan ‘03
79. Major Overhaul of TG-2 at NALCO, Damanjodi, Orissa
18.5 MW NALCO Jun ‘02 Jun ‘02
80. Inspection of Gas Turbine M 701 F at PSEG- PPN , Thirucadaiyur, Nagipattinam, Tamilnadu
260 MW Mitsubushi
PSEG Global Jul ‘02 Aug ‘02
81. Dismantling and Servicing of Generator Transformer of Unit-2 at Madras Power Station
235 MW NPCIL Oct ‘02 Jan ‘03
82. Overhauling of HP, LP Turbine and replacement of Gasket in Unit-1 at Kaiga A P Station, Karnataka
235 MW NPCIL Dec ‘02 Jan ‘03
83. Major Overhaul & slip ring Replacement of TG-1 at NALCO, Damanjodi, Orissa
18.5 MW NALCO Dec ‘02 Jan ‘03
84. Overhauling of HP, LP Turbine and CCW Pumps & IDCT Fan Motors in Unit 2 at Kaiga Atomic Power Station, Karnataka
235 MW NPCIL Jan ‘03 Feb ‘03
E0524
LIST OF MAINTENANCE WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
85. Inspection and overhauling of Gas
Turbine Generator at Tanir Bavi Power Company Pvt. Ltd., Mangalore, Karnataka
General Electrical LM 6000
GMR Tanir Bavi Pvt. Ltd.
Apr ‘03 May ‘03
86. Overhauling of TG set in Power Block at JK paper Mill, Rayagada, Orissa
5.4 MW JK Corp. Ltd. May ‘03 May ‘03
87. Replacement of Generator at JK
Paper Mill, Rayagada, Orissa 12 MW JK Corp. Ltd. Jul ‘03 Jul ‘03
88. Inspection and Overhauling of Gas
Turbine Generator 1 & 2 and Minor Inspection of Steam Turbine at Tanir Bavi Power Company Pvt. Ltd., Mangalore, Karnataka
General Electrical LM 6000
GE International Inc. for GMR
Tanir Bavi Pvt. Ltd.
Feb ‘04 Mar ‘04
89. Overhauling of TG-3 Unit and Auxiliaries at NALCO Damanjodi, Orissa
18.5 MW NALCO May ‘04 May ‘04
90. Hot Gas Path Inspection of GT 2 at
Godavari CCPP, Kakinada, Andhra Pradesh
48 MW Westing House
Rolls Royce for Spectrum
GCCP
Aug ‘04 Sep ‘04
91. Inspection and overhauling of HP, LP turbines, generator and auxiliaries at Unit-3 TG set at Rajasthan Atomic Power Station, Rajasthan
235 MW NPCIL Aug ‘04 Aug ‘04
E0524
LIST OF MAINTENANCE WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
92. Inspection and overhauling of HP, LP turbines, generator and auxiliaries at Unit-4 TG set at Rajasthan Atomic Power Station, Rajasthan
235 MW NPCIL Apr ‘05 Apr ‘05
93. Replacement, erection & commissioning of Rotary Granulator A- Train at Coromandel Fertilisers Ltd., Visakhapatnam
Complex Fertiliser
Plant
L & T for CFL Apr ‘05 May ‘05
94. Minor Inspection of Gas Turbine Generator Unit 1 at Tanir Bavi Power Company Pvt. Ltd., Mangalore, Karnataka
General Electrical LM 6000
GMR Tanir Bavi Pvt. Ltd.
Oct’05 Oct’05
95. Overhauling of Blower & Turbine in sulphuric Acid Plant at Coromandel Fertilisers Ltd., Visakhapatnam AP
4 MW Elliot USA
CFL Apr’06 Apr’06
96. Inspection and overhauling of HP, LP turbines, generator and auxiliaries at Unit-3 TG set at Rajasthan Atomic Power Station, Rajasthan
235 MW NPCIL Aug’06 Sep’06
E0524
LIST OF MAINTENANCE WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
97. Emergency capital repair of TG-4
Turbine & Auxiliaries at RINL, Visakhapatnam Steel Plant, AP
67.5 MW VSP Sep’06 Oct’06
98. De-erection of Damaged Stator
placing outside Turbine Building for repair in Unit 3 at Kaiga Atomic Power Station, Karnataka
235 MW NPCIL Dec’07 Jan’08
99. Replacement of Kaiga # 3 Generator with Generator of Kaiga # 4 at Kaiga Atomic Power Station, Karnataka
235 MW NPCIL Jan ‘08 Mar’08
100. Capital Repair of TG-3 Turbine &
Auxiliaries at RINL, Visakhapatnam Steel Plant, AP
60 MW VSP Mar’08 Apr’08
101. Inspection of HP & LP rotors and
generator of unit 2 TG set at MAPS, Kalpakkam, Tamilnadu
235 MW
NPCIL Aug’08 Sep’08
102. Inspection of Turbine HP & LP Rotor & Generator of Unit 1 of 235 MW TG Set at MAPS, Kalpakkam APS, Tamilnadu
235 MW NPCIL Nov’09 Nov’09
103. Removal and re-installation of
Generator Rotor in Unit -4 at Kaiga Atomic Power Station, Karnataka
235 MW NPCIL Mar ‘10 Apr’10
E0524
LIST OF MAINTENANCE WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
104 Removal and re-assembly of Gas
Turbine Generator Unit 1 at GMR Energy Ltd, Barge Mounted Power Plant, East Godavari, Andhrapradesh
GMR Energy Ltd
Jul ‘10 Aug ‘10
105 Removal, Inspection & installation
of HP & LP Rotor, inspection of bearings, maintenance works on generator of Unit 2 of 235 MW TG Set at MAPS, Kalpakkam, Tamilnadu
235 MW NPCIL Nov ‘10 Jan ‘11
106 Servicing of Reduction Gear Box of Gas Turbine Generator Unit 3 at GMR Energy Ltd, Barge Mounted Power Plant, East Godavari, Andhrapradesh
GMR Energy Ltd
May ‘11 May ’11
107 In-situ inspection of HP & LP
Turbine, bearings, overhauling of generator, HP Governor Valves of Unit 1 of 235 MW TG Set at MAPS, Kalpakkam, Tamilnadu
235 MW NPCIL Jun ‘11 Jul ‘11
108 Dismantling, overhauling & box up
of Unit-3 Turbine, Generator & its governing system at Kaiga Atomic Power Station-3, Karnataka.
235 MW
NPCIL Jul ‘11 Aug ‘11
E0524
LIST OF MAINTENANCE WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
109 Repair & replacement of broken
Turbine Rotor Shaft at TG #5 RINL Vishakhapatnam. Andhra Pradesh.
67.5 MW RINL VSP May ‘14 Completed Jul’14
110 Dismantling & Removal of Old
Generator Stator of Unit 1, Erection & Commissioning of new Generator & Exciter at JITPL, Derang, Angul, Odhisa.
600 MW JITPL Dec ‘14 Completed Feb’15
111 Replacement of LP Rotor and bearing No.4 with spare one in Unit-2 at 2 x 250 MW at NLC TS-II Expn,, Neyveli, Tamil nadu
250 MW NLC Dec ‘14 Completed Feb’15
112 Dismantling of LP Rotor (1&2) and de-blading of free end blades and re-assembly after completion of MPI and NFT at JITPL, Derang, Angul, Odhisa.
600 MW BHEL for JITPL
Jan ‘15 Completed Jan’15
113 Inspection and of MAPS2 HP Turbine and LP Turbine, Decoupling of LP-Gen rotor for facilitating threading out of generator rotor, inspection of Generator rotor end bells. inspection and replacement of generator hydrogen seals.
235 MW NPCIL MAPS
Nov ‘15 Completed Jan’16
114 Inspection & Overhauling works of LP Turbine 150 MW TG -5 at Hindalco, Mahan CPP, Bargawan, Singraulli, Madhya Pradesh.
150 MW Hindalco MAHAN
May ‘16 Completed Jun’16
E0524
List of Rehabilitation Works Executed
LIST OF REHABILITATION WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
1. Retrofit of Boiler Air heaters, Economisers & Super heaters for Unit III & IV at ETPS. Ennore
110 MW BHEL for TNEB
Nov’ 83 Mar’ 84
2. Rehabilitation, testing & Commissioning of 4 MW TG set at SPB, Erode
4 MW Brown Boveri
EMCONS for SPB
Mar’ 90 Apr’ 90
3. Rehabilitation / Life Extension Work of TG sets Unit I and IX at TS-1, NLC, Neyveli.
50 MW & 100 MW
RUSSIAN
TPE / ABL for NLC
Sep ’92 Aug ’94
4. Repair & reblading of 100 MW HP Rotor Unit VIII at TS-1, NLC, Neyveli
100 MW NLC Nov ’93 Dec ’93
5. Core repair and Rewinding of Generator Stator Unit VII at TS-1, NLC, Neyveli
100 MW TPE / ABL for NLC
Mar ‘94 Sep ‘94
6. RLA study of Boilers Unit II, III, IV & V at Dhuvaran TPS, Dhuvaran
31.75 MW ABB-ABL for GEB
Feb ’95 Feb ’96
LIST OF REHABILITATION WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
7. Rehabilitation, Erection, Testing & Commissioning of Turbo Alternator at J. K. Corporation Ltd. Rayagada, Orissa
12 MW J K Corp. Jun ’95 Dec ’95
8. Retrofitting of Boiler Burners for Cargo Oil Tanker Ship MT Sarojini Naidu (SAACKE Gmbh-Burners) at Chokani International Limited, Shipyard, Chennai
CIL Jul ’95 Aug ’95
9. Rehabilitation work of Unit I & II Hydro Generators at Karnafulli HPP, Bangladesh
60 MW ABB Italy Jul ’95 Dec ’95
10. Reblading of LP Rotor of Unit III at TTPS, Tuticorin
210 MW ABB India Jul ’95 Jul ’95
11 Life Extension Work of Boiler Unit VIII A & VIIA at TS-1, NLC, Neyveli
50 MW ABL for NLC Nov ’95 Aug ’97
12. Pressure Hull Survey of Submarine INS Vagli for Hindustan Shipyard Ltd.
HSL for Indian Navy
May ’98 Jun ’98
LIST OF REHABILITATION WORKS EXECUTED
S/No. TYPE OF WORK PERFORMED PLANT
CAPACITY / MAKE
CUSTOMER DETAIL
DATE OF
START
DATE OF COMPLETION
13. Retrofitting of Bentley Axial Displacement probe in place of hydraulic relay device on steam driven turboblower at Neelachal Ispat Nigam Ltd., Duburi Orissa
12 MW MAN Turbo
Power Concept for
NINL
Aug’06 Aug’06
14. Conversion of oxygen Compressor Train to Nitrogen service in Air Separation Plant of RINL, Visakhapatnam Steel Plant, AP
67,000 NM3/Hr.
MAN TURBO for VSP
Dec’06 Dec’06
15. Retrofitting of Woodward Electronic Governor in place of hydraulic governor device on SKODA Turbogenerator set as Essar Power Ltd., Pellet Plant, Visakhapatnam AP
35 MW Power Concept Ltd.
for EPL
Oct’07 Oct’07
LIST OF CLIENTS…….
1. Bharat Heavy Electricals Limited (Chennai, Nagpur, New Delhi, Secunderabad, Hyderabad)
2. Nuclear Power Corporation of India Limited ( MAPS, RAPS, TAPP, KGS, KAPS)
3. Tamilnadu Electricity Board (Ennore Thermal Power Station, Tamilnadu)
4. Neyveli Lignite Corporation (Neyveli, Tamilnadu)
5. Tamilnadu Newsprint & Papers Limited (Kagithapuram, Tamilnadu)
6. SPB Projects and Consultancy Limited (Chennai)
7. RINL, Vishakapatnam Steel Plant (Visakhapatnam, Andhra Pradesh)
8. National Aluminium Company Limited (Damanjodi, Orissa)
9. ACC-Babcock Limited (New Delhi)
10. Technoprom Exports (New Delhi)
11. Chokani International Limited (Chennai)
12. Onaway Engineering (Visakhapatnam)
13. Bharat Heavy Plates & Vessels Limited (Visakhapatnam, Andhra Pradesh)
14. Coromandel Fertilizers Limited (Visakhapatnam, Andhra Pradesh)
15. J.K. Paper Mills (Rayagada, Orissa)
16. ABB India (Chennai)
17. ABB Sae Sadelmi (Italy)
18. Hindustan Shipyard Limited (Visakhapatnam, Andhra Pradesh)
19. Shipping Corporation of India (Mumbai)
20. Energy Overseas International INC.
21. BSES Limited, NOIDA (Uttar Pradesh) 22.
LIST OF CLIENTS…….
22. Rolls Royce Industrial Power India Ltd (Kakinada, Andhra Pradesh) 23. GE Power Services (India) Pvt. Ltd, New Delhi 24. Demag Delaval Industrial Turbomachinery Pvt. Ltd., ( Now SIEMENS Vadodara, Gujarat) 25. Jayaprakash Associates Limited (New Delhi) 26. JSW Steel Limited, Tornagallu (Bellari, Karnataka) 27. MAN Turbo India Pvt. Ltd ( Vadodara, Guajrat) 28. GMR Energy Limited (Kakinada, Andra Pradesh)