ENGINEERING & CONSTRUCTION

TEKNOPRO MÜHENDİSLİK VE ENDÜSTRİ TESİSLERİ ÜRETİMİ A.Ş.

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CORPORATE INFORMATION

TEKNOPRO Mühendislik ve Endüstri Tesisleri Üretimi A.Ş. has been established for engineering services, process equipment design, manufacturing, industrial plant manufacturing and erection in 1999 .

TEKNOPRO, serves with experienced staff, computer-aided design and project group, opportunities for good outfitting workshop and large construction site for

chemical, pharmaceutical, paper, wood, food and

industrial facilities investments. Our service areas are fluid mechanics, fluid transfer, heat transfer, crystallization, evaporation, distillation, extraction, absorption system, tubular and plate heat exchanger, special chemical process equipment design, manufacturing and erection at site. TEKNOPRO certified Quality Management System ISO 9001:2008 and serves work with the understanding that is based customer satisfaction in all services areas. We are proud to let you know that we have obtained the EN ISO 3834-2 certification recently. This EN ISO 3834-2 certification means an international well-known quality assurance system for the welding technology. TEKNOPRO ENGINEERING & CONSTRUCTION

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ABOUT US

Engineering and Manifacturing Office Adress : Devlet Karayolu Üzeri, Dereköy Sapağı Yalova-Kocaeli İl Sınırı Karamürsel / Kocaeli / TURKEY Tel. : +90 (226) 462 90 89 – 90 99 : +90 (262) 454 44 94 – 44 99 Fax : +90 (226) 462 91 33 GSM : +90 (533) 485 05 02 E-Mail : teknopro@teknopro.com.tr Website : www.teknopro.com.tr : www.teknoplate.com.tr Distance : from İstanbul 90 minutes from Bursa 90 minutes from Kocaeli 45 minutes 40°41’04.47”K / 29°33’23.50”D – Google Earth

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WHAT CAN WE DO FOR YOU ?

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PROJECT MANAGEMENT

ENGINEERING MANUFACTURING SITE

ERECTION

- FIELD OF ACTIVITIES

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PROJECT MANAGEMENT

TEKNOPRO ENGINEERING & CONSTRUCTION

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• Scope of Work • Scope Documentation

• Preliminary Schedule / Planning • Cost Estimation / Budget Price • Design • Detailed Schedule / Planning • Construction Packages

• Workshop Drawings • Specifications

• Construction • Procurement • Inspection • Supervision • Check-out • Commissioning • Start-Up Support • Performance Tests • Guarantees

PLANNING

ORGANIZING

APPLICATION REPORTING

FOLLOW-UP

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ENGINEERING

TEKNOPRO ENGINEERING & CONSTRUCTION

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• Preparation of Project Design Package • Basic & Detailed Planning • Lists • Specifications

• Equipment Design Documentation • Specifications • Workshop Drawings

• Piping Design Documentation • Specifications • Manufacturing Drawings

• Equipment Installation Instructions

• Steel Structural Drawings* • Architectural / Civil Drawings*

• Application Drawings ( Foundation ) • Bill of Materials (BOMs) • Bid Evaluations

ENGINEERING

PROCESS DESIGN

BASIC ENGINEERING

DETAILED ENGINEERING

EQUIPMENT DESIGN

PIPING DESIGN

STEEL STRUCTURE DESIGN *

CIVIL DESIGN *

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PROCESS DESIGN

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• Preparation of Process Flow Diagrams • Process Balance

• Material Balances • Energy Balances • Utility Consumption Calculations

• Preparation of P&IDs • Preparation of E&IDs * • Equipment List • Equipment Specifications • Unit Specifications • Guidance for Selection of Utility Units

• Cooling Towers, • Steam HP / LP • Air Supply Unit • etc..

• Equipment Layout Design • Pipe Design • Special Installation Instructions

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EQUIPMENT DESIGN

TEKNOPRO ENGINEERING & CONSTRUCTION

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• Reactors • Mixers

• Shell & Tube Heat Exchangers

• Plate Type Heat Exchangers

• Piston Type Dip Valves

• Tray Type Filters

• Special Filter

• Crystallizators

• Evaporators

• Distillation Columns

• Extraction Columns

• Absorption & Adsorption Columns

• Reactor Heating & Cooling Packed Systems

• Sea Water Cooling Systems

• Storage Tanks

• and Custom Equipment/Machine Design

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PIPING DESIGN

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• Piping Specifications • Instrument & Equipment Specifications • Selection and Preparation Specifications for Pumps, Instrument, etc. • Process Piping & Utility Piping Design

• Isometrics Drawings • Piping Layout & Sections Drawings • Line Lists • Component Lists • Instrument Lists • Equipment List* • 3D Study • Pipe Supports Selection/Design • Piperack Design

• Hook-up Diagrams • Hidrolics Diagrams • Instrumentation Lines • Stress Analyses • Bill of Materials (BOMs) • Cost Estimation

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MANUFACTURING

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MANUFACTURING

1. EQUIPMENT MAN.

Materials:

Austenitic Steels, Hastelloy, Titanium, Nickel Alloy, Aluminum, PVC

Process:

TIG, MAG, SAW, Plasma (PAW) – Column&Beam System

Coating:

Teflon, Halar

Code:

ASME, EN 13445, AD2000 Merkblatter, API, etc.

3rd Party Inspection

One welding on circumference – Long Length Plate

2. INSTALLATION

Equipment

Machine

Pumps

Motors

Gearbox

Coupling Alignment, Belt Alignment

Special Rotor Units

Instrument

Glass Equipment

Glass Piping

Vibration Analysis*

3. PIPING

Process Piping

Utility Piping

Steam&Condensate Piping

Glass-fiber Piping

PVC Piping

Hydraulic Piping

Instrumention Lines

4. STRUCTURE

Small Scale Steel Structure

Big Scale Steel Structure*

Machine Parts

Special Supports

Equipment Base Supports

Piperacks

Pump Supports

Piping Supports

Insulation Supports

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EQUIPMENT MANUFACTURING

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• Agitated Pressurized Tanks, Shell & Tube Heat Exchangers

• Plate Type Heat Exchangers www.teknoplate.com.tr

• Piston Type Dip Valves, Tray Type Filters, Special Filter

• Crystallizators, Evaporators

• Distillation Columns, Extraction Columns

• Absorption & Adsorption Columns

• Scrubber Columns

• Reactor Heating & Cooling Packed Systems

• Sea Water Cooling Systems

• Custom Equipment/Machine Design

• Hot Air Ducting

• Storage Tanks

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AVAILABLE TEST DEVICE

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• Teodolite – Wild T2 • Level Measurement Device • Coupling & Belt Aligment Device – Fixture Laser • Roughness Measurement Device • Dry Film Thickness Measurement Device • Wet Film Thickness Measurement Device • Lazer Termometer • Sound Measurement Device • pH Measuring Probe • Periodically Calibrated Measuring Tools

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AVAILABLE MACHINE PARK

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• Wokshop – 1.000 m2 / 7 & 3 tons 9m Height Overhead Cranes • Wokshop – 350 m2 / 3 tons 9m Height Overhead Cranes • Totally 1.000 m2 Space Area

• TIG, MAG, SAW and PAW Welding Machines • Column & Beam Automatic Tracing Welding System • Automatic Tank Rotating Device • Tube Expander • Rolling Machine • Bending Machine - Abkant • Cutting Machine – Giyotin • Profile Bending Machine • Hydrostatic Test Pump Up to 200 bar • Lathe • Plasma Cutting Machine • Tools for Site Erection

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SITE ERECTIONS

TEKNOPRO ENGINEERING & CONSTRUCTION

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• Installation and Reports of Process Equipment

( Installation Quality - IQ )

• Reactors, Columns, Speacial Unit, etc.

• Installation and Alignment of ( Alignment Reports )

• Pumps

• Special Rotor Units or Gearbox

• Process & Utility Piping

• Pipes, Valves, etc.

• Special Intruments

• Installation of Pipe Supports

• Installation of Piperacks

• Hidrolic Piping – Tubing

• Instrument Lines – Flexible Hosing

• Plastic Piping

• Preparation Hydrostatic Test Plan for Equipment and Pipes

• Service for DRY-RUN

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SITE SERVICE

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• Equipment Supervision/Installation

• Equipment Revision/Maintenance

• Piping

• Installation of Equipment & Instrument

• Installation of Rotor Units - Coupling Alignment

• Pipe re-routing at Site

• Modifications

• Supply Manpower

• Supply Machine

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OUTSOURCING

TEKNOPRO ENGINEERING & CONSTRUCTION

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• Processes

• Evaporation, Crystallization, Mixing, Drying etc.

• Equipment

• Glass-Lined Equipment, Centrifuges, Pumps, Valves etc.

• Tools – Rental Equipment

• Bending Machines, Cuttings Machine, etc.

• Parts

• Laser, Plasma, Oxy and Water-Jet cut plates, machined parts, tubesheet, etc.

• Long Length Stainless Stell Plate – Upto 15m ( ie. 5 x 1.5000 x 15.000 )

• Lifting Machines – Mobile Crane

• Up to 500 ton Mobile Cranes

• Manpower

• Up to 100 Certified Welders acc. to standard

( EN 287-1, ASME IX, etc. )

• Totally up to 250 person/project

• Company

• Isolation, Paint, Steel Structure Manufacturing, Galvanization, etc.

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OUTSOURCING

TEKNOPRO ENGINEERING & CONSTRUCTION

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• Transportation Company

• Can be transported up to 4m Diameter/Height

• Coating

• Rubber Lining, Halar, Teflon

• Instrumentation/Automation Company

• Cabeling and Piping for Ex-proof zones

• Design Company

• Steel Structure and Civil Design

• Test Company

• Material Analyzing, Strenth Measurement

• Radiograhical and Penetrant Test

• Machinig Company

• For Elliptical Heads, Machine Parts, etc.

• Rental Workshop

• Inspection for Manufacturing and Design

• 3rd Party

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PROJECTS by COMPANY

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Sandoz Turkey EagleBurgmann Turkey Deva Holding – Çerkezköy API Üretim Tesisleri EKMEK Unlu Gıda San. ve Tic. A.Ş. AK-KİM Kimya San. ve Tic. A.Ş. Metso Paper Italy S.p.A. Metso Paper Finland Metso Paper Sweden Jordan Bromine Company TÜL Kağıt A.Ş. ENPAY Endüstriyel Pazarlama ve Yatırım A.Ş. ALKİM Kimya San. A.Ş. HPD Process Engineering, S.A. Ulkar Kimya San. ve Tic. A.Ş. Eczacıbaşı-Zentiva Kimyasal Ürünler San. ve Tic. A.Ş. AKSA Akrilik Kimya San. A.Ş. LİLA Kağıt A.Ş. Modern Karton A.Ş. Kastamonu Entegre A.Ş. Eti Soda A.Ş.

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REFERENCES

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PICTURES

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PICTURES

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PICTURES

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PICTURES

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PICTURES

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PICTURES

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TEKNOPRO ENGINEERING & CONSTRUCTION

THANK YOU

Do Not Forget to View Detailed “Reference List”