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Experimental investigation of oxy-combustion …...•Biomass fuels have widely been accepted as...

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G. Lu and Md M. Hossain School of Engineering and Digital Arts, University of Kent Q. Gu, T. Chen, F. Sher, and H. Liu Faculty of Engineering, University of Nottingham School of Engineering and Digital Arts Experimental investigation of oxy-combustion behaviour of single biomass pellets using high- speed imaging and colour processing techniques 12 th ECCRIA, Cardiff, 4 th -7 th Sept 2018
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G. Lu and Md M. HossainSchool of Engineering and Digital Arts, University of Kent

Q. Gu, T. Chen, F. Sher, and H. LiuFaculty of Engineering, University of Nottingham

School of Engineering and Digital Arts

Experimental investigation of oxy-combustion

behaviour of single biomass pellets using high-

speed imaging and colour processing techniques

12th ECCRIA, Cardiff, 4th-7th Sept 2018

Outline

• Background

• Experimental set-up

• Test conditions

• Measurement

• Results and discussions

• Concluding remarks

2

• Biomass fuels have widely been accepted as renewable energy in new and retrofitted power/thermal plants (pulverised, fluidised bed, or grate chain boilers).

• Biomass fuels, however, can vary widely in properties, composition and structure, leading to drastically different 'fuel performance', particularly under oxy-combustion conditions.

• Limited work has been undertaken for the fundamental understanding of the combustion behaviours of biomass fuel under oxy-conditions.

• A combination of high-speed and spectroscopic imaging, and image processing techniques is employed to investigate the combustion behaviours of single biomass pellets in a V-DTF (Visual Drop Tube Furnace) under both air and oxy conditions.

Background

3

Experimental set-up

4

EMCCD

camera

High-speed

camera

V-DTF

Quarts

work tube

(Fuel pass) Cooling water

Air/O2/CO2

inlet

Cooling water

Flue gas

outlet

SiC Heating

Elements Viewing

window

Supporting-

metal tube

Thermocouples

(N1, N2, N3)

N1

N3

N2

Biomass

pellet

• V-DTF- an electrically heated drop tube furnace equipped with a quartz tube@50 mm inner dia and 1400mm long, capable of maintaining gas temperature up to 1050 °C.

5

• Key features of imaging systems

• A high-speed camera (IDS UI-3130CP Rev. 2)- acquiring videos of

burning biomass pellets.

• An EMCCD camera (Andor iXonEM+ 897)- acquiring videos of

spectral intensities of alkali metals (Na and K) during the biomass

pellets combustion.

EMCCD

camera

High-speed

cameraEMCCD cameraSpectral range: UV to near IR

Multiplication factor: 1000

Cooling temp: −85˚C

Dark current: <0.001 e−/pix/s

Image resolution: 512 × 512 pixels

High-speed cameraSensor type: CMOS, RGB

Frame rate: 575 fps@800(H)x600(V),

up to 900fps with a reduced image resolution

Resolution: 0.48 MPix

Interface: USB 3

Experimental set-up

Fuel properties and test conditions

6

• Five typical biomass pellets

Proximate analysis (wt%, as received)

Ultimate analysis (averaged by wt%)Miscanthus Peanut Strew

Torrefied wood Wood

Biomass Moisture AshVolatile

matter

Fixed

carbon

Miscanthus 4.42 3.67 75.91 16.00

Peanut 7.73 2.78 68.50 20.99

Straw 4.00 7.57 73.96 14.47

Twood 6.40 1.97 72.90 18.73

Wood 7.32 0.35 76.96 15.37

Proximateanalysis(wt%,asreceived)

Biomass C H N

Miscanthus 45.55 6.13 0.66

Peanut 46.69 6.42 1.38

Straw 44.03 5.93 0.67

Twood 49.32 6.04 0.51

Wood 46.68 6.44 0.24

Elementanalysesofbiomasspellets(Averagebywt%)

Note: only results from Miscanthus are presented.

7

• The pellets of tested biomass burnt under the following conditions

for pre-set temperatures of 800˚C and 900˚C which replicate the

working temperatures of a typical biomass-fired fluidised bed boiler

(fixed bed).

• The size and mass of all the pellets were measured before the

tests. Their volume and density were then computed and used to

normalise the results for fair comparisons.

Fuel properties and test conditions

Condition O2 (l/min) CO2 (l/m)

Air (l/min) 10

O2@21% 2.1 7.9

O2@25% 2.5 7.5

O2@30% 3.0 7.0

Measurement

8

• Size and Shape of flame

• Ignition time

• Burning velocity/rate

• Temperature and its distribution

• Spectral intensity of radicals

(Alkali metals such as Na and K)

• Volatile combustion • Char combustion

• Burning velocity/rate

• Temperature and its distribution

Biomass

particleWater

evaporation

Pyrolysis

(devolatilisation)

Volatile

combustion

Char burning

Ash

Char

combustion

Volatiles burning

Pre-heating and devolatilisation

Phases of biomass combustion

9

• For each test condition

• Three samples of each biomass fuel were burnt.

• Videos of the complete combustion process of each sample were

recorded.

• Videos of alkali metals (Na and K) emissions were also recorded by

placing band-pass filters at the front of the EMCCD camera.

• Temperatures (flame, surface and inner) of the burning pellet were

also measured concurrently using the thermocouples.

• Videos are processed and the characteristic parameters of the

burning pellet were defined and computed for different

combustion phases.

• The combustion behaviours of the burning pellet in relation to

the test condition are then quantified.

Measurement

10

Results and discussions

Miscanthus,

O2@21%,

CO2@79%

800°C

11

Results and discussions

• Example flame/char images of Miscanthus pellets

800⁰C 900⁰C

Air O2@21% O2@25% O2@30%

Volatile

flame

Burning

char (enhanced

images)

Air O2@21% O2@25% O2@30%

12

0

100

200300

400500

600

700800

900

10001100

1200

38:52.8 39:36.0 40:19.2 41:02.4 41:45.6 42:28.8 43:12.0 43:55.2

Temp(°C)

Time

W25

N1 N2 N3

O2@30%

N3

N2

Thermocouples

(N1, N2, N3)

N1

0100200300400500600700800900

100011001200

16:48.0 17:31.2 18:14.4 18:57.6 19:40.8 20:24.0 21:07.2 21:50.4

Temp(°C)

Time

M24

N1 N2 N3

O2@25%

0

100

200

300

400

500

600

700

800

900

1000

1100

1200

17:46 18:29 19:12 19:55 20:38 21:22 22:05 22:48 23:31

Temp(∘C)

Time(mm:ss)

M20

N1 N2 N3

O2@21%

0

100

200

300

400

500

600

700

800

900

1000

1100

1200

00:57.6 02:24.0 03:50.4 05:16.8 06:43.2

Temp(°C)

Time

M1

N1 N2 N3

Air

Time (mm:ss) Time (mm:ss)

Time (mm:ss) Time (mm:ss)

Ignition point

Ignition point

Ignition point

Ignition point

Results and discussions

• Temperature of a burning Miscanthus pellet under air and oxy combustion for the pre-set furnace temperature of 800 °C

13

• Temperature of a burning Miscanthus pellet under air and oxy combustion for the pre-set furnace temperature of 900 °C

0

100

200

300

400

500

600

700

800

900

1000

1100

1200

08:09.6 08:52.8 09:36.0 10:19.2 11:02.4 11:45.6 12:28.8

Temp(°C)

Time

M7

N1 N2 N3

0100200300400500600700800900

100011001200

09:50.4 10:33.6 11:16.8 12:00.0 12:43.2

Temp(°C)

Time

M10

N1 N2 N3

O2@21%

O2@25%

0

100

200

300

400

500

600

700

800

900

1000

1100

1200

55:55.2 56:38.4 57:21.6 58:04.8 58:48.0 59:31.2 00:14.4 00:57.6

Temp(°C)

Time

M4

N1 N2 N3

Air

0

100

200

300

400

500

600

700

800

900

1000

1100

1200

12:00.0 12:43.2 13:26.4 14:09.6 14:52.8 15:36.0

Temp(°C)

Time

M14

N1 N2 N3

O2@30%

Time (mm:ss) Time (mm:ss)

Time (mm:ss) Time (mm:ss)

Ignition point

Ignition point

Ignition pointIgnition point

Results and discussions

N3

N2

Thermocouples

(N1, N2, N3)

N1

• Samples and burning times

(Note: only Miscanthus is included)

Results and discussions

Condition SampleVolumn

(cm3)

Density

(g/cm3)

Total

Combusiton

Volentile

Combustion

Char

Combustion

M1 1.27 0.52 242.0 240.0 38.0 202.0

M2 1.37 0.48 226.0 224.0 41.0 183.0

M3 1.45 0.52 219.0 220.0 38.0 182.0

ave 1.36 0.51 229.0 228.0 39.0 189.0

M20 1.61 0.52 289.0 265.0 38.0 227.0

M21 1.55 0.48 338.0 275.0 37.0 238.0

M22 1.46 0.53 308.0 285.0 40.0 245.0

ave 1.54 0.51 311.7 275.0 38.3 236.7

M23 1.25 0.52 199.0 200.0 38.0 162.0

M24 1.35 0.54 214.0 209.0 37.0 172.0

M25 1.28 0.52 211.0 199.0 36.0 163.0

ave 1.29 0.53 208.0 202.7 37.0 165.7

M26 1.44 0.49 173.0 173.0 37.0 136.0

M27 1.18 0.51 168.0 160.0 37.0 123.0

M28 1.15 0.53 168.0 161.0 36.0 125.0

ave 1.26 0.51 169.7 164.7 36.7 128.0

Time(sec)Total

burningtime

takenintest

(sec)

800degC

Air

O2@21%

O2@25%

O2@30%

Char SampleVolumn

(cm3)

Density

(g/cm3)

Total

Combusiton

Volentile

Combustion

Char

Combustion

M4 1.37 0.50 207.0 210.0 39.0 171.0

M5 1.45 0.55 222.0 218.0 41.0 177.0

M6 1.62 0.43 205.0 207.0 40.0 167.0

7.22 ave 1.48 0.49 211.3 211.7 40.0 171.7

M7 1.43 0.49 204.0 199.0 42.0 157.0

M8 1.50 0.52 215.0 214.0 42.0 172.0

M9 1.48 0.57 228.0 225.0 42.0 183.0

6.50 ave 1.47 0.53 215.7 212.7 42.0 170.7

M10 1.21 0.56 177.0 173.0 38.0 135.0

M11 1.47 0.51 177.0 173.0 37.0 136.0

M13 1.54 0.53 189.0 184.0 41.0 143.0

7.82 ave 1.41 0.53 181.0 176.7 38.7 138.0

M14 1.46 0.50 147.0 145.0 36.0 109.0

M17 1.27 0.45 124.0 127.0 35.0 92.0

M19 1.26 0.52 150.0 149.0 39.0 110.0

9.82 ave 1.33 0.49 140.3 140.3 36.7 103.7

Burningrate Time(sec)Total

burningtime

takenintest

(sec)

900degC

14

• Burning rates of Miscanthus pellets

Remarks:• An increased O2 flow would increased the burning rate of char and thus the total combustion rate of

the biomass pellet.

• The pre-set furnace temperature has a little impact on the burning rate of volatile matters.

• Combustion behaviours of the biomass pellet under the O2@25% oxy-condition show to be similar to that under the air combustion.

Results and discussions

0

5

10

15

20

25

30

35

40

45

50

0

5

10

15

20

25

Air O2@21% O2@25% O2@30%To

tal b

urn

ing

ra

te (

x1

0-3

cm

3/s

ec)

Bu

rnin

g r

ate

of

vo

latile

&

Ch

ar

(x1

0-3

cm

3/s

ec)

Conditions@800 deg C

Total Char Volatile

0

5

10

15

20

25

30

35

40

45

50

0

5

10

15

20

25

Air O2@21% O2@25% O2@30%

To

tal b

urn

ing

ra

te (

x1

0-3

cm

3/s

ec)

Bu

rnin

g r

ate

of

vo

latile

&

Ch

ar

(x1

0-3

cm

3/s

ec)

Conditions@900 deg C

Total Char Volatile

15

Concluding remarks

• Experiments have been carried out on a V-DTF to study the combustion behaviours of individual biomass pellets through digital imaging and image processing techniques.

• The complete combustion process of five different biomass pellets were recorded for both air and oxy conditions under the pre-set furnace temperatures of 800 °C and 900 °C.

• The phases of combustion (total, volatile and char) of each biomass pellet have been separated and the associated periods of time are determined.

• The temperatures of the burning pellet (e.g., ignition and surface) have been measured and their relationship with the combustion phases are quantified.

• Results have shown a strong correlation between the burning rate of biomass pellets and oxy flows. In particular, the burning rate of char and thus the total combustion rate increases with the O2 flow.

• The data processing is continuing to quantify and compare the combustion behaviours of different biomass materials (e.g., colour, and spectral intensities of free radicals) for both air and oxy conditions .

16

UKCCSRC is acknowledged for providing

a grant in aid of this research.

Acknowledgement

17


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