ENODE Distributed IO Controller Operations Manual 1000003483 RevR

ENODE DistributedI/O Controller Operations Manual

P/N 1000003483

Particle Measuring Systems Japan Tel: 813-5298-8175 Email: [email protected]

Particle Measuring Systems Mexico Tel: 52-55-2271-5106 Email: [email protected]

Particle Measuring Systems Puerto Rico Tel: 972-306-1040 Email: [email protected]

Particle Measuring Systems Italia Tel: 39 06 90530130 Email: [email protected]

Particle Measuring Systems Headquarters5475 Airport Blvd., Boulder, CO 80301, USA(303) 443-7100 1-800-238-1801 FAX: (303) 449-6870Instrument Service & Support: 1-800-557-6363Customer Response Center: 1-877-475-3317

Particle Measuring Systems Europe Tel: 44-1684-581000 Email: [email protected]

Particle Measuring Systems Nordic Tel: +45 70702855 Email: [email protected]

Particle Measuring Systems China Tel: (86) 21-6113-3688Email: [email protected]

Particle Measuring Systems Singapore Tel: 65-6496-0330 Email: [email protected]

ENODE DistributedI/O Controller

Operations Manual

P/N 1000003483 Rev R

Page ii ENODE Distributed I/O Controller Operations Manual

ENODE Distributed I/O Controller Operations ManualP/N 1000003483 Rev R 2010 by Particle Measuring Systems, Inc.All Rights Reserved

ENODE is a registered trademark of Particle Measuring Systems, Inc.Windows and HyperTerminal are registered trademarks of the Microsoft Corporation.

All trademarks appearing in this manual are the property of their respective owners.

This confidential document contains proprietary information, which is protected by copyright. All rights are reserved. No part of this document may be reproduced, distributed, or transmitted in any form without the prior written consent of Particle Measuring Systems. The information contained in this document is subject to change without notice.

Quality StatementThe Quality Policy of Particle Measuring Systems is to strive to meet or exceed the needs and expectations of our customers and to align the activities of all employees with the common focus of customer satisfaction through continuous improvement in the quality of our products and services.

Environmental InformationThis equipment must be properly disposed of at end-of-life by means of an authorized waste management system. Information regarding dismantling of the equipment and location of any hazardous materials can be located on our web site at: http://www.pmeasuring.com/support/papers/disassemblyinstructions.

Manual Conventions

WARNINGA warning in the text is used to notify the user of the potential for bodily injury or death.

CAUTION

A caution in the text is used to highlight an item that if not done, or incorrectly done, could damage the instrument and/or any materials or devices affected by the instrument.

DO NOT REPRODUCE OR DISTRIBUTE CONFIDENTIAL DOCUMENT

ENODE Distributed I/O Controller Operations Manual Page iii

NOTE: A note in the text is used to highlight an item that is of operationalimportance to the user.

It is important that you observe cautions and warnings while performing the procedures described in this manual. Caution and warning labels are located on and inside the instrument to alert you to potentially hazardous conditions. Please familiarize yourself with this information.

NOTICE A notice in the text is an instructional communication regarding requirements or policies issued by Particle Measuring Systems.

Page iv ENODE Distributed I/O Controller Operations Manual

CE Declaration of Conformity

- Declaration of Conformity

Application of Council Directive(s): 2004/108/EC, 2006/95/EC

Standard(s) to which Conformity is Declared:

EN 55022:1998, +A1:2000

CISPR 22: 1997EN55024: 1998 +A 1:2001

EN 61000-4-2, 4-3, 4-4, 4-5, 4-6, 4-8, 4-11, 3-2, 3-3

Manufacturers Name: Particle Measuring Systems, Inc.

Manufacturers Address: 5475 Airport Boulevard, Boulder, CO 80301 USA

Manufacturers Telephone/FAX: (303) 443-7100 / (303) 449-6870

Distributors Name: Particle Measuring Technique, Great Britain

Distributors Address Unit B1 South, Willow End Park

Danemoor, Malvern WR14 1XZ

Worchestershire, WR13 6NN United Kingdom

Distributors Telephone/FAX: 011-44-1684-312950 / 011-44-1684-312969

Type of Equipment: Particle Monitoring

Model No: ENODE

I, the undersigned, hereby declare that the equipment specified above conforms to the above Directive(s) and Standard(s).

Signature: Signature:

Full Name: John Mitchell Full Name: David Hall

Position: Vice President Engineering Position: Managing Director

Place: Boulder Date: July 20, 2009 Place: Malvern Date: July 20, 2009

WARNINGAll I/O cables and accessories must meet current factory specifications in order for this unit to remain in compliance with CE marking requirements. Consult factory for details.

ENODE Distributed I/O Controller Operations Manual Page v

Table of Contents

List of Figures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ix

Chapter 1: Getting Started- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1

Chapter 2: Installing a Wall-Mounted Controller System - - - - - - - - - - - - - 2-1Required Materials - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1Installing the DIN Rail- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2Installing Controller Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2Installing Expansion Module(s)- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-3Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-3

Chapter 3: Installing a Bench-Mount System - - - - - - - - - - - - - - - - - - - - - - 3-1Connecting Modules Together - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1

Chapter 4: Processor and Power Module- - - - - - - - - - - - - - - - - - - - - - - - - 4-1Processor Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1

Processor Module Features and Specifications - - - - - - - - - - - - - - - - 4-2Ethernet Connection LEDs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2Serial Port, COM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-3Real-time Clock Battery - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-3DRAM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-3Compact Flash Memory - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-3Reset Controller - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-3

Power Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-4Power Module Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-4

Installing the Power and Processor Modules - - - - - - - - - - - - - - - - - - - - 4-5AC Power Cable - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-5

Removing Power and Processor Modules from a DIN Rail - - - - - - - - - - 4-5

Chapter 5: Analog Input Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-1Analog Input Wiring Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-3Configuring Analog Inputs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-4

Setting Analog Module DIP Switches - - - - - - - - - - - - - - - - - - - - - - 5-4Voltage Input - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-5Current Input - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-5

Attaching the Analog Input Module to the DIN Rail - - - - - - - - - - - - - - - 5-7Removing an Analog Input Module from the DIN Rail - - - - - - - - - - - - - 5-8Analog Input Module Specifications - - - - - - - - - - - - - - - - - - - - - - - - - 5-9

Page vi ENODE Distributed I/O Controller Operations Manual

Table of Contents

Completing Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-9

Chapter 6: Relay Output Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1Setting Relay Output DIP Switches - - - - - - - - - - - - - - - - - - - - - - - - - 6-1LED Indicators - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-2Wiring the Relay Output Module - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-3Attaching the Relay Output Module to the DIN Rail - - - - - - - - - - - - - - 6-4Connecting Expansion Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-5Removing the Relay Output Module from a DIN Rail - - - - - - - - - - - - - 6-5Relay Output Module Specification - - - - - - - - - - - - - - - - - - - - - - - - - 6-6Completing Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-6

Chapter 7: Digital Output Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-1Setting Digital Output DIP Switches - - - - - - - - - - - - - - - - - - - - - - - - 7-2LED Indicators - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-2Wiring the Digital Output Module - - - - - - - - - - - - - - - - - - - - - - - - - - 7-3Attaching the Digital Output Module to the DIN Rail - - - - - - - - - - - - - 7-3Connecting Expansion Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-4Removing the Digital Output Module from a DIN Rail - - - - - - - - - - - - 7-4Digital Output Module Specification - - - - - - - - - - - - - - - - - - - - - - - - 7-5Continuing Installation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-5

Chapter 8: Digital Input Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-1LED Indicators - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-2Digital Input Wiring Connections - - - - - - - - - - - - - - - - - - - - - - - - - - 8-3Attaching the Digital Input Module to the DIN Rail - - - - - - - - - - - - - - 8-4Connecting Expansion Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-5Digital Input Module Specifications - - - - - - - - - - - - - - - - - - - - - - - - - 8-6Removing the Digital Input Module from a DIN Rail - - - - - - - - - - - - - 8-6Continuing Installation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-6

Chapter 9: Processor Module Communication Configuration and Expansion Module Firmware Configuration - - - - - - - - - - - - - - - - - - - - - 9-1

Processor Module Communications Configuration - - - - - - - - - - - - - - - 9-1Required materials - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-1Setting the Terminal Emulation Program Parameters - - - - - - - - - - - 9-2Setting the IP Addresses - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-7Configuration Commands - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-8Verifying the Configuration Settings - - - - - - - - - - - - - - - - - - - - - - 9-8

Expansion Module Firmware Configuration - - - - - - - - - - - - - - - - - - - 9-9Configuring A Selected Channel on a Selected Module - - - - - - - - - 9-9Configuring all of a Selected Modules Channels - - - - - - - - - - - - - 9-10Analog Module Channel Setting Values - - - - - - - - - - - - - - - - - - - 9-10Digital Input Module Channel Setting Values - - - - - - - - - - - - - - - - 9-10Digital and Relay Output Module Channel Setting Values - - - - - - - 9-10Data Queue Commands- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-10

Table of Contents

ENODE Distributed I/O Controller Operations Manual Page vii

Chapter 10: Facility Net-Controller System Integration - - - - - - - - - - - - - - 10-1General Assumptions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-1Accessing the NetAnalog Configuration - - - - - - - - - - - - - - - - - - - - - - - 10-2Configuring Analog Inputs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-3

Analog Inputs Dialog Box Fields - - - - - - - - - - - - - - - - - - - - - - - - - 10-3Scale and Offset Explained - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-4Glossary of Analog Input Terms - - - - - - - - - - - - - - - - - - - - - - - - - 10-5

Configuring Digital Inputs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-6Configuring Relay Outputs- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-8Configuring Digital Outputs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-9

Chapter 11: Troubleshooting- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-1

Appendix A: International Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - A-1

Appendix B: - - - - - - - - - - - - - - - - - - - - - - - - - - - - B-1Index - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-1

Page viii ENODE Distributed I/O Controller Operations Manual

Table of Contents

This page is intentionally left blank.

ENODE Distributed I/O Controller Operations Manual Page ix

List of Figures

Figure 1-1 Typical ENODE Distributed I/O Controller System - - - - - - - - - - - - - 1-1Figure 2-1 Side View of DIN Rail for 7.5 mm and 15 mm Heights - - - - - - - - - - - 2-2Figure 2-2 Expansion Module Features- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-3Figure 3-1 Expansion Module Screw Placement - - - - - - - - - - - - - - - - - - - - - - - 3-2Figure 4-1: ENODE Distributed I/O Controller Processor Module - - - - - - - - - - - 4-1Figure 4-2 ENODE Distributed I/O Controller Power Module - - - - - - - - - - - - - - 4-4Figure 5-1 Analog Input Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-2Figure 5-2 ENODE Analog Input Module: Data Cabinet, Triple Stack Input schematic5-3Figure 5-3 Analog Module DIP Switch Settings- - - - - - - - - - - - - - - - - - - - - - - - 5-4Figure 5-4: Connecting Expansion Modules - - - - - - - - - - - - - - - - - - - - - - - - - - 5-7Figure 5-5: Rear View of Modules Installed on a DIN Rail - - - - - - - - - - - - - - - - 5-8Figure 6-1 Relay Output Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-2Figure 6-2 ENODE Relay Output Module: Data Cabinet, Triple Stack Input schematic6-3Figure 6-3 Connecting Expansion Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-5Figure 6-4 Rear View of Modules Installed on a DIN Rail- - - - - - - - - - - - - - - - - 6-5Figure 7-1 Digital Output Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-2Figure 7-2 Connecting Expansion Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-4Figure 7-3 Rear View of Modules Installed on a DIN Rail- - - - - - - - - - - - - - - - - 7-4Figure 8-1 Digital Input Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-2Figure 8-2 ENODE Digital Input Module: Data Cabinet, Triple Stack Input schematic8-3Figure 8-3 Connecting Expansion Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-5Figure 8-4 Rear View of Modules Installed on a DIN Rail- - - - - - - - - - - - - - - - - 8-5Figure 9-1 HyperTerminal Start dialog box- - - - - - - - - - - - - - - - - - - - - - - - - - 9-2Figure 9-2 Connection Description dialog box - - - - - - - - - - - - - - - - - - - - - - - - 9-3Figure 9-3 Connect To dialog box- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-3Figure 9-4 COM Port Properties dialog box - - - - - - - - - - - - - - - - - - - - - - - - - 9-4Figure 9-5 ENODE Config Properties dialog box- - - - - - - - - - - - - - - - - - - - - - 9-5Figure 9-6 ASCII Setup dialog box- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-6Figure 9-7 Information Displayed by the >? Command- - - - - - - - - - - - - - - - - - - 9-8Figure 9-8 Example of information returned by the Sta(tus) command- - - - - - - - - 9-9Figure 10-1 NetAnalog Configurations dialog box-Analog Inputs- - - - - - - - - - - 10-3Figure 10-2 NetAnalog Digital Inputs Configuration dialog box - - - - - - - - - - - 10-6Figure 10-3 Relay Outputs Configuration dialog box - - - - - - - - - - - - - - - - - - - 10-8Figure 10-4 Digital Outputs Configuration dialog box - - - - - - - - - - - - - - - - - - 10-9

Page x ENODE Distributed I/O Controller Operations Manual

List of Figures


ENODE Distributed I/O Controller Operations Manual Page 1-1

Chapter 1 Getting Started

ENODE distributed I/O controller is a monitoring and control system based on the Windows CE operating system. The controller features a 32-bit processor with built-in 10/100BaseT Ethernet connectivity and a modular IO system. This combination makes the controller suitable for a wide range of monitoring and control systems. The built-in 10/100 BaseT network includes a TCP/IP stack that enables applications running on an ENODE distributed I/O controller system to communicate with Facility Net software. The controller operates as part of a plant or factory-wide monitoring/control system.

Figure 1-1 Typical ENODE Distributed I/O Controller System

An ENODE distributed I/O controller system consists of the following components: A power module A processor module Expansion modules, as required to meet the specific needs of the application Up to six expansion modules may be used. It is recommended that no more than two Digital Input modules per Processor be used.

IMPORTANTOnce a set of modules has been selected and configured into Facility Net, no hardware changes can bemade to the ENODE. Ensure that the appropriate hardware configuration has been decided on beforeintegrating with Facility Net.

Also, if a module requires replacement, ensure that the replacement is installed in the same positionrelative to the other modules, that is, maintain the original order of the modules.

2 ENODE Distributed I/O Controller Operations Manual



Chapter 2 Installing a Wall-Mounted Controller System

Installing a wall-mounted ENODE distributed I/O controller involves the following major steps:

Mounting the DIN Rail on a mounting surface Installing the Power Module and Processor Module

attaching the Power Module and Processor Module to the DIN rail attaching the Power Module and Processor Module to each other

Installing the expansion modules Setting expansion module DIP switches where required Mounting the modules to the DIN Rail Connecting the ENODE distributed I/O controller modules together Connecting signal wires to the expansion module(s)

Connecting the Ethernet and serial cables to the Processor Module Connecting the power cord from the ENODE distributed I/O controller Power Module

to a power source (90260 VAC, 5060 Hz)

Required Materials

Standard IEC power cable of the appropriate length (not provided) DIN rail for wall-mounted installations (not provided) Appropriate screws and tools for installing the DIN rail (not provided) The ENODE distributed I/O controller modules required for your installation Field wiring for connecting the controller expansion modules to the sensors


Installing the DIN Rail

Installing the DIN Rail

The ENODE distributed I/O controller mounts to a 35 mm DIN Rail which may be attached to a wall or installed inside a box. DIN Rails are available in 7.5 mm and 15 mm heights.

Figure 2-1 Side View of DIN Rail for 7.5 mm and 15 mm Heights

To attach the DIN rail:

1 Determine the best location for the controller modules.2 Ensure that the installation will not be exposed to liquid spray, drip, or splash.3 Using the instructions shipped with the DIN rail, if any, affix the DIN rail to a sturdy

vertical surface in the chosen location.

Installing Controller Modules

Functional information, specifications, and installation information for individual modules are covered in separate chapters.

To install the controller modules:1 See Chapter 4, "Processor and Power Module".2 Depending on which expansion modules you are using,

see Chapter 5, "Analog Input Module"or see Chapter 6, "Relay Output Module"or see Chapter 7, "Digital Output Module"or see Chapter 8, "Digital Input Module".

Installing Expansion Module(s)


Installing Expansion Module(s)

Figure 2-2 Expansion Module Features

Configuration

To complete installation, see Processor Module Communication Configuration and Expansion Module Firmware Configuration on page 9-1.


Configuration



Chapter 3 Installing a Bench-Mount System

The ENODE distributed I/O controller may be assembled as a stand-alone instrument for testing and bench applications. Machine screws from the installation kit are used to secure the modules together. No other special mounting hardware is required.

Connecting Modules Together

Every ENODE distributed I/O controller system has a Processor unit and Power module. When looking at the front of the modules, expansion modules are added to the right side of the Processor module.

In addition to the Processor module and the Power module, the controller system requires at least one of the following expansion modules: Analog Input Digital Input Relay Output Digital OutputA maximum of six expansion modules may be added to a single Processor module.

To connect the modules together:1 Connect the power supply to the left of the processor unit using the two supplied #10-

24 3.5-inch Phil FH zinc or SS screws.

2 Using the dowel pin on the new module as a guide, fit the first expansion module to the right of the Power and Processor module assembly.

3 Ensure that the alignment pin mates with the processor module and that the communication connector fits firmly into the Processor Modules communication connector.

NOTE: It is imperative that these screws are installed; they are important for grounding the system.

NOTE: When the modules are properly aligned, a tab on the back of one module overlaps a threaded screw receptacle on the back of the adjoining module.


Connecting Modules Together

4 Fasten the first expansion module to the Processor module by screwing a 6-32 3/8-inch machine screw into the threaded fitting on the back of the modules.

5 Continue to fasten the first expansion module to the Processor module by screwing a 6-32 1/4-inch machine screw into the non-threaded fitting on the bottom (connector side) of the modules.

6 Add other modules and fasten them together as described in steps 2-5.

Figure 3-1 Expansion Module Screw Placement

NOTE: These screws are important for grounding the system.

6-32 3/8-inch screw goes through here

6-32 1/4-inch screw goes through here


Chapter 4 Processor and Power Module

Processor Module

Each system requires a processor module which provides real-time and multi-tasking capabilities.

Figure 4-1: ENODE Distributed I/O Controller Processor Module


Processor Module

Processor Module Features and Specifications

Specifications are valid at 25C unless otherwise noted.

Ethernet Connection LEDs

The following five red LEDs display information about the Ethernet connection:

Parameter Specification

Processor 32-bit embedded

Operating System Windows CE 3.0

DRAM Memory 16 MB (64 MB maximum)72-pin EDO SIMM 60 ns

Compact Flash 8 MB (500+ MB maximum)

Ethernet 10/100BaseT (RJ-45)

Serial Port one RS-232

Power consumption at +5 VDC 1.0 Amperes

Dimensions (l, w, h) 4.6 3.4 6 inches(11.6 8.5 15.0 cm)

Operating temperature range 060C

Network standards supported TCP/IPUDP

Table 4-1: Ethernet Connector LEDs

LED label LED function

Link Good link when on

Collision Collision detected when on

100baseT Indicates 100BaseT connection

TX Transmitting

RX Receiving

Processor Module


Serial Port

A single serial port is used to configure the modules network settings. After configuration, the system clock is controlled from Facility Net.

Real-time Clock Battery

The processor module contains a 3.0 V lithium battery that powers the real-time Clock when AC power is disconnected. Battery life is approximately two years when the module is not powered externally. When the module receives external power, battery life is longer. The real-time clock is only used during power-up cycles, so the battery has no operational effect.

DRAM

The processor module can use up to 64 MB of DRAM. The DRAM is industry-standard 5 V, 72 pin EDO or FPM. Adding more memory to the ENODE has no effect.

Compact Flash Memory

The processor module uses standard compact flash memory for non-volatile storage of the operating system and drivers. The remaining memory can be used by the application for other non-volatile storage or for data storage.

Reset Controller

A reset controller monitors the 5 V power. If the power drops below 4.4 V the controller will reboot.


Power Module

Power Module

The power module provides power for the processor module and the expansion modules. Each controller system requires one Power Module.

Figure 4-2 ENODE Distributed I/O Controller Power Module

Power Module Specifications

Specifications are valid at 25 C unless otherwise noted.Parameter Specification

Input Voltage 90260 VAC

Output voltage 5.0 Volts 5%

Input Frequency 5060 Hz IDE

Output Current 10.0 Amperes maximum



Installing the Power and Processor Modules


Installing the Power and Processor Modules

The Power and Processor modules are installed one at a time onto the DIN Rail and then connected to each other with two machine screws.

To install the Power and Processor modules:1 Attach the Power Supply module to the DIN rail.

a. Hook the modules lower DIN Rail mount retainer to the lower DIN Rail lip.b. Rotate the module upwards until the retaining spring clips on the unit snap into the

upper DIN Rail lip.2 Using steps a and b above:

a. Attach the Processor module to the right of the Power supply module.b. Attach and screw-in the power cable connector.c. Slide the Processor module on the rail to butt against the Power Supply module.

3 Ensure that the communication connectors on each module mate firmly.4 Connect the Power and Processor modules using two #10-24 3.5-inch Phil FH zinc

or SS machine screws (provided).

AC Power Cable

The power module requires a standard IEC power connector. A power cord is included with this module.

Removing Power and Processor Modules from a DIN Rail

Using small screwdrivers or similar tools, simultaneously lift the two retaining springs attached to the top-back of the module until the module releases from the DIN Rail.

NOTE: These screws are important for grounding the system.

IMPORTANTWhen removing a power supply module from a processor module,remember to unscrew the power cable connector BEFORE pulling themodules apart.


Chapter 5 Analog Input Module

In addition to the Power and Processor modules, an ENODE distributed I/O controller system requires at least one of the following expansion modules:

Analog Input Digital Input Relay Output Digital OutputA maximum of six expansion modules may be added to a single Processor module.

The Analog Input Module reads voltage and current inputs. These inputs can be configured on a channel-by-channel basis, allowing one analog input module to read a combination of voltage or current. The Analog Input Module can be installed in any position to the right of the Processor Module.

The Analog Input Module utilizes common grounds for all inputs. Inputs requiring floating grounds cannot be used.


Figure 5-1 Analog Input Module

AIN1AGNDAIN9AIN3AGNDAIN11AIN5AGNDAIN13AIN7AGNDAIN15AGNDEXT INT

AGND

AGND

AGND

AGND

AGND

AIN0

AIN8AIN2

AIN10AIN4

AIN12AIN6

AIN14

RGOUT

blocks

All grounds (AGND) are common

Analog Input Wiring Connections


Analog Input Wiring Connections

Current and voltage inputs are wired to the terminals blocks located on the bottom of the module. See the fold-out connector schematic on the following page.

To connect wiring to the terminal block(s):1 Remove the terminal block(s) by pulling them from the module. The terminal blocks

are held in place by friction only. 2 Fit the field wire into the wiring terminal. 3 Tighten the screw to firmly hold the wire in place.

Figure 5-2 ENODE Analog Input Module: Data Cabinet, Triple Stack Input schematic


Configuring Analog Inputs


Each Analog Input channel can be configured for voltage or current input by setting the internal DIP switches to filter voltage (0) or Amperes (1). The Analog Input Module conditions the input signals and converts them to a digital value with 12-bit resolution.

Setting Analog Module DIP Switches

Set the Analog Input Modules DIP switches before installing the module on the DIN rail. Each Analog Input channel can be configured for voltage or current input by setting the internal DIP switches to filter 0-Voltage or 1-Ampere. The factory (default) DIP switch setting is for voltage input.

To access the DIP switches:1 If the Analog Input Module is connected to a rail and/or other modules detach it.2 Turn the module so that the white printed circuit board protector is up.3 Remove the protector and set it aside. The printed circuit board will be visible.4 Rotate the module so that the three DIP switch sets are on the bottom right. The DIP

switch sets will appear as below:

Figure 5-3 Analog Module DIP Switch Settings

Notice that the switches are numbered from left to right and ON is always the switch position closest to the label ON.5 Use a tool such as the metal tip of a mechanical pencil to move the DIP switches to ON

(up) or OFF (down) according to your needs. See the two following instructions for voltage and 4-20 mA input.

6 Replace the printed circuit board protector.

NOTE: It is important to record the DIP switch setting before physically setting the DIP switches. Keep the record of the DIP switch settings! That information will be necessary when setting the expansion module firmware.

ON ON

ONSW1SW2

SW3Set switches 1-8 to:1 (on) for 0-20mA0 (off) for 0-10 Volts.Set switches 9 & 10 to 0 (off).

Set to:1 (on) for 0-20 mA0 (off) for 0-10 V

Always set to 0 for 16 single-ended.

00000000

Channels 8 15

Channels 0 7



Voltage InputThe analog input stage consists of a 16 channel multiplexer (MUX), followed by a programmable gain amplifier (PGA), feeding a 12-bit analog-to-digital converter (ADC). The ADC is isolated and presented to the system bus. The MUX provides 16 single-ended inputs to the PGA.

To configure a channel for voltage input:1 Set the appropriate switch to disable the current mode (SW2-1 through SW3-8). See

To access the DIP switches: above, and see Current and Ground Return Resistor Switch Settings on page 5-5.

2 Set the appropriate switch to disable the input ground return resistor (SW1-1 through SW1-8). See the table below.

Current InputUsing the DIP switches, sixteen 487 resistors may be switched between the individual input channels and ground, allowing the module to make current measurements in the 0-20 mA range.

To configure a channel for 0-20 mA current input:1 Set the appropriate switch to enable the current mode (SW2-1 through SW3-8). See the

table below. See To access the DIP switches: above, and see Current and Ground Return Resistor Switch Settings on page 5-5. This configuration requires the channel to be read as a single-ended input.

2 Set the appropriate switch to disable the ground return (SW1-1 through SW1-8). See Table 5-1 on page 5-5.

Table 5-1 Current and Ground Return Resistor Switch Settings

Switch No.

Switch ON Switch OFF

SW1 All SW1 DIP switches are set to 0 (off).

SW2-1 Current mode enable Channel 8 Voltage mode enable Channel 8SW2-2 Current mode enable Channel 9 Voltage mode enable Channel 9SW2-3 Current mode enable Channel 10 Voltage mode enable Channel 10SW2-4 Current mode enable Channel 11 Voltage mode enable Channel 11SW2-5 Current mode enable Channel 12 Voltage mode enable Channel 12SW2-6 Current mode enable Channel 13 Voltage mode enable Channel 13SW2-7 Current mode enable Channel 14 Voltage mode enable Channel 14SW2-8 Current mode enable Channel 15 Voltage mode enable Channel 15



SW3-1 Current mode enable Channel 0 Voltage mode enable Channel 0SW3-2 Current mode enable Channel 1 Voltage mode enable Channel 1SW3-3 Current mode enable Channel 2 Voltage mode enable Channel 2SW3-4 Current mode enable Channel 3 Voltage mode enable Channel 3SW3-5 Current mode enable Channel 4 Voltage mode enable Channel 4SW3-6 Current mode enable Channel 5 Voltage mode enable Channel 5SW3-7 Current mode enable Channel 6 Voltage mode enable Channel 6SW3-8 Current mode enable Channel 7 Voltage mode enable Channel 7SW3-9 Set to 0 (off)SW3-10 Set to 0 (off)

Table 5-1 Current and Ground Return Resistor Switch Settings

Switch No.

Switch ON Switch OFF

Attaching the Analog Input Module to the DIN Rail


Attaching the Analog Input Module to the DIN Rail

Each expansion module has a spring clip on the top rear of the modules chassis.

To attach the expansion modules to the DIN rail:1 Position the Analog Input Module to the right of the Processor Module or another

installed expansion module.2 Hook the modules lower DIN Rail mount retainer over the lower DIN Rail lip.3 Rotate the module upwards until the spring clip on the module snaps over the upper

DIN Rail lip.4 Slide the module on the DIN rail until it butts against the Processor Module or other

expansion module to its left. 5 Ensure that the alignment pin and communication connector mate up with the module

to the left. See Figure 5-4, Connecting Expansion Modules, on page 5-7.6 Using steps 1-5, above, attach any other IO modules to the right of this module, in any

order.

NOTE: A maximum of six expansion modules may be added to a single Processor module. For example: you may install one Relay Output Module, one Analog Input Module, and two Digital Input Modules.

Figure 5-4: Connecting Expansion Modules

Alignment pin

Communications connector


Removing an Analog Input Module from the DIN Rail

Removing an Analog Input Module from the DIN Rail

Using a screwdriver, lift the retaining spring attached to the top-back of the module until the module releases from the DIN Rail.

Figure 5-5: Rear View of Modules Installed on a DIN Rail

Analog Input Module Specifications


Analog Input Module Specifications


Completing Installation

If this is the last module to be installed, go to Chapter 9, "Processor Module Communication Configuration and Expansion Module Firmware Configuration" to complete installation.

Parameter SpecificationNumber of Input Channels 16, Single-ended Resolution 12 bits (1 part in 4096)Voltage Range Gain = 1 0 to 10 VCurrent Range Gain = 1 0-20 mAOver-voltage Protection Power on or off 40 V to +55 VGain Accuracy Gain = 1 0.012%Input Offset Voltage Gain = 1 1.2 mVInput Bias Current 500 pAInput Impedance Voltage Mode

Current Mode10 G || 3 pF487

Common-Mode Range 10 VCommon-Mode Rejection Ratio Gain = 1 80 dBNoise RMS/p-p G=1 0.5 LSB/2 LSBMono tonicity 12 bits, No missing codesLinearity 1 LSBIsolation Input to Bus

VAC rms for 60 s1500 V

Power Consumption at +5 V 400 mADimensions (l, w, h) 4.6 1.7 6 inches

11.6 4.2 15.0 cmTemperature Range, operating 060C


Chapter 6 Relay Output Module

In addition to the Power and Processor modules, an ENODE distributed I/O controller system requires at least one of the following expansion modules:


The Relay Output Module is used to relay outputs to control alarm signals. The module provides 12 channels of single-pole/single-throw, normally-open, relay contacts capable of switching 2 Amperes at either 250 VAC or 30 VDC.

The Relay Output Module can be installed in any position to the right of the Processor Module.

Setting Relay Output DIP SwitchesDIP switch settings on the Relay Output Module allow it to power up with the relay open (the default) or power up with the relay in the closed position.

For each Relay Output, the DIP switch is set in one of the following ways:

1 (on) to be Closed at power up 0 (off) to be Open at power up

NOTE: It is important to record the DIP switch setting before physicallysetting the DIP switches. Keep the record of the DIP switchsettings! That information will be necessary when setting theexpansion module firmware.

NOTE: Setting the outputs to be CLOSED at power-up can be problematic because the unit will open the contacts if power is ever lost. Therefore, it is better to design a system where OPEN contacts is the safe configuration.


LED Indicators

Figure 6-1 Relay Output Module

LED IndicatorsThe Port 0 and Port 1 LED indicators are used to show line activity.

OUT1 AOUT1 BOUT3 AOUT3 BOUT5 AOUT5 BOUT7 AOUT7 BOUT9 AOUT9 BOUT11 AOUT11 B

OUT0 B

OUT10 A

OUT6 B

OUT4 A

OUT0 A

OUT2 AOUT2 B

OUT4 BOUT6 A

OUT8 AOUT8 B

OUT10 B

Terminal blocks

LED indicators

Wiring the Relay Output Module


Wiring the Relay Output Module

Inputs are wired to the terminal blocks located on the bottom of the module. See the fold-out connector schematic on the following page.

Figure 6-2 ENODE Relay Output Module: Data Cabinet, Triple Stack Input schematic


are held in place by friction only. 2 Fit the wire into the wiring connector. 3 Tighten the connector screw to firmly hold the wire in place. 4 Replace the terminal block in the relay output module.


Attaching the Relay Output Module to the DIN Rail

Attaching the Relay Output Module to the DIN Rail


To attach the expansion modules to the DIN rail:1 Position the Relay Output Module to the right of the Processor Module or another

installed expansion module.2 Hook the modules lower DIN Rail mount retainer over the lower DIN Rail lip.3 Rotate the module upwards until the retaining spring clips on the module snaps into the

upper DIN Rail lip.4 Slide the module on the DIN rail until it butts against the Processor Module or other

installed expansion module to its left. 5 Ensure that the alignment pin and communication connector mate up with the module

to the left. See Connecting Expansion Modules on page 6-56 Using steps 1-5, above, attach any other IO modules to the right of this module, in any

order.

NOTE: A maximum of six expansion modules may be added to asingle Processor module. For example: you may install one Relay Output Module, oneAnalog Input Module and two Digital Input Modules.

Connecting Expansion Modules



Figure 6-3 Connecting Expansion Modules

Figure 6-4 Rear View of Modules Installed on a DIN Rail

Removing the Relay Output Module from a DIN Rail

To remove the Relay Output Module from the DIN rail:1 Using a screwdriver, lift the retaining spring attached to the top-back of the module

until the module releases from the DIN Rail.2 Rotate the module up and off the rail.

Alignment pin



Relay Output Module Specification

Relay Output Module Specification



If this is the last module to be installed, go to Chapter 9, "Processor Module Communication Configuration and Expansion Module Firmware Configuration" to complete installation.

Table 6-1 Relay Output Module Specification

Parameter Specification

Relay Output contact closure 12 channels

Closed resistance 0.03 Closed current 2.0 Amperes maximum

Voltage 250 VAC maximum,30 VDC maximum

Isolation outputs Channel-Channel 500 V maximum

Bus-Channel 1500 V maximum

Current Consumption at 5 V 450 mA maximum




Chapter 7 Digital Output Module

In addition to the Power and Processor modules, an ENODE system requires at least one of the following expansion modules:

Analog Input Digital Input Relay Output

Digital Output

A maximum of six expansion modules may be added to a single Processor module.

The Digital Output Module is used to activate/deactivate control alarm signals. The module provides 12 channels of open drain, 24 VDC digital outputs.

The Digital Output Module can be installed in any position to the right of the Processor Module.

NOTE: It is important to record the DIP switch setting before physically setting the DIP switches. Keep the record of the DIP switch settings! That information will be necessary when setting the expansion module firmware.


Setting Digital Output DIP Switches

Setting Digital Output DIP Switches

DIP switch settings on the Digital Output Module allow it to power up with the output Low (the default) or power up with the output High.

For each Digital Output, the Dip switch is set in one of the following ways:

1 (on) to be High at power up 0 (off) to be Low at power up

Figure 7-1 Digital Output Module

LED Indicators

The Port 0 and Port 1 LED indicators are used to show line activity.

Wiring the Digital Output Module


Wiring the Digital Output Module

Inputs are wired to the terminal blocks located on the bottom of the module.


are held in place by friction only.2 Fit the wire into the wiring connector.3 Tighten the connector screw to firmly hold the wire in place.4 Replace the terminal block in the relay output module.

Attaching the Digital Output Module to the DIN Rail


To attach the expansion modules to the DIN rail:1 Position the Digital Output Module to the right of the Processor Module or another



installed expansion module to its left. 5 Ensure that the alignment pin and communication connector mate with the module to

the left. See Connecting Expansion Modules on page 7-4.6 Using steps 1-5, above, attach any other IO modules to the right of this module, in any

order.

NOTE: A maximum of six expansion modules may be added to asingle Processor module. For example: you may install one Relay Output Module, oneAnalog Input and two Digital Input Modules.






Removing the Digital Output Module from a DIN Rail


Rotate the module up and off the rail.

Alignment pin


Digital Output Module Specification


Digital Output Module Specification


Continuing Installation

If this is the last module to be installed, go to Chapter 9, "Processor Module Communication Configuration and Expansion Module Firmware Configuration" to continue installation.

Table 7-1 Digital Output Module Specification

Parameter Condition Specification

Digital Output FET output 12 channels

On resistance 0.03 On current 0.5 A max

On Voltage 0.8 V max

Off Voltage 27 V max

Isolation Outputs

Channel-Channel 500 V max

Channel-Bus 1500 V max

Current Consumption 5 V 160 mA maximum

Dimensions (l, w, h) 4.6 D 1.7 6.0 inches(11.6 4.2 15.0 cm)

Temperature range Operating 060C


Chapter 8 Digital Input Module

In addition to the Processor module and the Power module, the ENODE distributed I/O controller system requires at least one of the following expansion modules:


The digital input module provides 16 channels of 24 V compliant digital input, interfacing with the controller system through a 10/100Base T Ethernet. The digital inputs provide 500 V channel-to-channel isolation with one return per channel. The 16 channels are arranged as two 8-bit ports, Port 0 and Port 1. LEDs provide visible feedback on the channels present state.

The Digital Input Module can be installed in any position to the right of the Processor Module.


LED Indicators

LED Indicators

The Port 0 and Port 1 LED indicators are used to show line activity.

Figure 8-1 Digital Input Module

IN1 AIN1 BIN3 AIN3 BIN5 AIN5 BIN7 AIN7BIN9 AIN9 BIN11 AIN11 B

IN0 B

IN10 A

IN6 B

IN4 A

IN0 A

IN2 AIN2 B

IN4 BIN6 A

IN8 AIN8 B

IN10 BIN12 A

IN14 AIN12 B

IN14 B IN15 BIN15 AIN13 BIN13 A

Terminal blocks

Digital Input Wiring Connections


Digital Input Wiring Connections

Inputs are wired to the terminals blocks located on the bottom of the module. See the fold-out connector schematic on the following page.

Figure 8-2 ENODE Digital Input Module: Data Cabinet, Triple Stack Input schematic


are held in place by friction only.2 Fit the wire into the wiring terminal.3 Tighten the screw to firmly hold the wire in place.4 Replace the terminal block into the Digital Input Module.


Attaching the Digital Input Module to the DIN Rail

Attaching the Digital Input Module to the DIN Rail


To attach the expansion modules to the DIN rail:1 Position the Digital Input Module to the right of the Processor Module or another



installed expansion module to its left. 5 Ensure that the alignment pin and communication connector mate with the module to

the left. See Connecting Expansion Modules on page 8-56 Using steps 1-5, above, attach any other IO modules to the right of this module, in any

order.

NOTE: A maximum of six expansion modules may be added to asingle Processor module. For example: you may install one Relay Output Module oneAnalog Input module and two Digital Input Modules.






Alignment pin



Digital Input Module Specifications

Digital Input Module Specifications


Removing the Digital Input Module from a DIN Rail


Rotate the module up and off the rail.


If this is the last module to be installed, go to Chapter 9, "Processor Module Communication Configuration and Expansion Module Firmware Configuration" to continue installation.

Parameter SpecificationThreshold Low 0 3 V

High 930 VCurrent 2 mA max

Turn-on time 6 mS maxTurn-off time 35 mS maximumIsolation Channel-Channel 500 V maximum

Bus - Channel 15000 V maximumCurrent Consumption at 5 V 500 mA maximumDimensions (l, w, h) 4.6 1.7 6 inches

(11.6 4.2 15.0 mm)Operating temperature range 0 60CNumber of Input Channels 16, 1 port = 8 channelsInput Voltage Low, 24 V 3.0 V maxInput Voltage High, 24 V 9 V min, 30 V maxInput Current Low, 24 V (V in = 0.5 V) 20 nA


Chapter 9 Processor Module Communication Configuration and Expansion Module Firmware Configuration

The ENODE distributed I/O controller requires the following levels of configuration:

TCP/IP configuration Module configuration, if that module has software-configurable settings

Processor Module Communications Configuration

This configuration is necessary for all installations. It enables the controller to communicate with Facility Net or Pharmaceutical Net over your Ethernet network.

Required materials ENODE distributed I/O controller Processor Module RS-232, 9-pin, serial cable, both ends male, Null modem. See the cable pinouts on the

next page. Computer with a RS-232 connector Terminal emulation program such as HyperTerminal

NOTE: HyperTerminal is a standard application in Windows installation. Theinstructions are based on a particular version of HyperTerminal. Yourversion may be different and, therefore, require some variation in thesteps. The overall process is the same.

Table 9-1 RS-232 Cable Pinouts

Pin 1 DSR

Pin 2 Transmit

Pin 3 Receive

Pin 4 RTS

Pin 5 CTS

Pin 6 GND



Setting the Terminal Emulation Program Parameters

To set the terminal emulation communication parameters:1 Using a RS-232 communication cable, connect a computer with a terminal emulation

program to the ENODE Processor Modules RS-232 port.2 Start the computer.3 Connect the ENODE Processor Modules power cable to an appropriate power outlet.4 Start HyperTerminal.

The first HyperTerminal dialog box will open.

Figure 9-1 HyperTerminal Start dialog box

5 At the HyperTerminal Start dialog box, double-click the Hypertrm icon. The Connection Description dialog box will open.



Figure 9-2 Connection Description dialog box6 Follow the directions and then click OK.

The Connect To dialog box will open.

Figure 9-3 Connect To dialog box7 In the Connect using: drop-down list, select Direct to Com 1, for example, and then

click OK. The COM Properties dialog box will open.



8 Set the COM port properties to the values shown in Figure 9-4.

Figure 9-4 COM Port Properties dialog box9 Click the OK button.



10 Click File > Properties.The ENODE Config Properties dialog box will open (see Figure 9-5).

11 Click on the Settings tab.12 The Emulation field MUST be set to ANSI.

Figure 9-5 ENODE Config Properties dialog box13 Click on the ASCII Setup button.

The ASCII Setup dialog box appears (see Figure 9-6 on page 9-6).



14 The Send line ends with line feeds check box MUST be enabled in the ASCII Setup dialog box.

Figure 9-6 ASCII Setup dialog box15 Click OK in the ASCII Setup dialog box.16 Leave the ENODE distributed I/O controller and computer connected.



Setting the IP AddressesThe correct IP addresses enables controller to communicate with Facility Net or Pharmaceutical Net over your Ethernet network

To set TCP/IP addresses:1 Navigate to the terminal emulation programs COM Parameters dialog box.

2 When you establish communications with the controller, a prompt will appear.3 At the prompt, use the following commands to set the appropriate network addresses:

set ip nnn.nnn.nnn.nnn: sets the IP address for this controller in the form of nnn.nnn.nnn.nnn. Each three-numeric series is a value of 0255, separated by a period (.)character. This address is unique to the hardware it serves. A valid IP address would look like: 010.255.000.099. Non-significant zeros can dropped so that the same address appears as: 10.255.0.99.

set mask nnn.nnn.nnn.nnn: sets the network mask address using the notation nnn.nnn.nnn.nnn. Each three-digit number a value of 0255 separated by a period (.) character. The mask separates the network address from the host address. This address is common to all devices on the logical network. Usually the mask will be similar to, 255.255.255.000. Your network administrator will tell you if you need to enter this field.

set multicast nnn.nnn.nnn.nnn The multicast address must be set if you are using Facility Net or Pharmaceutical Net. This command sets the multicast address in the notation nnn.nnn.nnn.nnn. Each number is a value of 0255 separated by a period (.) character. This address is unique to the hardware it serves. An example of a valid multicast address is: 224.100.100.001.

set gateway nnn.nnn.nnn.nnn The gateway address is used when communicating across networks. The address is in the notation nnn.nnn.nnn.nnn. Each three-digit series is a value of 0255 separated by a period (.). Use 000.000.000.000 if no gateway device is available on the network. An example of a valid gateway is: 010.255.000.060.4 Enter the Status command and verify that you have entered the correct addresses. 5 Correct the addresses as needed.6 Enter the write command to save the most recent entries. This command must be

executed or the settings will be lost when the controller is shut down

7 Record the address settings for future reference.

CAUTIONAs with any network-capable software, do not attempt to connect the ENODE distributed I/Ocontroller to a network without your network administrator's cognizance and explicitpermission. The administrator must approve and, in most cases, issue addresses.

NOTE: The write command must be executed to save the addresses in your ENODE distributed I/O controller. It functions like a save command does in other software programs.



Configuration Commands

? Displays a summary of available command.

Figure 9-7 Information Displayed by the >? Command

Verifying the Configuration Settings

Typing sta(tus) and then pressing the Enter key results in a display of the controller's configuration settings, software version, and connection status.

Commands available are:? -- gives this messagestatus -- displays current/next settingsset IP ddd.ddd.ddd.ddd -- sets the ip address (dec)set mask ddd.ddd.ddd.ddd -- sets the network mask (dec)set multicast ddd.ddd.ddd.ddd -- sets multicast address (dec)set gateway ddd.ddd.ddd.ddd -- sets gateway address (dec)set QAnalog n -- Queue Analog Data (1-on 0-off)set QDigital n -- Queue Digital Data (1-on 0-off)set Qsize n -- Queue Size: Maximum 100000set Module n m -- Module n: Data: m for each channelset channel n m p -- Module n: channel m: Data: pdefault -- Default IP parameterswrite -- Reboot & use new settings

Analog Input Data: 0 (0-10Volts) or 1 (0-20mAmps)Digital Input Data: 0 (Change only or 1/2 (1st Only/Each Connect)Digital Output Data:0/2 (Low/Open) or 1/3 (High/Closed)Digital Output Data:X/Y: X power-up only: Y also at disconnect>

NOTE: If typing status or ?, and then pressing the Enter key, does not produce any kind of activity on your display screen, the terminal emulator may be set up incorrectly or your cable may be improperly connected or faulty.

Expansion Module Firmware Configuration


Figure 9-8 Example of information returned by the Sta(tus) command


Before system integration, each modules firmware settings must be configured to match the DIP switch settings. Use the DIP switch settings recorded when the expansion modules were installed.

Configuring A Selected Channel on a Selected Module

set channel n m p sets a selected channel (m) on a selected module (n) to a value (p).

n module number. The first module to the right of the Processor module is number 0 (zero). The other modules are numbered 1-3 from left to right.

m the number of the channel that is being configured

p Value

Module Configuration Settings



Configuring all of a Selected Modules Channels

set module n m configures all of a modules (n) channels to a value (m).

n module number. The first module to the right of the Processor module is number 0 (zero). The other modules are numbered 13 from left to right.

m Value

Analog Module Channel Setting Values

0: 010 V

1: 020 mA

Digital Input Module Channel Setting Values

0: Send data on change only

1: In addition to 0, send data on start

2: In addition to 0 and 1, send data on connect. Valid for version 1.60 and later.

Digital and Relay Output Module Channel Setting Values

0: Low/Open at power up

1: High/Closed at power up

2: Low/Open at power up and at disconnect. Valid for version 1.40 and later.

3: High/Closed at power up and at disconnect. Valid for version 1.40 and later.

Data Queue Commands

The ENODE utilizes a single data buffer for all inputs. The size of the Queue is selectable between 1 and the maximum shown in the Status message. Digital inputs and Analog inputs can be individually enabled or disabled. Figure 9-7 on page 9-8 shows the applicable Data Queue commands.

NOTE: When you have completed the installation for the ENODE distributed I/O controller, you can integrate it with Facility Net. See Chapter 10, Facility Net-Controller System Integration.


Chapter 10 Facility Net-Controller System Integration

Facility Net must be configured for each of the expansion modules in the ENODE distributed I/O controller installation.

The controller communicates with Facility Net via a standard UTP Ethernet cable. Your Information Systems manager, Network Administrator, or other appropriate computer support personnel may be able to assist you in procuring a cable or fabricating a custom-length cable.

When the controller is connected to power and connected to your network, Facility Net or Pharmaceutical Net will find the ENODE distributed I/O controller and all its module components.

Each dialog box tab (Analog Inputs, Digital Inputs, Digital Outputs, or Relay Outputs) is displayed only if the corresponding Input/Output device is part of the controllers physical configuration.

To see context sensitive help, click anywhere on any of the dialog box pages.

General Assumptions

The DIP switches on the expansion modules have been installed, and the switch settings were recorded.

All expansion modules have been wired and physically installed. The Processor Modules communications settings have been configured. The expansion modules firmware settings have been configured. The user is familiar with Facility Net.


Accessing the NetAnalog Configuration

Accessing the NetAnalog Configuration

These directions assume the following:

A computer loaded with Facility Net is available. The computer is connected to the Ethernet network supporting the ENODE distributed

I/O controller. The user is familiar with Facility Net software.

To access the NetAnalog Configuration dialog box:1 From Facility Net, click on Configure > Instruments and click the Add button to add

a Network Device. 2 Do one of the following:

Click the Poll Multicast button. OR

Type the IP address in the Poll Sensor field, and click Poll Sensor. This will locate the instrument.

3 The NetAnalog Configuration dialog box will open.

NOTE: Refer to your Facility Net/Pharmaceutical Net Users Manual for information about monitoring and collecting data.

IMPORTANTOnce a set of modules has been selected and configured into Facility Net, no hardwarechanges can be made to the ENODE. Ensure that the appropriate hardware configurationhas been decided on before integrating with Facility Net.

Also, if a module requires replacement, ensure that the replacement is installed in the sameposition relative to the other modules, that is, maintain the original order of the modules.




Figure 10-1 NetAnalog Configurations dialog box-Analog Inputs

Analog Inputs Dialog Box Fields

Name Configures the channels Input to Facility Net. A blank Name field is not configured into Facility Net and will be disabled in the device. Deleting an existing Name entry, disables configuration to Facility Net. All names must be unique.

The Name is used for most data identification purposes. Meaningful names make data configuration, association, and processing easier.

Units This required field qualifies the analog input value reported for this entry. The units should match the range of values being calculated after the appropriate Scale/Offset or Minimum/Maximum values are applied.

Maximum and Minimum These entries adjust the raw values reported by the module. See Scale and Offset Explained on page 10-4 for more information about setting an appropriate range for an analog input value.

NOTE: The numbers in the Input column correspond to the input connections, but with a numeric offset of 1. So, 1 corresponds to connection 0, 2 corresponds to connection 1, and so on.



Once configured, Minimum and Maximum are converted to Scale and Offset values as follows:

Scale = (Maximum - Minimum)/(RawDataMaximum - RawDataMinimum)Offset = Minimum - (Scale * RawDataMinimum).

Scale and Offset are applied to the raw data as follows:

NewData = (Scale * RawData) + Offset.

Show Scale and Offset Columns When filled, this check box causes the Analog Input dialog box to display the Scale and Offset columns.

Scale and Offset The Scale and Offset settings. See Scale and Offset Explained on page 10-4 for more information relating to setting the appropriate range for an analog input value. Scale and Offset settings are applied to the raw data as follows:

NewData = (Scale * RawData) + Offset

Scale and Offset Explained

Because the sensors output electrical range is 4-20 mA and the input electrical range of the device is 0-20 mA, the physical range must be extended by 4/16 or 1/4 on the low end of the range. One warning or alarm can be used to detect any value coming from this range to indicate that the sensor is no longer connected or is no longer functional.

NOTE: When using the default Scale of 1.00 and Offset of 0.00, the corresponding Minimum and Maximum values represent the devices raw output. This is important information when directly applying scale and offset values. The Analog Input Channel will always supply a raw value of 0 4095 corresponding to the selected 010 volt or 0-20 mA input range.

Example 1: 4-20 mA temperature sensor

Parameter Range Units Comment

Raw Data Range: 0 : 4095 N/A Based on 12-Bit resolution

Input Electrical Range: 0 : 20 mA Device input mode

Output Electrical Range: 4 : 20 mA Sensor output mode

Physical Range: 0 : 100 Deg F Sensor range in physical units

Entered Min/Max: 25 : 100 Deg FCalculated Offset/Scale: 25 : 0.030525 N/A



Because the sensors output electrical range is 05 Volts, and the input electrical range of the device is 010 Volts, the physical range must be doubled. This effectively halves the resolution of the configured device.

Glossary of Analog Input Terms

Raw Data Range: Represents the possible range of data transmitted from the supported interface device. This is normally the resolution of the device. For the ENODE distributed I/O controller, this is 0 4095.

Input Electrical Range: Depends on the hardware input mode setting of the supported interface device. This could be 010 Volts or 020 mA, for example.

Output Electrical Range: Depends on the hardware output mode setting of the selected sensor. This could be 05 Volts or 420 mA, for example.

Physical Range: The sensors physical range. It is the calibrated range of the sensor in the physical units of the parameter it is measuring.

Example 2: 05 Volt relative humidity sensor

Parameter Range Units Comment

Raw Data Range: 0 : 4095 N/A Based on 12-Bit resolution

Input Electrical Range: 0 : 10 Volts Device input mode

Output Electrical Range: 0 : 5 Volts Sensor output mode

Physical Range: 0 : 100 % Humidity Sensor range in physical units

Entered Min/Max: 0 : 200 % Humidity

Calculated Offset/Scale: 0 : 0.04884 N/A


Configuring Digital Inputs


The Digital Inputs tab allows the user to view and configure the digital inputs currently available on the device. Click anywhere on the configuration display shown below for an explanation of the information being displayed in that area of the dialog box.

Figure 10-2 NetAnalog Digital Inputs Configuration dialog box

The Digital Inputs tab appears only if a digital inputs module is installed.

Debounce: The minimum duration that a digital signal must exist before it will be reported. A properly set debounce prevents unwanted or erroneous trigger updates. The shortest (and default) debounce duration is one second.

Trigger Mode: The Trigger Mode defines the conditions under which digital input data is generated. The possibilities are:

NOTE: The numbers in the Input column correspond to the input connections, but with a numeric offset of 1. So, 1 corresponds to connection 0, 2 corresponds to connection 1, and so on.

NOTE: For any digital level to be reported, that level must be present for the entire debounce time.

Both Edges: Generate data on any transition

Rising Edge: Generate data only on low to high transition



Data Report: The Data Report selection allows the user to invert the digital input for ease of use.

For example, there might be a situation when the input data needs to be generated on a falling transition but be reported as a value of one.

Invert Input: The input can be effectively inverted prior to being processed in Facility Net.

Falling Edge: Generate data only on high to low transition


Configuring Relay Outputs

Configuring Relay Outputs

Click the Relay Outputs tab to view and configure the outputs currently available on the device. Clicking anywhere on the dialog other than the buttons will open an explanation of that area clicked.

Figure 10-3 Relay Outputs Configuration dialog box

The settings available for each channels OK, Warning, and Alarm are: Open Close Flash

NOTE: The numbers in the Output column correspond to the output connections, but with a numeric offset of 1. So, 1 corresponds to connection 0, 2 corresponds to connection 1, and so on.

Configuring Digital Outputs



Click the Digital Outputs tab to view and configure the outputs currently available on the device. The Digital Outputs tab appears only if a digital output module is installed.

Click anywhere on the dialog box to see an explanation of that area of the dialog box.

Figure 10-4 Digital Outputs Configuration dialog box

The settings available for each channels OK, Warning, and Alarm are: Low High Flash

NOTE: The numbers in the Output column correspond to the output connections, but with a numeric offset of 1. So, 1 corresponds to connection 0, 2 corresponds to connection 1, and so on.


Chapter 11 Troubleshooting

If the ENODE distributed I/O controller unit is not running, check the following:1 Is the power cable connector properly seated on the controllers power module? 2 Is the other end of the power cable plugged into an electrical outlet? 3 Has the controller unit been properly configured with an IP address, Subnet Mask, and

Gateway address? 4 Did you attempt to run a program on the controller unit? 5 Is the Input/Output properly connected?

For further troubleshooting information, contact Particle Measuring Systems or your local representative.

ENODE Distributed I/O Controller Operations Manual Page A-1

Appendix A International Precautions

Hazard SymbolsThe meaning of hazard symbols appearing on the equipment is as follows:

Symboles de risque Des symboles reprsentant les risques sont placs sur l'appareil. Leur signification est la suivante :

Symbol Nature of Hazard

Electrical Hazard

Static Sensitive Components

Symbole Nature du risque

Danger Electricite

Composants Sensibles a L'Electricite Statique

Page A-2 ENODE Distributed I/O Controller Operations Manual

WarnschilderDie, an dem Gerat angebrachten Warnschilder haben folgende Bedeutungen:

Simboli di pericoloIl significato dei simboli di pericolo che appaiono sugli strumenti il seguente:

GevarensymbolenBetekenis van de gevarensymbolen welke op de toestellen vermeld worden:

Symbol Gefahrenart

Achtung Hochspannung

Statisch empfindliche Bauteile

Simbolo Natura del pericolo

Tensione Pericolosa

Componenti sensibilia campi elettrostatici

Symbool Aard van het gevaar

Gevaarlijke spanning

Statisch gevoelige componenten

ENODE Distributed I/O Controller Operations Manual Page B-1

Appendix B

Part Name

(Pb)

(Hg)

(Cd)

(Cr(VI))

(PBB)

(PBDE)

X O X O X X X O X O X X X O X X X X X O X O X X X O X X X X X O X O X XO: SJ/T11363-2006X: SJ/T11363-2006

Page B-2 ENODE Distributed I/O Controller Operations Manual


ENODE Distributed I/O Controller Operations Manual Index-1

Index

AAC Power Cable 4-5Analog Input Module 5-1Analog Input Specifications 5-9Analog Input Terms, Glossary of 10-5Analog Inputs, Configuring 5-4Analog Module DIP Switches, Setting 5-4Attaching

Digital Output Module to the DIN Rail 7-3Expansion Modules to the DIN Rail 5-7,

8-4Relay Output Module to the DIN Rail 6-4

BBattery, Real-time Clock 4-3Bench Mount System, Installing a 3-1

CCable, AC Power 4-5Clock Battery, Real-time 4-3Command, Information Displayed by the >? 9-8Commands, Configuration 9-8Compact Flash Memory 4-3Configuration Commands 9-8Configuration Dialog Box, NetAnalog Digital

Inputs 10-6Configuration Settings, Verifying 9-8Configuration, Software (Processor Module)

9-1Configurations Dialog Box-Analog Inputs page,

NetAnalog 10-3Configuring

all Module Channels 9-10Analog Inputs 5-4Digital Inputs 10-6Digital Outputs 10-9ENODE Relay Outputs 10-8Selected Module Channels 9-9

Connecting Modules Together 3-1

Controller, Reset 4-3

DData Report 10-7Debounce 10-6Digital Input Module 8-1, 8-2Digital Input Module Specifications 8-6Digital Input Wiring Connections 8-3Digital Inputs Configuration Dialog Box,

NetAnalog 10-6DIGITAL Inputs, Configuring 10-6Digital Inputs, Configuring 10-6Digital Output DIP Switches 7-2Digital Output Module 7-1, 7-2

Specification 7-5Wiring 7-3

Digital Outputs, configuring 10-9DIN Rail

Attaching the Expansion Modules to the5-7, 6-4, 7-3, 8-4

for 7.5 mm and 15 mm Heights, Side View of2-2

Installing 2-2Rear View of Modules Installed on a 5-8,

6-5, 7-4, 8-5Removing Modules from a 4-5, 5-8, 6-5,

7-4, 8-6DIP Switches

Digital Output 7-2Setting Analog Module 5-4

DRAM 4-3

EEmulation Program Parameters, Setting the

Terminal 9-2ENODE Power Module 4-4ENODE Processor Module 4-1ENODE System, Typical 1-1Ethernet Connector LEDs 4-2

Index-2 ENODE Distributed I/O Controller Operations Manual

Index

Example of Information Returned by the Sta(tus) Command 9-9

Expansion Module Firmware Configuration 9-9Expansion Module(s), Installing 2-3

FFacility Net-ENODE System Integration 10-1Features and Specifications, Processor Module

4-2Firmware Configuration, Expansion Module

9-9Flash Memory, Compact 4-3

GGetting Started 1-1

HHeights, Side View of DIN Rail for 7.5 mm and

15 mm 2-2HyperTerminal 9-1, 9-2

IIndicators, LED 6-2, 7-2, 8-2Information Displayed by the >? Command 9-8Information Returned by the Sta(tus) Command,

Example of 9-9Input Connections 5-3Input Electrical Range 10-5Input Module Specifications, Digital 8-6Input Module, Digital 8-1Input, Voltage 5-5Inputs page, NetAnalog Configurations Dialog

Box-Analog 10-3Installing

a Bench Mount System 3-1a Wall-mounted system 2-1Expansion Module(s) 2-3the DIN Rail 2-2the Power and Processor Modules 4-5

Invert Input 10-7IP Addresses, Setting the 9-7

LLED Indicators 6-2, 7-2, 8-2LEDs

Ethernet Connection 4-2Ethernet Connector 4-2

MMaterials, Required 2-1Memory, Compact Flash 4-3Module

Analog Input 5-1Digital Input 8-1, 8-2Digital Output 7-1Power 4-4Relay Output 6-1, 6-2, 7-2

Module Channels, Configuring All 9-10Module DIP Switches, Setting Analog 5-4Module Features and Specifications, Processor

4-2Module Specifications

Digital Input 8-6Relay Output 6-6, 7-5

Modules Installed on a DIN Rail, Rear View of 5-8, 6-5, 7-4, 8-5

NNetAnalog Configurations Dialog Box-Analog

Inputs page 10-3NetAnalog Digital Inputs Configuration Dialog

Box 10-6

OOffset Explained, Scale and 10-4Output Electrical Range 10-5Output Module Specification

Relay 6-6, 7-5Output Module, Relay 6-2, 7-2

PPhysical Range 10-5Pinouts, RS-232 Cable 9-1Power and Processor Modules, Installing the 4-5Power Module, ENODE 4-4Power Supply Specifications 4-4Power, AC Cable 4-5Processor Module

Configuration, Software 9-1ENODE 4-1Features and Specifications 4-2Installing the Power and 4-5Specifications 4-2

Index

ENODE Distributed I/O Controller Operations Manual Index-3

RRail, Removing Modules from a DIN 4-5, 5-8,

6-5, 7-4, 8-6Raw Data Range 10-5Real-time Clock Battery 4-3Rear View of Modules Installed on a DIN Rail

5-8, 6-5, 7-4, 8-5Relay Output Module 6-1, 6-2

Specification 6-6Relay Outputs Configuration Dialog Box 10-8Relay Outputs, Configuring 10-8, 10-9Removing Modules from a DIN Rail 4-5, 5-8,

6-5, 7-4, 8-6Required Materials 2-1Reset Controller 4-3RS-232 Cable Pinouts 9-1

SScale and Offset Explained 10-4Selected Module Channels, Configuring 9-9Serial Port, COM1 4-3set channel 9-9set gateway 9-7set ip 9-7set mask 9-7set module 9-10set multicast 9-7Setting Analog Module DIP Switches 5-4Setting the IP Addresses 9-7Setting the Terminal Emulation Program

Parameters 9-27.5 mm and 15 mm Heights, Side View of DIN

Rail for 2-2Side View of DIN Rail for 7.5 mm and 15 mm

Heights 2-2Software (Processor Module) Configuration 9-1Specifications

Analog Input 5-9Digital Input Module 8-6Power Module 4-4Power Supply 4-4Processor Module 4-2Processor Module Features and 4-2Relay Output Module 6-6, 7-5

Sta(tus) Command, Example of Information Returned by the 9-9

System Integration, Facility Net-ENODE 10-1

TTCP/IP addresses 9-7Terminal Emulation Program Parameters, Setting

the 9-2Trigger Mode 10-6Troubleshooting 11-1Typical ENODE System 1-1

VVerifying Your Configuration Settings 9-8View of Modules Installed on a DIN Rail, Rear

5-8, 6-5, 7-4, 8-5Voltage Input 5-5

WWall-mounted system, Installing a 2-1Wiring the Digital Output Module 7-3

Index-4 ENODE Distributed I/O Controller Operations Manual

Index


ENODE DistributedI/O Controller Operations ManualTable of ContentsList of FiguresChapter 1Getting Started

Chapter 2Installing a Wall-Mounted Controller SystemRequired MaterialsInstalling the DIN RailInstalling Controller ModulesInstalling Expansion Module(s)Configuration

Chapter 3Installing a Bench-Mount SystemConnecting Modules Together

Chapter 4Processor and Power ModuleProcessor ModuleProcessor Module Features and SpecificationsEthernet Connection LEDsSerial PortReal-time Clock BatteryDRAMCompact Flash MemoryReset Controller

Power ModulePower Module Specifications

Installing the Power and Processor ModulesAC Power Cable


Chapter 5Analog Input ModuleAnalog Input Wiring ConnectionsConfiguring Analog InputsSetting Analog Module DIP SwitchesVoltage InputCurrent Input

Attaching the Analog Input Module to the DIN RailRemoving an Analog Input Module from the DIN RailAnalog Input Module SpecificationsCompleting Installation

Chapter 6Relay Output ModuleSetting Relay Output DIP SwitchesLED IndicatorsWiring the Relay Output ModuleAttaching the Relay Output Module to the DIN RailConnecting Expansion ModulesRemoving the Relay Output Module from a DIN RailRelay Output Module SpecificationCompleting Installation

Chapter 7Digital Output ModuleSetting Digital Output DIP SwitchesLED IndicatorsWiring the Digital Output ModuleAttaching the Digital Output Module to the DIN RailConnecting Expansion ModulesRemoving the Digital Output Module from a DIN RailDigital Output Module SpecificationContinuing Installation

Chapter 8Digital Input ModuleLED IndicatorsDigital Input Wiring ConnectionsAttaching the Digital Input Module to the DIN RailConnecting Expansion ModulesDigital Input Module SpecificationsRemoving the Digital Input Module from a DIN RailContinuing Installation

Chapter 9Processor Module Communication Configuration and Expansion Module Firmware ConfigurationProcessor Module Communications ConfigurationRequired materialsSetting the Terminal Emulation Program ParametersSetting the IP AddressesConfiguration CommandsVerifying the Configuration Settings

Expansion Module Firmware ConfigurationConfiguring A Selected Channel on a Selected ModuleConfiguring all of a Selected Modules ChannelsAnalog Module Channel Setting ValuesDigital Input Module Channel Setting ValuesDigital and Relay Output Module Channel Setting ValuesData Queue Commands

Chapter 10Facility Net-Controller System IntegrationGeneral AssumptionsAccessing the NetAnalog ConfigurationConfiguring Analog InputsAnalog Inputs Dialog Box FieldsScale and Offset ExplainedGlossary of Analog Input Terms

Configuring Digital InputsConfiguring Relay OutputsConfiguring Digital Outputs

Chapter 11Troubleshooting

Appendix AInternational Precautions

Appendix B

Index

Date post:	10-Mar-2016
Category:	Documents
Upload:	muzair5
View:	30 times
Download:	2 times

ENODE Distributed IO Controller Operations Manual 1000003483 RevR

Documents