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SC TPLCustomer /Inspection

Agency

1 Surface Cleaning

2 Painting (of required)

a) Primer

b) Finish Paints

i) 1st Coatingii) 2nd Coating

3 Wrapping of Aluminium (if required)

4 Fixing of Insulation Material

1st Layer

2nd Layer

3rd Layer

5 Expansion Joint

6 Final Thickness of Insulation

7 Securement of Insulation

8Application of Moisture barrier

(for Hot insulation)

9Application of Vapour barrier, Sealant

(for Cold insulation)

TATA PROJECTS LIMITED

Customer: Customers Job No:

Project: TPL Job Code No:

Unit: Insulation thickness:

Area: Working Temp.:

Line No. / Equipment : Design Temp.:

Type of Insulation Report No.:

Type of Cladding: Date:

Inspection Report for Insulation Work

Sl.No Description of Activity

Signature of

Remarks

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(for Cold insulation)

: Area:

Project : Loop No.:

: System No.

: Ref. P & ID

TPL

Designation Designation

Report No.:

PUNCH LIST

Punch Item No. LocationPunch Point /

Balance work description

TATA PROJECTS LTD

Completi

Priority Line No.

Customer's Job No.

Customer

Form No.: FQ / 086 Rev.2

Priority : 1 Needed for Pressure test, 2. Needed for commissioning, 3. Needed for start up, 4. Needed for plant accetpance

Signature:

Action

by

Sheet

No.

Date:

Rev.

TPL Job Code No.:

Prepared

by

Date:

Unit No.

Name:

TATA Projects Limited

Signature:

Date:

Name:

Customer / Inspection Agency

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No.:

Customer /

Inspection

Agency

n acceptance

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:

Project :

:

: % NDE

R.No. Date R.No. Date X No. R No. Date R No. Date R No. Date R No.

BUTT WELD - G SOCKET WELD - S FILLET WELD - F MITRE WELD - M

RadiographyFit up Report Weld Visual ReportSL. No./ Spool

No.

Sheet

LINE HISTORY SHEET

Customer / Inspection AgencyTPL - FQE

Date:

Root / Final PT

TATA PROJECTS LTD

S.No.

P

TPL Job Code No.:

Report No.:

Unit No.

PWHT / Hardness

Area

No.TypeDia

Customer

Loop N

Joint No.

Customer's Job No.

Line N

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: TPL Job Code No.:

: PMI Model No.:

: Machine Used:

Unit No. Make & Serial No.:

: Tested by:

: Test Witnessed by:

PMI agency :

S.No. Item / WeldNo.

Material as per Drg./Spec.

Material as perPMI

Remarks

TATA PROJECTS LTD

POSITIVE MATERIAL IDENTIFICATION REPORT

Project

Customer

Line No.

I.D. No.

Customer's Job No.

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: Report No.:

Project :

Date:: Inch meter:

:

Line No. Rev. Rev.

Design/ Test Pressure:

Range Gauge calibration date

Customer / Inspection

Agency

1

2

3

4

5

6

Capacity of pressurizing pump checked

Cardon off area for high pressure testing, as required

Field installation checklist prior to hydrotest signed

Punch list prepared

Pre hydrotest punch list cleared

Accessibility to inspection / witness location

ITEMS TO CHECK:

Tes Medium

Test Pressure Gauge No.

S.No. Activity Description

Accept / Witness

Calibration Certificate No.

TPL

Area:Loop No.:

Ref. P & ID No.:Unit No.

S.No. P & I D No.

Customer's Job No.

Customer

TATA PROJECTS LTD

PIPING HYDROSTATIC PRESSURE TEST ACCEPTANCE CUM RELEASE RECORD - A / G PIPING

TPL Job Code No.:

Test Duration:

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: Report No.:

Project : Date:

: Inch meter:

:

Date Time TPLCustomer / Inspection

Agency

10

1112

13

14

15

16

17

18

19

P 2 f 2

Ref. P & ID No.:

TATA PROJECTS LTD

PIPING HYDROSTATIC PRESSURE TEST ACCEPTANCE CUM RELEASE RECORD - A / G PIPING

Customer TPL Job Code No.:

Area:

d.Deblinding

e.others

Cold setting of spring supports carried out

S.No. Activity Description

Accept / Witness

Water Filling and venting started at

Water filling completedVents closed

TATA PROJECTS LIMTIED Customer / Inspection Agency

Signature: Signature:

Name: Name:

Date: Designation Date: Designation

Form No : FQ / 083 Rev 1

c.Rupture disks

Isolation of pressurising pump

Test completed at

Water drained at

Air drying at

Checked for reinstallation ofa. Control & Safety valves

b.Online Instruments

Temperory Blinds removed

ITEMS TO CHECK:

Customer's Job No. Loop No.:

Unit No.

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Rev. GAD No. Rev Remarks

Sl.No

Checks by

Sub-Contractor

Checks by

TPL

Customer /

InspectionAgency

Remarks

1

2

3

4

5

Globe Valves (Direction)

Check Valves (Direction)

Control Valves Tag nos. (Direction)

b) Spool numbering

c) As built routing & dimensions.

Valves (Check rating, gasket, flow direction, sheet no tag no. spindledirection, CSO, LO/LC, Damage etc.,

Gate Valve (LO/LC)

CONFIGURATION:- Route, clearance for thermal expansion /

Installation checked as per P&ID

Isometrics completed for (enclosed)

a) Joint Numbering (shop & field welds)

CONFIGURATION:- Route, Plumb elevation, clearance for thermal

Branch:- Location, angle, orientation, type, R.F. pad etc.,

STEAM TRAP:- Direction

Installation checked as per GAD w.r.t

Items to be Checked

Installation checked as per isometric w.r.t

CHECKLIST FOR MECHANICAL CLEARANCE - A / G PIPINGLine No. P&ID No.

Customer's Job No. Date:Inch meter:

Plant / Unit: Area:

TATA PROJECTS LIMITED

Customer: TPL's Job Code No.:Loop No.:

Project: Report No.:

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Rev. GAD No. Rev Remarks

Sl.No

Checks by

Sub-Contractor

Checks by

TPL

Customer /

InspectionAgency

RemarksItems to be Checked

CHECKLIST FOR MECHANICAL CLEARANCE - A / G PIPINGLine No. P&ID No.

Customer's Job No. Date:Inch meter:

Plant / Unit: Area:

TATA PROJECTS LIMITED

Customer: TPL's Job Code No.:Loop No.:

Project: Report No.:

12

13

14

3. Check for completenses of installation as per drg. Including

welding of mounting cleat / bracket

6. Check U bolt for slide support

b) Spring Support

1. Verify tag no. & check detail as per data sheet

2. Check for locking arrangement & any damage during transit etc.

2. Check Welding

3. Check for vent hole on pads (if applicable)

4. Check offset for thermal expansions

5. Check clearance of guide

Slope (When applicable)

SUPPORTS

a) Guides, Cross guides, Trunion etc.

1. Check for correct type, material & dimension

Check for tag no, tapping orientation, tap valve, jack screw straight

run length of upstream & downstream.

Local Gauges: Check for accessibility

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Rev. GAD No. Rev Remarks

Sl.No

Checks by

Sub-Contractor

Checks by

TPL

Customer /

InspectionAgency

RemarksItems to be Checked

CHECKLIST FOR MECHANICAL CLEARANCE - A / G PIPINGLine No. P&ID No.

Customer's Job No. Date:Inch meter:

Plant / Unit: Area:

TATA PROJECTS LIMITED

Customer: TPL's Job Code No.:Loop No.:

Project: Report No.:

17.1

17.2

17.3

17.4

17.5

18

18

19 Checked installation of (indicate location in drawings)

1. Temporary Blinds / Spades

2 Temporary Strainers

3. Rupture discs

4. Equipment Nozzles

5. Others

Supports & Weld / Flanged / Screwed connections free from

insulation or other coverage

Positive Material Indentification (PMI), as applicable

Checked for Removal / Blinding - off of:

1. Control, Safety & Check Valves

2. In line Instruments

Material tracibility as per procedure no:

Fitup Checked

NDE Complete (Radiography, MT, PT)

Post Weld Heat Treatment & hardness check complete as

applicable

Weld Visual Checked

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:

Project :

:

Unit No. :

:

:

ICPL TPL APPDCL DFT ICPL TPL APPDCL DFT ICPL

Customer / Inspection AgencySubcontractor

End

Time

Inter me

TATA PROJECTS LTD

Mark

No.

Customer's Job No.

Customer

DAILY REPORT OF SURFACE PREPARATION AND PAINTING

End

TimeS.No.

Form No.: FQ / 081 Rev.2

StratT

ime

Item Description

TPL - FQE

Strat

Time

Sand Blasting as per SA 2

Paint Specification

& Brand

Batch No. & Date

Strat

Time

End

Time

Primer Coat

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:

:

:

:

:

S.No. Area No. Joint No. Dia Thk WelderNo.

RadiographyNo.

Segment Observation(Interpretation)

Result(Evaluation)

Remar

Radiography

TechniqueSWSI / DWSI / DWDI

Film type& Name: IQI: Density:

X-Ray:

Source: IR192 Curie:

Line No.

Customer

Customer's Job No.

Unit No.

TATA PROJECTS LTD

RADIOGRAPHY INTERPRETATION REPORT

Project

TPL Job Code No.:

Report No.:

Date:

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:

:

:

:

S.No. Area Joint No. Dia/plate Thk Welder No. Radiography No. Remarks

TATA PROJECTS LTD

RADIOGRAPHY OFFERING REPORT

Project

TPL Job Code No.:PG - 100036

Report No.:

Date:

Client

Sub Contractor

Line Number

PLEASE ARRANGE TO RADIOGRAPH THE FOLLOWING WELDS AND SUBMIT THE RESULTS WITHIN 24 HOURS POSTIVELY

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::

:

:

1

Tester Type:

Method: Prod:

Coil: Dry: White:Wet: Brown:

Magnetizing Current (Amps): Surface Temp. (deg,C):

Magnetizing Time (Sec.):

2.

3. Sketch

TATA PROJECTS LTD

MAGNETIC PARTICLE EXAMINATION REPORT

ProjectTPL Job Code No.:Report No.:

Customer

Date:Customer's Job No.

Area / Location:Unit No.

Drg. No. Rev No.:Name of Item

Item No.

Remained:

Joint No.

Test Condition

Not RequiredMagnetizing Type:

Exam. Medium:

Fluorescent:

Surface Condition:

Observations

Standard JIS A type:

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:

:

:

:

1 2 3 Avg 1 2 3 Avg 1 2 3 Av

P i ibl H d V l (A C t S /FQP/ITP)

Calibration Check : Yes / NoHardness Tester No.:

TATA PROJECTS LTD

Sheet

No.

Dia

in"

PWHT

Chart No.

HARDNESS TEST REPORT

TPL Job Code No.:

Report No.:Date:Customer's Job No.

Customer

Project

Area

No.PWHT DateS.No.

Hardness Value (BHN)

Weld

Unit No.

Weld

Joint No. HAZ Parent MetalRev

No.Line Number

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:

Project :

:

:

:

Sub-

ContractorTPL

Customer /

Inspection

Agency

1

2

1

2

1

2

1

2

1

2

Form No.: FQ / 075 Rev.1

Dia

Manufacturer

Line No.S.No.

Customer / Inspection AgencySubcontractor

Spool

No.

Piping

Component

Heat/ Batch

No.

TPL-FQE

NOTE: A Sketch of the spool may be enclosed.

Material

Customer TPL Job Code No.:

Report No.:

Date:

MATERIAL TRACEABILITY REPORT

TATA PROJECTS LTD

Verified

Color

Code

Area

No.

Customer's Job No.

Rev No.:

Joint

No.

Drawing No.

Rev

No.

Unit No.

Sheet

No.

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Remarks

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Req ObservedSubcontractor TPL Required Observed Subcontractor TPL Required Observed Subcontracto

COATING AND WRAPPING EXAMINATION REPORT

Drawing No. & Rev: Report No. Customer:

Make of PRIMER: Batch No. Date: Project :

Make of WRAPPING material: Batch No. System :

FQP Ref. No: Line No:

Relative Humidity:

Sl No.Pipe segment

(Piping length)

Surface CleaningTemp.

Holiday

Test at

(Voltage)

Date & sign Primer coating thickness Date & sign Wraping Coating thk

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:

Project :

:

:

Report No. Date TPL

Customer /

Inspection

Agency

Butt Weld G Branch Weld B

Socket Weld S Fillet Weld F

TPL - FQE

S.No.

Fit Up

TATA PROJECTS LTD

Inspection Clearance

WPS No.Rev.

No.

Dia /

ThkObservation

Cumulative:

TypeJoint No.

Total Inch Dia:

Since previous:

Sheet

No.

WELD VISUAL INSPECTION REPORT

Joint Type

Spool

No.

Customer

Unit No.

TPL Job Code No.:

Report No.:

Date:Customer's Job No.

Form No.: FQ / 073 Rev.2

Area

No.

Customer / Inspection AgencySubcontractor

Welder

No.Line No.

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Remarks

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:

Project :

:

:

P1 P2 P1 P2 TPL

Customer /

Inspection

Agency

G B

S F

Form No.: FQ / 072 Rev.2

Area

No.

Spool

No.Line No.

Cumulative:

Total Inch Dia:

Since previous:

Subcontractor TPL - FQE

Customer

Unit No.

S.No.

Branch Weld

Fillet Weld

Heat No.

Date:Customer's Job No.

Rev.

No.

Report No.:

Customer / Inspection Agency

Sheet

No.

Socket Weld

Piping Component

Joint Type

Butt Weld

TATA PROJECTS LTD

Inspection Clearance

RemarksDia

/ thkType

PIPING FIT UP INSPECTION REPORT

TPL Job Code No.:

Joint No.