- Please refer to your vehicle manufacturers handbook for maximum roof load capacity.- Any load transported on Roof Racks must be evenly distributed.- Instructions are to remain with the vehicle.- Donotattempttofittheroofrackstoyourvehicleunlessyoufullyreadandunderstandthefittinginstructionsprovided.- Please direct any questions to the dealer from where the roof racks were purchased.
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WARNING! Important Load Carrying InstructionsWith utility vehicles, the cabin and the canopy move independently.Roofracksandvehiclecanbedamagediftheitemtransportedisrigidlyfixedatpointsonboththecabinandcanopy.Instead,rigidlyfixtoeitherthecabinroofracksorthecanopyroofracks. YES
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WARNING!
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RSP03 - Toyota LandCruiser Prado, Lexus GXSportz Crossbar System
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Tools Required.Security Allen key, provided in kitPhillips head screw driver12mm socket wrenchSmall Flat Blade ScrewdriverRubber mallet.
Parts List
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Item Component Name Qty. Part No. 1 Sportz Rubber Buffer 3 R011 2 Sportz Bar 3 A155 3 M6 x 32mm Button Head Security Screw 6 B0644 M6SpringWasher 6 W004 5 M6 x 12.5mm Flat Washer 6 W0036 SportzNarrowBaseShortLeg 6 M094 7 10G x 1/2” Pan Head Phillips Screw 6 B045 8 Cover Plate Pad - RSP/RCP 6 M1269A M8x50mmButtonHeadCapScrew 8B1269B M8x40mmButtonHeadCapScrew 4B12710 M8SpringWasher 12W019 11 M8 x 17mm Flat Washer 12 W02012 7mmx4mmO-Ring 12 C299 13A Toyota Prado Front Left Pad 1 M11113B ToyotaPradoFrontRightPad 1M112 13C Toyota Prado Middle Left Pad 1 M11313D ToyotaPradoMiddleRightPad 1M114 13E Toyota Prado Rear Left Pad 1 M11513F ToyotaPradoRearRightPad 1M11614 10mmx3mmO-Ring 12 C088 15 5mm Security Allen Key & Handle 3 H011&H013
16 Fittinginstruction 1RS52
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6
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3
9A&B
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8
13A,B,C,D,E&F
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11
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From the underside of the crossbar insert the phillips screw into the hole provided and screw into the support legtosecurethelegtothecrossbar.
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Insertthesupportlegintothecrossbars.
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Collectallmountingpadssuppliedandidentifypositioncodesanddirectionarrowsoneachpad.Thearrowmustpointtothefrontofthevehicle.Therighthandsideisthedriver’sside.Themountingpadpositioncodeisasfollows:FL - Front Left Side Pad ML - Middle Left Side Pad RL - Rear Left Side PadFR-FrontRightSidePad MR-MiddleRightSidePad RR-RearRightSidePad
Insertthemountingpadintothemountingpadrecess.Usingthemountingpadlayoutasaguide,placethepadsonto their respective positions.
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Remove the roof rack attachment point covers, exposed bolts and brackets. Store covers, bolts and brackets in a safe place. Note: The existing bolts and washers are not used to fit the mounting pads.
Placethe10mmlargeo-ringsontotheprotrudingplastictubes.
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FRONT OF VEHICLE
REAR OF VEHICLE
FR
FL
ML
RL
RR
MR
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PlacetheM8springwasher,M8flatwasherand7mmsmallo-ringontotheM8screws.Ensurethattheo-ringisfullypushedupundertheflatwasher.Note: Forthefrontandrearmountingpadsusethe M8 x 50mm screws. ForthemiddlemountingpadsuseM8x40mm screws.
Inserttheassembledscrewsthroughthemountingpadsandscrewintothenutsertsinthevehicle’sroof.Tightenallboltsusingtheallenkeyprovided.Recommendedtighteningtorque6Nm.Do not over tighten.
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Insertthesupportlegassembliesintothemountingpads.ThecrossbarsareidentifiedasFront,MiddleandRear,refertothecrossbarlayoutindiagram6.
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Usetheallenkeytotightenthesupportlegattachmentscrewstosecurethecrossbars.Recommendedtighten-ingtorque3-4Nm.Do not over tighten.
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PlacetheM6springwasherandM6flatwasherontotheM6 x 32mm security screw.
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Important Information
RECOMMENDATIONSPleaserefertoyourfittinginstructiontoensurethattheRhinoSportzroofracksareinstalledinthecorrectlocations.ThevehiclesroofloadratingmaybelessthantheRhinoCommercialroofrackloadrating.Itisessentialthatallscrew/boltconnectionsarecheckedafterdrivingashortdistancewhenyoufirstinstallyourRhino-Rack.Screw/boltconnectionsshouldbecheckedagainatregularintervals(probablyonceaweekisenough,dependingonroadconditions,usage,loadsanddistancestravelled).YoushouldalsochecktheRoofRackseachtimetheyarerefitted.RoofRacksandaccessoriesshouldbecleanedandallscrewthreadsshouldbelubricatedatregularintervals.Thiswillhelpavoiddamagetoyourvehiclespaintsurface.Alwayscleanthevehicleroofandthemountingbracketsbeforefittingtheroofbars.Rhino-Rackoffersa3yearwarrantytotheoriginalpurchaserofRhino-RackSystemsandAccessories.Rhino-Rackcannotbeheldresponsibleforincorrectmountingoftheracksorforusagethatexceedsproductiontolerances.Make sure to fasten the load securely. Please ensure that all loads are evenly distributed and that the centre ofgravityiskeptaslowaspossible.
USE ONLY NON-STRETCH FASTENING ROPES AND STRAPS
SENSITIVITY TO CROSSWINDS, BEHAVIOUR IN CURVES AND BRAKINGThehandlingofthecarchangeswhenyoutransportaloadontheroof.Forsafetyreasons,werecommendyouexerciseextremecarewhentransportingwindresistantloads.Specialconsiderationmustbetakenintoaccountwhenbraking.
PLEASE REMOVE ROOF RACKS WHEN PUTTING VEHICLE THROUGH AUTOMATIC CAR WASH
LOAD RATINGSMaximumpermissibleloadis100kgpersetofthreebarroofracks(includetheweightoftheroofbars,5kg).When Roof Racks are to be used in off-road conditions, please build a safety factor of 1.5 into this load limit (67kgperset).AlthoughtheRoofRacksaretestedandapprovedtoAS1235-2000,Australianroadconditionscanbemuchmorerigorous.Increasingthenumberofcrossbarsdoesnotincreasethevehiclesmaximumpermissibleroofloading.
NOTE FOR DEALERS AND FITTERSItisyourresponsibilitytoensureinstructionsaregiventotheenduserorsupplier.
Rhino-Rack3PikeStreet,Rydalmere, DocumentNo:RS-52NSW2116,Australia. PreparedBy:SheilaOliveira IssueNo:02(Ph)(02)96384744 AuthorisedBy: IssueDate:22/03/2012
(Fax)(02)96384822
TheseinstructionsremainthepropertyofRhino-RackAustraliaPtyLtdT/asRhino-Rackandmaynotbeusedorchangedforanyotherpurposethanintended.
Removing Crossbars
WhenremovingtheRhinoSportzrack,unscrewtheattachmentscrewsandremovethecrossbars.Themountingpads can remain attached to the roof if desired. Store the Rhino Sportz aerorack and hardware in a safe place. Alternatively,useM6hardwaretomountM126coverplates(pleaserefertoseparateinstructionsheet).
Refitting Crossbars
Torefitthecrossbarassemblies,placethecrossbarsontothemountingpadsintheirpresetpositions.InserttheM6screwassemblyasperinstruction10,usingtheshortendofthesecurityallenkey,tightentheboltasrecommended in instruction 11.
