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FIBER LEASER STEEL CUTTING MACHINE PALLATE CHANGER (2 … Changing table - 2 pallate.pdf · 2020....

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UV Printer L Series Features FIBER LEASER STEEL CUTTING MACHINE PALLATE CHANGER (2 PALLATE) VT-3015FL-VT- 4020 FL 0.5KVA TO 6KVA Fiber laser cutting machine mainly used for metal materials with high accuracy. It's applicable processing stainless steel, carbon steel, aluninum, galvanized steel and other metals, and has been windly used in plate processing, machinery, etc. WORLD FIRST ISO STANDERD MACHINES SUPPLIER ISO :9001 : 2015 ISO :14001 : 2015 ISO :45001 : 2018
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Page 1: FIBER LEASER STEEL CUTTING MACHINE PALLATE CHANGER (2 … Changing table - 2 pallate.pdf · 2020. 10. 7. · UV Printer L Series Features FIBER LEASER STEEL CUTTING MACHINE PALLATE

UV Printer L Series Features

FIBER LEASER

STEEL CUTTING MACHINE – PALLATE CHANGER

(2 PALLATE)

VT-3015FL-VT- 4020 FL 0.5KVA TO 6KVA

Fiber laser cutting machine mainly used for metal materials with high accuracy. It's applicable processing stainless steel, carbon steel, aluninum,

galvanized steel and other metals, and has been windly used in plate processing, machinery, etc.

WORLD FIRST ISO STANDERD MACHINES SUPPLIER

ISO :9001 : 2015

ISO :14001 : 2015

ISO :45001 : 2018

Page 2: FIBER LEASER STEEL CUTTING MACHINE PALLATE CHANGER (2 … Changing table - 2 pallate.pdf · 2020. 10. 7. · UV Printer L Series Features FIBER LEASER STEEL CUTTING MACHINE PALLATE

Main Corporations of our machine:

IPG - GERMANY or

Page 3: FIBER LEASER STEEL CUTTING MACHINE PALLATE CHANGER (2 … Changing table - 2 pallate.pdf · 2020. 10. 7. · UV Printer L Series Features FIBER LEASER STEEL CUTTING MACHINE PALLATE

MachineDescription

VT 3015 FL FIBER LASER CUTTING MACHINE

Details

Dimension

(L*W*H)mm

Qty /Set

N.W/K

g

G.W(k

g)

CBM(m3)/set

EXW/US

D

Packin

g

Fiber Laser: 500WTO

6KVA Cutting head: RAYTOOLS Auto Focus

Chiller: IPG

Rack: YYC

8500*2600*220 0

1set

5600 K G

5600K G

48.62CBM

Pneumatic:sJa pan SMC

Servo moto:rJapan PANASONIC

Control: CYPCUT

ShippingcostDISTRIBUTO R ACCOUNT FromSEOUL KOREA

Delivery time 35working days

We will send our engineer to the customers’ place to help to install and test the machine,and to train the customers’ technicians ,our engineer will stay at customers’ place for 5-7 days.

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Main Features Of Fiber

RayToolscutting head Optimized optical

configuration, smooth and

efficient airflow design;

A comprehensive upgrade of

the dust-proof design, Double

protection, the risk of

contamination of the lens is

almost zero;

The laser head body is

increased anti-collision

function; with motorized

Turntable focus adjustment and

can be manually /automatic

corrected, fine and flexible

adjustment, adjustable range is

20mm, accuracy is

0.05mm;

With a variety of optical

interfaces, can be adapted

with a variety of fiber lasers;

Collimation lens, auto focusing

lens, and nozzle are all have

cooling structures;

L

aser Cutting Machine

PANASONIC SERVO motor 1. Accuracy: realizes closed-

loop control of position,

speed, and torque; overcomes

the problem of stepping

motor out of step;

2, the speed: high-speed

performance is good, the

general rated speed can reach

2000 ~ 3000 rpm;

3.Adaptability: It has the

strong anti-overload capability

and can withstand three times

the rated torque. It is

especially suitable for

occasions with transient load

fluctuations and quick start.

4.Stable: It runs smoothly at

low speed, and does not

produce a stepping operation

similar to a stepper motor

when running at low speed.

Suitable for occasions with high-speed response

requirements;

5. Timeliness: The dynamics of

Page 5: FIBER LEASER STEEL CUTTING MACHINE PALLATE CHANGER (2 … Changing table - 2 pallate.pdf · 2020. 10. 7. · UV Printer L Series Features FIBER LEASER STEEL CUTTING MACHINE PALLATE

IPG Laser Source IPG lasers are an optimized

combination of light, machine,

electricity and soft. Through the

control

interface and Jeppet standard

software, the laser can be

monitored and alarmed in real

time, and the running data can

be

collected and recorded. The

aser adopts water-cooling heat

dissipation and cabinet design

and has many advantages such

as high electro-optical

conversion efficiency, low

energy consumption,

maintenance- free

maintenance, flexible fiber-

conducting output, easy

handling, and lifting, etc. It is

an ideal light source for

industrial laser cutting,

welding, and other

motor acceleration and

deceleration are short,

generally within tens of

milliseconds;

6, comfort: fever and noise

are significantly reduced;

Security/stability Lenovo computer licensed software

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pplications.

High temperature ignitin machine 700 ℃ high temperature

treatment, 24 hours cooling

with furnace, stress

elimination, traditional laser

welding machine body,

precision carbon dioxide

plate welding, heat

treatment, surface

treatment, vibration aging

treatment, thick steel plate

casting, strong structure,

strong resistance to

deformation It is stable and

durable, ensuring normal

deformation for 20 years.

Body should be die casted

Z-axis(TBI) and Anothe accessories

TBI Ball Screw and another

accessories

Cypcutoperating system Shanghai Cypcut operating

system

,advancedtechnology,suitabl

e for kinds of material

cutting.

Guide Line(THK) Ball Type Linear Guideway

a

g

r

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YYC Rackand Gear high

precision,longlife,Can

provide rigorous support for

quenching helical gears and

grinding helical gears, so that

the load drive structure is compact, can effectively

reduce the driving torque.

Gas Supply System 1.The gas can flow away the

cutting dust ,keep the clean of

the machine and working

environment;

2.Air, Oxygen and Nitrogen,

Argon gas, Xenon gas and

other inert gases can be used

to cut. Oxygen cuts thicker

than Nitrogen, but Nitrogen

cuts smoother than Oxygen on

the edge. Normally, customers

will buy gas from local

market,it's cheap and

convenient, and customers

can choose different gas to

cut metals according to the

Motovario Reducer 100000 hours life time

More satble and cost-

efficient

Free maintenance

Auto/higher Raise system adjust the focal

length automatically

according to the height of

the plate

metal thickness.

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Water Chiller Unit(KOR RESQUE) The use of high-quality

stainless steel cold water

circulation pump; "double

temperature type" precision

water cooler in the laser to

provide stable and accurate

control of water

temperature, but also

provide a way and the

ambient temperature of the

water temperature for the

lens cooling.

Vtech customized Generati Aviation Aluminum Gantry It's manufactured with

aerospace standards and

formed by 4300 tons press

extrusion molding.After

aging treatment, its strength

can reach 6061 T6which is

the strongest strength of all

gantries.

High-speed bilateral

synchronization,

professional timing

lubrication system, low noise

during movement, good

stability, corrosion resistance

and long life.

A

Tank Chain

Independent Control Cabinet : LZ customized Dust-Proof

design to prolong the lifepan

of the electrical components

and automatic thermostat,

equipped with the air

conditioning for flying laser

cutting machine to prevent

excessive temperature

damage to components in

summer.

E

on

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st

Intelligent partition exhau dust removal system Self-developed intelligent

ventilation system, using

centrally concentrated

partition ventilation, smart

follow-up control of the

various partitions of the

cylinder, only open the cutting

area ventilation outlet, strong

wind, and the effect of

pumping Shen. Thicken heat-

resistant material to fully protect system operation.

ain nd

Double motor double ch fast loading a unloading System Independently researched

and developed the

intelligent exchange

platform system, the stable

exchange speed reaches 8-

15s, and the efficiency is 2-3

times that of the common

system. Compared with the

single motor, the stability is

improved, and the position

deviation and collision of the

platform are effectively

avoided.

Vtech customized Generati Whole Cover Designed by a German

design company, the

combination of high-quality

panels and acrylics provides

safety protection and uses

Akzo aerospace coatings

imported from the

Netherlands.

on

Page 10: FIBER LEASER STEEL CUTTING MACHINE PALLATE CHANGER (2 … Changing table - 2 pallate.pdf · 2020. 10. 7. · UV Printer L Series Features FIBER LEASER STEEL CUTTING MACHINE PALLATE

Performance index parameter

1

Processing Width

(length × width)

3000m×m 1500mm /4000 MM X

2000MM

2 Laser Power 1000WATT

3 X/Y axis travel 3050mm1/550mm

4 Cutting material

thickness 0.5- 24mm( depending on the material)

Mild steel 8-10mm

5

Positioning Accuracy

± 0.03mm

6

Cutting Taper

± 0.02mm(( depending on the material) )

7

Cutting Accuracy

± 0.001mm

8

Repeatability

± 0.015mm

9

MaximumIdle Speed

120m/min

10

Cutting Accuracy

+0.02mm

11

MaximumAcceleration

1.2G

Parameter:

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Item Name Amount Origin&Manufacturer

Ⅰ Laser Source

1 1set IPG

Ⅱ Laser Head

1 Fiber Laser Cutting Head 1set RAYTOOLS

Ⅲ Machine Body

1 Machine Body 1set VTECH TECHNOLOGY

2 X axis precision rack 1set JAPAN YYC

3 Y axis precision rack 1set JAPAN YYC

4 Guide 1set JAPANTHK

5 Gantry reducer 1set JAPAN SHIMPO

6 Precision bearings 1set JAPAN NSK

7 Control cabinet 1set VTECH LASER

8 Machine Accessories 1set VTECH LASER

9 Pneumatic components 1set JAPAN SMC

Ⅳ Electrical System Components

1 Servo motor 1set JAPAN PANASONIC

2 Z axis Reducer 1set GERIMANY NEUGART

3 Contactor& air switch 1set FRANCE SCHNEIDER

4 Photoelectric switch 1set GERMANY SIEMENS

Main Configuration

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5 Terminal 1set GERMANY PHOENIX

6 Tank chain 1set GERMANY IGUS

Ⅴ Control&Software System

1 Control system 1set CYPCUT

2 Nesting software 1set CYPCUT

Ⅵ Standard Accessories

1 Precision chiller 1set RESQUE(with special air conditioning)

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CURTTING THIKNESS FOR SS:

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Spareparts cost

Name Life time Consumableperhour

Protect lens >=300 $0.06

Focus lens >=2000 $0.175

Copper nozzle >=300 $0.05

Ceramic ring >=1000 $0.05

RF cable >=1000 $0.04

Electrical cost

Equipmentcomponents Power

consumption(KW/H) Totalconsumptio(n$/hour)

Lasermachine 12 $ 2.4

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ent Requi

rements

Project

Power

Supply

Name

Requirements

Remarks

Total installe≤d 50K

capacity

VA

It is recommended to use a 100kva

capacity power supply.

Voltage

5%

Automatic voltage regulation and 380± current regulation devices must be

installed in other areas

Grounding≤ 4Ω resistance

There should be n

equipment. Avoid r

o strong electromagnetic interference near the installation

adio transmitters or relay stations around the installation

site.

Water

Working Environm

Water cooler water

Must use purified water, deionized water or distilled water

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Gas

Oxygen, nitrogen

purity >99.5%

Due to different processing

parameters of different materials

Jobs

Surroun

dings

Temperature

0- 40℃

Humidity

≤ 80%,No condensation

Foundation

Amplitude <50um,

amplitude

acceleration

<0.05g; no large

punching vibration

equipment nearby

If the source needs to be used as a

shock ditch

Equipment space requirements are guaranteed to be smoke - free and dust - free,

avoiding dusty working environments such as metal polishing and grinding, and

must be installed with the anti - static floor and connecting shielded wire

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Training:

The company provides free technical training. After the installation and commissioning, technical training will be given to your

company's operators until the operators have basically used the equipment. The main training contents are as follows:

Basic knowledge and principle of laser;

Construction, operation, maintenance and maintenance of the laser;

Electrical principle, operation of CNC system, programming and general fault diagnosis;

Laser cutting process;

Operation and daily maintenance of the machine tool;

Laser processing safety education.

Guarantee:

3 years warranty except the wrong operating, after the warranty period, or breakdown caused by wrong operating, all after sales

service and spare parts will be provided by mahavir and will be invoiced to the customer.

Quality insurance:

We became the main supplier of Siemens and only supplier of BIG project within 2 years, our machines with quality standard

as their request.

After sale service:

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24-hours on line, you can call us at any time about the operation and problem of this machine. Quickly reply for any problem from

you.

Cutting parameter

Materials cutting cutting

power(%)

air

pressure(Mp air

S.S 0.5 500 98 1.5 N2

S.S 1 300 98 1.5 N2

S.S 2 100 98 2 N2

S.S 3 40 98 2.3 N2

S.S 4 18 98 2.5 N2

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S.S 5 12 98 2.5 N2

M.S 1 300 98 0.6 O2

M.S 2 100 98 0.65 O2

M.S 3 60 98 0.5 O2

M.S 4 45 98 0.4 O2

M.S 5 30 98 0.4 O2

M.S 6 20 98 0.13 O2

M.S 8 16 98 0.13 O2

M.S 10 10 98 0.15 O2

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Machine layout

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Kitchenware Appliaction V TECH Fiber leaser Machinain Kitchen utensils Industry Compared with the traditional plate cutting metho

Kitchenware Appliaction

V TECH Fiber leaser Machinain Kitchen utensils Industry

Compared with the traditional plate cutting method, the V TECH Fiber leaser Machinahas obvious advantages. It has the advantages of fast cutting

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speed and high production efficiency, good cutting quality and narrow cutting seam. Metal V TECH Fiber leaser Machinacanbe well adapted to materials, no tool wear. Whether it is simple or complex parts, you can use laser precision rapid prototyping cutting. High degree of automation, simple operation, low labor intensity, no pollution. The production cost is low and the economic benefit is good. The effective life cycle of the metal laser cutting technology is long.

Compared with other metal cutting machines, fiber V TECH Fiber leaser Machinaalso has obvious advantages. In heat cutting, neither oxygen cutting nor plasma cutting can concentrate energy in a very small area like a laser beam. Excessive range of heat effect leads to wide notch and obvious deformation of workpiece. The oxygen cutting machine has the advantages of small equipment and less investment cost, and is a flexible cutting tool, but because of its large heat affected area and it’s cutting speed is low, resulting in a severe saw-tooth and a wave-like shape of the incision. Plasma cutting is similar to laser cutting speed, which is obviously higher than flame cutting, but

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the cutting energy of the cutting edge is low, the top of the trimming is in the shape of a round head. In operation, it is also necessary to prevent the damage caused by ultraviolet radiation from the arc to the operator. In the mechanical stamping process, the die stamping method is used to produce a large number of parts, which has the advantages of low cost and short production cycle. However, this method is difficult to adapt to the design changes, the equipment is special, the manufacturing cycle is long, and the cost is high.

For small and medium-sized enterprises, the advantages of optical fiber V TECH Fiber leaser Machinaare fully demonstrated. Fiber V TECH Fiber leaser Machinais convenient for the tight arrangement of the workpiece, and saves the material more than the die blanking which needs to reserve more material margin around each workpiece. For large and complex parts that need to be cut in segments, they need to be punched, resulting in many small shell-like edges on the edge, resulting in a large amount of edge and corner residual materials and its cutting speed is much slower than that of fiber laser

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cutting. Moreover, as a flexible contactless cutting tool, laser can cut in any direction from any point of the material. The method of electric discharge or wire cutting is used for fine processing of hard material, although the cut is flat, the cutting speed is much slower than the laser cutting. Although water cutting can cut many non-metallic materials, the operation cost is high.

Therefore, in the kitchen production industry, with the various shapes of kitchen tools, the choice of metal fiber V TECH Fiber leaser Machinais undoubtedly the best choice.

Automobile manufacturing, as a high-tech and highly concentrated industry, faces a very serious mark

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V TECH Fiber leaser Machine For Automobile

Automobile manufacturing, as a high-tech and highly concentrated industry, faces a very serious market challenge. The demand of consumers is becoming more and more high, and the individuation is more and more diversified. The laser is an advanced productivity and has been widely used in the production and processing of more than 60% of auto parts.

The intervention of laser cutting technology can not only reduce the cost from the manual level, but also meet the advent of industrial 4.0 with standardized and standardized work flow. Laser technology is the basis of intelligent manufacturing in automobile manufacturing industry and the

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prerequisite for the combination of intelligent manufacturing and digital chemical plant.

when the laser is cut, the high-energy laser beam is used for irradiating on the surface of the workpiece so as to achieve the purpose of cutting, the focusing thickness energy density of the laser beam through the special optical system is extremely high, and the material with high hardness can be fused, such as hard metal, ceramic, diamond, and the like, The tasks that can be difficult to achieve by conventional machining can be completed. Laser technology has become a comprehensive science today. Laser processing and computer software and hardware technology are organically combined. With the CAD and other related technologies, the traditional design and

manufacturing mode can be broken through, and the appearance of the automobile manufacturing industry can be greatly improved. As a new technology, the application of V TECH Fiber leaser Machinacan be said to be infinite. There's only one place you can't think of.

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In the face of the wide market, the large-scale application of the V TECH Fiber leaser Machinawill undoubtedly bring a revolutionary influence on the automobile industry. It is also a rare opportunity for the V TECH Fiber leaser Machine , and the further development of the laser technology is inevitable. At present, the V TECH Fiber leaser Machine technology in our country is still in the development stage of combining with the automobile industry, and the automobile is in great demand in our country.

The application prospect of V TECH Fiber leaser Machining automobile industry is broad, and the

3D V TECH Fiber leaser Machinaappeared in the early 1970s. After more than 30 years of exploration and development in the field of metal sheet metal processing equipment manufacturing, it has been widely used in automobile manufacturing, construction machinery, aerospace, die development and other fields. At present, however, the research and development of the international

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three-dimensional laser cutting equipment mainly depends on the developed countries such as China, Germany, Italy and Japan.

The three-dimensional laser cutting is high in flexibility, and in the normal case, a set of dies can only work with one workpiece, and the three- dimensional laser cutting can be used for any working procedure of any workpiece. When the workpiece product changes, such as the change of surface, trimming and hole, only the offline program of laser cutting needs to be changed. Because the fixture used is relatively simple, it is also convenient to change the fixture. Therefore, the laser cutting has more flexibility, can reduce the investment of the die, shorten the test cycle of the sample piece.

The laser cutting adopts non-contact processing, and the V TECH Fiber leaser Machinais almost free of consumables, does not generate pollutants, and the three-dimensional V TECH Fiber leaser Machinacan also solve the problem that the cutting hole and the edge cutting of a part of the three- dimensional metal forming part can be solved

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Aluminum:n domestic civil buildings, large infrastructure projects, especially the

projects with large span and complex appearance, such as the roof and wall of airport

terminal, convention and exhibition center, gymnasium, and other public buildings,

have widely used aluminum alloy plate.

However, in industrial buildings, the steel structure system metal plate enclosure

system accounts for about 70% of the total construction, and aluminum alloy is rarely

used.

With the increase of the overall, strategic and public welfare engineering construction

demand in agricultural infrastructure construction, low-income housing project, rural dilapidated house reconstruction and other fields, the demand for aluminum alloy

enclosure plate will obviously increase.,Aluminum alloy is one of the most widely

used nonferrous metal structural materials in industry. It has been widely used in aviation, aerospace, automobile, machinery manufacturing, ship and chemical industry.With the rapid development of industrial economy, the

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Stainless steel:Using laser cutting method, the structural shape of the flat part is

cut out on a piece of iron plate.,At present, more and more advertising

equipment and facilities are made of stainless steel. For example: bus station

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light box, bus shelter, publicity board, reading board, bulletin board, signage,

gate tower, billboard, gate tower, exhibition frame, exhibition board, sculpture

and so on.,Due to its excellent corrosion resistance, formability, compatibility

and toughness over a wide temperature range, stainless steel is widely used in

heavy industry, light industry, household goods industry and architectural

decoration industries. .

Stainless steel is widely used in household products (1, 2 types of tableware),

cabinets, indoor pipelines, water heaters, boilers, bathtubs, auto parts, medical

equipment, building materials, chemicals, food industry, agriculture, ship parts.

Processing tools, nozzles, valves, rulers, tableware. Heat resistant materials,

aircraft exhaust pipe lines, piping, chemical equipment, heat exchangers,

etc.,Because stainless steel plates are relatively expensive, the application is

not so much, but now, with the advancement of technology and the continuous

improvement of performance quality, the cost performance of stainless steel

plates is relatively better, and now some areas with higher construction

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requirements are required. The stainless steel plate will be chosen as the

choice.

For the roof structure of a building, its service life and appearance should

be equally valued. In the airport restaurant, in order to make the roof beautiful,

the exhaust fan is covered with stainless steel. When choosing a covering

material, special emphasis is placed on the non-reflective properties of the

material. The selected village material is 304 stainless steel plate, rough

polished, low reflectivity, 6 grade finish. The choice of light intensity is

particularly noticeable, especially due to glare, which prevents the pilot from

looking at the destination when landing.

The stainless steel plates are surface-finished, and the walls of some

buildings are made of 304 stainless steel plates and 8K mirror-polished

stainless steel. The interconnected stainless steel plates are polished and

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tinted to give the walls consistent color and reflectivity. In order to prevent grease

stains, the exposed portion of the large-area stainless steel plate is installed in a thick

interlayer composed of a galvanized sheet and a compression plate. The polished

stainless steel plate is bonded to the galvanized steel sheet with an epoxy resin as a

binder.

80% of the elevators need to use stainless steel, the industry average usage is

320~350kg/ lift.About thickness: 0.7, 0.8, 1.2, 1.5mm material thickness is mainly used

for vertical elevator door plate, vertical elevator car wall plate. 2.0mm and 3.0mm

thickness are used for the elevator key substrate.In home appliance industry, what

stainless steel dosage is big is automatic washing machine inside canister, water

heater liner, inside and outside casing of microwave oven, freezer lining, and use ferritic

stainless steel more. The proportion of household electric stainless steel is larger in

Western Europe, and it is generally used less in Asia except Japan, which is close to

the European level. In 1999, the consumption of ferrite and martensite stainless

steel in Japanese household appliances industry reached 28%, and that of austenite

accounted for 12%.,

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Galvanized sheet :A large number of galvanized sheet for automotive

manufacturing, refrigeration, construction, ventilation

Heating and furniture manufacturing.

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Nickel plate :Nickel plate nickel, nearly silvery white, hard and malleable and ferromagnetic metal element, it can be highly polished and

corrosion resistant, the material itself is metal, and the fiber is specialized for metal cutting, and fiber laser power Large, can process nickel plates better and

more efficiently. The strength and plasticity of the nickel plate is also very good and can withstand various pressure processing..

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Metal :

Laser application in marking metals are typicaly used for marking products with traceability features and codes. These applications can be found in the

electronics and electrical industry, mechanical engineering and tool manufacturing, in sheet metal processing, medical technology, promotional materials,

jewelry and in the automotive indust

.

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Copper:Copper plate is a kind of m etal material with high stability and low protection. It is easy to process, safe and environmentally friendly, and has relatively

stable chemical properties.copper plate is a kind of metal material with high stability and low protection. It is easy to process, safe and environmentally friendly, and has relatively stable chemical properties.

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Copper plate moisture-proof, corrosion resistant, no static, no dust absorption.

Copper plate has the ability of self-repair, free maintenance.

Copper plate is durable and can last up to 100 years.

Copper itself is not flammable and is 100 percent recyclable.

Can be customized according to the designer, easy to install.opper plate is a kind of metal material with high stability and low protection. It is easy to process, safe and

environmentally friendly, and has relatively stable chemical properties.

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