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Fab lablima 3-5

Date post: 27-Jun-2015
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Computer Aided Machining and Cutting
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Page 1: Fab lablima 3-5
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Machining Controlled by Computer

1. Machining1.1. Turning1.2. Drilling1.3. Planing1.4. Milling1.5. Grinding

Page 3: Fab lablima 3-5

Machining Controlled by Computer

1. Machining1.1. Turning1.2. Drilling1.3. Planing1.4. Milling1.5. Grinding

Page 4: Fab lablima 3-5

Machining Controlled by Computer

1. Machining1.1. Turning1.2. Drilling1.3. Planing1.4. Milling1.5. Grinding

Page 5: Fab lablima 3-5

Machining Controlled by Computer

1. Machining1.1. Turning1.2. Drilling1.3. Planing1.4. Milling1.5. Grinding

Page 6: Fab lablima 3-5

Machining Controlled by Computer

1. Machining1.1. Turning1.2. Drilling1.3. Planing1.4. Milling1.5. Grinding

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Machining Controlled by Computer

2.CNC•Numerical Control•Computerized Numerical Control•DNC & CNC•Advantages•Types of control

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Machining Controlled by Computer

2.CNC•Systems of control•Interpolation•Precision•Programming (technological and geometric information)•CAM

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Machining Controlled by Computer

2.CNC

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Computer Controlled Machining/Cutting

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Omax Waterjet

http://www.youtube.com/watch?v=wJK-PZt6lEQ

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-No heat damage-Width of cut (1.016 to 1.27 mm)-(0.508 mm)-Green technology/water-losed loop system/abrasive-recycled-Materiales: ubber, foam, plastics, composites, stone, tile, metals, food, paper-(45 cm) thick

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After generating the cut path from a PNG file within the OMAX software I was also able to view the cut away in red and tool path with lead-ins in green.

EXAM

PLES

: IN

TH

E W

ORL

D

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XACT Wire EDM

http://www.youtube.com/watch?v=pBueWfzb7P0

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-High zinc content wires

-Stable tensile strenght

- Wire diameter >= 20 micrometres

-Electric discharge machining (EDM)

-Material removed by current discharges between 2 electrodes, separated by a dielectric liquid, and subject to electric voltage

-Materials: Aluminium, Stainless Steel, Copper, Steel, itanium, Bronze, Alloys

-Thick as 300mm

-Power consumption is very high

-For machining electrically conductive materials

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CAMWorks WireEDM

http://www.youtube.com/watch?v=8wkfT9vifPQ

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FoamLinx Hot Wire

http://www.foamlinx.com/fc2913.html

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-Thin metal wire of nichrome or stainless steel heated via electrical resistance to 200ºC aprox.

-Heat vaporises metal

-Expanded Polystyrene (EPS, XPS), Expanded Polypropylene (EPP), Expanded Polyethylene (EPE), and Semi-rigid polyethylene foam (XPE)

-When cutting foam, beware of the hazardous fumes

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http://www.rcgroups.com/forums/showthread.php?t=184049CNC Foam Cutting Machine (DIY)

http://blog.makezine.com/archive/2009/10/homebrew_cnc_hot_wire_foam_cutter.html

http://www.youtube.com/watch?v=y1G15yUXb04

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MultiCam Knife Cutter

-Materials: Felt, Foam, Rubber, Cork, Corrugated Cardboard, Fabric, Vinyl Veneers, Leather, etc

-Different kind of knives

http://www.youtube.com/watch?v=cgGqjrraGVI

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Epilog Laser Cutter

-The beam is reflected internally (mirror) ->to lens (working zone= 0.1mm)

-Directing the output of a high-power laser, by computer, at the material to be cut

-Narrowest part - less than 0.3175 mm

-Precision may be better

-High energy required

http://www.youtube.com/watch?v=nO30y7Pw4QI

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GX 24

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http://www.youtube.com/watch?v=p7dx4eKJo80

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Roland Modela

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http://www.youtube.com/watch?v=sagbPFKNs5M

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ShopbotCNC Milling

Machine

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-Plywood, MDF, Aluminium, Polycarbonate

-Different bits for different purposes

http://www.youtube.com/watch?v=g_NB5xedD28

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Make something 'BIG' from something very 'SMALL'

Cropped and Zoomed In

Gaussian Blur and Highlight Sampling (blur added to reduce noise in original image)

Grasshopper Approximation of Milling Pattern (automatically generates Shop Bot g-code in real-time)

EXAM

PLES

: FAB

LAB

IN T

HE

WO

RLD

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CAD/CAM Preview of Tool Path from Shop Bot Controller (simulation of final cut)

The Final Installed Piece (72"x30"x1/2")

The image becomes more pronounced on the oblique

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IMAGE FINAL

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PRO

DU

CTS:

IN T

HE

WO

RLD

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Machines that Make

MachinesMantis9

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EXAM

PLES

: IN

TH

E W

ORL

D

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1 2 3

5 6 7

9 10 11

13 14 15

4

8

12

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PRO

DU

CTS:

IN T

HE

WO

RLD

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casesinPeru

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COM

PAN

IES

IN P

ERU

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Superficie

Sección X

Sección Y

“Peruvian Pavilion 2010 “ Graduate Thesis: R. Garrido – K. Matos

APPL

ICAT

ION

S

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Multi CamCNC Milling

Machine

Company : Casa del Carpintero – Lima Peru

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PROTOTYPE

FABRICATION

• Software: EnRoute 3

• Time: 217´ = 3h 37´

•Tipe of cut and machine:

CNC / MultiCAM

• Drill: 1.58

• Material: MDF 3mm

•Dimension: 2.15 x 2.60

• Final format : 2.15 x 1.90 “Peruvian Pavilion 2010 “ Graduate Thesis: R. Garrido – K. Matos

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“Peruvian Pavilion 2010 “ Graduate Thesis: R. Garrido – K. Matos

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“Peruvian Pavilion 2010 “ Graduate Thesis: R. Garrido – K. Matos

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“Peruvian Pavilion 2010 “ Graduate Thesis: R. Garrido – K. Matos

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DETA

ILS

PROTOTYPE

“Peruvian Pavilion 2010 “ Graduate Thesis: R. Garrido – K. Matos


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