FEN May issue 2012

MAY 2012Volume No.46 Issue 04

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65NEW PRODUCTSINSIDE THIS MONTH

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Handheld scanners with high motion tolerance

30 Materials Handling

Digital oscilloscopes with 4GS/s sampling

Test & Measurement20

Compressed air solutions on show

12NMW2012

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INSIDEMay2012

08 EDITOR’SCHOICE

Pallet trucks for hard-wearing applicationsField calibrator and communicator

THE NEW OPERATING EFFICIENCY

Saving energy is not only an important contribution for protecting the environment; it can also be measured financially.

With MOVIGEAR, the mechatronic drive system for horizontal materials handling technology, SEW-EURODRIVE has set new standards in efficiency and functionality.

MOVIGEAR combines the gear unit, motor and electronics together into a single mechatronic drive system. You can reduce the energy costs and downtime of your operation by subscribing to the multiple benefits of using MOVIGEAR.

SEW-EURODRIVE [email protected]

04 NEWS Holden to build two new cars in SA CSIRO-Boeing research partnership Govt to reform VET system

10 NEW PRODUCTS All-in-one micro controller Short stroke cylinders Casters minus kingpins Quad-port frame grabber

12 NMW NMW hones in on industry’s big issuesIndustrial power tools Valves for pneumatic actuationVacuum lifting solutionsRapid riveting system Arc welding simulator Sensors, transducers, signal conditioners

17 SAFE TO WORK Platform step ladders In-vehicle gas stores

18 MOTORS & DRIVES Frequency controllers Data exchange modulesServo drives Couplings

19 HYDRAULICS & PNEUMATICS Hydraulic hosesBack-flushing filters Modular piping Compressors

20 TEST & MEASUREMENT Combination pressure/temperature sensors Digital oscilloscopes

22 INDUSTRIAL IT Software for wi-fi testers Express modules

24 ROBOTICS & AUTOMATION Tube/bar benders Panel-mounted controllers

26 METALWORKING Coolant for drilling Thick turret canistersWelding inverter

28 FLUID HANDLING Fluid filtering unit Electromagnetic flow meter

29 FACTORY MAINTENANCE Cleaning solution that electrically converts water

30 MATERIALS HANDLING RFID transpondersPedestrian reach stacker

31 EVENTSARBS 2012NMW 2012Mid-Size Matters: Sage ERP Briefing

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65NEW PRODUCTSINSIDE THIS MONTH

OVER

Handheld scanners with high motion tolerance

30 Materials Handling

Digital oscilloscopes with 4GS/s sampling

Test & Measurement

20

Compressed air solutions on show

12 NMW2012

The New Operating Efficiency

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ph: 1300 553 500 www.veederline.com.au VEEDERLINE enhance your sensors fax: 08 8232 4221

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MYFEN.COM.AU NO.1 FOR NEW PRODUCTS AND SOLUTIONS



BEHIND THE COVER

Avg Net DistributionPeriod ending Sept. 2011 - 16,100

Publisher - Michelle GravesE: [email protected]

Editorial Coordinator - Angela WelshT: (02) 9422 2898 F: (02) 9422 2777E: [email protected]

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NSW Sales Manager - Anthony HeadT: (02) 9422 2368 F: (02) 9422 2722 E: [email protected]

QLD Sales Manager - Sharon R. AmosT: (07) 3261 8857 F: (07) 3261 8347 M: 0417 072 625E: [email protected]

Production Co-ordinator - Mary CoplandT: (02) 9422 2738 F: (02) 9422 2655E: [email protected]

Graphic Designer - Rizwan NawazE: [email protected]

RBI Manufacturing & Electronics Subscriptions — $140 incl GST; NZ $A150 & OS $A165

Circulation/Customer service T: (02) 9422 2666 T: 1300 360 126Contents Copyright. Published monthly by Reed Business Information.Tower 2, 475 Victoria Avenue, Chatswood NSW 2067; Locked Bag 2999, Chatswood Delivery Centre, Chatswood, NSW 2067T: (02) 9422 2999 F: (02) 9422 2922 Web: www.reedbusiness.com.au

Printed by GEON20 Baker Street, Banksmeadow NSW 2019Ph: (02) 8333 6555

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Holden to build two new cars in SAHOLDEN Australia will manufacture two new cars at its Elizabeth, South Australia plant in the second half of this decade, after receiving $275 million from the government.

The investment package comes from the Australian, South Australian and Victorian governments, who claim they have ‘secured’ car manufacturing in Australia – at least until 2020.

The venture will reportedly drive more than $1 billion of investment for the local automotive manufacturing industry.

“The investment will help Australia retain its capability to design, engineer and build cars with two all-new vehicles going into production at Elizabeth, South Australia, in the second half of this decade,” said Holden chairman and managing director, Mike Devereux.

“The two new Australian-made cars will be world-class. They will be underpinned by global architectures from within General Motors and bring new fuel-saving, connectivity and safety technologies to Holden’s portfolio.”

According to Devereux, the investment plan is a positive move not only for the car industry, but for other related industries such as the

supply chain, research and development and retail sectors.

“We estimate the current locally-built Cruze will generate more than a billion dollars of economic activity from Holden in Australia over the life of the program,” he said.

The investment comes as good news for the industry following Holden’s announcement in February that it would shed 150 contract workers, allowing it to assemble cars in less time.

For more information, visit www.holden.com.au/holden-innovation

The venture hopes to drive over $1b of investment for local car manufacturing.

Top Tweets

SCAN THE QR CODE TO GO DIRECT TO

@MY_FEN ON TWITTER

Here’s what you may have missed in April if you weren’t following @my_fen on Twitter:

• Toyota begins shedding 350 workers from its Altona manufacturing plant http://dlvr.it/1S2gmb

• Government to reform VET system to promote skills development http://dlvr.it/1S2Z3t

• Local manufacturers call for dedicated Australian-made aisles in supermarkets http://dlvr.it/1S2Z4k

• SSI Schaefer celebrates 75 years in the materials handling game http://dlvr.it/1S2Z39

• ResMed speaks out against R&D tax incentive cuts http://dlvr.it/1Rc3mt

Follow @my_fen on Twitter for the latest news and new industrial products for plant and factory use.

CSIRO has entered into a five-year, $25 million strategic research program with Boeing, to drive innovation in space sciences, advanced materials, energy and direct manufacturing.

According to Innovation Minister Chris Evans, CSIRO will be able to transfer its science from the laboratory into industry through the research program.

CSIRO and Boeing are no strangers to each other. They have been involved in a 23-year partnership, jointly investing about $110 million across a wide range of projects, including sustainable aviation fuels, aircraft assembly processes and fire retardants.

With the new research program, emerging technologies may allow manufacturers in developed countries like Australia to compete with countries where labour costs are low.

For more information,

visit www.csiro.au/partnerships

CSIRO-Boeing program to drive innovation in manufacturing

The $25m program aims to drive innovation in

space sciences and manufacturing.

Govt to reform VET systemTHE Government has announced a skills reform plan that it claims will ensure Australia’s national vocational education and training (VET) system is better equipped to deliver skills to workers in a “rapidly changing economy”.

Prime Minister Julia Gillard said the reform would ensure Australia has the skills base necessary to drive growth in a high participation, more productive economy.

The Government has prepared a document setting out its reform plan, which it says will deliver greater access to affordable training.

“Skills are central to ensuring we have the workforce needed to deliver the innovative, high quality, high value products and services that will power our economy into the 21st Century,” said the report’s authors.

The government has committed $1.75 billion over five years to

achieve key reforms, which will be negotiated with the states and territories through the Council of Australian Governments (COAG).

This is in addition to a National Agreement, which will see the government provide $7.2 billion in skills funding to states and territories over the next five years.

For more information, visit www.dpmc.gov.au/

publications/skills_for_all_australians/

The reform plan sets out to deliver greater access to affordable, high-quality training for workers and businesses.

4 MAY 2012 – MYfen.coM.Au

MyFEN.coM.au No.1 For NEw products aNd solutioNsNEWS


Important information: Applications for fi nance are subject to credit approval. Commonwealth Bank of Australia ABN 48 123 123 124. CBM1216_B

Shopping for your business can be this easy with

our Asset Finance team.The Commonwealth Bank understands that having the right equipment means

you’ll have a more productive and effi cient business. And with expert knowledge

across a range of industries, we can help tailor a fi nance solution

to help you get the equipment you need.

CALL

1800 ASSETS (277387)CONTACT

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CBM1216_B.pdf Page 1 4/3/12, 12:16 PM

1300 131 604 crown.com/au

Warehouse Solutions

Installing state-of-the-art products from SSI Schaefer™, the world’s largest logistics system supplier, Crown combines materials handling expertise for a totally integrated approach.

Crown Warehouse Solutions can help turn your warehouse problem into an economic success. Contact the team at your nearest Crown branch to find out more.

1 Narrow AisleNarrow aisles offer several benefits by providing

better storage utilisation. Less space is required

for lift trucks to operate, while productivity and

organisational efficiencies also improve. Back-to-back

racking allows product to be stored two-deep.

2 Order PickingOrder picking is the process of fulfilling customer orders.

The product size, weight and storage method will determine the

appropriate lift truck.

3 Bulk StorageBulk storage areas allow for storage of large quantities of a similar product.

Lift trucks used are typically no wider than the product being stored.

4 Rack StorageRack storage considerations determine effective vertical storage and

product selectivity. The type of lift truck chosen for load handling will

require specific aisle width and rack layout parameters.

Crown's worldwide experience in lift trucks and fixed storage solutions brings a totally new and innovative approach to the Australian logistics industry.

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RACKING AND LIFT TRUCK SOLUTIONS THAT WORK.

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Warehouse Solutions

There is nothing like a Crown, for picking it up and putting it down.

5 Very Narrow AisleMaximum storage density is achieved by minimising lift truck aisle

requirements. Very narrow aisle lift trucks are designed specifically for this

environment. These lift trucks maintain their position in the aisle through wire

or rail guidance.

6 ShelvingFull space utilisation of your warehouse also means effective use of steel

and wire shelving. Small parts and similar sized materials can be stored

efficiently on shelving. When combined with the Crown Wave® Work Assist

Vehicle it provides an economical picking situation for your facility.

7 Dock WorkAny application that requires loading and unloading products

from a delivery vehicle and staging them for further handling

is considered dock work. The particular recommended dock

truck will depend on your specific demands and the

characteristics of your shipping and

receiving areas.

8 TransportTransport is the process of moving product

from one point to another. Distance travelled,

manoeuvrability requirements and the need for

multi-tasking play a critical role in determining

product selection.

9 Work AssistCrown recognises that the range of our products can fulfil a variety of uses

across a wide range of applications. Examples include: die handling, performing

maintenance tasks, or serving as a portable work positioner.

6

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5of thebest FIELD CALIBRATOR AND COMMUNICATORBEAMEX has added the MC6 high-accuracy field calibrator and communicator to its range of measurement equipment, available through AMS Instrumentation & Calibration. The device offers calibration capabilities for pressure, temperature and various electrical signals.

It also contains a full fieldbus communicator for HART, Foundation Fieldbus and Profibus PA instruments. The device has a 5.7” colour touch-screen with a multilingual user interface.

The IP65-rated dust- and water-proof casing and lightweight design make it a suitable measurement device for field use in pharmaceutical, energy, oil and gas, food and beverage, petrochemical and chemical applications.

The calibrator/communicator has five different operational modes – Meter, Calibrator, Documenting Calibrator, Data Logger and Fieldbus Communicator.

AMS Instrumentation & Calibration03 9017 8225www.ams-ic.com.au

UNIFIED AUTOMATION FOR NEXT-GEN MACHINESOMRON has developed the NJ Machine Automation Controller, designed to integrate motion control, automation, vision inspection and communications. Based on Intel Multicore Processing Unit technology and QNX OS, it outperforms PLC-based motion-automation, matching Industrial PC (IPC) levels. The miniumum motion-automation cycle is 500μs.

Omron Electronics1300 766 766www.omron.com.au

PALLET TRUCKS FOR TOUGH CONDITIONSMITSUBISHI Forklift Trucks has launched a new generation of powered pallet trucks, specifically designed for hard-wearing applications.

The PBP16-20N2 power pallet trucks are available in 1600, 1800 and 2000kg versions.

The trucks feature a sealed chassis, which offers protection against dirt and dust to reduce wear. The maximum lifting height for this truck is 135mm which offers sufficient ground clearance for steep ramps.

MLA Holdings is the Australian importer/distributor of Mitsubishi Forklift Trucks.

MLA Holdings131 652www.mlaholdings.com.au

VARIABLE SPEED DRIVES WITH EMC FILTERING

EATON Industries has released its latest M-MAX variable speed drives, available with ratings up to 7.5W. Additional EMC filtering options, configurable analogue inputs and enhanced fieldbus connectivity are among the new features of the drives.

Featuring compact construction, the drives can be configured by the user for either V/f or sensorless vector control.

Eaton Industries02 9693 9333www.eatonelectric.com.au

DESKTOP PRINTERS FOR LIGHT DUTY LABELLING

INTERMEC has introduced the new PC43d and PC43t desktop printers – providing intuitive and flexible solutions for light duty labelling applications in manufacturing, warehousing, transportation and other environments.

The new PC43d and PC43t printers are available in 4” (10.2cm) direct thermal and 4” thermal transfer, respectively, and are well-suited to space-constrained settings.

Intermec02 9330 4400www.intermec.com.au


MyFEN.coM.au No.1 For NEw products aNd solutioNs

Editor’sCHOICE


Forklift Mounted Safety Work PlatformsThese forklift mounted Work Platforms have been designedfor forklift transport to safely carry out taskswith “short duration” and“occasional usage” such asmaintenance or stocktaking.The units are supplied eitheras fully welded or as a“flatpack” (1230 x 1150 x200mm).Manufactured strictlyin accordance withAustralian StandardAS2359.1, the WorkPlatform is suitablefor a maximum of twopeople. Should beused with theappropriate safetyharness.

FEN1205MH

Our website: www.materialshandling.com.auPhone us: 1300 65 00 35 Fax us: 1800 68 68 96

Email us: [email protected]

Safe - Productive - EfficientSafe Access Whilst Working at Heights

Stockmaster - Lift-Truk Order Picking & Access PlatformsLIFT-TRUK is a very safe and easy to use stock picker. Itemsweighing up to 60 kg can be picked, lowered and transportedin one action. The whole stock picking process can be safelyhandled by one person removing the need for a secondperson to pass items up or down.Lifting is electric or manualoperation. Items placed on thelift table can be lowered andmoved similar to a fork lift,saving the time to transferthem to a trolley, and reducingthe need for trolleys. Carryingitems up or down the ladderis eliminated creating amuch safer product. Thedangerous practice ofcarrying large or heavyitems up or down a ladderis eliminated,significantly reducingthe risk of accident.There are eleven sizeswith platform heightsfrom 1145 to4015mm.

150kgCAPACITY

Push Around Scissor LiftsThe Summit range of PushAround Scissor Lifts areextremely safe & versatilepersonnel lifters thatprovide platforms with a240kg load limit & theability to hand pick ordersonto the lift, accessheights & performmaintenance duties. Theplatform floors havevarious heights of 1.7,2.5, 3.0 & 3.9metresproviding reach heights upto 5.0metres. The SummitPush Around Scissor Liftsare ultra compact whilealso providing additionalreach and a loadingplatform to boot. Summitis the perfect compactaddition to safe heightaccess equipment.

Liftpod Aerial Work PlatformsThe Liftpod is the most portableaerial work platform in the world. It iseasily transported in a “ute” & eachmodule can be carried by one personand can be assembled in around 30seconds. Liftpod is a secure,comfortable & safe work platformthat allows you to work confidently atvariable heights. It also has a worktray to carry tools and materials,increasing productivity and quality ofwork. The Liftpod is the practical,superior alternative to a ladder. TheLiftpod is powered using a compact,variable speed power pack with 2 xNiMH battery packs that can elevateand descend 20 times on a singlecharge.There are two sizes: 2330 &1715mm platform heights.

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Short stroke and flat cylindersHOLMATRO has introduced a new series of short stroke cylinders and flat cylinders with spring return. The cylinders are geared towards hydraulic solutions for heavy, industrial applications.

Both types of cylinders are based on the Duo Power Ring concept – a combination of a superior seal and a highly durable composite bearing.

The composite bearings prevent metal to metal contact and also provide resistance against side load to a maximum of 10%. The cylinders are intended for use where construction height is restricted and other cylinders cannot fit.

Both the short stroke and the flat cylinders are fitted with a spring that pulls the plunger back after use. They also have a spring

that can be disassembled quickly and safely. With average use, the company recommends servicing the cylinders once a year.

Holmatro [email protected]

The cylinders can be used in a range of heavy, industrial applications and comply with the ASME B-30.1 standard.

All-in-one micro controllerMADISON Technologies has introduced their new series of all-in-one Micro RTU Controller, the Moxa ioLogik W5348-HSDPA-C.

The all-in-one micro RTU controller combines a cellular modem, an I/O controller and a data logger into a single compact device. It is designed to provide complete communication redundancy with built-in GPRS/HSDPA.

The controller supports stand-alone data logging in a storage space expandable up to 32GB, and comes with Active OPC Server software.

Madison Technologies07 3890 1733www.madisontech.com.au

The micro controller combines a cellular modem, an I/O controller and a data logger.

Industrial casters without kingpins CASTER Concepts has released a new line of casters, the 55 and 57 series. The casters are free of kingpins and can handle loads up to 144kg (1,200lbs) by distributing downward pressure over a larger area.

Derived from a traditional caster using a bearing race held together by a kingpin, the company’s kingpinless swivel bearing holds the yoke and plate together without chatter at all speeds, while using 25% less force.

The casters feature sealed bearings with hardened raceways and neoprene seals. Suitable for production racks and fixtures, part bins, conveyor systems, the casters

are available in a range of wheel diameters: 4” (10.2cm), 6”(15.2cm), 8” (20.3cm) and 10” (25.4cm).

Caster Concepts [email protected]

The casters can handle loads up to 144kg.

Quad-port Power over Ethernet (PoE) frame grabber ADLINK Technology a has released a quad-port GigE Vision frame grabber, the GIE64+, featuring PoE (Power over Ethernet), IEEE 1588 Precision Time Protocol and smart PoE application programming interface.

The quad-port frame grabber supports PCI Express x4 lane, 4 independent Gigabit Ethernet ports with data transfer rates up to 1 Gb/s, and GigE Vision camera compliance.

The company says the multi-channel synchronisation, PoE interface, IEEE 1588 PTP technology and Smart PoE support, allow the frame grabber to cut cabling requirements by as much as 60%. The unit is suited to manufacturing environments utilising multi-camera acquisition.

The frame grabber supports IEEE 1588, providing a software trigger mode for multi-camera synchronized captures. The unit

needs only a lone Ethernet cable for power supply, data transfer, and synchronisation. In a typical 4-channel image system, as an example, with the frame grabber, only four cables are required rather than the conventional twelve, representing a reduction in the total cost of ownership.

In addition, the frame grabber further supports a smart PoE application programming interface, enabling easy power status programming and auto detection of compatibility with both PoE and non-PoE devices.

ADLINK [email protected] www.adlink.com

The power-over-Ethernet frame grabber features IEEE 1588 (PTP) for multi-camera synchronization.

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10 MAY 2012 – MYFEN.COM.AU


NewPRODUCTS


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Valves for pneumatic actuation API Pneumatic will bring its range of valves for pneumatic automation to Australia for the first time.

Headquartered in Northern Italy, the company will showcase its Valves Series A1 range on stand 4618. The range completes the company’s catalogue of cylinders, FRL and accessories for pneumatic systems.

The valves combine an aluminium bar body with thermoplastic case covers, delivering a modern, reliable and competitive range of spool valves with higher-than average flow capacity.

The range is available for in-line applications, sub-base mounting (up to 10 positions) and NAMUR interface, and can be supplied with the Declaration of Conformity to Directive Atex 94/9/CE, class II2GDcT5.

API Pneumatic [email protected] www.api-pneumatic.com

The valves combine an aluminium bar body with thermoplastic case covers.

Anti-fatigue industrial mat MAT World, the matting division of Pall Mall Manufacturing Co, will launch an anti-fatigue mat at NMW 2012, on stand 6700.

With a series of miniature, tennis-ball like, moulded rubber cups forming the surface, the

mat is designed to respond to even the minutest body movement such as slight swaying, which is normal when standing.

This, in turn, causes small foot and lower leg movements to counterbalance these body movements and the foot and leg movements cause blood to be pumped up from feet back towards the heart. According to the company, this prevents blood “pooling” and minimises the risk of fatigue.

Pall Mall Manufacturing Company 02 9584 8644 www.pallmall.com.au

The mat is designed to support workers who are constantly on their feet.

Industry’s ‘big issues’ the focus of NMW A STAND-OUT event at this year’s National Manufacturers’ Week, the one-day NMW Conference on Wednesday, May 9 will focus on the industry’s ‘big issues’: boosting productivity, sustainability and innovation.

This year’s NMW, to be co-located with Austech, will be held on 8-11 May at Sydney Showground, Olympic Park. Themed ‘Essential Strategies, Tools and Methodologies for Australian Manufacturers’, the NMW conference will provide a closed-door forum for delegates to hear from industry experts and discuss the key topics. Among the topics to be addressed are: dealing with the challenges of manufacturing in a high cost environment; overcoming the skills shortage; boosting innovation and addressing

sustainability issues. Speakers are drawn from businesses that

have overcome business-critical challenges - such as Bluescope Steel, Siemens and Boeing - along with government and industry experts who bring actual case studies and strategies that are boosting the bottom-line results of manufacturing businesses.

Structured around presentations, discussion and panel sessions to encourage discussion and deeper insights, the one-day conference aims to provide new ideas and strategies that participants can implement straight away in their business.

In addition to the NMW 2012 Conference, NMW will also host an extensive program of partner events – such as industry-specific

sessions and training workshops – as well as a rolling program of NMW exhibitor innovation.

National Manufacturing Week (NMW)8-11th May - Sydney Showground, Olympic Parkwww.nationalmanufacturingweek.com.au

Simulation modelling software for manufacturersTMN Simulation will launch the latest Flexsim 3D Simulation Modelling Software, designed to help manufacturers analyse, visualise, and optimise any process – from manufacturing to supply chain.

Simulation models are working, 3D replications of a company’s operations. Users can change any aspect of technology, process or resources and track improvements – all with statistically accurate reports.

The blend of 3D visualisation and statistical proof can be used in sales bids or business cases, helping non-tech

stakeholders visualise and understand the issues. The company claims the major benefit of simulation is that it dramatically reduces the effort required to improve processes and find efficiency gains – letting manufacturers get back to their core business.

The simulation modelling software will be on display at stand 6106.

TMN Simulation 03 9005 7234 www.tmnsimulation.com.au

The software can help users optimise manufacturing processes.

This year’s NMW will focus on productivity, sustainability

and innovation.




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Industrial power tools FEIN Power Tools will offer NMW visitors the chance to get hands on experience with a range of high powered tools: including angle grinders, oscillating tools, the GRIT by FEIN stationary belt grinders and modular notching machines for stainless steel tube, plus magnetic core drills.

The company specialises in power tools and solutions for metal, interior construction and automotive applications, and can be found at NMW stand 7814.

Fein Power Tools 1300 798 688 www.fein.com.au

3D badge technology

A range of angle grinders will be on display at stand 7814.

LUNA Nameplate Industries will launch LunaKrome, a new 3D chrome badge technology that the company claims will improve the way Australian businesses brand their products.

On display at stand 5810, the chrome badge technology has a different appearance to chrome plated injection moulding, and the company says its benefits include cost effectiveness and faster, more efficient turnaround.

Design, tooling and production is timed in weeks, not months. The company says the new technology makes even one-off-tool

samples, design modifications and small production runs more affordable. The chrome badge technology is based on a formed film and printing

process to provide consistent quality, durability and new design possibilities in one-piece badges and individual characters.

There is a wide choice of heights, shapes, textures, bevels, curves and angles in chrome finishes including gloss, satin, brushed and black, plus silk screen colours and resin casting.

The chrome is environmentally friendly, with no hexavalent chromium, no heavy metals, no cyanide and no PVC.

It is also tested to leading international automotive badge specifications and is made in Australia.

Luna Nameplate Industries 03 9721 4200 www.lni.com.au

The chrome badge technology uses a formed film and printing process.

TI2, the Australian distributor for Adlink Technology Measurement & Automation Products (MAPS), will launch three new products at NMW – a USB series, a PXI controller and a fanless embedded computer.

Equipped with built-in signal conditioning, the USB-powered Plug and Play USB-1900 Series and USB-2401 USB DAQ modules are designed to deliver easy connection and accurate results for both portable measurement and machine automation applications.

Another product on show, the PXIe-3975, features a 3U PXI Express controller with an Intel Core i5-520E 2.4 GHz processor, for hybrid PXIe/ cPCI -based testing systems.

The MXE-5300 Matrix fanless embedded computer is based on the 2nd Generation Intel Core i7/i5/i3 processor and QM67 chipset.

The company says the new embedded computer is suitable for intelligent transportation, in-vehicle multimedia, as well as surveillance and factory automation applications, and can be found on stand 4104.

Ti2 0417 714 528 / [email protected]

USB series, PXI controllers and embedded computers

The USB series features built-in signal conditioning.

MYfen.coM.Au – MAY 2012 13



Operations management and enterprise software

COGITA will demonstrate its fully-embedded Epicor Enterprise Resource Planning software for product management, ordering, engineering, manufacturing and distribution, at stand 6310.

The company’s software is designed to scale from basic

manufacturing operations to multi-national, multi-site operations.

Options include product life cycle maintenance, forecasting, online ordering and field service.

COGITA 02 9413 4339 www.cogita.com

CINCOM Systems specialises in software for product configuration, pricing and quoting, services, sales solutions for small to medium sized enterprises, lean execution and role-based portals. Put simply, the company sets out to get the right person the right information, at the right time.

The software firm will profile its integrated and adaptable operations management and enterprise software at NMW, stand 6406. The software is designed to streamline and simplify business

processes, increase revenue, reduce cost and save time.

Cincom Systems of Australia 02 8875 1400 / 1800 022 871 www.cincom.com.au

Software systems: on show at stand 6406.

Rapid riveting system AUTOFAST Australia will exhibit the AutoFast Riveting System at NMW this year. The riveting system features semi-automatic rivet guns designed for rapid, high volume installation of break-stem rivets, and will be on display at stand 4814.

The Sydney-based company is positioned to service customers throughout Australia and Asia-Pacific, and is the exclusive distributor of the riveting system. The product can be tailored to meet the customer’s requirements, after an analysis is conducted to determine their specific needs. The company offers reliable

supply (replenishment) of riveting consumables, either by dealing directly with customer/end-user or working with the customer’s supplier/distributor.

AutoFast Australia 02 9457 7657 www.autofastllc.com

Sensors and signal systems BESTECH is a specialist manufacturer and distributor of sensors, transducers, signal conditioners and test systems. These systems are designed to measure mechanical parameters like leak, displacement, tilt, pressure, strain, force, torque, vibration, viscosity, level, flow, material properties and thermal analysis.

The company, which serves customers in Australia and NZ, also provides simple electronic and mechanical design, repair and calibration products. Its specialist engineers provide authoritative

advice and support regarding the installation and commissioning of their products. NMW attendees can find the company at stand 1220.

Bestech 03 9540 5100 www.bestech.com.au

Enterprise resource planning BLH Safety Solutions focuses on the design and manufacture of barricading and guarding technology, as well as products for the mining and construction industries. At this year’s NMW, the company will be showcasing its products at stand 6414.

The business is a division of the BLH Group. The BLH Stop Drop Safety Barricading System, based on advanced, moulded polymer components, is designed to combat a common cause of work related injuries and fatalities (i.e. being hit by a falling object or moving machinery). It can be

easily clipped onto a variety of platforms, scaffolding, walkways and stairways.

BLH Safety Solutions 03 6383 4333 www.blhsafetysolutions.com

Pallet wrapping machinesAUSTRALIAN Warehouse Solutions (AWS) will be showcasing a variety of its most popular packaging solutions, ranging from pallet wrapping machines to strapping tools to void fill solutions, at stands 7010 and 7210.

The company is a wholly owned subsidiary of Fromm Holdings. A manufacturer of steel and plastic strapping tools,

automatic inline equipment, Fromm has strap manufacturing facilities on three continents.

AWS exclusively distributes a number of brands in strapping, pallet wrapping and packaging products. These products aim to help manufactuers increase efficiency.

Australian Warehouse Solutions 1800 023 890 www.austwarehouse.com.au

Test and measurement: stand 1220.

Fast riveting systems at

stand 4814.

Barricading technology

Guarding technology: stand 6414.




Ventilation for industrial settings

CAMFIL Farr Air Pollution Control will showcase a range of factory maintenance products at stand 7818.

The company’s products are used by factories for industrial ventilation and product recovery applications, including during welding.

The products include the Gold Series cartridge dust and fume collector, with a modular design in heavy-duty carbon steel to allow for a long life.

Camfil Farr Air Pollution Control 02 96485800 www.camfilfarr.com.au

The dust collector now comes with an optional safety monitoring filter.

Compressed air solutionsSULLAIR Australia will showcase a selection of its services and compressed air solutions at this year’s National Manufacturing Week (NMW). Visitors can find these solutions at stand 4700.

The company will provide clean, dry compressed air for the show as part of its commitment as ‘Airzone Sponsor’ for the event. The solution will include compressor, drier, filters, air receiver, plus 150 connections to assist exhibitors to demonstrate their technologies at the show.

The company will showcase its AirOne series reciprocating range of compressors at the show. With an output range from 3 to 11 kW, compressors in this series are suitable for small applications in businesses such as auto-shops, print-works, signage and furniture manufacturers as well as small manufacturers. They can also be used in trucking fleets.

The company will also display its new electronically controlled CS range of load/unload rotary screw compressors, with outputs from 4 to 15 kW. While these have a higher initial capital cost than the AirOne line-up, the

company claims the CS range benefits from enhanced energy efficiency, quiet operation and low running costs.

For still larger manufacturing requirements, the staff will be on hand to discuss the new CSD55 and CSD75 direct gear-driven rotary screw compressors with outputs of 55kW and 75kW respectively. Alongside these units, the company will also be presenting its new 55kW belt-driven CSE50, which extends the popular CSE line-up from 15 to 55kW.

Sullair Australia1300 COMPRESSOR (1300 266 773) www.sullair.com.au

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The rotary screw compressors has outputs from 3 to 11 kW.

Robotic arc welding simulator

ABB’s stand 1106 at NMW 2012 will offer visitors the chance to meet product experts and view interactive displays including a robotic arc welding simulator providing intelligence, accuracy, productivity and safety.

Visitors can also participate in a face drawing demonstration where they can have their photo taken and drawn by the company’s smart industrial robot. High performance low voltage AC drives will also be on show, as well as wash-down grade motors and bearings.

NMW attendees can also register for a free energy appraisal, in which a qualified service technician (or an authorised partner) will perform an on-site inspection to identify ways to significantly reduce energy costs.

ABB Australia 1300 782 527 www.abbaustralia.com.au

Visitors can seeinteractive robotics displays at stand 1106.




Gas cylinders: 750L capacityCAC Gas & Instrumentation has introduced 5L cylinders with a gas capacity of 750L that are designed as a first step when moving up in cylinder sizes from disposable cylinders.

Customers currently consuming multiple 58L cylinders per year should consider the 750L high pressure solution. In addition to eliminating the purchase of almost thirteen 58L cylinders each year, the 750L cylinder reduces the cost of calibration gas, improves efficiency, reduces the frequency and cost of purchasing cylinders and eliminates 13 cylinders going to landfill.

Further, for mixtures such as H2S/CO/CH4/O2, the 750L cylinder has a two year shelf life. So, customers using as few as six 58L cylinders in a year will have a minimum 25% cost savings by using the larger cylinder.

The 750L cylinder is 50cm high, 15cm in diameter and weighs 8kg, making it easy to move and relocate.

CAC Gas & Instrumentation1300 097 553 - www.ferret.com.au/c/CAC-Gas-Instrumentation Article courtesy of Ferret.com.au

The cylinder reduces the cost of purchasing disposable cylinders.

Belt conveyors for light to medium weight itemsSERIES 50 belt conveyors are purpose built for use with light to medium weight products up to 30kg/m, and feature a slimline body height of only 45mm, with head and idler rollers of 50mm.

They can be used for horizontal conveying, and with the addition of cleats to a standard belt, can be easily adapted to become an economical elevator. Series 50 conveyors offer belt speeds that range from 2 m/s to 50m/s, with motors available as front or end drives with left or right mounts.

As they are fabricated from structural aluminium profile, and manufactured to order, they can be supplied in lengths of 350mm to 6000mm, and widths of 100mm to 600mm.

The Series 50 can also be supplied with a selection of belt types including flat top (PVC, silicon or chemical resistant), rough top, cleated belts, food approved or other special purpose belts on request.

Australis Engineering 1300 956 944 - www.ferret.com.au/c/Australis-Engineering Article courtesy of Ferret.com.au

The belt conveyors have a slimline body height of 45mm.

Automated vertical storage systemsDYNSTO, a Queensland-based supplier of dynamic storage systems, offers unused Hanel Rotomat automated vertical storage systems from Germany.

Featuring the Hanel Rotomat vertical carousel technology, these automated vertical storage systems save space and time in storage applications, in addition to offering sound ergonomics and safety.

Operating conventional storage systems can take time, as users need to walk long distances to access parts. The Rotomat system overcomes this problem by providing immediate access

to products without the need for bending, stretching or climbing.

This has substantial ergonomic benefits for users as well, as requested parts are automatically brought to an ergonomic retrieval height at the touch of a button.

In addition to these benefits, by utilising all available room height, the Rotomat systems can maximise the storage space available in any application.

DYNSTO 1300 332 135 http://www.ferret.com.au/c/DYNSTO Article courtesy of Ferret.com.au

The automated storage systems eliminate the need for bending, stretching or climbing.

Solenoid valves, manifold solutions and accessoriesROTORK Australia manufactures a range of direct mount solenoid valves, manifold solutions and accessories for general valve actuator applications in 3/2, 5/2 or 5/3 port arrangements.

The compact design of these solenoid valves features a NAMUR

mounting pattern according to VDI/VDE 3845 designed to mount to any NAMUR valve actuator, thus reducing actuator response times, space requirements and also negating the need for a back plate. The need for tubing, fittings, brackets and assembly labour is also greatly

reduced when using these valves, with all necessary mounting screws and seals included with the unit.

What differentiates the Bifold design of these valves from other valves on the market is the unique patented mounting/spacer block which is free to rotate through 360°.

This feature prevents the solenoid housing from coming into contact with the switch box and ensures the filter regulator remains upright at all times.

Rotork Australia1300 117 044 http://www.ferret.com.au/c/Rotork-Australia Article courtesy of Ferret.com.au



Platform step laddersLADAMAX has announced the availability of its Australian-made Platform Step Ladder with large working platform.

With OH&S regulations leaning towards platform step ladders (aluminium and non-conductive fibreglass), the company says the ladder’s 400 x 490 mm platform has been designed to increase stability and safety in the workplace. The aluminium construction has a 150kg industrial rating, and has been platform tested with a load of 500kg.

The ladders come in various sizes ranging from 1.5m to 3.22 m. They feature strong support below the platform, as well as support above the platform with an RHS insert attached to the side rail. Each platform is riveted and bolted to a larger and stronger 60 x 25 hollow back leg.

Optional castor kits make the ladders portable in the workplace.

Ladamax07 3205 2511www.ladamax.com.au

The ladder’s large platform (400 x 490 mm) features strong support below and above.

In-vehicle storage for gas cylindersSTOREMASTA has expanded its range of gas cylinder storage cages and cabinets to include in-vehicle gas cylinder stores.

Catering for the small 4.5kg and 9kg LPG cylinders through to the ‘D’ and ‘E’ size oxy/acetylene cylinders, this range offers a solution for all tradesman including plumbers and gas fitters.

Occupational health and safety has been the main focus in the design and construction of these stores – with some recent fatalities as a result of a leaking cylinder housed in motor vehicles, the vehicle gas cabinets are fully sealed and are vented to outside the vehicle.

The cabinets are easily self installed and are supplied with the appropriate safety and warning signage.

Regulations require the cylinders to travel in the vertical position with regulators and torches removed.

The cabinets all include provision for the storage of regulators, hose and torch. The gas stores can be fitted to all

trades vehicles and are suited to a wide range of applications including plumbing, refrigeration, construction, mechanical services and protective coatings industries.

Priority Supplies 1800 245 578 www.storemasta.com.au

The vehicle gas cabinets are fully sealed and are vented to outside the vehicle.

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myfen.com.au – may 2012 17



Selecting couplings for specific applicationsTB WOOD’S has expanded its online catalogue to include a range of couplings: Sure-Flex, Dura-Flex and Form-Flex. The company’s e-catalogue is an online tool that allows users to select the right coupling for a specific application.

Visitors to the company’s website can make use of specification filters to narrow a coupling search, compare side-by-side product specifications, and view 3D models and specification pages. Other features include the ability to

search for a specific part number, download CAD drawings in various formats, request a customized part and submit an RFQ.

TBWood’[email protected]

An expanded range of couplings can now be viewed on the company’s website.

Digital frequency controllers ENMIN Vibratory Equipment has introduced a range of digital frequency controllers. The addition of these devices to the company’s existing range allows users to efficiently tune their vibratory feeder to gain the best performance.

The FQIN model will service vibratory feeders from 4 to 15 A. Operating from a standard single phase power supply, the

simple push-button operation quickly searches for the resonance frequency. Combined with amplitude adjustment, the vibratory feeder is able to be tuned to its maximum potential.

The device also features delay start and stop functions.

ENMIN Vibratory Equipment 03 9800 6777 www.enmin.com.au

PCB-embedded servo drivesTECHNOSOFT has announced a new addition to the iPOS range of intelligent servo drives. The iPOS3604 VX offers high power density (up to 360W of peak power) on a compact board (21 × 54 mm) of PCB space.

Specifically developed to be PCB embedded, the servo drive can be mounted vertically or horizontally onto a motherboard.

The plug-in card format of the servo drive’s card, with dimensions 56 × 29 × 7 mm, makes it suitable for assembly in critical space applications. Several drives can be hosted on a single motherboard.

The company says the use of slot connectors will allow machine builders to save time and will reduce cabling costs.

The servo drive combines a controller, drive and PLC functionality into a single unit. The drive is able to control brushless DC, brushless AC (vector control), DC brushed and

step motors of up to 144W (36V, 4A) continuous power.

Equipped with a CAN interface, the servo drive has the flexibility to operate in CANopen and TMLCAN protocols.

The EtherCAT interface is available using an additional EtherCAT module.

The drive can perform position, speed or torque control and works in single-axis, multi-axis or stand-alone configurations.

Technosoft [email protected]

The servo drive has a plug-in card measuring 56 × 29 × 7 mm.

Profibus data exchange module for AC drivesROCKWELL Automation has introduced the PowerFlex 750-Series Profibus DPV1 module, which enables users to integrate the Allen-Bradley PowerFlex 750-Series AC drives with the Process Fieldbus (Profibus) network.

The optional module mounts inside the 753 and 755 AC drives to save panel space. It also offers

V1 services beyond the standard V0 services.

Various tools can be used to configure the module and connected drive(s) including the Enhanced PowerFlex 7-Class HIM or drive configuration software such as DriveExplorer and DriveExecutive.

A key feature of the module is I/O messaging, which is used to transfer

time-critical information, including data that controls the drive. The module can send and receive logic command/reference, logic status/feedback and data links – with read and write capabilities of up to 32 parameters simultaneously.

Rockwell Automation 03 9757 1111www.rockwellautomation.com.au

The module connects AC drives with the Profibus network.




HYDAC has released a new series of automatic back-flushing filters, the Autoflit RF5 and compact RF7.

The RF5 has a similar function to the existing RF3, in that the fluid to be filtered flows through the slotted tube filter elements of the back-flushing filter, passing from the inside to the outside.

Contamination particles then get collected on the smooth interior of the filter elements. As the level of contamination increases, the differential pressure between the contaminated and clean sides of the filter increases. When the differential pressure reaches its pre-set value, back-flushing starts automatically.

The Autoflit RF5 differs from the RF3, as the filtration rate is greater than 200µm. The RF5 has a straight filter inlet, a welded-in element plate, new

plate sectioning and new element dimensions . It is also capable of handling higher loading on the filtration area.

Another new model, the RF7, supplements the company’s back-flushing filter family with an user-optimised, compact model range, specifically designed for applications with small space and height restrictions.

The filter has a small installation height, and can be installed inline, which means less piping work. It has a standard cover swinging device, and all components are easily accessible.

Specially designed element support allows for easy assembly and disassembly of the filter elements.

HYDAC 1300 449 322www.hydac.com.au

Hydraulic hoses up to 8,000psi GATES has developed a new range of hydraulic equipment including spiral-wire and wire-braid hose and coupling products.

The company’s MegaSys line of hydraulic hoses can be bent up to one-third of the Society of Automobile Engineers (SAE) specifications. Combined with couplings designed to crimp on the hoses, the equipment is intended to provide leak-free performance up to a maximum working pressure of 8,000psi.

The hoses are designed with flexibility and durability in mind, in order to meet the needs of advanced hydraulic systems that are increasingly high-powered and high-pressure.

Gates Australia 03 9797 9655www.GatesAustralia.com.au/megasys

Automatic back-flushing filters

Modular extruded aluminium piping and fittings on showTESEO presented its range of aluminum piping and fittings at Air-Tech 2012, a showcase of technology in the compressed air industry. This year’s exhibition was held in Birmingham, England from 17 to 19 April.

The company’s piping products are specifically designed for the construction of distribution plants for compressed air, vacuum, nitrogen and other fluids under pressure.

On show was the company’s modular extruded aluminium piping. The aluminium Hollow Bar System (HBS) was designed to enhance pressure balance and reduce pressure reduction.

The modular design with multi-component inventory means that the system can be quickly and economically installed. A unique feature is the ability to “hot-tap” the installed system to add new drops or connectors without shutting down the whole system.

The use of smooth bore, low interference connections allows eve a small energy source to maintain high pressure at the

furthest point of the network.This is the favoured

installation process for many industries from food production to motor racing teams, from low-cost airline maintenance hangars to steel window makers.

The aluminium airline system is a complete entity, comprising pipework of varied sizes, as well as all types of connectors and couplings. A comprehensive mountings system is included.

[email protected]

The compact model is designed for applications with space restrictions.

The piping is designed to enhance pressure balance.

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The hoses can be bent up to 1/3 SAE

specifications.

myfen.com.au – may 2012 19



Pressure/temperature sensors BESTECH Australia has introduced pressure/temperature transducers AST20PT and AST 46PT, best suited to applications in hydrogen, oxygen, heavy oil processing, hydraulics, analysers, offshore, pipelines and ammonia systems.

Both models provide pressure and temperature dual outputs from a single process point which reduces process penetration points and leaks that are important considerations in critical systems.

The AST20PT Stainless Steel Media Isolated Pressure/Temperature Sensor and AST46PT, Explosion proof Pressure/Temperature Transmitter, are also suitable for low-power systems. The company says the device provides a cost saving by performing the task of two units in one.

Incorporating a microprocessor-controlled design, both these transmitters offer high accuracy pressure and temperature measurements of +/-0.1% and 1.0% linearity respectively in various temperature ranges from -40°C~125°C, while the stainless steel sensor is offered in pressure

ranges up to up to 20,000 PSI (1,400 Bar), and the explosion-proof transmitter is available in pressure ranges up to 45,000 psi (3,100 Bar).

Both transducers can be constructed in a wide range of wetted materials with their one-piece body construction, including high-quality stainless steels and superalloys: 17-4PH SS, 316L SS, Inconel 718, Waspalloy, and Hastelloy C-276.

Bestech Australia03 9540 5100www.bestech.com.au

Oscilloscope, spectrum analyserEMONA Instruments has launched its new Rigol DS4000 Series digital oscilloscopes and the Rigol DSA-815 1.5GHz spectrum analyser.

The digital oscilloscopes are equipped with 4GS/s sampling, bandwidth from 100 to 500 MHz and 2 or 4 channels.

The spectrum analysers are

suitable for engineering teaching applications, such as in TAFEs and universities. Engineering teaching equipment supplied by the company is also used by manufacturers for electrical, mechanical, mechatronics, civil, chemical and biomedical engineering.

Established in 1979 with the head office in Sydney and branch offices in Melbourne, Brisbane, Adelaide and Perth, the company is a specialist importer, distributor and manufacturer of electronic and electrical test and measurement instruments, electrical safety systems as well as technical teaching equipment.

Emona Instruments 02 9519 3933www.emona.com.au

Temperature chart recorderPACIFIC Sensor Technologies has released a battery powered temperature chart recorder. The SL4350, manufactured by Dickson, is self-contained temperature recorder.

The recorder is portable and provides a permanent record of temperatures. It has a locking door and built-in slot for an optional tie-down cable and lock.

The recorder operates on a single AA battery for up to 3 years. It can be placed directly in the environment to be monitored.

Pacific Sensor Technologies1300 662 720www.pacificsensortech.com.au

STEINBICHLER Optotechnik GmbH, a supplier of optical measuring and sensor technology, has introduced two new products: a portable surface testing system and a laser scanner system.

The Abis optimiser is a portable surface testing system with depth evaluation and an objective surface evaluation. The T-Scan is a new laser scanner with considerably improved performance.

The optimiser is a further development from the numerous automatic Abis systems already used on the market, and is especially developed for applications at an extremely early stage of the manufacturing process.

The laser scanner system, on the other hand, offers a data transfer rate which is up to 30 times higher than its predecessor and achieves a previously unseen performance thanks to its larger line thickness and a higher stand-off, according to the company.

Due to its compact construction

and the easily accessible arrangement of additional components such as the power supply and the USB port to the laptop, the optimiser is intended to be operated in an error-free way by all users from the production environment.

The robust construction and the dustproof optical components of the system enable it to be used even in difficult industrial conditions.

Steinbichler Optotechnik products are distributed in Australia by Betta Machine Tools.

Betta Machine Tools02 9933 3640www.bettamachinetools.com.au

The optimiser provides a depth and objective surface evaluation.

The recorder can provide a permanent record of temperatures.

Digital oscilloscope with 4GS/s sampling.

Surface testing system

The transducers provide pressure and temperature

outputs at a single process point.

1.5GHz spectrum analyser.




Safe, reliable, affordable.

ASK US FOR DETAILS ABOUT THE NEW TREDLITE RANGE! email: [email protected]

For more information contact Blackwoods on 13 73 23 or visit blackwoods.com.au

AD_MANMBLANOV_11_1.pdf Page 1 19/10/11, 10:44 AM

Software for wi-fi testers FLUKE Networks has released version 2.0 of the software that powers its AirCheck Wi-Fi Tester, intended to make it easier and faster for frontline technicians to troubleshoot wireless LANs (WLAN) problems.

The wi-fi tester features a new one-button AutoTest that automatically conducts critical wireless tests for interference, network quality and rogue access point (AP) detection to more quickly and consistently validate wireless network performance, and discover security threats and other issues impacting end-users.

In addition to the AutoTest feature, the wi-fi tester version 2.0 also provides increased visibility of client devices, such as laptops and printers and lets users track them, making it easy to identify and solve wireless connectivity problems.

It includes an onboard security configuration feature that lets users configure the tester on the fly to access secure networks, without having to use a PC.

The new wi-fi tester is now available worldwide. Existing owners can upgrade to the new features through a support contract.

Fluke Networks02 8850 3333www.flukenetworks.com

System-on-chip integrated circuitsSTMICROELECTRONICS has revealed its latest range of set-top box system-on-chip integrated circuits (ICs) for HD terrestrial, cable IP and satellite equipment.

The new family of chips has an enhanced processing engine with integrated on-chip features that simplify set-top-box design, enable

operators to take advantage of lower-cost memories and meet the latest low-power objectives.

The new devices support the full range of HD broadcast and multimedia codecs, hybrid and IP standards, the latest security and content protection standards, and important middleware stacks from the leading providers. They are also fully compatible among all Satellite, Cable, IPTV and Terrestrial derivatives.

Code-compatible with the widely-used STi7105, the system-on-chip integrated circuits facilitate rapid porting of existing software. They also deliver features such as the latest generation of energy-efficient Ethernet and a 0.5W stand-by mode with fast-resume capability. STMicroelectronics’s products are distributed in Australia by Arrow Electronics.

Arrow Electronics Australia02 9868 9900www.arrowasia.com

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Express module for industrial computing platformsMETROMATICS has recently announced the bCOM6-L1200 rugged type 6 COM Express Module, which is geared towards original equipment manufacturers designing computing platforms into equipment for industrial or harsh environments.

By separating the carrier card from the processor, the bCOB6-L1200’s COM Express architecture extends the useful life of the sub system by allowing the processor to be upgraded alone.

The module offers a range of five VIA Nano and VIA Eden processor options, with performance between 800MHz and 1.2GHz (x2) and power consumption between 3.5W and 13.0W. Up to 8GB of DDR3 SDRAM can be configured for demanding programs.

The module’s I/O functionality is provided through either three PCI Express x 1 lanes or 1 x 2+ 1 X 1 lane, or a wide

PCI Express x 8/ x 4 port.It provides a Gigabit Ethernet port

supporting transmissions of 10 and 100/1000 Mbits/second, as well as eight USB 2.0 ports, two serial ATA Interfaces with RAID 0 and 1 or port multiplier support. The module features integrated analog CRT and LVDS and two or three DDI ports.

Metromatics 07 3868 4255 www.metromatics.com.au

Upgraded CAD software SOLIDTEC Solutions will present the 20th release of the CAD software SolidWorks 2012 during the Austech 2012 tradeshow in May.

The new release comes with dozens of extra features, which fall into four categories: automation of functions, enhanced performance, new workflows for changing the product development process and additional collaboration capabilities.

The program now provides an integrated costing tool that automates manufacturing cost calculations for sheetmetal and machined parts. With the addition of this feature, the company plans to deliver a more repeatable and accurate way for users to do what-if analysis on the materials and manufacturing methods associated with particular designs.

Visitors to the Solidtec stand at Austech 2012 (Sydney Showground, Sydney Olympic Park, 8-11 May, stand D168) can view a first-hand demonstration of the program’s new features.

Solidtec Solutions 1800 824 883 www.solidtec.com.au

The software features a new costing tool.

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DEMATIC has introduced a new integrated robotic layer picking solution, which aims to reduce the risk of repetitive manual handling and to improve pallet build efficiency.

The company claims the layer picking solution enables systems to operate at efficiency rates of up to 150% and, in some cases, eliminate as much as 80% of manual handling. The layer picking system is able to achieve high throughput rates due to its FreePick Maximiser software, which cross-matches orders and pairs those with compatible order profiles.

The company’s PickDirector warehouse control system initiates picking and orders the stock required for layer picking in the sequence required to fulfil the next wave of orders. Pallets of stock are automatically conveyed to the layer picking robot where they go direct to one of several pick and put locations, which enable several orders to be picked concurrently.

The 4-axis layer picking robot is equipped with a Qubiqa vacuum head for better handling reliability. When the robot is directed to pick up a layer, the bellows inflate and close around the product creating a seal.

The vacuum gripper head offers the maximum versatility in product handling, making it suitable for picking layers from any pallet stacking pattern as well as picking a range of products, from cartons and cases to bags, sacks, cans and bottles.

Dematic 02 9486 5555www.dematic.com.au

The layer picking system can achieve high throughput rates.

Robotic layer picking solution

Panel-mounted controller ABB has released a panel-mounted variant for larger robots, designed to provide system integrators with easier and more flexible integration solutions.

The panel-mounted controller (PMC) the same as the standard variant of the IRC5 controller, but stripped of its enclosure/cabinet for flexible mounting. The user is able to experience full IRC5

functionality, including TrueMove and QuickMove motion control.

The PMC consists of a drive module and a control module that can be separately mounted in a variety of configurations. Up to four drive modules can be connected to the same control module.

ABB 02 9821 0111www.abb.com

UNISON has developed an all-electric twin-head tube and a solid bar bending machine.

This bending technology is suitable for manufacturers who produce tubular parts that have a high degree of symmetry, as the machine can form two bends simultaneously, thus increasing productivity. Applications include: production of parts for supermarket trolleys, wheelbarrows, furniture and automotive components such as seat sub-frames and head rests.

Twin-head bending machines are only

produced by a handful of manufacturers, and most are large hydraulically-powered systems.

The company’s twin-head bending machines are based on a different design approach in that they feature ‘all-electric’ architecture, with all motion axes controlled by servomotors. The standard machine configuration comprises two separate bending heads supported on independent ball-screw driven linear carriages.

A fifth axis controls a compact and fast actuating tube ‘centre grip and rotate’ unit, which

can be mounted in a fixed position between the two heads, or removed from the machine.

[email protected]

Twin-head benders for automated production

The bar bender can form two bends simultaneously.

Connector modules for roboticsTREOTHAM has introduced a new electrical connector, the MIXO insert, which allows the use of contacts for fibre optic and contacts for coaxial cables.

According to the manufacturers, solutions with optical fibres are useful to protect against electromagnetic interference and for the realisation of galvanic separations on BUS applications of PROFINET/Ethernet fields. Fibre optic connectors are many industrial applications, particularly, modern railway vehicles, converters, wind energy, naval equipment and robots.

The new connectors can be used in applications from -40 °C up to +85°C even in case of frequent temperature variability. The inserts can be mounted in CX TF/TM frames and in the relative enclosures

for industrial applications to achieve IP65/66/68/69K degree of protection. The realisation of mixed connectors electrical/optical is also possible.

Treotham Automation02 9907 1778 www.treotham.com.au

The modules can handle temperature variability.




PROVIDING PERSONALISED SOLUTIONS FOR ALL YOUR MATERIAL HANDLING NEEDS

Safety • Productivity • Affordability

Lencrow Materials Handling offers environmentally friendly tailor made solutions for all your material handling requirements. Safety of staff is the biggest concern for every business! At Lencrow we have the equipment and expertise to ensure your project is completed to the highest possible standard. With our experienced team and highest quality equipment we are fully prepared to meet any challenge! Make life easier for your staff without increasing costs.

Call us today!

1300 536 276

AD_FENLENMAY_12.pdf Page 1 19/4/12, 2:05 PM

Laser engraving, micromachiningALFEX CNC Australia will demonstrate the accuracy of 3D engraving and micromachining processes using the latest laser technology from ACSYS Lasertechnik at this year’s Austech exhibition in Sydney.

On show will be an ACSYS Piranha fibre laser system that removes material by ablation, creating virtually any surface texture that can be digitalised. The high level of precisely charged laser energy makes it possible to engrave previously hardened materials while providing a working beam diameter down to 20μm.

Since there is no physical contact between the laser and the workpiece, the advantages include: no tool wear and no tool changes.

The process can be used to engrave, mark, label or render a microstructure on a surface in 3D with high-speed and accuracy.

Alfex CNC Australia1300 201 510 www.alfexcnc.com.au

The fibre laser system removes material by ablation. Pictured: A 3D laser engraving of a graphite electrode.

Welding software

KEMPPI has launched a range of software-based welding products for use with its FastMig and KempArc welding machines.

Titled ‘the Wise Solutions’, the welding software allows the welding process to be tailored to the work at hand. The software customises the welding equipment, which the company claims helps the user achieve a level of quality that otherwise would be unattainable with the standard Mig/Mag welding process.

The tailored welding processes and functions are used for root pass work, sheet metal welding penetration control and focused arcs, where energy density is concentrated into a narrow area.

Developed over several years, the software enables control of the properties of the welding arc as well as the features of the machine. The software adjusts the arc’s properties to turn the equipment into a customized machine for specific welding work.

Kemppi Australia 02 9605 9500www.kemppi.com

The software can customise the welding process.

CHANGING THE GAME LIKE

NEVER BEFORE

Introducing interchangeable EXP punch technology from Wilson Tool, the fi rst turret

tooling in the industry to offer a standard holder with replacement punches.

• Improved Productivity • Money Saving• Reliable • Industry Leading

• Reduced Manufacturing Waste • Custom Tooling Solutions

Call Sheetmetal Tooling Tech on1300 668 156 to learn more

www.tooltech.net.au [email protected]

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Medium-pressure coolant system for drillingDIMAC Tooling has developed the new Cooljet Medium-Pressure Unit, which features a fixed coolant flow of 30l/min (8gpm) at 20bar (300psi), a single high-capacity filter and a 150 litre (40 gallon) tank.

The unit allows for a quick and affordable installation, without the need to modify the machine tool. In addition, a Plug & Pump interface, developed by Cooljet, allows rapid connection.

According to the company, the medium-pressure system is a suitable alternative to

high-pressure coolant, as it only requires around a third of the investment costs, at the same time delivering good chip evacuation, especially for bigger drills.

Moreover, it can be applied to a wide range of machine operations and is not restricted to drilling. The high-capacity filter ensures the coolant drawn out of the machine is filtered and re-used, reducing operating costs.

Dimac Tooling03 9561 6155 www.dimac.com.au

The medium-pressure unit features a fixed coolant flow, a single high-capacity filter and a 150L tank.




SECO has released the Double Octomill 05 for smaller machines. The milling cutter is available in diameters from 25 to 125 mm.

The manufacturers say the cutter is able to provide optimal performance in applications requiring a maximum of 3mm depth of cut.

The insertion pockets of the cutter incorporate a strong centre lock screw and grooves for axial and radial location pins, simplifying the mounting of inserts and ensuring stability during operation.

The pockets also feature an 8° negative angle to allow the use of double-sided inserts, while the inserts themselves use a positive rake angle to minimize power consumption.

The company offers four insert geometries for the cutter, allowing the tool to be applied across of wide range of materials. For applications requiring high surface finishes, a wiper insert can be incorporated to provide roughing and finishing in a single operation.

All the milling cutters make use of inserts that provide sixteen numbered cutting edges to minimise cost per edge and per part.

Seco Tools 1300 55 7326www.secotools.com/au

minimise cost per edge

The milling cutter is available in diameters

from 25 to 125 mm.

AFFORDABLE PROFILE CUTTINGPCS3000SR.

��

Phone: +61 (03) 9305 2555 Website: www.profilecuttingsystems.com

100%AUSTRALIANMANUFACTURED

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Lightweight welding helmet ESAB has launched the Aristo Tech welding helmet, which weighs 490g.

The headgear has been designed to cater for the protection and performance needs for the professional welder. The lightweight construction means that the helmet can be worn comfortably, even during long periods of welding.

The helmet offers the latest in digital lens technology, with LCD display to provide full control to adjust shade level sensitivity and delay settings, with optimum precision. The lens features a special coating for increased scratch and heat resistance. The helmet meets Australian Standards, including a Grade B impact rating for grinding.

Adjustments are straight-forward, with Quick Set rocker switches for up/down movement instead of the more conventional dials.

The solar powered lens is adjustable from shade five to 13. Digital control also allows adjustment of sensitivity (eight levels) and delay (0.1 to 3.5 seconds). Grind mode is activated at the lowest sensitivity. The lens is pre-moulded into a convex curve to eliminate the threat of duplicate ghost arcs appearing through the cartridge.

ESAB Australasia1300 372 228www.esabasia.com

Canisters for punch press toolingMATE has introduced Rapidset adjustable thick turret canisters for use with Mate Original Style and AMX punch press tooling. The canisters are also compatible with Amada Standard, Amada ABS, and Wilson Standard tooling styles.

The canisters are designed to provide quick tool changes and make punch length adjustment faster with existing tooling inventories.

Available in A and B station canisters, the set works with keyed or non-keyed punches. It features a non-rotating clamping head with easily adjustable clamping screw for setting punch length. The canister set has a textured Griptio feature for ease of handling.

A pre-loaded, self-contained spring pack provides consistent stripping pressure, consistent die penetration, and reduced slug-pulling.

The canisters have a greater grind life than the Original Style: 0.315 inch (8.00 mm) in 0.039 inch (1.00 mm) material with 0.118 inch (3.00 mm) die penetration. They are able to punch material thickness up to 6.35mm (0.250”). They can be easily used with existing guides with or without pins.

Mate Precision [email protected]

The helmet is lightweight, while

meeting Australian Standards.

The canisters are able to punch material thickness up to 6.35mm.

Precision milling cutter designed for small machines





Magnetic filtration systemECLIPSE Magnetics has released the new Filtramag FM2.5 fluid filtering unit, which was developed along with Pro Cut Tooling. The company specified the magnetic filtration system to help Pro Cut achieve high quality “mirror” finish and also provide some significant operational efficiencies.

The filtration system features high intensity magnetic rods and is designed to ensure that fluids have maximum exposure to the rods on their flow-path. It is able to extract ferrous particles right down to sub-micron size to ensure that the grinding contact area is kept free from contamination for longer.

The high intensity rods ensure maximum removal even though carbide only has 20% magnetic permeability compared to mild steel.

Prior to installation of the unit, each machine had to be cleaned on

a weekly basis to remove particle build up from the grinding wheels and polishing heads. This process caused two hours of downtime.

Fitting the unit has enabled the cleaning process to take place on a far less frequent basis - monthly, during routine maintenance.

Eclipse [email protected] www.eclipsemagnetics.com

MCCROMETER has introduced the FIP MAG Electromagnetic Flow Meter for industrial process water and effluent wastewater.

The new flow meter is the successor of the company’s Multi-Mag Insertion Flow Meter. It supports applications in a wide range of industrial process plants, including electric power, chemical and oil refining.

The flow meter is packaged in a heavy-duty 316 stainless steel sensor body and its sensor is coated with a 3M fusion-bonded epoxy coating. The sensor also installs without interrupting service, de-watering lines, cutting pipe or welding flanges. Its compact insertion design fits into complex pipe configurations with limited access.

The flow meter’s multi-electrode sensor design compensates for variable flow profiles, including swirl, turbulence and low-flow conditions. Multiple electrodes placed across the entire sensor body continuously measure and report the average flow rate over the full diameter of pipe.

McCrometer’s flow instrumentation products are distributed in Australia by AMS Instrumentation and Calibration.

AMS Instrumentation & Calibration 1800 804 516www.ams-ic.com.au

Electromagnetic flow meter

The filtration system features high intensity magnetic rods.

The flow meter is packaged in a heavy-duty stainless steel sensor body.

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TENNANT has developed ec-H2O cleaning technology which converts water into an innovative cleaning solution for floor scrubbers, without any added chemicals.

The cleaning solution is safe to touch, and eliminates the need for chemical handling and mixing. It also removes the risk of health problems caused by harsh cleaning agents.

The cleaning solution can scrub up to three times longer with a single tank of water and use up to 70% less water than conventional floor scrubbing methods, according to the manufacturers.

As the solution begins and ends as water, there is no need for packaging, transport and careful disposal, as there are no chemicals involved.

The cleaning system is environmentally friendly, and is safe to use in food and beverage handling environments.

In the US, where the product was developed, it has been certified by the National Floor Safety Institute (NFSI) as reducing the risk of slip and fall.

Tennant Australia02 8718 9719www.tennantco.com.au

Cleaning solution that electrically converts tap water

Expanded range of stainless steel finned heaters ISTRA Elements & Engineering has expanded its range of stainless steel finned heaters, which come in both 46.5 and 60 kW/m2, for use in custom-built duct heater assemblies or for general use and replacement in existing systems.

These elements are ductile and can be easily converted from the U-Bend

configuration to W-Form or Multi-form designs as required.

The finned heaters feature stainless steel sheath and fin material together with stainless steel bushes and nuts and have been designed and manufactured to comply with the requirements of AS 1668.1 and AS 3102.

The company also has the capability of supplying the 125°C at 16A or 60-150°C at 20A manual re-set capillary thermostats to suit the requirements for the air conditioning industry.

Istra Elements & Engineering02 9525 [email protected]

The elements can be converted from the U-Bend to W-Form or Multi-form designs.

FANMASTERManufacturers and Suppliers of Industrial Fans, Heaters & Ventilation Equipment

1300 900 345www.fanmaster.com.au

INFRARED HEATER

VAL6 seriesCALL 1300 900 345FOR MORE INFORMATION

SUN LIGHT WARMTHVAL6’s radiant heat penetrates evenly on surface and inside like the sun light.

BEST CHOICE FOR OUTDOORSVAL6’s performance is unique in the outdoors and unlike forced air heaters, which lose heat from wind and cold air.

HEAT TRANSFERThe infrared rays transfer straight and directly to the object.

NO AIR, DUST FREEVAL6 only sends the heat forward. Dust free and clean.

ODORLESSWith the automatic air release valve, VAL6 doesn’t produce odor nor smoke when switching on and off, and radiates only the heat forward. The exhaust gas goes upward.

ENERGY SAVINGThe fuel is mist sprayed and burned 100%.

PORTABLEVAL6 is portable with wheels (excepting Daystar).

SAFETYEquipped with standard safety devices including flame monitor, also with safety guard.

The Range comprises of 3 ModelsDAYSTAR Personal heater which adopts dual heating system of radiant and convection

heat. Perfect for personal heating applications.

KBE1S Portable heater which offers high efficiency and low fuel consumption in a portable heater.

EPX With a 20% larger combustion chamber disk then the KBE1S and improved atomization, coexistence of power and economy is now possible with the EPX.

DAYSTAR KBE1S EPX

NEW PRODUCT

VAL6.indd 1 7/03/2012 12:37:21 PM

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The company’s range of scrubbers feature the environmentally friendly cleaning technology.

The elements can be

MYFEN.COM.AU – MAY 2012 29



Durable handheld computerDEMATIC has released a new handheld computer, the Psion Omnii XT15. It is fully modular, so components can be exchanged as advancements are developed and released in the future. The new model is also designed to be more durable, with the ability to withstand a 1.25 Joule impact breakage.

The computer features an accelerometer, GPS and a digital compass, which provide screen rotation, data geo-tagging, compass calibration detection and motion sense capabilities. The unit comes equipped with a range of high-performance sensitive scanners, supported by a battery that can last up to 20 hours.

The unit itself is designed to be safely held in one hand, and its display is visible even in dark environments. The handheld computer also has expanded wireless capabilities, including 3.8G HSPA+ and 2G EDGE (WWAN-Broadband), and 802.11n (WLAN-WiFi).

Dematic02 9486 5503www.dematic.com.au

Quiet operating modular belt FLEXLINK has launched a new modular plastic belt conveyor system for the transportation of large individual items and flows of smaller products.

According to the company, everything in the wide belt conveyor, from the smallest component to horizontal plain bends and fully functioning conveyor modules, is standardised

for easy engineering, plus simple operation and maintenance.

Modular in design, the plastic belt conveyor is straight-forward to assemble and modify. It features sturdy guide rails to keep items on track and a smooth belt surface to minimise the risk of scratches.

FlexLink 03 9542 4400 www.flexlink.com.au

Ergonomic handheld scannerINTERMEC has announced the arrival of the SG20 family of handheld scanners featuring the fast 2D imaging technology for highly responsive omni-directional scanning.

The device is designed to accelerate the bar code scanning process in scanning applications that do not require a high level of ruggedness. The scanner has high motion tolerance to increase the rate of bar code scans.

The ergonomic case of the scanner series includes a smooth grip and trigger location designed for constant, everyday use. Models are also available with 1D linear or 2D high performance

imagers and either Bluetooth cordless or corded connectivity.

All models integrate with point of sale systems, personal computers, healthcare information and warehouse management systems. They are also equipped with a multi-colour LED that indicates when a scan has been successful.

Intermec02 9330 4400www.intermec.com.au

The scanner has high motion tolerance to increase the rate of

barcode scans.

The handheld computer’s keypad interface offers six keypad styles, including QWERTY numeric.

✓ Machinery re-supported✓ Slab movement fixed✓ Factories, warehouses✓ Drives & houses too✓ Fast: most jobs in a day✓ Immediately trafficable✓ Structural resin injection

We re-levelbuildings!

1800 623 312 [email protected] 623 312 [email protected]

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The broadband UHF tags are capable of read ranges of up to 8m.

RFID solutions: low/high frequency transponders HID Global has unveiled an expanded portfolio of radio frequency identification (RFID) solutions, including a wide array of new tag designs.

The tag designs span from low and high frequency transponders to UHF, providing a range of RFID options designed to meet a broad array of manufacturing,

automation, logistics and other asset tracking requirements.

Key products include the Inline Tag Ultra range of rugged, broadband UHF tags that employ a patented antenna enabling read ranges of up to 8m (26ft); the Slimflex Tag, which has a thermoplastic elastomer (TPE) housing to allow mounting of UHF

tags on contoured and irregular surfaces, while maintaining RFID performance characteristics; and the IronTag, a UHF tag that performs when attached to metal objects and withstands temperatures of 180°C.

HID Global [email protected]





EVENTS OCTOBER 26-27 Queensland Supply Chain and Logistics

ConferenceBRISBANE

MAY2-3: Rockwell Automation on the MoveVisitors will have the opportunity to see and hear about best industry practices, new technologies, products and services and talk to industry experts in the areas of automation, process control and safety solutions. This free two-day event will be held at Sydney Showground on 2-3 May, and will then head to Brisbane (22-23 May) and Perth (6-7 June). For more information, visit www.rockwellautomation.com/events/raotm/

7-9: ARBS 2012 -- Connecting people, technology, innovationARBS 2012 is Australia’s only international Air Conditioning, Refrigeration and Building Services (HVAC & R) trade exhibition. Showcasing the latest innovations and technology ARBS connects over 250 national and international manufacturers and suppliers with thousands of decision makers, designers, specifiers, engineers, contractors, technicians and service professionals. Alongside the exhibition, a seminar program provides leading-edge education for HVAC & R and building services professionals.For details, check out www.arbs.com.au

8-11: National Manufacturing Week 2012NMW 2012 in Sydney will showcase all major aspects of the manufacturing industry across twelve specialist zones, including sustainable manufacturing, engineering, IT and robotics and automation. For further information, head to www.arbs.com.auwww.nationalmanufacturingweek.com.au

14, 15, 17: Mid-Size Matters: Sage ERP X3 Executive Briefing Sage Business Solutions is taking its new enterprise resource planning (ERP) solution on an Australian roadshow. Visitors can see and hear about Sage ERP X3 up close and personal at the event in Melbourne (14 May, Sofitel Melbourne on Collins), Sydney (15 May, InterContinental Sydney Hotel), and Perth (17 May, Pan Pacific Perth).

18: Manufacturing Skills Conference and AwardsThe 2012 Manufacturing Skills Conference and Awards Night brings together industry, government and academia to discuss challenges facing the Queensland manufacturing industry. The awards celebrate individuals and companies shaping manufacturing in the sunshine state.Visit www.msq.org.au/skillsconference/2012/

JUNE4-8: ICOMS Asset Management ConferenceOne of the leading events in Australia for asset management and maintenance, ICOMS Asset Management Conference will be held at Wrest Point Hotel, Hobart. For more information, go to www.amcouncil.com.au

26-27 Supply Chain 2020An exhibition accompanied by an interactive and educational program for supply chain and logistics managers to source new products and solutions in line with best practice in supply chain management. This year’s Supply Chain 2020 will be held at the Melbourne Exhibition and Convention Centre. Visit www.supplychain2020.com.au

AUGUST23-24: Queensland Supply Chain & Logistics ConferenceThe largest event of its kind in the state, the Queensland Supply Chain & Logistics Conference is ideally suited to supply chain, logistics, transport and procurement professionals and practitioners. This year’s event will take place at the Sofitel Hotel Brisbane. Further information and registration details can be found at www.qldscc.com

May 2-3: National Manufacturing Week 2012, Sydney




for All Your Workplace NeedsRequest your copy at blackwoods.com.au/catalogues

Industry’s Most Useful ToolStilll

NEW 2012 RELEASE

Tools Safety Electrical Hygiene & Janitorial

Welding & Abrasives

Fasteners and much more

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