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Forecasting for manufacturing system

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    1

    Forecasting

    Lecturer: Prof. Duane S. Boning

    Rev 8

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    2

    Regression Review & Extensions

    Single Model Coefficient: Linear Dependence

    Slope and Intercept (or Offset):

    Polynomial and Higher Order Models:

    Multiple Parameters

    Key point: linear regression can be used as long as the model islinear in the coefficients (doesnt matter the dependence in theindependent variable)

    Time dependencies

    Explicit

    Implicit

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    3

    Agenda

    1. Regression Polynomial regression

    Example (using Excel)

    2. Time Series Data & Time Series Regression

    Autocorrelation

    ACF

    Example: white noise sequences

    Example: autoregressive sequences

    Example: moving average

    ARIMA modeling and regression

    3. Forecasting Examples

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    4

    Time Series Time as an Implicit Parameter

    Data is oftencollected with a

    t ime-order

    An underlyingdynamic process

    (e.g. due to physics

    of a manufacturing

    process) may create

    0 10 20 30 40 50-10

    -5

    0

    5

    time

    x

    autocorrelated

    autocorrelat ion inthe data

    0 10 20 30 40 50-2

    0

    2

    4

    time

    x

    uncorrelated

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    Intuition: Where Does Autocorrelation Come From?

    Consider a chamber with volume V, and with gas flow in and

    gas flow out at rate f. We are interested in the concentrationxatthe output, in relation to a known input concentration w.

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    Key Tool: Autocorrelation Function (ACF)

    Time series data: time indexi

    CCF: cross-correlation function

    ACF: auto-correlation function

    ) ACF shows the similarity of a signal

    to a lagged version of same signal

    0 20 40 60 80 100-4

    -2

    0

    2

    4

    time

    x

    0 5 10 15 20 25 30 35 40-1

    -0.5

    0

    0.5

    1

    lags

    r(k)

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    Stationary vs. Non-Stationary

    Stationary series:

    Process has a fixed mean

    0 100 200 300 400 500-10

    -5

    0

    5

    10

    time

    x

    0 100 200 300 400 500-10

    0

    10

    20

    30

    time

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    Data drawn from IID gaussian

    ACF: We also plot the 3 limits

    values within these not significant

    Note that r(0) = 1 always (a

    signal is always equal to itself

    with zero lag perfectlyautocorrelated at k = 0)

    Sample mean

    Sample variance

    0 50 100 150 200-4

    -2

    0

    2

    4

    time

    x

    0 5 10 15 20 25 30 35 40-1

    -0.5

    0

    0.5

    1

    lags

    r(k)

    White Noise An Uncorrelated Series

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    Autoregressive Disturbances

    0 100 200 300 400 500-10

    -5

    0

    5

    10

    time

    x

    0 5 10 15 20 25 30 35 40

    -1

    -0.5

    0

    0.5

    1

    lags

    r(k)

    Generated by:

    Mean

    Variance

    So AR (autoregressive) behavior

    increases variance of signal.

    Slow drop in ACF with large

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    Another Autoregressive Series

    Generated by:

    Slow drop in ACF with large

    0 100 200 300 400 500-10

    -5

    0

    5

    10

    time

    x

    0 5 10 15 20 25 30 35 40-1

    -0.5

    0

    0.5

    1

    lags

    r(k)

    Slow drop in ACF with large

    But now ACF alternates in sign

    High negative autocorrelation:

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    Random Walk Disturbances

    0 100 200 300 400 500-10

    0

    10

    20

    30

    time

    x

    0 5 10 15 20 25 30 35 40-1

    -0.5

    0

    0.5

    1

    lags

    r(k)

    Veryslow drop in ACF for = 1

    Generated by:

    Mean

    Variance

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    Moving Average Sequence

    0 100 200 300 400 500-4

    -2

    0

    2

    4

    time

    x

    0 5 10 15 20 25 30 35 40-1

    -0.5

    0

    0.5

    1

    lags

    r(k)

    Generated by:

    Mean

    Variance

    So MA (moving average) behavior

    also increases variance of signal.

    r(1)

    Jump in ACF at specific lag

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    ARMA Sequence

    0 100 200 300 400 500-10

    -5

    0

    5

    10

    time

    x

    0 5 10 15 20 25 30 35 40-1

    -0.5

    0

    0.5

    1

    lags

    r(k)

    Generated by:

    Both AR & MA behavior

    Slow drop in ACF with large

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    0 100 200 300 400 500-200

    0

    200

    400

    time

    x

    0 5 10 15 20 25 30 35 40-1

    -0.5

    0

    0.5

    1

    lags

    r(k)

    ARIMA Sequence

    Start with ARMA sequence:

    Add Integrated (I) behavior

    Slow drop in ACF with large

    random walk (integrative) action

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    Periodic Signal with Autoregressive Noise

    0 50 100 150 200 250 300 350 400-10

    0

    10

    20

    time

    x

    0 5 10 15 20 25 30 35 40-1

    -0.5

    0

    0.5

    1

    lags

    r(k)

    Original Signal

    0 50 100 150 200 250 300 350 400-5

    0

    5

    time

    x

    0 5 10 15 20 25 30 35 40-1

    -0.5

    0

    0.5

    1

    lags

    r(k)

    After Differencing

    See underlying signal with period = 5

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    Cross-Correlation: A Leading Indicator

    Now we have two series:

    An input or explanatoryvariable x

    An output variable y

    CCF indicates both AR and lag:

    0 100 200 300 400 500-10

    -5

    0

    5

    10

    time

    x

    0 100 200 300 400 500-10

    -5

    0

    5

    10

    time

    y

    0 5 10 15 20 25 30 35 40-1

    -0.5

    0

    0.5

    1

    lags

    rx

    y(k

    )

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    17

    Regression & Time Series Modeling

    The ACF or CCF are helpful tools in selecting anappropriate model structure

    Autoregressive terms?

    xi = xi-1

    Lag terms?

    yi = xi-k

    One can structure data and perform regressions

    Estimate model coefficientvalues, significance, and

    confidence intervals

    Determine confidence intervals on output Check residuals

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    Statistical Modeling Summary

    1. Statistical Fundamentals

    Sampling distributions Point and interval estimation

    Hypothesis testing

    2. Regression

    ANOVA

    Nominal data: modeling of treatment effects (mean differences)

    Continuous data: least square regression

    3. Time Series Data & Forecasting Autoregressive, moving average, and integrative behavior

    Auto- and Cross-correlation functions

    Regression and time-series modeling

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    MIT OpenCourseWarehttp://ocw.mit.edu

    2.854 / 2.853 Introduction to Manufacturing Systems

    Fall 2010

    For information about citing these materials or our Terms of Use, visit: http://ocw.mit.edu/terms.

    http://ocw.mit.edu/http://ocw.mit.edu/termshttp://ocw.mit.edu/termshttp://ocw.mit.edu/

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