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FERRARI news WORLDWIDE ARCHITECTURAL FABRICS #1- JAN / FEB 05 FRANCE SWITZERLAND USA GERMANY CHINA www.ferrari-textiles.com S ince 2002 the 30,000 German Bundesliga club Wolfsburg fans have been able to enjoy sports events without having to worry about the weather.While the former textile roofing manufactured by CENOTEC already protected the grandstands in the old stadium, all the grandstands in the new Arena Stadium are roofed with a translucent membrane structure made of high-tensile Précontraint ® 1202 Fluotop ® T2 polyester membrane. To ensure that the structure retains its aesthetic appeal for many years, the covering material was given a final Fluotop ® T2 coating of high-concentra- tion PVDF. Thirty-two radial trusses placed no more than 14 meters apart— and some up to 40 meters long—form the bearing system, which is mounted at a height of 33 meters. The different membranes, which measure up to 14 by 36 meters, are mounted between radial trusses and stabilized against snow and wind. It took over 20,000 sqm of mem- brane material to cover the entire roof area of just under 15,000 sqm. It goes without saying in this particular case that Ferrari Précontraint ® textiles have really highlighted their exceptional dimensional stability. Thanks to a low intrinsic weight of around 1 kg/sqm and a thickness of 0.8 mm, it was possible to cover areas of several thousand square meters without any bearing devices. For fans in the new Arena Stadium that means there are no pillars to spoil the view of the field. Stadium roof: the Arena Stadium in Wolfsburg - Germany > www.ferrari-architecture.com Opened in December 2002, the new Arena Stadium located in the Wolfsburg Allerpark has a futuristic membrane structure fully in line with the "Car City". A major reference for Ferrari ® textiles that have subsequently been selected for numerous other similar contracts, notably for the Euro 2004 soccer competition in Portugal and the Olumpic Games in Greece. FACTS Roof Area: 15,000 sqm of membrane roofing for the grandstands Membrane Design: CENO TEC GmbH, Greven Architect: Büro Hpp Project Survey: Schlaich, Bergermann & Partner, Stuttgart Building Owner:Wolfsburg AG General Contractor: Köster AG & Co., Melle Membrane Planning: Ing.-Büro Teschner, Kosel Completed: December 2002. Don't forget to take a look at our Ferrari-architecture website! TECHNICAL CHARACTERISTICS PRÉCONTRAINT ® 1202 FLUOTOP ® T2 > Weight: 1050 g / sqm > Width: 178 cm > Tensile strength (warp/weft): 560 / 560 daN / 5 cm > Tear strength (warp/weft): 80 / 65 daN > Flame retardancy: B1/DIN 4102- NFPA 701- CSFM > Quality management system: ISO 9001 > TEXYLOOP ® : 100% recyclable membrane FERRARI ® NEWS WORLDWIDE ARCHITECTURAL FABRICS Jan / Feb 05 www.ferrari-textiles.com in this issue: USA: Long Beach Cruise Terminal textile facade - Entrance canopy at the Children's hospital in St Louis. • SWITZERLAND: World Cycling Center in Aigle - Confort and transparency at Reuters agency headquaters - New architectural perspectives at Nescafé. • FRANCE: An outstanding tensioned ceiling for a swimming pool in Paris. TEXTILE ARCHITECTURE 1202
Transcript

FERRARInewsW O R L D W I D E A R C H I T E C T U R A L FA B R I C S

# 1 - J A N / F E B 0 5 F R A N C E � S W I T Z E R L A N D � U S A � G E R M A N Y � C H I N A � w w w . f e r r a r i - t e x t i l e s . c o m

Since 2002 the 30,000German Bundesligaclub Wolfsburg fans

have been able to enjoysports events without havingto worry about the weather.While the formertextile roofing manufactured by CENOTECalready protected the grandstands in theold stadium, all the grandstands in thenew Arena Stadium are roofed with atranslucent membrane structure madeof high-tensile Précontraint® 1202Fluotop® T2 polyester membrane.To ensure that the structure retains itsaesthetic appeal for many years, thecovering material was given a finalFluotop® T2 coating of high-concentra-tion PVDF. Thirty-two radial trussesplaced no more than 14 meters apart—and some up to 40 meters long—formthe bearing system, which is mounted ata height of 33 meters. The differentmembranes, which measure up to 14 by36 meters, are mounted between radialtrusses and stabilized against snow andwind. It took over 20,000 sqm of mem-brane material to cover the entire roofarea of just under 15,000 sqm. It goeswithout saying in this particular case

that Ferrari Précontraint® textiles havereally highlighted their exceptional

dimensional stability. Thanks to a lowintrinsic weight of around 1 kg/sqm anda thickness of 0.8 mm, it was possible tocover areas of several thousand square

meters without any bearing devices. Forfans in the new Arena Stadium thatmeans there are no pillars to spoil theview of the field.

Stadium roof: the Arena Stadium in Wolfsburg - Germany

> www.ferrari-architecture.com

Opened in December 2002, the new Arena Stadium located in the Wolfsburg Allerpark has a futuristicmembrane structure fully in line with the "Car City". A major reference for Ferrari® textiles that have subsequently been selected for numerous other similar contracts, notably for the Euro 2004 soccer competitionin Portugal and the Olumpic Games in Greece.

F A C T S� Roof Area: 15,000 sqm of membrane

roofing for the grandstands

� Membrane Design:CENO TEC GmbH,Greven

� Architect: Büro Hpp

� Project Survey: Schlaich, Bergermann &Partner, Stuttgart

� Building Owner:Wolfsburg AG

� General Contractor: Köster AG & Co., Melle

� Membrane Planning:Ing.-Büro Teschner,Kosel

� Completed: December 2002. Don't forgetto take a look at our Ferrari-architecturewebsite!

TECHNICAL CHARACTERISTICS

PRÉCONTRAINT® 1202 FLUOTOP® T2> Weight: 1050 g / sqm> Width: 178 cm> Tensile strength (warp/weft):

560 / 560 daN / 5 cm> Tear strength (warp/weft): 80 / 65 daN> Flame retardancy: B1/DIN 4102- NFPA

701- CSFM> Quality management system: ISO 9001> TEXYLOOP®: 100% recyclable membrane

FERRARI® NEWS WORLDWIDE ARCHITECTURAL FABRICS � Jan / Feb 05 � www.ferrari -text i les.com

in this issue:• USA: Long Beach Cruise Terminal textile

facade - Entrance canopy at the Children'shospital in St Louis.

• SWITZERLAND: World Cycling Center in Aigle - Confort and transparency at Reuters agency headquaters - New architectural perspectives at Nescafé.

• FRANCE: An outstanding tensioned ceilingfor a swimming pool in Paris.

TEXTILE ARCHITECTURE 1202

B atyline® has all the necessaryqualities for this task. “Thepool hall is an extremely

simple construction. A rectangle.We played on a wealth of variationsincluding shapes, materials andcolors. Batyline® played the mediatorrole amidst all these opposing factors.This textile acts as a mirror and hasa calming impact on the multitude ofvariations. Its good looks and technicalqualities together make a perfectcombination”, declared ThierryNabères. The horizon, therefore,consists of huge one-piece sectionsof Batyline®. “Eight ceilings werebuilt for a total surface area of1,270 sqm” explained ChristianJallot, of Interlignes Déco. Thecontractor went on, “Our principalconcern was really the size of the areato be covered. We had two one-piecepanels of 182 sqm each and six of156 sqm. And just to make thingsmore complicated, we had to takeinto account sloping pools with steps.The ceiling was constructed at aheight of 9 meters”.Fo r t h e l a s t e ighteen years,Christian Jallot has been workingsolely on tensioned ce ilings .“Batyline® installation techniques

have developed over t ime. Evenif the elas t ic braid method stillrepresents 90 % of the installationprocess, my knowledge of the pro-duct has enabled me to improve the whole procedure.” ChristianJallot’s specialist skill is sewingstrips together to make one largesection.The joints are invisible on thebig panels. Thierry Nabères’ wish forvisual continuity is therefore entirelyrespec ted. “Thanks to Batyline®

we have been able to create invisibleaeration sub-frames in the roofing”,explained the architect.

“Perforations, which don’t exist in anon-hollow material, are the perfectsolution here.A remote control electricmotor drives the sub-frames.” Otheradvantages: “Batyline® is the perfectsolution for a swimming pool’saggressive environment. The level ofhumidity in the air varies between 65and 85%.The level of chlorine in the air, evenwhen kept to a minimum, corrodescertain materials. Batyline® is immuneto these problems. The membranealso has an M1 flame-retardantclassification. In other words, a very

high level”, concludes ThierryNabères.

FERRARI® NEWS WORLDWIDE ARCHITECTURAL FABRICS � Jan / Feb 05 � www.ferrari -text i les.com

FERRARInews

A tensioned ceiling: an outstanding technical achievement in Paris, France

The Epinay sur Seine complex near Paris was designed by Agence TNA, under the supervisionof Thierry Nabères and Catherine Devaux. The architect was keen to “design the poolaround a form of visual communication”. Work on light effects was a priority. “The principalidea for the large glass south facade was a system of successive filters using Batyline®.” The

objective: to spread light evenly throughout the complex, avoiding dark spots and obtaining variable levelsof light, adjustable according to the time of day.

I N T E R I O R A R C H I T E C T U R E

TECHNICAL CHARACTERISTICS

BATYLINE® HM

> Weight: 560 g/sqm

> Width: 180 cm

> Tensile strength (warp/weft):230 / 200 daN / 5 cm

> Tear strength (warp/weft): > 35 daN

> Resistant to micro-organisms:Degree O, excellent

> Quality management system:ISO 9001

> TEXYLOOP®: 100% recyclable textile

> www.batyline.com

FERRARI® NEWS WORLDWIDE ARCHITECTURAL FABRICS � Jan / Feb 05 � www.ferrari -text i les.com

FERRARInews

A s a member of the BHDGroup, ACS Production isa specialist company in

textile architecture. Located on theBrittany coast in France, ACS hasestablished a worldwide reputationin the building and naval sectors andas the Long Beach Cruise Terminalbrought together the ACS specialtiesof naval architecture and building, itwas a good opportunity for the firmto get things together and reallyshow its paces. The contractingauthority entrusted ACS with thecontracts for three sites: the facadeof the huge, travelers' parking gara-ge; the construction of a 120 m by11 m shelter for buses; and a verybig pedestrian gangway. Covering theparking area was certainly the mostspectacular of these missions. Theclient's motivation was simple—adda festive touch to an impressive but somewhat aesthetically starkinfrastructure, and improve thevisual comfort of motorists in this

sun-drenched region.Thus it was thatseveral stunning coverings wereinstalled carrying prints that depictsome of the cruise company's desti-nations. The results lived up toCarnival expectations but, it was adelicate operation: "Wehad to adapt toAmerican buil-ding methods;we had to comeup with newsolutions foreverything —fixing metal chassisto a completely prefabricated buildingfor instance", recollects ACS CEOYannick Faurant. As a discerningconnoisseur of the Ferrari® range,he is pleased to have chosen aPrécontraint® FT fabric: "It's anopen-work fabric that has all therequired dimensional and fire-resistance

qualities. What's more it produces apleasant inside atmosphere whilereproducing perfect screen-printingeffects". To undertake this Us project,ACS sent several full teams over,including the fitting team that stayed

there for three months." W e w e r e

retained forthe whole opera-

tion—studies,manufacture,

logistics andfitting," Faurant went on before

underscoring the differences between the working methods ofFrench and American designers."As they were used to using prettyfrugal calculations, the contractingauthorities were astonished to seehow much time was given over to ourstudies.

But later they were pleasantly surprised by our swift implementationthanks to in-depth preparationwork", said Yannick Faurant who,despite a few hiccups, has very happymemories of this exceptional worksitelocated in the shadow of legendaryships such as the first Queen Mary.

The Long Beach Cruise Terminal (USA) shows off its colors!The Long Beach Cruise Terminal has been completely overhauled by Carnival Group, theworldwide cruise leader. Several architectural textile features have contributed to the referencevalue of this site in terms of infrastructure revamping. The experience of French companyACS together with the quality of Ferrari® Textiles were also essential factors.

F A C T S

� Precontraint® FT is the fabricchosen in Long Beach. Developedfrom Précontraint® technology,Précontraint® FT presents perfectsurfaces and designs that keeptheir shape without developingpockets or flapping in the wind.Ferrari Précontraint® textile mem-branes are subjected to a pre-stressing treatment of one metrictonne per meter throughout theentire manufacturing process.Thisgives them 2 unique properties:> extra-long life-span,> exceptional dimensional stability.These unique properties have persuaded construction professionalsto unanimously recognize theadvantages of Ferrari Précontraint®

composite membranes.

T E X T I L E FA C A D E

© ACS

TECHNICAL CHARACTERISTICS

PRÉCONTRAINT® FT 371

> Weight: 440 g/sqm

> Width: 270 cm

> Tensile strength (warp/weft):300 / 300 daN / 5 cm

> Tear strength (warp/weft):60 / 60 daN

> Flame retardancy: M1 NFP92503 -B1/DIN 4102- T19 - CSFM

> Quality management system:ISO 9001

> TEXYLOOP®: 100% recyclable membrane

> www.ferrari-architecture.com

FERRARInews

> REGARDING THIS SPECIFIC PROBLEM,WHAT SOLUTION DID YOU SUGGEST?

The contractor's budget didn't stretchto building two facades so we developeda false "double-facade" consisting ofa main facade and a sort of "screen".The first (the real) facade is compactand closed and provides heat insulation.The second part is neither wind- norrain-proof and is placed 60 cm infront like a screen of expanded open-workmetal.This module neutralizes all thefittings, visually speaking—the airintakes, extractors, flaps, piping andthe rest. Seen from afar the buildinghas a very regular uniform appearance,and as you get closer the impressionof transparency increases.

> SO YOU DEFINED THE ARCHITECTURAL

CONCEPT, BUT HOW DID YOU MOVE ON

FROM THE PROJECT STAGE TO ITS

TECHNICAL IMPLEMENTATION?We were looking for a high-performancecover that would enable the first facadeto be built at a controlled cost. Weworked with BCS,a facade developmentoffice in Neuchatel.The specificationswere strict—we needed a modifiablecovering that was good-looking,waterproof and long-lasting! After along search, the engeneering officeput us in touch with Stamisol®.

> WHAT ARE THE FEATURES THAT LED

YOU TO OPT FOR STAMISOL®?We were won over by the temporarygallery building in Morges. The onlyprotection it's had for 8 years has beenStamisol® and it's kept all its characte-ristics of color, UV resistance, stabili-ty and waterproofing. Stamisol®'s roo-fing experience was also a guarantee ofperformance and reliability.

> DID YOU HAVE ANY OTHER REPLACE-MENT ALTERNATIVES THAN STAMISOL®?

We looked a lot, so did the study office,but Stamisol® proved to be the onlycovering that met all our specifications.

> YOU CHOSE BLACK STAMISOL® FA FOR

YOUR OPEN-WORK FACADE.WHY

DIDN'T YOU GO FOR STAMISOL® COLOR

WITH ITS RANGE OF SHADES?At the outset we thought of using aStamisol® Color but marketing requi-rements, including possible futurechanges of the brand's color codes, ledus to turn to black Stamisol® FA with

a modifiable system of lighting using

the present logo colors added in between

the two "facades" themselves.

> HOW DID THINGS GO WHEN YOU

INSTALLED STAMISOL®?Stamisol® rolls come in various lenghts

that save money because there are not

too many off-cuts and you can avoid

patchwork effects.The fitting operation

went off very well. With this method

it's very easy to cut out the corrugated

steel sheets and the Stamisol®, join

them together, then glue and re-glue to

modify the building.

> WHAT NEW FEATURES DID STAMISOL®

ADD TO THE DESIGN OF YOUR PROJECTS?This facade concept opens new per-

spectives and allows us to innovate

and meet our clients' budget needs

and requirements. We already envi-

sion recommending it in the design of

another ongoing project. It's a very

efficient, economical choice. With

Stamisol® we can make original

modifiable facades.

New technical and architectural perspectives at Nescafé's Swiss building in Orbe (Switzerland).

For Ferrari® News, Mr. Baertschy, the architect of the new Nescafé® site where production beganin 2004 looks back on an innovative site. He had to deal with a double problem—producing abuilding with continuously modifiable openings but where it was also possible to work on the

facade without changing the outside appearance!

F A C T S

� Stamisol® FA Stamisol® FA is perfect for semi-ventilated facades with sub-struc-tures of wood or metal.The dura-ble resistance of the material toUV rays justifies a special appli-cation (with shadow joints) of theproduct to a facade-retentionwall. Stamisol® FA comes with aten-year guarantee.

� Characteristics of the material:

> open to vapor diffusion> durably resistant to UV rays> can be glued> compatible with all basic

materials

WAT E R P RO O F & B R E AT H A B L E FA C A D E I N S U L AT I O N

TECHNICAL CHARACTERISTICS

STAMISOL® FA

> Weight: ~ 260 g/m2

> Width: 250 cm

> Tear strength: 200 N/5 cm

> Tear spread strength: 60 N

> Resistance to vapor diffusion 1/KD:~ 0,125 m2 hPa/mg

> Permeability to vapor: ~ 265 g/m2d

> Reaction to fire: M3/B2/VKF 5.3

> Quality management system: ISO 9001

> Environmental management: ISO 14001

Non-woven polyester, guaranteeing maximum strength

Two polyacryliclayers, guaranteeing UVresistance, durability, wind-and water-proofing

FERRARI® NEWS WORLDWIDE ARCHITECTURAL FABRICS � Jan / Feb 05 � www.ferrari -text i les.com

> www.stamisol.com

FERRARI® NEWS WORLDWIDE ARCHITECTURAL FABRICS � Jan / Feb 05 � www.ferrari -text i les.com

T he principal characteristics

of Ferrari Précontraint®

membranes, i.e. dimensional

stability, longevity and translucency,

(manufactured using the exclusive

Précontraint® technology) are put to

full use in this construction.

ON THE BANKS OF THE RHONE

Located on a piece of land of over

30,000 sqm on the banks of the Rhone,

this sports complex is divided into

3 separate specialist areas:

� The velodrome, which has a 200 m

track and spectator stands with 600 seats

� The administrative building, consis-

ting of classrooms, conference loun-

ges, restaurant, etc.

� The gym of 40 m x 20 m.

Each of these areas has been designed

and built according to the specific

needs of the different activities whilst

at the same time offering functional

links between the different sections of

the complex.

DOUBLE MEMBRANE

The velodrome’s “plump” roofing was

constructed using a double membrane

and is the most outstanding feature of

the whole construction. The fabric is

supported by a light, three-dimensional

metallic belt in the form of a bicycle

wheel. The structure’s ‘spokes’ conver-

ge at the center of the ring and carry

the heating, lighting and sound cables

and ducts. Thanks to the pneumatic

membrane, the inside of the building is

thus completely free of any weight-

bearing supports and so space is opti-

mized to the maximum. Moreover, the

double membrane provides reinforced

thermal insulation and natural lighting.

NATURAL LIGHTING

The translucent membrane offers very

high quality natural lighting throughout

the whole surface area. This gives

savings in the cost of artificial lighting,

while in winter a natural supply of

calories enters through the fabric.

THE SYSTEM

Tension in the membrane is obtained by

a pneumatic system which enables the

pressure to be adjusted depending on the

outside load (between 370 and 1,000 Pa).

This adjustment is made automatically

via sensors positioned inside the mem-

branes which control the air influx or

the opening of de-pressurization flaps.The welded joints follow the network ofcables to ensure an overall effect ofgeometrical symetry.

INSTALLATION

Considering the weight of the membra-nes (7.5 T), a well-defined installationprogram was essential. The Covertexteam installed the inner membrane in5 days, and 3 days were all it took toinstall the outer one.

World Cycling Center in Aigle, SwitzerlandFounded on the initiative of the International Cycling Union (UCI) and with the support of theIOC, the World Cycling Centre was opened in May in the Swiss town of Aigle. With its resolutelymodern design, orchestrated by Pierre & Pascal Grand and Tekhne management, the World Cycling

Centre is an outstanding piece of work. One of its most remarkable features is the velodrome roof which is coveredby 5,000 sqm of double pneumatic membrane, the biggest ever installed.

T E X T I L E A R C H I T E C T U R E

� Surface area of the velodrome:

5,875 sqm� Surface area of the membrane:

11,000 sqm� Cost of the roofing:

2.8 million euros (Metallic structure + membrane)� Contractor:

World Cycling CentreJ.-P. Strebel, Executive director� Architecture and general planning:

SA Pierre and Pascal Grand, Lausanne,Switzerland� Materials:

� Précontraint® 1002 outer and innermembrane

� Précontraint® 1302 central inside membrane

F A C T S

FERRARInews

TECHNICAL CHARACTERISTICS

Précontraint® Précontraint®

1002 1302

> Weight: 1050 g / sqm 1350 g / sqm

> Tear strength (warp / weft): 420 / 400 daN / 5 cm 800 / 700 daN / 5 cm

> Flame resistancy: B1 / DIN 4102 - EUROCLASS BS2D0 - CSFM

> Light transmission: 7,5 % 5,5 %

> TEXYLOOP®: 100% recyclable membrane 100% recyclable membrane

> Quality management system: ISO 9001 ISO 9001

1002/1302 FORMULA S

> www.ferrari-architecture.com

FERRARInews

T he headquarters of Reuters

SA Europe is located on a

magnificent site in an indus-

trial and small crafts park in Geneva.

Phase 1,completed in 1997, included an

office and two computer buildings.Phase

2 consisted of a second office building

and a link building providing a protected

walkway between the Phase 1 & 2 buil-

dings.The buildings had highly technical

requirements;the architecture was there-

fore very high-tech but designed to fully

integrate into the natural surroundings of

the site, offering pleasant and comforta-

ble office spaces, favoring natural day-

lighting and maximizing transparency

toward the outside.

THE GLAZED ROOF: 950 SQM

SOLTIS® 92 TRANPARENCY AND

CONFORTOBALE LIGHT

The central atrium has a glazed roof

consisting of two sloping sections

and a central vaulted section. The

atrium is used as office space, therefore

temperature control was necessary

in order to provide a comfortable

working environment for the users.

Technically it was decided to ensure

automated interior sun protection

using a Soltis® 92 textile (in alumi-

num / white).The opening percentage

of the Soltis® (± 4%) very limits

effectively heat exchanges with the

interior. And the aluminum side

eliminates glare to provide effective

natural daylighting.

INTERIOR VERTICAL FACADE:225 SQM SOLTIS® 99TRANSPARENCY AND CONFOR-TOBLE DAY LIGHTING

The gable ends of the atrium have

structural glazing with glass fin

supports, which provide optimum

transparency toward the outside.

Here again, it was important not to

make any mistakes when selecting

the material to be used.The architect

finally decided on Soltis® 99 double-

faced fabric (aluminum / white)

whose light texture and pixelization

inhibit light ray aggression butwhose transparency ensures contactwith the outside. Précontraint technology ensures that Soltis® 99remains straight.

EXTERIOR VERTICAL FACADE:720 SQM FOR EFFECTIVE

HEAT PROTECTION

The large glass facades to the westaccommodate a series of officeswhere the primary design criterionwas obtaining high-comfort working

spaces. The outside blinds are placeda meter away from the facade andare incorporated into a number ofaccess balconies used as walkwaysfor cleaning the first floor facade.Theblinds come down straight into theirrunners and then project at 45º togive protection from the sun withoutobstructing the view to the outside.

Comfort and Transparency at Reuters Headquarters in GenevaAt the new Reuters headquarters in Switzerland, the architecture was designed to fully integrateinto the natural surroundings of the site, offering pleasant and comfortable office spaces, favoringnatural daylighting and maximizing transparency towards the outside.

S O L A R P RO T E C T I O N

© ACS

� Client:Reuters SA Europe, G. Banderet,

� Project Manager:TJCA Geneva - R. Harri, Architect,Geneva (CH)

� Area of Building 4:18,960 sqm

� Products used:SOLTIS® 92-2051 - SOLTIS® 99-2055

F A C T S

FERRARI® NEWS WORLDWIDE ARCHITECTURAL FABRICS � Jan / Feb 05 � www.ferrari -text i les.com

TECHNICAL CHARACTERISTICS

Soltis® 92 SOLTIS® 99

> Weight: 420 g / sqm 290 g / sqm

> Tear strength (warp / weft): 310/210 daN / 5 cm 160 / 170 daN / 5 cm

> Flame retardancy: B1/DIN 4102 - NFPA 701 - T19 - AS 1530

> Internal and external solar factor: 0.13 0.30(measured by Matrix method, USA)

> TEXYLOOP®: 100% recyclable textile 100% recyclable textile

> Quality management system: ISO 9001 ISO 9001

> www.soltis-textiles.com

FERRARI® NEWS WORLDWIDE ARCHITECTURAL FABRICS � Jan / Feb 05 � www.ferrari -text i les.com

L awrence Fabric Structureswas contracted by a majorconstruction company to

design and manufacture temporaryentrance canopies for a local Children'sHospital during renovation and newconstruction. Because the fabric canopyserved the client extremely well for four-plus years, the architectural firm, HOKof St. Louis, decided to pursue theidea of using fabric for the permanentdrive-thru entrance canopy. Since it is aChildren's hospital the main themes inboth the inside and outside designsinclude natural elements such as animals and plants, to celebrate the existence of life.

The design called for two triangular sections of the canopy to project overthe drop-off area leading to the mainentry of the hospital. The initial designquickly turned into an abstract butterfly.As the design developed it was decided

to divide construction and engineering

into two parts. The contractor,

McCarthy Brothers of St. Louis, would

be responsible for the design,engineering,

and construction of the substructure,

and Lawrence Fabric Structures in the

person of Jerry Grimaud would be

responsible for the design, engineering

and manufacturing of the canopy top

including frame and fabric.

The frame was designed as a web of

2'' x 3'' aluminium tubes, so Harry

Daugherty was consulted to analyze

how the frame would support the fabric.

At that time a fabric had not yet been

chosen, although a vinyl fabric was the

favoured choice. The client wanted the

vibrant colors of the butterfly to be visible

both on the outside and the underside of

the canopy. The top side of the canopy

would be seen from many of the upper

floors of the hospital and other surroun-

ding buildings. Having multi colors on

both sides of the fabric eliminated most

backlit vinyl materials since they have a

white appearance on the underside.The

fabric that stood out as the best for this

application was Précontraint® Color

Design.The color was the same on both

sides and the Ferrari® product was

approved by the consulting engineer.

Both frame and fabric layout were pre-

pared on an Auto CAD 2000 program

integrated into Lawrence Fabric's

Gerber Cutting Edge machine.The coni-

cal shape of the frame was laid out with

the fabric covering, and illustrated the

configuration of all the colors. M Panel

software was used to convert a

3-dimensional shape into flat patterns,

then downloaded into the Gerber Edge

software for cutting and marking. The

Cutting Edge machine cut the fabric

and at the same time drew the lines ofthe butterfly. The fabric was flipped onthe Gerber table and the markings forthe reverse side were made.

When the fabric panels were RF welded,the markings for the color separationlines were within 1/8'' tolerance.Thefabric hems were finished and the fabricwas ready to paint.Touching colors hadto be painted on separate days to avoidcolor run.The vinyl inks had to be curedfor a week before a clear UV protectioncoat was applied.The clear coat addedUV resistance to the vinyl ink and alsoimproved the cleanability aspect of thevinyl ink areas. A clear coat was addedto both sides to keep the color sheenconsistent. The Précontraint® ColorDesign accepted the inks well.

The client was extremely pleased withthe result of the canopy that served as apractical drop-off area during inclementweather. By using fabric, the customerwas able to expand the celebration-of-

life theme to the front canopy,a point offirst impression. Even though thecanopy is a block away from a major thoroughfare the "Butterfly canopy"is becoming a St. Louis landmark.

FERRARInews

Drive-thru entrance canopy at the Children's Hospital in St Louis - USA

Lawrence Fabric Structures was contracted to design the drive-thru entrance canopy of the St Louis Children's Hospital. A very fine realization in praise of life that shows off all the finequalities of Ferrari® textiles.

C A N O P I E S & S T R U C T U R E S

© ACS

TECHNICAL CHARACTERISTICS

PRÉCONTRAINT® COLOR DESIGN 502

> Weight: 590 g / sqm

> Width: 180 cm

> Tensile strength (warp / weft):250 / 250 daN / 5 cm

> Tear strength (warp / weft): 25 / 20 daN

> Flame retardancy:B1/DIN 4102-T19-NFPA 701- AS 1530

> Quality management system: ISO 9001

> TEXYLOOP®: 100% recyclable membrane

F A C T S

Précontraint® Color Design 502 is specially designed for canopies and structures:

> Ferrari Précontraint® technology> Exceptional long life > UV resistant> Flame retardant> Simplified maintenance:

Formula S> Exceptional luminosity> Capillarity resistance treatment

> www.ferrari-textiles.com

FERRARInews

Rendez-vous on the web

> Each image can be enlarged anddownloaded to be used in a presentationor printed out with its caption.

> Specifier? Decision-marker? Engineeringfirm? Architect? General contractor?

Ferrari® welcomes you all to the Group'sportal-style Internet site where you'll be ableto not only discover the Group but also allits applications across three main activitysectors: building, industrial and specialties.

Zip through from this site to see architecturalspecialties and Ferrari® textile applications.

Also: locations, specifications and all thefeatures of Ferrari® composite textiles.

> To make your search easier, please use the Quick-Look functionto check out a reference in terms of its location, structure type orform.

S E R V I C E

SUSTAINABLE DEVELOPMENT

FERRARI® is committed to safety andenvironmental requirements. Theseare voluntary measures which meet the major concerns of society today :

• to eliminate composite PVC textilewaste produced by factories, processors and users,

• to recycle this waste by obtaining100% reusable raw materials forindustrial applications,

• to reduce the production of waste in Europe and the consumption of synthetic materials,

• to protect the environment.FERRARI® is involved in internationalwaste treatment plans.FERRARI® recently took the initiative to develop an innovative recyclingprocess known as Texyloop™

(a patented process for recycling PVCcomposite textiles) and has made acommitment to its professional subsidiaries to organisecollection of the textiles.

DISCOVER

PRÉCONTRAINT® TECHNOLOGY

The FERRARI® Précontraint technology is based on the exclusi-ve use of industrial patents and original techniques for the designand manufacture of composite textile membranes. The FERRARI®

Précontraint textile membranes are subjected to a pre-stressing treatment throughout the entire manufacturing process (one metricton per meter). This gives them 2 unique properties, extra long life-span, exceptional dimensionalstability. The unique properties ofthe FERRARI® Précontraint composite membranes are unani-mously recognised by construction professionals for their benefits.

flash

Conventional coated textiles exhibit a high degreeof sinusoid effect in the weft direction.

Précontraint® textiles perform with an outstandingstability when tensioned, thanks to a very limitedsinusoid effect in the weft direction.

Jean

Vas

seur

Com

mun

icat

ion.

• Discover Ferrari® www.ferrari-textiles.com

• Textile architecture www.ferrari-architecture.com

• Solar protection www.soltis-textiles.com

• Breathable and waterproof insulation www.stamisol.com

• Interior textile architecture www.batyline.com

• Recyclability www.texyloop.com

FERRARI SA - BP 54 - F 38352 LA TOUR DU PIN Cedex - FRANCETél. +33 (0)4 74 97 66 49 - Fax +33 (0)4 74 83 59 71 - e-mail : [email protected]


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