T E C H N O L O G Y T H A T D E L I V E R S

F O O D & B E V E R A G EI N D U S T R Y

3 FOOD & BEVERAGE INDUSTRY

We are an innovative European company specializing in fast, efficient, cost competitive and personalized process systems.

We focus our knowledge and competences on the development and production of high-tech equipment for the most complex requirements of the pharmaceutical, food and beverage as well as chemical industry.

Our long-term vision is to become the leading European provider of unique, personalized process solutions.

30 YEARS OF INNOVATIONS

“More than thirty years of experience in the food and beverage industry are a guarantee for flawless process systems.”

More than 200 motivated and highly educated employees follow the company's values, which are based on our customers' requirements regarding:

> quality,> innovation,> flexibility,> reliability.

5 FOOD & BEVERAGE INDUSTRY

PERSONALIZED SOLUTIONS AND RELIABLE OPERATIONS

“The food and beverage industry is constantly increasing its requirements regarding the design of hygienic technological equipment. At Brinox we are ready."

7 FOOD & BEVERAGE INDUSTRY

FOOD AND BEVERAGE INDUSTRY COMPETENCES

We provide our customers a range of complete solutions, starting with a concept, design and production of process equipment, and finishing with its assembly, installation and start-up. Our process systems are fully automated. Prior to its shipping, we assemble, wire and test the process equipment in our own testing centre, which significantly reduces the time required for on site assembly and start-up, whilst increasing the reliability of the whole process system.

We bring our customers benefits in the following fields:• project design and implementation (according to hygiene standards, e.g. HACCP),• production of key equipment (classical welding, orbital welding, robotic welding, grinding and polishing, cleaning and passivation of equipment before shipment or after delivery),• automation of process systems (ensuring that all events are traceable, history…),

• documentation in compliance with the legislation (e.g. dimension protocols, protocols of surface roughness, non-destructive testing, endoscopy, welding log books),• certificates (e.g. welding certificates for welding procedures, individual welders, company; certificates for production of pressure equipment, ISO 9001 and ISO 14001, EHEDG hygienic design certificate).

COMPLETE TECHNOLOGICAL SOLUTIONS

“We offer turnkey solutions to our customers in the food and beverage industry: from conceptual design to implementation and automation."

At Brinox we constantly monitor and follow the latest requirements, standards and technological trends in the food and beverage as well as other industries, and make sure to regularly incorporate them into our solutions, providing our customers always the most advanced process systems.

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DAIRY INDUSTRY

“Our path here at Brinox started more than three decades ago in the dairy industry. That is why our experience with milk processing is the most extensive one.”

Automatic reception of raw milk

• automatic vehicle and driver identification (RFID technology),• gravitational reception of milk with deaerating system and a volume measurement system,• cooling systems for keeping the milk temperature below 6° C.

Storage of raw milk in automated storage rooms

Our activities in this field include:• fabrication of valve clusters equipped with our own (Brinox) valves or valves made by third party manufacturers,• execution of piping connecting valve clusters with milk tanks (orbital welding is also available),• fabrication of milk tanks in accordance with different standards (e.g. PED, ATEX, IPPC, HACCP).

RECEPTION, STORAGEAND HEAT TREATMENT OF MILK

Heat treatment of milk

Milk is prepared for further treatment or packaging:• milk pasteurization, where the system's capacities can be tailored to each individual customer, while all key parameters of the process are automated and recorded, enabling the reviewing of historical data (HACCP requirement),• separation, standardization, homogenization and deaeration of milk,• pasteurization and storage of cream.

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“ At Brinox we are experts in the technology of liquid products; that is why fermented dairy products are a logical step forward in our competences.”

FERMENTATION OF MILK AND MEMBRANE TECHNOLOGIES

We design and manufacture process systems for fermented milk products such as yoghurts, kefir and cheeses (e.g. quark and feta). All these products are based on heat treated (pasteurized) milk.

YOGHURT

Along with pasteurized milk, yoghurt is the most widespread product of the dairy industry. Yoghurt production technology has been in the spotlight at Brinox for decades, and the following are the processes we particularly excel in:

Milk preparation• preparation of pasteurized milk for yoghurt production (clarification, separation, standardisation, deaeration, pasteurization),• mixing of powder ingredients.

Thermal treatment of milk• thermal treatment and holding of milk at prescribed temperature,• homogenization,• temperature regulation at the output for the purposes of fermentation.

Fermentation• metering/dosing of pitching cultures,• fermentation in special fermenters with an built-in heating/cooling system,

• rapid cooling of fermented products,• in-line dosing and mixing of ingredients like fruits into basic product.

Along with these standard processes we also provide completely customised solutions, such as:• pilot plants for development of fermented products and cheeses,• plants for milk and cheese spreads.

DAIRY INDUSTRY

MEMBRANE FILTRATION AND DRYING OF MILK AND WHEY

We provide the design and implementation of process systems for:• membrane filtration of milk and whey (ultrafiltration, nanofiltration, reverse osmosis),• drying of milk and whey (dehydrated milk, proteins, lactose),• lactose decolouration (pharmaceutical lactose).

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KEFIR

Due to its exceptional probiotic qualities, kefir is a very special dairy product, which is treated with utmost respect wherever it has been traditionally consumed. That is why our technologists and engineers focus on each and every detail when designing process systems for the production of kefir. Our expertise is strongest in the following processes:

Cultivation of kefir grains• preparation of mother cultures (kefir grains),• preparation of production cultures based on the mother culture,• separation of the kefir grain (the procedure is a result of our own R&D).The whole process takes place in a highly hygienic environment (similar to clean rooms used in the pharmaceutical industry).

Fermentation• dosing of production cultures into pasteurized milk,• fermentation in ultra-clean fermentation tanks.

“We master the technologies for the production of kefir for adults, but we are especially proud of our solutions for the production of kefir for children.”

DAIRY INDUSTRY

FERMENTATION OF MILK AND MEMBRANE TECHNOLOGIES

FETA CHEESE

Feta cheese is traditionally produced in the Mediterranean countries, and modern production differs considerably from traditional methods. We use advanced filtration technologies, which ensure high efficiency.Ultrafiltration concentrates the milk so whey does not need to be removed after fermentation. The following process steps are in order:

• thermal treatment and storage of the retentate,• in-line dosing of pitching cultures,• filling of cups and transport through a ripening tunnel,• aseptic packing.

The whole process is closed and high levels of hygiene are ensured, significantly prolonging the shelf life of cheese.

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BEVERAGES AND AROMAS

“Our engineers love challenges, which is why we are also active in other fields such as production of beverages and dry aromas. A technical solution for aroma drying developed by Brinox has been awarded an European patent.”

In the field of process solutions for beverages and aromas Brinox offers its expertise in the following processes:

Fermentation and maturation of beer

• fermentation – temperature control and regulation (fermenters from 100 to 350 m3),• CO2 control and regulation, the whole process is closed,• maturation and storage of beer in lager tanks,• washing of the whole system (CIP) after the tanks are emptied.

Sugar dissolving (e.g. to be added to fruit juices or flavoured water):• direct dissolving of sugar without additional heating (sugar content up to 65° Brix).The compact design of our system minimizes the footprint.

Drying of aromas

• production and assembly of drying towers of various sizes, ranging from units used in laboratories to semi-industrial and industrial units,• use of the “fluid bed drying” technology, an unique technical solution for aroma drying developed by Brinox has been awarded an European patent.

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CIP AND UTILITY SYSTEMS

“When cleaning the process systems, our attention to detail becomes even more noticeable, as outstanding systems are also much easier to clean, environmentally friendly and much more cost effective.”

We design and produce utility systems for the food and beverage industry, which are essential for ensuring appropriate hygiene of the systems after use or before changing the type of product. All our solutions are completely customizable and include the following:

Cleaning of process systems (CIP)

• automatic operation and modular design, in accordance with the requirements of the system in question,• conductivity measurements for automatic separation of cleaning solutions,

• measurement of concentration of cleaning agents in order to constantly ensure the optimal concentration (acid, lye),• system disinfection after final rinsing,• ensuring that the temperatures of cleaning agents are optimal, • recovery of water from the final rinsing to be used for the first rinse of the next CIP cycle, when required. Treatment of process water• chlorination, demineralization,• filtering,• reverse osmosis,• sterilization.

Storage of cleaning agents• reception and storage in accordance with environmental standards,• automatic metering/dosing and distribution.

Systems for reduced consumption of energy, water and cleaning agents • reduced consumption of cold water and steam in milk-processing systems,• reduced amounts of waste water,• optimization of CIP processes.

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QUALITY ASSURANCE

“State-of-the-art measuring equipment and motivated personnel guarantee the reliability of our process systems, which are also thoroughly documented.”

Our QA /QC department is responsible for quality control in all stages of the project development.Only top-level measuring and testing equipment is used, making our testing lab one of the best equipped in Europe.

We have received the following certifications:

• ISO 9001:2008,• ISO 14001,• ASME BPE 1997, AWS D 18.1, AWS D 18.2 and SIST EN 12732 A to D for welding works on pressure equipment and mechanical installations,• DIN EN ISO 3834-3 (DIN EN ISO 3834-2), AD 2000 HP 0 _ HP 100 R, for welding works on pressure equipment,• PED 97_23_EC Module A1, Module B+C1 and Module B+F, according to the PED directive that covers pressure vessels, reactors and heat exchangers,• EHEDG certification (hygienic design guidelines) for the DVEH double-seat valve,• Hastelloy and Incoloy welding certification.

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We share with our clients our expertise in the field of regulatory compliance by auditing the existing facilities and equipment. With the right set of tools we prepare customised plans on how to increase the facilities and equipment’s productivity in compliance with cGMP requirements.

An experienced team of engineers and technologists continuously striving for new challenges, designs the best conceptual solution, which is cost-effective, high-performing and GMP compliant

The main tool of basic engineering is the precise definition of the functionality of process systems and the links between them. The process flow chart (P&ID diagram), tailored to customer’s needs is basic document for developing system control schemes, the physical sequence of equipment and individual systems and a platform for further safety and operational research.

Using the most sophisticated tools we design every process component, till the most hidden of the details, anticipating eventual process problems and ensuring high efficiency and productivity.

A state-of-the-art machinery pool and excellent craftsmanship allow us to manufacture even the most complex process unit and component. Having an own workshop not only ensures a high level of flexibility and adaptability to ever changing demands, but guarantees also the highest level of quality control and resect of budget and time constraints.

→ REGULATORY COMPLIANCE → R&D → CONCEPTUAL DESIGN → BASIC ENGINEERING → DETAILED ENGINEERING → MANUFACTURING

Each new project represents a new challenge for us. A modern scientific approach, the most advanced tools and collaborations with established researchers and institutions allow us to transform each challenge into a tailor-made process solution.

→ ASSEMBLY

→ QUALITY CONTROL

→ AUTOMATION

→ VALIDATION → MAINTENANCE

Our quality assurance department uses the most advanced tools and equipment to continuously monitor the quality within our manufacturing system, so that potential errors and disruptions during the operation of our products can be discovered and remedied in advance with the help of mid phase and end system checks.

Brinox through its qualification procedures makes sure the process systems and units meet all relevant standards and regulations and fulfil the URS. Brinox’s own testing facility and strict test plans allow extensive FAT prior to delivery, while Brinox’ engineers are a guarantee for successful SAT.

Our team of highly qualified fitters and implementing engineers provide professional on-site assembly of our process systems and units globally, be it manufactured by us or by third parties.Using only the best available tools and equipment they make sure the equipment is properly installed, guaranteeing its correct functioning.

We offer our clients close assistance throughout the validation procedures, offering complete documentation support, starting with DQ and till IQ/OQ.Our most experienced and skilled engineers and technicians train the client's personnel up to a level that allows the users to fully exploit the installed systems and units throughout their lifespan.

We provide our clients with:• Intervention, repair and assembly• Spare parts for our equipment • Engineer supported interventions for any possible alterations• On-line support • Preventive check-ups

In accordance with the requirements of the process system, we can provide a comprehensive automation solution that:• Is based on the ISA S88.01 standard for batch processes and the 21CFR part 11 guidelines on electronic records and signatures• Is based on PLC-SCADA open solutions• Takes into account GAMP 5 guidelines on project life cycle

BUSSINESS ACTIVITIES

• Uses established technologies for process management (Siemens, GE-Fanuc, Proleit)• Provides reporting, recipe management, and connection with superior MES systems based on an integrated SQL database

→ TESTING

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BRINOX d.o.o.Sora 21, SI–1215 MedvodeSloveniatel +386 1 361 97 30 fax +386 1 361 97 20 info@brinox.euwww.brinox.eu

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