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Forgewell Limited - Quality Forgings for more than 35 years

Date post: 25-May-2015
Author: shyam-khandelwal
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We are a Forgings manufacturing company based at New Delhi, India since 1978. Already exporting directly to GERMANY, FRANCE, LITHUANIA, BRAZIL, ARGENTINA, USA. ISO/TS 16949:2002 Certified In short, our manufacturing range is as follows: 1. Closed Die Forgings (Max upto 40 KG) 2. Seamless Rolled Rings (Max upto 30 KG) 3. Machined Components In house Heat Treat with Nitriding, Case Carburizing etc. Besides Forging & Heat Treatment, we have CNC Turning facility too. Please give us a chance to quote for your products. Regards, Shyam Khandelwal Exports Director Forgewell Limited 24 DLF Industrial Area, Phase II, Faridabad 121 003, India Tel: +91-129- 411 3000 Fax: +91-129- 411 3003 Mobile: +91- 98100 38448 www.forgewell.com
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Carbon, Alloy & Stainless Steels www.forgewell.com
  • 1. Carbon, Alloy & Stainless Steelswww.forgewell.com

2. FORGEWELL LIMITEDSteel Forgings & Machined PartsPLOT 24 DLF INDUTRIAL AREA, PHASE - 2,FARIDABAD 121 003 (HARYANA) INDIAPhone: +91-129-4260200 Fax - +91-129-411 3003Mobile: +91-98100 38448E-MAIL [email protected] web www.forgewell.com15 miles from New Delhi International Airport, 2 miles from dry Port 3. INTRODUCTIONForgewell Limited commencedmanufacturing activity in 1978 and has over the yearsestablished itself as the leading supplier of custommade duly heat-treated Steel Forgings, Rough Turnedor CNC Turned components. More than 90% sales to OEMsProduct Range: Drop Forgings (40 KG max) (88 Lbs) Ring Rolling (25 KG max, 550mm OD/55Lbs, 22 in OD) Turned Components (400mm OD, 630mm length) 4. Forging Equipment Four Drop Hammers 3.5T, 2 T, 1.5 T, 0.75 T Ring Rolling Four Production Lines 400 T & 250T Friction Screw Press Die & Tooling manufactured In-house Induction Billet Heating on all lines 5. Raw Material Common Grades Processed: 20MnCr5 (AISI 5120), 16MnCr5 16CrNi4 (AISI 3115) 19CrNi5 18NiCrMo5 EN 24 EN 19 SAE 8620 SAE 4320H SAE 4140 SAE 1053 42CrMo4 ST 52.3 (S355J2G3) or 20Mn2 C45 Mild Steel SS 304, SS 304L, SS 316, SS 409Material is Color Coded to avoid mix up 6. Laboratory Muffle Furnace Jominy TestingOptical EmissionSpectrometer forChemical CompositionTesting Hardness (Rockwell/Brinell) Microscope for Microstructure Testing Eddy Current Tester for Material Sorting 7. Tool Room Die Design Die Machining Die Design using NX9Software from Siemens 8. Forge Shop 4 Drop Hammers ranging from 0.5 to 3.0 Tons 4 Ring Rolling Lines (Vertical) 9. Heat Treatment Fully Automatic Sealed Quench furnace (Ipsen) Fully Automatic Gas Nitriding Furnace (Ipsen) Pneumatically operated pusher type automaticcontinuous furnaces with oil quench, water quench& polymer quench facilities Fluidized bed furnaces with automatic temperaturecontrollers & graph recorders Table type double door shot blasting machine Ultrasonic cleaning machine 10. Heat Treatment Processes Annealing Normalizing Isothermal Annealing Nitriding Carburizing Carbonitriding Nitrocarburizing Neutral Hardening Solution Annealing Hardening & Tempering Induction Hardening 11. CNC Machining Shop ACE CNC LT 20C 4 Nos. ACE CNC Super Jobber XL 10 Nos. Jyoti Vertical Milling Machine VMC 02 Nos. Centering Facing Machine for Shafts Contour Tracer Mitutoyo Profile Projector Mitutoyo Surface Finish Tester Mitutoyo Marks Pryor Marking Machine Plus other allied testing instruments 12. InspectionMitutoyo Profile Projector Mitutoyo Contour Tracer 13. Drop Forged Parts 14. Machined Parts 15. Despatch Export Sea worthypacking (VCI) Full Heat Traceability Dimension Report Heat Treatment report MicrostructureSample 16. Quality Certificate ISO/TS16949:2009certified byBSI, UK 17. Customers Oerlikon Graziano Trasmissioni Oerlikon Fairfield Manufacturing Bharat Gears, Dana Spicer Escorts Tractors Trelleborg Automotive Indian Railways Direct Exports to France, USA, UK,Germany, Netherlands, Lithuania,Argentina & Brazil 18. Thank [email protected]