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Fitting Instructions for RSP03 - Toyota LandCruiser Prado ...

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- Please refer to your vehicle manufacturers handbook for maximum roof load capacity. - Any load transported on Roof Racks must be evenly distributed. - Instructions are to remain with the vehicle. - Do not attempt to fit the roof racks to your vehicle unless you fully read and understand the fitting instructions provided. - Please direct any questions to the dealer from where the roof racks were purchased. X WARNING! Important Load Carrying Instructions With utility vehicles, the cabin and the canopy move independently. Roofracks and vehicle can be damaged if the item transported is rigidly fixed at points on both the cabin and canopy. Instead, rigidly fix to either the cabin roofracks or the canopy roofracks. YES YES NO ü ü ! ! ! ü ü km/h X ? kg 2 x Crossbars = 5kg WARNING! Page 1 of 5
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Page 1: Fitting Instructions for RSP03 - Toyota LandCruiser Prado ...

- Please refer to your vehicle manufacturers handbook for maximum roof load capacity.- Any load transported on Roof Racks must be evenly distributed.- Instructions are to remain with the vehicle.- Donotattempttofittheroofrackstoyourvehicleunlessyoufullyreadandunderstandthefittinginstructionsprovided.- Please direct any questions to the dealer from where the roof racks were purchased.

X

WARNING! Important Load Carrying InstructionsWith utility vehicles, the cabin and the canopy move independently.Roofracksandvehiclecanbedamagediftheitemtransportedisrigidlyfixedatpointsonboththecabinandcanopy.Instead,rigidlyfixtoeitherthecabinroofracksorthecanopyroofracks. YES

YESNO

ü

ü

!

!

!

ü

ükm/h X

? kg2 x Crossbars = 5kg

WARNING!

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Page 2: Fitting Instructions for RSP03 - Toyota LandCruiser Prado ...

RSP03 - Toyota LandCruiser Prado, Lexus GXSportz Crossbar System

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Tools Required.Security Allen key, provided in kitPhillips head screw driver12mm socket wrenchSmall Flat Blade ScrewdriverRubber mallet.

Parts List

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Item Component Name Qty. Part No. 1 Sportz Rubber Buffer 3 R011 2 Sportz Bar 3 A155 3 M6 x 32mm Button Head Security Screw 6 B0644 M6SpringWasher 6 W004 5 M6 x 12.5mm Flat Washer 6 W0036 SportzNarrowBaseShortLeg 6 M094 7 10G x 1/2” Pan Head Phillips Screw 6 B045 8 Cover Plate Pad - RSP/RCP 6 M1269A M8x50mmButtonHeadCapScrew 8B1269B M8x40mmButtonHeadCapScrew 4B12710 M8SpringWasher 12W019 11 M8 x 17mm Flat Washer 12 W02012 7mmx4mmO-Ring 12 C299 13A Toyota Prado Front Left Pad 1 M11113B ToyotaPradoFrontRightPad 1M112 13C Toyota Prado Middle Left Pad 1 M11313D ToyotaPradoMiddleRightPad 1M114 13E Toyota Prado Rear Left Pad 1 M11513F ToyotaPradoRearRightPad 1M11614 10mmx3mmO-Ring 12 C088 15 5mm Security Allen Key & Handle 3 H011&H013

16 Fittinginstruction 1RS52

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9A&B

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13A,B,C,D,E&F

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Page 3: Fitting Instructions for RSP03 - Toyota LandCruiser Prado ...

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From the underside of the crossbar insert the phillips screw into the hole provided and screw into the support legtosecurethelegtothecrossbar.

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Insertthesupportlegintothecrossbars.

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Collectallmountingpadssuppliedandidentifypositioncodesanddirectionarrowsoneachpad.Thearrowmustpointtothefrontofthevehicle.Therighthandsideisthedriver’sside.Themountingpadpositioncodeisasfollows:FL - Front Left Side Pad ML - Middle Left Side Pad RL - Rear Left Side PadFR-FrontRightSidePad MR-MiddleRightSidePad RR-RearRightSidePad

Insertthemountingpadintothemountingpadrecess.Usingthemountingpadlayoutasaguide,placethepadsonto their respective positions.

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1

Remove the roof rack attachment point covers, exposed bolts and brackets. Store covers, bolts and brackets in a safe place. Note: The existing bolts and washers are not used to fit the mounting pads.

Placethe10mmlargeo-ringsontotheprotrudingplastictubes.

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FRONT OF VEHICLE

REAR OF VEHICLE

FR

FL

ML

RL

RR

MR

Page 4: Fitting Instructions for RSP03 - Toyota LandCruiser Prado ...

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PlacetheM8springwasher,M8flatwasherand7mmsmallo-ringontotheM8screws.Ensurethattheo-ringisfullypushedupundertheflatwasher.Note: Forthefrontandrearmountingpadsusethe M8 x 50mm screws. ForthemiddlemountingpadsuseM8x40mm screws.

Inserttheassembledscrewsthroughthemountingpadsandscrewintothenutsertsinthevehicle’sroof.Tightenallboltsusingtheallenkeyprovided.Recommendedtighteningtorque6Nm.Do not over tighten.

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Insertthesupportlegassembliesintothemountingpads.ThecrossbarsareidentifiedasFront,MiddleandRear,refertothecrossbarlayoutindiagram6.

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Usetheallenkeytotightenthesupportlegattachmentscrewstosecurethecrossbars.Recommendedtighten-ingtorque3-4Nm.Do not over tighten.

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PlacetheM6springwasherandM6flatwasherontotheM6 x 32mm security screw.

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Page 5: Fitting Instructions for RSP03 - Toyota LandCruiser Prado ...

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Important Information

RECOMMENDATIONSPleaserefertoyourfittinginstructiontoensurethattheRhinoSportzroofracksareinstalledinthecorrectlocations.ThevehiclesroofloadratingmaybelessthantheRhinoCommercialroofrackloadrating.Itisessentialthatallscrew/boltconnectionsarecheckedafterdrivingashortdistancewhenyoufirstinstallyourRhino-Rack.Screw/boltconnectionsshouldbecheckedagainatregularintervals(probablyonceaweekisenough,dependingonroadconditions,usage,loadsanddistancestravelled).YoushouldalsochecktheRoofRackseachtimetheyarerefitted.RoofRacksandaccessoriesshouldbecleanedandallscrewthreadsshouldbelubricatedatregularintervals.Thiswillhelpavoiddamagetoyourvehiclespaintsurface.Alwayscleanthevehicleroofandthemountingbracketsbeforefittingtheroofbars.Rhino-Rackoffersa3yearwarrantytotheoriginalpurchaserofRhino-RackSystemsandAccessories.Rhino-Rackcannotbeheldresponsibleforincorrectmountingoftheracksorforusagethatexceedsproductiontolerances.Make sure to fasten the load securely. Please ensure that all loads are evenly distributed and that the centre ofgravityiskeptaslowaspossible.

USE ONLY NON-STRETCH FASTENING ROPES AND STRAPS

SENSITIVITY TO CROSSWINDS, BEHAVIOUR IN CURVES AND BRAKINGThehandlingofthecarchangeswhenyoutransportaloadontheroof.Forsafetyreasons,werecommendyouexerciseextremecarewhentransportingwindresistantloads.Specialconsiderationmustbetakenintoaccountwhenbraking.

PLEASE REMOVE ROOF RACKS WHEN PUTTING VEHICLE THROUGH AUTOMATIC CAR WASH

LOAD RATINGSMaximumpermissibleloadis100kgpersetofthreebarroofracks(includetheweightoftheroofbars,5kg).When Roof Racks are to be used in off-road conditions, please build a safety factor of 1.5 into this load limit (67kgperset).AlthoughtheRoofRacksaretestedandapprovedtoAS1235-2000,Australianroadconditionscanbemuchmorerigorous.Increasingthenumberofcrossbarsdoesnotincreasethevehiclesmaximumpermissibleroofloading.

NOTE FOR DEALERS AND FITTERSItisyourresponsibilitytoensureinstructionsaregiventotheenduserorsupplier.

Rhino-Rack3PikeStreet,Rydalmere, DocumentNo:RS-52NSW2116,Australia. PreparedBy:SheilaOliveira IssueNo:02(Ph)(02)96384744 AuthorisedBy: IssueDate:22/03/2012

(Fax)(02)96384822

TheseinstructionsremainthepropertyofRhino-RackAustraliaPtyLtdT/asRhino-Rackandmaynotbeusedorchangedforanyotherpurposethanintended.

Removing Crossbars

WhenremovingtheRhinoSportzrack,unscrewtheattachmentscrewsandremovethecrossbars.Themountingpads can remain attached to the roof if desired. Store the Rhino Sportz aerorack and hardware in a safe place. Alternatively,useM6hardwaretomountM126coverplates(pleaserefertoseparateinstructionsheet).

Refitting Crossbars

Torefitthecrossbarassemblies,placethecrossbarsontothemountingpadsintheirpresetpositions.InserttheM6screwassemblyasperinstruction10,usingtheshortendofthesecurityallenkey,tightentheboltasrecommended in instruction 11.


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