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Fixed or Semi Fixed Foam...

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    In the early years of the oil industry, fire in astorage tank was a common occurrence. Virtuallyall products were stored in cone roof tanks built ofriveted steel plates and the roof was oftenconstructed with wood and tar coated paper.Tank fires were common especially after alightning storm. This costly experience graduallyled to improvements in better codes andguidelines for handling storage tank fires.Floating roof tanks were adopted for low flashpoint petroleum products and proved to be a most

    reliable method of protection against losses due tofires. The less volatile products with higher flashpoints continue to be stored in welded steel coneroof tanks.

    As the frequency of fully involved storage tankfires decreases to a more acceptable level, thesize of fire, when it happens, becomes larger dueto the increase in tank size and capacity. It isquite common to see tanks with diameters in ex-cess of 328 ft. (100 meters) capable of storing amillion barrels of product

    One practical method to protect flammable liquidstorage tanks from fire is with a fixed or a semi-fixed foam fire protection system. Whenengineered, installed and maintained correctly,these systems will give many years of reliableservice. The foam system can be used for fireprevention, control or direct extinguishment of anyflammable or combustible liquid fire within thetank.

    In order to select the correct foam system, it isnecessary to understand the following systems:

    A Fixed System  is a complete installation piped

    from a central foam station, discharging throughfixed discharge devices on the hazard being pro-tected. Foam proportioning components are per-manently installed.

    A Semi Fixed System is an installation where the

    hazard is equipped with fixed discharge device(s)which connect to piping that terminates a safe

    FIXED OR SEMI-FIXED

    FOAM FIRE PROTECTION

    SYSTEMS FOR STORAGE

    TANKS

    distance from the hazard. (Normally outside thedike wall.) Foam producing materials are trans-ported to the scene after the fire starts and areconnected to the piping.

    DEFINITIONS

    There are three major types of tanks commonlyused for the storage of combustible or flammableliquids.

    • Cone roof tank

    • Open top floating roof tank

    • Internal floating roof tank/Covered FloatingRoof

    A Cone Roof Storage Tank   has vertical sides

    and is equipped with a fixed cone-shaped roofthat is welded to the sides of the tank. Tanks thathave been designed in accordance with APIstandards have a weak seam at the joint wherethe roof and sides meet. In the event of aninternal explosion, the roof separates and blows

    off leaving the tank shell intact. This systemallows the tank to retain its contents and anyresulting fire will involve the full surface of theexposed flammable liquid.

    An Open Top Floating Roof Storage Tank   is

    similar to the cone roof tank in construction butwith the exception that it has no fixed roof. Apontoon type roof floats directly on the flammableliquid surface. This floating roof has a mechanicalshoe or tube seal attached to its full perimeter.The rim seal covers the space between thefloating roof and the tank shell ( side wall ).

    An Internal Floating Roof/Covered Floating 

    Roof Storage Tank   is a combination of both the

    cone roof and the open top floating roof tank.The tank has a cone roof but with the addition ofan internal floating roof or pan that floats directlyon the fuel surface. This type of tank can beidentified by the open vents in the tank side walls

     just beneath the roof joint. If the internal floatingroof is other than a steel double deck or pontoon

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    type, the fire protection system should bedesigned for full surface fires ( similar to cone rooftanks ). For the double deck or pontoon internalroofs of steel construction, a design for seal areaprotection shall be permitted (same as openfloating roof tanks).

    Small quantities of flammable liquids aresometimes stored in horizontal style tanks whichnormally sit on saddles or in underground storagefacilities. This section applies only to the threemajor types of tanks as listed above.

    IDENTIFY THE FLAMMABLE LIQUID

    There are two basic classifications of flammableand combustible liquids:

    Hydrocarbon ( non water miscible ) and• Polar Solvent ( water miscible )

    The Hydrocarbon family typically consists ofstandard petroleum products such as - Gasoline,Kerosene, Diesel, Jet Fuel, Heptane, Crude Oiletc. products that do not mix with water.

    The Polar Solvent group typically consists of -Ethanol, Methanol, Ketone, Acetone etc. or pro-ducts that will mix readily with water.

    All Chemguard U.L. Listed and Standard Grade

    Foam Concentrates are suitable for use onHydrocarbon fuel fires or spills.

    Only Chemguard U.L. Listed and Standard GradeUltraGuard 3% and the 3%-6% ( at 6% propor-tioning rate ) Alcohol Resistant - Aqueous FilmForming Foam ( AR-AFFF ) concentrates aresuitable for use on Polar Solvent Fuel fires orspills.

    NOTE: Pure MTBE is only slightly water miscible

    ( approx. 4% - 6% ).

    FLAMMABLE AND COMBUSTIBLE LIQUIDS

    PER NFPA 11

    Flammable liquids mean any liquid having a flashpoint below 100

    o

    F ( 37.8o

    C ) and having a vaporpressure not exceeding 40 psi (276 kpa)(absolute)at 100

    o

    F ( 37.8o

    C ).

    Flammable Liquids are subdivided as follows:

    Class I liquids include those having flash pointsbelow 100

    o

    F ( 37.8o

    C ) and may be subdivided asfollows:

    (a) Class IA liquids include those having flashpoints below 73

    o

    F ( 22.8o

    C ) and having aboiling point below 100

    o

    F ( 37.8o

    C ).(b) Class IB liquids include those having flash

    points below 73o

    F ( 22.8o

    C ) and having aboiling point above 100oF ( 37.8

    o

    C ).(c) Class IC liquids include those having flash

    points at or above 73o

    F ( 22.8o

    C ) and below100

    o

    F ( 37.8o

    C ).

    Combustible Liquids mean any liquid having aflash point at or above 100

    o

    F ( 37.8o

    C ). Theymay be sub-divided as follows:

    (a) Class II liquids include those having flashpoints at or above 100

    o

    F ( 37.8o

    C ) andbelow 140

    o

    F ( 60o

    C ).(b) Class IIIA liquids include those having flash

    points at or above 140o

    F ( 60o

    C ) and below200

    o

    F ( 93.3o

    C ).(c) Class IIIB liquids include those having flash

    points at or above 200o

    F ( 93.3o

    C ).

    FIRE PROTECTION OF STORAGE TANKS

    U.L. has established two different types of foam

    discharge outlets:

    •  Type II Discharge Outlet - A fixed device thatdelivers foam onto the burning liquid and partiallysubmerges the foam and produces restrictedagitation of the surface. Examples of this type ofdevice are Foam Chambers and Foam Makers.

    •  Type III Discharge Outlet - A fixed or portabledevice that delivers foam in a manner that causesthe foam to fall directly onto the surface of theburning liquid in such a manner that causesgeneral agitation. Examples of this type of device

    are Hose Stream Nozzles and Monitors.

    There are two basic methods of fire protectionsystems for storage tanks:

    • Sub-surface Base Injection

    • Over the Top - (Subdivided as follows)Foam ChambersFoam MakersPortable Foam MonitorFoam Tower

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    SUB-SURFACE BASE INJECTION

    The sub-surface method of fire protectionproduces foam with a "High Back Pressure FoamMaker" located outside the storage tank. Thissystem delivers the expanded foam mass throughpiping into the base of the tank. The pipe may bean existing product line or can be a dedicated fireprotection foam line. The expanded foam enteringthe tank through a discharge outlet is injected intothe flammable liquid. The discharge outlet mustbe a minimum of 1 ft. above any water that maybe present at the base of the tank. The foam willbe destroyed if injected into the water layer. Wheninjected into the fuel, the foam will rise through thefuel and form a vapor tight foam blanket on thefuel surface.

    Advantages of Sub-surface

    • The rising foam can cause the fuel in the tankto circulate which can assist in cooling the fuelat the surface.

    • If there is an explosion and fire that coulddamage the top of the tank, the sub-surfaceinjection system is not likely to suffer damage.

    • The discharging foam is more efficientlydirected to the fuel surface without anyinterruption from the thermal updraft of thefire.

    Disadvantages of Sub-surface

    • CANNOT be used in storage tanks containingpolar solvent type fuels or products thatrequire the use of AR-AFFF type foamconcentrates.

    • Not Recommended for use in either FloatingRoof or Internal Floating Roof type tanks.

    • Caution must be used so that the maximumfoam inlet velocity is not exceeded; otherwise,excessive fuel pickup by the foam as it entersthe tank will be experienced.

    • Not to be used for protection of Class 1Ahydrocarbon liquids.

    HIGH BACK PRESSURE FOAM MAKER

    The HBPFM device is mounted in the foam lineused to aspirate the foam solution before it isdischarged into the storage tank base. It willtypically give an expansion ratio of between 2 -1

    and 4 - 1. The device is capable of dischargingagainst considerable back pressure which can beas high as 40% of the operating pressure. Theback pressure is an accumulation of the headpressure of the fuel inside the storage tank andany friction loss between the foam maker and thetank. A minimum of 100 psi inlet pressure into theHBPFM is normally required to ensure correctoperation. The foam velocity through the piping tothe tank from the HBPFM is very critical. Withflammable liquids, the foam velocity entering thetank should NOT exceed 10 ft. per second andwith combustible liquids the foam velocity shouldNOT exceed 20 ft. per second.

    The following chart shows the minimum dischargetimes and application rates for Sub-surfaceapplication:

    Hydrocarbon Minimum Minimum

    Type Fuel Discharge Application

    Time Rate

    Flash point between 100oF and 30 min. 0.10 gpm / ft.

    140oF (37.8oC and 93.3oC) 4.1 L/min./m

    Flash point below 100oF 55 min. 0.10 gpm / ft.

    (37.8oC) liquids heated above 4.1 L/min./m

    their flash points.

    Crude Petroleum 55 min. 0.10 gpm / ft.

    4.1 L/min./m

    NOTE:  The maximum application rate shall be

    0.20 gpm / ft. ( 8.1 L/min./m ).

    FOAM CHAMBERSTYPE II DISCHARGE DEVICE

    The Foam Chamber is normally used on coneroof storage tanks. The chamber is bolted orwelded on the outside of the tank shell near theroof joint. A deflector is mounted on the inside ofthe tank so that the discharging foam from thefoam chamber will be diverted back against theinside of the tank wall.

    The foam chamber is mounted on the cone roofstorage tank wall shell in a vertical position justbelow the roof joint, or approximately 8" to 12"down from the roof joint to the center point of thefoam chamber outlet.

    In sequence Chemguard Models FC 2.2, 3, 4 and6 foam chambers are to be mounted from approx.8" to approx. 12" down from the roof joint.

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    When the foam chamber is mounted correctly, theinternal glass seal of the chamber will be justslightly higher in elevation than the roof joint onthe storage tank.

    Each foam chamber mounted on a cone roof

    storage tank SHOULD have its own individuallyvalved riser supplying the foam solution fromoutside the dike area. For correct operation, aminimum of 40 psi is required at the inlet to thefoam chamber.

    FOAM MAKERSTYPE II DISCHARGE DEVICE

    The foam maker is normally used to aspirate foamsolution before being discharged inside a dike(bund) area or when used with external floating

    roof tanks to supply foam to the rim seal area.

    The discharge pipe down stream of the foammaker is sized to slow the velocity of theexpanded foam and shaped to deflect the foamback against the inside of the dike wall or onto asplash board or the tank shell wall when used forfloating roof seal protection.

    The splash board is to be mounted above the topof the floating roof tank. The correct sizedischarge pipe from the foam maker should beinstalled per the information supplied in the dike

    protection system design information.When mounted on a storage tank or used in adike protection system, the foam maker can bemounted in either a horizontal or vertical positionwithout any detrimental effect on foamperformance.

    It is recommended that a minimum 12" length ofstraight pipe be installed upstream from the foammaker during the installation.

    When using the Chemguard Model CGFM 1.5Foam Maker for a dike fire protection system, a3" diameter pipe with minimum length of 28" and amaximum of 100" must be connected to the foammaker outlet ( down stream side ). This length ofdischarge pipe allows for the correct foamexpansion to take place and slows the dischargevelocity. The Model CGFM 2.5 Foam Makerrequires a length of 4" pipe to be connected to thedischarge side of the maker. This length of pipeshould also be a minimum of 28" but can have a

      maximum length of 120". The discharge pipe inboth instances should be directed back againstthe inside wall of the dike. This installation allowsa more gentle application to the flammable liquidwithin the dike and lessen the submergence of thefoam.

    Criteria for sizing a foam system for a cone roof storage tank.

    • Identify the fuel inside the tank.

    • Type of foam concentrate to be used.

    • Calculate the fuel surface area (TTR2). *****

    • Application rate.

    • Type of discharge device required and quantity(based on fuel flash point and tank diameter).

    • Calculate discharge duration.

    • Supplementary hose lines required and dis-charge duration.

    • Quantity of foam concentrate required.

    • Establish bill of materials.

    NOTE:

    To determine the quantity of foam concentrate ina given quantity of foam solution, use the fol-lowing formula:

    Multiply the foam solution by  x .01 if using a 1% type of concentrate  x .03 if using a 3% type of concentrate  x .06 if using a 6% type of concentrate

    EXAMPLE

    Cone roof tank - 150 ft. diameter

    Fuel - Gasoline

    Foam Concentrate - 3% AFFF

    Surface area - 75' x 75' x 3.1417 = 17,672 sq. ft.

    App. Rate @ .10 gpm per sq. ft. ( Per NFPA 11).10 x 17,672 sq. ft. = 1,767.2 gpm of foamsolution required

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    Discharge device - Foam Chamber, Qty. 4required

    Discharge Duration - 55 min. 1,767.2 x 55 =97,196 gallons of foam solution x .03 =2,915.88 gallons of 3% AFFF concentrate

    required.

    Supplementary Hose Lines required ( Per NFPA11) - Qty. 3 required ( each minimum 50 gpm ) (Tank dia. over 120 ft. )

    Hose Line discharge duration ( Per NFPA 11) -30 min. ( Tank dia. over 95 ft. ) 3 x 50 = 150 x30 = 4,500 gallons of foam solution x .03 =135 gallons of 3% AFFF. 3,051 (135 + 2,916)gallons of foam concentrate required.

    A suitable bill of materials of major componentsfor the above system using a bladder tank could

    be.

    • 1 x 3,200 Gallon horizontal style bladder tank.

    • 1 x 6" Between flange style ratio controller.

    • 4 x Model FC6 foam chambers each with aflow rate of 395 to 1,050 gpm depending onincoming pressure.

    • 1 x 2 1/2" Threaded type ratio controller (Forsupplementary system).

    • 3 x 50 gpm handline nozzles.

    • foam concentrate.

    NOTE:

    This chart identifies the number of Foam Cham-bers required for the protection of a flammableliquid contained in a vertical cone roof atmos-pheric storage tank where the discharge device isattached to the tank. Where two or more outletsare required, the outlets are to be equally spacedaround the tank periphery and each outlet is to besized to deliver foam at approximately the samerate.

    Tank Diameter Meters Minimum Number (or equivalent of discharge area) outlets

    Up to 80 ft. 24 1Over 80 to 120 24 to 36 2Over 120 to 140 36 to 42 3Over 140 to 160 42 to 48 4Over 160 to 180 48 to 54 5Over 180 to 200 54 to 60 6

    It is suggested that for tanks above 200 ft. (60 m)in diameter at least one additional discharge outletbe added for each additional 5,000 sq. ft. ( 465sq. m. ) of liquid surface or fractional part.

    This chart indicates the number of SUPPLE-

    MENTARY hose streams required for various sizetanks. Each hose stream must be capable of aminimum flow rate of 50 gpm of foam solution.

    Diameter of Largest Minimum Number of  Tank Hose Streams Required

    Up to 65 ft. ( 19.5 m ) 165 to 120 ft. ( 19.5 to 36 m ) 2Over 120 ft. ( 36 m ) 3

    This chart shows the Minimum discharge time andapplication rate for Type II fixed foam dischargedevices on Cone Roof storage tanks.

    Hydrocarbon Application Discharge

    Type Rate Time

    Flash point between 0.10 gpm/ft. 30 min.

    100o

    F and 140o

    F (4.1 L/min./m)

    (37.8o

    C and 93.3o

    C)

    Flash point below 100o

    F 0.10 gpm/ft. 55 min.

    (37.8o

    C) or liquids heated (4.1 L/min./m)

    above their flash points

    Crude Petroleum 0.10 gpm/ft. 55 min.

    (4.1 L/min./m)

    • Flammable liquids having a boiling point of lessthan 100

    o

    F might require higher rates ofapplication. These should be determined bytest.

    • For high-viscosity liquids heated above 200o

    F,lower initial rates of application of foam may bedesirable to minimize frothing and thesubsequent expulsion of the stored liquid fromthe storage tank. Good judgment should beused in applying foams to tanks containing hotoils, burning asphalts or burning liquids that

    have boiling points above the boiling point ofwater.

    • The above table includes Gasohols andunleaded gasolines containing no more than10% oxygenated additives by volume. Wherethese additives exceed 10% by volume orwhere the flammable liquid is a polar solvent orwater miscible product, fire protection isnormally supplied by the AR-AFFF type foamconcentrates. In those instances check with

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    Chemguard to establish recommended appli-cation rates. The minimum discharge durationis 55 min.

    The following chart indicates the minimumoperating time of the supplementary hosestream(s) for various size tanks.

    Diameter of Largest Minimum Operating  Tank Time

    Up to 35 ft. ( 10.5 m ) 10 min.35 to 95 ft. ( 10.5 to 28.5 m ) 20 min.Over 95 ft. ( 28.5 m ) 30 min.

    Equipment List using a Foam Pump Skid Assy.for a 150 ft. dia. tank containing gasoline.

    1 x Atmospheric Foam Concentrate Storage  Tank 3,100 Gallons

    1 x Electric powered Foam Pump Proportioning  skid with prepiped 6" ratio controller ( Foam  Chambers ) and prepiped 2 1/2" ratio  controller ( Supplementary Hose Lines )

    4 x Model FC4 or FC6 Foam Chambers

    3 x 50 gpm Hand Line nozzles

    3,051 x Gallons 3% AFFF ( plus any additional  for testing of the system )

    NOTE:

    When protecting multiple storage tanks the foamsystem is to be sized to protect the single largesthazard.

    Fig. 9 depicts a manual foam pump skid systemshowing all necessary piping, valves, dischargedevices, ratio controller, foam pump and foamstorage tank for the above system.

    Fig. 10 shows a Cone Roof Storage Tank with a

    Semi-Fixed Foam System.

    The following example shows the foam systemrequirements for seal protection of a 150 ft.diameter open top floating roof tank.

    Type of Tank - Open Top Floating Roof Tank

    Diameter of Tank - 150 ft.

    Type of Fuel - Gasoline

    Foam Dam installed on roof - Yes - 2 ft. fromtank wall and 2 ft. in height

    Sq. ft. area of annular ring - 930 sq. ft.

    Application Rate - .30 gpm per sq. ft. ( PerNFPA 11).30 x 930 sq. ft. = 279 gpm of foam solution required.

    Type of Discharge Device - Foam Makers

    Discharge Duration - 20 min.279 x 20 = 5,580 gallons of foam solution - x.03 ( 3% AFFF ) = 167.4 gallons of foamconcentrated

    Quantity of Foam Makers Required ( Per NFPA11) 6 required.

    Add supplementary hose lines per example forCone Roof Tank with Foam Chambers.

    NOTE:

    The number of fixed foam discharge points on anopen top floating roof tank is determined by thecircumference of the tank.

    The maximum spacing between discharge points

    is 40 ft. ( 12.2 m ) of tank circumference whenusing a 12" ( 305 mm ) high foam dam and every80 ft. ( 24.4 m ) of tank circumference when usinga 24" ( 610 mm ) high foam dam.

    In accordance with NFPA 11

    Foam Dam Design  - The foam dam should be

    circular and constructed of at least No. 10 USStandard Gage Thickness ( .134 in./3.4 mm )steel plate. The dam is to be welded or otherwisesecurely fastened to the floating roof. The foamdam is designed to retain foam at the seal area ata sufficient depth to cover the seal area whilecausing the foam to flow laterally to the point ofseal rupture.

    Dam height is to be at least 12" ( 305 mm ) andshould extend at least 2" ( 51 mm ) above anymetal secondary seal or a combustible secondaryseal using a plastic foam log.

    It is to be at least 2" ( 51 mm ) higher than anyburnout panels in metal secondary seals.

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    Foam dams are to be at least 1 ft. ( 0.3 m ) butno more than 2 ft. ( 0.6 m ) from the edge of thefloating roof.

    Foam solution & rain water is to be drained by,slotting the bottom of the dam on the basis of 0.04

    sq. in. of slot area per sq. ft. (278 mm sq./sq. m)of diked area while restricting the slots to 3/8 in.(9.5 mm) in height. Excessive dam openings fordrainage should be avoided to prevent loss offoam through the drainage slots.

    SUB-SURFACE SYSTEM

    ( Sub-surface injection of foam is generally notrecommended for fuels that have a viscositygreater than 2,000 ssu ( 440 centistokes ) at theirminimum anticipated storage temperature ).

    Example of a Sub-Surface Base Injection System

    Cone Roof Tank - 80 ft. diameter

    Fuel - Gasoline

    Foam Concentrate - 3%-6% AR-AFFF

    Surface Area - =40' x 40' x 3.1417 = 5,026.7 sq. ft.

    App. Rate - .10 gpm per sq. ft..10 x 5,027 sq. ft. = 502.7 gpm of foam solution

    Discharge Duration - 55 min.

    Quantity of Foam Concentrate required -503 (502.7 ) x 55 x .03 = 829.95 gallons

    Discharge Device - Qty. 1 High Back PressureFoam Maker ( " Foam generator " )

    Number of Discharge outlets inside tankQty. 1 (Tank 80 ft. or less) (Per NFPA 11)

    Supplementary hose lines per example for ConeRoof Tank.

    The following chart shows the number of dis-charge outlets required inside the tank.

    Tank Diameter Number of Discharge Outlets Required

    Flash Point below Flash Point 100o

    F

    100o

    F (38o

    C) (38o

    C) or Higher

    Up to 80 ft. ( 24 m ) 1 1

    Over 80 to 120 ft. ( 24 - 36 m ) 2 1

    Over 120 to 140 ft. ( 36 - 42 m ) 3 2

    Over 140 to 160 ft. ( 42 - 48 m ) 4 2

    Over 160 to 180 ft. ( 48 - 54 m ) 5 2

    Over 180 to 200 ft. ( 54 - 60 m ) 6 3

    Over 200 ft. ( 60 m ) 6 3

    Plus 1 outlet for Plus 1 outlet for

    each additional each additional

    5,000 sq. ft. 7,500 sq. ft.

    (465 sq. m) (697 sq. m)

    Equipment list for the above example using abladder tank foam supplied foam system.

    • 1 x 900 Gallon vertical style bladder tank.

    • 1 x 4" Between flange style ratio controller.

    • 1 x 2 1/2" Threaded type ratio controller ( forsupplementary hose lines ).

    • 1 x Model CFM500 High Back Pressure FoamMaker ( HBPFM ).

    • Supplementary hand line nozzles and foamconcentrate.

    Determining Number of Discharge Outlets forSubsurface Base Injection.

    The number of discharge outlets required is bas-ed on the tank diameter and the flash point of thefuel as shown in the above chart.

    FOAM MONITORS AND HANDLINES

    Monitors are not to be considered as the primarymeans of protection for fixed roof tanks over 60 ft.in diameter. Foam handlines are not to beconsidered as the primary means of protection fortanks over 30 ft. in diameter or those over 20 ft. inheight.

    Application Rates Using Monitors orHandlines

    The minimum foam solution application rate isbased on the assumption that all discharging foamwill reach the area being protected. In consider-ing actual solution flow requirements, considera-tion should be given to potential foam losses fromclimatic conditions and thermal updraft of the fire,etc.

    The following chart shows application density andduration for monitors and handlines on tanks

    containing hydrocarbons.

    Hydrocarbon Type Minimum Minimum

    Application Rate Discharge

    gpm/ft2 (L/min.)/m2 Time

    (min.)

    Flash point between

    100oF and 140oF

    (37.8oC and 93.3oC) 0.16 6.5 50

    Flash point below 100oF

    (37.8oC) or liquids heated

    above their flash points 0.16 6.5 65

    Crude Petroleum 0.16 6.5 65

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    Included in the above table are gasohols andunleaded gasolines containing no more than 10percent of an oxygenated additive by volume.

    On tanks containing water miscible/polar solventflammable liquids the recommended foam appli-cation duration is 65 minutes.

    Flammable liquids having a boiling point less than100oF and products that have been burning forsome time can develop a heat layer which mightrequire foam solution application rates as high as.2 or .25 gpm per sq. ft.

    Where monitors or handlines are used to protectstorage tanks containing polar solvent or watermiscible liquids the discharge duration shall be aminimum of 65 minutes at the recommended

    application rate.

    FSFPrv 995

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    TECHNIQUE IN EXTINGUISHING LARGETANK FIRES

    Large storage tank fires are very complex eventsand satisfactory extinguishment requiresmethodical planning and the effective use ofresources. At this time, existing Codes andStandards do not provide guidelines for using highflow monitor foam applications for large tank fires.The existing Codes and Standards do providegood recommendations for fixed fire protection

    systems. Full surface fires involving largediameter tanks have occurred around the world.Extinguishment of such fires has not been totallysuccessful. With the introduction of large capacityfoam monitors, new varieties of foamconcentrates and improvements in applicationtechniques there has been some degree ofsuccess in achieving extinguishment.

    The largest fully involved tank fire that has beensuccessfully extinguished was 150 ft. (46 meter).The extinguishment was carried out with a largecapacity monitor/cannon applying non-aspirated

    foam "over-the-top" onto the burning surface. It isbelieved that present fire fighting technology iscapable of extinguishing fully involved tank firesup to 197 ft. (60 meters) in diameter. In theory itmay be technically feasible to extinguish tank firesin excess of 200 ft. (61 meters) using the "over-the-top" method of employing very large capacitymobile monitors with improved types of foamconcentrates. The logistics for mounting suchmassive operations must be fully considered.

    APPLICATION RATE

    NFPA 11 application rate for mobile equipment isoften interpreted as 0.16 gpm/ft2. (6.5 L/min./m7).

    The code also states that flammable liquidshaving a boiling point of less than 100

    o

    F (37.8o

    C)may require higher rates of application. In addi-tion flammable liquids with a wide range of boiling

    STORAGE TANK

    PROTECTION WITH HIGH

    FLOW MONITORS

    points such as Crude Oil may require applicationrates of 0.2 gpm/ft2. (8.1 L/min./m2) or more. Theapplication rate stated in the code is based on theassumption that all the foam solution reaches theburning surface.

    Note:  The rates are intended for Liquid Hydro-

    carbon Fuels. Polar solvent liquids are destruc-tive to regular foams and require the use ofalcohol resistance foams. Chemguard, Inc.

    should be consulted to determine the recom-mended application rate.

    In view of the above, rates and practicalexperience gained in incidents involving fullsurface fires involving large storage tanks, itwould be more appropriate to consider 0.25gpm/ft2. (10.4 L/min./m2) which is equal to a 60%increase for mobile systems. For burning crudeoil tank a rate of 0.32 gpm/ft2. (12.9 L/min./m2)may be more appropriate.

    The elevated application rates provide a betterchance of ensuring foam reaching the burningsurface thus increasing the probability for extin-guishment. Consideration for such high ratestake into account fall out from the delivery system,losses due to strong thermal updraft, break downof foam as it travels through the flames to reachthe burning fuel and destruction of the foam dueto the hot fuel and any hot metal surface.

    WATER AND FOAM CONCENTRATE RE-QUIRED FOR FIGHTING LARGE TANK FIRES

    Water supply both in terms of pressure, flow rateand adequate amount of foam concentrate areamong the most important factors for launching asuccessful extinguishing operation. Unless ade-quate and uninterrupted supply is guaranteed, anattempt to extinguish a fully involved large tankfire is doomed to failure at the very onset of theoperation.

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    The amount of water and the flow rate needed toproduce 3% foam solution to generate foam tofight a large tank fire can be found in Table 1.

    The quantity of 3% foam concentrate and the flowrate needed to produce 3% foam solution togenerate foam to fight a large tank fire can befound in Table 2.

    COOLING INVOLVED TANK AND THE PRO-TECTION OF ADJACENT TANKS FROM RADI-ATED HEAT SOURCE

    With reference to existing guidelines, the amountof water needed to cool the involved tank shell isestimated by tank size:

    100 ft. (30 meter) diameter 750 gpm (3m3

     /min.)120 ft. (36 meter) diameter 1000 gpm (4m3 /min.)160 ft. (48 meter) diameter 1250 gpm (5m3 /min.)220 ft. (67 meter) diameter 1500 gpm (6m3 /min.)

    Cooling water required to protect each adjacenttank not shielded from the tank on fire is 500 gpm(2 m3 /min.).

    In practice water applied to the shell of a largetank on fire is ineffective in preventing it frombuckling and deforming. In the late stages ofextinguishment, cooling water applied on the area

    above the liquid level would help the foam stay incontact with the tank shell. The cooling streamsshould be stopped when foam attack has startedto conserve water and to concentrate on extin-guishment.

    The need for protecting adjacent tanks can bestbe illustrated with information and data publishedin a recent study done on large tank fires.Although not yet fully validated it neverthelessprovides valuable information for pre-fireplanningpurposes.

    The time required to create an escalation condi-tion in an adjacent tank depends upon a numberof factors including: tank size, separation, type,initial boiling point of flammable liquid in the tanks,water cooling, tank design, wind speed anddirection.

    For example, a full surface fire involving a 164 ft.(50m) diameter open top, floating roof naphtha

    tank fire could be expected to fully involve aneighboring identical tank in approximately 1.5hours under the following conditions.

    - 4 m/sec.(14 km/hr.) wind towards neighboring  tank

    - intertank separation of 0.5 diameter  (82 ft.) (25 m)- neighboring tank having pontoon roof and  inadequate water spray protection

    Altering any of the above conditions can changethe time for ignition of the adjacent tank:

    Base Case = 1.5 hrs.

    Change of conditions:

    Calm (no wind condition) = 2.8 hrs.Intertank separation increased to 1.0 D (50 m)= 3.0 hrs.

    Intertank separation increased to 2.0 D (100 m)= 17.0 hrs.

    Water protection on side facing exposure= 2.8 hrs.

    Double deck roof on exposed tank= 1.5 hrs.

    Water protection on side facing exposure +double deck roof = 24.0+hrs.Tank diameters only 30 m but with 0.5 Dseparation = 0.5 hrs

    Neighboring tank contains kerosene, not naphtha= 22.0 hrs.

    Some conclusions drawn from the results are:

    −− escalation is likely for unprotected tanks ofvolatile material with normal separation unlessthe original fire is extinguished quickly

     

    − calm conditions only delay the escalationpotential

    − increased separation alone only delays theescalation potential

     

    − water spray protection or roof insulation alonedoes prevent escalation

     

    − water spray and roof insulation together areeffective

     

    − smaller diameter tanks at normal separationare at greater risk of escalation than largerdiameter tank

     

    −− lower volatility fuels provide more responsetime for fire fighter

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    Cooling of adjacent tanks is best achieved withfixed systems that are designed to provide effec-tive water film coverage of all exposed metalsurfaces. A cooling water rate of 0.05 gpm/ ft2.(2.0 L/min./m2) is sufficient to absorb 90% ofincoming radiant heat. Any increase in thecooling water rate does not increase the coolingeffect significantly. The figure of 10.2 L/min./m2

    by NFPA 15 relates mainly to the protection ofpressurized vessels such as LPG tanks subject todirect flame impingement.

    OVER THE-TOP-APPLICATION TECHNIQUEWITH LARGE CAPACITY FOAM MONITORS

    A present concept in extinguishing large tank firesis to employ Large Capacity Non-aspirated FoamMonitors to apply foam "over-the-top" of theinvolved tank onto the burning fuel surface.Although they are normally known as non-

    aspirated monitors, these monitors are capable ofproducing foam with an expansion ratio of about3.1 to 4.5 when used with alcohol resistance typefoam concentrates.

    Chemguard has large capacity foam monitorscurrently available have capacities ranging from2,000 to 4,000 gpm (7,570 L/min.). The equip-ment operates at inlet pressure between 100 to130 psig (690 to 890 kPa) and have a range ofabout 250 to 300 feet (61-99 meter).

    AR-AFFF type foam concentrate is preferred andit should be transported in bulk totes or trailershaving large capacities. The logistics for trans-porting foam in 5 gallon pails or 55 gallon drumsto the fire scene should not be considered, forobvious reasons.

    Large diameter hose should be used to supply theflow required for large volume foam attack. Theuse of 5" (125 mm) diameter hose is preferreddue to low frictional loss and is relatively easy touse. It must be remembered that it is extremelydifficult to move the hose once it is charged with

    water. For quick estimation, provide one 5" (125mm.) hose line for every 1,000 gpm (3.8 m3 /min.)flow requirement. At this flow rate the friction lossis 8.0 psig (55 kPa) for every 100 feet (30.5 m).Table 3 provides information on friction loss ofsome large diameter hoses.

    The “over-the-top” foam technique attacks theburning tank with either a very large capacitymonitor that meets the required application rate or

    combines several monitors to form a MassStream discharging with the wind to concentrateon a selected landing zone within the tank.

    This extremely high “local application rate/density”promotes survivability of the foam journey throughthe fire to establish a foothold on a relatively smallarea of the burning surface. Once the foam

    blanket at the landing zone is established it canthen be expanded by making adjustments to theMass Stream. The added advantage of largevolume application in a small area may help toreduce “local fuel temperature” and the associatedactual vapor presssure which in turn can help inlowering the fire severity. These factors requireconsideration because as the fuel temperatureapproaches the boiling point of water, it is difficultfor the foam to survive. As fuel temperatureincreases the true vapor temperature will increaseto overcome the effectiveness of the foamblanket.

    Large volume foam attack should be launched asquickly as possible; however, it must be stressedthat application must not be carried out until allequipment and logistic support are in place. Thelonger a tank is allowed to burn, the danger ofescalation becomes greater, the fuel temperatureincreases making it more difficult to extinguish,the exposed tank shell deforms (normally theexposed steel curls inwards to create nooks andcrevices) making it difficult for foam to cover allthe burning surface. In the case of crude oil, thepossiblility of having a “boilover” increases withtime.

    The ability to deal with large tank fires depends onmethodical pre-fire plan, regular training andexervises. The most important factor, however,rests on minimizing the risk of having a fullyinvolved large tank fire through good engineeringdesign, effective management and maintenanceprograms.

      STPrv995

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    Fuel

    Foam

    Wind

    Monitor

    OVER-THE-TOP FOAM APPLICATION TECHNIQUE

    WITH LARGE CAPACITY FOAM MONITORS

    D021rv895

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    TABLE 1

    WATER FLOW RATE TO PRODUCE 3% FOAM SOLUTIONTO FIGHT FIRES IN TANKS

    MINIMUM QUANTITIES 

    TANK DIAMETER WATER FLOW RATE TOTAL WATER REQUIRED TO SUSTAIN65 MINUTES OF OPERATION

    Feet Meter Application Rate Application Rate Application Rate Application Rate0.16 gpm./ft2. 6.5 L/min./m2 0.25 gpm./ft2. 10.4 L/min./m2 0.16 gpm./ft2. 6.5 L/min./m2 0.25 gpm./ft2. 10.4 L/min./m2

    Gallon Meter3 Gallon Meter3

    100 30.5 1218 4598 1904 7357 79170 299 123760 478110 33.5 1474 5563 2304 8902 95796 362 149750 579120 36.6 1754 6621 2742 10594 114005 430 178214 689130 39.6 2058 7770 3218 12433 133797 505 209154 808140 42.7 2387 9012 3732 14420 155173 586 242570 937150 45.7 2741 10345 4284 16553 176133 672 278460 1076160 48.8 3118 11770 4874 18834 202675 765 316826 1224170 51.8 3520 13288 5503 21262 226801 864 357666 1382180 54.9 3946 14897 6169 23837 256511 968 400982 1549190 57.9 4397 16598 6873 26558 285804 1079 446774 1726200 61.0 4872 18391 7616 29425 316680 1195 495040 1913210 64.0 5371 20276 8397 32444 349140 1318 545782 2109220 67.1 5895 22253 9216 35606 383183 1446 598998 2315

    230 70.1 6443 24322 10072 38916 418809 1581 654690 2530240 73.2 7016 26483 10967 42376 456019 1721 712858 2754250 76.2 7613 28736 11900 45981 494813 1868 773500 2989260 79.2 8234 31081 12871 49733 535189 2020 836618 3233270 82.3 8879 33518 13880 53632 577149 2179 902210 3486280 85.3 9549 36047 14927 57679 620693 2343 970278 3749290 88.4 10243 38667 16013 61872 665820 2513 1040822 4022300 91.4 10962 41380 17136 66213 712530 2690 1113840 4304

    CHARrv895

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    TABLE 2

    FOAM CONCENTRATE (3%) TO PRODUCE 3% FOAM SOLUTIONTO FIGHT FIRES IN TANKS

    MINIMUM QUANTITIES 

    TANK DIAMETER 3% FOAM CONCENTRATE FLOW RATE TOTAL 3% FOAM CONCENTRATE REQUIREDTO SUSTAIN 65 MINUTES OF OPERATION

    Feet Meter Application Rate Application Rate Application Rate Application Rate0.16 gpm./ft2. 6.5 L/min./m2 0.25 gpm./ft2. 10.4 L/min./m2 0.16 gpm./ft2. 6.5 L/min./m2 0.25 gpm./ft2. 10.4 L/min./m2

    Gallon Meter3 Gallon Meter3

    100 30.5 38 142 59 228 2470 9.25 3835 14.79110 33.5 46 172 71 275 2989 11.19 4640 17.89120 36.6 55 205 85 328 3557 13.31 5522 21.30130 39.6 64 240 100 385 4174 15.62 6481 24.99140 42.7 74 279 116 446 4841 18.12 7617 28.99150 45.7 86 320 133 512 5558 20.80 8629 33.27160 48.8 97 364 151 582 6323 23.67 9818 37.86170 51.8 110 411 171 658 7138 26.72 11063 42.74180 54.9 123 461 191 737 8003 29.95 12425 47.92190 57.9 137 513 213 821 8917 33.38 13844 53.39200 61.0 152 569 236 910 9880 36.98 15340 59.16210 64.0 168 627 260 1003 10893 40.77 16912 65.22220 67.1 184 688 286 1101 11955 44.75 18561 71.58

    230 70.1 201 752 312 1204 13066 48.91 20287 78.23240 73.2 219 819 340 1311 14227 53.25 22090 85.18250 76.2 238 889 369 1422 15438 57.78 23969 92.43260 79.2 257 962 399 1538 15697 62.50 25925 99.97270 82.3 277 1037 430 1659 18006 67.40 27957 107.81280 85.3 298 1115 463 1784 19365 72.48 30068 115.94290 88.4 320 1196 496 1913 20773 77.75 32252 124.37300 91.4 342 1280 531 2048 22230 83.21 34515 133.10

    CHARrv895

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    TABLE 3

    FRICTION LOSS PER 100 FEET / 30.5 METERS

    FRICTION LOSS IN WATER SUPPLY LINE EXPRESSED AS PSIG & kPa LOSS PER 100 FEET / 30.5 METERS OF HOSE

    FLOW 4 INCH SUPPLY LINE 4-1/2 INCH SUPPLY LINE 5 INCH SUPPLY LINE 6 INCH SUPPLY LINEUSGPM LITER/MIN. PSIG kPa PSIG kPa PSIG kPa PSIG kPa

      100 369 0.20 1 0.10 1 0.06 1 0.05 0.3  200 737 0.80 6 0.40 3 0.32 2 0.20 1

      300 1106 1.80 12 0.90 6 0.72 3 0.45 3  400 1474 3.20 22 1.00 10 1.28 9 0.80 6  500 1843 5.00 34 2.50 17 2.00 14 1.25 9  600 2211 7.20 50 3.60 25 2.88 20 1.80 12  700 2580 9.80 68 4.90 34 3.92 27 2.45 17  800 2948 12.80 88 6.40 44 5.12 35 3.20 22  900 3317 16.20 112 8.10 56 6.48 45 4.05 28 1000 3685 20.00 138 10.00 69 8.00 55 5.00 34 1100 4054 24.20 167 12.10 83 9.68 67 6.05 42 1200 4422 28.80 199 14.40 99 11.52 79 7.20 50 1300 4791 33.80 233 16.90 117 13.52 90 8.45 58 1400 5160 39.20 270 19.60 135 15.68 108 9.80 68 1500 5628 45.00 310 22.50 155 18.00 124 11.25 78 1600 5897 51.20 353 25.60 177 20.48 141 12.80 88 1700 6265 57.80 399 28.90 199 23.12 156 14.45 100 1800 6634 64.80 447 32.40 223 25.92 179 16.20 112

     1900 7002 72.20 496 36.10 249 28.88 199 18.05 124 2000 7371 80.00 552 40.00 276 32.00 221 20.00 138 2100 7739 88.20 608 44.10 304 35.28 243 22.05 152 2200 8106 96.80 667 48.40 334 38.72 267 24.20 167 2300 8476 105.80 729 52.90 366 42.32 292 26.45 182 2400 8845 115.20 794 57.60 397 46.08 308 28.80 199 2500 9214 125.00 862 62.50 431 50.00 345 31.25 215

    CHARrv195

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    EXAMPLE OF BALANCE PRESSURE PUMP

    SKID WITH TWO PROPORTIONERS

    WaterInlet

    FoamConcentrate

    Pump

    Flush InletConnection

    Flush OutletConnection

    Atmospheric Tank

    Pressure Relief Valve

    Balancing

    Valve

    RatioController

    Strainer

    System1: Foamsolutionto manifold supplying 4 foamchambers on cone roof tank.

    System2: Foam solution toseparate storage tank systemor hose reels, if required.

    Pressure VacuumVent

    FIG. 9

    D004rv895

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    FUEL

    AeratedFoam

    FoamChamber

    Dike Wall

    FoamChamberTopsideApplicationon Cone Roof Tank 

    SEMI-FIXED FOAM SYSTEM WITH MOBILE

    APPARATUS SUPPLYING THE FOAM SOLUTION

    FIG. 10

    Foam Solutionfrom MobileApparatus

    OS & Y Valve

    D085rv995

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    FUEL

    FoamBlanket

    AeratedFoam

     TestP ointHigh Back Pressure

    FoamMaker

    FoamSolution

    RuptureDisc

    (optional)   Gate ValveCheckValve

    Dike WallWater Level

    SUB-SURFACE INJ ECTION APPLICATION

    ON CONE ROOF TANK 

    D003rv995

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    Connections for Sub-surface Foam Makers

    Valved Test ConnectionRupture Disc

    (optional)2 Outlets

    Dike Wall

    3 Outlets

    4 Outlets

    TYPICAL OUTLETS FOR SUB-SURFACE INJ ECTION

    INSIDE CONE ROOF STORAGE TANKS

    Gate Valve

    Check Valve

    D023rv195

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    R e c o m m e n d e d  

    A. Straight-In   C. Horizontal ELLR e c o m m e n d e d  

    B. Vertical ELLN o t R e c o m m e n d e d  

    D. 180 E LLo

    N o t R e c o m m e n d e d  

    E. Horizontal TeeRec om m ended 

    A

    B

    C

    D

    . Best for Cone Roof Tanks

    . Possible to Block withSediment

    . Good for Floating Roof Tanks (FRT)

    . Not Good for FRT, Gives Stream Backlash

    TYPICAL SUB-SURFACE TANK PROTECTION INLET DESIGN

     Tank Shell

    Valve

    WaterBottom

    90 ELLoPlan

    Elev.

     Tee

    Plan   Elev.

    90 ELL

    o

    180 ELLo

    E. Bestfor Floating Roof Tank

    D019rv195

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    EXPANDED FOAM VELOCITY vs PIPE SIZE2 1/2", 3", 4", 6", 8", 10", 12", 14"

    Standard Schedule 40 Pipe

    All dimensions in inches (millimeters)

    unless otherwise noted

    EXPANDED FOAM RATE

    FOAM VELOCITY vs PIPE SIZE - 16", 18"Standard Schedule 40 Pipe

     1 6  "

     (  4 0 0  )

     1 8  "

     (  4 6 0  )

    All dimensions in inches (millimeters)

    unless otherwise noted.

       M   /   S   E   C

       F   T   /   S   E   C

    9.1 30

    6.1 20

    3 10

      0

       F   O   A   M    V

       E   L   O   C   I   T   Y

    GPM

    LPM

    2000

    7570

    4000

    15139

    6000

    22710

    8000

    3027810000

    37848

    12000

    45420

    14000

    52990

    16000

    60560

    EXPANDED FOAM RATE D038rv195

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    0 200 400 600 800 1000 1200 1400 1600 1800

    FOAM FLOW - gpm

    FOAM FLOW - gpm

    60

    50

    40

    30

    20

    10

    50

    40

    30

    20

    10

    FOR SI UNITS1 gpm=3.785 / min.

    1 psi=6.895kPa1 ft. =0.305 m

    FOR SI UNITS1 gpm=3.785 / min.

    1 psi=6.895kPa1 ft. =0.305 m

    3"P IPE DIAMETER

    2 1/2"P IPE DIAMETER

    0 400 800 1200 1600 2000 2400 2800 3200

    4" PIPE DIAMETER

     These subsurface graphs depict the friction loss characteristics of foam with an expansion of 4 to 1 and inletvelocities for various pipe sizes. The 4 to 1 ratio is the value to be used for friction loss and inlet velocity

    calculations.

    D075rv195

    FRICTION LOSS OF EXPANDED FOAM

    THROUGH VARIOUS SIZE PIPES

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    FOAM FLOW - gpm

    FOAM FLOW - gpm

    50

    40

    30

    20

    10

    0

    FOR SI UNITS1 gpm=3.785 / min.

    1 psi=6.895kPa1 ft. =0.305m

    1600 2400 3200 4000 4800 5600 6400 7200 8000 8800

    6" PIPE DIAMETER

    FOR SI UNITS

    1 gpm= 3.785 / min.1 psi=6.895kPa1 ft. =0.305 m

    0 4000 8000 12000 16000   20000   24000 28000 32000

    14" PIPE DIAMETER

    25

    20

    15

    10

    5

    8" PIPE DIAMETER

    10" PIPE DIAMETER

    D076rv195

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    FOAM CHAMBER INSTALLATIONFIXED SYSTEM USING A BLADDER TANK

    Foam

    Chamber

    Solution Flow

    Proportioner

    Water

    Supply

    Bladder Tank

    Ball ValveNormally Closed

    Ball ValveNormally Open

    Swing Check

    Hydraulic ActuatedBall Valve

    D010rv1296

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    FUEL

    FoamChamber

    FoamSolution

    AeratedFoam

    Vent

    InternalFloatingRoof 

    Dike Wall

    FOAM CHAMBER TOPSIDE APPLICATION

    ON INTERNAL FLOATING ROOF TANK 

    D003rv195

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    INSTALLATIONOFFOAMMAKER&SPLASHBOARD

    ONFLOATING ROOFTANKS

    Sheet steel splash board can be rectangular or cut as shownmounted on top of shell reinforced with suitable supports.Minimumdimensions will depend on minimum clearance neededbetween foam discharge outletand top position of roof.

    "L" Shield Length

    3/8 of"L"

    Foam Maker

    1/2 of"A"

    Wind Girder

    Foam solution piping to otherfoam makers maybe located above or below wind girder orat grade level.

    Swing J oint

    "A"

    12"

    SplashBoard

    FoamDam

    2' 0"

    12"

    Roof 

    Urethane Seal

     Tank ShellFoam SolutionSupply Piping

    Deflector

    "A"Dimension is the heightof the foam makeroutletabove the top edge of the tank shell. The minimumheightmustclear the top position of the floating roof.

    D040rv195

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    Foam Maker

    Foam Solution

    Weather Shield

    AspiratedFoam

    Seal

    Typical BelowSeal ApplicationTypical Top of Seal Application

    PontoonRoof 

    FoamDam

    Aerated Foam

    FoamSolution

    FoamMaker

    EXAMPLES OF TYPICAL TOP AND BELOW SEAL

    APPLICATIONS FOR FLOATING ROOF TANKS

    Brace

    D005rv195

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    QuickOpeningValve

    Siamese FoamHydran

    StairwayPlatform

    Stairway

    Wind Girder

    Solution Piping

     Tank Shell

    SEAL AREA PROTECTION USING A FOAM MAKER

    OR HANDLINE NOZZLE FROM LADDER AREA

    FoamDam

    BackBoard MountedHigher than Uppermost

    Positionof Roof 

    Ladder

    Brace

    Floating Roof 

    Product

    Foam

    D022rv195

    FoamMaker

    Siamese FoamOutletforHandlineConnection

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     Tank   Tank

     Tank

    WaterSupply

    Monitor(Typical)

    Dike

    TANK AND DIKE PROTECTION WITH FOAM MONITOR SYSTEM

    OS &YValve

    OS & Y Valve

    Monitor

    RatioController

    FoamConcentrate

    D033rv195

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    A - B FoamC hamber

    Mechanical FoamGenerator Conversion

    Foam SolutionDelivery Piping

    STORAGE TANKPROTECTION

    TopsideApplications

    Dike

    Existing or NewFoam Chamber

    Foam SolutionDelivery Piping

    Dike

    Foam Delivery Pipe

    Forcing Foam Make

    SolutionDelivery Piping

    Dike Dike

    Portable Foam

     Tube or Tower

    Foam SolutionDelivery Hoses

    FixedFoamChamber   FoamMaker

    PortableFoamTowerA -B PowderConversion

    Foam SolutionDelivery Piping

    FoamMaker

    D016rv195

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    Swing

    Check

    ValveGateValve

    Tank Shell

    Foam

    Flow

    Valved Test Connection

    Rupture Disc

    (optional)

    From High Back

    Pressure Foam MakerAt Least 1 ft.

    (0.3m)

    Water Bottom

    D012rv195

    TYPICAL ARRANGEMENT FOR SUB-SURFACE SYSTEMSINTO A CONE ROOF STORAGE TANK

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    Dike   Dike

    SolutionDelivery

    Piping

    Foam

    DeliveryPiping

    NormalWater

    Bottom

    ProductLine

    SolutPipin

    STORAGE TANKPROTECTION

    Sub-surfaceApplications

    ProductionLineApplication

    Although dedicated lines may be usedto apply foamusing the subsurface method,

    additional economies may be realized by using existing product lines for foam

    injection.

    In some installations a total tank farmmay be covered by using a single subsurface

    injection station at the product line manifold.

     Thepiping pressure losses andthe inlet injection velocity must be verified by calculation.

     This is to be done with each product line whichis a candidate for subsurface injection.

    High Back PressureFoam Maker

    High Back PressureFoam Maker

    (Hydrocarbon Fuels Only)

    DedicatedFoamSolutionLineApplication

    D017rv195

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    Mechanical Shoe Seal.1 - For each 130 ft. (39.6 m) of tank circumference

    (nofoamdamrequired) Tube Seal - Over6 in. (15.2 cm) fromtopofseal to top of pontoon with foamoutlets under metal weather shieldorsecondaryseal.1 - For each 60ft. (18.3 m) of tank circumference

    (no foamdamrequired) Tube Seal - Less than 6 in. (15.2cm) fromtopof seal totopof pontoon with foamoutlets under metal weathershield or secondaryseal.1 - For each 60ft. (18.3 m) of tank circumference

    [foamdamat least 12in. (30.5 cm) high required].

    0.30 gpm. (1.14 L/min.) per sq. ft. (sq. m) of annular ringarea with foamdamor with foamapplicationundermetal

    weather seal or secondaryseal. 0.50 gpm(1.9 L/min.)persq. ft.. (sq. m for all otherapplications).

    20min. - with foamdamor under metal weathershield orsecondaryseal.

    Not covered byNFPA 11.

    Monitors not recommended.

    Handlines aresuitable forextinguishmentof rimfiresinopen-top floating roof tanks.

    0.16 gpm/ft.(6.5L/min./m )For rimfires inopen-top floatingroof tanks.

    2

    2

    Use same times as for open-top floatingroof tankrim

    fires.

    NotRecommended.

    NotRecommended.

    NotRecommended.

    NotRecommended.

    Notapplicable.

    NotApplicable.

    NotApplicable.

    NotApplicable.

    Monitors for tanks upto60ft. (18.3m) indiameter.Hand hoselines fortanks less than30 ft.(9.2 m) indiameterand less than20 ft.(6.1 m) high.

    0.16 gpm/ft.[(6.5 L/min.)/(m)]

    2

    2

    Flashpoint below100 F (37.8

    Flash point 100 F -140 FC)

    Crude Oil

    o o

    o o

    Same as table for foamchambers.

    Minimum0.1gpm/ft. [(4.1L/min.)/m. ] of liquid surface.

    Maximum0.2gpm/ft. [(8.2L/min.)/m. ]Foamvelocity fromoutletshall notexceed10 ft. per sec. (3.05 mper sec.) for Class 1B

    liquids or 20ft. per sec. (6.1mper sec.) forall other liquids.

    2 2

    2 2

    Flash point100 F (37.8 C)

    to 140 F (194.4 C)

    Flashpoint below100 F (37.8 C)CrudePetroleum

    o o

    o o

    o o

    Not Recommended.

    For S1 units: 1 gpm/ft. =40.746 (L/min.)/m ; 1 ft. =0.305m; 1 ft. =0.0929 m; 1 in. =0.0245 m; C = F - 32/1.8.2 2 2 2   o o

    NumberRequired

    HydrocarbonApplicationRates

    Discharge Times

    PolarSolvents

    Size of  Tank

    HydrocarbonApplicationRates

    Discharge Times

    NumberRequired

    HydrocarbonApplicationRates

    Discharge Times

    PolarSolvents

    Fixed-Roof(Cone) Tanks Pontoon or Double-Deck Floating Roof Tanks

    STORAGE TANK PROTECTION SUMMARY 

    65min.

    50min.65min.

    30min.

    55min.55min.

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    Numberof Foam

    OutletsRequired

    HydrocarbonApplicationRates

    PolarSolventRates

    Fixed-Roof (Cone) Tanks and

    Pan-Type Floating Roof Tanks

    Pontoon or Double-Deck FloatingRoof Tanks, (Open-Top or

    Covered) Annular Seal Area

    STORAGE TANK PROTECTION SUMMARY 

    Up to 80 ft. (2.44 m) dia.81to 120 ft. (24.7 - 36.6 m) dia.121 to 140 ft. (36.9 - 42.7 m) dia.141 to 160 ft. (43 - 48.8 m) dia.161 to 180 ft. (49 - 54.9 m) dia.181 to 200 ft. (55.2 - 61 m) dia.Over 210 ft. (61.2 m)

    1 FoamC hamber2 Foam Chambers3 Foam Chambers4 Foam Chambers5 Foam Chambers6 Foam Chambers1 additional for each

    5,000 sq. ft.

    1 for each 40 ft. (12.2 m) of circumferencewith a 12-inch (30.5 cm) high foamdam.

    1 for each 80 ft. (24.4 m) of circumferencewith a 24-inch (61 cm) high foamdam.

    0.10 gpm (0.38 L/min.) persq. ft. (sq. m) ofliquidsurface. 0.30 gpm (1.14 L/min.) per sq. ft. (sq. m)of annular ring area between tank walland foam dam.

    Notcovered by NFP A 11.See Manufacturer's Approval Report.

    Flash Pt. 100 F - 140 F (37.8 C - 194.4 C)

    Flash Pt. below 100 F (37.8 C)Crude Petroleum

    o o o o

    o o

     Type I

    20 min.30 min.30 min.

     Type II

    30 min.55 min.55 min.

    20 min.

     Type I Type II

    30 min.55 min.

    Notcovered by NFP A 11.

    HydrocarbonDischarge

     Times

    PolarSolvents

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    SURFACE APPLICATION

    Determining Discharge Time and Application Rate (Cone Roof Tanks)

    Discharge time and application rates are determined according to the type of fuel contained in the storagetank being protected. The following are minimum discharge rates recommended by Chemguard.

    Foam Chambers Monitors/Hand Hose LinesAs Primary Protection -OR- As Primary Protection

    Foam Application Rate Discharge Application Rate DischargeFuel Protected Concentrate gpm/ft2  (Lpm/m2) Time gpm/ft2 Lpm/m2) Time

    HydrocarbonFlash point AR-AFFF .10 (4.1) 30 min. .16 (6.5) 50 Min.between Fluoroprotein .10 (4.1) 30 min. .16 (6.5) 50 min.100F and AFFF .10 (4.1) 30 min. .16 (6.5) 50 min.200oF (38oC and 93oC)

    HydrocarbonFlash point AR-AFFF .10 (4.1) 55 min. .16 (6.5) 65 min.below 100oF Fluoroprotein .10 (4.1) 55 min. .16 (6.5) 65 min.(38oC) or AFFF .10 (4.1) 55 min. .16 (6.5) 65 min.

    liquid heated above flash pointCrude Petroleum AR-AFFF .10 (4.1) 55 min. .16 (6.5) 65 min.

    Fluoroprotein .10 (4.1) 55 min. .16 (6.5) 65 min.AFFF .10 (4.1) 55 min. .16 (6.5) 65 min.

    AlcoholsMethanol

    U.G. .10 (4.1) 55 min. .16 (6.5) 65 min.3/6 .10 (4.1) 55 min. .16 (6.5) 65 min.

    EthanolU.G. .10 (4.1) 55 min. .16 (6.5) 65 min.3/6 .10 (4.1) 55 min. .16 (6.5) 65 min.

    Isopropanol

    U.G. .15 (6.1) 55 min. .16 (6.5) 65 min.3/6 .15 (5.7) 55 min. .16 (6.5) 65 min.

    KetonesMethyl Ethyl Ketone

    U.G. .10 (4.1) 55 min. .16 (6.5) 65 min.3/6 .10 (4.1) 55 min. .16 (6.5) 65 min.

    AcetoneU.G. .15 (6.1) 55 min. .24 (9.8) 65 min.3/6 .15 (6.1) 55 min. .24 (9.8) 65 min.

    AldehydesU.G. .17 (6.5) 55 min. .16 (6.5) 65 min.3/6 .17 (6.5) 55 min. .16 (6.5) 65 min.

    EstersU.G. .10 (4.1) 55 min. .16 (6.5) 65 min.3/6 .10 (4.1) 55 min. .16 (6.5) 65 min.

    EthersU.G. .15 (6.1) 55 min. .24 (9.8) 65 min.3/6 .15 (6.1) 55 min. .24 (9.8) 65 min.

    U.G. Ultraguard 3% AR-AFFF


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