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ES-6 - Comairco...Sullair ES-6 . performance air system. Compressed air is a vital source of energy...

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ES-6 Encapsulated Rotary Screw Air Compressors 4–7 kW • 5–10 hp
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Page 1: ES-6 - Comairco...Sullair ES-6 . performance air system. Compressed air is a vital source of energy for applications such as general manufacturing, instrumentation, and process equipment.

ES-6 Encapsulated Rotary Screw Air Compressors4–7 kW • 5–10 hp

Page 2: ES-6 - Comairco...Sullair ES-6 . performance air system. Compressed air is a vital source of energy for applications such as general manufacturing, instrumentation, and process equipment.

About Sullair

For more than 50 years, Sullair has been on the leading edge of compressed air solutions. We were one of the first to execute rotary screw technology in our air compressors, and our machines are famous all over the world for their legendary durability. As the industry moves forward, Sullair will always be at the forefront with quality people, innovative solutions, and air compressors that are built to last.

Sullair was founded in Michigan City, Indiana in 1965, and has since expanded with a broad

international network to serve customers in every corner of the globe. Sullair has offices in

Chicago and manufacturing facilities in the United States and China — all ISO 9001 certified

to ensure the highest quality standards in manufacturing. In addition, Sullair Suzhou and

Shenzhen facilities are ISO 9001, ISO 14001 and OHSAS 18001 certified.

RELIABILITYCustomers who work with Sullair have found that the intangibles make all the difference — things like trust, confidence, and peace of mind. They go to work every day having full faith in their equipment, as well as the knowledge that dedicated distributors and Sullair personnel have their back every step of the way.

DURABILITYBulletproof. Built to last. However you spin it, Sullair compressed air solutions are in it for the long haul, driven by the design of the legendary air end. In factories and shops all over the world, you’ll find Sullair compressors that have stood the test of time, running consistently today like they did on day one.

PERFORMANCEYou have high expectations for your operations, and we make machines that share your work ethic. Sullair compressed air solutions do what they’re supposed to do, and they do it extremely well for a very long time. And working with us means not only access to clean, quality air, but also the tools you need to optimize this vital resource.

RELIABILITY.

DURABILITY.

PERFORMANCE.

These are the pillars that drive the quality of Sullair compressed air solutions. It’s a promise we keep with every machine we make.

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Page 3: ES-6 - Comairco...Sullair ES-6 . performance air system. Compressed air is a vital source of energy for applications such as general manufacturing, instrumentation, and process equipment.

The system includes: �� Rotary screw compressor �� Wet storage �� Refrigerated dryer or desiccant dryer�� Filters to meet your requirement�� Dry storage �� Flow controller�� Drains�� Oil/water separator

Sullair Reduces Your Life Cycle Costs

Sullair Stationary

Air Power Systems

Sullair offers total compressed air systems to help compressed air users reduce energy costs and improve productivity by analyzing, managing and controlling their compressed air systems.

Sullair air systems include: plant air audits, energy efficient products, compressed air system controls, equipment to monitor and manage systems, air distribution products, and after-purchase support.

Each component of the system is carefully matched for capacity and pressure to provide maximum performance and energy efficiency.

Air Compressor Life Cycle Costs According to Best Practices for Compressed Air Systems, Compressed Air Challenge [Second Edition, 2007] energy costs now represent 82% of the total operating expenses. Energy savings from Sullair S-energy® compressors can significantly reduce life cycle costs.

Sullair S-energy compressors significantly reduce operating and energy costs over the entire compressor life cycle. Contributing to the energy savings are:�� Proven Sullair air end with a low restriction inlet valve�� High efficiency fan�� Low pressure drop air-fluid separation system to prevent energy loss

Sullair designs deliver cost savings for the life of the product. Improved air filtration translates into:�� Extended separator life�� Improved fluid filter life�� Less lubricant contamination

To reduce fluid disposal costs, S-energy compressors are factory-filled with biodegradable Genuine Sullube® 10,000-hour fluid.

�� Protects and cleans (no varnish)�� Controls operating temperatures�� Optimal viscosity�� Environmentally friendly�� Reduces fluid loss�� High flash point (505°F/263°C)

Rotary Screw Compressor

Wet Storage Dry Storage

FlowController

AirOut

Oil/Water Separator

FilterFilter

RefrigeratedDryer

Drain Drain Drain Drain Drain Drain

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Page 4: ES-6 - Comairco...Sullair ES-6 . performance air system. Compressed air is a vital source of energy for applications such as general manufacturing, instrumentation, and process equipment.

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1. Aftercooler / Oil Cooler�� Air-cooled�� Simplified access�� Easy cleaning

2. Heavy-Duty Air Filter�� Protects premature failure of key components�� Extends separator, fluid filter and fluid life

3. Sullair Versatile Control System�� Allows the compressor to run in modulation or load/no load operation�� Matches output to demand�� Stabilizes system pressure�� Extends package life�� Package instrumentation

4. Encapsulated Design�� Maintenance items are easy to replace�� Minimizes connections

5. Multi-Stage Air-Fluid Separator�� Reduces fluid carryover to less than 2 ppm�� Lowers make-up fluid costs�� Separator element is easily replaced

6. Fluid Sight Glass

7. Spin-On Fiberglass Fluid Filter�� Aircraft-quality media provides better filtration�� Up to 20% more efficient than conventional paper elements�� Lengthens life of the compressor�� Filter service life is extended up to one year

8. Oil Drain Tube

9. Starter�� Integrated full voltage starter

Sullair ES-6 S-energy®

Encapsulated Rotary Screw Air Compressor

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Page 5: ES-6 - Comairco...Sullair ES-6 . performance air system. Compressed air is a vital source of energy for applications such as general manufacturing, instrumentation, and process equipment.

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Page 6: ES-6 - Comairco...Sullair ES-6 . performance air system. Compressed air is a vital source of energy for applications such as general manufacturing, instrumentation, and process equipment.

Simple, Compact DesignSullair encapsulated compressors utilize design simplicity to provide exceptional reliability and extremely low maintenance. Designed with a smaller footprint and 40% fewer parts than conventional models, these compact machines redefine industry standards for continuous duty compressors in the 5 to 10 hp range.

Rotary Screw ReliabilityThese S-energy® encapsulated compressors use a single-stage rotary screw air end, featuring Sullair’s patented E-Profile rotors and rugged bearing design.

Lower Maintenance CostsThanks to a simplified design that uses fewer parts and connections, the S-energy® compressors require only minimum routine maintenance.

Broad Operating RangeES-6 compressors are available in 5 to 10 hp, with capacities from 17 to 30 acfm and pressure ratings of 125 and 175 psig.

Superior Package Design�� 40% fewer parts improve reliability�� Small footprint�� Designed for continuous duty

Optional Sound Enclosure�� Reduces sound levels to 68 dBA�� Lift out doors

Reliable Sullair Air End�� Patented E-profile rotor design�� Longer bearing life

Helical Design Drive Gears�� Reduces thrust load�� Increases bearing life

Bearing Fluid Reservoirs�� Ensures fluid is available at start-up�� Extends air end life

Flange-Mounted Motor and Air End�� Provides positive alignment�� Optimizes bearing life of air end and motor�� Motor enclosure is Totally Enclosed Air Over (TEAO)�� Available voltages include 200V, 230V, 460V and 575V

All ES-6 compressors are factory filled with biodegradable Genuine Sullube® 10,000 hour fluid.�� Protects and cleans (no varnish)�� Controls operating temperatures�� Optimal viscosity�� Environmentally friendly�� Reduces fluid loss�� High flash point (263˚ C)

PristineFG™ is Optional�� Meets USDA and FDA H1 requirements�� Lasts up to 6000 hours�� Reduces lubricant consumption�� Performs in wide temperature range�� Extends compressor life

Sullair 10-Year Diamond WarrantyThe Sullair 10-Year Diamond Warranty provides comprehensive protection for Sullair oil-flooded rotary screw air compressors. This program distinguishes itself by covering all major components for new air compressors (with discharge pressures up to 150 psig) — both parts and labor:

10 Years Coverage:�� Sullair air end

5 Years Coverage:�� Main motor�� Aftercooler�� Oil cooler�� Separator vessel

Maintaining the Sullair 10-Year Diamond Warranty requires using Genuine Sullair parts and fluids, as well as the oil sampling program.

Superior Features and BenefitsSet Sullair Apart

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Page 7: ES-6 - Comairco...Sullair ES-6 . performance air system. Compressed air is a vital source of energy for applications such as general manufacturing, instrumentation, and process equipment.

The Sullair SolutionWe’ve taken the guesswork out of putting your system together. Sullair offers the Performance Air System which includes an ES-6 compressor; a refrigerated dryer; a liquid and particulate filter; and a receiver tank. All components of the System have been perfectly sized to provide maximum performance. Plus, the Performance Air System is simple to install and requires a minimum amount of floor space.

Clean, Dry Air is EssentialQuality air treatment – the removal of condensate and particulate — is essential to protect your plant air system and air-using equipment. Plus, quality air can help improve the quality of your product and process.

The Performance Air System helps achieve your goals with:�� Matched refrigerated dryer — to help remove water vapor found in compressed air. The Sullair dryer features an oversized demister separator and easy drain access. And the unit features environmentally compatible refrigerant.�� High efficiency filter — to remove particles down to 1.0 micron. The filter also helps to remove coalesced liquid and lubricants.

Sullair ES-6 performance air system

Compressed air is a vital source of energy for applications such as general manufacturing, instrumentation, and process equipment. To meet varying air quality requirements, Sullair responds to your needs by developing a total compressed air package.

ES-6 S-energy®

Encapsulated Rotary Screw Air Compressor

Receiver Tank

Filter

Sullair Refrigerated Dryer

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Page 8: ES-6 - Comairco...Sullair ES-6 . performance air system. Compressed air is a vital source of energy for applications such as general manufacturing, instrumentation, and process equipment.

Technical SPECIFICATIONS For more information, contact your local authorized Sullair distributor.

© 2018 Sullair, LLC. All rights reserved. Specifications subject to change without notice. SAPES6201804-1

The Sullair symbol, Sullair wordmark, S-energy, and Sullube are registered trademarks of Sullair, LLC. PristineFG is a trademark of Sullair, LLC.

60Hz MOTOR FREQUENCY MOTOR PERFORMANCE FULL-LOAD CAPACITIES DRYER SIZE FILTER SIZE

Model hp kW 125 psig / acfm 9 bar / m³/min 175 psig / acfm 12 bar / m³/min Model # Model #

5H 5 3.7 17 .48 — — ATRN25 FXF25

5XH 5 3.7 — — 13 .36 ATRN25 FXF25

7.5H 7.5 5.5 28 .79 — — ATRN35 FXF45

7.5XH 7.5 5.5 — — 20 .56 ATRN35 FXF45

10H 10 7.4 36 1.01 — — ATRN50 FXF45

10XH 10 7.4 — — 30 .84 ATRN50 FXF45

STYLE CUSTOMERCONNECTION

DIMENSIONS, ALL ES6 MODELS ES6 5H/XH ES6 7.5H/XH ES6 10H/XH

Length Width Height Weight dBA Rating*

Weight dBA Rating*

Weight dBA Rating*

in mm in mm in mm lbs kg lbs kg lbs kg

Open 1/2˝ NPT 29.5 749 25.5 648 22.8 579 230 104 80 270 122 82 280 127 85

Enclosed 3/4˝ NPT 44.0 1117 28.0 711 28.0 711 400 181 68 440 199 69 450 204 70

STYLE CUSTOMERCONNECTION

DIMENSIONS, ALL ES6 MODELS ES6 5H/XH ES6 7.5H/XH ES6 10H/XH

Length Width Height WeightdBA

Rating*

WeightdBA

Rating*

WeightdBA

Rating*in mm in mm in mm lbs kg lbs kg lbs kg

Open Tankmount 80 gal 11/4˝ NPT 64.5 1638 26.5 650 50.0 1270 560 254 80 600 272 82 610 276 85

Open Tankmount 120 gal 11/4˝ NPT 67.0 1702 27.0 686 54.0 1371 650 294 80 690 312 82 700 317 85

Enclosed Tankmount 80 gal 11/4˝ NPT 66.0 1676 28.0 711 52.5 1333 710 322 68 750 340 69 760 344 70

Enclosed Tankmount 120 gal 11/4˝ NPT 68.0 1727 28.0 711 56.5 1435 800 362 68 840 381 69 850 385 70

STYLE WITH DRYER / FILTER CUSTOMERCONNECTION

DIMENSIONS, ALL ES6 MODELS ES6 5H/XH ES6 7.5H/XH ES6 10H/XH

Length Width Height Weight dBA Rating*

Weight dBA Rating*

Weight dBA Rating*

in mm in mm in mm lbs kg lbs kg lbs kg

Open Tankmount 80 gal 1/2˝ NPT 69.5 1765 26.5 673 50.0 1270 640 290 80 680 308 82 690 312 85

Open Tankmount 120 gal 1/2˝ NPT 71.0 1803 27.0 686 54.0 1371 730 331 80 770 349 82 780 353 85

Enclosed Tankmount 80 gal 1/2˝ NPT 71.0 1803 28.0 711 52.5 1333 810 367 68 850 385 69 860 390 70

Enclosed Tankmount 120 gal 1/2˝ NPT 72.0 1828 28.0 711 56.5 1435 900 408 68 930 421 69 940 426 70

* At 1 meter


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