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Flygt 3153, 50Hz Technical Specification
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Page 1: Flygt 3153, 50Hz - · PDF fileFlygt 3153, 50Hz Technical Specification 1. F-pump, Standard Motor Product description Usage Submersible chopper pump designed for pumping liquid manure,

Flygt 3153, 50Hz

TechnicalSpecification

Page 2: Flygt 3153, 50Hz - · PDF fileFlygt 3153, 50Hz Technical Specification 1. F-pump, Standard Motor Product description Usage Submersible chopper pump designed for pumping liquid manure,
Page 3: Flygt 3153, 50Hz - · PDF fileFlygt 3153, 50Hz Technical Specification 1. F-pump, Standard Motor Product description Usage Submersible chopper pump designed for pumping liquid manure,

Table of Contents

F-pump, Standard Motor......................................................................................................................2Product description.............................................................................................................................2Motor rating and performance curves..............................................................................................4

F-pump, Premium Efficiency Motor (IE3)............................................................................................8Product description.............................................................................................................................8Motor rating and performance curves...........................................................................................10

N-pump, Standard Motor...................................................................................................................13Product description..........................................................................................................................13Motor rating and performance curves...........................................................................................15

N-pump, Premium Efficiency Motor (IE3).........................................................................................21Product description..........................................................................................................................21Motor rating and performance curves...........................................................................................23

Dimensions and Weight......................................................................................................................28Drawings............................................................................................................................................28

Table of Contents

Flygt 3153, 50Hz Technical Specification 1

Page 4: Flygt 3153, 50Hz - · PDF fileFlygt 3153, 50Hz Technical Specification 1. F-pump, Standard Motor Product description Usage Submersible chopper pump designed for pumping liquid manure,

F-pump, Standard MotorProduct descriptionUsage

Submersible chopper pump designed for pumping liquid manure, fish waste or heavilycontaminated sewage and sludge. The N-impeller is fitted with a cutting Hard-Iron™ insertring.

Denomination

Type Non explosion proofversion

Explosion proofversion

Pressure class Installationtypes

Chopper 3153.350 3153.390 MT — Medium headHT — High headSH — Super head

P, S, T, Z

The pump can be used in the following installations:

P Semi permanent, wet well arrangement with pump installed on two guide bars withautomatic connection to discharge.

S Portable semi permanent, wet well arrangement with hose coupling or flange forconnection to discharge pipeline.

T Vertical permanent, dry well arrangement with flange connection to suction anddischarge piping.

Z Horizontal permanent, dry well arrangement with flange connection to suction anddischarge piping.

Application Limits

Feature Description

Liquid temperature Maximum 40°C, (104°F)

Liquid temperature, warm water version Maximum 70°C, (158°F)

Depth of immersion Maximum 20 m (65 ft)

pH of the pumped liquid 5.5 – 14

Liquid density Maximum 1100 kg/m3

Motor data

Feature Description

Motor type Squirrel-cage induction motor

Frequency 50 Hz

Insulation class H (180°C, 356°F)

Voltage variation • Continuously running: Maximum ±5%• Intermittent running: Maximum ±10%

Voltage imbalance between phases Maximum 2%

Number of starts per hour Maximum 30

F-pump, Standard Motor

2 Flygt 3153, 50Hz Technical Specification

Page 5: Flygt 3153, 50Hz - · PDF fileFlygt 3153, 50Hz Technical Specification 1. F-pump, Standard Motor Product description Usage Submersible chopper pump designed for pumping liquid manure,

Cables

Application Type Denomination

Direct-on-line start SUBCAB® heavy-duty submersiblecable

4G2.5+2×1.5 mm2

4G4+2×1.5 mm2

4G6+2×1.5 mm2

4G10+2×1.5 mm2

Y/D start SUBCAB® heavy-duty submersiblecable

7G2.5+2×1.5 mm2

7G4+2×1.5 mm2

7G6+2×1.5 mm2

VFD application Screened SUBCAB® heavy-dutysubmersible cable

S3×2.5+3×2.5/3+4×1.5 mm2

S3×6+3×6/3+4×1.5 mm2

S3×16+3×16/3+4×1.5 mm2

Monitoring Equipment• Thermal contacts opening temperature 140° C (284° F)• Leakage sensor in the inspection chamber (FLS 10)

MaterialsDenomination Material ASTM EN

Major castings Cast iron, gray 35B GJL-250

Pump housing Cast iron, gray 35B GJL-250

Impeller Cast iron, Hard-Iron™ A 532 IIIA GJN-HB555(XCR23)

Insert ring Cast iron, Hard-Iron™ A 532 IIIA GJN-HB555(XCR23)

Cooling jacket, inner Aluminum AA 1050A AW-1050A

Cooling jacket, outer,alternative 1

Steel GR65 S235JRG2

Cooling jacket, outer,alternative 2

Stainless steel AISI 316L 1.4404,1.4432, …

Lifting handle Stainless steel AISI 316L 1.4404,1.4432, …

Shaft Stainless steel AISI 431 1.4057+QT800

Screws and nuts Stainless steel, A4 AISI 316L, 316, 316Ti 1.4401,1.4404, …

O-rings, alternative 1 Nitrile rubber (NBR) 70°IRH

O-rings, alternative 2 Fluorinated rubber (FPM)70° IRH

Glycol, part no 903708 Heat transfer fluid basedon monopropyleneglycol. Fulfills FDA184.1666/182.6285.

Table 1: Mechanical face seals

Alternative Inner seal Outer seal

1 Corrosion resistant cemented carbide/ Corrosionresistant cemented carbide

Corrosion resistant cemented carbide/Corrosion resistant cemented carbide

2 Corrosion resistant cemented carbide/ Corrosionresistant cemented carbide

Silicon carbide/ Silicon carbide

F-pump, Standard Motor

Flygt 3153, 50Hz Technical Specification 3

Page 6: Flygt 3153, 50Hz - · PDF fileFlygt 3153, 50Hz Technical Specification 1. F-pump, Standard Motor Product description Usage Submersible chopper pump designed for pumping liquid manure,

Surface TreatmentAll cast parts are primed with a water-borne primer. The finishing coat is a high-solid twopack paint.

Options• Warm liquid version (non-explosion proof versions)• Surface treatment (Epoxy)• Feed control (chopper)• Aqua cutting knife (chopper)• Zinc anodes• Other cables

AccessoriesDischarge connections, adapters, hose connections, and other mechanical accessories.

Electrical accessories such as pump controller, control panels, starters, monitoring relays,cables.

Motor rating and performance curvesStar-delta starting current is 1/3 of Direct on-line starting current.

MT

Q [l/s]

H [m]

2P [kW]

0 20 40 60 80 1000

4

8

12

16

20

24

468

101214

MT

430

430

431

431

432

432

433

433

434

434

435

435

435436

436437

437

WS004081A

Figure 1: Manure

Q [l/s]

H [m]

2P [kW]

0 20 40 60 80 1000

4

8

12

16

20

24

6

8

10

12

14

MT

440

440

441

441

442

442

443

443

444

444

445445

445446

446

446

446

WS004082A

Figure 2: Long fibrous manure

Table 2: 400 V, 50 Hz, 3–phase

Rated power,kW

Rated power,hp

Curve/ImpellerNo

Revolutions perminute, rpm

Rated current, A Startingcurrent, A

Power factor,cos φ

Installation

7.5 10.1 435 1465 16 107 0.76 P,S,T,Z

F-pump, Standard Motor

4 Flygt 3153, 50Hz Technical Specification

Page 7: Flygt 3153, 50Hz - · PDF fileFlygt 3153, 50Hz Technical Specification 1. F-pump, Standard Motor Product description Usage Submersible chopper pump designed for pumping liquid manure,

Rated power,kW

Rated power,hp

Curve/ImpellerNo

Revolutions perminute, rpm

Rated current, A Startingcurrent, A

Power factor,cos φ

Installation

7.5 10.1 436 1465 16 107 0.76 P,S,T,Z

7.5 10.1 437 1465 16 107 0.76 P,S,T,Z

7.5 10.1 445 1465 16 107 0.76 P,S,T,Z

7.5 10.1 446 1465 16 107 0.76 P,S,T,Z

9 12.1 434 1460 19 107 0.8 P,S,T,Z

9 12.1 435 1460 19 107 0.8 P,S,T,Z

9 12.1 436 1460 19 107 0.8 P,S,T,Z

9 12.1 437 1460 19 107 0.8 P,S,T,Z

9 12.1 444 1460 19 107 0.8 P,S,T,Z

9 12.1 445 1460 19 107 0.8 P,S,T,Z

9 12.1 446 1460 19 107 0.8 P,S,T,Z

13.5 18.1 430 1455 27 145 0.82 P,S,T,Z

13.5 18.1 431 1455 27 145 0.82 P,S,T,Z

13.5 18.1 432 1455 27 145 0.82 P,S,T,Z

13.5 18.1 433 1455 27 145 0.82 P,S,T,Z

13.5 18.1 434 1455 27 145 0.82 P,S,T,Z

13.5 18.1 435 1455 27 145 0.82 P,S,T,Z

13.5 18.1 436 1455 27 145 0.82 P,S,T,Z

13.5 18.1 437 1455 27 145 0.82 P,S,T,Z

13.5 18.1 440 1455 27 145 0.82 P,S,T,Z

13.5 18.1 441 1455 27 145 0.82 P,S,T,Z

13.5 18.1 442 1455 27 145 0.82 P,S,T,Z

13.5 18.1 443 1455 27 145 0.82 P,S,T,Z

13.5 18.1 444 1455 27 145 0.82 P,S,T,Z

13.5 18.1 445 1455 27 145 0.82 P,S,T,Z

13.5 18.1 446 1455 27 145 0.82 P,S,T,Z

F-pump, Standard Motor

Flygt 3153, 50Hz Technical Specification 5

Page 8: Flygt 3153, 50Hz - · PDF fileFlygt 3153, 50Hz Technical Specification 1. F-pump, Standard Motor Product description Usage Submersible chopper pump designed for pumping liquid manure,

HT

Q [l/s]

H [m]

2P [kW]

0 10 20 30 40 50 60 700

5

10

15

20

25

30

35

0

4

8

12

16

HT

450

450 451/458

453

453

454/459

451/458

454/459

455

455

456

456

WS004083A

Table 3: 400 V, 50 Hz, 3–phase

Rated power,kW

Rated power,hp

Curve/ImpellerNo

Revolutions perminute, rpm

Rated current, A Startingcurrent, A

Power factor,cos φ

Installation

7.5 10.1 456 1465 16 107 0.76 P,S,T,Z

9 12.1 454 1460 19 107 0.8 P,S,T,Z

9 12.1 455 1460 19 107 0.8 P,S,T,Z

9 12.1 456 1460 19 107 0.8 P,S,T,Z

9 12.1 459 1460 19 107 0.8 P,S,T,Z

13.5 18.1 450 1455 27 145 0.82 P,S,T,Z

13.5 18.1 451 1455 27 145 0.82 P,S,T,Z

13.5 18.1 453 1455 27 145 0.82 P,S,T,Z

13.5 18.1 454 1455 27 145 0.82 P,S,T,Z

13.5 18.1 455 1455 27 145 0.82 P,S,T,Z

13.5 18.1 456 1455 27 145 0.82 P,S,T,Z

13.5 18.1 458 1455 27 145 0.82 P,S,T,Z

13.5 18.1 459 1455 27 145 0.82 P,S,T,Z

F-pump, Standard Motor

6 Flygt 3153, 50Hz Technical Specification

Page 9: Flygt 3153, 50Hz - · PDF fileFlygt 3153, 50Hz Technical Specification 1. F-pump, Standard Motor Product description Usage Submersible chopper pump designed for pumping liquid manure,

SH

Q [l/s]

H [m]

2P [kW]

0 5 10 15 20 25 30 35 400

5

10

15

20

25

30

35

40

45

6

8

10

12

SH

273

273

274/278

274/278

275

275

276/279

276/279

WS004084A

Figure 3: Rated power 11 kW (14.8 hp)

Q [l/s]

H [m]

2P [kW]

0 5 10 15 20 25 30 35 40 450

10

20

30

40

50

68

10121416

SH

272/277

273

273

274/278

275

275

276/279

272/277

274/278

276/279

WS004085A

Figure 4: Rated power 15 kW (20 hp)

Table 4: 400 V, 50 Hz, 3–phase

Rated power,kW

Rated power,hp

Curve/ImpellerNo

Revolutions perminute, rpm

Rated current, A Startingcurrent, A

Power factor,cos φ

Installation

11 14.8 273 2905 19 139 0.94 P,S,T,Z

11 14.8 274 2905 19 139 0.94 P,S,T,Z

11 14.8 275 2905 19 139 0.94 P,S,T,Z

11 14.8 276 2905 19 139 0.94 P,S,T,Z

11 14.8 278 2905 19 139 0.94 P,S,T,Z

11 14.8 279 2905 19 139 0.94 P,S,T,Z

15 20 272 2910 27 213 0.89 P,S,T,Z

15 20 273 2910 27 213 0.89 P,S,T,Z

15 20 274 2910 27 213 0.89 P,S,T,Z

15 20 275 2910 27 213 0.89 P,S,T,Z

15 20 276 2910 27 213 0.89 P,S,T,Z

15 20 277 2910 27 213 0.89 P,S,T,Z

15 20 278 2910 27 213 0.89 P,S,T,Z

15 20 279 2910 27 213 0.89 P,S,T,Z

F-pump, Standard Motor

Flygt 3153, 50Hz Technical Specification 7

Page 10: Flygt 3153, 50Hz - · PDF fileFlygt 3153, 50Hz Technical Specification 1. F-pump, Standard Motor Product description Usage Submersible chopper pump designed for pumping liquid manure,

F-pump, Premium Efficiency Motor(IE3)Product descriptionUsage

Submersible chopper pump designed for pumping liquid manure, fish waste or heavilycontaminated sewage and sludge. The N-impeller is fitted with a cutting Hard-Iron™ insertring.

Denomination

Type Non explosion proofversion

Explosion proofversion

Pressure class Installationtypes

Chopper 3153.840 3153.850 MT — Medium headHT — High headSH — Super head

P, S, T, Z

The pump can be used in the following installations:

P Semi permanent, wet well arrangement with pump installed on two guide bars withautomatic connection to discharge.

S Portable semi permanent, wet well arrangement with hose coupling or flange forconnection to discharge pipeline.

T Vertical permanent, dry well arrangement with flange connection to suction anddischarge piping.

Z Horizontal permanent, dry well arrangement with flange connection to suction anddischarge piping.

Application Limits

Feature Description

Liquid temperature Maximum 40°C, (104°F)

Depth of immersion Maximum 20 m (65 ft)

pH of the pumped liquid 5.5 – 14

Liquid density Maximum 1100 kg/m3

Motor data

Feature Description

Motor type Line started permanent magnet motor (LSPM)

Frequency 50 Hz

Insulation class H (180°C, 356°F)

Voltage variation • Continuously running: Maximum ±5%• Intermittent running: Maximum ±10%

Voltage imbalance between phases Maximum 2%

Number of starts per hour Maximum 30

F-pump, Premium Efficiency Motor (IE3)

8 Flygt 3153, 50Hz Technical Specification

Page 11: Flygt 3153, 50Hz - · PDF fileFlygt 3153, 50Hz Technical Specification 1. F-pump, Standard Motor Product description Usage Submersible chopper pump designed for pumping liquid manure,

Cables

Application Type Denomination

Direct-on-line start SUBCAB® heavy-duty submersiblecable

4G2.5+2×1.5 mm2

4G4+2×1.5 mm2

4G6+2×1.5 mm2

4G10+2×1.5 mm2

Y/D start SUBCAB® heavy-duty submersiblecable

7G2.5+2×1.5 mm2

7G4+2×1.5 mm2

7G6+2×1.5 mm2

VFD application Screened SUBCAB® heavy-dutysubmersible cable

S3×2.5+3×2.5/3+4×1.5 mm2

S3×6+3×6/3+4×1.5 mm2

S3×16+3×16/3+4×1.5 mm2

Monitoring Equipment• Thermal contacts opening temperature 140° C (284° F)• Leakage sensor in the inspection chamber (FLS 10)

Materials

Table 5: General

Denomination Material ASTM EN

Major castings Cast iron, gray 35B GJL-250

Pump housing Cast iron, gray 35B GJL-250

Impeller Cast iron, Hard-Iron™ A 532 IIIA GJN-HB555(XCR23)

Insert ring Cast iron, Hard-Iron™ A 532 IIIA GJN-HB555(XCR23)

Cooling jacket, inner Aluminum AA 1050A AW-1050A

Cooling jacket, outer,alternative 1

Steel GR65 S235JRG2

Cooling jacket, outer,alternative 2

Stainless steel AISI 316L 1.4404,1.4432, …

Lifting handle Stainless steel AISI 316L 1.4404,1.4432, …

Shaft Stainless steel AISI 431 1.4057+QT800

Screws and nuts Stainless steel, A4 AISI 316L, 316, 316Ti 1.4401,1.4404, …

O-rings, alternative 1 Nitrile rubber (NBR) 70°IRH

O-rings, alternative 2 Fluorinated rubber (FPM)70° IRH

Glycol Heat transfer fluid based onmonopropylene glycol.Fulfills FDA184.1666/182.6285.

Table 6: Mechanical face seals

Alternative Inner seal Outer seal

1 Corrosion resistant cemented carbide/ Corrosionresistant cemented carbide

Corrosion resistant cemented carbide/Corrosion resistant cemented carbide

2 Corrosion resistant cemented carbide/ Corrosionresistant cemented carbide

Silicon carbide/ Silicon carbide

F-pump, Premium Efficiency Motor (IE3)

Flygt 3153, 50Hz Technical Specification 9

Page 12: Flygt 3153, 50Hz - · PDF fileFlygt 3153, 50Hz Technical Specification 1. F-pump, Standard Motor Product description Usage Submersible chopper pump designed for pumping liquid manure,

Surface TreatmentAll cast parts are primed with a water-borne primer. The finishing coat is a high-solid twopack paint.

Options• Surface treatment (Epoxy)• Feed control (chopper)• Aqua cutting knife (chopper)• Zinc anodes• Other cables

AccessoriesDischarge connections, adapters, hose connections, and other mechanical accessories.

Electrical accessories such as pump controller, control panels, starters, monitoring relays,cables.

Motor rating and performance curvesStar-delta starting current is 1/3 of Direct on-line starting current.

MT

Q [l/s]

H [m]

2P [kW]

0 20 40 60 80 1000

4

8

12

16

20

6

8

10

12

MT

431

431

432

432

433

433

434

434

435

435

436

436

437

437

WS004098B

Figure 5: Manure

Figure 6: Long fibrous manure

Q [l/s]

H [m]

2P [kW]

0 20 40 60 80 1000

4

8

12

16

20

6

8

10

12

MT

441

441

442

442

443

443

444

444

445

445

446

446

WS004099A

Table 7: 400 V, 50 Hz, 3–phase

Rated power,kW

Rated power,hp

Curve/ImpellerNo

Revolutions perminute, rpm

Rated current, A Startingcurrent, A

Power factor,cos φ

Installation

12.5 16.8 431 1500 21 145 0.95 P,S,T,Z

12.5 16.8 432 1500 21 145 0.95 P,S,T,Z

F-pump, Premium Efficiency Motor (IE3)

10 Flygt 3153, 50Hz Technical Specification

Page 13: Flygt 3153, 50Hz - · PDF fileFlygt 3153, 50Hz Technical Specification 1. F-pump, Standard Motor Product description Usage Submersible chopper pump designed for pumping liquid manure,

Rated power,kW

Rated power,hp

Curve/ImpellerNo

Revolutions perminute, rpm

Rated current, A Startingcurrent, A

Power factor,cos φ

Installation

12.5 16.8 433 1500 21 145 0.95 P,S,T,Z

12.5 16.8 434 1500 21 145 0.95 P,S,T,Z

12.5 16.8 435 1500 21 145 0.95 P,S,T,Z

12.5 16.8 436 1500 21 145 0.95 P,S,T,Z

12.5 16.8 437 1500 21 145 0.95 P,S,T,Z

12.5 16.8 441 1500 21 145 0.95 P,S,T,Z

12.5 16.8 442 1500 21 145 0.95 P,S,T,Z

12.5 16.8 443 1500 21 145 0.95 P,S,T,Z

12.5 16.8 444 1500 21 145 0.95 P,S,T,Z

12.5 16.8 445 1500 21 145 0.95 P,S,T,Z

12.5 16.8 446 1500 21 145 0.95 P,S,T,Z

HT

Q [l/s]

H [m]

2P [kW]

0 10 20 30 40 50 60 70 800

5

10

15

20

25

30

35

0

5

10

15

HT

450

450 451/458

451/458

453

453

454/459

454/459455

455

456

456

WS004100A

Table 8: 400 V, 50 Hz, 3–phase

Rated power,kW

Rated power,hp

Curve/ImpellerNo

Revolutions perminute, rpm

Rated current, A Startingcurrent, A

Power factor,cos φ

Installation

12.5 16.8 450 1500 21 145 0.95 P,S,T,Z

12.5 16.8 451 1500 21 145 0.95 P,S,T,Z

12.5 16.8 453 1500 21 145 0.95 P,S,T,Z

12.5 16.8 454 1500 21 145 0.95 P,S,T,Z

F-pump, Premium Efficiency Motor (IE3)

Flygt 3153, 50Hz Technical Specification 11

Page 14: Flygt 3153, 50Hz - · PDF fileFlygt 3153, 50Hz Technical Specification 1. F-pump, Standard Motor Product description Usage Submersible chopper pump designed for pumping liquid manure,

Rated power,kW

Rated power,hp

Curve/ImpellerNo

Revolutions perminute, rpm

Rated current, A Startingcurrent, A

Power factor,cos φ

Installation

12.5 16.8 455 1500 21 145 0.95 P,S,T,Z

12.5 16.8 456 1500 21 145 0.95 P,S,T,Z

12.5 16.8 458 1500 21 145 0.95 P,S,T,Z

12.5 16.8 459 1500 21 145 0.95 P,S,T,Z

SH

Q [l/s]

H [m]

2P [kW]

0 10 20 30 40 500

10

20

30

40

50

68

10121416

SH

273

273

275

275

WS004101A

272/277

274/278

276/279

272/277

274/278

276/279

Table 9: 400 V, 50 Hz, 3–phase

Rated power,kW

Rated power,hp

Curve/ImpellerNo

Revolutions perminute, rpm

Rated current, A Startingcurrent, A

Power factor,cos φ

Installation

16.4 22 272 3000 30 213 0.85 P,S,T,Z

16.4 22 273 3000 30 213 0.85 P,S,T,Z

16.4 22 274 3000 30 213 0.85 P,S,T,Z

16.4 22 275 3000 30 213 0.85 P,S,T,Z

16.4 22 276 3000 30 213 0.85 P,S,T,Z

16.4 22 277 3000 30 213 0.85 P,S,T,Z

16.4 22 278 3000 30 213 0.85 P,S,T,Z

16.4 22 279 3000 30 213 0.85 P,S,T,Z

F-pump, Premium Efficiency Motor (IE3)

12 Flygt 3153, 50Hz Technical Specification

Page 15: Flygt 3153, 50Hz - · PDF fileFlygt 3153, 50Hz Technical Specification 1. F-pump, Standard Motor Product description Usage Submersible chopper pump designed for pumping liquid manure,

N-pump, Standard MotorProduct descriptionUsage

Submersible pump for pumping clean water, surface water and waste water containingsolids or long-fibred material.

Denomination

Type Non explosion proofversion

Explosion proofversion

Pressure class Installationtypes

Cast iron 3153.181 3153.091 LT — Low headMT — Medium headHT — High headSH — Super head

P, S, T, Z

Hard-Iron™ 3153.185 3153.095

The pump can be used in the following installations:

P Semi permanent, wet well arrangement with pump installed on two guide bars withautomatic connection to discharge.

S Portable semi permanent, wet well arrangement with hose coupling or flange forconnection to discharge pipeline.

T Vertical permanent, dry well arrangement with flange connection to suction anddischarge piping.

Z Horizontal permanent, dry well arrangement with flange connection to suction anddischarge piping.

Application Limits

Feature Description

Liquid temperature Maximum 40°C, (104°F)

Liquid temperature, warm water version Maximum 70°C, (158°F)

Depth of immersion Maximum 20 m (65 ft)

pH of the pumped liquid 5.5 – 14

Liquid density Maximum 1100 kg/m3

Motor data

Feature Description

Motor type Squirrel-cage induction motor

Frequency 50 Hz

Insulation class H (180°C, 356°F)

Voltage variation • Continuously running: Maximum ±5%• Intermittent running: Maximum ±10%

Voltage imbalance between phases Maximum 2%

Number of starts per hour Maximum 30

N-pump, Standard Motor

Flygt 3153, 50Hz Technical Specification 13

Page 16: Flygt 3153, 50Hz - · PDF fileFlygt 3153, 50Hz Technical Specification 1. F-pump, Standard Motor Product description Usage Submersible chopper pump designed for pumping liquid manure,

Cables

Application Type Denomination

Direct-on-line start SUBCAB® heavy-duty submersiblecable

4G2.5+2×1.5 mm2

4G4+2×1.5 mm2

4G6+2×1.5 mm2

4G10+2×1.5 mm2

Y/D start SUBCAB® heavy-duty submersiblecable

7G2.5+2×1.5 mm2

7G4+2×1.5 mm2

7G6+2×1.5 mm2

VFD application Screened SUBCAB® heavy-dutysubmersible cable

S3×2.5+3×2.5/3+4×1.5 mm2

S3×6+3×6/3+4×1.5 mm2

S3×16+3×16/3+4×1.5 mm2

Monitoring Equipment• Thermal contacts opening temperature 140° C (284° F)• Leakage sensor in the inspection chamber (FLS 10)

MaterialsDenomination Material ASTM EN

Major castings Cast iron, gray 35B GJL-250

Pump housing Cast iron, gray 35B GJL-250

Impeller, alternative 1 Cast iron, gray 35B GJL-250

Impeller, alternative 2 Cast iron, Hard-Iron™ A 532 IIIA GJN-HB555(XCR23)

Insert ring, alternative 1 Cast iron, gray 35B GJL-250

Insert ring, alternative 2 Cast iron, Hard-Iron™ A 532 IIIA GJN-HB555(XCR23)

Cooling jacket, inner Aluminum AA 1050A AW-1050A

Cooling jacket, outer,alternative 1

Steel GR65 S235JRG2

Cooling jacket, outer,alternative 2

Stainless steel AISI 316L 1.4404,1.4432, …

Lifting handle Stainless steel AISI 316L 1.4404,1.4432, …

Shaft Stainless steel AISI 431 1.4057+QT800

Screws and nuts Stainless steel, A4 AISI 316L, 316, 316Ti 1.4401,1.4404, …

O-rings, alternative 1 Nitrile rubber (NBR) 70°IRH

O-rings, alternative 2 Fluorinated rubber (FPM)70° IRH

Glycol, part no 903708 Heat transfer fluid basedon monopropyleneglycol. Fulfills FDA184.1666/182.6285.

Table 10: Mechanical face seals

Alternative Inner seal Outer seal

1 Corrosion resistant cemented carbide/ Corrosionresistant cemented carbide

Corrosion resistant cemented carbide/Corrosion resistant cemented carbide

N-pump, Standard Motor

14 Flygt 3153, 50Hz Technical Specification

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Alternative Inner seal Outer seal

2 Corrosion resistant cemented carbide/ Corrosionresistant cemented carbide

Silicon carbide/ Silicon carbide

Surface TreatmentAll cast parts are primed with a water-borne primer. The finishing coat is a high-solid twopack paint.

Options• Warm liquid version (non-explosion proof versions)• Surface treatment (Epoxy)• Zinc anodes• Other cables

AccessoriesDischarge connections, adapters, hose connections, and other mechanical accessories.

Electrical accessories such as pump controller, control panels, starters, monitoring relays,cables.

Motor rating and performance curvesStar-delta starting current is 1/3 of Direct on-line starting current.

N-pump, Standard Motor

Flygt 3153, 50Hz Technical Specification 15

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LT

WS004070A

Q [l/s]

H [m]

2P [kW]

0 40 80 120 160 2000

2

4

6

8

10

12

14

16

18

468

101214

410

410

411

411

412

412

413

413

414

414415

415

LT

WS004071A

Q [l/s]

H [m]

2P [kW]

0 40 80 120 160 2000

2

4

6

8

10

12

14

16

18

468

101214

620

620

621

621

622

622

623

623

624

624

625

625

LT

Table 11: 400 V, 50 Hz, 3–phase

Ratedpower, kW

Ratedpower, hp

Curve/Impeller No

Revolutionsper minute,rpm

Ratedcurrent, A

Startingcurrent, A

Power factor,cos φ

Installation

7.5 10.1 413 1465 16 107 0.76 P,S,T,Z

7.5 10.1 414 1465 16 107 0.76 P,S,T,Z

7.5 10.1 415 1465 16 107 0.76 P,S,T,Z

9 12.1 412 1460 19 107 0.8 P,S,T,Z

9 12.1 413 1460 19 107 0.8 P,S,T,Z

9 12.1 414 1460 19 107 0.8 P,S,T,Z

9 12.1 415 1460 19 107 0.8 P,S,T,Z

9 12.1 620 955 21 90 0.72 P,S,T,Z

9 12.1 620 955 21 90 0.72 P,S,T,Z

9 12.1 622 955 21 90 0.72 P,S,T,Z

9 12.1 623 955 21 90 0.72 P,S,T,Z

9 12.1 624 955 21 90 0.72 P,S,T,Z

9 12.1 625 955 21 90 0.72 P,S,T,Z

13.5 18.1 410 1455 27 145 0.82 P,S,T,Z

13.5 18.1 411 1455 27 145 0.82 P,S,T,Z

13.5 18.1 412 1455 27 145 0.82 P,S,T,Z

13.5 18.1 413 1455 27 145 0.82 P,S,T,Z

N-pump, Standard Motor

16 Flygt 3153, 50Hz Technical Specification

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Ratedpower, kW

Ratedpower, hp

Curve/Impeller No

Revolutionsper minute,rpm

Ratedcurrent, A

Startingcurrent, A

Power factor,cos φ

Installation

13.5 18.1 414 1455 27 145 0.82 P,S,T,Z

13.5 18.1 415 1455 27 145 0.82 P,S,T,Z

MT

Q [l/s]

H [m]

2P [kW]

0 20 40 60 80 100 1200

5

10

15

20

25

6

8

10

12

14

MT

430

430

431

431

432

432

433

433

434

434

435

435

436

436

WS004072A

Table 12: 400 V, 50 Hz, 3–phase

Ratedpower, kW

Ratedpower, hp

Curve/Impeller No

Revolutionsper minute,rpm

Ratedcurrent, A

Startingcurrent, A

Power factor,cos φ

Installation

7.5 10.1 434 1465 16 107 0.76 P,S,T,Z

7.5 10.1 435 1465 16 107 0.76 P,S,T,Z

7.5 10.1 436 1465 16 107 0.76 P,S,T,Z

9 12.1 433 1460 19 107 0.8 P,S,T,Z

9 12.1 434 1460 19 107 0.8 P,S,T,Z

9 12.1 435 1460 19 107 0.8 P,S,T,Z

9 12.1 436 1460 19 107 0.8 P,S,T,Z

13.5 18.1 430 1455 27 145 0.82 P,S,T,Z

13.5 18.1 431 1455 27 145 0.82 P,S,T,Z

13.5 18.1 432 1455 27 145 0.82 P,S,T,Z

13.5 18.1 433 1455 27 145 0.82 P,S,T,Z

13.5 18.1 434 1455 27 145 0.82 P,S,T,Z

N-pump, Standard Motor

Flygt 3153, 50Hz Technical Specification 17

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Ratedpower, kW

Ratedpower, hp

Curve/Impeller No

Revolutionsper minute,rpm

Ratedcurrent, A

Startingcurrent, A

Power factor,cos φ

Installation

13.5 18.1 435 1455 27 145 0.82 P,S,T,Z

13.5 18.1 436 1455 27 145 0.82 P,S,T,Z

HT

Q [l/s]

H [m]

2P [kW]

0 10 20 30 40 50 60 700

5

10

15

20

25

30

0

4

8

12

HT

450

450

451

451

453

453

454

454

455

455

456

456

WS004073A

Table 13: 400 V, 50 Hz, 3–phase

Ratedpower, kW

Ratedpower, hp

Curve/Impeller No

Revolutionsper minute,rpm

Ratedcurrent, A

Startingcurrent, A

Power factor,cos φ

Installation

7.5 10.1 451 1465 16 107 0.76 P,S,T,Z

7.5 10.1 453 1465 16 107 0.76 P,S,T,Z

7.5 10.1 454 1465 16 107 0.76 P,S,T,Z

7.5 10.1 455 1465 16 107 0.76 P,S,T,Z

7.5 10.1 456 1465 16 107 0.76 P,S,T,Z

9 12.1 450 1460 19 107 0.8 P,S,T,Z

9 12.1 451 1460 19 107 0.8 P,S,T,Z

9 12.1 453 1460 19 107 0.8 P,S,T,Z

9 12.1 454 1460 19 107 0.8 P,S,T,Z

9 12.1 455 1460 19 107 0.8 P,S,T,Z

9 12.1 456 1460 19 107 0.8 P,S,T,Z

13.5 18.1 450 1455 27 145 0.82 P,S,T,Z

N-pump, Standard Motor

18 Flygt 3153, 50Hz Technical Specification

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Ratedpower, kW

Ratedpower, hp

Curve/Impeller No

Revolutionsper minute,rpm

Ratedcurrent, A

Startingcurrent, A

Power factor,cos φ

Installation

13.5 18.1 451 1455 27 145 0.82 P,S,T,Z

13.5 18.1 453 1455 27 145 0.82 P,S,T,Z

13.5 18.1 454 1455 27 145 0.82 P,S,T,Z

13.5 18.1 455 1455 27 145 0.82 P,S,T,Z

13.5 18.1 456 1455 27 145 0.82 P,S,T,Z

SH

WS004074A

Q [l/s]

H [m]

2P [kW]

0 5 10 15 20 25 30 35 40 450

10

20

30

40

50

60

8

12

16

270

270

272

272

273

273

274

274

275

275

276

276

SH

Table 14: 400 V, 50 Hz, 3–phase

Ratedpower, kW

Ratedpower, hp

Curve/Impeller No

Revolutionsper minute,rpm

Ratedcurrent, A

Startingcurrent, A

Power factor,cos φ

Installation

11 14.8 273 2905 19 139 0.94 P,S,T,Z

11 14.8 274 2905 19 139 0.94 P,S,T,Z

11 14.8 275 2905 19 139 0.94 P,S,T,Z

11 14.8 276 2905 19 139 0.94 P,S,T,Z

15 20 270 2910 27 213 0.89 P,S,T,Z

15 20 272 2910 27 213 0.89 P,S,T,Z

15 20 273 2910 27 213 0.89 P,S,T,Z

15 20 274 2910 27 213 0.89 P,S,T,Z

15 20 275 2910 27 213 0.89 P,S,T,Z

N-pump, Standard Motor

Flygt 3153, 50Hz Technical Specification 19

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Ratedpower, kW

Ratedpower, hp

Curve/Impeller No

Revolutionsper minute,rpm

Ratedcurrent, A

Startingcurrent, A

Power factor,cos φ

Installation

15 20 276 2910 27 213 0.89 P,S,T,Z

N-pump, Standard Motor

20 Flygt 3153, 50Hz Technical Specification

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N-pump, Premium Efficiency Motor(IE3)Product descriptionUsage

Submersible pump for pumping clean water, surface water and waste water containingsolids or long-fibred material.

Denomination

Type Non explosion proofversion

Explosion proofversion

Pressure class Installationtypes

Cast iron 3153.800 3153.810 LT — Low headMT — Medium headHT — High headSH — Super head

P, S, T, Z

Hard-Iron™ 3153.820 3153.830

The pump can be used in the following installations:

P Semi permanent, wet well arrangement with pump installed on two guide bars withautomatic connection to discharge.

S Portable semi permanent, wet well arrangement with hose coupling or flange forconnection to discharge pipeline.

T Vertical permanent, dry well arrangement with flange connection to suction anddischarge piping.

Z Horizontal permanent, dry well arrangement with flange connection to suction anddischarge piping.

Application Limits

Feature Description

Liquid temperature Maximum 40°C, (104°F)

Depth of immersion Maximum 20 m (65 ft)

pH of the pumped liquid 5.5 – 14

Liquid density Maximum 1100 kg/m3

Motor data

Feature Description

Motor type Line started permanent magnet motor (LSPM)

Frequency 50 Hz

Insulation class H (180°C, 356°F)

Voltage variation • Continuously running: Maximum ±5%• Intermittent running: Maximum ±10%

Voltage imbalance between phases Maximum 2%

Number of starts per hour Maximum 30

N-pump, Premium Efficiency Motor (IE3)

Flygt 3153, 50Hz Technical Specification 21

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Cables

Application Type Denomination

Direct-on-line start SUBCAB® heavy-duty submersiblecable

4G2.5+2×1.5 mm2

4G4+2×1.5 mm2

4G6+2×1.5 mm2

4G10+2×1.5 mm2

Y/D start SUBCAB® heavy-duty submersiblecable

7G2.5+2×1.5 mm2

7G4+2×1.5 mm2

7G6+2×1.5 mm2

VFD application Screened SUBCAB® heavy-dutysubmersible cable

S3×2.5+3×2.5/3+4×1.5 mm2

S3×6+3×6/3+4×1.5 mm2

S3×16+3×16/3+4×1.5 mm2

Monitoring Equipment• Thermal contacts opening temperature 140° C (284° F)• Leakage sensor in the inspection chamber (FLS 10)

Materials

Table 15: General

Denomination Material ASTM EN

Major castings Cast iron, gray 35B GJL-250

Pump housing Cast iron, gray 35B GJL-250

Impeller, alternative 1 Cast iron, gray 35B GJL-250

Impeller, alternative 2 Cast iron, Hard-Iron™ A 532 IIIA GJN-HB555(XCR23)

Insert ring, alternative 1 Cast iron, gray 35B GJL-250

Insert ring, alternative 2 Cast iron, Hard-Iron™ A 532 IIIA GJN-HB555(XCR23)

Cooling jacket, inner Aluminum AA 1050A AW-1050A

Cooling jacket, outer,alternative 1

Steel GR65 S235JRG2

Cooling jacket, outer,alternative 2

Stainless steel AISI 316L 1.4404,1.4432, …

Lifting handle Stainless steel AISI 316L 1.4404,1.4432, …

Shaft Stainless steel AISI 431 1.4057+QT800

Screws and nuts Stainless steel, A4 AISI 316L, 316, 316Ti 1.4401,1.4404, …

O-rings, alternative 1 Nitrile rubber (NBR) 70°IRH

O-rings, alternative 2 Fluorinated rubber (FPM)70° IRH

N-pump, Premium Efficiency Motor (IE3)

22 Flygt 3153, 50Hz Technical Specification

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Denomination Material ASTM EN

Glycol Heat transfer fluid based onmonopropylene glycol.Fulfills FDA184.1666/182.6285.

Table 16: Mechanical face seals

Alternative Inner seal Outer seal

1 Corrosion resistant cemented carbide/ Corrosionresistant cemented carbide

Corrosion resistant cemented carbide/Corrosion resistant cemented carbide

2 Corrosion resistant cemented carbide/ Corrosionresistant cemented carbide

Silicon carbide/ Silicon carbide

Surface TreatmentAll cast parts are primed with a water-borne primer. The finishing coat is a high-solid twopack paint.

Options• Surface treatment (Epoxy)• Zinc anodes• Other cables

AccessoriesDischarge connections, adapters, hose connections, and other mechanical accessories.

Electrical accessories such as pump controller, control panels, starters, monitoring relays,cables.

Motor rating and performance curvesStar-delta starting current is 1/3 of Direct on-line starting current.

N-pump, Premium Efficiency Motor (IE3)

Flygt 3153, 50Hz Technical Specification 23

Page 26: Flygt 3153, 50Hz - · PDF fileFlygt 3153, 50Hz Technical Specification 1. F-pump, Standard Motor Product description Usage Submersible chopper pump designed for pumping liquid manure,

LT

Q [l/s]

H [m]

2P [kW]

0 20 40 60 80 100 120 140 1600

2

4

6

8

10

12

14

16

18

6

8

10

12

LT

411

411

412

412

413

413

414

414

415

415

WS004090A

Table 17: 400 V, 50 Hz, 3–phase

Rated power,kW

Rated power,hp

Curve/ImpellerNo

Revolutions perminute, rpm

Rated current, A Startingcurrent, A

Power factor,cos φ

Installation

12.5 16.8 411 1500 21 145 0.95 P,S,T,Z

12.5 16.8 412 1500 21 145 0.95 P,S,T,Z

12.5 16.8 413 1500 21 145 0.95 P,S,T,Z

12.5 16.8 414 1500 21 145 0.95 P,S,T,Z

12.5 16.8 415 1500 21 145 0.95 P,S,T,Z

N-pump, Premium Efficiency Motor (IE3)

24 Flygt 3153, 50Hz Technical Specification

Page 27: Flygt 3153, 50Hz - · PDF fileFlygt 3153, 50Hz Technical Specification 1. F-pump, Standard Motor Product description Usage Submersible chopper pump designed for pumping liquid manure,

MT

Q [l/s]

H [m]

2P [kW]

0 20 40 60 80 100 1200

5

10

15

20

25

6

8

10

12

14

MT

431

431

432

432

433

433

434

434

435

435

436

436

WS004091B

Table 18: 400 V, 50 Hz, 3–phase

Rated power,kW

Rated power,hp

Curve/ImpellerNo

Revolutions perminute, rpm

Rated current, A Startingcurrent, A

Power factor,cos φ

Installation

12.5 16.8 431 1500 21 145 0.95 P,S,T,Z

12.5 16.8 432 1500 21 145 0.95 P,S,T,Z

12.5 16.8 433 1500 21 145 0.95 P,S,T,Z

12.5 16.8 434 1500 21 145 0.95 P,S,T,Z

12.5 16.8 435 1500 21 145 0.95 P,S,T,Z

12.5 16.8 436 1500 21 145 0.95 P,S,T,Z

N-pump, Premium Efficiency Motor (IE3)

Flygt 3153, 50Hz Technical Specification 25

Page 28: Flygt 3153, 50Hz - · PDF fileFlygt 3153, 50Hz Technical Specification 1. F-pump, Standard Motor Product description Usage Submersible chopper pump designed for pumping liquid manure,

HT

Q [l/s]

H [m]

2P [kW]

0 10 20 30 40 50 600

5

10

15

20

25

30

35

0

4

8

12

16

HT

450

450

451

451

453

453

454

454

455

455

456

456

WS004092A

Table 19: 400 V, 50 Hz, 3–phase

Rated power,kW

Rated power,hp

Curve/ImpellerNo

Revolutions perminute, rpm

Rated current, A Startingcurrent, A

Power factor,cos φ

Installation

12.5 16.8 450 1500 21 145 0.95 P,S,T,Z

12.5 16.8 451 1500 21 145 0.95 P,S,T,Z

12.5 16.8 453 1500 21 145 0.95 P,S,T,Z

12.5 16.8 454 1500 21 145 0.95 P,S,T,Z

12.5 16.8 455 1500 21 145 0.95 P,S,T,Z

12.5 16.8 456 1500 21 145 0.95 P,S,T,Z

N-pump, Premium Efficiency Motor (IE3)

26 Flygt 3153, 50Hz Technical Specification

Page 29: Flygt 3153, 50Hz - · PDF fileFlygt 3153, 50Hz Technical Specification 1. F-pump, Standard Motor Product description Usage Submersible chopper pump designed for pumping liquid manure,

SH

Q [l/s]

H [m]

2P [kW]

0 5 10 15 20 25 30 35 40 450

10

20

30

40

50

60

70

10

15

20

SH

270

270

272

272

273

273

274

274

275

275

276

276

WS004093A

Table 20: 400 V, 50 Hz, 3–phase

Rated power,kW

Rated power,hp

Curve/ImpellerNo

Revolutions perminute, rpm

Rated current, A Startingcurrent, A

Power factor,cos φ

Installation

16.4 22 270 3000 30 213 0.85 P,S,T,Z

16.4 22 272 3000 30 213 0.85 P,S,T,Z

16.4 22 273 3000 30 213 0.85 P,S,T,Z

16.4 22 274 3000 30 213 0.85 P,S,T,Z

16.4 22 275 3000 30 213 0.85 P,S,T,Z

16.4 22 276 3000 30 213 0.85 P,S,T,Z

N-pump, Premium Efficiency Motor (IE3)

Flygt 3153, 50Hz Technical Specification 27

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Dimensions and WeightDrawings

All drawings are available as Acrobat documents (.pdf) and AutoCad drawings (.dwg).Contact your sales representative for more information.

All dimensions are in mm.

Figure 7: LT, P-installation Figure 8: LT, P-installation

Dimensions and Weight

28 Flygt 3153, 50Hz Technical Specification

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Figure 9: LT, S-installation Figure 10: LT, S-installation

Figure 11: LT, T-installation Figure 12: LT, T-installation

Dimensions and Weight

Flygt 3153, 50Hz Technical Specification 29

Page 32: Flygt 3153, 50Hz - · PDF fileFlygt 3153, 50Hz Technical Specification 1. F-pump, Standard Motor Product description Usage Submersible chopper pump designed for pumping liquid manure,

Figure 13: LT, Z-installation Figure 14: LT, Z-installation

Figure 15: MT, P-installation Figure 16: MT, S-installation

Dimensions and Weight

30 Flygt 3153, 50Hz Technical Specification

Page 33: Flygt 3153, 50Hz - · PDF fileFlygt 3153, 50Hz Technical Specification 1. F-pump, Standard Motor Product description Usage Submersible chopper pump designed for pumping liquid manure,

Figure 17: MT, T-installation Figure 18: MT, Z-installation

Figure 19: HT, P-installation Figure 20: HT, S-installation

Dimensions and Weight

Flygt 3153, 50Hz Technical Specification 31

Page 34: Flygt 3153, 50Hz - · PDF fileFlygt 3153, 50Hz Technical Specification 1. F-pump, Standard Motor Product description Usage Submersible chopper pump designed for pumping liquid manure,

Figure 21: HT, T-installation Figure 22: HT, Z-installation

Figure 23: SH, P-installation Figure 24: SH, S-installation

Dimensions and Weight

32 Flygt 3153, 50Hz Technical Specification

Page 35: Flygt 3153, 50Hz - · PDF fileFlygt 3153, 50Hz Technical Specification 1. F-pump, Standard Motor Product description Usage Submersible chopper pump designed for pumping liquid manure,

Figure 25: SH, T-installation Figure 26: SH, Z-installation

Dimensions and Weight

Flygt 3153, 50Hz Technical Specification 33

Page 36: Flygt 3153, 50Hz - · PDF fileFlygt 3153, 50Hz Technical Specification 1. F-pump, Standard Motor Product description Usage Submersible chopper pump designed for pumping liquid manure,
Page 37: Flygt 3153, 50Hz - · PDF fileFlygt 3153, 50Hz Technical Specification 1. F-pump, Standard Motor Product description Usage Submersible chopper pump designed for pumping liquid manure,
Page 38: Flygt 3153, 50Hz - · PDF fileFlygt 3153, 50Hz Technical Specification 1. F-pump, Standard Motor Product description Usage Submersible chopper pump designed for pumping liquid manure,

Xylem |’zīləm|

1) The tissue in plants that brings water upward from the roots2) A leading global water technology company

We're 12,500 people unified in a common purpose: creatinginnovative solutions to meet our world's water needs. Developing newtechnologies that will improve the way water is used, conserved, andre-used in the future is central to our work. We move, treat, analyze,and return water to the environment, and we help people use waterefficiently, in their homes, buildings, factories and farms. In more than150 countries, we have strong, long-standing relationships withcustomers who know us for our powerful combination of leadingproduct brands and applications expertise, backed by a legacy ofinnovation.

For more information on how Xylem can help you, go to xyleminc.com

Xylem Water Solutions ABGesällvägen 33174 87 SundbybergSwedenTel. +46-8-475 60 00Fax +46-8-475 69 00http://tpi.xyleminc.com

Visit our Web site for the latest version of thisdocument and more information

The original instruction is in English. All non-English instructions are translations of the originalinstruction.

© 2012 Xylem Inc.

883453_1.0_en.US_2012-05_TS_3153_50Hz


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