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Flat Ceilings

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VIANEN KITCHEN VENTILATION VENTILATION CEILINGS Vianen KVS B.V. Edisonweg 15, 3442 AC Woerden P.O. Box 163, 3440 AD Woerden, Holland www.vianenkvs.com Tel.: (+31) 348 - 41 63 00 Fax.: (+31) 348 - 42 15 95 [email protected] PLENUM SPANTILE COMBINED ADVANTAGES Flexible layout in catering equipment Addition of equipment is simple High level of hygiene Automatic wash-down system High grease extraction efficiency A wall to wall ceiling system Flat Ceilings The VIANEN FLAT ceiling is applied were no direct exhaust is required. The stainless steel type 304, 1,0mm thick, grit 320 panels combine perfectly with the exhaust part of the ceiling. Lighting and dimensioning of the exhaust ceiling are continued into the flat ceiling design to form one complete aesthetic solution. The flat ceiling can also be used to introduce supply air into the kitchen area. Depending on the kitchen layout and amounts of supply air required this can be done by either stainless steel perforated flat panels or supply grills. The VIANEN FLAT ceiling is low on maintenance costs and reassures the user of a hygienic durable solution. Supply air via perforated panels. The VIANEN stainless steel 304, 1,0mm thick, perforated panels can be utilised in VIANEN FLAT ceilings. A galvanised insulated supply plenum with spigots is placed above the perforated panels. In this plenum a perforated air distribution plate evenly distributes the air over the entire supply area. This air is introduced into the kitchen at a low velocity ensuring a comfortable kitchen climate for the staff. The air is introduced draught free into the kitchen at a velocity of approximately 1,0 m¹/ sec (3600 m³/h/m²). Accoustic panels 20 mm thick, sealed in black foil, are installed on top of the stainless ceiling. We reserve the right to alter design and/or information contained in this document feb - 2012
Transcript
Page 1: Flat Ceilings

VIANENKITCHEN VENTILATION

VE

NT

ILA

TIO

N C

EIL

ING

S

Vianen KVS B.V.Edisonweg 15, 3442 AC WoerdenP.O. Box 163, 3440 AD Woerden, Hollandwww.vianenkvs.com

Tel.: (+31) 348 - 41 63 00Fax.: (+31) 348 - 42 15 95

[email protected]

PLENUM SPANTILE COMBINED

ADVANTAGES

Flexible layout in catering equipment

Addition of equipment is simple

High level of hygiene

Automatic wash-down system

High grease extraction efficiency

A wall to wall ceiling system

Flat Ceilings

The VIANEN FLAT ceiling is applied were no direct exhaust is required.

The stainless steel type 304, 1,0mm thick, grit 320 panels combine perfectly with the exhaust part of the ceiling. Lighting and dimensioning of the exhaust ceiling are continued into the "at ceiling design to form one complete aesthetic solution.The "at ceiling can also be used to introduce supply air into the kitchen area. Depending on the kitchen layout and amounts of supply air required this can be done by either stainless steel perforated "at panels or supply grills. The VIANEN FLAT ceiling is low on maintenance costs and reassures the user of a hygienic durable solution.

Supply air via perforated panels.

The VIANEN stainless steel 304, 1,0mm thick, perforated panels can be utilised in VIANEN FLAT ceilings.A galvanised insulated supply plenum with spigots is placed above the perforated panels.In this plenum a perforated air distribution plate evenly distributes the air over the entire supply area. This air is introduced into the kitchen at a low velocity ensuring a comfortable kitchen climate for the sta#.The air is introduced draught free into the kitchen at a velocity of approximately 1,0 m¹/ sec(3600 m³/h/m²).

Accoustic panels 20 mm thick, sealed in black foil, are installed on top of the stainless ceiling.

We reserve the right to alter designand/or information contained in this

document feb - 2012

Page 2: Flat Ceilings

Vapour is discharged via the double active cassettes. The grease is

extracted via the centrifugal principle which runs off into a channel and

drains into the collecting gutter. The channel forms part of the rigid and

robust suspension system. The air supply cassettes with plenum box

guarantees an even air flow distribution which allows for a total and

perfectly balanced ventilation system. The required lighting is integrated

into the ceiling system according to the height of the ceiling. Either the

V-ITL class IP54 or LED lights can be used.

Exhaust pressure drop Spantile ceiling : 100 Pa

Hot water connection : 28 mm

Water discharge : 54 mm

Water pressure : 2.0 bar

1. Underside of the cassette

4. Extraction opening underside

5. Extraction opening topside

6. Extraction air from the kitchen

The following options are available to further increase the efficiency

of the ceiling and improve the working environment within the kitchen:

- Automatic water wash system (WW)

- Jet stream air when possible

- Fully automatic built-in fire suppression system

Spantile Ceiling

666

22

244

55

5

1

1

1

Page 3: Flat Ceilings

Combined ceiling

The following options are available to further increase the efficiency of the ceiling

and improve the working environment within the kitchen.

Automatic water-wash system (WW)

- Jet stream air when possible

- Fully automatic built-in fire suppression system

The VIANEN stainless steel combined ceiling solution is used to cover kitchens

containing a mixture of both light and heavy duty equipment. Where heavy

cooking activity occurs, producing seriously contaminated air, a plenum is

capable of handling and filtering the high volume of exhaust air required for the

heavy kitchen equipment. The filtrated residue is collected in an integrated

channel within the plenum and is washed down by the automatic washing

system of the ceiling.

The VIANEN combined ceiling ensures optimal ventilation of the kitchen area

regardless of the heavy duty cooking equipment. In this system Vianen

combines both aesthetics and technical know-how to obtain the best solution

and low maintenance costs for the end user.

The VIANEN stainless steel supply grills are mounted in a galvanised insulated supply box with spigot and hanging points.

In this supply box a perforated air distribution plate evenly distributes the air over the supply grill. This air is introduced into the kitchen at a low velocity ensuring a comfortable kitchen climate for the sta#. The supply grill can be easily removed from the box for cleaning.

OPTIONS

Page 4: Flat Ceilings

1

2

Passive cassette

Active cassette

Supply cassette

The VIANEN Spantile Ventilated Ceiling system consists of three di#erent cassette types all fabricated in 304 stainless steel 1.00 mm thick. All visible surfaces are ultra-'ne grain polished (320) and polythene protected during transport. The cassettes are available in the following con'gurations:  ACTIVE CASSETTE – double skinned curved active cassettes (with extract air passages) to extract vapour and grease designed to handle 125 m³/h (0.035 m³/s) per cassette.  PASSIVE CASSETTE – single skinned curved passive cassettes (closed) are positioned in the ceiling where exhaust or supply air is not required.  SUPPLY CASSETTE – single skinned curved supply cassettes (with supply air passage) designed to supply 100 m³/h (0.027 m³/s) per cassette. Each cassette measures 500 x 500 mm and features a lip and groove so that adjacent cassettes clip together to form a chain e#ect.  This facilitates easy handling and removal of the cassettes for cleaning purposes. The cassettes are supported by a full length stainless steel bracket assembly which incorporates an anodized aluminium grease collection pro'le.

1

2

3

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Plenum CeilingThe VIANEN plenum ventilated ceiling is suitable for all types of medium

and heavy duty cooking equipment and is a flexible solution for kitchen

ventilation. The ceiling can be installed to cover the full area of a kitchen

allowing flexibility in the layout of a catering equipment and is easily

adapted to serve the addition of further equipment.

level of grease extraction. The filters are designed to allow the grease

to run off the filters into an integral grease collecting channel and then

into easily removable grease trays.

The provision of perforated supply air panels or grilles allow the

maintain a comfortable working environment and ensure the kitchen

ventilation system is perfectly balanced.

The inclusion of V-ITL light fittings provide the correct levels of lighting in

the kitchen areas where it is most needed. In all other areas removable

matching stainless steel panels are installed to maintain the hygienic

properties and highly aesthetic appearance of the ceiling. The ceiling

has a constant exhaust pressure drop of 100 Pa and a supply air pressure

drop of 40 Pa.

Working from kitchen layout drawings VIANEN produces a fully integrated

ceiling package, co-ordinated to match the requirements of both extract

and supply air to ensure the kitchen ventilation system is properly

balanced and works perfectly.

ADVANTAGES

- Allows flexible approach to layout of catering

equipment

- Provides high level of hygiene

- Highly efficient grease extraction rate

- Ensures ventilation of the kitchen area is properly

balanced

- Suitable for heavy duty cooking

The following options are available to further increase

the efficiency of the ceiling and improve the working

environment within the kitchen:

- Automatic water wash system (WW)

- Jet stream air when possible

- Fully automatic built-in fire suppression system

Page 6: Flat Ceilings

LED LIGHT

V-ITL LIGHT FITTING

OPTIONS

15W

NSF

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OVER 50.000 INSTALLATIONS IN MORE

THAN 40 COUNTRIES

Hotels Stadiums Fast food restaurants Others

RotanaRotana MarriottMarriott HyattHyatt InterContinentalInterContinental

Crowne PlazaCrowne Plaza KempinskiKempinski HiltonHilton FairmontFairmont

Hotels

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OVER 50.000 INSTALLATIONS IN MORE

THAN 40 COUNTRIES

Hotels Stadiums Fast food restaurants Others

PrisonsPrisons HospitalsHospitals AirportsAirports PalacesPalaces

Offshore / MarineOffshore / Marine Military BasesMilitary Bases UniversitiesUniversities Business FacilitiesBusiness Facilities

Others

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35 YEARS EXPERIENCE IN KITCHEN VENTILATION

INNOVATIVE RESEARCH AND DEVELOPMENT

DESIGN ENGINEERING

CERTIFIED BY INTERNATIONAL INSTITUTIONS

WIDE RANGE OF HIGH QUALITY PRODUCTS

CUSTOM MANUFACTURING

QUICK PRODUCTION AND DELIVERY TIMES

DEDICATED QUALIFIED PEOPLE

COMPETITIVE PRICING

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THE COOKING PROCESS

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THE COOKING PROCESS

• RADIATION HEAT

• CONVECTION HEAT

• GREASE

• ODOURS

• VAPOURS

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HOW WE DESIGN CANOPY

DIMENSIONS

OVERLAP OVER THE EQUIPMENT

Normal equipment X = 300 mmCombi ovens 10/1-1 X = 300 mmCombi ovens 20/1-1 X = 700 mmBakery ovens X = 800 mmKettles X = 300 mmBratt pans X = 300 mm

Rule of thumb

Overlap in width and depth

≥ 30 cm

X

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AIR BALANCE

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WAYS OF INTRODUCING MUAP

FRONT FACE SUPPLY

Face velocity Maximum V=0,5 m΄/s

TREATED AIR

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VIANEN CANOPIES

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Patented

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VIANEN LOW ENERGY LED

LIGHTS V-LEL • Energy saving

• Lifetime of 50.000 hours

• Easy to clean

• Ensures 500 lux at work surface level

• IP 65 rated enclosure

• Also for existing canopies

• CE Approved

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FECON FILTER

• NSF Hygiene approval

• 100% stainless steel 304

• Certified fire barrier (TNO)

• UL tested and approved

• Available in variable sizes

• 95 % grease extraction

• 8 micron particles

• 3000 m3/h at 1m2 filter surface

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JET STREAM CANOPIES

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JET STREAM CANOPIES

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COMPENSATOR CANOPIES

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ULTRA VIOLET SYSTEM (UV-C)

UV-C Is not a deodorizer

UV-C Is a grease reducer

• Destroys grease particles in extract air

• Kills bacteria

• Keeps ductwork clean

• Can be installed in existing exhaust systems

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WATER WASH CANOPY

• Automatic wash system

• Requires minimum maintenance

• Efficiency does not depend on maintenance

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WATER WASH – OPTIONAL MISTY

• For high grease output

• Suits open fire equipment

• Unique water wash option

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VIANEN WATER WASH –UV

CANOPY

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PRODUCTS

VENTILATED CEILINGS

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SPANTILE CEILING

• Enables flexibility in equipment layout

• Automatic wash down system

• High level of hygiene

• Perfect balance in kitchen ventilation

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SPANTILE CEILING

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SPANTILE CEILING WASH SYSTEM

1. PASSIVE CASSETTTE

2. ACTIVE CASSETTE

3. FIXTURE POINTS

4. GREASE EXTRACTION CHANNEL

5. COLLECTING GUTTER

6. WATER SUPPLY SYSTEM FOR AUTOMATIC WASH DOWN

7. INTEGRATED LIGHT FITTINGS

8. DRAUGHT-FREE AIR SUPPLY

Page 30: Flat Ceilings

VIANEN PLENUM CEILING

• Enables flexibility in equipment layout

• High efficient grease extract rate

• Perfect balance in kitchen ventilation

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VIANEN PLENUM CEILING

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SPANTILE - PLENUM CEILING

• Enables flexibility in equipment layout

• High efficient grease extract rate

• Perfect balance in kitchen ventilation

• Ultimate combination of ease and efficiency

• Automatic wash down system

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MAESTROKitchen management system

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VIANEN EFFICIENCY UNIT

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VIANEN CONSULTANT TOOL

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VIANEN PROJECTS

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