Fanuc 18P Job Scheduler Operations Manual.pdf

FANUC 18P King Scheduler Operation Amada America Inc.

Updated 6/18/01 Page 1 of 19

FANUC 18P King Scheduler Operation

Amada America, Inc.7025 Firestone Blvd.

Buena Park, CA 90621Phone: 714-739-2111

Fax: 714-739-4099e-mail: [email protected]



ContentsPreface ............................................................................................................................3Creating the 9030 Macro Program ..................................................................................4Installing the 9030 Macro program ..................................................................................5Setting the Scheduler ....................................................................................................14Running the Scheduler ..................................................................................................18



PrefaceThis document describes the method of using the Type II Vipros King Schedulerincluded with the Fanuc 18P control.The Type II Vipros King Scheduler allows up to 26 individual part programs, in desiredquantities, to be run in sequence with no operator intervention.The procedure to use the Scheduler consists of the following steps.1) Create the 9030 Macro program.2) Install the 9030 Macro program in the Fanuc 18P control memory.3) Load the desired G-code part programs in the Fanuc 18P control memory.4) Set the Scheduler to run the required quantities of desired programs.5) Run the Scheduler.



Creating the 9030 Macro ProgramThe 9030 Macro program runs and controls the Fanuc 18P Scheduler.After the Scheduler has been configured with required part program numbers and sheetquantities the 9030 Macro program is selected and runs the programs in the scheduler.(See Setting the Scheduler page 14 for detailed procedure).The Following listing is the 9030 Macro program text. This text needs to be enteredinto the Fanuc 18P control as part program O9030 to allow the Fanuc 18P scheduler towork.(See Installing the 9030 Macro program page 5 for a detailed procedure describing howto load the 9030 Macro program from floppy disk).Using any text editor, enter the following code and save the file in text only format to a3" floppy disk as file name O9030.txt. This floppy will be used to load the 9030 Macroprogram into the Fanuc 18P control memory.Note: There are currently 2 different versions of this program. This documentdescribes the procedure for operating the version noted as "Modified by Swank".If the machine has a different version than the one below, it is recommended toupgrade to this version.

O9030(NCT-JOB-E-1B)(MODIFIED BY SWANK)N001IF[#504GT0]GOTO2#504=1#500=1#501=0#502=0#503=0N002IF[#500GT26]GOTO4#514=#[515+#500]#515=#[541+#500]#503=#503-1.#502=#515+#503#501=#501+1.IF[#515GE#501]GOTO3#501=0#503=0#500=#500+1.GOTO2N003M96P#514N004#504=0#3000=53%



Installing the 9030 Macro programPrior to performing this procedure the following steps must be performed. The 9030 Macro program must be available on a 3" floppy disk.

(See Creating the 9030 Macro Program page 4 for details on creating the 9030Macro program disk)

The Fanuc 18P control parameters must be configured to communicate with thefloppy disk drive. (See the document FANUC 18P Communications available athttp://www.amada.com/support for procedures to configure the Fanuc 18Pparameters to use the floppy disk drive.

At the Fanuc 18P Control:What you need to do.

Press the pushbutton.

What you will seehappen.

The lamp on the MDI mode pushbutton willilluminate.

What you need to do.

Turn Keyswitch to the OFF position.


Press pushbutton.


The display will change to show:

The softkey.

What you need to do.Press the softkey.


The display will change to show:The SETTING page.


If necessary press the or pushbuttonuntil display changes to read SETTING (HANDY).


The display will change to show:SETTING (HANDY).




If necessary press the or pushbuttonto highlight the PARAMETER WRITE value.


The display will change to show:PARAMETER WRITE value will highlight.


Press the key and the softkey.What you will seehappen.

The display will change to show:The PARAMETER WRITE value will change to 1.The display will change to show:

ALARM MESSAGE100 PARAMETER WRITE ENABLE.


Press the key.What you will seehappen.


The softkey.



The display will change to show:The PARAMETER (SETTING) page.


Press the keys and

softkey.What you will seehappen.

The display will change to show:PARAMETER (SYSTEM CONFIG).

Parameter 9933 values highlighted.

What you need to do. Record the current value of parameter 9933




Press the and keys to move thecursor to highlight parameter 9933 bit 7 only.



Parameter 9933


Press the key and soft key.What you will seehappen.


The display will change to showALARM MESSAGE

100 PARAMETER WRITE ENABLE000 PLEASE TURN POWER OFF


Press the pushbutton.What you will seehappen.


The softkey.



The display will change to show:The PARAMETER (SYSTEM CONFIG) page.


Press the keys and

softkey.What you will seehappen.

The display will change to show:PARAMETER (CRT/MDI/EDIT)

Parameter 3202.

What you need to do. Record the current value of parameter 3202:




Press the and keys to move thecursor to highlight parameter 3202 bit 4 only.




Press the key and softkey.What you will seehappen.

The display will change to show:The value of parameter 3202 will change to 0

.


Press softkey.What you will seehappen.


The softkey.

What you need to do.Press the softkey




If necessary press or pushbuttonuntil display changes to read SETTING (HANDY).






The display will change to show.PARAMETER WRITE value will highlight.




Press the pushbutton and the softkey.


The display will change to show:The PARAMETER WRITE value will change to 0.




The display will change to show:The ALARM MESSAGE page.

000 PLEASE TURN POWER OFF.

What you need to do.Press the pushbutton to turn the control off.


The control will turn off.

What you need to do.Press the pushbutton


The control will turn on.

What you need to do. Place the floppy disk containing the 9030 Macroprogram into the floppy drive and close the floppydrive door.


Turn switch to FD.


Press pushbutton


The lamp on the Edit pushbutton will illuminate.


Press key.


The display changes to show:The currently active program.






The softkey.



The display will change to show:DIRECTORY (FLOPPY)




The display changes to show:A directory of all files on the floppy disk.




The softkey.



The display changes to show:The FILE NO= PROGRAM NO= page.

What you need to do. Enter the displayed file number of the 9030 Macro

program press the softkey.


The display will change to show;The FILE NO= (file number entered) PROGRAM NO=.


Press the keys and

softkey.


The display will change to show;The FILE NO= (file number entered) PROGRAM NO=9030.





The display will change to show:INPUT will blink in the lower left corner of the screen while the program is loading.


Press the pushbutton


The lamp on the MDI mode pushbutton will light.


Press pushbutton



The softkey.

















The display will change to show:The PARAMETER WRITE value will change to 1.

100 PARAMETER WRITE ENABLED.


Press the key.



The softkey.



The display will change to show:The PARAMETER (SETTING) page.


Press the keys and

softkey.


The display will change to show:PARAMETER (CRT/MDI/EDIT)

Parameter 3202.


If necessary press the and keys tomove the cursor to highlight parameter 3202 bit 4only.



.


Press the key and the softkey.






Press pushbutton



The softkey.















The display will change to show:The PARAMETER WRITE value will changed to 1.




The 100 PARAMETER WRITE ENABLE will turnoff.



Setting the SchedulerThe Fanuc 18P scheduler is used to run a specific quantity of a program or multipleprograms.Prior to using the Fanuc 18P scheduler the required part program numbers and sheetquantities must be entered into the scheduler display.

Caution:Care must be taken that all program numbers entered into the scheduler use thecurrent tool load, material clamp positions, and material size and thickness, as thereis no provision for alerting the operator that a change of tools, material clampposition, or material type is required.

This procedure details the method of entering data into the scheduler display.

At the Fanuc 18P ControlWhat you need to do.

Press the CUSTOM

key.What you will see happen. The display will change to show:

SETTING(JOB SCHEDULE)


Press the and keys tomove the highlighted entry bar to the JOB 01PROGRAM area

What you will see happen. The display will change to show:the highlighted entry bar will move to the JOB 01 PROGRAM area.



What you need to do. Using the number keys enter the four digit partprogram number.

What you will see happen. The display will change to show:The four digit number in the NUM=> area.


Press the INPUT


The four-digit number will be entered in the JOB 01PROGRAM area.




Press the key to move the highlighted entrybar to the JOB 01 SHEET area

What you will see happen. The display will change to show:The highlighted entry bar will move to the JOB 01 SHEET area.

What you need to do. Using the number keys enter the quantity of sheets.What you will see happen. The display will change to show:

The quantity in the NUM=> area.


Press the INPUT


The quantity number will be entered in the JOB 01 SHEET area.




Press the and keys tomove the highlighted entry bar to the JOBPROGRAM and SHEET areas and enter therequired information.

What you will see happen.



Running the SchedulerRunning the 9030 Macro program starts the Fanuc 18P scheduler.Prior to running the 9030 Macro program the following conditions must be met: The 9030 Macro program must be resident in the Fanuc 18P control memory.

(See Creating the 9030 Macro Program page 4 for procedure to enter 9030 Macroprogram).(See Installing the 9030 Macro program page 5 for procedure to enter 9030 Macroprogram).

All part programs to be run by the scheduler must be resident in the Fanuc 18Pcontrol memory.(See the document FANUC 18P Communications available athttp://www.amada.com/support for procedures to load part programs into the Fanuc18P control memory

The Scheduler must have all required part program numbers and sheet quantitiesentered.(See Setting the Scheduler page 14 for procedure to enter data in scheduler).

At the Fanuc 18PWhat you need to do.

Go to Press the pushbutton Memory mode.What you will see happen. The green lamp on the Memory pushbutton will

illuminate.


Press the key.What you will see happen. The currently active part program will be displayed.


Press the keys to enterthe Macro program number.

What you will see happen. The display will change to show:The Macro program number at the bottom of the screen.

The O-SRH softkey


What you will see happen. The display will change to show:The current program is O9030.




Press the CUSTOM


The scheduler display.


Press the

START

button to start production.What you will see happen. Production will continue until the last sheet of the last

program in the scheduler has been completed.

After the last sheet of the last program has been completed the scheduler will displaythe ALARM PAGE with an error 3053(MACRO ALARM).It is necessary to reset the O9030 Macro program to top of program to run thescheduler again.


Press the keyWhat you will see happen. The display will change to show:

The alarm 3053 will be removed.


Press the key.What you will see happen. The display will change to show:

The program cursor displayed on the last line of the 9030 Macro program.


What you will see happen. The display will change to show:

The softkey.


What you will see happen. The display will change to show:The program cursor has been repositioned to the top of the 9030 Macro program.

At this time the scheduler may be run again with the existing programs andquantities, or new information may be entered into the scheduler.

PrefaceThis document describes the method of using the Type II Vipros King Scheduler included with the Fanuc 18P control.The Type II Vipros King Scheduler allows up to 26 individual part programs, in desired quantities, to be run in sequence with no operator intervention.The procedure to use the Scheduler consists of the following steps.Create the 9030 Macro program.Install the 9030 Macro program in the Fanuc 18P control memory.Load the desired G-code part programs in the Fanuc 18P control memory.Set the Scheduler to run the required quantities of desired programs.Run the Scheduler.Creating the 9030 Macro ProgramThe 9030 Macro program runs and controls the Fanuc 18P Scheduler.After the Scheduler has been configured with required part program numbers and sheet quantities the 9030 Macro program is selected and runs the programs in the scheduler.(See Setting the Scheduler page 14 for detailed procedure).The Following listing is the 9030 Macro program text. This text needs to be entered into the Fanuc 18P control as part program O9030 to allow the Fanuc 18P scheduler to work.(See Installing the 9030 Macro program page 5 for a detailed procedure describUsing any text editor, enter the following code and save the file in text only format to a 3" floppy disk as file name O9030.txt. This floppy will be used to load the 9030 Macro program into the Fanuc 18P control memory.Note: There are currently 2 different versions of this program. This document describes the procedure for operating the version noted as "Modified by Swank". If the machine has a different version than the one below, it is recommended to upgrade to thisO9030(NCT-JOB-E-1B)(MODIFIED BY SWANK)N001IF[#504GT0]GOTO2#504=1#500=1#501=0#502=0#503=0N002IF[#500GT26]GOTO4#514=#[515+#500]#515=#[541+#500]#503=#503-1.#502=#515+#503#501=#501+1.IF[#515GE#501]GOTO3#501=0#503=0#500=#500+1.GOTO2N003M96P#Installing the 9030 Macro programPrior to performing this procedure the following steps must be performed.The 9030 Macro program must be available on a 3" floppy disk.(See Creating the 9030 Macro Program page 4 for details on creating the 9030 Macro program disk)The Fanuc 18P control parameters must be configured to communicate with the floppy disk drive. (See the document FANUC 18P Communications available at http://www.amada.com/support for procedures to configure the Fanuc 18P parameters to use the floppy disAt the Fanuc 18P Control:

What you need to do.Setting the SchedulerThe Fanuc 18P scheduler is used to run a specific quantity of a program or multiple programs.Prior to using the Fanuc 18P scheduler the required part program numbers and sheet quantities must be entered into the scheduler display.Caution:Care must be taken that all program numbers entered into the scheduler use the current tool load, material clamp positions, and material size and thickness, as there is no provision for alerting the operator that a change of tools, material clamThis procedure details the method of entering data into the scheduler display.At the Fanuc 18P Control

What you need to do.Running the SchedulerRunning the 9030 Macro program starts the Fanuc 18P scheduler.Prior to running the 9030 Macro program the following conditions must be met:The 9030 Macro program must be resident in the Fanuc 18P control memory.(See Creating the 9030 Macro Program page 4 for procedure to enter 9030 Macro program).(See Installing the 9030 Macro program page 5 for procedure to enter 9030 Macro program).All part programs to be run by the scheduler must be resident in the Fanuc 18P control memory.(See the document FANUC 18P Communications available at http://www.amada.com/support for procedures to load part programs into the Fanuc 18P control memoryThe Scheduler must have all required part program numbers and sheet quantities entered.(See Setting the Scheduler page 14 for procedure to enter data in scheduler).At the Fanuc 18P

What you need to do.What you will see happen.What you need to do.What you will see happen.What you need to do.What you will see happen.What you need to do.What you will see happen.What you need to do.What you will see happen.What you need to do.What you will see happen.After the last sheet of the last program has been completed the scheduler will display the ALARM PAGE with an error 3053(MACRO ALARM).It is necessary to reset the O9030 Macro program to top of program to run the scheduler again.What you need to do.What you will see happen.What you need to do.What you will see happen.What you need to do.What you will see happen.What you need to do.What you will see happen.At this time the scheduler may be run again with the existing programs and quantities, or new information may be entered into the scheduler.

Date post:	09-Oct-2015
Category:	Documents
Upload:	enjoytheride
View:	46 times
Download:	4 times

Fanuc 18P Job Scheduler Operations Manual.pdf

Documents